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HT250 user's guide V6
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1. item 27 fig 2 to the left for further feeding of terminal and to the right for less feeding The fed terminal must lay above the anvil Tighten screw item 13 fig 2 after adjustment Adjustment of cutter plate Loosen screws item 18 fig 2 and place cutter plate item 19 fig 2 against the anvil Tighten screws item 18 fig 2 after adjustment Note 1 During adjustment handtool must be in closed position 2 When closing handtool without terminal the cutter plate may not move up Adjustment of terminal position Loosen screws item 18 fig 2 and adjust terminal positioner item 17 fig 2 so that the feed finger locates the terminals through the pilot holes Tighten screws item 18 fig 2 after adjustment Note 1 The terminal positioner may not damage the insulation barrel or wire barrel of terminal 2 This adjustment may affect the bellmouth of the terminal Instruction manual HT250 www foehrenbach be Date August 2007 Documentrev 6 Page 4 11 E F hrenbach Application Tooling 4 MAINTENANCE e Regular checks must be made for possible gold build up on crimper and anvil e f necessary these parts may be cleaned e Damaged parts must be replaced immediately For part numbers see parts list Attention Apply the tool only for the purpose as mentioned in chapter 1 Apply the tool only in a dry and well illuminated environment 1000 lux Apply always a correct eye protection Instruction manual HT2
2. 50 www foehrenbach be Date August 2007 Documentrev 6 Page 5 11 E F hrenbach Application Tooling 7 x x x r x oH x NM F r SZ if d gt fil x Pr d ex x H if ra oe ut i i GG fr d Figure 1 Instruction manual HT250 www foehrenbach be Date August 2007 Documentrev 6 Page 6 11 3 F hrenbach Application Tooling 5 PARIS Parts for figure 1 180998 OONDNOANRONRN 5315 001 002 172391 172392 180999 172397 181000 181001 181002 181003 181004 181005 172388 190583 181006 172394 A 181007 5315 001 009 5305 003 006 190582 5305 003 050 191623 5305 003 009 180699 5315 001 008 5305 004 008 181008 9305 001 017 5305 003 009 181009 181010 191607 191608 5310 001 006 191609 5305 035 003 191610 5305 003 008 Instruction manual HT 250 Date August 2007 ass 1 Housing Dowel pin 2 x 9 7 Pawl Extension spring No 19 Handle permanent Connecting pin Spacer plate Retainer Retainer coverplate Connecting plate Handle mobile Shaft Hinge pin Stop roll Eccentric pin Extension spring No 35 Cover plate Dowel pin 3m6 x 12 But hd cap screw M4 x 7 Stopring But hd cap screw M3 x 4 Feeding stop But hd cap screw M4 x 16 Crimp unit Dowel pin 3m6 x 10 Hex soc c sink hd screw M4 x 10 Guiding block Soc hd cap screw M3 x 12 But hd cap screw M4 x 14 Bushing 6 Bushing 8 Reelbracket Rod end M6 He
3. HT250 Handpistol for Dubox AWG 22 24 User s guide www foehrenbach be F hrenbach Application Tooling E F hrenbach Application Tooling CONTENTS 1 DESCRIPTION arnununananananananenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenenen 3 2 OPERATING INSTRUCTIONS 3 3 ADIUSTMENTS see 4 A MAINTENANCE aaanannannannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnrnnnnnnnnrnnrnnnnnnnnrnnrnnne 5 5 PRIS 7 6 COMPANY ADDRESS renenenanunenenannnnnnnenennnnnnnenennnnnennnennnenenennnenennnnnennnenenenenenen 10 CERTIFICATE OF CONFORMITY 11 Instruction manual HT250 www foehrenbach be Date August 2007 Documentrev 6 Page 2 11 3 F hrenbach Application Tooling 1 DESGRIPTION The handtool HT 250 is designed to crimp Dubox terminals with small reel in the wire range AWG 22 24 The terminals are guided in a feed track fed with hand yellow lever positioned in crimp tooling and crimped During the crimp action the Dubox terminal is cut off from the carrier strip 2 OPERATING INSTRUCTIONS 1 Place the handtool in your left hand so that the movable handle item 11 figure 1 may be actuated by your thumb 2 Actuate with the right hand the yellow lever item 6 figure 2 which feeds the Dubox terminal into the crimping area 3 Use
4. ght by manufacturer mm Instruction manual HT 250 www foehrenbach be Date August 2007 Documentrev 6 Page 11 11
5. t set screw M4x20 Stop bushing Distance plate Key for crimp height adjustment Upper pin wrench 2 mm Pin wrench 2 5 mm Documentrev 6 sch eck DO NOD ass N P NM NM GQ ech UI sch zech sesch sesch L 1 1 1 www foehrenbach be Page 8 11 E F hrenbach Application Tooling AU EN Al 21 Figure 2 zL Instruction manual HT250 www foehrenbach be Date August 2007 Documentrev 6 Page 9 11 3 F hrenbach Application Tooling 6 CONTACT F hrenbach Application Tooling Krijgsbaan 128 2640 Mortsel Belgium E mail application tooling foehrenbach be URL www foehrenbach be The technical data in this publication has been carefully checked and assembled No liability from inaccuracies or errors is assumed The right to change or improve this document without notice is reserved Instruction manual HT250 www foehrenbach be Date August 2007 Documentrev 6 Page 10 11 E F hrenbach Application Tooling CERTIFICATE OF CONFORMITY We hereby certify that the hand tool HT250 described below has been manufactured and inspected and is conform to applicable drawings requirements and specifications according to FCI spec TA 317 Serial number of hand tool Specification e Wire range AWG 22 24 0 22 0 33 mm e Crimp height 0 83 0 89 mm 0325 0350 inches Adjusted crimp hei
6. wire which is stripped over a length of 2 75 0 25 mm 4 Place the wire into the barrel of the terminal so that the end of the wire touches the wire stop 5 Close the handtool by moving the mobil handle while the wire is held in position 6 When the handtool is completely closed the movable handle item 11 figure 1 may be returned to its starting position 7 Finally take the crimped terminal from the handtool Note The handtool has stops which prevents opening the tool before the crimp action is completed Should it be necessary the stop can be released by turning the ratchet wheel at the back of the tool in the direction indicated by the two yellow arrows Keep the movable handle under light pressure during this operation Instruction manual HT250 www foehrenbach be Date August 2007 Documentrev 6 Page 3 11 3 F hrenbach Application Tooling 3 ADJUSTMENTS Adjustments of crimp height Eventually the tool hinges can wear so that the crimp height must be readjusted see below specified height This is done by loosening the screw item 21 figure 1 and rotating the stop rings item 20 figure 1 one stop to change the crimp height approximately 0 05 mm 0 002 inches Adjustment of feed track unit see figure 2 CAUTION No adjustments should be made with screw item 21 fig 1 nut item 22 fig 1 and with screw item 23 fig 1 Adjustment of feeding Loosen screws item 13 fig 2 and turn screw
7. x nut M6 Din 934 Compression spring No 59 Waher 6 0 Din 1440 Special nut M6 But hd cap screw M4 x 12 Documentrev 6 N sch eck eck i sch oo RP eck eck B B sch sch www foehrenbach be Page 7 11 3 F hrenbach Application Tooling 181011 191593 181012 172393 181013 5310 007 003 5305 003 003 Parts for figure 2 OCON O O1 OQ N gt 29 part No 181014 191591 191592 191593 191594 181015 181016 191597 181017 191599 191600 181018 9305 003 051 181019 181020 191604 181021 5305 003 050 181022 191614 5305 007 013 5310 002 002 5305 007 010 9305 003 051 181023 5305 007 010 5305 007 062 180983 180984 190115 190116 190117 Instruction manual HT 250 Date August 2007 Plastic grip Washer g 4 2 x 12x1 5 Nut M4 Din 985 Pin 2 x 7 2 Stop Washer 3 2 x 7 But hd cap screw M3 x 10 Feed track Distance plate stop pin Washer o 4 2x12x1 5 Feed finger pivot Feed lever Rond end M3 Compression spring Feed finger Jaw finger spring No 60 Stop screw Terminal guide Button head cap screw M4x5 Feed track cover Compression spring No 129 Spring holder screw Terminal positioner Button head cap screw M3x4 Cutter plate Carrier strip guiding plate socket set screw M4x15 Hexagonal nut M4 DIN 934 socket set screw M4x8 Din916 Button head cap screw M4x6 Knurled screw M4 x 16 Din 653 socket set screw M4x8 socke
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