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DL—2 300 Service Manual

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1. 11230 See List 30 TH AALRS computer system FIT HLCP control computer down FI AMC user computer up N bh VW 2 SI N SS LN LAX D VE My ke RIAD Ube VZ ar Y Z SAD OS ll e Ee EE 6LYTOTA OG ll prog Sei o ofod Surxry old preoqAoy st E 9ISZOZA 81 ma o fo ard Sunsoddns Wie d IE LOSZOZA 91 AA E A o a1od Sun SEET soscoza ST uoneuosnsuonna REA oc AA A xoqaomduoodn MSC Overcozd ZI amd saxy geil wroga Verran aerd Sur yous aE Ipstoen or A FE VEA UE cmd Buxy youms EL regele pe FER E e erduonoeduooqny AER agent AAA 6107 OF gjod uonoeduios oys Hy SH BY BY OZSZOZA a poued xoq s9 nduroo dn NHH BEAT SO PZPZOZA EN PE Sun we We Mees Ocrcocv 8T Word EHP e8 OEA wsreran value ee ve ES duopo ASL ard dne A veroa gt E EERSTEN ARO ER EE A REE v r REENERT EEK una RRA Ja A Ara ca os EG 7 E PS E O E ES gt MR op ON 193nduos 1013609 VEL eset 193nduos 188510 WEH of HH 97 SI 9298 97 E Oc It UU 2
2. Shp pm gece fer i We a agin up Pe bk FEI are bh WE ek keen E EFE TO et y He Mi ea D BR ER arenge la LLE ei 1 TRI HA ac l OE OC e ace 3 nu 150 135 Chapter 4 Electrical parts and wiring diagram Disposition and description DVI Port Signal MpL gener to DVI port of Linux server video card 60 pins socket Signal output connect to LCD 4 pins socket Switching Power supply input 10 pins socket Programmed port Functions Translate information from Linux server video card to LCD Adjustment for replacement Redo Morning setup for all paper magazines 2 1 Morning setup Redo uniformity calibration for all lenses L 2 7 Uniformity calibration instruction Otherwise it could cause serious photo problems Chapter 4 Electrical parts and wiring diagram 136 Delay calibration of Sony 036 LCD drive board When ghost appears on photos delay calibration shall be performed Fig 4 7 1 Asample of ghost Precondition exposure cover and LCD driver board cover have been removed Tools required small flat screw driver multi meter steps 1 On LCD driver board test DELAY voltage using a multi meter Test voltage between DELAY measure point and GND EAT VOLTAGE WI FOM d iT ch ei N w MEET RE MEAS HET VERY ARE LI J z a ar O FO AOL SORT CRWT e EJ j i dyd n E T CI A C FULLER 2 p
3. us snouomouks al EKN WOnvy g ve EEE mme cc BE AA ao gt g ooje oun IE IAS MEN wy Sunod FERRE ole moydumea FM ott usnq open tal mama es00rs z eeumsnouomouks oan WL VOOOOTEV I an PJ moe US mm JM op ON ET SLY PS ETE MY LT ISTT LT 11 428 Scc List 28 FF Sorter assembly GS AAA E E RE E E Ge EG E EE EE AN EEN DS EEC dP A AAA roo ne SEC mune 175 TEO EA 113q SNOUOIUYIU S Ela 170808 ZZ samenes 27SE2l Walt ones ae ice EE Wes sees minnie pms ae ere E RG S o EE HEEN eloeizy vt PP EI ARM EN RE A o ede wa 90z0a al PP ae HR 600608 11 sod opus BB COOETZV or AAA RA ora e mum TUTE vors E E 71 TE AAA oa 9 iii 107 ini e roet unna spoke ESE som y iii an its AR aaa SEN O oO EAN Mee O E 229 Jod II un JM oey fon e Sly 99S 7H Wf ST 1511 8722 ty 671811 998 67M A QuIasse 13 MO E Ly 4 Fi yeys Sulap WV soot 3A99 5 Sdeys UIOY ER Olobidv OZ BY emile PP SS HH a BL yeq snouoryouss H E LI aaym snouoryouAs year Cl SHEA w ETE plO0cIZW 9l suueaq cused ew or asym snouoIgou s yea 11 BEBET LOE 1 ZV fl TFT sm PP TEL US E EE SN o PP SO MH oriei E OOO MES Zeg cused oo ee PMTCT HOT HM CN GT ao osoz 8 BEN es DG D ee A A eR HPO amko EM o E TE E ES ae erso e A E EE A E ES o E TE E ES E veo o E VE E ES E E KA HA EEE E A OA eN amore fon EE CZ sly gsr 11 6718 T6722
4. EX M D Sc L E SUBI SULYIPN EE IE Laqg Poos IEE THTOTV se owd uon dun Say sOSTOTA LT A O ES O TES CI IS SEA AA OO si aaf jou Oo Ed RFC E B 69YZOZW 61 a ERA Varo paro Fumio que mm ter dund SurAeids Jo preog woyoq Ska BE de Gu ObYZOTV 91 dumd uonopnoiio Jo preog woyoq EEE ILYTOTV ST AAA gt mental fn et se pp O ES HSN ppm Orson OS ae AA scons for pp A A se HA EE AE ms verv A RO A Je E Sec moro i al A svale a A move O vo _soscoew ee TEO AA BEE sous mum EE O PEE EA AA A A maumedis ue FEA soe E CE A A oe md E dS FARE OESTOZV 67 XOQ JOULIOJSUE N HGH HA TOYZOZA I UN POE ON NJ SS PO ON ST aas EY E IS UE M 4 See List 4 ALGA Machine frame 4 d AN X AN O MANS ARR ONE TT ESS di IZII S AMI A ZAJA ML Pru E Fig 4 8 H NN VEA Y MEA _ E 39409 Jue Jo poq wol BEV S09TITOTV LC yur 3uneay JO PILOG 13409 ME Tie VIYTOTA oz Sonaus num GHRAS A OP PTOCW se o8po yoorq edda RT OCT COTW ve a AE A a A Joop om suputd jo or Mal mu 100p unoprerd Suund LIE 60170a oz ep gegen LIS BE coszoca er a2atd papeas WIU JO jurof HEGE JF m TOSTOTA 81 op unog wid supupdyoreoeds LIS A SAD Q00Id pa eas 1YSII E IS oe Or SOKTOTA 91 3d91d papeas umop EFE THOPTOTV ST v d p je s dn AS ae OF TOTA HL o E E O AS EEE E MS EAN se ET asoa pre dn jo wq pol AWAWI r m ot eget sotiz
5. H RE soo ER HEYS 19 01 Jo sjejd SPIS 200 id HE LOZIOZY EE 19411 SulEso Suds EE Se POLLOZW Ss ARS gap FEK GE ane uneso Ser SESCH G IE E E SE bh A TOT IOTV OF awd saxy Sa veonowj z asard sping aded LE HYT OLELAZ ea ayejd dijo sjqeaou Mp SE 601 LO7Y EE OL 214 338 01 AY O ISTT O 2 auesseo dnjoeseoumop HERA EAT Oe Oz z E ek ie ES TER OU Re O xoq po 10 due Mamma ole ZO xoq up seid said TOM LovIOzW 89 SB SEO 9 xoq sep go sejd ssad MH groe Ties TEE corlocv vs BEER 7 yeys asym Je p HEZ EZELOTY ZO SR RE 0 a ao AT CET AE roosje an TT EN RESTE TEO SKEE tole ep Funwoipay Awe mase E shes passed sm r TE 01 Si 338 01 AY IISTI RE DD 7 Y Cre My Vo KA J Y VG ELEI ISHI 99S E 1 712 M SU Zea aL 66 EE EE ES wsmem 54 ne XOQ NJEP Jo 13 0 1 durep Bm 10P10TV SS 31195589 UMOP JO JIBUI 3 8I5 Vu E fie Bee J PPIEOL LT BOLD EOI TS EE NOTO AN E mme EENHEETEN EE mg se vognene mes O IE 10170 TA 2 AAA ie PIC UE coclocw sp Heysonssed BRR viotioza or appuey apsooa SERINE OOO IS r yeys 18110130 aed aps AMP vioz9lmw l am ER gt vestotv ov app yeys daor AREER vos9iza 8l uoysno Sua TEU EOESITV sr awd dijo aqeaowf MSR OOTLOTW LI auasseoumopjoaseo dn EET EMA 1OE9IZV rr way Sunesol dk OT LOZ 91 Dat oeron er awd um TES vsoriotv st YEN Bee 1069177 at suuds unosp HE PEOPOS bt E RL ELEL
6. IJBUS 9109 UJAP El Si Hg een O7T907A 67 oq Sunsodsuey Joded KE ZZ9OZA IT AF 8 KOC CT 190TV 8h aye d apis 14811 WO NE acozooza 07 old amsodxa Jo sopp SUTALIP METE HL 9079071 Lt note pjoy puey 77 Bg hE OISZOId ei es Mell MTC SEA EA oe HEB v71907V 81 Cam Sunoedwoof sl eT T90TV sr Sunds uorsuaxo S i eem malos Bunorduoo H eco aopoydunds Su n 6119070 91 Sunds Sumoeduoo M svorosjer og ez vio1907a SI Jun Sunovduroo E Torv A Eaa seul J9AOI Jun SuNoeduros BRB sczoozy Ir aerd 3unioddns 1opoouo WEEN orzooza ET yeys 1901 supoedwios MRH TIZOOZA OF I yeys tapoouo TREE UMA sozooza ZI po O AS 66 Fepooua jo yeys Suneyoa RE SESE AUER rou sjodsumoddns T6090 8E rap po Sunoedwoo FERA 6IZ90TW OL ows WHEE 80904 LE was MOIS Funoeduroo of EF EG 8IZ9OZA 6 daros O EE cv EN CT XOOEXG LO SNOUOIYIV S STXOOEXS L t 4 a LTOEOS SE SUOT Yeys OI Sunoeduroo SHIO HEHE SENE 617907 L PO PU re e cocos 9 Syed Sun Fro AER 1c190cv te amome HERA EIT900V s ZP ops WU opd MGI gege crl SS EE 727907V r sg Ama medl ms e aJe d Gurt Pos JINDOS surd NE ME H EOE STYTOEH OG I Weys Jo 01 ssoid I HEHE EH pLZ9OTA 7 ord Out gl YOE WAM vozoozajozr ett E E IAE NAS NL tore OM en JM POY ON ET 314 99S ET EH if OT 1811 9122 OG uegyunuune BR 47179077 19 eJd SUrxy ue me 9IZ9OZA 09 IO OOO ode a oe
7. MA AY E 3 FI Oo S Py osa YD EETL SIE 87 AE EE AAN Z VIOSPOTA LT oqmaros aanopauo HERA age oz ed umquessesonom ARAWA ES ps E E 980908 47 HE FG E FE 2 Det Ea Oo S Py osa Id BRESJEN true PP SS BZ rimm ie eto Bi ooa oe fe Ee See HA BRM cozrozal 6t AE EA AAA EAN Ia 1op oy mu punos anjiede desp HERE sStrodd sr ropjoy GOT HYNED GOT SozPOT LI fused mo est sos ao ao TEE A aside B PSS O AEREO osetosjer SEENEN vaas rr PEG Woe EREECHEN Fe waa Sumo ml a ERE COT CH emer maa molo oom s l roma Samuel Mmm mole smau manet enoa or E AE ES 5570 ES PE AE E a PEER OO A as ESTOS E EEE A E od i SEENEN EECHER emo erro E Sol reno wo s wett awe Hie gene a A ala RR A vante domes tr dee maunosje if my CLOT L 314 99S L ir LITTLE IB A8 Scc List 8 WhGL2 Digital esposure engine 2 gt e H ri V S WM AA e F Buneanp oqepou E E A OT en o yeys meet FER vie st E E E O SN YE ES EN ep igen O ETE ven CL FE E BE WEE e geng TT re so COSHOCAT OT E EE yeys 1808 sunne RE oeh o 200008 202 8 AAA AAA Li Zommen IRM Loerocaj L trois EE 880901 9 E EE mmm jo dup HER asoca s ll E a osoa r to trop ew ea e 9odduepjosppy HE oe z a Br E I Nn A Pogy fol SS POY ON 8 SIJ 99S 8 Ey M 8 1511 82 WEI See List 9 BVTLSL3 Digital esposure engine 3 r
8. boder ve both rete ses and other ra roa tail aat fhe frobobkeck bon below di Windows Premed ia oordsgused bo alow fhe kk to be shared Fig 3 5 3 2 Customize the Package 1 of PSI X35 gt Run PSI X35 on the Pakon scanner PC Chapter 3 Service gt Select Setup and then point to Package and then select Package 1 Ctrl 1 PSI F 255 Saree E Prion Cta Fakon COR Kodak Picture OD GareraL Kam Fig 3 5 4 gt Select Save As only and then click Setup Setup Package 1 Fig 3 5 5 Package 2 Ciro Package 3 Cra gt In Root Directory type 10 1 1 2 archive and select Create subdirectory for each Roll ID 3 is Chapter 3 Service save AS Properties Ap cns ingga Settings Mare ol Pictures Use ca Files nora d aresllsbde es cap scht do parches opere koss ha Fie re preter Ene hr Rami kr Salsa Ficia Br Fig 3 5 6 gt Under Image Settings tab select JPEG for File and 100 for Quality and then click K save AS Properties Dpi Image Setting he scanned resolution fide rt Pies I all Height Dos Date Per inh ches OOOH Zo dar Dig OH amp Dar Erstad Ha 534 Fig 3 5 7 Configured Auto Run of PSI X 35 gt Click Setup and then point to Scanner and then select Scan Mode Chapter 3 Service 6 abs BN Bara Ger EE E Eege Pere o era i Pakari Oia ase SE MEA kodak Picture CD Advanced z i EN G
9. iD CL green shield Green shield iD CL green shield Brown brown 113 Connector code J20 J21 J22 5 N oO VM LU O TI E Z Chapter 4 Electrical parts and wiring diagram re definition function LSTB3 D LI LSTB2 D LI LSTB1 D E LI L D LI C LI SCD CD Replenishing level sensor signal GND CD Replenishing level sensor shield STB3 level sensor signal C2033 STB3 level sensor shield green STB2 level sensor signal red C2032 STB2 level sensor shield green STB1 level sensor signal red C2031 STBT level sensor shield green BF level sensor signal re C20BF BF level sensor shield green CD level sensor signal red C20CD CD level sensor shield green WSTB STB Waste chemical level sensor signal black C21STB GND STB Waste chemical level sensor shield white SBF BF Waste chemical level sensor signal C21BF GND BF Waste chemical level sensor shield green WED CD Waste chemical level sensor signal yellow C21CD GND CD Waste chemical level sensor shield red SSTB STB Replenishing level sensor signal black C22STB D STB Replenishing level sensor shield white SBF BF Replenishing level sensor signal C22BF D BF Replenishing level sensor shield green C22CD Vire Wire color a yellow red Chapter 4 Electrical parts and wiring diagram 114 43 PlatfromCtrl PCB EE Zs be 33 2392 b ntaskep pa 2 i wot i H d dd
10. mm of Distance between lines and Paper length of the test print to the corresponding box Chapter 2 Maintenance 50 measure the paper length by mum Fig 2 8 3 gt Click Save after modifying the value 51 Chapter 2 Maintenance 2 9 Image magnification calibration Purpose To calibrate the actual image proportion of the photos to be the same as its preview in Istudio Tools required Ruler with 1mm definition Precondition Same as 2 8 Paper length calibrations steps gt Run Maintenance gt Click Service and then under Lens tab click Send all mi statt Lt Serie ian E 1 al EH xj Service OM omana OM Man Oihe Heak Temperatures fake lip Lent Facksger Deredy comection 8 a 000 001 002 003 Deion PT Dighance beween ke mm Mugrdcsen 777 Fig 2 9 1 gt After the test prints comes out pick up the test print for lens 000 first measure the distance between lines with a ruler as Fig 2 9 2 Chapter 2 Maintenance 52 17 02 2006 11 14 ciLafot LensCalibration enter the distance between this 2 lines by mm l lens 000 Fig 2 9 2 gt Under Lens magnification select 000 Key in the value by mm in Distance between lines mm and then click Save gt Repeat for lens 001 Kins data of this calibration is saved in the Linux Registry under etcAens 000 magnification etcAens 001 magnification The value can be modified manually by us
11. wire of AC Control PCB J4 plug and N6 wire Error 310 gt Fig 310 1 and Fig 310 2 to find the N6 wire If the test value is around 2200hm then the dryer heater is OK lf the test value is more than 500 ohm then the dryer heater is broken Replace dryer heater ACControl PCB is broken Replace ACControl PCB Paper scratch Working solution is dirty Clean or replace filters clean racks and working tanks CF 3 8 Filter cleaning and replacement 3 10 Rack cleaning and examination 3 11 Check and clean working tank 177 Chapter 5 Trouble shooting 2 The edge of the cross over has been damaged Replace the damaged section of the cross over Fig 701 05 Photo comes out dirty Working solution is dirty Clean or replace filters clean racks and working tanks L e 3 8 Filter cleaning and replacement e 3 10 Rack cleaning and examination e 3 11 Check and clean working tank 706 Image out of focus 1 Image of the source file is not sharp Try to apply 1 or 2 sharpness to the source file by Istudio 2 Lensis out of focus Identify the lens L 3 15 Lens selection logic gt Adjust focus of the lens PY 09 Juawdinba orgdes3010uq oq teysueys IST HEJ Ott 00 7 TIA TV LIDIG I TOG Cw 179 Chapter 5 Trouble shooting 12 White borders on photos 1 Redo ABCD calibration for the corresponding format of photos L 2 2 ABCD calibration 2 For 152x102mm or 127x89mm size if white bor
12. 1 1tables folder the value of tabkor which is under etc lens 00x in the Linux Registry only indicate a file name Fig 2 7 14 e While printing the computer will select the proper lens depend on the format automatically and in lregedit it will go to etc lens 00x tabkor to see which Mask file shall be used for this lens and then go to 410 1 1 tables to read the corresponding file for printing Fig 2 7 13 41 a CE H REES ER CH y El i Za ET LO Of Ge eres ns da LEA bor ee A A A DES bak CV Date Engng if Gen Tote Fig 2 7 14 Chapter 2 Maintenance 42 e If the computer can not find the corresponding file in the 10 1 1 Mtables you will see a warning message below Fig 2 7 15 In this case you shall copy the corresponding tabkor file which you have backup on the Windows PC when being asked by Scan052 during the calibration procedure to the 10 1 1 1 tables 4 Create Mask file for lens 000 a Apply the Mask file of lens 001 to lens 000 On the 2300 machine Windows PC click start Click Run Key in 10 1 1 Thwin software and then enter Run lregedit Specify etcAens 001 tabkor Highlight the value right click mouse and then select copy Specify etclens 000 tabkor Highlight the value right click mouse and then select paste VW Y WY WY Y Y iW Y Click save now 43 Chapter 2 Maintenance Next time computer will use the Mask file of lens 001 for lens 000 printing b
13. 165 5 1 Suel MSH PPP io o E RE ERE 166 5 2 EEE NE 168 003 Paper loading TO sida iria 168 008 Cassette ne 168 030 Separator blocked ooo rette LEE cess nano nonnnn nn nn naco na cnn nana nananan 168 031 No connection with maer 169 032 TA ETE ene 169 033 Display AC HIEL 169 034 Photo preparation failure o oo aA aa rca nn 1 0 300 Paper has jammed in the cutter section oo ce eeeeeeee canon 1 0 310 Replenishing pump doesn t work 1 0 311 Low replenishing TUX oo ooooncnnncnoncnoncnoncnoncnonononenonononononenonnnonanonass 1 2 500 Linux Recovery failure mrcrrcrrerrrrrererervnerrrrenerenenvevnnererenerenersevenener 1 2 501 Can not connect to printer oocccocccconcnoncnoncnonenonenonononinaninoninonos 173 504 Processing solution doesnt warm up 173 505 LINUX startup Ta NUNS caia 174 700 Photo COMES out not AV EE 175 701 FAE NU 176 705 Photo COMES AA E 177 706 mags OUT FOCUS ene UF 707 Color noise on the photos ooccoocccoccconccoccconcconcnoncnonrcnnnnoninonenonos 178 708 Strong grid lines on the photos 2 ccc cccceceeeeeee esse seen esenens 1 8 709 Vertical lines on the photos 178 710 Color or density uniformity of the photo is no good 178 712 White borders on the photos ocooococccnnocinocinononononoconononononononononos 179 713 Color is very different with the monitor preview mmmmemmmemmem 180 FV 7 Paper length is longer or shorter t
14. 33 Chapter 2 Maintenance Replace lens e Slight vertical lines appear on the photos Tools required e A4orA3 flatbed scanner which is with 24 bit color and 600dpi scanning capability e Photoshop software 203mm glossy paper Preconditions e The scanner has been cleaned so that there is no dust or finger mark on it e The Maintenance gt Calibrations gt paper characteristic has been completed for the 203mm glossy paper e The scanner has been calibrated if necessary The scanner calibration shall be performed only if the deviation of the color or density between the scan image and the scan object are big If scanner is good you can skip this step by just selecting a scanner profile from the list steps of scanner calibration gt On the DL 2300 Windows PC find and run Scan0 5 2 or Scan0 5 2BIG Which program shall be used depending on the LCD model of your machine Chapter 2 Maintenance gt Prologue for identifying the LCD model of your Sony 036 Scan0 5 2BIG machine EPSON ocan0 5 2 sony 028 Scan0 5 2 In the following steps we will use Scan0 5 2 as example gt Click Calibrate scanner to entering the following interface Chapter 2 Maintenance 34 Fig 2 7 2 gt In Name key in a file name for the new scanner profile for example my scanner gt Click send to send a test print 4 Ky The test print will be printed by the default format of current cassette You can set a default format for each c
15. 4X 5X must be modified the same value at the same time same with 6X 7X SX Chapter 2 Maintenance 28 To save the data to Windows PC highlight 09 right click mouse and then select export Fig 2 6 4 1 LLafot DIGI Registry Editor 1 1 5 Registry key Array root EY etc Ay chemistry A densy E exposure 4 0 lens 4 40 mechanics 4 0 network 4 40 paths 4 40 photo 4 40 printer H E tmp Se twister i ao or gt Delete Export Refresh if z Go bo current slot Go to current cassette Go to current paper 50 Eo Eb Fig 2 6 4 29 Chapter 2 Maintenance The following dialog box pops up select file toemport Le Save in E Mu Documents ir My Pictures enter data ID File name 1 Save as type Lafot Registry File D rf Cancel F Fig 2 6 5 Use the corresponding data ID for the file name and then click Save Finally there will be a group of data files saved i My Documents File Edit View Favorites S gt Address E My Documents My Music ra My Pictures Fig 2 6 6 gt Open Istudio load a portrait photo and select 9 times exposure format for example 203x152mm HQ Chapter 2 Maintenance 30 Ki For saving paper you can create a temporary format 203x89mm HQ for this calibration Import the data files O to the Linux Registry Fig 2 6 7 and Fig 2 6 8 LLafot DIGI Registry Edit
16. BF and STB rack JK KL 1 See List 1 ALE 1 Machine frame A N X W 7 VY FVT K Ye PIG A Nl Gy maps HED vej o pp A ARA oeae SS A T T ETE ma ALT i ATT a O o arr a a vafe pp prosd ee coraza APR O vroroza e ETE AE vonde pmoqnem m 252 som eN oe od an JP ov fon I 314 99S T 8 I ISTT J 2E MWM 22 See List 2 H AL2 Machine frame 2 ER ON Y Le SK GN ISA D D Tig 2 Z es VI N PA N e SAN N ING N d ANB IN ZL gt LY N VV Up Y LY LLM y F pp pp EA duggen E EA EE r a TENEN HORM EENS pp Fester p vom SEREEN emol SR RSR TTT a Sal save AO mmer zl 7 EIS AO poa mods a meme meer AO prog Fun os eed aa El A SL AAA WALLS __loecocv or OE AE zapro orod uens HE coscocv 81 TS K LOETOTV LI E ARE bon yxoouds RS OOETOI 91 pp O IN ES E SIA O O O Dog zopjoy 100W AER TILTOTV vi AAA IT ee owoisfer OST MAB oral al EH 994A 194201ds ojqnop ZE EOETOTV IT O O OS O up 90008 OF pp PP meg S ll vele amp oR pees ST col z pooy uonnqunsnp out THRHR 6rreocy L UE Al Pal ourzegeur UMOP JO oguejy opins FHE EE STSTOTV S ES EEG ourze3eur dn Jo 33 ue opins OTT sco OY riser Ta PO E ES O ES SAN an OE ON an LI SS POE ON T SIA PSKE NY T ISTT T2E IWS d SIS SS Ze d d N A DE N LX YS AK Y N ZN DSRS S ARS CESS SH SA ISIT 999
17. CDPUMP SORT AC1 CU d Chapter 4 Electrical parts and wiring diagram function Wire STB Replenishing Pump control signal BF Replenishing Pump control signal CD Replenishing Pump control signal STB3 circulation pump control signal STB2 circulation pump control signal STB1 circulation pump control signal BF circulation pump control signal CD circulation pump control signal CD Spray pump control signal SORT1 motor control signal paper processor motor control signal CD cooling fan control signal standb y STB2 heater control signal STB2 heater control signal STB1 heater control signal BF heater control signal CD heater control signal Dryer heating wire control signal CD temperature sensor 5V CDT CD temperature sensor signal C14CD GND CD temperature sensor shield BF temperature sensor SV d BF temperature sensor signal C14BF GND BF temperature sensor shield re definition STBSUB BFSUB CDSUP TB3PUMP TB2PUMP TB1PUMP BFPUMP CABC WASHS CDFANS STDHS STB3HS STB2HS STBIHS BFHS CDHS DRYHS vi vi Vire color Flat cable red green shield red green shield Connector code J15 J16 J19 5 N VM Chapter 4 Electrical parts and wiring diagram 112 s y y y gt core PACB C1901 Photo collector motor PACA C1902 SR2B C1903 SORT2 motor SR2A C1904 SRIB Standby SRIA STBB standby STBA V re color green shield
18. Contain information for service personnel 4 Electrical parts and wiring diagram Describe the sensors and PCB s used in this machine and the wiring diagram 5 Trouble shooting Descnbe how to solve the troubles Symbols used in this manual Definitions of the symbols used in this manual are as follow Waming symbol Text following this symbol contains particularly Information concerning safety Pay extra attention to this information Important symbol Indicates operation or procedures requiring caution instructions which should be followed supplementary explanations etc Reference symbol Indicates the manual or section which should be referred to Help symbol Indicates functions or instructions which are convenient to know Abbreviations for processing solutions The names of the processing solution in this manual are indicated as below Some of types of processing solutions may have other names Processing solutions Abbreviations Explanation of manual PDOUE the chaple Saeed sain edda e ul EE e In lS MANUAL EE bbreviations for processing sclutions nano no nano no nono coronar nana nna nano 1 A o E E lil Chapter 1 Cautions for work 1 1 1 FO SSE E EC le aaa 2 1 2 Countermeasure for static electricity when replacing and maintaining the Ae Un EEE EE EEE 3 Lo sel TET EE 3 1 4 GE ve 4 Chapter 2 Maintenance 5 Brell rel 6 2 1 Ao O 10 2 2 PLAIN 12 2 3 Double exposure center calibration ccc ccc er
19. DL 2300 Windows computer USB port Reference the manuals saved under OPTECH gt MANUAL folder 2 Check COM port number gt On the DL 2300 machine Windows PC find and open OPTECH gt DS 25 SOFTWARE folder gt Run DS 25 USB gt Click Yes gt You will see the COM port number on the window below ic OF TECH FOLART Cent Soin version CAL LE Mie Eating Kat Lo 903 joes wi CALA Dic Sap form fx fiar 13 Fig 3 1 1 3 Set COM port number in Linux server gt On the DL 2300 machine Windows PC Click Start Click Run Key in 10 1 1 Tywin software and then enter Run config Y Y Y Y Set COM port number in Calibration port gt Click OK Chapter 3 Service 64 3 2 DS 25 Densitometer calibration Purpose To make sure the measurement value of the densitometer is reliable Tools required DS 25 densitometer calibration tablet 443 4 45 4 38 0 OF 0 03 0 02 Fig 3 2 1 steps gt Run DS 25 USB Check CAL LO and CAL HI value They must be same as the value marked on the Calibration Tablet otherwise the corresponding CAL LO and CAL HI value of the Calibration Tablet shall be entered DS 25 v 7 17 01 el OPTECH POLAND E Denst Software versi n p CAL LO hte Settings ver 2 17 caio ons foes wm L HI Black Sett CA m 143 ras 138 65 Chapter 3 Service gt Make measurement of LO CAL white fiel
20. On keyboard press DEL key when starting the Linux to enter CMOS check the setting according to requirement and then save and exit Replace main board battery if necessary 3 4 Linux system backup and recovery gt Steps of Linux system recovery Backup data and reinstall Linux system and then restore data using ISO CD Linux recovery CD 3 3 Data backup and restore 3 4 Linux system backup and recovery 700 Photo comes out not dry Dryer temperature setting Is too low Increase dryer temperature in Maintenance gt Temperatures Dryer temperature is not correct Calibrate dryer temperature by DJZ18TEST L 2 4 Temperature calibration Processing solution is dirty Dirty solution could cause sticky photos Clean or replace filters clean racks and working tanks L Chapter 5 Trouble shooting 1 6 3 8 Filter cleaning and replacement 3 10 Rack cleaning and examination 3 11 check and clean working tank fuse of dryer is broken shut down machine remove back side cover of machine and then replace fuse Error 504 gt Fig 504 1 for the dryer fuse position Dryer fanis broken Power supply of the dryer fan and main processing motor is parallel connection When racks are running dryer fan shall run as well Otherwise if no airflow felt in the dryer tank dryer fan is broken Replace dryer fan Dryer heater has been broken shut down machine and use a multi meter to test the resistance between the DRTT
21. WE WE WE E E ee LOTO0TV 8s 5 EE E E A E eN LI S enn ON mm PM re ON ET 2ZLIaasIC Ulm LI ISYT LI 2 LE 81 151 998 8124 Jajulid 198q 9 q81 amsodxg 14 H S H4 GE sh A a oem AO ass a fe TTT peer SE sae mv le SS E EE ELSEN REESEN WE E A a eu Bury s rundyoeg Alee g1oe9ozaj oz espero AOS A O O O NS IS USOS SL NS EE ES amdjoodudy MR eo WE A A NO Heu e03 ssauastssed REI i LTEQOZV 91 ETT NAM A reas eanemu uoqqu AAEE Sa SITE9OTY S1 A O O O NS O SS MEE Teas ssausarssed uoqqu ANEP 91 90tv EL od apina apeg AE E IA IS E IL sed Soa opm yoeg MEISE orale en Hm moolt O E E se was Sumodsuen uoqqu AMET OL AA A oe EECHELEN REENEN EELER SUE FUIXI JO 12101 ssaid HTG LE TO 907AQ PE J91011d y q JO asaid Suds O HESEL TI690TV 9 asi lowrisoevite roo FRE os ESSEN Sa Or BEER EKG C AE oso SEENEN EE ee eselet TAOS NOG UGE SES mer rl SI 338 91 AY SI 1551 8122 WA 19 Scc List 19 AMARE Solution system 2 DIN N mn AN SE DA AnA we Y Va xog SUES jo 19409 BA 60ITI Id ST xoq Sunesy JO g 19409 L REN ZOPZIZV vz dund Sulystus del peoy aJ us FLER moo Z IN A E A ETA RE NE eco PP o a aos NA o KE ae a osoa 61 HY ozizi ar Cea 7103 HGH pozzlzVw OL Ge coroza CE svar oe EENS HEFE vrai uemgossao Sal zOZZIZVW bl E SET lopez se EE BOYM 620018 EL EE s
22. and 127x89mm formats automatically For a better understanding of double exposure you can send 2 copies of 152x102mm format 152mm paper width in Istudio and then open the printer door to watch the exposure procedure Usually this calibration has been done in the factory no need to do it again by the user Purpose To calibrate the image exposure center of the 152x102mm or 127x89mm photos which are printed by double exposure mode this calibration shall be performed when white border appears on these photos while the ABCD calibration has been completed for the corresponding formats Precondition The ABCD calibration has been completed for the corresponding format steps gt Open Maintenance and then click service 247 balms ct Serve CES Service gt emt Name DoR Game D4 Man Dia Hate Temperstares Wake Up Lens Packages Senace phone meir o Esencia tarea Cannae is namnet entering correction numerical value select format Send aH ine dat click after entering Spe Distance between nes md See j 2 P I select photo ZS ae eh Fig 2 3 1 On Other tab under Offset separator photos select the format to be calibrated Chapter 2 Maintenance 14 te om double exposure center data is saved under the corresponding format ID in the Linux Registry so we need to do this calibration for both 152x102mm and 127x89mm formats gt Click Send test
23. center ffs offset Fig 2 7 17 To move the image leftwards decrease main tape centering offset value t Lafot DiGI Registry Editor 1 1 5 Registry Fey yay root Ges etc 9 chemistry 440 denen D exposure a lens 1 000 6 9 001 gr E mechanics Fly network H E paths Fig 2 7 16 Fig 2 7 17 offset paper coming out direction paper Fig 2 7 18 A vite down the onginal value before changing and restore the value after Densy calibration finish Otherwse you may need to redo the ABCD calibration for all the formats 7 Delete the unused Mask files in Linux server In can052 Click Remove unused to delete all the unused files in Linux server Fig 2 7 19 Fig 2 7 19 WS system will work more efficiently after the rubbish files have been cleaned Af Chapter 2 Maintenance ON Mask calibration for user For user a quick procedure could be used for completing the Mask calibration in 2 hours gt Just continue the Scan calibration for lens 001 until satisfied Step3 gt c gt Apply the mask file of lens 001 to lens 000 Step4 gt a gt Complete densy and Scan calibration for lens 000 Step3 gt b Step3 gt c gt Apply the mask file of lens 000 to lens 002 Stepb gt a gt Complete densy calibration for lens 002 Step3 gt b If useing 3 inches or A inches paper then gt Apply the mask file of le
24. few seconds till Linux server startup finishes Network connection has been broken off Check network cables and connectors of HUB IP address or Subnet mask of client PC is not correct Set IP address and Subnet mask of client PC 3 6 Client PC setup 504 Processing solution doesnt warm up 1 Fuse of the heater has been broken Fig 504 1 Chapter 5 Trouble shooting 1 4 Fig 504 1 shut down machine and replace fuse Heater of the corresponding working tank is broken shut down machine and use a multi meter to test the resistance between the corresponding wire of AC Control PCB J4 plug and NG v re J5 plug of CDH CD heater power supply PCB STB1H STB1 heater power supply STB2H STB2 heater power supply ACControl BFH BF heater power supply Error 310 gt Fig 310 1 and Fig 310 2 to find the N6 wire If the test value is more than 4000hm then heater is broke Replace heater if it is broken ACControl PCB is broke Replace ACControl PCB 505 Linux startup failure PCB and cable connection of Linux server is loose during shipment 1 5 Chapter 5 Trouble shooting 4 Check Linux server video card memory bank shall be installed on the main board properly and the hard disk connection shall be good Linux server is affected by moisture Use a fan to dry Linux server and restart Linux server after 15 minutes Linux main board CMOS data is lost Connect a monitor and a keyboard to Linux server main board
25. filling in chemical solutions cleaning processing racks etc e Wear protective gloves rinse all solutions that get on the skin with plenty of running water e Wear industrial glasses e Wash with soap and rinse with lots of water after completion of work store chemicals and processing solutions in a safe place If a processing solution has been ingested accidentally immediately rinse mouth with water and drink 2 or more cups of water and induce vomiting Contact a physician as soon as possible and follow physician s instructions If processing solution gets into eyes immediately rinse them under running water for at least 15 minutes and then contact a physician Processing solution stains on your clothing may result in discoloration or fading when handling processing solutions wear clothing for work wear Photochemical are not allowed to be drained off into the public sewage system Please Chapter 1 Cautions for work 4 obtain the information about the regulations in force about the handling and correct disposal of chemistry from the country s authorities in charge 1 4 Storage The chemicals should be stored and prepared according to the manufacture s information and advice All Color papers must always be stored in a cool and dry place The best storage temperature is between 2 C and 10 C Opened packages have to be stored at a relative humidity of 20 60 Storage at 20 over several days is possible without proble
26. gt Steps of Linux system recovery gt Precondition d The program of the Master PCB has been lost Reload the Master PCB program CF 4 6 Master PCB gt Program loading 5 Master PCB is broken Replace Master PCB L 4 6 Master PCB 032 Tape failure On Linux LCD panel Press C button 033 Display failure 1 J4 plug supply power to LED is disconnected or loose Plug in J4 plug 2 LED has is broke Chapter 5 Trouble shooting Replace LED 3 16 LED replacement 3 Master D 103 PCB Is broken Replace Master D 103 PCB 4 6 Master PCB 034 Photo preparation failure 1 Paper has jam at separator inlet Remove paper 3 13 Separator disassembly 2 Paper is jammed in back printer Remove paper 3 12 Cutter section and back printer section disassembly 3 Separator inlet sensor or back printer sensor is not sensitive 4 8 Sensors gt Sensor test Replace the sensor 300 Paper Is jammed in cutter section 3 12 Cutter section and back printer section disassembly Remove paper and restore cutter section to machine Check paper edge of paper magazine It shall be cut properly before loading 310 Replenishing pump doesn t work 1 The power switch of the replenishing pump has been set to OFF 1 0 1 1 Chapter 5 Trouble shooting On replenishing pump set power switch to ON 2 ACControl PCB is broken Run pump on Linux LCD panel for 30 seconds During the run measure the voltage between t
27. monitor kontor profile 2 A Chara PE al Bla gn Gti protla Me sein Caena D se Masia Palanca TIE Lita rr Pos Fig 2 11 1 Preconditions e Calibration with Densitometer has been performed 3 2 DS 25 densitometer calibration e Standard ambient light has been installed in the Studio te Ki It is recommended to use Philips true color fluorescent lamp as the standard ambient light of the studio ask Philips sales and service people for more information about the fluorescent lamp selection and installation Work flow 1 Calibrate monitor e ifthe monitors color fidelity is good and support sRGB color management set the monitor to the sRGB mode e Jo see ifthe monitor s color fidelity is good Open Photoshop the background of Chapter 2 Maintenance 58 Photoshop shall appear to be neutral grey e ifthe monitor supports sRGB color management sRGB mode can be set in the monitor adjustment menu that is usually under color management e sRGB is the working color space of Istudio and most digital camera If the monitor color fidelity is not good for example old monitor or it does not support SRGB color management first on the monitor adjustment menu set the monitor color management to 6500K and then create an icc profile for the monitor by Adobe Gamma or other software Refer to related books of Photoshop for Adobe Gamma Register paper profiles Paper profile
28. of upper paper magazine paper loading encoder START sensor emitter START sensor receiver START sensor GND Lower paper magazine paper loading encoder shield of lower paper magazine paper loading encoder e Definition of T4 Phase A of exposure platform synchro belt step motor Phase B of exposure platform synchro belt step motor Phase of exposure platform synchro belt step motor Phase D of exposure platform synchro belt step motor 159 Chapter 4 Electrical parts and wiring diagram Upper paper inlet alot sesaor lower paper inlet slot seri EP mm Km a oO peer mami DC CC peter Loading star Sr a ud Loser Baga ire paper Loading motar Cite fi TS 355 5555 i E ke f i A sim SS BIS od utd m r ER TE GG SES EE Gre He Lalber arts Am em 1 START HHU La I RR ETE Plattrosfite Chapter 4 Electrical parts and wiring diagram 160 e Definition of T6 METTET 6 Phase B oflower magazine paper loading step motor 8 Phase D oflower magazine paper loading step motor pm Paper loading sensor emitter GND Paper loading sensor recelver Paper loading sensor receiver GND e Definition of T3 ation 6 Paper loading sensor emitter Definition of T4 wn SSC 8 Phase D ofupper magazine paper loading step motor 161 Chapter 4 Electrical parts and wiring diagram Raa Peas 3 2 fa z E bark printer sexso brotzfroegztrl b
29. pumps circulation pumps and the pipes to avoid potential chemical leakage Machine start up sequence 1 2 Turn on the Linux server Turn on the Windows PC Wait until the Linux server startup finish Turn on the Drive power Chapter 2 Maintenance III Chapter 2 Maintenance 10 2 1 Morning setup Purpose To compensate the color deviation caused by changes of chemicals etc keep color output stabilized Precondition Processing solution temperature has reached the set value Steps gt Run Maintenance gt Complete the Calibration gt Calibration Boar will danstomiar seus Tast n ster 7131 M 1H 069 Ge Corrs D I THATI CD e 1 2 3 i i ac IH AH tte NN ria de bat d e ur kd ih h Tast fardard L Ges Fig 2 1 1 gt Complete the Calibration gt Paper characteristics Cassette cami baratiore D i Geng eee DE Measure will dere ice le Legend Last number 21 51 E vers gard Casselle 08 FEE org ry vers isn E L 2 3 4 Boe Ff A Taal kimen dar Cre Her Fig 2 1 2 11 Chapter 2 Maintenance This setup shall be performed for each cassette Calibration offers normal color control Paper characteristics offer professional color control A If you perform the Paper characteristics without completing the Calibration you may need to spend more time on this calibration F K During the calibration press key on the keyboard and while
30. rg por ee EE 2 EIN J mm ta ARD el A 2190 S wi C in d dt Th H r E JJ q Tal ule 24 Tl i CHA 1 ub Plattformctri D113 um vel Tiril ril om im 1 id O TA 115 Chapter 4 Electrical parts and wiring diagram Functions Supply power to paper loading step motor exposure platform synch belt step motor and cutter motor Receive signal from paper entry sensor paper loading sensor cutter sensor and start sensor Receive signal from paper magazine ID sensor Receive signal from encoders Adjustment for replacement Set DIP switch to be the same as the previous board T O switch of the Platformctrl PCB definition Set ON when calibrate the temperature of ON Transmission type back printer sensor OFF Reflection type back printer sensor ON Enable automatically paper loading OFF Disable automatically paper loading OFF Enable lower paper magazine paper loading encoder ON Disable lower paper magazine paper loading encoder OFF Enable exposure platform encoder ON Disable exposure platform encoder Usually encoder calculates the paper feeding length while step motor advances the paper OFF Enable upper paper magazine paper loadi d oading encoder OFF ON Disable upper paper magazine paper loading encoder e In case the encoder is broke it can be disabled by switching the corresponding DIP switch to ON Check Back printer voltage t
31. server It includes all of the calibration data of the machine Fig 3 4 1 Mirror pene Linux Recovery CD Fig 3 4 1 Precondition Nero has been installed to the DL 2300 machine Windows computer steps of Linux system backup gt Run maintenance gt Click Service and then under Main tab click Backup copy Fig 3 4 2 iL afr Dip Farro LU dan al Sonic DU Got v scbe DI Hr pre Hai Tirpi w s Up Lan Peir Asa Desk Fre catia enge Pisin Fig 3 4 2 69 Chapter 3 Service Wait about 10 minutes do not do anything to the machine On the DL 2300 Windows PC click Start Click Run Key in 10 1 1 queue and then enter Y YY Y Y Cut and paste the backup iso file to Windows PC amp queue on Samba 2 0 7 10 1 1 1 File Edit view Favorites Tools Help Go O EI sea iE toes Fe CEET backup iso 150 File oL2 220 KA File and Folder Tasks A Make a new Folder t Publish this folder to the Web A9 Other Places d 10 1 1 1 y My Documents 7 Shared Documents My Computer Fig 3 4 3 gt Burn this file to a blank CD by Burn image of Nero T Nero Burning Rom File Edit View Recorder Extras Window New Ctrl M Open CirlH 0 Close Gave hrs SAVE AS riz Compilation Info Refresh Compilation Write GE Burn Image Burn AES Partition CD Copy Burn HD Backup Preferences Page view F
32. sk s 2 olol GC gali ioe d ki ACT ett el Dt Chapter 4 Electrical parts and wiring diagram eh Lee 4 lisa A 4 Aad Pre A sie a Ta f LaF Ir Fan Tri dx Da i EEI D CD CE pia Pm ETE roen Pog ETRA Coco Py IF 1 gt Ge Dm Chapter 4 Electrical parts and wiring diagram 154 4 11 Illustration of wiring of dryer Wi r WW BW a Ea ol Joo ool JeoolzaizJoolczl a le STE Fel nong ES Ra Fu p VE alba Se Seel ao T ee Chapter 4 Electrical parts and wiring diagram 4 12 Illustration of wiring of transformer e A S SC EH ri di 1 JG n TE A r gt pe i IA r i TEE s E sm K a d A E S F Chapter 4 Electrical parts and wiring diagram 156 4 13 Illustration of exposure head Flop kl r 7 Scop moter Lens ssilehin AC 3 AE 3 A er derver hY in Passa ul WP 2 157 Chapter 4 Electrical parts and wiring diagram 4 14 Illustration of wiring of exposure platform Te i Upper paper magazine i per loading encoder Lower paper magazine paper loading encoder TE LGS i G f e Tan S F START sensor La eh 0 Geen Wl slslselsjle II ole i fn UI Papo Sather Fan Abioia OIO Chapter 4 Electrical parts and wiring diagram 158 e Definition of T6 Upper paper magazine paper loading encoder shield
33. the Back printer section from the machine L 3 12 Cutter section and back printer section disassembly 2 Unscrew the 2 fixation screws of the cover and remove the cover Fig 3 16 1 3 Unscrew the 3 fixation screws of the back printer xation screws Fig 3 16 2 4 Unscrew the nbbon cassette fixation screw by hand Chapter 3 Service 100 Fig 3 16 3 5 Remove the back printer head cover from the 2 slippage slots 6 Replace the ribbon cassette tighten the ribbon cassette fixation screw and then restore the back printer cover 7 Insert 3 5 photographic paper between the roller and the printer head Insert 3 5 paper Fig 3 16 4 8 Position the back printer on the 3 back printer fixation screws hole and tighten the 3 fixation screws while pushing the printer head towards the paper The distance between the printer head and roller should be about 0 8mm 101 Chapter 3 Service Casiarnance gerseer ser and porter head shal be ee 0 Bern eng paraha Fig 3 16 5 9 Restore the Back printer section to the machine e Ki It is a good idea that you clean the printer head and the roller during the ribbon cassette replacement The ribbon cassette can be supplied by dealer or DOLI Chapter 4 Electrical parts and wiring diagram This chapter describes the sensors and PCBs used in this machine and the wiring diagram 103 Chapter 4 Electrical parts and wiring diagram Prologue Except for the
34. the monitor preview 2 9 Image magnification calibration 19 Photo overlapping 1 springs of the racks are loose Replace springs if it is broken 3 10 Rack cleaning and examination 2 Rubber sleeve of the racks is distorted Replace rubber sleeve L 3 9 Rack sleeve replacement 20 Back print is not clear 1 Back printer ribbon is exhausted 181 Chapter 5 Trouble shooting Replace back printer ribbon cassette 3 17 Back printer ribbon cassette replacement 2 The distance between back printer head and roller is too close or too far Adjust the distance to be about 0 8mm clean back printer head and roller too during the adjustment L 3 17 Back printer ribbon cassette replacement 3 Back printer voltage is too low Increase back printer voltage for example 0 5V 4 3 Platformctrl PCB gt Adjustment for replacement 21 No back print 1 Back printer has been set OFF in Maintenance gt Back printer Select a back print mode in Maintenance gt Back printer 2 Back printer fuse is bad Replace back printer fuse Back printer fuse specification F3 154 Eg ay Dack printer fuse SP Frie im ta Ea bad Appendix DL 202Ps Densitometer Installation The detail is as follows 1 Insert the installation CD of DL 202Ps densitometer click Densitometer msi to begin installation wizard 2 Follow the installation wizard to complete installation e Drenazreriter Welcome bo the kretal
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37. 2 Adjust DELAY trimmer to change DELAY volage and print test prints for each value Mark the corresponding value immediately on the test prints when they come out Test print Voltage value 0 ond Y gt 137 Chapter 4 Electrical parts and wiring diagram vexing exposition don t adjust DELAY trimmer 3 Make comparison and pick the best one 4 Adjust DELAY voltage to corresponding value of the best test print do Ky If for example there are 3 test prints look about the same then DELAY value shall be adjusted to the middle prints If all test prints are not good try to make more voltage adjustment 5 Redo Uniformity calibration for all Lenses 2 7 Uniformity calibration gt Quick Mask calibration for user Chapter 4 Electrical parts and wiring diagram 138 48 Sensors Illustration dl Fig 4 8 1 Receiver of transmission type photographic sensor single cell Fig 4 8 2 Emitter of transmission type photographic sensor single cell Fig 4 8 5 Cassette ID sensor 139 Chapter 4 Electrical parts and wiring diagram Fig 4 8 7 Replenishing tank level sensor Sensor name Cassette ID sensor Upper paper inlet slot sensor Lower paper inlet slot sensor Cutter sensor paper loading sensor START sensor Separator paper inlet sensor Separator paper outlet sensor SORT 1 sensor Chapter 4 Electrical parts and wiring diagram Disposition and descnption For recognize cass
38. 3 A z 3 4 5 7 Chapter 4 Electrical parts and wiring diagram wire definition Receiver of back printer sensor B GND of back printer sensor Emitter of back printer sensor Brown c D DPEB Lower paper magazine paper loading DPEA B12 encoder ND 1 2 Back printer head needle power 8 k 18 wire color Yellow green shield Purple Black Brown G y J d D 3 119 Connector code J15 J16 J17 A z LA Chapter 4 Electrical parts and wiring diagram wire definition function wire B1402 B1401 Back printer ribbon cassette motor UPEB Upper paper magazine paper loading UPEA B15 encoder GND of cutter sensor CUTC Receiver of cutter sensor CUTA Emitter of cutter sensor Receiver of paper loading sensor GND of paper loading sensor Emitter of paper loading sensor Emitter of upper paper magazine outlet Receiver of upper paper magazine B1701 outlet sensor GND of upper paper magazine outlet sensor Emitter of lower paper magazine outlet B1704 sensor Receiver of lower paper magazine outlet sensor wire color green Brown m a yellow green shield yellow m a brown black white green brown black brown Chapter 4 Electrical parts and wiring diagram wire definition function wire wire color Connector SN code GND of lower paper magazine ou
39. 5 times to send 5 groups of test prints gt After the test prints come out select 1 in Photo and then key in the correction value depend on the average deviation of these 5 groups of No 1 test prints the method is as follow in this case the image shall be moved leftwards so that the photo 1 numerical value shall be decreased Or 00 Fig 2 3 2 If you minus 2 then the image will be moved leftwards 2mm on the photo gt Click save gt Select 2 in Photo enter the correction value the method is the same as above A you have deleted the 152x102mm or 127x89mm format in Maintenance the double exposure center data of the corresponding format will be lost 15 Chapter 2 Maintenance 2 4 Temperature calibration Purpose To set up the temperature for each working tank according to the requirement of the processing solution and calibrate the actual temperature of each working tank to be the same as its monitor display Precondition The temperature of the processing solution has reached the set value Tools required Thermometer with 0 1 C definition steps gt On Washcontrol PCB adjust the trimmer VR1 to get the voltage between TE4 and TE3 to be DC 0 273V gt Shut down the machine S Open the printer back cover and then plug the C2 plug into the Windows PC COM port te VOR COM port has been occupied by the Barbieri densitometer you will have to unplug it since the Windows PC main board have onl
40. ACControl PCB all the circuit boards talk to each other vis serial port Flal cable Ci2 CA heasler PCE Powerdr PCB Master J5620 _ E Linux server Plalformelr PCE Dividir PCE Chapter 4 Electrical parts and wiring diagram 104 41 ACControl PCB tel 2 915 v A fa dd l i l tz d d IL a l a co oft Alk er CG KE X La ld Er LI AN Hr AA on e ACControl D101 Alt 4 Latz A print ele EHIH HH IKE Biet JE dk sae a Y Dich me E 105 Chapter 4 Electrical parts and wiring diagram Functions Supply power to components that use AC 220V such as main processing motor fans heaters circulation pumps replenishing pumps AC Contactor Adjustment for replacement None Disposition and description Connector SN code Wire definition Kik function Wire color ST BSUP STB replenishing pump control signal BFSUP BF replenishing pump control signal CDSUP CD replenishing pump control signal STB3PUMP STB3 circulation pump control signal STB2PUMP STB2 circulation pump control signal STB1PIMP STB1 circulation pump control signal BFPUMP BF circulation pump control signal CDPUMP CD circulation pump control signal CD spray pump control signal Sorter 1 motor control signal Flat cable Paper processor motor control signal CD cooling fan control signal Standby STB2 heater control signal STB2 heater control signal STB1 heater control signal
41. BF heater control signal CD heater control signal DRY heater control signal CABC SORT AC1 ch WASHS CDFANS STDHS STB3HS STB2HS STBIHS BFHS CDHS DRYHS a bd sch sch m lk k m lk sch sch k mr m lk Chapter 4 Electrical parts and wiring diagram 106 Connector SN Wire definition function Wire code color 220V AC220V live wire L5 red 1 Brown 2 CD P CD circulation pump A202 blue Red 3 BF P BF circulation pump rs mme sesong zm Standby L5 220VIN 220V Live wire LS YT DRY Dryer heater YT A203 black Yellow Green White red blue yellow green J3 iD a iD a J4 Pink Pink iD a brown orange yellow J5 green black Oh a LU TI LI LI A A Chapter 4 Electrical parts and wiring diagram 10 Connector V re SN Wire definition function Wire code color 1 AC220V live wire red Paper processor motor e ATX Standby a RELAY AC Contactor control signal RELAY AC Contactor control signal Chapter 4 Electrical parts and wiring diagram 42 WashControl PCB ET Pal me Ap At 2 m M e al keer 1 ba bt be lt bal bi WashControl D106 108 EHS E D be d w Pe H B H na Ll ba CR LF 109 Chapter 4 Electrical parts and wiring diagram Functions Receive temperature signal of working tanks and dryer from temperature sensors Receive level signal of working tanks re
42. BN because the software upgrade Click Open and then wait a few minutes until finish Cycle the drive power Chapter 4 Electrical parts and wiring diagram Disposition and description Connector ep J10 AC 24V power input standby LED cooling fan Step motor X Step motor Y Lens switching step motor Home position sensar of step motor Y wire R C rn i a 3 T C ho C 3 C LO J10 1 Cu 0 wire color brown black iD e black yellow black iD o yellow green brown iD e orange yellow iD a yellow green purple green 131 Chapter 4 Electrical parts and wiring diagram function wire wire color Home position sensor of step motor X white oe Home position sensor of Lens switching sensor brown ER e J15 COM to Linux server tp d COM to Washcontrol PCB Yellow Chapter 4 Electrical parts and wiring diagram 132 Af LCD driver board EPSON LCD driver board 6b T OG Z U701 ie Ja R703 R706 JLOL R310 R309 R308 6 NO 133 Chapter 4 Electrical parts and wiring diagram Disposition and description DVI Port signal ER connec to DVI port of Linux server video card 50 pins socket Signal output connect to LCD 4 pins socket Switching Power supply input 10 pins socket Programmed port 134 Chapter 4 Electrical parts and wiring diagram Sony 036 LCD Driver board 18 Pampa
43. Complete the densy procedure for lens 000 Procedure is about the same as Step 3 gt b c Complete the scan procedure for lens 000 Procedure is about the same as Step 3 gt c 5 Create Mask file for lens 003 Procedure is similar to Step 4 Ki If you do not use 3 inches or 4 inches paper then you can skip this step 6 Create Mask file for lens 002 a Apply the Mask file of lens 000 to lens 002 On the 2300 machine Windows PC click start Click Run Key in 10 1 1 Thwin software and then enter Run lregedit Specify etcAens 000 tabkor Highlight the value right click mouse and then select copy Specify etcAens 002 tabkor Highlight the value right click mouse and then select paste v Y Y Y WY Y Y Y Y Click save now Then next time computer will use the Mask file of lens 000 for lens 002 printing b Complete the densy procedure for lens 002 Procedure is about the same as Step 3 gt b Ky e Noneed scan for lens 002 e If the 35 points image is not center you can control as the table below Fig 2 7 18 Be control by vanable Location Description Chapter 2 Maintenance 44 rele To move the image upwards Increase Up and k er sd y steps value for example 10 down center Fig 2 7 16 To move the image downwards decrease steps value To move the image rightwards increase Main tape Maintenance gt Main tape centenng offset value by Left and centering service gt other mm nght
44. DL 2300 Service Manual Shanghai Doli photographic equipment co Ltd Cop yright amp 2006 Shanghai DOLI photographic equipment co Ltd All right reserved The contents of this manual are subject to change without notice DOLI and 0 are registered trademarks of Shanghai Doli photographic equipment co Ltd Pakon is registered trademarks of Pakon Inc Main technical specification Print resolution maximum Maximum print size Capacity Processing time Light source Imaging unit Lens Network Protocol Color management Process Working tank volume Replenishing tank volume Paper width Supported file format Power supply Rating current Power Weight Dimension 520dpi 305 x 45 mm 550prints hour 152x102mm 345 LED Matrix LCD 4 fix focus lens automatically selected by computer depend on the print size TCP IP Color under control system built in Linux Server base on profiles CD 30 second BF 30 second CD 11 3L BF 11 3L STB 11L CD 6L BF 6L STB 6L 89 305mm 3R 12R bmp jpeg tiff AC 210 230V 50 60HZ 12A Peak SKVV Average 2 5KVV 590kg without chemical 2030mm x 870mm x 1260mm Length x Width x Height Explanation of manual About the chapters Cautions for work Contain information on how to achieve safety in service operations Be sure to read precautions thoroughly and carefully 2 Maintenance Contain items concerning maintenance necessary to make high quality prints
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47. T Fig 3 5 8 gt In Auto Run select Script 1 and then click K scan Mode Properties General Sean Hoda D Moral Aol Mode C Long Paak elt Working flow from film to photos 1 Insert a film to the Pakon scanner PSI X35 and scan the film 2 After finishing the scan in Istudio click ARCHIVE icon to open ARCHIVE folder er ALME T lde A ULE Fig 3 5 10 if Chapter 3 Service 3 select the Roll ID of the film which you have scanned and then click Open OR you need to wait a little bit until the scan image exporting finishes E rHS Edens Edens Kc CA E Er Hi Bror E crib E Cb E CH E Crib E Crib Fig 3 5 11 d Print Chapter 3 Service 8 3 6 Client PC setup DL 2300 is a network printer User can connect up to 253 clients PC to the Linux server Via network lant PC Client PE IP 10 1 12 IP 19 1 1 5 E mM ec BMH A Linux Server IF 10 1 1 1 JE I Fig 3 6 1 Istudio is the only software which can send orders to the Linux server for printing To setup Istudio on each PC a dongle eg license is needed The computers talk to each other by TCP IP protocol on the network The IP address of the Linux server is 10 1 1 1 and it is fixed and can not be changed the IP address of client PC can be configured by user Purpose To configure a new PC connected to DL 2300 machine for printing Precondition The n
48. T e Zb OMOACIAACA driv SS Poppy disk omiri z E KDE 214 415P controles A P Mice ard ether printing dean Figure3 15 Click before Ports COM amp LPT and Universal Serial Bus controllers see Figure 3 16 H SAAE d Ee ri drole laters h DAD PCOS dress y A DE ATA GR T ro droberg De Eran Figure3 16 gt As you can see from the above serial port and USB drive of densitometer installation is finished lts serial port is COMS a Devinn Manara 4 DNDKILECH does EN IDE ATES A TEP controller tr fie ebert gt Y Mono d Onthe Windows PC click Start and then Run and then key in 10 1 1 Tiwinsoftware and then enter 5 Run Config B F Curent Zort Nees pat ag Reeve IF Biaadcastpat 3770 rat in ot ES input HEG mpat Nz k n quese pt opt 101 11 Backup pate CA Reg Beckum 6 In Calibration port box select the correct COM port number 7 Click OK to close Config Show densitometer test value 1 Open DL 202Ps User Interface Usually in Windows PC E DoLi Densimeter or Windows Desktop Start gt Programs gt Doli gt Densitometer Figure3 17 gt 2 Click Open gt gt gt on the right side to open a pull down menu Select the corresponding COM you will hear beep sound and LED turns red duration about 0 5 S from green and turns green again A scroll bar pops up keep scrolling and corresponding information is displayed in the prim
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50. ace Platformctrl PCB 4 3 Plattormctrl PCB TOIT OO 1NIW di Sikh Wee eld DOGG YHON HS 2 SG a eS oS ce HN SET SN yy MY Er Sle oe Sa LA ANN Hz FE V tt eth Wa A td 0087 10 Hi Page 25 32 Page 39 40 4525 32 H 1139 1011 DAN ALLA NEG Parts CD rack WN Ka N Part 4 Exposure table NY IN NM KES 4 19 24 14 Page 19 24 Page37 38 7437 38 il My My 5 Y Y IN A j f f YY p HE Uy Pari 7 Raiser rack gt K NS A Ny Y A Wy jy Ge 4 JG Zi ARN Aen ibe At At Lae HM DANA YU a Ge Z aa E Z O 13 18 Page 13 18 H ASS SN NN Digital exposure engine a N N T D 7 Part 6 Divider assembly Part 2 re Y Page 33 34 ZW RR Part 5 Solution system A IN A E UB I Ai DN mme K SSI CORR IN X RY LY VANN EN Machine frame Fart 1 BBS 2647 48 71 Page 47 48 Heater assembly Part 16 computer system Part 12 3845 46 11 Page 45 46 Page 53 54 Dryer rack No amp rack LD NV Vit d er A K Part 15 Outlet assembly BT LAVT RRE vr vr pt x O ch N ad See E gt aa E Z O Page 43 44 3543 44 bl Page 51 52 El Be PT SHE Part 10 Dryer rack No 7 rack BH Part 14 Sorter assembly P Page 49 50 Page4 142 SH 49 50 Dt KL D AA e DN pt AEG Part 13 Shifter assembly GARN Yay Ee _ a LT Part 9
51. an working tanks and pipes ccoocccccccoccnoconoconoconononononos 90 3 12 Cutter section and back printer section disassembly 0uennunneennnena 91 3 13 Separator disassembly oooocccoccconcnocnnoconoconoconoconoconoronononononononononenonoss 93 3 14 Lens focus adlustmment 94 3 15 Lens selection logic EEE 96 3 16 LED menlacement nano no nono nnconnn nana nnrn nan nn nan rro na nn d 98 3 17 Back printer ribbon cassette replacement o nnnonnconnnnccnncnononononannncnnnaos 99 Chapter 4 Electrical parts and wiring diagram 102 Brell rel 103 4 1 MN 104 4 2 ice A a 108 4 3 PETE A 114 4 4 Wee Re EE 121 4 5 no 124 4 6 WEE qteseasdedsommsedecceet 127 4 7 KE GIVE OA EE o O EE 132 4 8 EE o EEE Pp EEE 138 4 9 Illustration of main power supply ooococnccococonoconoconononononononononononononononos 151 4 10 Illustration of AC power supply ocoooconncococococonoconoconononononononononononononononos 153 4 11 Illustration of wiring of dryer nananneneennnenannsnsrnnnennrinrrnnnererenrsrnrnsrerns 154 4 12 Illustration of wiring of transformer scenerne renerne renere 199 4 13 Illustration of exposure bead cono cononononono nono ro nono nono nana nonanonanos 156 4 14 Illustration of wiring of exposure platform rerorerorerorerrrorrrrrrarrrnernnnrrn 157 4 15 Illustration of Washcontrol PCB and corresponding sensors 163 Chapter 5 Trouble shooting sanne 164 OO US orar
52. ary interface Communication between densitometer and its software is established see Figure 3 18 Figure3 18 gt 3 Primary interface After successful communication you can see the name version product ID and corresponding information on the top 4 The respective value of red green and blue LED will be displayed in their corresponding areas D The next line is for hardware testing Click R Led to turn on red LED you can check from the bottom hole the same is true of G Led and B LED Click Buzzer to beep and click any button to stop Click G Indicator and B Indicator to turn on top indicator Calibration The bottom line is for calibration It is used with a calibration strip when densitometer has deviation Input the three values into the boxes according to calibration strip in left right sequence Click Send Refer value W to save densitometer beeps Put the aperture on white test point hold on to densitometer for about 6 seconds the indicator on densitometer will flash once and then the values will be shown up at the RGB colour blocks R 000 6G000 B 000 Lais om om senda sakte Figure 320 Calibration strip In calibration strip the Test point is used for densitometer calibration Calibration value is the value of R G and B of the test point For the sake of getting correct color of photo please keep these areas clean Keep calibration strip safe Make sure no scratch When measur
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54. assette gt Open Maintenance gt Select paper roll installation then click Next gt Select a cassette ID gt Select a default format for the cassette ID you have selected gt After the test print comes out scan this test print by 300dpi and 24bit color mode and then save as a bmp file gt Crop and rotate the scan image by Photoshop as Fig 2 7 3 and then Save 35 Chapter 2 Maintenance gt Go back to Scan052 Click Init to import the scan file comes up the following interface SS EE mm Een ei EE PE af D I E AN ve Fig 2 7 4 gt Measure Y grey scales of the test print by densitometer one by one from left to right gt Click Create after finish myscanner tsc file will be created gt On the top left of the window highlight myscanner tsc and then click OK Fig 2 7 5 Chapter 2 Maintenance 36 steps 1 Create formats for Mask calibration In Maintenance gt Formats create a new 203X305mm format do not select HQ and name Mask calibration 2 Open mesg to monitor the calibration gt On the DL 2300 machine Windows PC Click start gt Click Run gt Key in 410 1 1 fwin software and then enter gt Run mesg 3 Create Mask file for lens 001 a Set Mask file of lens 001 to be tabkor0 prn We is original Mask file without correction gt On the DL 2300 machine Windows PC click start Click run Key in 10 1 1 Tlwin software and then enter Run lregedit Specify e
55. bly 4 Clean all working tanks using a fluff brush and water to remove residuals and stains 5 Add water to working tanks until level is OK and power on the machine to start circulations for about 15 minutes drain water Repeat 1 3 times 6 Restore everything to the machine 91 Chapter 3 Service 3 12 Cutter section and back printer section disassembly Precondition e Paper has been rewind to paper magazine e Machine has been shut down Steps 1 Open printer door 2 Remove exposure platform front cover and remove the fixation screw of the cutter section and the back printer section Fig 3 12 1 3 Pull out the cutter section by hand 4 Press down the 2 lockers on the 2 sliders of the cutter section to take out the cutter from the machine 5 Chapter 3 Service Fig 3 12 2 Lift up the back printer section and take it out from the machine 92 93 Chapter 3 Service 3 13 Separator disassembly Precondition The machine has been shut down Tools required Cross screw driver steps 1 Remove the 2 fixation screws from the cover by hand Fig 3 13 1 2 Remove the fixation screw on the separator and pull it out from the machine 10 Ficdin DEAR Fig 3 13 2 Chapter 3 Service 94 3 14 Lens focus adjustment Purpose To adjust lens focus in order to produce sharp photos Tools required Ellen key could be found in the accessories of the machine tapes steps 1 Open the prin
56. click Cancel you can leave the calibration interface without wasting a new print Press Ctrl key on the keyboard while entering the Calibration or Paper characteristics to continue the calibration Chapter 2 Maintenance 12 2 2 ABCD calibration Purpose To calibrate the image exposure center of the photo In the case white border appears on the photo this calibration shall be performed for the corresponding formats of the photos steps gt Open Maintenance gt Select cassette offset and then clicks Next gt Select formats and then click Next then computer will send test prints for the formats you selected F After the test prints coming out key in the B D value of the test prints to the corresponding format s dialog box ar LAN Dig ikek 1 AT Cassotie calibration Del Deeg pust on xa F Eria bp pm rar bamba pber reves th ore cee Fig 2 2 1 gt Click Next then computer will send new test prints for these formats repeat the above step until the deviation of A and B and D value is within 4 A This calibration shall be done for each format and each cassette For example if you have 2 cassettes with 152mm paper loaded which are cassette 01 and cassette 02 you will need to do this calibration for the 152x102mm and 152x203mm formats etc for both cassettes 13 Chapter 2 Maintenance 2 3 Double exposure center calibration mk Ki DL 2300 performs double exposure for 152x102mm
57. computer has read the previous mask file gt Click OK Info 0 0 0 LS lt a WW 1 Tabkor saved to printer 10 1 1 1 as tabkor 01 pro and set For lens 001 Fig 2 7 10 This message means the computer has created a new mask file for the lens 001 and saved this new file to the Linux Server gt Click OK Now the computer is asking to save this new file to Windows PC as a backup just select a directory of Windows PC Fig 2 7 11 SaveAs es Mu Music 2 My Pictures 5 Mew Folder v Mu Computer q 3 5 Floppy l See Local Disk IC See Local Disk 01 See Local Disk E 5 DYDACD Riw Drive F 25 DYD Drive G Cancel A Fig 2 7 11 gt Click Save gt Click Send to send a new test print repeat the procedure 3 times CG Scan gt On Scanner tab of Scan under Lens select Lens 001 39 Y Y Y Y Y Y w color pelt 2 Chapter 2 Maintenance Select Mask calibration under Format Click send to send a test print After the test print comes out scan it in 600dpi and 24bit color mode When scanning the scanner must avoid shaking Save the scan image as a 24bit bmp file Open the scan image in Photoshop Use crop tool to crop the scan image to the night size which is with a little white border On Keyboard press Ctrl Alt D key to view the image in actual pixel size Use Clone stamp tool to remove the dusts or scratches or oth
58. d on the Calibration Tablet I MENO pr i Do not lift densitometer after measurement Wait about 10 seconds until hearing continuous repeated beep beep sound After hearing the sound densitometer must be lifted gt Make measurement of HI CAL field on the Calibration Tablet gt Click send Chapter 3 Service 66 3 3 Data backup and restore Purpose e To backup the calibration data to prevent unexpected data loss e Torestore the calibration data in case unexpected data loss occur Ki Backup data every time before and after a major calibration is performed Steps of data backup 1 On DL 2300 machine Windows PC create a new folder name data backup 2 Backup Linux Registry gt On the DL 2300 machine Windows PC click Start Click Run Key in 10 1 1 Thwin softw are and then enter Run lregedit On the left top of the window click Registry Y Y Y Y Y Click Export all and then wait for a few seconds Lafot DiGI Registry Editor 1 1 5c Registry Export all Export with template Import Broadcast Loz Refresh Reconnect vw Autosayve Exit Fig 3 3 1 gt Specify data backup folder which you have just created click OK 3 Backup Mask files gt On DL 2300 machine Windows PC click Start gt Key in 10 1 1 tables and then enter gt Select al prn files gt Copy and paste these files to data backup folder 6 Chapter 3 Service ste
59. der still exist after ABCD calibration gt Check if paper length is too long gt Check double exposure center L 2 3 Double exposure center calibration a Wes exposure mode offers a higher center precision than double exposure mode To switch to single exposure mode for 152x102mm or 12 x89mm On Windows PC click Start Click Run and type 10 1 1 1 win software and then enter Run lregedit specify etc proc capabilities separator In Value change the value to 0 and click Save now Y Y Y Y Y Y On Linux LCD panel restart Linux server Value of Definition single exposure mode etc proc capabilities separator Automatic double exposure 1 mode for 152x102mm or 127x89mm format 3 J18 plug of Platformctrl PCB is loose ar platform encoder is broken This problem occurs as big white border when multi printing 152x102mm or 127x89mm formats gt Shut down machine gt Check J18 plug connection of Platformctrl PCB If it is good close platform encoder by setting DIP switch of Platformctrl PCB No 8 to ON Chapter 5 Trouble shooting 180 gt Turn on machine redo ABCD calibration for all formats L 2 2 ABCD calibration 13 Color Is very different from the monitor preview 2 11 Color management from monitor to photos 17 Paper length is longer or shorter than the setting length of the corresponding format L 2 8 Paper length calibration 18 Image magnification or scale does not match
60. e Ft Ji Oa O be Gut H P K i r dr PS Get Pi a D Har EE pr a Pi dr io OF ia a T ie ig E F Chapter 4 Electrical parts and wiring diagram 152 Printer and paper processor start logic After air switch has been set to ON AC 220V is sent to Liner transformer Liner transformer output ACOV power supply for timer and AC24V power supply for Powerctrl PCB is sent to Powerctrl PCB Powerctrl PCB works while a AC220V live wire connect to ACControl PCB J8 port wa ACIN wire 1 1 By Drive button Press Drive button signal is sent to Powerctrl PCB J4 port Powercontrl PCB J7 port sends a signal to ACControl PCB J7 port va RELAY and RELAY wire ACControl PCB J8 port ACOUT wire outputs AC220V to AC contactor to turn it ON AC contactor puts through the AC220V from air switch to printer and paper processor By timer When the timer reaches the set time Powercontrl PCB J7 port sends a signal to ACControl PCB J7 port via RELAY and RELAY wire ACControl PCB J8 port ACOUT wire outputs AC220V to AC contactor to turn it ON AC contactor puts through the AC220V from air switch to the printer and paper processor j te WS AC220V carried by ACControl PCB J8 port ACIN and ACOUT wire is only for turning the AC contactor on 153 4 10 Illustration of AC power supply set Onl ae Z nx fi fe ne ror s vr Pen nami E k gt L d EPH o Ge 2
61. e paper during the Reflection A double exposure mode the sorter1 will move photoelectric Fig 4 8 14 speed sensor l so that the photo will be sorted out 2 by 2 sensor Transmission For detecting the h iti f th rter2 SORT2 sensor foe Poson VT ME DT photoelectric Fig 4 8 16 sections sensor Twister X h Transmission wister X home S For detecting the home position of Twister X photoelectric Fig 4 8 17 position sensor sensor ea Transmission wister Y home m For detecting the home position of Twister Y photoelectric Fig 4 8 17 position sensor sensor Transmission Lens home e i ikk For detecting the lens home position photoelectric Fig 4 8 18 position sensor SERGE Inside the corresponding Temperature For detecting the temperature of the working sensor solution working tank Fig 4 8 4 Working tank magnetic 2 For detecting the level of the working tank i Inside the level sensor sensor corresponding working tank Fig 4 8 5 Replenisher tank level For detecting the level of the replenishing tank magnetic Inside the corresponding ee replenisher Magnetic sensor floater type sensor tank Fig 4 8 4 Waste tank For detecting the level of the waste tank magnetic g sensor t the cover of the waste tank level sensor Magnetic sensor floater type Chapter 4 Electrical parts and wiring diagram 142 Position Upper paper inlet slot sensor ower paper magazine NW sensors Ly B START sens
62. epeat running the pump all together run the pump for 5 times gt Carefully put the replenishing pipe outlet back to the tank and then read out the total chemistry value of the measuring cup gt Calculate the average value of the CD replenishing flux for 30 seconds by dividing the total value by 5 Input the CD replenishing flux into Maintenance gt Run Maintenance and select Regeneration pump efficiency and then click Next 595 Chapter 2 Maintenance gt Input the CD replenishing flux value in Developer and then click K SFE bet ME EA s 7 15 Regeneration pumps Chera Mans De Maasure efficiency for every pump Pung sinenn eske Hkech ai Staben Ti DE Fig 2 10 5 3 Repeat for BF 4 Repeat for STB 5 In Maintenance gt Regeneration doses setup the Regeneration does value depending on the chemical specification you are using Regeneration Casal bage Dok Entes regenerafon domed Des J Fig 2 10 6 6 Please delete this section In Maintenance gt Regeneration doses setup the Regeneration does value depending on the chemical specification you are using Fig 2 10 6 Kr the daily print quantity is small and you want to keep the chemical active the Regeneration doses value could be increased a little bit of Chapter 2 Maintenance 2 11 Color management from monitor to photos Purpose to ensure the color of the photos look as close as its preview on the
63. er To increase the image proportion of the photo decrease the magnification value of the corresponding lens for example 0 03 or 0 05 To decrease the image magnification of the photo increase the magnification value of the corresponding lens Don t forget to click Save now after modifying the value 53 Chapter 2 Maintenance 2 10 Replenishing system setup Purpose Setup the replenishing system to meet the requirement of the chemistry instruction Tools required Measuring cup Steps 1 Measure the flux of the CD replenishing pump gt Remove the left side cover of the machine and then put the replenishing pipe outlet to the measuring cup LM Lil Fig 2 10 1 gt On Linux LCD panel press any button of the top 4 buttons to enter following interface Fig 2 10 2 Chapter 2 Maintenance 54 gt Press the button on the left to Pumps to enter the following interface Ter ET I i D Kr Fig 2 10 3 gt Press the button on the right to regenerations to enter the following interface S Tin a E A ES gt ja i Fig 2 10 4 gt Press the button on the left to developer to run CD replenishing pump 30 seconds K The replenishing pump runs 30 seconds and then stops automatically for each time test For the first time measurement if there is a little air inside the pipe throw away the chemistry and then test again gt After the pump stops r
64. er defects of the scan image which is not caused by exposure Make sure itis not caused by exposure then you can remove it Save the image after finish do You can name the file as 00151 or 00182 etc which means this scan image Is printed by lens 001 and this is the first or the second scan so that the file name is logical On Scanner tab of Scan052 check the scan resolution that must be 600 dpi and then click init Specify the scan image file and then click open Wait one minute and the following information will appear Fig 2 7 12 ut fe su Fig 2 7 12 Chapter 2 Maintenance 40 e You shall see the color points The computer recognizes the scan image direction by the red and blue points that come from the test file so that you do not need to worry about the direction of the test print during the scan e If the red or blue points are missing usually it is caused by the shaking during the scan in this case send a new test print and then scan again gt Click Create and wait one minute gt Just click OK and backup the new Mask file to the Windows PC The meaning of following message is the same as it was in densy procedure gt Repeat the above procedure until you are happy with the uniformity result e From the 4th time of the repetition you can scan the test print then init the scan image 2 times and then send another test print to save time e The Mask files are saved in W10 1
65. er loading sensor gt 4V START sensor SCH Back printer sensor Transmission type If reflection type some early machine then it shall be measured lt 1V being detected and gt 4V not being detected Separator inlet sensor gt 4V Separator outlet sensor gt 4V gt After finish on Platformct PCB and Washcontrol PCB switch DIP switch No 2 to OFF Replace the sensor if it is broken Al sae replacing sensor don t lose the red insulating washer On Was a sensor and PCB upgrade in March of 2006 before the upgrade there were some adjustment required for the sensors If you can see the trimmers which are illustrated by Fig 4 8 23 and Fig 4 8 24 then it means the Platformctrl PCB Divider PCB and the sensors haven t been upgraded If the PCBs and the sensors haven t been upgraded and if the voltage is not correct during sensor test then we need to adjust the trimmers with a small flat screw driver to make it correct Upper paper inlet slot sensor VR2 Lower paper inlet slot sensor VR3 Paper loading sensor VRS START sensor VR4 Back printer sensor VR6 Separator inlet sensor VR1 on Divider PCB Separator inlet sensor VR2 on Divider PCB Chapter 4 Electrical parts and wiring diagram 150 Fig 4 8 24 151 Chapter 4 Electrical parts and wiring diagram 4 9 Illustration of main power supply E E lo 4 la oi 9 Drive Euttca Tu LE D Z Bas Sf otir fir brake F R Stow
66. erred to a wider range than sRGB during the printing and processing e Touse Cassette balance gt Run Maintenance gt Select Cassette balance and then click Next gt Select cassette number and then click Next gt Change the values of M Y D for example or 0 01 gt Click OK e To use Master balance gt Run Maintenance gt Select Master balance and then click Next gt Change the values of M Y D for example or 0 01 gt Click OK After modifying the values print sample photos again and repeat the above procedure until satisfied Ky e Cassette balance only affects the color of the photos of the given cassette e Master balance affects the color of the photos of all the cassettes e Neither Cassette balance nor Master balance affects the test prints of the morning setup e Either Cassette balance or Master balance can be used for quick color control especially for black and white photos H Chapter 3 Service This chapter contains information for service personnel 61 Chapter 3 Service Prologue Take time to read the manual and study the machine until you understand everything well before you perform the service Ask somebody for help if you are not confident with the things you are going to do to avoid serious problems Chapter 3 Service 62 3 1 DS 25 Densitometer installation See Appendix DL 202Ps densitometer 1 Hardware installation Connect the densitometer to
67. ette number For detecting if the paper is available at the Upper paper inlet slot For detecting if the paper is available at the lower paper inlet slot For detecting the cutter home position For detecting if the paper has been loaded A start reference for the exposure platform encoder For detecting paper at Separator inlet when this sensor see the paper after exposure the lifting step motor of the Separator will move For detecting paper at Separator outlet when this sensor see the paper after exposure the next paper will be waiting on the exposure platform until the former paper has gone into the raiser rack so that the paper won t overlap For detecting the home position of the bar Sensor type magnetic sensor Reflection photoelectric sensor single cell Reflection photoelectric sensor single cell Transmission photoelectric sensor Transmission photoelectric sensor single cell Transmission photoelectric sensor single cell Transmission photoelectric sensor dual cell Transmission photoelectric sensor dual cell Transmission photoelectric sensor 140 Illustration and position reference Fig 4 8 8 Fig 4 8 10 Fig 4 8 3 Fig 4 8 4 Fig 4 8 12 Fig 4 8 3 Fig 4 8 4 Fig 4 8 12 Fig 4 8 15 141 Chapter 4 Electrical parts and wiring diagram Illustration and Sensor name Use Sensor type position reference SORTA hich When this sensor detects th
68. etwork card has been setup on the new PC The new PC has been connected to the HUB via network cable 9 Chapter 3 Service Things required A dongle for Istudio 4 Kne dongle for Istudio and the dongle for Linux server are different and can not be exchanged Dongle driver Istudio setup program Ky The dongle driver program HASP 64 and the Istudio setup program L 2 4 53 can be found in the DL 2300 folder of the DL 2300 machine Windows PC hard disk The name of the dongle driver setup program could not be HASP 64 and the name of Istudio setup program could be not LS2 4 53 as the technical upgrade Ask the service people for the latest information A spare USB2 0 port of the new PC motherboard Steps 1 Configure IP address for a new PC gt Onthe new PC click Start and point to settings then open Control panel gt Open Network connections gt Highlight Local Area Connection and right click mouse then select Properties Chapter 3 Service 30 gt Highlight Internet Protocol TCPAP and click Properties i L tal Area Connection Pr op r ite 3 Trend Auranen Advanced Corel uer EE Festet AT LESS Fords POL Fart ER Configuis The cornectnras thes ofi beers SC A Cari rol Mast Maart 1 cal Printer bor Mir Meet Al os Fackel Scheduler Ki Duration Tintan Conil Poio rin Protocol T ber dar dl nade ses rbd prodoonl thst prod DOMO in 3 dea rara rake Lal Show corn n
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70. han the setting length of the coresponding format 180 718 Image magnification or scale does not match the monitor preview 180 719 Photo Oowverlapping 180 720 Back print is not dear 180 721 No back print eeeeermverrvorrvorrrorrrrrrnrrenarenarevarenarenarananeranaranarenarsnananennne 181 E Chapter 1 Caution for work This chapter contains information on how to achieve safety in service operations Be sure to read precautions thoroughly and carefully 1 1 Chapter 1 Cautions for work 2 For safe operation General precautions A Prior to any part replacement or mechanical adjustment be sure the air brake is switched off e Ground wires green and yellow are connected to the covers and units of the machine For reassembly be sure to connect the ground wires as they were e Be sure to perform an operation check after replacing or adjusting any parts or units Precaution against electric shock e Ifany case you have to take care of wring for the power such as moving the machine ask a qualified professional electncian to do so Do not forget to ground the machine e Pay attention to avoid shocks when performing troubleshooting wiring checking or voltage current measurement When replacing a fuse or PCB be sure to switch off the air brake Precaution for operating rotary section e Be careful with your hands hair clothes etc not to be caught under the gear chain belt roller fan and other rota
71. he corresponding wire of ACControl PCB J2 plug and NG wre The voltage shall be measured at AC 220V if not replace ACControl PCB J2 plug of CD replenishing pump power supply ACControl BF replenishing pump power supply PCB STB S STB replenishing pump power supply 2 10 Replenishing system setup for operation of running pump for 30 seconds N6 wire can be found after rem oving the wire HUB cover Fig 310 1 wire HUB cover Chapter 5 Trouble shooting 172 Fig 310 2 N6 wire position 3 Replenishing pump is broken Replace replenishing pump 311 Low replenishing flux 1 Replenishing pump efficiency setup is not correct 2 10 Replenishing system setup 2 Regeneration doses setup is not correct 2 10 Replenishing system setup 500 Linux Recovery failure 1 The BIOS setting of Linux server mother board is not correct Configure BIOS of Linux server mother board 1 3 Chapter 5 Trouble shooting 501 3 4 Linux system backup and recovery Motherboard model or video card model of Linux server is not correct The hardware configuration of Linux server can not be changed Linux server hard disk cable video card or memory bank are not installed properly Check hard disk cable video card and memory bank connection Can not connect to printer This message appears on monitor of client PC 1 Linux server has been shut down Turn on Linux server Linux server has not startup completely Wait a
72. ify etctwister advance Fig 2 5 2 A Lafoot Ela BERETTER Editor 1 1 6 Espistrr Es Hame phoma Paih ee dv and Type ta Fig 2 5 2 gt Initialize the key values depend on the LCD model of your machine as the table below Chapter 2 Maintenance gt Prologue for identifying the LCD model of your machine EPSON LCD 420 multip_X 1 000000 multip_Y 1 000000 Chapter 2 Maintenance sony 036 LCD multip_X 1 000000 multip_Y 1 000000 Sony 028 LCD multip_X 1 000000 multip_Y 1 000000 gt Click save now 2 Send atest print gt On the DL 2300 machine Windows PC click Run gt Key in 10 1 1 hwin software 20 21 Chapter 2 Maintenance gt Run Sendp Fig 2 5 3 sat v bei ka ig CECE teg GAO if ae re i bid if Lac et M ll bag yf ic bree THREE I parir Bre d Lore VW TATTER E i hrer ye PET KA Ll hre Fi kg PR ie Lae 0 I Geo A AO Eeg vd ka APR hp s m yA berg e FORE A Za Aa hia TER AEREA W Re re reckt Comets agar 4 ie eee feed 1 E Fax Fig 2 5 3 gt Find TWISTER 4X V1 bmp file Double click this file to add it to the printing list te Ki If you don t know where the file located on the DL 2300 machine Windows PC click start gt search to search the file gt On Task tab set Comment to and ExposureMode to 112 Fig 2 5 4 Mame Copies OLIT TESTA TWISTER d MI bmp a Fhoto lask Sending Counters Settings Prio
73. ig 3 4 4 Chapter 3 Service ZU steps of Linux system recovery Precondition The BIOS of the Linux Server motherboard must be configured as below Fig 3 4 5 Fig 3 4 6 Fig 3 4 7 the BIOS interfaces could be different depending on the motherboard Fig 3 4 5 t Hoot Device Seen HR IS ay DFF Fig 3 4 7 1 Chapter 3 Service te usan the BIOS of the Linux server motherboard have been configured in the factory If the recovery failed the setting of the Linux server BIOS shall be checked gt Connect a keyboard and a monitor to the Linux Server motherboard Fig 3 4 9 gt When starting the Linux server press on the keyboard for entering the BIOS gt Check all the setting which must be the same as the above illustration Steps gt Insert the Linux recovery CD to the CD ROM of the Linux server E gt Es Press the Linux Server power button to turn Linux Server off Press the Linux Server power button again to tum Linux Server on Wait about 10 minutes the Linux system will be recovered automatically at this time you can see the installation information on the Linux LCD Panel Finally you will be requested to enter a serial number just press OK button on the Linux LCD panel and then wait till finish Press the Linux Server power button to turn Linux Server off Press the Linux Server power button again to tum Linux Server on and then eject the Linux Recovery CD immediately otherwi
74. ing the hole of the densitometer base should be placed right in the middle of Test point Check calibration After finishing the above step position the densitometer on the white test point When the densitometer beeps check the values If there is great deviation it means the densitometer is not correctly calibrated Repeat the above steps if there is still great deviation deviation within 001 002 is acceptable you can restore factory data Go to icon Gi hold on to Ctrl key and left key of mouse A dialogue box will pop up in 5 seconds see Figure 3 21 Click OK Dame eb 1 171 ubro Hara La EU R 000 6000 B 000 Figure 3 21 Note When densitometer data are corrupted or the deviation Is unacceptable first restore factory data If fault still remains change a new densitometer We recommend you not to restore factory data frequently Open help file Left click Help Hotkey F1 to pop up help file which contains detailed operation instruction Chapter 5 Trouble shooting 182 Fig 721 1 3 Back printer ribbon is jammed Remove ribbon cassette from back printer tum the knob on the ribbon cassette until ribbon moves smoothly Restore nbbon cassette to back printer Fig 721 2 L 3 17 Back printer ribbon cassette replacement 4 Back printer ribbon is exhausted Replace back printer ribbon cassette 3 17 Back printer ribbon cassette replacement D Platformctrl PCB is broken Repl
75. l valve of a replenishing pump Tools required Screw driver container protection glove e To prevent chemical running over when cleaning or replacing a unilateral valve use a container to contain the chemical during operation e Ware protection gloves during the operation to avoid chemical contact to your hands steps 1 Remove machine back cover 2 Remove the 3 fixation screws of the replenishing pump and take out the replenishing pump from the machine Fixation screw Fig 3 9 2 3 Tweak out the cover of the replenishing pump remove the inlet element and outlet element be care chemical will run out Chapter 3 Service 34 Replenisher pump outlet Outlet cover Unilateral valve Inlet cover Replenisher pump inlet Fig 3 9 3 4 Take out the unilateral valves and wash or replace them 5 Restore the inlet and outlet cover to the replenishing pump make sure It is tight D Screw down 3 the fixation screws to restore the replenishing pump to the machine 7 Restore the back cover 8D Chapter 3 Service 3 8 Filter cleaning and replacement Purpose To clean or replace filters of working tank and to keep the chemical clean e Dirty chemical can produce dirty photos e Replace filter if necessary Tools required Container Ky Put a filter unit onto a container immediately after removing the filter from working tank to prevent chemical splattering Steps 1 Take offthe back
76. lSsetd Wizard for Me ISR Ae s l sdk vo bo cy repai dp rence Diarra To Coren check Mech 3 Connect densitometer to the computer With a Beep sound and the green LED on the densitometer is detected by the computer See Figure3 1 raand Mrs Hardware Wizard Welcome to the Found New Hardware Wizard The woe hos wan metall soriano fo CP USB bs UART Bridge Corirailas D Of pou bande come with an maama LO JP on Hopp dak ant d mow Whe de ve rer ha ward i do 10 red the oltre aulomshoaly A ecommended 2 Install bom 5 hal or peter Kaabes Advanced Chek Heed ka cone Figure3 1 gt Insert the CD into CD ROM Click Install from a list or a specific location Advanced and click Next See Figure 3 2 cad Mew Hardware Wizard Pese choose poa 52a60h ami mia 24100 saolmns EA ee E E E Se ER E ME EEE Ure te check boses beim bo mf or smard the det sul search whch rokkes local pakia ard nai ted The bol diras Found we rated E Search enable peda Nope CO ADM C Docurent and Deiere Desing se Deen CO Port zech Leg choco ha dress bo natal Choose thes op on bo rika the cevane dira tron fet Window does rol partes trial the Greg aan hoce ral be Be best maoh or es fecha Figure3 2 gt a Put a tick before Search removable media floppy CD ROM and click Next the system will search installation drive Or put a tick before Include this location inthe search and click Browse to open densi
77. mm Lens 002 Photos printed with lens 000 and lens 002 could be exposed in 9 times or 4 times exposure mode Photos printed with lens 001 are exposed in 4 times exposure mode To apply 9 times exposure mode to the format HQ must be selected when creating the Qf Chapter 3 Service format L 2 6 Twister 9 calibration If the LCD model of your machine is Sony 036 then all the formats will be printed in 4 times exposure mode Please do not select HQ when creating formats Chapter 2 Maintenance gt Prologue for identifying the LCD model of your machine Chapter 3 Service 98 3 16 LED replacement Precondition The machine has been shut down and the cover of the exposure head has been removed Tools required Flat screw driver steps 1 Unplug J4 and J6 plug of the Mater PCB 2 Remove the 2 fixation screws of the LED Ah pP d Y Fig 3 15 1 3 Replace the LED assembly d Screw down the 2 fixation screws of the LED and plug in the J4 and J6 plugs to the Master PCB 5 Redo the Moming test for all paper magazines 2 1 Morning test 6 Redo the Uniformity Mask calibration for all lenses 2 7 Uniformity calibration 99 Chapter 3 Service 3 1 Back printer ribbon cassette replacement Purpose To replace the exhausted back printer nbbon cassette Tools required Cross screw driver Precondition Paper has been unloaded and machine has been shut down steps 1 Open the printer door and remove
78. ms Storage temperatures above 30 should be avoided because they will cause visible alterations after only a few days MI Chapter 2 Maintenance This chapter contains items concerning maintenance necessary to make high quality prints Chapter 2 Maintenance Prologue The Steps of the following sections may not be the same depend on the LCD model e 2 5 Twister 4 calibration e 2 6 Twister 9 calibration e 27 Uniformity calibration To identify the LCD model of your machine gt Remove the exposure head cover gt f Chapter 2 Maintenance gt The LCD driver board will report the LCD model Sony 028 LCD driver board Chapter 2 Maintenance 8 For a steady going machine and making high quality prints maintenance is very important Maintenance needs to be performed regularly Otherwise unexpected problems could arise and the lifespan of the machine could be shortened Daily maintenance e Start up the machine in a sequence e Spray some fresh water on the upper rollers of the processing racks and the cross overs e Morning test for all the paper magazines Weekly maintenance e ABCD calibration if necessary e Change the STB water e Clean the filters of the working tanks e Clean the cross overs 3 Month maintenance e Uniformity calibration for all the Lens e Twister 4 calibration if necessary e Twister 9 calibration if necessary e Clean the tanks if necessary e Check the replenishing
79. nation Purpose To check and clean racks to prevent paper scratching jamming and paper edge damage Tools required Protection cushion fluff brush cotton cloth steps 1 Take out rack from working tank 2 Clean rack with a fluffy brush and water to remove residuals from roller and gears of te K ner cleaning rotate the double tooth gear to turn the rollers so that rack could be cleaned thoroughly 3 Clean sleeve wth a fluffy brush and water 4 Clean the cross overs with a cotton cloth and water A Dont use brush to clean the cross over the surface of the cross over is very smooth it could be damaged by brush or other hard objects that will cause paper scratch 5 Check the following parts to be OK e Springs e Rollers e Gears e Ctyperings e sleeve 6 Restore the rack and the cross over to machine Chapter 3 Service 90 3 11 Check and clean working tanks and pipes Purpose e To check working tanks and pipes in order to prevent potential chemical leaking e To clean working tank in order to keep chemical clean Ky For convenience this check can be performed while replacing chemical Tools required Protection cushion Steps 1 Connect a water pipe to the tap place the other end of the pipe to a container and turn the tap counter clockwise to drain off chemical Tap Fig 3 16 1 2 Remove racks from working tank 3 Check all connectors of the pipes which must be sealed relia
80. nce 32 2 f Uniformity calibration Purpose To calibrate the uniformity of color or density to be the same at each district of the photo Ky If you print a photo from a neutral grey test film or a neutral grey test file and the result is uniform neutral grey at each district of the photo then the density and uniformity of the photo shall be good Usually there is a diffuser mirror box in film minilab of which the function is to convert the diffusive light emitted from halogen lamp to coherent light parallel light so as to get a uniform neutral grey photo There is no diffuser in DL 2300 However the density uniformity result of the photo which is printed from a neutral grey test file is perfect This attnbutes to that DL 2300 adopts software control the transmissibility of each LCD liquid crystal particle that is on LCD to simulation the effect of a diffuser Mask file records the transmissibility correction of the LCD liquid crystal particles of which the file extension name is pm So the Mask file is a virtual diffuser ae LED Mask flle TWISTER LENS j PAPER Fig 2 7 1 Mask file is a total compensating result of exposure unit There 4 lenses in DL2300 so that there are 4 Mask files needed for the printing for each lens Fig 2 7 1 The Mask file shall be re calibrated when the following event occurs e Replace LED e Replace LCD e Replace LCD Driver board e Adjust LCD Driver board
81. ne eeaneeeeeeeeaeeees 13 2 4 Temperature CAND ANN EE 15 2 5 MEET ANN 18 2 6 Twister 9 calibration neeeennnsenennnreersrerrrrrrsrnrrrtrrrerrrrnnterrrrennrnrrrn rnr rnene 25 2 7 Uniformity Calibration eerererrorenrrennnrernneranenarvnenravenarenenravnnerarenenenenvavenevenen 32 2 8 Paper length calibration o o oononnnnnnonanoninonnn conan nano non nnnrnn nro nano ronca 48 2 9 Image magnification calibration erererererrrrrnrrenerrrnnrarenerarenenrnenrarenerenensenn 51 2 10 Replenishing system eetupn 53 2 11 Color management from monitor to photos cece eee eeeeeeea es 5 Chapter 3 Service mummummmmmmmmmmmmemmmmmmuemmmmmm 60 FE A en e o Ro oO e 61 3 1 DS 25 Densitometer installation ere nn nr n ELLLER 62 3 2 DS 25 Densitom eter calibration E 64 3 3 Data backup and restore rarererorororarorarorarerarerarernrernvarnvannrannnarnnnennnennnen 66 3 4 Linux system backup and recovery suser esse ee eeeneeseeeneeenness 68 ER Integration with Pakon scanner erererrrorrrorrrarrvarrvarrvarevarararerarenarenarennnenn T2 3 6 ENN NN 78 3 7 Unilateral valve of replenishing pump cleaning and replacement 83 3 8 Filter cleaning and repnlacenment nano nina non cnn na nono no ranas 85 3 9 Rack sleeve replacement oo cece eet coronan ona corn n nano nnn nano na nn nannos 87 3 10 Rack cleaning and examination seererrvrrrrrrrrererrrenrarenevarenerrnenverenerenensnnn 89 3 11 Check and cle
82. ns 001 to lens 003 L Step4 gt a gt Complete densy and Scan calibration for lens 000 Step3 gt b Step3 gt c gt Deleted the unused Mask files in Linux server Chapter 2 Maintenance 48 2 8 Paper length calibration Purpose To calibrate the actual paper length of the photos and set length of its corresponding format to be the same Ky e Usually this calibration has been done in the factory no need to do again for the user e Since different paper have different thickness this calibration can not ensure the actual paper length of each format to be corrected In this case try to adjust the paper length in maintenance gt formats gt edit manually Tools required Ruler with 1mm definition Precondition e Kine test print of this calibration will be sent in default format e 152mm paper has been loaded in current cassette e The 152x254mm format has been set as the default format of current cassette gt Create a 152x254mm new format in Maintenance gt Set this new format as default format for current cassette at the last step of Maintenance gt Paper roll installation Ghent Home Dok ton Od Selected cacretie Dd Fig 2 8 1 Chapter 2 Maintenance Select format 152x254mm then click OK steps gt Run Maintenance gt Click Service then on Other tab and then under Calibration click Send test E ee Fig 2 8 2 gt Measure and input the numerical value
83. nt point between the 01Y 02Y line and the square for example 01Y 02Y line this 2 lines density shall be the same Fig 2 5 8 Usually there are two lines beneath the 01 02Y line the density of these 2 lines shall be the same Otherwise the 01 02Y line shall be moved to the direction of the stronger line Assuming the density of the left line is higher than the right line the 01 02Y line shall be moved leftwards The left side of the 01 02Y line is a minus sign therefore in the Linux registry etcftwisterfadvancedf the key 01Y and 02Y shall be decreased the same value in the meantime such as 2 or 5 Chapter 2 Maintenance 24 gt Click save now The adjustment methods of 02X and 03X is similar gt Go back to Sendp click Go to send a new test print repeat the above adjustments until the result is good 4 base on the current data is OK 25 Chapter 2 Maintenance 2 6 Twister 9 calibration 9 times exposure mode offers a higher resolution for the photos which are printed by the lens 000 such as 203x152mm and 203x305mm formats than 4 times exposure mode At the same time though the exposure time Is longer L 3 15 Lens selection logic If the LCD model of your machine is Sony 036 then no need to do this calibration Chapter 2 Maintenance gt Prologue for identifying the LCD model of your machine If High Quality has been selected when creating a format in Maintenance this format will be printed in 9
84. o be between DC12V 13V Turn Drive power ON On Platformctrl PCB test the voltage between test point TET and TE2 adjust trimmer VR1 to set the value between DC 12V 13V Chapter 4 Electrical parts and wiring diagram 116 E di E ka VW ee KS A p Ll M le Be ie im Bue be Fig 4 3 1 Increase the value will increase the back print density Disposition and description ka me a ERES 117 Connector A z wire definition code m lk LA o E o ER ER ne EN function Lower paper magazine paper loading step motor phase A Lower paper magazine paper loading step motor phase B Lower paper magazine paper loading step motor phase C Lower paper magazine paper loading step motor phase D Upper paper magazine paper loading step motor phase A Upper paper magazine paper loading step motor phase B Upper paper magazine paper loading step motor phase C Upper paper magazine paper loading step motor phase D Exposure platform synchro belt step motor phase A Exposure platform synchro belt step motor phase B Exposure platform synchro belt step motor phase Exposure platform synchro belt step motor phase D Serial port Chapter 4 Electrical parts and wiring diagram wire color C4B Green yellow Green Purple White Grey brown orange yellow green Black brown Connector code 8 os Bl J10 J11 J12 J1
85. oca e oo EG omaa Jo 400 HOMES WLOTZOCC 8 ll nl E ON SHES ETE EN ga 04 ME 00 Z 19409 yore esu eltzocal y o ES VES O ES O Ss de Odeon ERE AT E PP nom CTA IT eN moore fo a Ss Tonn ON y 314 IST EM Y IST PE Il 5 See List 5 HLARS Machine rame 5 AA va NN GEGEN GG AP gt lt PEREA SA ZA E PIGE ML I DP OT eR EISE Set weert ED EE MG SEE poqoy ard 101 MERE 2022070 II A E progkey oed yo REE tOtwta ol E E Proz aid ou RES cord 6 20400 sone E 2 90707 s O O E E SE MA sozzozaj L eT 9900S ER Ye osoa s o o S ea EE TEA O E o oe SCHEI Lozz0za z eT 8 00 1 NOE ON O POE AY ON S Li 99S S E S ISIS Wh 6 See List 6 ALYL6 Machine frame 6 DET soften lens transformer 11 ose ounrojsuey SH ect youoysuey a Seil ole JOAOO 9889 JOULIOJSURI BBE oroza 61 utd 9 10 99UU09 M Got HELL Wa St 1I0160H ST IOULIOJSUBI PUIS TEREN 8EO0IA LT 81007 OT 1007 ST le LZ EAN HT ST EE A e PSL goa ZI 111 19409 100p pews PELIN o9zoza I er ET Seel 01 mq3ungumop HW o190000 o yeys mool BAA g9zozal 8 sng E PN E NETO o NNN mene Hk AN PO LL seid surrey ARE guer Bs t RE IO EE MO O E HER 6097071 T HE MO NJ A A II UN POE ON 9 SI 998 97 9 1S1 1 9 22 Whe 7 See List 7 RAZ 31 1 Digital esposure engine Eh Fig 7 CT Ba ai Mm 4 GE Ba
86. or 143 Chapter 4 Electrical parts and wiring diagram Fig 4 8 11 Chapter 4 Electrical parts and wiring diagram 144 Fig 4 8 14 145 Chapter 4 Electrical parts and wiring diagram Fig 4 8 15 Fig 4 8 16 Chapter 4 Electrical parts and wiring diagram 146 Step motor VY atenge be 8 LEO A Botir Fig 4 8 18 Sensor test lf a sensor is under suspicion of breakage test the sensor as the following gt On Platformctrl PCB and VVashcontrol PCB set DIP switch No 2 ON gt Use a multi meter to measure voltage between corresponding sensor voltage test point and GND see the following illustration 147 Chapter 4 Electrical parts and wiring diagram Fig 4 8 19 a J Ms T gea Fig 4 8 20 Chapter 4 Electrical parts and wiring diagram 148 Fig 4 8 21 d F 8 P al P J 7 L mem 8 Paper loading sensor D LE pri Backprinter sensor Uppert paper inlet slot sensor b r paper bolet slob sensor b E i Fig 4 8 22 e WS a piece of paper in the middle of emitter and receiver of transmission sensor or put a piece of paper on top of reflection sensor for being detected A Both situation must be tested for each sensor elther paper has been detected and has not been detected 149 Chapter 4 Electrical parts and wiring diagram Being Not being Sensor name detected detected Upper paper inlet slot sensor lt 1V Lower paper inlet slot sensor lt 1V Pap
87. or 1 1 5 Registry Key array Export all Export with template Broadcast Log Refresh Reconnect vw AULOSave Exit Fig 2 6 7 Select file to import i 2j x Look mr G My Documents d fe My Music 4 E My Pictures EJ 5 16 B ES 7 JE BE 3 File name o Files of type Lafot Registry File PAI Cancel Fig 2 6 8 de Click Open gt In Istudio click Send button to send a test print Ane until the exposure finish gt Repeat the above steps to send test prints for each data ID 31 Chapter 2 Maintenance immediately gt Make comparison of the test prints pick the best one gt Ifthe result is still not satisfied e Go back to step 1 and to try to make more test data files and the test prints This is the reason why this method of this calibration is called ring around e Try to make 2 or 3 value modifications instead of 1 for each time modification of 3X 4X 5X and 6 7X 8X in the Linux Registry gt Import the corresponding data file of the best test print to Linux Registry 2 Minimize the vertical grid lines By adjusting 01Y 05Y 07Y and 02Y 03Y 08Y value the vertical grid lines can be minimized The method is similar as above Finally delete the temporary format 203x89mm HQ in maintenance that you created earlier otherwise the morning setup will use this format for the printing and then come up the wrong result Chapter 2 Maintena
88. or pum Jo preoq ml zorsozy ze yxerApjoyeys ety sizeozv r ow IS TP JO Z 191101 wnuumye pe ee HA Cool ES Tana EE Zesumme RRE STIBOZV Z_ 081 J9 1P JO Z 49 01 55019 DE 1T160TY 67 sping your Wet susorv I me me US ae TI 0 TON IZ 914 999 17 M CZ ISIT ST2E DI H26 See List 26 M F 24 Icater assembly pxeoq paje nsur Mf 4 SOOLIZV 91 YE 890908 ST emm E more gpeg Suy weg MTB co011 v er OB AS ct E E gea porepnsur Ze orev IT O E O ES ARA 9001T7V OL E S fo MO0TI nm Suppen wt LOOLOS 6 lO FE PA Garett TOOLIZV 8 rE TE L E TES E ET E E A EN O E Mas ES ENE Co E E O E HS MEE AA 1osussomendun EE sog Fosuas JO prog surdurejo AM out Kvpromendua ERE 760014 T oe TONNE Pr ON TZ 314 PSKTE Y OT IST T 9T2E Y WW 427 See List 27 ON VR NN Ny y Z D we D a Y HPA 4e Shifter assembly 49 OG SE 600608 87 PP SES BRAE dC LT se Wee 7 de A SS HWW EA Soa EE STOIC a easter LTO ES E LTL ee ise SIOOIZV IZ ef A o E E TE E SS Ge MA SS or II A WE jod Supioddns RY O00rev sr TG AS IO A ens ogs HE IG 91001ZW 91 AAA HS NS H A Be 1804 8270 101 10suo50MLUOS CT ROG NCD gt SN PP DRUI MR ooye RG E A Se prog Sumoddns BH 900012 al RS E E E INE ZS O0 0S t ruses a oojo prog Sumoddns wego RRF H900010V 6 Canentupreoda woods Sra CEF dy TLOOIZV 8 39q SNOUOIYDUKS Htl ZLOEOS L
89. otification sea when conneciod fr chy mee wan bes caterer has Beie o no corre Fig 3 6 2 gt Select Use the following IP address set the IP address and the Subnet mask as the illustration below niernet Predecal TORI Prepertis rm hie ingi eskere d r dl sur rated Huppari e cepa Obes you ed lo sek yo ebro sonene ados Ka the sppsopssis IF settngr C3ORan An IF Arie msn ae Ab 8 Une the indounng P sddesz IP sikrer Sub udi Udat pirea S ET 3 Len the kioma DHS pars geg Pieles ONE server Alera DHS sere 81 Chapter 3 Service gt Click OK 2 Insert dongle to USB2 0 port of the motherboard 3 Run HASP 64 to install driver for the dongle HASP BL Derioe Driver Installation HA a po Welcome Tha relais pagan vel ra the HOSP HL Deve Dava i Mrsomg wesse SERIE and nekes IRGA ANTE on vu yria HESP HL ikia veo 212 In order lo update the device cheers ad open peer Aladdin Fig 3 6 4 d Run L 2_4_53 to Install Istudio on the new PC E LAPOT ta 2 4 83 lestallibkicld Tizard Fig 3 6 5 5 Set language file name for the new PC gt On the new PC click Start and then Run gt Key in410 1 1 Tiwin software and then enter gt Run Config gt Set Language file name to english Ing Fig 3 6 6 gt Click OK 83 Chapter 3 Service 3 Unilateral valve of replenishing pump cleaning and replacement Purpose To clean or replace a unilatera
90. plenishing tanks and waste tanks from level sensors Receive signal of sorter sensors Control temperatures of working tanks Adjustment for replacement Set DIP switch to be the same as the previous board Readjust trimmers for temperature calibration 2 4 Temperature calibration Disposition and description Connector V re definition function code AC24V 1 AC24V 1 AC24V Power supply AC24V2 AC24V2 black shield Black Main Serial port o gt Black Serial port 2 brown Chapter 4 Electrical parts and wiring diagram 110 Connector Vire SN V re definition function Wire code color black a Serial port 3 C5D5 brown lt J Standby GND 4 D GND of SORT1 high speed sensor Green SRHC To Receiver of SORT1 high speed sensor Yellow SRHA To Emitter of SORT1 high speed sensor O GND GND of SORT1 sensor Black SRIC To Receiver of SORT 1 sensor White SR1A To Emitter of SORT 1 sensor GND GND of SORT2 sensor Black O SR2C To Receiver of SORT 2 sensor SR2A To Emitter of SORT 2 sensor brown GND J10 STDC Standby O STDA shield J12 Main serial port C12 yellow y A ta bin dl KE J7 CNDASORTI sensor 5 skic TeReceherot SORT sensor DE ee ME Feste of SORTZ sensor b s ef SORT sense iD a 111 Connector code 14 SN 10 11 12 13 14 15 16 m lk F 18 19 VM 5 5 5
91. ps of data restore 1 Restore Linux Registry On DL 2300 machine Windows PC click Start Click Run Key in 10 1 1 Thwin softw are Run lregedit On the left top of the window click Registry Click Import Y Y Y WY Y Y Y Specify the data file which you have backed up in the data backup folder click Open and then wait a second 2 Restore Mask files gt On the DL 2300 machine Windows PC click Start gt Key in 10 1 1 tables and then enter gt Copy and paste the Mask files which you have backed up in the data backup folder to 10 1 1 T tables folder 3 Completion gt Run Maintenance gt Click Service and then on Other tab double click the cassette number FiLafat Dz a Lik Aal Seance ILI pen cast DI Na Ohe Kiamat Tempe s ng halsen Lens Farckusger AA Y i Dmh I senta double click here D ei Save Update soian Carne bt spre ee vid era Tabhor offset 3 Dira N n Lap cnbi o Ta 5 Same ie Clee a H RES chaor Format Bai 1 ES 89127 dt OG e Sera eg Fhoto 1 men Has Cakes Cured kas hebr Repti kt se 7 Pica berth en pvi Fig 3 3 2 gt Click Update software and then wait 5 minutes Chapter 3 Service 68 3 4 Linux system backup and recovery Purpose e To make a whole Linux system backup by creating a Linux recover CD e Torestore Linux system from Linux recovery CD te Ki Linux recovery CD is an image of the hard disk of Linux
92. rity ExposureM ode Normal 112 Comment Fig 2 5 4 Chapter 2 Maintenance 22 gt On Photo tab select lens 002 by clicking or in Zoom Fig 2 5 5 gt Select format 152x203mm Fig 2 5 5 Ben Task Sendng Counters Setra Lopes w Fii Fig 2 5 5 gt Click Go to send a test print 3 Observe the below district of the test print by magnifier 01X NET TG av DAY Fig 2 5 6 01x 02x 02Y 03Y each corresponds to a group of 3 lines all of them must be distributed symmetrically Assume that the OZY corresponded to the following group of lines Fig 2 5 7 The middle line is not in the center of the other 2 lines accordingly it shall be moved rightwards to get this 3 lines distributed symmetrically gt In this case in the Linux registry etc twisterfadvanced the value of 02Y which LE Chapter 2 Maintenance shall be increased such as 10 On the contrary decrease the value if the middle line shall be moved leftwards gt Click save now Complete the adjustment for the other 3 groups of lines the method is similar gt Go back to Sendp click Go to send a new test print repeat the above adjustments until the result is good 4 On the below district of the test print observe the joint point between the 01Y 02Y line or the 02X 03X line and the square by magnifier Oy 0 2 02 03 Fig 2 5 8 The ideal result shall be as Fig 2 5 8 magnify and take the joi
93. ror 1 The head of the paper roll is rough gt Unwind paper and remove paper magazine Cut the rough paper head with scissors gt Install paper magazine back onto machine 2 Paper has jammed in the cutter section Error 300 Paper has jam in the cutter section 008 Cassette not setup The current cassette has not been registered in Maintenance gt Run Maintenance gt Click Service and then click cassettes gt Click New F Click the number of the current cassette ID to register the current cassette 030 Separator blocked 1 Paper has jammed in divider gt Remove separator from machine gt Remove paper 2 The Jor J7 plug of Divider PCB is loose gt Shut down machine Check the J6 and J7 plug connection on Divider PCB 3 The separator outlet sensor is broken Test the separator outlet sensor replace if it is broken L 4 8 Sensors 169 Chapter 5 Trouble shooting 4 Divider PCB is broken Replace the Divider PCB 031 No connection with master This message means no commutations between Linux server and Master PCB 1 Drive power has not been turned on Turn on Drive Power 2 J15 or J16 plug of the Master PCB is loose Shut down the machine and check the J15 and J16 plug connection 3 The COM port plugs of Linux server mother board are loose Shutdown the machine Open front panel of the machine and then check the COM port plugs connections 3 4 Linux system backup and restore
94. s E WE Y A ET EN TOT sa ME ME DOLL MS METER SGOT COT emgeet EE ee JK num A EE A SN aoe EE E A ae Drot zup AOT AEKA TOATA TA EE OE A Szen viajo ME SENCT AVI TOM LOANNODAVI 8 moddnsjopauuoo EEE 90 0TA L z jod suyquiosse THREE S0croda 9 wans pop FME OSONA s En p joyous UPJ Yo EE OIEVOZA E I ajod Surquuosse EE SEG LOEHOTA T Here ass I NR POE ON gt un EA POE OS 6314 995 68 M 6 111 62 GJ YY S IG Y yy Dp SA E EZ W 2 N S AN I 11 10 ist 1 See L l 10 N N xy RATA SAN KN AY d Sc Ct ga AL a a OG passe ms o ammes BEE ane nise Anos cdta EBI veve 31195589 umop Jo yew apea uk EE BENET POTEGL FS woddns auizesew Jaded RES ELE LOTW 97 O Bum eee pasta moms POST o E 177 TS ES EE ARA tomada cc_ esse noe PRO REA Rae yeys samen BRE vzoziOza sr Gu rn saproy yeys aded CSE IRE egene O E OS ur meyo amesseo SOELOTV 61 Pees sc MTT vsoclozd op PE vssto7v BI E EIEG ENL EE Jm cuyzeseut Raas SZELOTW LL des nssed eR VIOTIOTO pb SE mlt a 91 HE OASE VS0TlOTV er yeieploy yeys aded legen OLE 107A gt ECH E IN E ep SISCH oo Ro EA A EEE TN A A A or pp ERRE cansa mes as ooro E sal do Su mrsa ooo ses rene os RO noe TO A Ec ES CO A E onov e RR AA ss DEE A 777 onov SEET oeoa re mus
95. s have been created in the factory for each brand and built in the Linux server For user just select the correct paper profiles for the cassettes when register the cassettes for example cassette 01 is loaded Kodak paper so that you shall register cassette 01 as Kodak band gt Run maintenance Select paper roll installation and then click Next Select cassette numbers for registration Select paper profile for the cassette number which you have just selected Y Y Y Y Complete other registrations mk Ki lf the paper profiles is deleted or lost by accidental error the corresponding paper brand will not be available in the list of Paper roll installation In this case backup all the calibration data of the machine reinstall Linux system with Linux recovery CD and then restore all the calibration data L e 3 3 Data backup and restore e 3 4 Linux system backup and recovery Complete the morning setup 2 1 Morning setup 59 Chapter 2 Maintenance 4 Print sample photos compare the color between the photos and the monitor preview If still not satisfied use Cassette balance or Master balance for ultimate control mk o color could be managed from monitor to photos but they will not be 100 the same Photos and monitor interpret color in different ways Usually the photos are more brilliant than the monitor preview since the photos belong to another color Space which is bigger than sRGB and the color has been transf
96. se the Linux system will be recovered again Chapter 3 Service 2 3 5 Integration with Pakon scanner A series of Pakon film scanner such as F 135 F 235 F 335 etc can be integrated to Istudio for sending scanned images to Istudio automatically after scanning Purpose Integrate the PSI A35 to Istudio Precondition Pakon scanner has been setup The network between Pakon scanner PC and the Istudio PC has been setup te Ki Refer to the related manual for setup Pakon scanner to PC steps For example Istudio has been installed on the hard disk C LAFOT Studio of the PC which IP address is 10 1 1 2 1 Share the Archive folder of Istudio on the network Fig 3 5 1 In Istudio PC CALAFOT Studio highlight the ARCHIVE folder and then right click mouse select properties 3 Chapter 3 Service Pe Ect Ves Favates Tools Heb O E Czech fone M F r and Folder Tasha A Paracas thir Jade e em E Priya Chee ndla i EC Ty Copy Hus fodi real E send To ov CA E medirhes Folders thes NW Delete this folder L ST y Other Places CAL CH Shared Documents fan Ck a Fig 3 5 2 gt Configure Network sharing and security as the illustration below AR H WE NOTE Lio i A General sing Coston Ke eiert EEN To des Bue kb ve Caen ees d Ee Tepe gen or den iio he Dhed Cine fol To malos Ms boder ard Aa ies pare 20 Hal EI i Fie she re pea Tice there he
97. si Chapter 4 Electrical parts and wiring diagram 162 e Definition of T1 Back printer sensor DC 16V Ink ribbon motor DC24V and GND 0 Divider outlet sensor GND 2 10 Divider outlet sensor GND OOOO 11 Back printer needle 1 e Definition of T5 0 TTTS 6 Back printer needle 6 7 Backeprinter meedle 7 Oz Jee 7 12 Ink ribbon motor 163 Chapter 4 Electrical parts and wiring diagram 4 15 Illustration of Washcontrol PCB and corresponding sensors took WM EE SH es munn 1 da B ee ev re AE H H T gatsz Iri FH EET SE D D a i a i Jon vn we Was Wait Tun I 25333 H TET Pome ME AAA A Er TA herk dic fr er ues os i i i em remm II Ges mms lt lt SL mum TI erk p Ire l Heder i i eee I 8 E Al ll agre A ACP fe rear D D pl fer ii Jl we LEET HCH VERT HERE Cl d RE Sou 7 l a AE TA 22 175 bi eel od tb Tr m Mm LE A E A pada gt nas 2 JE gt Wl _ _ _ _ A e A A A cede Chapter 5 Trouble shooting This chapter describe how to solve the troubles 165 Chapter 5 Trouble shooting Prologue Please check the error index for the error ID first and then read the information of the corresponding error ID for solving the problems The information of each error ID contains the possible reasons of the problem and the corrective actions For more information ask the di
98. side cover of a working tank and take out the filter unit carefully Back side cover of working tank Fig 3 13 1 2 Clean the filter units bwith water or replace the filters To Replace a filter gt Remove cover and remove the filter from the pole gt Clean the filter pole with water gt Install a new filter to the pole F Restore the cover Chapter 3 Service Fig 3 13 2 3 Restore the filter unit to the working tank 4 Restore the left side cover 86 Of Chapter 3 Service 3 9 Rack sleeve replacement Purpose To replace the sleeve of the rack Kin sleeve shall be replaced if it is damaged or Tran mutative or corrupted or soiled heavily Otherwise it could cause paper overlapping or paper jam Tools required Pliers protection cushion steps 1 Remove racks from working tank 2 Remove C type rings gears and bearings on both sides of the rollers which are included inside the sleeve l type ring Gear Bearing Sleep Fig 3 14 1 3 Remove the 3 rollers which are included inside the sleeve from the rack and then remove the sleeve Replace the sleeve Reassemble the 3 rollers into the rack Restore bearings Restore gears Restore C type rings oP N 0 me Turn the double tooth gear anticlockwise to make sure the sleeve runs well 10 Restore rack to machine Chapter 3 Service Fig 3 14 3 88 39 Chapter 3 Service 3 10 Rack cleaning and exami
99. stributor from whom you purchased the machine or report to DOLI service In most cases problems are corrected through e mail by our fully trained technical staff DOLI Technical Support can be reached at GMT 00 00 08 00 Monday through Friday E mail address service doli com cn Hotline 0086 21 57648008 MSN service doli hotmail com Skype service doli We will need the following items for diagnosis Your machine number A Brief description of the problems Sample scan photos We are committed to provide comprehensive after sales support to assure the ongoing success of our customers Chapter 5 Trouble shooting 166 5 1 Error index Linux LCD Panel error messages ses TT 031 Photo problems ses TTT 740 Color or density Uniformity of the photo is no good 711 Photos Chaos on sarter 712 White borders on the photo 713 Color is very different with the monitor preview Paper length is shorter or longer than the the monitor preview 720 Back print is not clear 721 No back print 167 Chapter 5 Trouble shooting Mechanical problems Description o 300 Paper has jammed in the cutter section Replenishing pump doesnt work 311 Low replenishing flux Electrical problems OT Description Linux recovery failure 501 Can not connect to printer Processing solution doesn t warm up 505 Linux startup failure Chapter 5 Trouble shooting 168 52 Corrective actions 003 Paper loading er
100. tcAens 001 tabkor gt In Value key in tabkor0 prn Fig 2 7 6 1811 Lake Rame Look IS de Pa eren ERD Abd Type Za e FJ eg C 1 aen 2 3 lora Fri ell re J ii 2 2 2 0 v a 2 Pa ES ade abd call pari By bey HI lan trni RI b rer ha eg 2 Magri ator HI rn ae abi a haben SN BAC LI A HI IE Hj rahat Ed mrk F 2 pod Fig 2 7 6 gt Click save now b Densy gt On Densy tab under Lens select lens 001 Fig 2 7 7 gt Select Mask calibration under Format Fig 2 7 7 3f Chapter 2 Maintenance P Tabkor Scanner LA i Ip rag g ter E Mana Eh Hepi FR le a 000 094 fra Mack Lake gr A 15 tee e DI 6 15 10 Fir 36 je bas CE 1356 13 Tb 6 182 345 eo AE select format Mask Calibration Pas sige Vik il scannet Derap mata Sh ers 001 eng bolde wih celbretin demos Fig2 7 7 gt Click send to send a test print gt Click Init comes up the following interface Im k Ir kr m lia hu Seil JI d An ter r les l h pe PE AS AA sa ELI DR 4 AE i Vi ir SE Lora 7 T Tr l Jh Lu k m 1 AE rik nr In IE I I d of I D a sf Se as la kE Il Pr eah La MI Fig 2 7 8 gt After the test print coming out measure the 35 dots as the sequence by densitometer gt Click create it comes up the following window Chapter 2 Maintenance 38 Info eee 1 Added prevoius tabkor tabkorO pro From printer 10 1 1 11 Fig 2 7 9 This message means the
101. tep motor of the separator af 2e COM Serial port J5B20 STRE Divider inlet sensor Connector code Chapter 4 Electrical parts and wiring diagram Divider outlet sensor Shifter home position sensor Green Ram Ram IL 127 Chapter 4 Electrical parts and wiring diagram 46 Master PCB hi JE lt t ovo CA T y i a TT i SE Ze sel l Chapter 4 Electrical parts and wiring diagram 128 Functions Supply power to LED matrix Supply power to twister A and Y direction step motors lens switching motor Receive signal from lens home position and twister A and Y direction home position photoelectnc sensors Adjustment for replacement Redo Morning setup for all paper magazines 2 1 Morning setup Program loading 1 On DL 2300 Windows PC locate and run BINSEND usually in the DL 2300 folder binsend 10 111 4001 4006 select file cancelled Fig 4 6 1 2 Click Load and specify the master PCB program file Usually in the DL 2300 folder the file is named according to the LCD model of your machine Chapter 2 Maintenance gt Prologue for identifying the LCD model of your machine 129 3 4 Chapter 4 Electrical parts and wiring diagram Look in master 028 ie 06 Profile 03 la epson bivister CH sony 028 hvister Be I zmiana ip Mhrd4_TEST LBN File name hd TEST Files of type Ibn Fig 4 6 2 The file name could no be t Mhr04_TEST L
102. ter 2 Maintenance 18 25 Twister 4 calibration Ky A photo printed on a DL 2300 is composed of pixel matrix DL 2300 uses a 1280x1024 resolution LCD for image making so that for each time exposure there will be a 1280x 1024 pixel matrix coming onto the photo Actually this resolution is not good enough for the photographic business so that DL 2300 use 4 times or 9 times exposure technology to expose 4 times or 9 times for each photo Fig 2 5 1 a 2560x2048 or 3840x3072 pixel matrix will come onto the photo at the end During each time exposure the information on the LCD is different x 1 x 4 x 9 E E FO EE E E EEE Fig 2 5 1 The position of each time exposure is controllable the final result of the photo must be composed of a uniformly distributed pixel matrix if 2 pixels are close to each other too much then there will be a overlapping effect so that it will come up the tiny horizontal or vertical lines or grid lines on the photos Purpose To remove the strong grid lines of the photos which are printed by 4 times exposure mode in the case the grid lines appear on these photos after several months this calibration shall be performed Tools required e Magnifier at least 8X e 127mm or 152mm glossy paper steps 1 Initialize the twister 4 data in the Linux Registry gt On the DL 2300 machine Windows PC click Run gt Key in 10 1 1 Thwin softw are gt Run lregedit 19 Chapter 2 Maintenance Spec
103. ter door loose the locking ring of the Lens of which the focus needs to be adjusted by hand Lem home position sensor 1 Locking ning Fig 3 20 1 2 For each Lens there are 3 screws for locking the focus unscrew the 3 screws by Ellen key 3 Paste tape on the Lens below and above the locking ring close the printer door and send test print in Istudio d Open the printer door rotate the Lens at small increment and make test print again Make ring around test prints as the table below Test prints Angle of the Lens rotated O a 30 anticlockwise 2 gt 30 clockwise 3 B antilocewise 5 o0 anticlockwise O ordos 95 Chapter 3 Service After the test prints comes out mark the test prints immediately 5 Pick up the best test print 6 Turn the Lens to the corresponding angle of the best test print 7 Screw down the 3 screws of the Lens and tighten the locking ring Chapter 3 Service 96 3 15 Lens selection logic DL 2300 uses 2 fixed focus lenses which are lens 000 and lens 001 for all photo size printing When printing user just selects the size of the photo in Istudio and sends the order the computer will select the appropriate lens automatically The computer selects the lens bases on the following logic ZUS Hamm Cl oun qT in Fig 3 21 1 For example 102x152mm Lens 003 152x102mm Lens 001 152x203mm Lens 001 203x152mm Lens 000 203x305mm Lens 000 305x203mm Lens 002 305x45
104. times exposure mode Fig 2 6 1 S i ant Digi Pastananea I 3407 ml Formats Chemi Mame DON Ceni corre Od HO appear lo differentiate the 4 times exposure formats H Auto is Selecied also Cassettes If High Quality is selected F Stma ingt E ihis format will be printed by 9 times exposure Fig 2 6 1 Purpose To remove the strong grid lines of the photos which are printed in 9 times exposure mode in the case the grid lines appear on these photos after several months this calibration shall be performed Tools required e Magnifier at least 8X 203mm glossy paper Chapter 2 Maintenance 26 steps 1 Minimize the honzontal grid lines The twister 9 data is located at etc twister 09 in the Linux Registry Fig 2 6 2 eo ehane briciar multipliser FE i DEN Balanse MICE frisiar Ad weleace L beta Fig 2 6 2 By adjusting the value of 3X 4X 5X and 6 7X 8X the horizontal grid lines can be minimized gt Prepare ring around test data For a better understanding see Fig 2 6 3 2r Chapter 2 Maintenance DEX OFA DAX 08 044 05X k N make test print for each paint pick up the best ane Fig 2 6 3 In the Linux Registry modify the value of the 3X 4 5X and the 6X 7X 8X as the table below after each time modification save the data to Windows PC For example the data ID 1 is a new data after modification base on the data ID 0 The 3X
105. ting parts e Donot remove the cover unless it is specified e f your hand or the like is caught and you can not move ask someone around you to turn off the air brake at once 3 Chapter 1 Cautions for work 1 2 Countermeasure for static electricity when replacing and maintaining the electrical parts If an electronically charged human body touches electronic parts like PCBs it may adversely affect the electronic parts When handling the electronic parts be sure to use static dissipative conductive gloves to prevent the components on the PCB from being damaged due to static electricity The static dissipative conductive gloves are included in the spare parts of your machine When using the static dissipative conductive gloves be sure to turn off the air brake and wait 15 seconds to carry out operation 1 3 Handling chemicals The work with the machine involves the handling of slightly poisonous irritating and etching substances to apart from these the user must ensure sufficient aeration The air in industrial workrooms should be exchanged at least 8 to 10 times per hour All photographic developers contain substances which may irritate the skin the mucous membrane and the eyes and which may cause allergic skin reactions affecting very sensitive persons For this reason avoid long or repeated skin contact especially with developer solutions For all jobs where photographic processing solutions may splash e g preparing and
106. tlet black sensor 1 zs Exposure platform synchro belt encoder ki ER shield 4 CUTB OUTCOM Serial port J5B20 shield sm mearan a ev avansement I Gi Cutter motor A24V1 AC 24V power Input J19 121 Chapter 4 Electrical parts and wiring diagram 44 PowerCtrl PCB PowerCtr 1 D105 Chapter 4 Electrical parts and wiring diagram 122 Functions Provide C Contactor control signal Timer Adjustment for replacement None Disposition and description Pf a D MAGN standby aa standby Connecto ep AC24V power input KEY brown Drive power button D4 GND RAD Serial port C5D5 e Connecto J11 3 JQ 7 123 A z Chapter 4 Electrical parts and wiring diagram ATXMVI ATAVWW2 standby PC5V D A RELAY AC contactor control signal RELAY AC contactor control signal ACI Power input for timer ACI Power input for timer standby K co J wire color red yellow black brown Chapter 4 Electrical parts and wiring diagram 124 45 Divider PCB Divider D10 Functions Supply power to lifting step motor Receive signal from devider paper inlet and outlet photoelectric sensors Adjustment for replacement Set DIP switch to be the same as the previous board a Kio switch of the Divider PCB definition 123 Chapter 4 Electrical parts and wiring diagram function wire wire color shifting step motor Lifting s
107. tometer drive path and click Next to search installation drive See Figure 3 3 tonad Mew Hardwire Wirard Figure3 3 gt Click Continue Anyway see Figure 3 4 and Figure 3 5 Found Mow Harare Woard Har gearre ee Al at len R Figure3 4 gt 6 Found Hew Har d rs Wizard Please mad while the wizard oan the saltmare DOL OL M2P DENSITY To CAND VS lead di te Figure3 5 Click Finish to finish installation of USB drive see Figure 3 6 Found rw Hardware Wirard Completing the Found New Hardware Wizard Tha wird bar Gated falle the naiara lor e DOL LP DENSITY Cki Freh ba oke he viram Figure3 6 gt System search again see Figure 3 Found Few Hardware Wirard Welcome to the Found New Hardware Wizard This card helpa pou rute cole bor CP202 USE to LAAT Badge Controles T 1 If powi bardas come with am matallstion CO E ao disk ineat ii rang Whal do pu sian Up cad lo do CF Intl pol oneic A oanh Hinata rom a bet or ppano boskon Advanced Chel Her higani Figure3 7 gt Click Install from a list or a specific location Advanced and click Next see Figure 3 8 Freund New Hercware Wirard Plante Chanit pom zech avd malaaleon oplione e Search fet la be raet in hana laster Upa je check boost barka Lo ad o and Ua dela teach v s header boca Semech vomev ble media opos OD FOM I leckt thie hearts in tha aars Coama and Sota drensetrator Dedt
108. top s Browne O Dont search sell choose the diva do instal Chome Bus option lo select be device deve bon aha Wiese does not panies thet iha dera a choaze rr be iha bag mach far per Parhaan es Je Figure3 8 gt i Repeat step 5 until serial port drive installation finishes see Figure3 9 Figure 3 10 and Figure 3 11 har dwara Wir Hardware instalation Figure3 10 gt Sound Mew Hardware Wizard Please wee whee the mran stell the vteme EI USE to UART for CP7100 Ki Ki aberne spa To CD OS ake OE RE Figure3 11 gt 5 Click Finish see Figure 3 12 Fauad How Hardware Wirard Completing the Found New Hardware Wizard The wizard has r dhet reir the podras nr F WE te LAAT for CP CE Farah bo close Be eed Figure3 12 gt 6 After finishing the above steps densitometer drive installation is finished see Figure 3 13 your new hardware is ready to use Figure3 13 gt 7 Check densitometer serial port in Device Manager Right click My Computer and select properties see Figure 3 14 5ya lea Mager lii Cece Hess Th Darta Hna ki dite hada de cr rilsbed n pil con puta Le ds Dives bruge do charge fe progenies d sg weg Duan P crm Ge Poke inthe rails deve we nas Vries Update lets sel E Kita P Dir Sen HF Prik i Hard meiir parese a map tea pou boc op ard tke A ehsan Figure3 14 gt Click Device Manager see Figure 3 15 E KE Pa r S
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110. y one COM port in this case the Barbieri densitometer shall be restored to the COM port after the calibration finish otherwise the moming test will not be able to be performed The DS 25 densitometer use USB port so that you won t have this problem The Barbien densitometer was used on some early machines Fig 2 4 1 Set the Washcontrol PCB and the Platformctrl PCB DIP No 1 to ON On the Q8 and Q9 on the left side of the DIP switch gt of the Washcontrol PCB there are 3 pins each take off the 2 black jumper caps and plug onto the 2 lower pins Chapter 2 Maintenance 16 On Platf rmetr P must to be set ON rr To Feel jumpef set i g when calib r fing temiperatu ra Fig 2 4 2 Turn on the machine gt In 2300 machine Windows computer DL 2300 folder find and run DJ218Test ip roticta Iori ty fi oo fi om ra E f ki Fla HE I i d r a i om s d i Be r je 7 a E 1 Chapter 2 Maintenance gt Key in the temperature values for each tank and then click save gt Measure the temperature of each tank by thermometer and then adjust the appropriate trimmers on the Washcontrol PCB to get the display temperature matching the actual temperature which is read out of the thermometer Trimmer definitions of the Washcontrol PCB are as below when reading the thermometer leave the thermometer in the tank gt Shut down the machine restore the jumpers and the DIP setting Chap

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