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AC 80 User's Manual

1. Block Diagram MAIN ai PROCESSOR iS 68360 D Losas CH PANEL PRINTER MODBUS MMI RAM Ls Drs kK 612k x 16 bit l COMM pjo le gt AF100 1 gt CONTROLLE MODEM FLASH SYS __ BAP L 256k x 32 bit Lp AF100 le AF100 2 FLASH USER MODEM 256k x 16 bit COMM le CONTROLLER gt RS485 4 gt MODULEBUS ELECTRICAL WATCHDOG le DDCC REAL TIVE CLK CALEND gt xk gt MODULEBUS OPTICAL Z 1 R BUS BUFFERS ZX TB810 or TB811 PM820 2 CPU board PM820 1 Terminal b PM825 1 NCB 7 DP RAM 16k x 16 bit 7 cns 7 ppcs pc R RAM im 128k x 24 bit L O COMM gt 7 DDCS FIELDBUS ADAPTER BOOT PROM CONTROLLER R 2x8 bip gt ICMC 2A CH1 eq DDCS SPECIAL 1 0 FLASH je gt B12kx8 bit kK y a OT ppcse DRIVEBUS VO PROCESSOR R DSP 56002 Figure 2 3 AC 80 block diagram 2 2 AC 80 User s Manual Chapter 2 AC 80 Hardware and Connections LEDs The LEDs on the AC 80 can be divided into three groups i e bus indicator LEDs general purpose LEDs and special purpose LEDs Further information on the LEDs is given in Chapter 5 Diagnostics Special Purpose LEDs Fa QO 00 56 O 32 General s st Purpose LEDs Bus Indicator S4Q O so LE
2. 0 200 285 cud een eee eee leew ted 4 AA 4 12 DB Elements das a Ka ba aed bee aah we ab ee at 4 12 PC Elements rastreo per swale teat aw hs GEO GHEE a aa a VEER ETE Ee Aa 4 12 Essential SCuinGS rene A wale Cee eee ey eee wey on eee eet 4 14 ACTIVATION ii ste ane was AR Rare pre ea ea ete eee 4 14 Testing ii cost toca ye dedans dass nations ra rd ss Abe 4 14 Example ACS 600 MultiDrive on DriveBus 4 15 Configuring the Electrical ModuleBus 4 16 DB Elements for S800 I O Modules 4 16 S800 Analogue Input Modules 4 19 S800 Analogue Output Modules iv AC 80 User s Manual 5800 Digital Input Modules lt lt lt 43028 44400 rr dt A wS 4 19 800 Digital Output Modules 4 19 Essential Terminal Settings 3222288480 Dane ane A da eee 4 20 Control of the Panel Printer Link 0 0 000 ccc eects 4 21 Panel Printer Link in Panelbus Mode 4 21 DB Elements 4 21 PC Elementsin tiens AR ed E E ens De eee Me 2e ee eae 4 22 Essential SNS werent de ad en wad lala ee 4 23 Panel Printer Link in MultiVendor Mode 4 25 PC Elements 2 25 ar lee ae Gace ae arbre fus ne du Ba A ee ear E TENE beh Gaels 4
3. Figure 4 5 Connecting the WARNING and ERR terminals to the PC section ACS 600 MultiDrive depicted 4 10 AC 80 User s Manual Chapter 4 Programming the AC 80 Example ACS 600 MultiDrive on Optical ModuleBus Eilter ltem Des Filter Instance Name DB Terminal TB OA Item Designation Instance Name Att Callname Address DO800_1 13 DOS810 DO800_0 0 2 0 13 DO800_1 14 DOS810 DO800_0 0 2 0 14 DO800_1 15 DOS810 DO800_0 0 2 0 15 DO800_1 16 DOS810 DO800_0 0 2 0 16 DRIDS1 DATASET_STANDARD_DR DRIDS DRIDS2 DATASET_MULTIDRIVE DRIDS DRIENG1 MULT_DR_OP_MODULEBUS DRIENG DRIENGO 0 101 0 DRISTD1 STAND_DR_OP_MODULEBU DRISTD DRISTDO 0 102 0 PM1 PM825 DRBOL1 DRB00 File Edit ae a uang Function Chart Builder Node AC80_70 AC80_2 lt 1 gt PC Section PCI View Options PC Section PC Ierminal Target Test Window Help 08 JUL 1998 16 lt 9 USERS gt TRUE 2 07 COMMON IDENTITY PC1 1 lt 7 USERS gt FALSE lt 16 USERS gt t P DRIDS2 Il DRIDS2Z I1l ACW nu n OU OU OU OU NU 4 4 OUUUO0UUUOUUUUUUUT 21 t P DRIDS1 I1 DRIDS1 1I1 22 MAIN _CONTROL WORD 23 t P DRIDS1 12 DRIDS1 12 SPEED_REF P DRIDS1 13 DRIDS1 13 TORQUE_REF Figure 4 6 PC and DB sections of the application program EXECUTION ORDER 9 2 AC 80 User s Man ual 4 11 Control of Drives through DriveBus DB Elements PC Elements DriveBus
4. PAN ID F 1 F2 LO GNR 1 RESET 12 2 CNTRL 30 20 DAT 31 21 PAR 32 33 40 41 42 43 99 Figure 4 16 The PANC PC element used for controlling one CDP 80 Control Panel Other Panelbus devices use the MODR Modbus Read and MODW Modbus Write elements F 1 F1 STATION F 1 F2 REGADDR 17 ERR 10 Receive 2 P RESET 21 99 10 Transmit 99 Figure 4 17 The MODR and MODW PC elements used for reading data from and writing data to a remote device through the Panel Printer link 4 22 AC 80 User s Manual Essential Settings Only the user adjustable settings are represented The tables also include the information readable from the output terminals For more details see the AC 80 PC Elements Reference Manual PANBUS Base part NAME Max 20 characters ACT 0 Spare element 1 Active element NET 1 MASTER 1 Communication SPEED Max 19200 CHLEN 8 STOPBITS 1 Can also be 1 5 or 2 PARITY NONE LINESTAB 1 CARRDEL 0 MAXRETR 2 Max 20 CHARTOUT 2 TURNTIME 1000 PANC C1 Call Parameter Number of DATs 0 to 72 C2 Call Parameter 0 Spare element 1 Active element PAN_ID Station address of the control panel LOGNR ID number of event logger RESET 0 CNTRL DAT See the AC 80 PC Elements Reference Manual PAR AC 80 User s Manual 4 23 MODR C1 Call Parameter
5. CYCLETIM Defines the cycle time of the protocol command execution in multiples of 100 ms Alternative values 0 no cyclic execution 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 SORT_REF Sort references NO References not sorted YES References sorted in the order B I IL R The MVICHAN MVINODE and MVB elements are activated by setting the ACT terminal to 1 The DB element MVICHAN has a diagnostic terminal ERR in the Base part for channel status check The ERR terminal indicates fatal errors There are also five diagnostic terminals in the Communication part They are described in the table below CTRLERR Indicates any control errors in the modem interface DSR Modem signal data set ready DCD Modem signal data carrier detect CTS Modem signal clear to send RI Modem signal ring indicator The DB element MVB has four diagnostic terminals ERR Fatal error EXECUTE Invokes single execution of the specified protocol handler command when switched from 0 to 1 EXECDONE Indicates that the execution invoked by EXECUTE has been done VALID Boolean value identity for handshaking between MVI and PC program Receiving MVB 0 MVB has not been received within CYCLETIM x 3 1 MVB has been updated Sending MVB 0 MVB has not been sent 1 MVB has been sent 4 28 AC 80 User s Manual MVC1 MVC1
6. Number of output pins 1 to 32 STATION Station number of device REGADDR 0 9998 or 0 998 See the AC 80 PC Elements Reference Manual ACTIVE 1 RESET 0 MODW C1 Call Parameter Number of input pins 1 to 32 STATION Station number of device REGADDR 0 9998 or 0 998 See the AC 80 PC Elements Reference Manual ACTIVE 1 RESET 0 SORT_REF Sort references NO References not sorted YES References sorted in the order B IL R 4 24 AC 80 User s Manual Panel Printer Linkin The MultiVendor mode is selected by setting the CH2TYP terminal of MultiVendor Mode the PM825 DB element to MVC Note Use of the MultiVendor mode requires the installation of the optional Embedded Modbus elements These elements can be installed along with AdvaBuild or later on using the Application Builder PC Elements The communication is handled entirely by database elements no PC elements are required DB Elements An MVI channel consists of up to 25 nodes The MVICHAN database element specifies the channel configuration The terminals of MVICHAN are divided into Base Communication and Parameters parts MUI Channel Base part y HUI Channel Communication y HUCA NAHE PROTTYPE CTRLERR 1 ACT DUPLEX 1 NET DIAL DSR 1 NODE SPEED DCD 1 HASTER CHLEN CTS NONE TIMESYNC STOPBITS RI PARITY LINESTAB CARRDEL MUI Channel Parameters z MAXRETR CHARTOUT TURNT IME UAR
7. reading basic information from it and connecting the DB elements DRIDS and DRIENG of the drive together Engineered drive Base part y HULT_DR_OP_MODULEBUS NAHE WARNING 8 BUS ERR 8 STATION DIAG 161 POSITION 1 IMPL ACS666 ENG TYPE Engineered drive Parameter part y 6 APPID SPEEDSF NOHSPEED NOMUOLT NOMPOWER Engineered drive Reference part y DATASET_HULTIDRIVE Figure 4 4 Settings of the DB element DRIENG The DRIENG element has three different parts Base Parameter and Reference parts The Base part has terminals for drive position i e address on the Optical ModuleBus and drive type specification The drive position setting corresponds to drive parameter 70 01 The Parameter part is used for reading basic information from the drive The Reference part is used for specifying the DRIDS elements that are to be used with the DRIENG element All output terminals of the Base Parameter and Reference parts can be connected to the PC section of the application program and measured there 4 8 AC 80 User s Manual Chapter 4 Programming the AC 80 Essential Settings for Note that only the user adjustable settings are represented here ACS 600 MultiDrive DRIDS NAME Max 20 characters e g dataset_MultiDrive ACT 1 DS_NO Dataset number 10 12 14 32 WR_ENA 1 Must be forced by a connection from the PC section DRIENG Base part NAME Max 20 ch
8. AF 100 bus The address must be in the range of 1 to 79 setting the address outside this range renders the AC 80 unaccessible via AF 100 Note The address selected with the hardware switches must match the station number setting in the application program STNNO in PM825 element AF 100 part Pressing the INIT button performs a cold start i e the AC 80 performs self tests checks the user memory for a valid application and activates it runs a complete initialisation and I O module configuration AC 80 User s Manual 2 5 Chapter 2 AC 80 Hardware and Connections AC 80 Connections oo0000a 0000000 uy 2 gt x wW o Ch L L SA 1 AF100 2 QOD SH SH qm 5 V supply 2 A Name Terminal For connection of Cable Data Remark see above Power L L SA Power Supply 0 2 to 2 5 mm 24 V d c Redundancy Supply L L SB 19 2 to 30 V available AF 100 AF100 1 AF 100 Advant Screenedtwisted Max length 750 m Redundancy AF100 2 Fieldbus 100 pair Max no of nodes 32 available Service Chi PC Configuration RS 232 RS 232 signal levels D sub Terminal and Maintenance Max comm 20 kbit s 9 pole Board X4 Panel Printer Ch2 CDP 80 Ctrl Panel RS 485 Protocol Modbus D sub Terminal Alarm printer RS 485 signal level
9. MVC1 MVC1 MVC1 MVC1 Inside the PC section of the application program it is possible to measure the value of a terminal by using the FCB tool The diagnostic terminals of the DB element are connected to the PC section of the application program as shown below ERR MVC1 ERR CTRLERR HUC1 CTRLERR DSR MVC1 DSR DCD MVC1 DCD CTS MVC1 CTS RI MVC1 RI MOVE B 6 i 21 2 22 3 23 4 24 7 25 6 26 Figure 4 21 Connecting the diagnostic terminals of the MVICHAN element to the PC section of the application program AC 80 User s Manual 4 29 Control of the The AF 100 link provides communication between multiple AC 80 AF 100 Link stations AF 100 is also used for connecting one or several AC 80 units to an external system such as the AC 110 controller or for connecting the AC 80 to an APC2 Addressing The address for the AC 80 station on the AF 100 link is given in the DB section of the application program The node station number of the AC 80 is defined by the AF 100 part of the DB element PM825 The terminal named STNNO in the AF 100 part is used for setting the station number lts value must match the hardware address setting of the AC 80 Processor Module ar 100 part y S CABLE NO EN_DTHO NONE TIMESYNC 6 BUSNO 1 STNNO Figure 4 22 The terminal settings of the AF 100 part of the PM825 database element The CABLE terminal should be set to S for single cable b
10. NBIO 31 DI DO_DEVICE NBIO 21 Al AO_DEVICE NPCT 01 COUNTER_DEVICE NDSC 01 DSU DEVICE The IORX Input Output Receive element is used for sending and receiving datasets IORX can create different types of cyclic messages supported by the DDCS protocol used in the Special I O link The destinations of the transmitted data are selected by the signal index The source of the received data is selected via element input parameters These parameters specify the node number and signal index dataset number See the AC 80 PC Elements Reference Manual Each I O device can have one up to eight IORX elements in the application program i e the maximum number of IORX elements is 64 4 36 AC 80 User s Manual IORX C1 C2 C3 ERR RDY Figure 4 34 The IORX PC element Essential Settings IORX C1 Call Parameter Block number 1 to 8 C2 Call Parameter Number of datasets 1 to 2 Note 1 recommended for NDSC C3 Call Parameter Data type I or IL Note only for NDSC NODE Node number 1 to 8 EN 1 RESET 0 CNTRL See the AC 80 PC Elements Reference Manual DS1 Dataset number 1 to 254 Note 10 to 32 for NDSC WR1 1 114 Transmit integer or long integer 121 Transmit integer or long integer 131 Transmit integer or long integer NCBIO1 IOTYPE1 NO_DEVICE DI DO_DEVICE AI AO DEVICE COUNTER_ DEVICE DSU_DEVICE IOTYPE2 NO_DEVICE DI DO_D
11. Special I O Link na Special 1 0 Devices G ET ea DSU Supply Units Electrical ModuleBus BE S800 I O Devices DriveBus Optical ModuleBus 1 0 Clusters S800 I O Devices Drives Supply Units Terms Abbreviations Chapter 1 Introduction AdvaBuild for Windows and Definitions A package of programming tools Advant Fieldbus 100 AF 100 A twisted pair fieldbus that provides communication between Advant Controllers I O stations and higher level computer systems APC2 Application Program Controller previous generation drive specific control system Control Panel A separate device which can be used for diagnostics and control e g CDP 80 AOS DDCS Distributed Drives Communication System a communication protocol used in fibre optic links in ABB drives Drive A single NAMC based inverter or several inverters each containing an NAMC board connected to one line up DSU Diode Supply Unit one of ACS 600 supply unit types FCB Function Chart Builder part of AdvaBuild a PC tool for writing application programs FCI Fieldbus Communication Interface contains an interface to the AF 100 fieldbus a ModuleBus interface and power regulators The FCI uses S800 I O devices For further information on FCI units refer to the S800 I O Users Guide Fieldbus Adapter A device that allows communication with another fieldbus system e g PROFIBUS DP InterBus S GOP Graphic Operator Panel a type of contr
12. The elements to be used depend on the communication mode of the link The mode is selected with the CH2TYP terminal in the Serial IF part of the PM825 database element See Chapter 2 section Panel Printer Connection Ch2 and this chapter section The PM825 Element Serial IF Part The Panelbus mode is selected by setting the CH2TYP terminal of the PM825 DB element to PANEL The only database element required is PANBUS It specifies the channel configuration and there can only be one PANBUS instance on the system The terminals of PANBUS are divided into Base Communication and Parameters parts Panelbus Master Base part y PANBUS1 NAME 1 ACT 1 NET 1 NODE 1 MASTER NONE TIMESYNC Communication y 3 PROTTYPE Panelbus Master HALF DUPLEX 8 DIAL 19200 SPEED 8 CHLEN 1 STOPBITS NONE PARITY 1 LINESTAB 6 CARRDEL 2 HAXRETR 2 CHARTOUT 1666 TURNT IME 1 UARTTOUT 16 POLLCYCL Parameters y PARAM PARAH2 PARAH3 PARANA Panelbus Master PARAMS PARAH6 PARAM PARAMS eoeooooocs Figure 4 15 The terminals of the PANBUS element AC 80 User s Manual 4 21 PC Elements Each device on the Panel Printer link needs to be individually configured in the PC section of the application program CDP 80 control panel communication is controlled by the PANC element The PANBUS element must have the following terminal values SPEED 19200 CHLEN 8 PARITY NONE PANC 10 10 F 1 F1
13. These LEDs indicate if the I O bus of the CPU board is OK These LEDs monitor fieldbus adapter communication Note that the Rx LEDs indicate messages received from the fibre optic links whereas the Tx LEDs are controlled by the AC 80 itself AC 80 User s Manual Chapter 5 Diagnostics General Purpose LEDs S0 to S7 Chapter 2 When LED S7 is on LEDs S0 to S6 display a status code given in When the special purpose LED F is on and S7 is off an error code is indicated by LEDs SO to S6 as shown in the table below The LEDs on the left S4 to S6 show the higher nibble of the error code while those on the right SO to S3 show the lower nibble Error indication examples 05h Bus error Nox FA oe T1 a0 T2 s70 33 VV 2 ss Bs sO s VV s4 O O so Table 5 1 S0 S7 fault indications 49h Internal error ee oo T1 A gt T2 S7 gt D 3 S6 O s2 s s s4 x so Code Cause Remedy Hex 05 Bus error memory Restart CPU and run application again If error occurs again The processor tried to access a nonexistent memory location replace the CPU module PM820 2 This indicates a serious system software error or defective hardware 09 Stall alarm Restart the system in STOP MODE This is a software problem and indicates that the CPU is not Extend the cycle times of execution units in the PC program working correctly It is probably caused by
14. and deblock the application again 5 2 AC 80 User s Manual Chapter 5 Diagnostics Code Cause Remed Hex y 43 User PROM error Restart the system in STOP MODE Then reload the This indicates that the memory used for storing the application application program and try to save it again in PROM program could be defective Replace the CPU module PM820 2 44 System PROM error Reload the system software and try again This indicates that the memory used for storing the system Replace the CPU module PM820 2 software could be defective 45 Stall timer defect Replace the CPU module PM820 2 This is a hardware problem 46 UART defect Replace the CPU module PM820 2 This is a hardware problem 47 RAM check failed Restartthe system by pressing the INIT push button with the This is a memory problem and indicates inconsistencies ofthe START MODE selector in either the CLEAR or AUTO data stored in the RAM position Replace the CPU module PM820 2 49 Internal error Restart the system by pressing the INIT push button with the Indicates an unexpected state usually due to a system error START MODE selector in either the CLEAR or AUTO position Reload the application program and try again Replace the CPU module PM820 2 4A Power failure Check the power supply for AC 80 Indicates that the AC 80 was switched off or that there was a power failure 4C Address error Restart the system by pressin
15. has a fibre optic DDCS protocol interface A maximum of twelve drives or other NAMC based units can be connected to DriveBus by using NDBU 85 or NDBU 95 branching units The DRBOL1 database element activates the drive node s and defines an area called the drive buffer for each The drive buffer contains the records that are used for transmitting and receiving buffers for cyclic messages The DRBOL1 element must be defined in the application prior to the PC elements Drives 1 4 y 1 DRNR1 NO_DRIVE DRTYPE1 6 APPIDA 2 DRNR2 NO_DRIVE DRTYPE2 8 APPID2 3 DRNR3 NO_DRIVE DRTYPE3 8 APPID3 4 DRNR4 NO_DRIVE DRTYPE4 6 APPID4 DriveBus Figure 4 7 The DRBOO DB element The ACSRX DRive TRAnsmit and DRive RECeive element is used for sending and receiving data sets Data sets consist of three 16 bit words called data words The number of data sets supported by the drive is explained in the drive manuals as is the coding and scaling of the individual data words The ACSRX element uses only the cyclic message types supported by the DDCS protocol used by DriveBus The source for the received data is selected via an element input parameter specifying the drive number and signal index dataset number Consult the drive manuals During normal operation possible ACSRX overload is detected Note Ensure that the program block containing the ACSRX element is executed frequently enough not to cause a communication timeout er
16. refer to the S800 I O User s Guide The optical ModuleBus link is constructed as a ring on the optional TB810 811 Optical Port plugged onto the AC 80 The maximum communication speeds for the TB810 and TB811 are 10 and 5 Mbit s respectively Each I O cluster is built around a TB820 ModuleBus Optical Modem and forms an individual electrical ModuleBus Each cluster is given a cluster address using the selector on the TB820 Instructions for this as well as other detailed information on the TB820 is available from the S800 I O User s Guide The I O station may contain 24 I O devices at most i e 12 devices on the electrical and 12 on the optical ModuleBus One I O station can handle up to 384 digital I O signals or 192 analogue I O signals The optical ModuleBus link may contain up to 7 I O clusters The modules are addressed according to their physical order on the bus AC 80 User s Manual 2 11 Chapter 2 AC 80 Hardware and Connections 800 I O Devices consisting of Module Termination Units MTU and I O Modules Extension Cable Connector Electrical ModuleBus TB805 TB806 TB807 Terminator Latch max length 2 m N y PAREN EEF TB81x TK801V00x ModuleBus Optical Port Extension Cable x4 x5 7 TI A CIC 11213415 1 O Cluster e e Optical ModuleBus TB820 ModuleBus Modem Be en ER N Up to 7 1 O Clusters X4 X5 oid 1 2 3 4 5 I O Cluster elle Figure 2 7 An 1 0 station The diagram s
17. the APC2 library PM825 the processor module of the AC 80 is based on an MC68360 microprocessor running at 25 MHz in 16 bit mode The system and user application programs are stored in 1024 KB and 512 KB of FLASH PROM respectively 1024 kilobytes 512K 16bit of RAM is available for the execution of the system and user application programs The AC 80 may be used either independently stand alone or as part of an AF 100 Advant Fieldbus 100 network The user interfaces of the AC 80 are Drive Window Modbus protocol panels and printers and the Man Machine Interface via AF 100 Chapter 2 contains a description of the AC 80 hardware and connections including terminal designations and bus topology diagrams Chapter 3 is a summary of the software relating to the AC 80 It deals with the programs residing in the AC 80 as well as supporting PC software Chapter 4 explains how the connections of the AC 80 are set up in the AC 80 application program This chapter is mainly intended for persons responsible for the application program of the AC 80 The reader is expected to have a knowledge of AdvaBuild Function Chart Builder programming Chapter 5 gives information on diagnosing the AC 80 using its LEDs and the supporting PC software AC 80 User s Manual 1 1 SUOIJDQUUOD 08 OV 1 1 Smbiy AC110 Series AC400 Series Controller Lomronor Tools Link Fieldbus Link 2 Fieldbus Adapter e g PROFIBUS
18. to the PC section of the application program AC 80 User s Manual S800 Analogue Input Modules S800 Analogue Output Modules S800 Digital Input Modules S800 Digital Output Modules The DB elements for controlling analogue inputs are shown in the table below Al Module DB Element Channels Type Al810 AI810 8 0 to 20 mA 0 to 10 V A1820 A1820 4 20 mA 10V 5V Al830RTD A1830 8 for PT100 Cu10 Ni100 Ni120 Al835 Al835 8 for Thermocoupling mV The DB elements for controlling analogue outputs are shown in the table below AO Module DB Element Channels Type AO810 AO810 8 0 to 20 mA 0 to 10 V AO820 AO820 4 20mA 10V 5V The DB elements for controlling digital inputs are shown in the table below DI Module DB Element Channels Type DI810 DI810 16 24 V d c DI820 DI820 8 120 V ac DI821 DI821 8 230 V a c The DB elements for controlling digital outputs are shown in the table below DO Module DB Element Channels Type DO810 DO810 16 24 V d c DO820 DO820 8 230 V relay AC 80 User s Manual 4 19 Essential Terminal Note that only the user adjustable settings are represented The table Settings also includes the output terminals of the elements For more details see the AC 80 PC Elements Reference Manu
19. via an AF 100 bus It is also possible to connect several AC 80 units together with an AF 100 bus a bus administrator required For AF 100 connection the AC 80 must have an exclusive address number in the range of 1 to 79 The AF 100 fieldbus is connected to the terminals labelled AF100 see below Redundancy is gained when both channels are connected However the same cable should not be connected to both 1 and 2 The pin designations for the AF100 terminals 1 and 2 are as follows Pin Designation Description 1 Signal 2 Signal 3 SH Shield Screen 4 SH Shield Screen Fieldbus 1 Figure 2 9 Connecting the AC 80 to the AF 100 bus 1 AF100 2 SH SH AC 80 User s Manual 2 17 Chapter 2 AC 80 Hardware and Connections First Station Last Station lt q Terminal Header IBM Type 6A Belden 1215 TC505 210 TC506 DO BLUE S1 S2 GND TC501V150 max cable length 750 m max 32 stations IBM Type 1 Belden 9182 Figure 2 10 AF 100 bus connection diagram When connecting the station to the AF 100 twisted pair bus cable the incoming and outgoing cables can be connected either directly to the terminal header or to a TC505 TC506 connec
20. 0919 ALARM DSU o10 20 oll jz REMOTE_DSU 012 22 D13 23 0144 24 015 25 01626 Control of the Fieldbus Adapter Link Figure 4 35 The DB and PC sections for communication with a Diode Supply Unit The programming of the Fieldbus Adapter Link is detailed in the protocol specific manuals such as Use of PROFIBUS DP Protocol in Advant Controller 80 4 38 AC 80 User s Manual Overview LEDs Bus Indicator LEDs PC Dbus I O FBA Chapter 5 Diagnostics There are various methods for finding out the reason for unexpected behaviour of the AC 80 These methods are e Visual inspection of the LEDs for example Using the Function Chart Builder FCB tool and its diagnostic reports e Using dynamic measurements from the PC elements Using the Drive Debug tool The LEDs on the AC 80 give useful information on the working of the system at a glance The LEDs are even more useful when the tool connections are not working or otherwise not available When available however the report functions of the tools often give more detailed information than the LEDs Note For LED indications during normal operation see Chapter 2 These LEDs show whether DriveDebug is being used both Rx and Tx are lit These LEDs show whether DriveBus is in use or if any drive or branching unit is responding Responding drives are indicated by continuous glow branching units polled are indicated by flashing
21. 1 DS_NO Dataset number 1 or 3 WR_ENA 1 Must be forced by a connection from the PC section DRISTD Base part NAME Max 20 characters e g STD_DR_OP_MODULEBUS POSITION 100 address of the drive See below IMPL 1 TYPE ACS 600 STD Defining the value of POSITION ds Setting of drive DRISTD POSITION setting ModuleBus parameter 70 01 100 x Cluster Position 1 17 101 2 18 102 3 19 103 12 28 112 Reference part REF1 Max 20 characters e g dataset_Standard_DR REF2 Max 20 characters 4 6 AC 80 User s Manual Configuration of DB Elements for ACS 600 MultiDrive DB Elements Chapter 4 Programming the AC 80 The ACS 600 MultiDrive requires two types of DB elements DRIDS and DRIENG The DRIDS DB element is used for the configuration of transmitted and received datasets 1 to 10 DRIDS elements can be configured for the ACS 600 MultiDrive Drive Data Set DATASET_HULTIDRIVE 1 10 Dataset Number Figure 4 3 DB element DRIDS for ACS 600 MultiDrive DRIDS has three terminals 11 12 and 13 for transmitting data to the drive and three terminals 01 O2 and O3 for receiving data from the drive The DS_NO terminal defines the datasets number selected for transmit and receive One dataset includes three integers WR_ENA must be set to 1 by a connection from the PC section to enable dataset writing AC 80 User s Manual 4 7 Chapter 4 Programming the AC 80 DRIENG is used for addressing the drive
22. 25 DB Elements y tii Cae ee Wee ROR ane idee Cann ge PE Nene Ties 4 25 Essential SSinGS Ses he he ira rare Vs 4 27 ACTIVATION a epi a a NI ne oe Neca An et 4 28 TSUN 324 ono eed ce hae be ig a A a Pas bise A ee eet a es 4 28 Control of the AF 100 Link 0 02 eee eee 4 30 Addressing iste Gd a ee eae Bee A a A ee A es ete 4 30 Communication between Advant Controllers 4 30 DB BleMentS achat aad pa booed adalat acne hui wae 4 30 PC Bl6MentS 4 suite ane aes she alas a 4 31 Essential Settings Soi ibe eh feed Pane ey hee Ota eee Sate ee es 4 32 ACTIVATION a Al eae ne A AAA AR ee el ARA 4 33 TOS rs tasa a ars ie we 4 33 Example AF 100 Communication between AC 80s 4 34 Control of the Special I O Link 4 35 DB Elemente e hice ere eee Oe ea he Ca are ee OE UE ea ca 4 36 PC BIGMeEnts wz Sesh tec A FON a ds a ie OE A e A Ur 4 36 Essential SENOS 2 6 asia ria rl a tase ha Pade oe mete a tases ne tees bah 4 37 AGTIVATIONS A E AA Me eae oad 4 37 Testing e a A is td e aed 4 38 Example DSU Diode Supply Unit on the Special I O Link 4 38 Control of the Fieldbus Adapter Link 4 38 Chapter 5 Diagnostics OVE NIGWs ich a 5 1 EEDS eo aed A A E te taney ae ake ee ag teats tea eine Din eue 5 1 Bus Indicator EDS 2 22 8 wes de en edt a coca a a tt Sha ees
23. 4 V in 2 L 24 V out 3 SA Redundant power supply monitor input X1A Designation Description 1 L 0 V in 2 L 0 V out 3 SA Redundant power supply monitor input Note lt is recommended that the AC 80 and the I O devices be powered from separate supplies AC 80 User s Manual 2 7 Chapter 2 AC 80 Hardware and Connections Non redundant Power Supply Connection Forwarded Power i AA AN Electrical 5p omn 4 i ModuleBus PM 820 1 i l H a l l 1 H l i I l H H i i H H 1 i H H H l l 1 3 1 i l T i i i i i i i i i i i i i DIN Rail 24 V OV I I I 11 I 11 i 11 I l li I l li l i li l I I I a e A ee ed L L SA 1 AF100 2 X1B 000 a t a xA aa 5 Sa Se sh 2 SH SH Forwarded Power From Power Supply Figure 2 5 Non redundant power supply connection 2 8 AC 80 User s Manual Chapter 2 AC 80 Hardware and Connections Redundant Power Supply Connection Forwarded Power Electrical ModuleBu DIN Rail D 24 V A 24 V B Power Supply B Monitor Power Supply A Monitor Forwarded Power From 24 V Power Supply Figure 2 6 Redundant power supply connec
24. 80 Length 3 m CONTROL PANEL POWER SUPPLY 24 28 V DC r Max 10 A OV N f 24V OUT OV OUT SHIELD 24V IN Door Panel Mounting Optional Control Panel Cable Black 2 Pairs CDP 80 CONTROL PANEL DGND 3AFE 6404 4761 SHIELD DATA A Length max 10 m Male to Male PATANG Extension SHIELD Connector _ NDPI 21 CONTROL PANEL INTERFACE JAMAK 4x 2 1 x0 5 GOP GRAPHICAL OPERATING PANEL SHIELD RS485 A TERMIN RS485REF SHIELD RS485 B 24V Note 2 The bus must be terminated at both ends AC 80 ov contains fixed termination Termination on the first NMBC 01 unit must be switched OFF Note 1 CDP 80 Control Panel can optionally be connected to X4 or X2 on NMBC 01 unit SHIELD RS485 A TERMIN RS485REF SHIELD RS485 B 24V ov Note 3 NMBC 01 can also be the last device in the bus In that case termination must be switched ON Note 4 If GOP is the last device in the bus termination is implemented with a jumper between the pins 2 amp 3 of X2 Note 5 In bus cable two parallel connected pairs are used for 24 V DC Recommended practise See page 2 2 for 3 pair wiring The maximum loop resistance of 24 V wiring between GOP Graphical Operating Panel and power supply is 5 ohm 2 5 ohm for two panels The loop resistance of single JAMAK pair is max 8 1 ohm 100 m JAMAK 4x 2 1 x0 5 24V ov DGND NAPI 01
25. ABB Drives User s Manual Advant Controller 80 AA ED ED FAIDID User s Manual Advant Controller 80 3BFE 64116487 R0125 REV A EFFECTIVE 21 2 2000 SUPERSEDES 1 6 1999 2000 ABB Industry Oy All Rights Reserved General Safety Instructions A Safety Instructions WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians Any installation work must be done with the power off and power is not to be reconnected unless the installation work is complete Dangerous residual voltages remain in capacitors when the disconnecting device is opened Wait 5 minutes after switching off the supply before starting work Always ensure that the measured voltage between terminals UDC and UDC and frame is close to O V and that the supply has been switched off before performing any work on the equipment or making main circuit connections If the main circuit of the inverter unit is live the motor terminals are also live even if the motor is not running If there are inverters in parallel open the switch fuses of all parallel connected inverters before installation or maintenance work on any of them If the auxiliary voltage circuit of the drive is powered from an external power supply opening the disconnecting device does not remove all voltages Control voltages of 115 230 VAC may be present on the digital inputs or outputs even though the inverter unit is not po
26. ALARM PRINTER INTERFACE 24 V ov 24 V ov SHIELD DGND SHIELD DATA A DATA B SHIELD DATA A DATA B Note 6 The maximum total length of the Modbus is 300 m Note 7 The maximum distance between CDP 80 and AC 80 is 30 m Centronics Cable 230 VAC Length max 3 m ALARM PRINTER 24V ov OKI Microline 280 24 V ov SHIELD DGND SHIELD 2 Pairs DATA A DATA B SHIELD JAMAK 4x 2 1 x0 5 To next device AC 80 User s Manual 2 15 Chapter 2 AC 80 Hardware and Connections NCPC 30 Control Panel Cable AC 80 NMBC 01 MODBUS Na TERMINATION UNIT Length 3 m AC 80 APPLICATION NCPC 30 Control CONTROLLER lt Panel Cable AC 80 gt CDP 80 Length 3 m CONTROL PANEL POWER SUPPLY 24V IN 24 28 V DC qe 1 Max 10 A OV IN i Door Panel Mounting i 24V OUT i Optional i H ov OUT 3 Pairs i Control Panel l l l SEN Cable Black CONTROL PANEL DGND 3AFE 6404 4761 l l SHIELD N DATA A Length max 10 m DATA B i Male to Male i Extension SHIELD Connector 7 i i i i i JAMAK gt s Optional jumper for data pair shield grounding NDPI 21 l 4x 2 1 x0 5 als t 1X1 CONTROL PANEL INTERFACE GOP GRAPHICAL ph gt OPERATING PANEL A es l SHIELD RS485 A TERMIN RS485REF Note 1 CDP 80 Control Panel can optio
27. D off AC 80 User s Manual 2 3 Chapter 2 AC 80 Hardware and Connections General Purpose LEDs When the S7 LED is on and the F LED is off SO to S6 indicate the AC 80 status as follows S7 S6 S5 S4 S3 S2 S1 SO AC 80 Status on P CPU in initial phase on on P1 CPU in operational mode on on on P3 CPU has stopped after initialisation START MODE attribute at DB element has been set to STOP on on P4 CPU is not running an application program on on on P5 CPU is loading an application program from the internal PROM on on on P6 Programming tool is connected CPU is in on line mode on on on on Boot up program erasing system PROM prepare for loading on on on on on on on on PL Boot up program waiting for system program download after erasure or detection of corrupt program in system PROM The normal operation state P1 is indicated as shown below FO x R NI VEY en T1 A T2 s7 A O s3 se s2 s0Q00 Si NY s4 0 A so v When the S7 LED is off and the F LED is on SO to S6 indicate an error code See Chapter 5 Diagnostics for details 2 4 AC 80 User s Manual Station Address Selection The INIT Button Chapter 2 AC 80 Hardware and Connections The AC 80 is equipped with two address selection switches They are used for defining an exclusive station address for the AC 80 on the
28. Ds Figure 2 4 LEDs of the AC 80 Bus Indicator LEDs These LEDs show the status of the fibre optic channels The LEDs are laid out in the same order as the optic terminals on the AC 80 Note that the Rx LEDs light when data is received from the fibre optic link The Tx LEDs are controlled by the AC 80 itself Special Purpose LEDs F Fault red This LED switches automatically on after the power up of the AC 80 The system application program also lights this LED if the self test fails In case of a serious hardware or program error this LED lights Simultaneously the general purpose LEDs indicate an error code Note The error codes are given in Chapter 5 Diagnostics R Run green This LED is lit when the system application starts to run It turns off upon serious hardware or program errors P Power green This LED indicates that the power supply to the AC 80 is good The P LED is independent of system program status B Battery green This LED indicates that the voltage level of the battery is sufficient for backing up the internal real time clock and buffered read write memory If no battery is inserted or it is low the B LED is turned off T1 T2 yellow These LEDs indicate data being received on the AF 100 channels 1 and 2 respectively If the AC 80 is not connected to AF 100 these LEDs are off If the AC 80 is connected to the AF 100 with only one cable one of the LEDs should be on the other LE
29. EVICE AI AO DEVICE COUNTER_ DEVICE DSU_DEVICE IOTYPE12 NO_DEVICE DI DO_DEVICE AI AO DEVICE COUNTER_ DEVICE DSU_DEVICE Activation The IORX element starts to send datasets when the value of terminal WRx is 1 AC 80 User s Manual 4 37 Testing After the hardware part is properly installed it is possible to test the communication Measurements can be carried out using the FCB program The OIRX element has an ERR terminal for indicating fatal errors on the link 1 error O no error The reason for the error is indicated by the ERRC terminal the error codes are listed in the AC 80 PC Elements Reference Manual Example DSU Diode Supply Unit on the Special I O Link Item Designation Instance Name Attr Callname Address DI800_1 9 DIS810 DI800_0 0 1 0 9 t DI800_1 10 DIS810 DI800_0 0 1 0 10 DI800_1 11 DIS810 DI800_0 0 1 0 11 DI800_1 12 DIS810 DI800_0 0 1 0 12 DI800_1 13 DIS810 DI800_0 0 1 0 13 DI800_1 14 DIS810 DI800_0 0 1 0 14 DI800_1 15 DIS810 DI800_0 0 1 0 15 DI800_1 16 DIS810 DI800_0 0 1 0 16 PMI PM825 NCBIO1 Edit Delete Connect NCBIO Devices Devices 1 4 E DI DO_DEVICE IOTYPE1 COUNTER_DEVICE IOTYPE2 DSU_DEVICE 7 IOTYPE3 NO_DEVICE IOTYPE4 32 CONV IB 1 1 16 D 1 1 S ERR s D 0 2 gt L SIGN 6 D 0 3 R ZERO 10 1 01 11 RDY_ON_DSU oziz RDY_RUN_DSU 03 13 RUNNING_DSU 04 14 _FaULT_Dsu ost 1s 06 16 07 17 0818
30. Loader DriveDebug PC tool The NCB loader downloads the NCBOS to the NCB board of the AC 80 The loader is started through a shortcut Windows 95 NT or a PIF file Windows 3 1 The shortcut matching the PC type and selected fibre optic channel should be used The files to be loaded are AMC1 ABS and AMC1 CLD They are specific to the NCBOS version and revision The BAT EXE and dummy files included are needed for correct operation of the loader and should not be modified in any way Troubleshooting Note for Windows NT users lf the load starts normally but stops during FLASH PROM initialisation briefly press the INIT button on the AC 80 Drive Debug DRIDEB is a Windows based diagnostic tool for the AC 80 and it is delivered with every AC 80 software package Several Drive Debug versions can be installed on the same computer Before running Drive Debug the PC must be equipped with a properly installed PCMCIA DDCS or ISA DDCS adapter see above The DriveDebug User s Manual is included in the AC 80 Software Package directory Drideb as DRIDEB DOC 3 4 AC 80 User s Manual Overview The PM825 Element Base Part Terminals Chapter 4 Programming the AC 80 This chapter gives information on writing the application program of the AC 80 It is assumed that the reader is familiar with the AdvaBuild for Windows software suite especially the Function Chart Builder as it is the principal tool for application progra
31. PROFIBUS DP A fieldbus adapter module acts as an interface between the fibre optic link and the serial bus This DDCS protocol fibre optic link Channel 3 on the NCB board can be used for connecting the AC 80 to a PC with e g Drive Debug The PC must be equipped with a PCMCIA DDCS laptop or an ISA DDCS desktop interface The transmission speed used is 1 Mbit s AC 80 User s Manual Chapter 2 AC 80 Hardware and Connections 2 20 AC 80 User s Manual Overview AC 80 CPU System Program Boot Program Base Software Application Program Chapter 3 AC 80 Software The AC 80 related software can be divided into two parts e AC 80 software AC 80 CPU program AC 80 NCB program AC 80 software support on the PC The CPU system program consists of the boot program base software and the application program These are executed in the AC 80 CPU The boot program resides permanently in the AC 80 CPU It receives the base SW upon downloading The base software consists of the following parts Real time operative system based on VRTX32 HLSC for communication over the Service port Ch1 Communication for drivers for AF100 ModuleBus and the Panel Printer link Target code for PC element libraries divided into libraries common to both AC 70 and AC 80 Drives specific libraries PC element options The base software is executed in non volatile system FPROM It can be updated b
32. TTOUT POLLCYCL PARAM1 PARAH2 PARAMS PARANA PARAMS PARAH6 PARAM PARAMS SSSSSSS Figure 4 18 The terminals of the MVINODE element AC 80 User s Manual 4 25 Each node is represented by a DB element of the type MVINODE MUI Node 7 MUNI NAME STATUS1 1 ACT STATUS2 1 NET STATUS3 2 REHNODE ERR DIALSTR1 PHONENO1 DIALSTR2 PHONENO2 DIALSTR3 PHONENO3 DIALSTR4 PHONENO4 Figure 4 19 The terminals of the MVINODE element The MVB MVI Data Block element specifies one MVI data block It configures either data transmission or commands for the MVI protocol handler An MVI data block is a collection of up to 128 DATs of any type Creating an MVI data block element automatically creates the required DAT elements This element has a Base part and nine different Value reference parts Each Value reference part contains 16 value references MUI Data Block Base part y MUI Data Block Value ref 1 16 y HUB1 NAHE EXECUTE 1 ACT EXECDONE 8 REGADDR VALID 119 CHDCODE ERR 8 AUXINFO1 8 AUXINFO2 8 NO_BREC 9 NO_INT 8 NO_INTL 8 NO_REAL RECEIVE SOURCE 8 BLOCKED 1 NET 1 REMNODE 512 CYCLETIM YES SORT_REF Figure 4 20 The terminals of the MVB element 4 26 AC 80 User s Manual Essential Settings Only the user adjustable settings are represented The tables also include the information readable from the output terminals For more details see the AC 80 PC Elements Reference Ma
33. a CPU overload or remove one or more execution units e g control modules and load and deblock the application again OA Memory test error Replace the CPU module PM820 2 The error code appears during the RAM test which is performed during system initialization OC Instruction set fault Replace the CPU module PM820 2 0D Interval timer test failed Replace the CPU module PM820 2 OF Bus error test failed Replace the CPU module PM820 2 This is a hardware problem and indicates a CPU internal bus error 22 START MODE selector in the STOP position Restart the system with START MODE selector in either the The START MODE selector on the PM820 2 DB element was CLEAR or AUTO position in STOP position when the system attempted to restart 27 Insufficient memory Restart the system in STOP MODE Then remove all loaded The CPU could not start the application due to lack of but unused options which may consume memory by loading memory BASE software Enable only necessary options and restart the system by pressing the INIT push button with the START MODE selector in CLEAR position 42 Overload Restart the system in STOP MODE Then reduce the load by The CPU was not able to run the specified control module The control module could not be completed within the specified cycle time and was aborted extending the cycle times for example of control modules in the PC program or remove one or more execution units e g control modules Load
34. ader AdvaBuild for Windows not included with AC 80 deliveries must be ordered and installed separately e AC 80 libraries Contain the PC and database DB elements The AC 80 loader downloads the PROM_080 IMG file This file contains the current base software The AdvaBuild for Windows software package contains the Application Builder APB Function Chart Builder FCB and Bus Configuration Builder BCB tools Several versions but not revisions of each tool can be installed on the same PC The Application Builder is used for creating and modifying projects or nodes for the AC 80 invoking the Type Circuit Editor invoking the FCB and the BCB defining the location of the AC 80 on the AF 100 bus selection of AC 80 library version selection of required options The Function Chart Builder is used for creating and modifying application programs downloading and saving the application program displaying and forcing application program variables in on line mode debugging and changing the application program in on line mode The application program exists on the FCB tool as target code and or AMPL source code The source code can be created from target code and vice versa The Bus Configuration Builder is used for getting an overview of targets and messages on the AF 100 supporting AdvaCommand These libraries include PC and database DB elements The PC and DB elem
35. al Input Terminals for S800 1 0 Database Elements in Alphabetical Order ACT ACTive 0 Spare 1 Active CJC Cold Junction Compensation A1835 CONV_PAR CONVersion PARameters default conversion for the I O channels Al AO DEADB DEADBand as a percentage 1 updated every time Al Note Lower values provide better accuracy but lengthen the total execution cycle of the application program FILT ON OFF Delay FILTer Time in ms 2 4 8 16 DI FILTER_P FILTER Parameter 0 to 9500 ms or 10 to 65 s Al FJT Fixed Junction Temperature 40 0 to 100 0 C or 40 0 to 212 0 F Al835 GRIDFREQ GRID FREQuency Al IMPL IMPLemented 0 Spare 1 Implemented LIN_CODE LINearization CODE 0 No 1 Square root Al810 A1820 NAME Unique NAME of the I O module channel max 20 characters OSP_CTRL Output Set as Predetermined O Keep current value 1 Set OSP_VAL AO DO OSP_VAL OSP VALue if OSP_CTRL is selected AO DO POSITION POSITION on ModuleBus 1 to 12 Electrical 101 to 712 Optical SUP Sensor Power SUPervision YES Enable NO Disable DI TC_TYPE ThermoCouple TYPE Both for Celsius and Fahrenheit A1835 Output Terminals for S800 I O Database Elements in Alphabetical Order DIAG DIAGnostics ERR ERRor indicates fatal configuration or hardware error VALUE Signal VALUE WARNING WARNING indicates a non fatal error 4 20 AC 80 User s Manual Control of the Panel Printer Link Panel Printer Link in Panelbus Mode DB Elements
36. anual Chapter 4 Programming the AC 80 The DRISTD element is used for addressing the drive reading basic information from it and connecting the DB elements of a drive DRIDS and DRISTD together Standard drive Base part y STAND_DR_OP_MODULEBU NAME WARNING 8 BUS ERR 8 STATION DIAG 162 POSITION 1 IMPL ACS666 STD TYPE Standard drive Parameter part y SPEEDSF NOMSPEED NOMVOLT NOMPOWER Standard drive Reference part y REF1 REF2 Figure 4 2 Settings of the DB element DRISTD The DRISTD element has three different parts Base Parameter and Reference parts The Base part has terminals for drive position i e address on the Optical ModuleBus and drive type specification The drive position setting corresponds to drive parameter 70 01 The Parameter part is used for reading basic information from the drive The Reference part is used for specifying the DRIDS elements that are to be used with the DRISTD element All output terminals of the Base Parameter and Reference parts can be connected to the PC section of the application program and measured there AC 80 User s Manual 4 5 Chapter 4 Programming the AC 80 Essential Settings for Note that only the user adjustable settings are represented here ACS 600 Standard Drive DRIDS NAME Max 20 characters e g dataset_StdDrive ACT
37. aracters e g MULT_DR_OP_MODULEBUS POSITION 100 address of the drive See below IMPL 1 TYPE ACS 600 ENG Defining the value of POSITION durs Setting of drive DRIENG POSITION setting ModuleBus Parameter 70 01 100 x Cluster Position L 17 101 2 18 102 3 19 103 12 28 112 Parameter part APPID 0 Reference part REF Max 20 characters e g dataset_MultiDrive REF2 Max 20 characters REF10 Max 20 characters AC 80 User s Manual 4 9 Chapter 4 Programming the AC 80 Activation The DRIDS element is activated by setting the ACT and WR_ENA terminals to 1 WR_ENA is set to 1 by a connection from the PC section The DRIENG and DRISTD elements do not need activation Testing The DRISTD and DRIENG DB elements have two diagnostic terminals for checking the status of the link The ERR Error terminal indicates fatal errors the WARNING terminal indicates non fatal errors If these terminals are connected to the PC section of the application they can be measured using the monitor function of FCB Edit DB Terminal Values DRIENG1 Engineered drive Base part y DRIENG1 NAHE WARNING 8 BUS ERR 8 STATION DIAG POSITION 1 IMPL ACS666 ENG TYPE PC section BWE B 2 DRIENG1 WARNING DRIENG1 VARNING Y _1 21 drieng_varning DRIENG1 ERR DRIENG1 ERR 2 22 drieng_err
38. bus number STNNO AC 80 station number on the AF 100 bus The value must match the hardware address setting on the AC 80 unit Serial IF Part Terminals Processor Module SeriallF part NONE CH2TYP CH2 CH2TYP Communication type selection for the AC 80 Panel Printer link Ch2 NONE No devices connected PANEL CDP 80 Printer AC 80 acts as Master MVC MultiVendor external device Master or Slave Requires the installation of the optional Embedded Modbus elements CH2 Name of corresponding MVICHAN element For MVC communication only 4 2 AC 80 User s Manual Control of Drives through Optical ModuleBus PC Section DB Section Chapter 4 Programming the AC 80 ModuleBus has electrical and optical interfaces which are logically the same bus A maximum of twelve I O modules can be connected to the electrical ModuleBus Further twelve I O modules or drives can be connected to the optical ModuleBus link A TB810 10 Mbit s optical components or TB811 5 Mbit s optical components Optical Port is required for the use of optical ModuleBus Optical ModuleBus communication does not require any PC elements in the application program Thus communication is handled by DB elements Transmitted data can be collected together using the Move function blocks in the PC section and then connected to DB elements Inside the DB section it is possible to control both drive
39. dware and Connections Panel Printer Connection Ch2 Wiring Principle The panel printer connector labelled Ch2 is a Modbus protocol RS 485 interface for up to 8 devices The panel printer link can be operated in two modes only one of which can be active at a time Panelbus mode for connection of Slave devices such as e CDP 80 Control Panel If it is the only device on the link the CDP 80 can be directly connected to the panel printer connector using an NCPC 30 cable as shown below ze NCPC 30 AC 80 X5 x1 CDP 80 e Centronics interface alarm printer see the wiring principle diagrams below for additional equipment required e The Graphical Operator Panel GOP Note Although the GOP can be operated in Panelbus mode MultiVendor mode is recommended MultiVendor mode for connection of e Graphical Operator Panel GOP see the wiring principle diagrams below for additional equipment required e external Modbus protocol Slave or Master devices MultiVendor mode requires the installation of the optional Embedded Modbus elements The wiring principle of the panel printer link is shown on the next two pages 2 14 AC 80 User s Manual AC 80 APPLICATION CONTROLLER NCPC 30 Control Panel Cable AC 80 A Length 3 m Chapter 2 AC 80 Hardware and Connections NMBC 01 MODBUS TERMINATION UNIT NCPC 30 Control Panel Cable AC 80 CDP
40. e of the reset signal some to the status of same An exception are the PC elements without a RESET input whose error code is cleared as soon as the cause of the error disappears There are even elements that are outside of the above mentioned types e g AF 100 PC elements that sustain their ERRC values until a rising edge of the signal on the ACT pin 5 4 AC 80 User s Manual Using DriveDebug Chapter 5 Diagnostics There is also a possibility of registering ERRC occurrences in event loggers by connecting the ERRC output to the ERROR PC element which adds a time stamp to the event and stores it in the event logger From there the time stamp and the ERRC value can be observed with Drive Window or the CDP 80 panel first two digits of the error code are converted to descriptive text the last two digits are shown numerically However usually the ERRC pins are monitored with FCB using its online mode and dynamic measurement features It is also customary to use FCB to assert the RESET input pins temporarily to 1 with its forcing function It is highly recommended to connect the ERR pin to some logic PC elements of the application itself instead of having them checked sporadically by the application designer or service personnel In most applications an ERR 1 status indicates that the respective function is not safe to use and should therefore not be used at all However it is the application designer s respon
41. ed i et 5 1 PG ee hes rt sao Sp gadis ay than eat ac dae ad tro dante AEE 5 1 POUSSE Mane Pee ae Ses ens E ON ae Louies ade ses te he tina mea Naat Ne 5 1 Ors A A cl tig ee A TN a Dio E a a nn pe 5 1 EBA RE os a A o E a oh A th a Ca 5 1 General Purpose LEDs SO to S7 5 2 Checking the System Status Using FCB 5 4 PC Element Error Terminals and Codes 5 4 Using BivGbDebug 2 str e Meola res tie eye He Mee ie LEY ed 5 5 AC 80 User s Manual v vi AC 80 User s Manual Overview What This Manual Contains Chapter 1 Introduction The Advant Controller 80 AC 80 is a high performance programmable logic controller specially designed for drives Here are a few basic functions of the AC 80 Execution of fast drive control application programs Communication with drives Communication with other controllers Communication with S800 I O special I O and fieldbus adapter units e Modbus protocol panel printer port The AdvaBuild for Windows program suite more specifically the Function Chart Builder can be used for programming configuring and diagnosing of the AC 80 Configuring and programming the AC 80 looks and feels the same as other Advant controllers Compatibility to the APC2 Application Program Controller the previous generation controller is preserved when using function blocks from
42. eference Manual 4 32 AC 80 User s Manual Activation Testing AFTRA MB90TRA IDENT Dataset identification 1 50 SCAN Transmission interval in milliseconds 1 4096 ACT 1 AFREC MB90REC IDENT Dataset identification 1 50 STATION Node number of the transmitter 1 79 ACT 1 The AF 100 part of the PM825 database element does not need activation The Base part of the DSP element is activated by setting the ACT terminal to 1 The DAT elements do not need activation The AFTRA AFREC MB90TRA and MB90REC elements are activated by setting the ACT terminal to 1 The PM825 element has a WARNING terminal for non fatal errors and an ERR Error terminal for fatal errors The Base part of the DSP element has an ERR terminal for fatal errors The AFTRA AFREC MB90TRA and MB90REC elements have two status output terminals ERR and ERRC These terminals indicate a fatal error and the error code respectively AC 80 User s Manual 4 33 Example AF 100 Communication between AC 80s PC Section of Node 1 R50 1 0 PC Section of Node 2 D 1 1 ON RUNH5 D 0 2 gt SINGLE MODP HF 6 D 0 3 R From Node 1 ye PC1 1 Pcl 4 34 AC 80 User s Manual Control of the The Special I O link is a DDCS protocol fibre optic ring that can contain Special 1 0 Link up to eight I O devices The sequence of the device
43. ent libraries are delivered in one package including options The libraries can be installed together with AdvaBuild It is also possible to install them later on using the Application Builder tool AC 80 User s Manual 3 3 Chapter 3 AC 80 Software AC 80 NCB Support NCB Loader DriveDebug Type circuits are made available to the application programs by copying them to the directory CATCLEV1 The user can also create type circuits using the Type Circuit Editor of the Application Builder PC and DB element options are made available for application programming by selecting the respective option in the Application Builder Also note that the backtranslation of the source code will fail if the application program contains unselected options The options are as follows Option Description APCELEM Install if the application program has APC2 specific PC elements EVENT Install if the application program uses Event Send functions MODBUS Install if the application program uses Modbus MultiVendor communication on the Panel Printer Link Ch2 TOOLBOX Install if the application program has special tool PC elements NCB support requires a fibre optic link between the PC and the AC 80 Tools Link For this a laptop PC must be equipped with a PCMCIA DDCS interface type NPCM xx whereas a desktop PC must be equipped with an ISA DDCS adapter NISA xx AC 80 NCB support includes NCB
44. es an error code The codes are listed in the AC 80 PC Elements Reference Manual AC 80 User s Manual Example ACS 600 MultiDrive on DriveBus Function Chart Builder Node AC80_70 AC80_3 lt 3 gt DB Section File Edit View Options PC Section PC Terminal Target Test Window Help ae Jas Dees Se See Filter Item Des Filter Instance Name DB Terminal i BE E DRBOL1 Item Designation Instance Name Attr Callname Address DO800_1 9 DOS810 DO800_0 0 2 0 9 t DO800_1 10 DOS810 DO800_0 0 2 0 10 DO800_1 11 DOS810 DO800_0 0 2 0 11 DO800_1 12 DOS810 DO800_0 0 2 0 12 DO800_1 13 DOS810 DO800_0 0 2 0 13 E DO800_1 14 DOS810 DO800_0 0 2 0 14 DO800_1 15 DOS810 DO800_0 0 2 0 15 DO800_1 16 DOS810 DO800_0 0 2 0 16 PM1 PM825 DRBOL1 Create Edit Delete Connect Figure 4 9 The DB elements library CONV BI 1 1 15 F 1 F1 DRNR D 1 1 EN D 0 2 RESET RDY D 0 3 CNTRL LINK D 10 21 D 1 22 23 26 D 0 24 27 D 0 25 131 Figure 4 10 The PC section AC 80 User s Manual 4 15 Configuring the Electrical ModuleBus DB Elements for S800 I O Modules As shown in Chapter 2 S800 I O modules can be connected directly on the AC 80 Electrical ModuleBus or in I O clusters via Optical ModuleBus and TB820 ModuleBus modems 800 I O module configuration data is set up in DB elements Each I O module on the bus must have a dedica
45. g hive 48 wens 2 11 Electrical ModuleBusS it cent weer tines eles eke nee EE AR 2 11 Optical MOdgl6BUS 2 354208 ee A OBE tnt Res 2 11 Size of the I O Stallone tO so ee FAN Awe oa o e A He oh 4 2 11 Driv6Bus Connection 224224 ens wa peia ai Pee Ree he Pade oe kets da ue PREG ee be Re 2 13 Panel Printer Connection Ch2 vs yae 20ks ia fan 34 Neda id ape 2 14 Wiring Principle niesen eeka ares hee Sees Shee e Sy cee eS Rie SEER Ete di AA 2 14 AF100 Connection eve Miocene ee A vee Read wee eres Meade Uae Ma 2 17 Special I O Connection acc sense th dre Re en ht bude bia boon ree 2 19 Fieldbus Adapter Connection st acsoeeceslehwesse dieses age eee 4 eelshee alate deed 2 19 Tool COnMECUON AE tees eee eee ees Coe eae eae 2 19 AC 80 User s Manual iii Chapter 3 AC 80 Software OVGIVIOW ioa ane TERA AAA DEA AA EA AA AA 3 1 AC 80 CPU System Progratn s4 bivcswd eens et brasse de dre t ta die bd 3 1 e RT 3 1 Base Software ua AAA AAA et A r 3 1 Applicaton Programi ti AAA AA A A AA 3 1 AC 80 NCB System Program vs 22e este at doute serte be 3 2 AMG Boot Progqrant se stts eben wee ie eet eee sees ne E E ERA Lee ea eens 3 2 NGCBOS arae ao Sree nee ee D eka ene 3 2 ANO Tabler s hahaa ae re em ad a nn dr 3 2 AC 80 Software Support on PC ida a dra da se 3 3 AC B0EPU SUPPO 22 torment am raana a a g dde T ia ot ka Pag ed Sake 3 3 ACB Loide Fe LR AREA AN II an dater ERE 3 3 AdvaBuild iie ika e a EA outa eee OE a Ge bee aed Ea 3 3 AGO Lib
46. g the INIT push button with the This is a software problem and indicates that the CPU is not START MODE selector in either the CLEAR or AUTO working correctly position Reload the system software Replace the CPU module PM820 2 4D Processor generated exception Restart the system by pressing the INIT push button with the This is a software problem and indicates that the CPU is not START MODE selector in either the CLEAR or AUTO working correctly position Reload the system software Replace the CPU module PM820 2 4F Battery buffered memory error Replace the battery and set the time and date using This indicates that the contents of the battery buffered RAM Advant Station 120ES and real time clock have been lost This may happen if the battery was run down or not installed during a power failure 51 Not available function block Restart the system in STOP MODE Indicates that a function block i e PC element or DB Load the correct system software and options or reduce the element has been called which the current system software application program to match current system software does not recognise Load and deblock application again 55 BOOT PROM error Replace the CPU module PM820 2 This is a hardware error 5D Application in PROM generated for another system software Restart the system in STOP MODE Then generate new release target code with a matching release of the AS 120 ES This may occur after loading of a new system software dow
47. hows l O devices installed on both electrical and optical ModuleBus 2 12 AC 80 User s Manual Chapter 2 AC 80 Hardware and Connections DriveBus Connection The optical DriveBus link Channel 0 on the NCB board can be used for controlling 12 NAMC based drives inverter units or supply units The connection of multiple drives requires the use of a branching unit NDBU which enables the construction of a logical bus with physical star topology Branching units can be chained together AC 80 DRIVEBUS MSTR Branching CHO MSTR ura Units NDBU NDBU CH1 CH2 CH3 CH1 CH2 CH3 CHO CHO CHO CHO CHO CHO Up to 12 Drives rive rive rive rive Up to 8 per Drive Drive branching unit Figure 2 8 DriveBus topology DriveBus uses a communication speed of 4 Mbit s 8 Mbit s provisional with a message cycle time of 50 us asynchronous The specified transfer capability is 20 messages 10 data set pairs per millisecond the maximum being 32 messages ms The DriveBus link can employ both plastic and HCS fibre optic cables The use of HCS cables enables higher speed and longer distances the maximum length of the bus is 15 m for plastic cable 200 m for HCS cable The communication speed and light intensity are set with jumpers on the NDBU board AC 80 User s Manual 2 13 Chapter 2 AC 80 Har
48. lly deblocked The NCB system program consists of the AMC boot program NCBOS and the AMC table of the AC 80 The AMC boot program resides ina PROM on a socket It receives the NCB software upon downloading and stores it in non volatile FPROM The NCBOS consists of AMCOS operative system including routing e Communication support for DriveBus fieldbus adapters and Special 1 0 The NCBOS automatically adapts to communication configured in the application program in the CPU Upon downloading the NCBOS is stored in non volatile FPROM and started automatically The NCBOS can be updated by downloading a new revision this overwrites the previous NCBOS revision On power down reset or restart the NCBOS in FLASH PROM is copied to RAM and initialised The AMC table of the NCB contains variables and parameters which can be accessed by the Drive Window and Drive Debug tools Parameter values are saved to non volatile FPROM and restored upon NCB reinitialisation 3 2 AC 80 User s Manual AC 80 Software Support on PC AC 80 CPU Support AC 80 Loader AdvaBuild AC 80 Libraries Chapter 3 AC 80 Software The AC 80 software support on the PC can be divided into CPU support and NCB support Follow the installation instructions included with each software package CPU support requires an RS 232 serial cable between a COM port of the PC and the Service port of the AC 80 AC 80 CPU support includes AC 80 Lo
49. mming The chapter includes basic examples of how the AC 80 and its input and output channels are set up in the application program The PM825 database element is the basic configuration element for the AC 80 A detailed description of the terminals of the PM825 element is given in the AC 80 PC Elements Reference Manual under the section DB Element Descriptions Some key terminal settings are discussed below Processor Module Base part PHI NAME WARNING 6 BUS ERR 8 STATION DIAG 8 POSITION ACTSCANT 1 IMPL PH825 TYPE YES SUP_PS NO SUP_PS_E YES SUP_BAT CLEAR STARTHOD 0 IOSCANT NAME Max 20 characters SUP_PS Supervision of redundant power supplies Set to YES if redundant power supply connection used SUP_BAT Battery supervision STARTMOD Starting mode after power up CLEAR Start application program automatically at power up BLOCKED Application program blocked until deblocked from FCB or Drive Window IOSCANT I O scanner cycle time in milliseconds AC 80 User s Manual 4 1 Chapter 4 Programming the AC 80 AF 100 Part Terminals Processor Module AF 100 part y CABLE EN_DTHO TIMESYNC BUSNO STNNO CABLE AF 100 cable connection type S Single cable R Redundant cabling TIMESYNC Time synchronisation selector One of the AF 100 stations should be set to MASTER while all others should be set to SLAVE or NONE BUSNO AF 100
50. nally be connected SHIELD to X4 or X2 on NMBC 01 unit RS485 B 8 Pairs 24V Note 2 The bus must be terminated at both ends AC 80 ov contains fixed termination Termination on the first NMBC 01 unit must be switched OFF SHIELD RS485 A Note 3 NMBC 01 can also be the last device in the bus TERMIN In that case termination must be switched ON RS485REF SHIELD Note 4 If GOP is the last device in the bus termination is RS485 B implemented with a jumper between the pins 2 amp 3 of X2 24V 3 Pairs ov Note 5 In bus cable three parallel connected pairs are used for 24 V DC See page 1 2 for 2 pair wiring A ME Recommended practise JAMAK The maximum loop resistance of 24 V wiring between 4x 2 1 x0 5 GOP Graphical Operating Panel and power supply is 5 ohm NAPI 01 ALARM 2 5 ohm for two panels The loop resistance of single PRINTER INTERFACE JAMAK pair is max 8 1 ohm 100 m OS ies y 24 V oy Note 6 The maximum total length of the Modbus is 300 m 24 V ov SHIELD Note 7 The maximum distance between CDP 80 and AC 80 is 30 m DGND SHIELD DATA A DATA B SHIELD Centronics Cable ALARM 230 V AC Length max 3 m PRINTER 24 V ov OKI Microline 280 24 V 3 Pairs ov SHIELD DGND SHIELD DATA A DATA B SHIELD JAMAK 4x 2 1 x0 5 To next device 2 16 AC 80 User s Manual Chapter 2 AC 80 Hardware and Connections AF 100 Connection The AC 80 is connected to the AC 400 series controller
51. nload to PM820 2 and save it in PROM 63 Missing option Restart the system in STOP MODE Then install the missing Indicates that the application in PROM needs an option that is not part of the system software probably due to download of new BASE system software option and restart the system with the START MODE selector in either the CLEAR or AUTO position AC 80 User s Manual 5 3 Chapter 5 Diagnostics Checking the System Status Using FCB PC Element Error Terminals and Codes Detailed AC 80 system status information is shown by FCB s Option System and Attribute reports Essential revision identification data is returned by the Option report not the System report The Attribute report is the only way of finding out which bus number was specified for the station as its application was created with AdvaBuild FCB can be used for connecting to the AC 80 through the Ch1 connector by specifying Bus 0 Station 0 which makes it possible to use the Attribute report An empty line is returned by the report if the current station address and AF 100 bus number are in conflict with those saved in FLASH PROM The only way to correct the old bus number attribute in the AC 80 is to clear the application in the FLASH PROM and then to restart After this the Attribute report will show the bus number BusNo as 0 and StnNo as set with the address selection switches No switches exist for BusNo but as soon as FCB i
52. ntification oe F 3 F1 IDENT ERRH10 F 10 F2 SCAN D 1 1 ACT 21 Data to be Transmitted a ve F 5 F1 IDENT F 8 F2 STATION RDYH11 D 1 1 ACT A Received Data Figure 4 23 The AFTRA and AFREC PC elements The difference between AFxxx and MB90xxx elements is in the way they handle short integer data For more information see the AC 80 PC Elements Reference Manual AC 80 User s Manual 4 31 Essential Settings Only the user adjustable settings are represented For more details see the AC 80 PC Elements Reference Manual PM825 AF 100 part CABLE S Single or R Redundant EN_DTMO Enable Double Timeout NO YES TIMESYNC Time Synchronisation NONE MASTER SLAVE BUSNO 0 STNNO 1 79 Must match AC 80 hardware address setting DSP Base part NAME Unique dataset name max 20 characters ACT 0 Spare element 1 Active element BUS 0 IDENT Dataset identification 1 50 Must match the IDENT terminal value in the corresponding PC element SOURCE Direction of communication RECEIVE SEND STATION AF 100 station number of the opposite target CYCLETIM Transmission interval in milliseconds SORT_REF Sort references NO YES Value references REF1 User definable name of a DAT element REF2 User definable name of a DAT element REF8 User definable name of a DAT element DAT See the AC 80 PC Elements R
53. nual MVICHAN Base part NAME Max 20 characters ACT 0 Spare element 1 Active element NET Network number of MVI channel NODE Individual node number of MVI channel MASTER MVI channel in slave 0 or master 1 mode TIMESYNC Time synchronisation NONE MASTER SLAVE MVINODE NAME Max 20 characters ACT 0 Spare element 1 Active element NET MVI network number REMNODE Remote node number In Master mode node number of Slave In Slave mode node number of Master MVB NAME Max 12 characters ACT 0 Spare element 1 Active element REGADDR Register start address in external PLC RTU In RCOM MVB identifier CMDCODE Command code to be executed by the MVI protocol handler protocol dependent AUXINFO1 Auxiliary information 1 protocol dependent AUXINFO2 Auxiliary information 2 protocol dependent NO_BREC Number of Boolean records DAT B NO_INT Number of integer records DAT I NO_INTL Number of long integer records DAT IL NO_REAL Number of real records DAT R SOURCE Source Defines the direction of the data transmission RECEIVE SEND AC 80 User s Manual 4 27 Activation Testing BLOCKED Cyclic data transmission 0 Not blocked 1 Blocked NET MVI network number used for data block transmission REMNODE Remote node number In master mode node number of slave In slave mode node number of master
54. nual 3BFE 64021737 English Advant Fieldbus 100 User s Guide 3BSE 000 506 English Firmware Manual for ACS 600 System Application Program 3AFY 63700177 English Firmware Manual for ACS 600 Standard Application Program 3AFY 61201441 English Function Blocks for APC2 3AFY 61281240 English S800 1 0 User s Guide 3BSE 008 878 English Use of PROFIBUS DP Protocol in Advant Controller 80 3BFE 64248260 English 1 4 AC 80 User s Manual Chapter 2 AC 80 Hardware and Connections AC 80 Hardware The AC 80 is built in a ventilated plastic housing It can be mounted onto a horizontal or vertical DIN 50022 rail The module can be removed by pulling the locking spring at the bottom of the unit downwards e g with a screwdriver AL PMI STN ADDR 4556 Sm 710 2 8 109 SERVICE lo 1 AF100 2 Figure 2 1 The AC 80 AC 80 User s Manual 2 1 Chapter 2 AC 80 Hardware and Connections Circuit Board Layout Soy eo Po At 3 1 CPU board PM820 2 1 2 NCB board PM825 1 3 Power supply PM820 1 J J 4 Terminal board TC820 1 4 Figure 2 2 The circuit boards of the AC 80
55. oduction OM Id E e E ott te de o edo a e a edo eer a ab a EN 1 1 What This Manual Contains 1 1 AC 80 Connections a e ar AAE EEA E E bbe oran Goins cane wa we etn LEA 1 2 Terms Abbreviations and Definitions 1 3 Related Publications ones cede e a la Slee gece il dat 1 4 Chapter 2 AC 80 Hardware and Connections AG BO Hardware ate res da ie A EAS EAS A AAA EA 2 1 Circuit Board LayOUt hice teens te bee taoud Live sae a orale id ent eee 2 2 Block Diagrami Le gut ban Geek ded oP ig bbe behead yee LUS a hate bak bee Beek 2 2 OS pial ee Stace E as won es ee oe een es ae 2 3 Bus Indicator LEDS eei iina ee ee A Shae a hee eae 2 3 Special Purpose LEDs v2 oh hil de Od ts A ad yt Ok a fk 2 3 General Purpose LEDS cocoa ri a ect e eds eo a ds 2 4 Station Address Selection 2 2 0 06 ices Pea ue oe See Ps den ur n e d 2 5 The INET BUON sic weet A Cee one Mek eed oe ee ead 2 5 AC 80 Connections wots ata IEA modula eae A enr Media tee Meee 2 6 Power Supply Connection oboe ds errada been seemed 2 7 Power Supply Terminals sets shoes hdd to datos oe 2 7 Non redundant Power Supply Connection 2 8 Redundant Power Supply Connection 2 9 Power up Procedure issus At oe tks a SM SANS Nr A Ae a Ata ne 2 10 ModuleBus Connection 422 4024 2728 Pig bite e Guetta i ka Pa
56. ol panel used especially in Pulp amp Paper applications O Input output IO Cluster An extension of the ModuleBus optical link of an AC 80 Consists of a ModuleBus modem with I O devices 1 0 Device A complete I O device consists of one MTU and one I O module I O Module The active electronic and signal conditioning part of an l O device AC 80 User s Manual 1 3 Chapter 1 Introduction Related Publications 1 0 Station An I O station consists of an AC 80 or an FCI 1 to 7 I O clusters and up to 24 I O devices ISU Inverter Supply Unit one of ACS 600 supply unit types ModuleBus An incremental electrical or optical bus for interconnection of I O devices MTU Module Termination Unit a passive unit onto which an I O module is mounted The MTU contains the process I O terminals and part of Electrical ModuleBus OSP Outputs Set as Predetermined a user configurable action on an output module when communication is lost to the AC 80 S800 1 0 Type of a distributed modular I O unit which communicates with Advant controllers over an AF100 bus or directly with AC 80 Special I O An interface for special I O such as the NBIO 31 I O unit the NPCT 01 Pulse Counter Board or DSU connections Tools PC software such as Drive Window and FCB used for monitoring and controlling drives or designing drive application programs TSU Thyristor Supply Unit one of ACS 600 supply unit types AC 80 PC Elements Reference Ma
57. raries 27 4 a A Sere ae ER SAA AAA 3 3 AG 80 NCB SUDDOM a sie ie brands Gt beam ta oan blade ba 3 4 NCB Loaderi este Tao rodadas Sd a daba oes 3 4 DiiVeEDGbUG cs sn A A A eles ie 3 4 Chapter 4 Programming the AC 80 OVEIVIEW EE tiie ge aot a A e o a e A a e ES 4 1 The PM825 El ment ess ata pica ecw es mue ee Bees eon ay ta De ta dew a Boe bee ew 4 1 Base Part Terminals 2 4 1 AF 100 PartolerminalS ia A Pa er ee ed at ae ei daa 4 2 Serial IF Part Terminals 0 0000 ccc eee eens 4 2 Control of Drives through Optical ModuleBus 4 3 PO SECON sengs eeraa Mb da a ptr dla Ba ita dae 4 3 DB SOCON eses tit eaten dor eh hae aa meg ae Cie eo a ea es ete 4 3 Configuration of DB Elements for ACS 600 Standard Drive 4 4 DB Elements sak ba are ao era den ata wow dd tan da dar RE at D ww ade 4 4 Essential Settings for ACS 600 Standard Drive 4 6 Configuration of DB Elements for ACS 600 MultiDrive 4 7 DB Elements sn a a ee E eta a a da ped coe sete 4 7 Essential Settings for ACS 600 MultiDrive 4 9 AGCUVALON othe id 32a eee OR a eek ae i Ee A Beis ee ats ove Da 5 etes a NE Sone ae 4 10 TESIS a Sea ee a a Soe ee See Bees E 4 10 Example ACS 600 MultiDrive on Optical ModuleBus 4 11 Control of Drives through DriveBUS
58. ror 4 12 AC 80 User s Manual ACSRX 1 D 12 31 D52 D 1 32 WR2 D 0 33 112 D 0 34 122 37 D 0 35 132 Figure 4 8 The ACSRX PC element AC 80 User s Manual 4 13 Essential Settings Activation Testing Each drive on the DriveBus link must have an individual address in the range of 1 to 12 The address set with Parameter 70 01 corresponds to the DRNR setting in the DB and PC elements below For the DB and PC elements the following settings are required DRBOO DRTYPEx ACS600 AMC_classic AMC_2 DSU_ station x 1 to 12 TSU_station NO_DRIVE ACSRX DRNR 1 to 12 Corresponds to drive address parameter 70 01 EN 1 RESET 0 CNTRL 1 DS1 Number of data set 10 to 32 WR1 1 111 Transmit integer 121 Transmit integer 131 Transmit integer The settings are similar for the ACS 600 Standard Drive with the exception of the available dataset numbers The ACSRX element starts to send datasets to the drive when the WRx terminal is set to 1 When the hardware part has been installed correctly it is possible to test the communication via the link The measurements can be carried out using the FCB program ACSRX has one terminal ERR which indicates a fatal error on the link The value of 0 denotes no error 1 corresponds to error The reason for the error is given by another terminal ERRC which produc
59. s 15 pole Board X5 GOP Panel Max comm TBD Battery O Battery Lithium 3 6 V 900 mAh 14 5 x 25 mm Tool PC tools Fibre optic Protocol DDCS 10 MBd optical NCB CH3 Drive Debug components DriveBus ABB drives Fibre optic Protocol DDCS 10 MBd optical NCB CHO Branching units DDCSe components Special O NBIO 21 NBIO 31 Fibre optic Protocol DDCS 5 MBd optical NCB CH1 NPCT 01 DSU components Fieldbus Fieldbus Adapters Fibre optic Protocol DDCS 5 MBd optical Adapter NCB CH2 e g NPBA 80 components Optical 6 TB820 Modems Fibre optic Protocol DDCS Requires ModuleBus ABB drives Max 12 I O units in TB810 811 optional max 7 clusters Optical Port Electrical D S800 I O units C 4 Plug in Max 12 I O units ModuleBus 24 V supply 1 0 A Colour codes Grey Transmitter Blue Receiver 2 6 AC 80 User s Manual Power Supply Connection Power Supply Terminals Chapter 2 AC 80 Hardware and Connections The AC 80 is powered by a single or redundant 24 V d c 19 2 to 30 V supply The table below gives the current consumption at three different voltages without I O modules Voltage V d c Current mA Typical Maximum 19 2 310 520 24 250 415 30 200 330 The power supply terminals accept wire sizes from 0 2 to 2 5 mm 24 to 14 AWG The terminal designations are as follows X1B Designation Description 1 L 2
60. s connected to the AC 80 and Station number 0 specified the BusNo attribute is adopted by the AC 80 and returned thereafter by the Attribute report By the Target Diagnostics command a dedicated Diagnostics window can be started Here the following commands can be given Target Report Errors shows the same error report window as Status Report Report Errors from main FCB window e Target List Modules shows a list of connected S800 I O modules Target Diagnose Module shows detailed information on the channels and common properties of the selected S800 module For further information on using FCB for diagnosing the PM825 processor module of the AC 80 and connected S800 I O modules see FCB documentation FCB on line help and the S800 I O Users Guide Many programming errors as well as physical hardware faults and disturbances can be detected and corrected because most PC elements and some DB elements have error pins Typically there is a Boolean ERR pin which is 1 if the actual data elements are obsolete or invalid at the moment and a numeric ERRC pin which shows an error code the interpretation of which is described in the AC 80 PC Elements Reference Manual Typically the ERR pin is cleared as soon as the element operates normally again but the ERRC pin is cleared just when the user or application asserts the RESET input pin of the PC element Some elements are sensitive to the rising edg
61. s determines the node numbers as shown below AC 80 NCB Board NBIO 31 DEVICE 1 DEVICE 2 DEVICE 3 DEVICE 4 DEVICE 5 DEVICE 6 DEVICE 7 DEVICE 8 node 1 node 2 node 3 node 4 node 5 node 6 node 7 node 8 Figure 4 32 The Special I O link The terminal values of the I O devices are accessed by the application program through PC and DB elements Also note that the system software package of the AC 80 includes type circuits for handling Special I O devices For detailed information refer to the AC 80 PC Elements Reference Manual AC 80 User s Manual 4 35 DB Elements PC Elements Each node I O device on the Special I O link is activated with the DB element NCBIO1 For each node NCBIO1 defines a buffer containing the records that are used by the link to transmit and receive cyclic messages The NCBIO1 element has to be defined in the application prior to any Special I O link PC element Devices 1 4 le NCBIO Devices NO_DEVICE IOTYPE1 NO_DEUICE IOTYPE2 NO_DEUICE IOTYPE3 NO_DEVICE IOTYPE4 NCBIO Devices NO_DEVICE IOTYPES NO_DEVICE IOTYPE6 NO_DEVICE IOTYPE NO_DEVICE IOTYPES Figure 4 33 The NCBIO1 DB element The type of the Special I O device is defined by NCBIO1 terminal IOTYPEx where x 1 to 8 Note that the first terminal is assigned to Node 1 the second terminal to Node 2 etc The following l O device types are supported Module Type NCBI01 IOTYPE
62. sibility to write the program so that the ERR 1 status is handled the correct way e g the system is stopped in acontrolled manner The AC 80 system does not register or react to ERR signals in any way For the system program ERR signals are ordinary quite like any other output signals from the PC elements DriveDebug is a Windows based diagnostic tool for devices that use the DDCS communication protocol These devices include e g the AC 80 and the ACS 600 Drive Debug can be used for e g monitoring trending and adjusting user selectable memory locations The DriveDebug User s Manual is included in the AC 80 Software Package directory Drideb as DRIDEB DOC AC 80 User s Manual 5 5 Chapter 5 Diagnostics AC 80 User s Manual AA ED ED FADD ED 3BFE 64116487 R0125 REV A AC 80 User s Manual EN EFFECTIVE 21 2 2000 ABB Industry Oy Drives P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 222 000 Fax 358 10 222 2681 Internet http www abb com automation
63. sup Figure 4 12 Terminal value settings of a DI810 DB element Digital Input D11_RESET wane VALUE 1 ACT ERR Figure 4 13 Terminal value settings of a subordinate element DI810_1 11 depicted Each subordinate element i e input output channel can be given a descriptive instance name by the programmer The input output channel is active when the subordinate terminal ACT is set to 1 default setting If the channel is not active a connection to the PC section of the application program cannot be made AC 80 User s Manual In the figure below five terminals have been named and connected to a MOVE element in the PC section DB section Filter ltem Des Filter Instance Name DB Terminal F LA F Y Y o1800_1 11 ltem Designation Instance Name Att Callname Address DI800_1 DI810 DI800_0 0 2 0 2 DI800_1 1 DI_2 01 DIS810 DI800_0 0 2 0 1 DI800_1 2 DI_2_02 DIS810 DI800_0 0 2 0 2 DI800_1 3 DI_2_03 DIS810 DI800_0 0 2 0 3 DI800_1 4 D11_START DIS810 DI800_0 0 2 0 4 Aj DI800_1 5 D11_RESET DIS810 DI800_0 0 2 0 5 DI800_1 6 DIS810 DI800_0 0 2 0 6 DI800_1 7 DIS810 DI800_0 0 2 0 7 DI800_1 8 DIS810 DI800_0 0 2 0 8 af Create Delete Connect PC section MOVE B 5 DI800_1 1 DI_2_01 G 1 21 D1800_1 2 D1_2_02 G 2 22 D1800_1 3 D1_2_03 G 3 23 D1I80G _1 4 D11 START G 4 24 D1800_1 5 D11_RESET G 5 25 Figure 4 14 Connection of the subordinate elements of an S800 I O module element
64. ted DB element The element is selected according to the module type e g DI810 The terminal values of this element define e g the module position on the bus When the element is created the inputs and output channels of the I O module are displayed as subordinate elements e g DI800_1 1 These are in turn connected to the PC section of the application program by the programmer Filter Item Des Filter Instance Name DB Terminal i Y F LA Y D1800_1 16 ltem Designation Instance Name Att Callname Address DI800 1 DIS10 DI800_0 0 1 0 2 DI800_1 1 DIS810 DI800_0 0 1 0 1 DI800_ 1 2 DI5810 DI800_0 0 1 0 2 DI800_ 1 3 DI5810 DI800_0 0 1 0 3 DI800_1 4 DI5810 DI800_0 0 1 0 4 sl DI800_1 5 DI5810 DI800_0 0 1 0 5 DI800 1 6 DI5810 DI800_0 0 1 0 6 DI800_1 7 DI5810 DI800_0 0 1 0 7 DI800_ 1 8 DIS810 DI800_0 0 1 0 8 sl Create Delete Connect Figure 4 11 A DI810 element with its subordinate elements ltem Designation _1 refers to the first installed S800 digital I O module Instance Name User definable taken from the NAME terminal Callname Module type Address DI800_0 0 2 0 16 2 refers to position 1 to 12 16 is the number of the input output in this case 1 to 16 Address DI800_0 0 101 0 1 101 refers to cluster 1 position 1 max 712 cluster 7 position 12 4 16 AC 80 User s Manual DI module z DI866_ NAHE WARNING BUS ERR STATION DIAG POSITION IMPL DI810 TYPE FILT NO
65. tion AC 80 User s Manual 2 9 Chapter 2 AC 80 Hardware and Connections Power up Procedure 1 Measure that the voltages are correct on the power switch unit 2 Switch on the circuit breakers on the power switch 3 The AC 80 indicates the power on status with the following LEDs Function LED LED Colour Designation Operating OK Green R Power OK Green P Battery OK Green B AF 100 Active Yellow T1 and T2 flashing States P1 to P6 Yellow see page 2 4 Fault Alarm I O Modules PM820 2 Red F 2 10 AC 80 User s Manual ModuleBus Connection Electrical ModuleBus Optical ModuleBus Size of the I O Station Chapter 2 AC 80 Hardware and Connections ModuleBus is used for connecting I O devices or ABB drives to the AC 80 It is divided into electrical and optical busses which are logically the same bus The electrical ModuleBus link is made up of I O devices installed side by side on the same mounting rail as the AC 80 itself Extension cables may also be used as shown below e g in order to install I O devices of different types onto different mounting rails The bus is terminated at the end with a TB807 terminator latch The maximum length of the bus is 2 metres including the AC 80 all I O devices and extension cables Each I O device consists of a module termination unit MTU and an I O module installed on it For more information on the different I O devices available
66. tion unit The minimum distance between stations is 4 metres If the stations are located inside the same cabinet the minimum distance can be shorter if the total bus length does not exceed 10 metres The TC501V150 is a termination unit for twisted pair cable 150 ohms 2 18 AC 80 User s Manual Special I O Connection Fieldbus Adapter Connection Tool Connection Chapter 2 AC 80 Hardware and Connections This DDCS protocol fibre optic link Channel 1 on the NCB board can be used for connecting up to eight I O devices to the AC 80 The devices are addressed 1 to 8 and connected in a ring The transmission speed of the Special I O connection is 4 Mbit s The Special I O connection can be used with the following devices e NBIO 21 Basic I O Unit 2 an I O module with 2 analogue inputs 2 analogue outputs 3 digital inputs and 2 digital outputs One digital input and one digital output are dedicated for the emergency stop function e NBIO 31 Basic I O Unit 3 an I O module with 4 digital inputs and 3 digital outputs One input and one output are dedicated for the emergency stop function NPCT 01 Pulse Counter and Timer Unit an I O module with two incremental encoder inputs 4 digital inputs and 4 digital outputs NDSC 01 the control board of a Diode Supply Unit DSU This DDCS protocol 4 Mbit s fibre optic link Channel 2 on the NCB board can be used for connecting the AC 80 to a fieldbus such as
67. types ACS 600 SingleDrive called Standard Drive in this context and ACS 600 MultiDrive as well as I O modules on ModuleBus All connected equipment require their own DB element of a certain type The DB elements to be used for ACS 600 SingleDrive on Optical ModuleBus are DRIDS and DRISTD while the corresponding elements for ACS 600 MultiDrive are DRIDS and DRIENG The DB elements for S800 I O modules are the same for both Optical and Electrical ModuleBus the only difference being the address settings of the elements Refer to the Electrical ModuleBus section later in this chapter AC 80 User s Manual 4 3 Chapter 4 Programming the AC 80 Configuration of DB Elements for ACS 600 Standard Drive DB Elements The ACS 600 Standard Drive requires two types of DB elements DRIDS and DRISTD The DRIDS DB element is used for the configuration of transmitted and received datasets Two DRIDS elements can be configured for one Standard Drive Drive Data Set DATASET_STANDARD_DR 6 1 Figure 4 1 DB element DRIDS for ACS 600 Standard Drive DRIDS has three terminals 11 12 and 13 for transmitting data to the drive and three terminals 01 O2 and O3 for receiving data from the drive The DS NO terminal defines the datasets number selected for transmit and receive One dataset includes three integers WR_ENA must be set to 1 by a connection from the PC section to enable dataset writing 4 4 AC 80 User s M
68. us connection or to R for redundant cabling The TIMESYNC terminal should be set to MASTER on one station on the AF 100 All other stations should be set to SLAVE or NONE if synchronisation is not required Communication For the PC section of the application program the following elements between Advant are available AFREC or MB9OREC and AFTRA and MB90TRA Contaers For AF 100 communication with an APC2 system see the manual Function Blocks for APC2 DB Elements The PM825 DB element is the only one needed for AF 100 communication See above and the section The PM825 Element page 4 1 The DSP DataSet Peripheral element is used for removing error code 3106 from the error terminal ERR of MB90TRA MB90REC Without the DSP element the communication will work but the system will produce an error code 4 30 AC 80 User s Manual PC Elements The AFTRA and MB90TRA elements are used for sending data cyclically over the AF 100 The data types are determined by the call parameters the alternatives are I IL and R The transmitted data is updated to the AF 100 bus coupler memory each time the element is executed and sent onto the bus as set with the SCAN terminal The AFREC and MB90REC elements are used for receiving data from the AF 100 The data types are determined by the call parameters the alternatives are IL and R Note that the IDENT number on the transmitting and receiving elements must match Dataset Ide
69. wered Before starting work check which circuits remain live after opening of the disconnecting device by referring to the circuit diagrams for your particular delivery Ensure by measuring that the part of the cabinet you are working on is not live Control boards of the drive may be at the main circuit potential Dangerous voltages may be present between the control cards and the frame of the converter unit when the main circuit voltage is on It is critical that the use of measuring instruments such as an oscilloscope and their connection to the drive is done with caution and safety always a priority Live parts on the inside of doors are protected against direct contact Special safety attention shall be paid when handling shrouds made of sheet metal Do not make any voltage withstand tests on any part of the unit while the unit is connected Disconnect motor cables before making any measurements on motors or motor cables Do not open the drive section switch fuses when the inverter is running AC 80 User s Manual Safety Instructions CAUTION Fans may continue to rotate for a while after the disconnection of the electrical supply CAUTION Some parts like heatsinks of power semiconductors inside of cabinet remain hot for a while after the disconnection of the electrical supply ii AC 80 User s Manual Table of Contents Safety Instructions General Safety Instructions 24 a es A eee Net i Chapter 1 Intr
70. y downloading a new revision The application program consists of the following parts PC part DB part e Parameter data PARDATs The PC part is headed by 1 PCPGM element and may have up to 31 tasks CONTRM MASTER The DB part may include the following DB elements PM825 AC 80 configuration S800 DB elements for S800 I O DATs DSP NCB elements DRBOO 1000 DCBOO Embedded Modbus options MVB MVI Events options EVS EVENT AC 80 User s Manual 3 1 Chapter 3 AC 80 Software AC 80 NCB System Program AMC Boot Program NCBOS AMC Table PARDAT handling on the AC 80 differs from that of the AC 70 or APC2 The actual PARDAT values are stored in a separate segment in non volatile FLASH PROM The application program is prepared by using the FCB Function Chart Builder tool The target code is generated by selecting File Generate Target Code When connected FCB downloads the application program with the command Target Load Application The application program is stored in the AC 80 RAM which is also where it is executed The Target Save in PROM command creates a back up of the application program to User FLASH PROM On power down reset or restart the application program is restored to the RAM and initialised Depending on the value of PM825 element parameter STARTMOD the application program will either start automatically or remain blocked until manua

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