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SAT803 User Manual

1. Iridium signal LED Iridium TX status LED Front View China Aerospace Telecommunications Ltd Speaker Port iridium antenna port GSM antenna port SIM card port Rear View 2 2 Accessories E Power cable s Iridium antenna s GSM antenna s G Mouse s Ribbon s Magic tape s CD s Temperature Multi function cable o SOS cable o SOS button o sensor o China Aerospace Telecommunications Ltd B Buzzer o Microphone o Speaker o U Mushroom Iridium Camera o Relay base o Relay o antenna o 2 3 Interface SAT 803 main unit provides 12 interfaces they are power port multifunction port 485 port hand shank port G mouse port Iridium signal LED Iridium TX RX LED microphone port speaker port SIM card slot GSM antenna port Iridium antenna port 2 3 1 Power port maa powers IEA Pin 3 orange ACC detection 2 3 2 Multi function port On off input detection Pin 1 green IN1 Remained cable 1 Pin 2 black brown OUT1 Pin 4 white IN5 On off value analog Output control cable 1 Buzzer China Aerospace Telecommunications Ltd Pin 5 purple brown Output control cable 2 OUT 2 engine cut off On off value analog Pin 6 blue IN2 Remained value input detection 2 On off value analog Pin 7 grey IN4 Remained value input detection Pin 10 black GND Ground 4 On off value analog Door on off Pin 8 yellow IN3 value i
2. China Aerospace Telecommunications Ltd Notice Need a microphone to realize this function 3 3 2 Temperature monitor After receives command from platform terminal will upload temperature information as preset communication channel GPRS or Iridium time interval and duration Notice Need a temperature sensor to realize this function Device support 1 line temperature sensor 3 3 3 Engine cut off revive When vehicle ship is stolen user can issue engine cut off revive command to remote control it Working mechanism its precondition is ACC OFF If terminal receive command when ACC is ON it will not work until ACC changes to be OFF Notice Need a relay to realize this function 3 3 4 Take photo After receives command from platform terminal will take photo by appointed camera and upload by more than one package Notice Need cameras to realize this function Device supports max 4 cameras 3 3 5 Data unvarnished transmission Platform can control device to transmit data by unvarnished transmission peripheral Notice Need unvarnished transmission peripheral to realize this function GPRS channel data length capacity is 1kb China Aerospace Telecommunications Ltd Iridium channel data length capacity is 250bytes 3 4 Alarm 3 4 1 Speeding When vehicle ship has driven faster than preset speed threshold terminal will upload speeding alarm to platform and prompt with sound locally if preset Spe
3. SBD and GPRS Locating method MAX working current lt 450mAO13 8V moment max current 2A TX RX current lt 350 mAO13 8V Standby current lt 145mA013 8V 100 5 2 Iridium RX sensitivity 118 5dBm at 50W Global coverage TDD time division duplex Max length 340bytes 10 60s satellite switch Iridium antenna and port External antenna SMA port 5 3 GSM Module SIM800H GSM GPRS frequency 850 900 1 800 1 900MHZ Communication protocol TCP IP RX sensitivity lt 106dBm 23 China Aerospace Telecommunications Ltd Max output power EGSM900 GT850MHz Class4 2W GSM1800 1900MHz Class1 1W GPRS multi channel level GPRS CLASS 10 Communication compatible protocol GSM GPRS Phase2 2 GSM antenna External antenna SMA port GSM antenna inbuilt for ship version 5 4 GPS Module 50 channels u blox 5 engines GPS L1 C A code WAAS EGNOS MSAS GAGAN Installation External G Mouse 24 China Aerospace Telecommunications Ltd 5 5 Environment Working temperature 30 C 700 Storage temperature 40 C 85 L Relative humidity 5 95 5 6 Machinery Shell Aluminum alloy ra VOMIT 29 China Aerospace Telecommunications Ltd 6 Maintenance To ensure proper use and extend service life of device following items should be paid attention to in the course of installation use care and maintenance 1 The voltage range of normal power supply for mobile terminal is DC 9V 36V and recommende
4. o command and use new cell Initial cell phone number is phone number to send a SMS not authorized number 0 command to device it will be set to be the super authorized number automatically Transnational SMS interact Enable international SMS failed service _ Passenger car needs 12V Engine cut off relay is not fit Can t cut off engine relay heavy duty car needs for vehicle 24V relay 30 China Aerospace Telecommunications Ltd 8 Claim Without written authorization of CHINA AEROSPACE TELECOMMUNICATIONS LTD any kind of copy transmission dispatching or saving of this file is prohibited CHINA AEROSPACE TELECOMMUNICATIONS LTD keeps the rights of reservation and modification without any notification in advance Receiving and operation time would be affected by SIM card network and using circumstance of different device And we don t take responsibility of data losing and income wastage or any special occasion and indirection reason This file is based on local situation In spite of relative law explicit or hinting data including but no limited in hinting selling data is no connection with accuracy and reliability Receive amp operation time varies from SIM card network parameters and using condtion Copy right reserved CHINA AEROSPACE TELECOMMUNICATIONS LTD Unit 710 711 7 F East Wing No 10 Science Park West Avenue Hong Kong Science Park Shatin New Territories Hong Kong Te
5. China Aerospace Telecommunications Ltd SAT803 User Manual CASTEL China Aerospace Telecommunications Limited China Aerospace Telecommunications Ltd Content INOU ene TTT 4 O A 4 AAA A e e E o a E 4 22 VO e 150 6 L 5 O MUA o 6 e h A D E 2 TEIR Teorie Daroca D 23 3 Hand n T DON e PO COP o OE A 7 PAS eee o A eee 8 AE e 8 2 3 6 GSM antenna PP 8 2 9 7 Iridium antenna DON tr ze pa e bra a aa Esa ibi ss ia 8 e TM Bi PP a Ren eae eer eae ee eee eee 8 So ING OI a na steerer a a nn cn ns cine ce sl ci cl in ie 10 E nn oe 10 A nn A 10 Se LOU QUE e ii 10 3 1 3 Heartbeat israel 10 E O SIVOMING Tae an T 10 A 1180 21 RE PR E A E 10 AA TANGU ACKNO nada as anses EEEE EAEAN 10 323 Fixed D e e los 10 02 4 GOMpress Hie eea ares ane en ss sens ae ee see in 11 320 Sla RTD A0 0 ae E 11 OO T 11 33 1 VOIGS MONO PER tie indetsietniatineindetsveiadatineisdeiaveladatiheitdehatelndadtheindatstaladadshieden 11 Se MOSS MONOT arrasado loa lo doo 12 3 09 Engine CUE Ol TC VIN nan nat ne et tata ne tante nee ete nt eee 12 3394 Take AAA A o ron AAA 12 3 3 5 Data unvarnished transmission 12 E o A tee ee eee eee 13 Re GING O 13 e 13 3 4 3 ACC status CANS ricino 13 3 5 Remote maintenance eee ee ee ee ee ee ee eee 13 China Aerospace Telecommunications Ltd 29 l A D O ne ne 13 A ada nd nia eue 13 3 0 Remote UD e T 12 3 5 4 Remote set read parameters 12 3 5 5 SMS set read parameters 13 HO Local manten MC a al Goat eel
6. OS button should be placed between dashboard and steering wheel to facilitate operation of the driver The SOS button has adhesive tape stuck to its back When installing please remove the adhesive tape and attach it to the intended position Refer to the following diagram for the specific installation location gt TT 9 LC _ 1 Connect the CUT1 control line of the multi function cable with relay 86 pin 4 8 Relay 2 Connect the relay 85 with car battery anode 87a 30 connect with two side of the ACC line as below 21 China Aerospace Telecommunications Ltd To Car Battery Lock CUT1 ON Cut off Ignition Power and Connect with Relay Car Battery 4 9 Finish Installation 1 After all equipments are installed insert fuse into fuse base to power port on main unit Meanwhile start vehicle to check if device works well Once notice any abnormality power off main unit Recheck all installation wires or send it to a professional vehicle service agent Log on Client software of monitoring center or the Internet based WEB vehicle tracking system to check if the vehicle is online and locating service is normal If there are problems refer to Section X of the User Manual for trouble shooting Contact local dealer if the problems cannot be solved 22 China Aerospace Telecommunications Ltd 5 Specification 5 1 Electronic Working voltage 9V 36V DC Communication channel Iridium
7. Off when registering GSM LED Flash when registered GSM LED T on SOS On when registering China Aerospace Telecommunications Ltd 3 Features SAT 803 features can be classified to connection positioning amp tracking monitor alarm remote maintenance local maintenance SMS maintenance 3 1 Connection 3 1 1 Log in In GPRS mode terminal will send log in package to platform when powers on wakes up resets and switches from Iridium The package contains device ID 3 1 2 Log out In GPRS mode terminal will send log out package to platform when it falls asleep and program reset by itself 3 1 3 Heartbeat In GPRS mode terminal will send heartbeat package to platform when it doesn t receive data from platform in preset time interval 3 2 Positioning amp Tracking 3 2 1 Roll call After receives command from platform terminal will send GPS information one time immediately 3 2 2 Timing tracking After receives command from platform terminal will send GPS information as preset communication channel time interval and duration 3 2 3 Fixed upload Terminal send GPS information as preset time interval without limited number of times Terminal masters 4 kinds of fixed upload method 1 Given area User can preset an area and enable this function when vehicles drives into it terminal should upload as preset time interval remark supports max 32 areas for each kinds of area including circle rectangle and polygon 2 Giv
8. RNING below operation is for reference we suggest the device to be installed by professional engineer CASTEL will not take responsible for the vehicle circuit fault caused by user s operation 4 1 SIM card Insert SIM card before installation of the main unit Operation steps of which are as follows 1 Open the side plate of the main unit with screw driver 2 Move the switch near SIM card slot to OFF 3 Insert the SIM cards by directing it at the card seat 4 5 Fix the side plate to the main unit fasten the screw and secure it Move the switch near SIM card slot to ON 4 2 Cable connection 1 Cable Check Please refer to the following instructions to locate the connection positions of functional cables in vehicle 1 Power Cord Power cord position It is generally located in wiring harness inside the lower baffle plate of the steering wheel or inside the door wiring harness of the driver s seat or inside the fuse box It can also be directly connected with the positive pole of the vehicle battery Method of locating ground one end of the test probe and put the other end on the power cord The key is respectively in the position of OFF ON or ACC and the LED indicator of the test probe always lights constantly China Aerospace Telecommunications Ltd 2 Ground Cord The ground cord of vehicle generally adopts the mode of grounding 3 ACC detection cord IGN ACC detection cord IGN is the
9. basis to judge whether the vehicle s engine is on and it is located in wiring harness inside the lower baffle plate of steering wheel or inside the fuse box Method of locating ground one end of the test probe and put the other end on the wire When the vehicle key is respectively in the position of ACC ON or START the LED indicator of the test probe illuminates When the key returns to the position of OFF the LED indicator of the test probe goes off China Aerospace Telecommunications Ltd ES 4 Door pin Switch Door pin Switch is to detect door s on off status it can be found in wire harness of right front door There are high level and low level detections of vehicle door pin switch WARNING The door pin switch detecting wire of MPIP 618W main unit supports low level detection only If the vehicle adopts high level detection the negative signals must be converted into positive signals through external relay The high level detection mechanism is When the vehicle door is closed the voltage of door pin switch is low level When the vehicle door is open the voltage of door pin switch turns into high level and the main unit judges that the door is opened The low level detection mechanism is When the vehicle door is closed the voltage of door pin switch is high level When the vehicle door is open the voltage of door pin switch turns into low level and the main unit judges that the door is opened Method of locating most door
10. d operating voltage is12V or 24V Prior to installation user shall make sure the power supply is in the range aforesaid 2 When the in Vehicle terminal is powered on do not plug in or pullout the antenna or remove SIM card to avoid damage to the in Vehicle terminal and SIM card 3 The connection socket of the in Vehicle terminal shall avoid direct contact with conductive body otherwise it may result in short circuit and danger 4 Do not use mobile terminal in a dusty environment When washing the vehicle try to prevent the terminal from being soaked or showered which will damage the terminal 5 Keep using the mobile terminal in required temperature The equipment may be damaged when user operate too long in the environment where the temperature is above 85 C or lower than 40 C 6 When vehicle is inside building tunnel or within a shielded area receiving of GPS and GSM signals will be affected After vehicle moves out of the area mentioned above it will automatically resume 7 Main unit has built in spare battery which will not be activated and begin working until the equipment is used for first time with external power After the battery is activated the power supply will automatically switch to built in battery which can last for about 3 hours calculated based on that the terminal data transmits 5 minutes per time 8 Terminal can only use accessories designated or recognized by CASTEL Unauthorized accessories may damage the d
11. eding alarm will be triggered and uploaded only one time no matter platform response or not 3 4 2 SOS After user presses SOS button for more than 3s terminal will upload SOS alarm to platform and prompt with sound locally if preset Terminal will keep uploading SOS alarm unless platform responses The first 3 alarms will be uploaded every 10s then time interval will change to 3 minutes 3 4 3 ACC status change When ACC status changes between ON and OFF terminal will upload alarm It contains ACC status GPS information and mileage 3 5 Remote maintenance 3 5 1 Remote reset After receives command from platform terminal will restart automatically 3 5 2 Remote initialization After receives command from platform terminal will set all parameters except IP port APN user name password device ID to be default 3 5 3 Remote upgrade Upgrade device s firmware remotely by platform 3 5 4 Remote set read parameters Please see details in platform user manual 3 5 5 SMS set read parameters Please see details in SMS maintain guidance SMS Maintain Guide pdf China Aerospace Telecommunications Ltd 3 6 Local maintenance CASTEL provides professional PC serial port tool CASTELECOM PC Tool Please see details in CASTELECOM PCTool User Manual CASTELECOM PC Tool User Manual Please log in CASTEL website http www castelecom com to download PCTool China Aerospace Telecommunications Ltd 4 Installation WA
12. en time quantum There are max 6 time quantum for both GPRS and Iridium user can set different time interval for them GPRS and Iridium s time interval can be China Aerospace Telecommunications Ltd different in a overlap time 3 ACC ON Terminal uploads as preset time interval when ACC is ON 4 ACC OFF Terminal uploads as preset time interval when ACC is OFF Notice 1 Compared with timing tracking and compress upload fixed upload has lowest priority 2 Priority of 4 kinds of fixed upload is below Given area gt Given time quantum gt ACC ON ACC OFF 3 Priority of given area Circle gt Rectangle gt Polygon 4 Priority of same kind of given area based on sequence of the data stored in flash 3 2 4 Compress upload Terminal uploads a package compressed by 10 pieces of time interval data to platform Working mechanism After receives command from platform terminal will send a response to platform immediately then it will collect 10 pieces of data by time interval and upload a compressed package Notice Priority timing tracking gt compress upload gt fixed upload 3 2 5 Blind area re upload When there s no GSM signal terminal will collect and store GPS information and upload them by sequence after GSM is connected Storage capacity of blind area s data is 3000 pieces 3 3 Monitor 3 3 1 Voice Monitor After receives command with monitoring phone number from platform terminal will callback from GSM channel
13. evice 9 If abnormality occurs to the terminal equipment or its accessories which leads to failure of normal operation please contact the manufacturer or local dealer 26 China Aerospace Telecommunications Ltd Warranty Card User Name Phone No Address Post Code Purchase date Device serial No Agency and phone No Remark Please keep this card properly for better service Please see service details as below Agency Stamp Repair Record Device Model Troubles and repair record Sign Mainta Sign Us ren 9 Note Agency should fill this card completely before repair 27 China Aerospace Telecommunications Ltd 7 Trouble shooting No power supply Check power supply 4 LED are all off Main unit fault Contact supplier Check whether G Mouse faces G Mouse is installed at to sky and make sure there is wrong place no metal shelter up above G Mouse LED is off G Mouse broken Change G Mouse Connection problem between G Mouse and Check connection main unit Main unit fault Contact supplier No SIM card Inset available SIM card No fee in SIM card Charge the SIM card GSM LED is off Push the switch near SIM card slot to ON Main unit fault Contact supplier o Iridium module has faulty Iridium LED is off Contact supplier connection with main unit on SOS button Power switch is OFF Check whether Iridium Iridium antenna is installed antenna faces
14. l 86 755 86018711 Fax 86 755 86018712 http www castelecom com
15. nput detection 3 detection cable Pin 3 purple SOS_IN LED indicate SOS input detection Pin 9 blue SOS_LED ED status Waa alain Buzzer power of main unit Multi function port mainly provides 1 0 control such as buzzer engine cut off door on off SOS etc 2 3 3 Hand shank port Pin 5 DC 5V output Pin 1 ground Pin 6 RXD standard RS232 port Pin 2 TXD standard RS232 Main unit communicate with mic port Pin 7 Mic input plus end o AN Voice input inbuilt microphone Pin 3 Mic input minus end Pin 8 voice output plus end Voice output Pin 4 voice output minus end China Aerospace Telecommunications Ltd 2 3 4 RS485 port Pin 1 DC 5V output Serial port power Pin 2 ground supply _ Pin 3 standard RS485A a Data communication Pin 4 standard RS485B RS485 port is to connect with temperature sensor and camera etc 2 3 5 G Mouse port Pint TXD gt Pin2 DC 5V output gt Pin3 ground Pin4 RXD 2 3 6 GSM antenna port GSM antenna GSM signal input port 2 3 7 Iridium antenna port Iridium Iridium signal antenna port input 2 3 8 LED status Iridium Signal Indicate Iridium Flash when registered LED signal status On when registering China Aerospace Telecommunications Ltd Iridium n Flash when RX On when Indicate Iridium Transmission TX or it s off TX RX status LED E GPS LED Flash when registered GPS LED o on G Mouse
16. pin switches are negative triggering Connect one end of the test probe with the positive electricity and the other end put on the wire and the LED indicator of test probe will go off when the vehicle door is closed The LED indicator of test will light constantly when one vehicle door is opened China Aerospace Telecommunications Ltd E O AL AE Y A 7 SS SS Ss i y l U 2 o 5 Fuel Pump Cord Characteristics of fuel pump cord When the engine is off the cord has no voltage signal When the engine is started the wire has voltage signal Location of fuel pump wire lt is generally located inside the wiring harness of the left or right front door side or inside the fuse box or under the back seat near the fuel tank 2 Connection between Multi function Cord and Power Cable 1 Refer to the explanation of functional ports as shown in the MPIP 619 Port Connection Diagram Connect the ports with vehicle circuit 2 Please take out the fuse wire in the fuse base before installation to avoid blowout China Aerospace Telecommunications Ltd 3 All wire s connection and the part out in air must make insulation protection to avoid short circuit 4 Connection of power cord requires installing the fuse seat in standard accessories within 0 3m length from joint Principle of local grounding for the MPIP 619 main unit is adopted by the ground wire and the grounding wire must not exceed 1m long 4 3 Main uni
17. s 14 c Te Te A see ll ee 15 a RES o een 15 42 CADIS CON CON ii cia 15 A Vial A Eo AP a A AR 19 CDA A ee te ee ee eee ee ee er ee 20 pa SE SES OE 00 Le IESO OOO CCC OE O O a ae A ancienne 20 claie EZ tal gt na eee eee ee eee ee nee eee eee 20 n OS DUO A AS Ada 21 O NO 21 E cite Glad lg i ita he ce Grad ble te Gar Lala chia aa eae 22 Oy SD SCIIC AN OMe GroviceuG tase Gi laiea a o e e Giant cat ro tas 23 Bil Ele CONG seis L ete E ies o la Roue 23 SAA ETE LA R E OA Ze 23 BI TTT 23 DAGPRO tossed eons tnd A aies eat au nn nt nr tt oies a amen 24 9 90 ENVIO Men 25 D OrIVIACIING FY a E teen ee em 25 O MAIM NAN S ne eee he iia 26 Fe Troupe A O O St ne ee led 28 SIH E 31 China Aerospace Telecommunications Ltd 1 Introduction SAT 803 is a global GPS tracker with two communication modes GPRS amp Iridium and it can choose them intelligently based on GPRS network s signal condition which can both guarantee the communication and reduce the cost Iridium network can guarantee the data communication anywhere avoid influence of weather elevation lonized stratum and distance lt specially suits for marine affairs aviation remote area s vehicle and unattended station SAT 803 has structure of MCU GPRS module G610 Iridium9602 G Mouse It is made up of main unit G Mouse Iridium antenna GSM antenna power cable and relative optional accessories 2 Overview 2 1 Main Unit Es Hand shrank port Multi function port
18. t a Location for installing MPIP 618 should be determined in advance The location should allow secure installation concealment anti humidity avoidance of high temperature area and be far away from magnetic field air bag sound system ABS system and there sensitive electronic equipment In addition it should be installed to conceal b Recommended installation location for MPIP 619 concealed position inside the decorated board under the dashboard or under the seat Refer to the following diagram for the specific installation location Magic tape can be used to fix the main unit to the vehicle body 19 China Aerospace Telecommunications Ltd 4 4 G MOUSE G mouse cannot be installed under metal baffle plate because it will hinder receipt of GPS signals thus affecting the normal monitoring and positioning of MPIP 6189 main unit G mouse is generally placed inside the decorated plate under the front or rear windshield or on the dashboard Refer to the following diagram for the specific installation location Notice G MOUSE should be horizontal the angle between ground should be less than 15 degree 4 5 GSM antenna GSM antenna can be installed snugly not closed make sure GSM signal is good Details are as below 4 6 Iridium antenna Iridium antenna can not be installed under metal shelter because It will hinder 20 China Aerospace Telecommunications Ltd Iridium signal 4 7 SOS button The S
19. to sky and Iridium LED is solid at improper place make sure there is no metal on shelter up above Iridium module has not o Contact Iridium operator enabled Iridium TX RX LED Iridium antenna is installed Check whether Iridium 28 China Aerospace Telecommunications Ltd is solid on at improper place antenna faces to sky and make sure there is no metal shelter up above SOS button is fault it can t upspring Receive SOS Platform does not issue alarm repeatedly Add alarm confirm mechanism alarm confirmation to Change SOS button in platform terminal GPS uploading time o Ser proper time interval interval is too long Platform stops data polling Platform starts data polling SIM card is faulty installed Re insert SIM card Make sure SIM card support SIM card problem Terminal can t get GPRS and has enough fees online in platform Confirm APN value with GSM operator Set right IP and port Power switch is off Switch on power Terminal ID has not been Add device ID to platform APN is wrong IP port is wrong added to platform Vehicle is running and GPS fixed but terminal does Make sure ACC cable is connected ACC is OFF not calculate mileage and speed is 0 SIM card doesn t support Make sure SIM card in device SMS setting is void support SMS 29 China Aerospace Telecommunications Ltd Clear existing authorized numbers by Initializing

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