Operating Instructions for POLYTRON® System PT 7100
Contents
1. Luzernerstrasse 147a CH 6014 Lucerne TEL 41 41 259 65 65 FAX 41 41 259 65 75 e mail laboratory kinematica ch Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 5 of 28 Gm COPE RSI AND MIOIMO TECHAOLOGY BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OP Se AND Mie TECHNOLOGY By KINEMATIC e KINEMATICA AG Dispersing and Mixing Technology 1 3 WARNING NOTICES Please be aware of the meaning of the following warning signs SAFETY INSTRUCTIONS MUST BE OBSERVED TO ENSURE SAFE OPERATION THIS SYMBOL INDICATES HIGH VOLTAGE WITH RISK TO HEALTH AND ENVIRONMENT CAUTION BEWARE OF HOT SURFACE CAUTION DEVICE NOT DESIGNED FOR USE IN EXPLOSION DANGER ENVIRONMENT Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 6 of 28 SSS SESEEEE Gm COPE RSI AND MIOIMO TECHAOLOGY BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se KINEMATICA AG Dispersing and Mixing Technology 2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment It includes information on safe and optimum use 2 1 SUMMARY Any incorrect use of the installed equipment can be dangerous Inadequately trained users can cause material damage and personal injury This chapter informs you about the safety concept and t2. met without fail Only persons meeting the requirements are authorised to work with the equipment We describe all those who work with the equipment as users Since the requirements of these users are very much dependent on their activity we distinguish the following user roles Contract partner The manufacturer can impose legal obligations on the contract partner when the equipment is purchased The contract partner is obliged to ensure that the equipment is properly used Operating company The operating company ensures that the equipment is properly used and authorises persons who are entitled to work with the equipment in any one of the defined user roles They are under the obligation to instruct the users Note Contract partner and operating company can be the same person Service technician The service technician is an employee of the operating company and looks after the equipment in special operating mode s He is a specialist with mechanical electrical and electronic professional training The service technician undertakes commissioning decommissioning service and repair of the equipment He must be appropriately trained to be able to carry out the service work required Operator The operator turns the equipment on and off In the event of an alarm signal he informs the service technician Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 8 of 28 SSS SESEEEE Gm COPE RSI AN
3. available which can improve the efficiency of the processing of your product Closed vessels to withstand vacuum or pressure can also be supplied Ask your dealer or contact KINEMATICA AG directly Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 24 of 28 d q nme COOPER EI AND Mixing TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e KINEMATICA AG Dispersing and Mixing Technology 8 WARRANTY KINEMATICA AG guarantees that their equipment will run free of any fault related to materials or manufacturing faults for 24 months lf thorough testing shows a fault to be due to either of the above causes KINEMATICA AG guarantees that the equipment will be repaired or replaced free of charge The warranty does not cover parts that are subject to normal wear It is void if any person other than an employee of KINEMATICA AG or their appointed representative has made modifications to the equipment or if the damage is due to failure to comply with the operating instructions to carelessness accident incorrect use or incorrect supply voltage KINEMATICA AG reserves the right to make technical changes to the equipment without modifying equipment delivered earlier in the same way In the event of technical problems for spare parts requirements or for advice contact our regional appointed agent your prefered dealer or us
4. out the shaft 1 of the stator tube 2 Remove the o ring 9 out of the groove 3 Unscrew the crown head from the shaft 4 After the cleaning process reassemble the aggregate in reverse order Operating Instructions PT 7100 english Release 1 0 20 09 2006 SPER SINS page 21 of 28 APOLYTRONW AMEGATRONW AREACTRON W APOLYMIX W KINEMATICA AG Dispersing and Mixing Technology 5 2 3 Dis assembling of EC aggregates with size 030 e a f a ER Sa en Ge 8 Q 6 5 WD Q 10 O 2 j a 7 j J j Sty gt Wee Sege sl Fiara T r I EE Ge fra E eee LK ed ES af 252 5 2795 1 Fix the crown head 3 using the tool Unscrew the rotor 8 using a suitable tool Pull out the shaft 2 of the stator tube Unscrew the stator 7 Pull out the shaft 2 of the stator tube 1 Remove the o ring 9 out of the groove Unscrew the crown head 3 After the cleaning process reassemble the aggregate in reverse order oe 5 2 4 Criteria for replacement of the ball bearings Basically it is the operating company that determines when and how often the bearings are to be changed They should however be changed at the latest if e rotor and stator are touching e there is an increase in vibration e the rotor projects above the edge of the stator For a replacement of the ball bearings please contact a certified KINEMATICA service center or KINEMATICA directly Any unauth
5. the separate components are to be found in the appendix THE EQUIPMENT MUST BE DIS CONNECTED FROM THE ELECTRICAL SUPPLY e DURING ANY WORK ON THE EQUIPMENT IN ORDER TO AVOID ANY PERSONAL INJURY OR OTHER DAMAGE e WHEN CHANGING OR REMOVING THE DISPERSING AGGREGATE e BEFORE WORKING AT THE DRIVE AT LEAST 10 MIN MUST BE WAITED AFTER POWER SUPPLY IS DISCONNECTED Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 19 of 28 nme COOPER EI AND Mixing TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e KINEMATICA AG Dispersing and Mixing Technology 5 1 DRIVE Under normal working conditions the PT 7100 drive requires no servicing Parts such as ball bearings and sleeves of the motor and the aggregate are subjected to natural wear We strongly recommend that service work and repairs should be carried out only by authorised KINEMATICA service centres or by KINEMATICA directly where original replacement parts are available NONWARRANTY CLAUSE Any unauthorised modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty 5 2 CLEANING AND MAINTENANCE OF THE AGGREGATES EC aggregates EC stands for EASY CLEAN are easy to disassemble and clean With some restrictions they can be sterilised in an autoclave by several methods In the following three chapters the de ass
6. D MIOIMO TECHAOLOGY BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se KINEMATICA AG Dispersing and Mixing Technology 2 2 4 DANGER AREA System equipment The system danger area includes the whole system equipment including the connecting lead and controls Proximity danger area This refers to all areas within a defined distance of the equipment User danger area This danger area includes all persons working with the equipment 2 2 5 AREAS OF RESPONSIBILITY In order that the system equipment can be used safely and without risk the users in various roles bear the responsibility for particular danger areas Contract partner The contract partner bears the responsibility for the proximity danger area Operating company The operating company bears the responsibility for the user danger area Only those users may be authorised to operate the system equipment who fulfil all requirements of the user roles concerned In doing so attention must be paid to the following points WR It is to be ensured that all users of the system equipment have fully read and understood chapter 2 Safety and act accordingly in a safety conscious manner WI is to be ensured that no unauthorised person carries out work with the system equipment WR It is to be ensured that users are informed of the possible risks and dangers connected wit
7. NFORMATION ON THE TYPE LABEL AND THE INTERNATIONAL STANDARDS FOR POWER SUPPLIES IF NOT SUCCESSFUL OPERATION CANNOT BE GUARANTEED In the event that hazardous chemicals or materials that endanger health can influence the surroundings or use of the equipment appropriate countermeasures must be taken At long term use the aggregate and the coupling may get hot dange of skin burn The equipment may not be operated in explosive areas It is not allowed to work with fluids which are highly inflammable It is not allowed to mix materials which can cause strong exothermal reactions Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 11 of 28 Gm COPE RSI AND MIOIMO TECHAOLOGY BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se KINEMATICA AG Dispersing and Mixing Technology WARNINGS continued THE DEVICE MAY ONLY BE OPENED BY AUTHORISED KINEMATICA SERVICE STATIONS Ensure that enough free space is available at the backside of device so that effective air flow and cooling is assured Insufficient cooling may lead to a decrease of power output The device has to be placed in a manner that dirt or fluids cannot penetrate through the ventilation slots at back side of the drive POLYTRON dispersion aggregates may not be operated dry the lower sleeve bearing is cooled and lubricated by the medium being proces
8. S ccc cccccccccecseeseeseeseeeeeeeeeeaueaueaueeeneeeeaes 17 A INSTALCA TON WE 18 4 1 Be 18 BS ERR TER RT 18 5 MAINTENANCE EE 19 5 1 EE 20 5 2 CLEANING AND MAINTENANCE OF THE AGGREGATIES es 20 6 TROUBLE SHOOTING iecieecceccsiecsssacindsnwsasdvenncasdusnveccsvenucacdnansusadcenuewsshunavendsassnesivanwiecs 23 T ACCESSORIES E 24 8 WARRAN Y GE 25 APPENDIX A DIMENSIONAL DRAWINGS cc cccecceeeeeeeeeeneeeseensenseeseenseneeenseaeees 26 APPENDIX B BILL OF MATERIALS oe ENKER ENER EK KEREN KEEN ENEE E KKK KEREN KEREN 28 Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 2 of 28 SSS AY TE A PERR AND MNG TECH BY KINEMATICA e E OSPR AAO MAKIO TECHMOLORY BY KINEMATIC E A PERA AND MNG TECHNOLO Y BY KIM MATV EE A DERA AND MAI TECHNOLOGY By KINEMATIC Se a ff e S A s UU s KINEMATICA AG DTT Dispersing and Mixing Technology Page 1 INTRODUCTION This chapter gives information on the the structure of this document It will assist you in making use of it and show how to find the required information quickly 1 1 OPERATING INSTRUCTIONS PLEASE READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING ON OR OPERATING THE EQUIPMENT THEY DESCRIBE THE USE OF THE POLYTRON PT 7100 ITS INSTALLATION AND MAINTENANCE AND THE APPROPRIATE REPLACEMENT PARTS AND ACCESSORIES THEY WILL HELP YOU AVOID ERRONEOUS USE AND SUBSEQUENT DAMAGE ALTHOUGH POLYTRON UNITS ARE DESIGNED FOR EASE OF SERVICE
9. THIS DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion and mixing technology An important objective of these operating instructions is to fully inform you the user about the correct and safe use of our equipment In order to achieve this it is essential that you should carefully study chapter 2 Safety and follow the instructions in this book Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 3 of 28 d q nme COOPER EI AND Mixing TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e ces Dear He AAD Mini TECHNOLO Y By RIMES e KINEMATICA AG Dispersing and Mixing Technology 1 1 1 RANGE OF VALIDITY The information in these operating instructions relates to the POLYTRON identified as follows Manufacturer KINEMATICA AG CH 6014 Luzern Brand name POLYTRON Product name POLYTRON PT 7100 Identification 21006009 POLYTRON PT 7100 drive 230V US amp JP and other countries with 100 115V supply 21006006 POLYTRON PT 7100 drive 230V with CH plug 21006007 POLYTRON PT 7100 drive 230V with EU plug 21006008 POLYTRON PT 7100 drive 230V with GB plug REMARK The version of the POLYTRON System PT 7100 for countries with 100 115V supply will be shipped not with cable conne
10. TICA AG Ze K Dispersing and Mixing Technology Et Net P A 4 5 Eeer SS For easy mounting the Push the slider of the Push the aggregate upwards crown head of the coupling upwards at the and at same time twist it a aggregate and the coupling same time push _ the little until it has snapped in should be free of dirt aggregate into the coupling and the slider returns downwards N i CN To remove the aggregate proceed in reverse direction i l CAUTION BEFORE PUSHING UP THE SLIDER OF THE COUPLING HOLD YOUR DISPERSING AGGREGATE IN ONE HAND AVOIDING THE AGGREGATE TO FALL DOWN WHEN PUSHING UP THE SLIDER Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 16 of 28 EE EECH ER LECH ee SSS aT WEE HAPE RHSIMCH AND MIXING TECHN OXI By KING MATICA CT A DE REHE AAG MIKIHO TECHNOL DOY AY HR ee aS MAPE gau AG MIXING TECHNOLOGY iy RINE e A Se Ge AAG Mii TECHNOL Y pe RRA e KINEMATICA AG Dispersing and Mixing Technology CAUTION WHEN REPLACING AN AGGREGATE THE LINE CORD HAS TO BE DISCONNECTED FROM THE POWER SUPPLY CAUTION AT LONGTERM USE AT HIGH LOADS THE AGGREGATE amp THE COUPLING CAN HEAT UP TO HIGH TEMPERATURE LEVELS DANGER OF SKIN BURN 3 2 TECHNICAL SPECIFICATIONS Drive PT 7100 motor type supply voltage supply frequency max speed input power output power soft start noise emission drive only direction of rotation ambient temperature r
11. Y BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se ene CWS KINEMATICA AG DTT Dispersing and Mixing Technology Page TROUBLE SHOOTING continued PROBLEM REASON CORRECTIVE MEASURES Display shows Loadrelais or Load Replace frequency converter CrP Resistance damaged Load circuit of capacitor Display shows Failure in internal Check environment of the drive for CEF Memory EMC sources of interference If this EEPRON error does not help replace frequency converter Display shows Breaking of drive is Use speed adjustment to decrease O b F too fast speed not the main switch Overvoltage on runout Powering load Display shows Frequency converter Check load of the drive ventilation of OH FP is overheated the converter Turn off for cooling down Overloaded frequency the motor converter Display shows Break of one phase at Check connection between motor an O P F converter output converter Malfunction of Motor contactor is If this does not help contact nearest motorphase open authorised KINEMATICA service Motor not connected centre or directly to KINEMATICA AG Motor current disturbance Display shows Supply voltage to Check power supply system OS P high Overvoltage Disturbance in power supply system 7 ACCESSORIES A large selection of special homogenising vessels is
12. cord with cable strands S 9158088 IPT 7100 230 V SE We en 21006006 9835419 Line cord with CH plug 9305799 EH plug S 9158088 PT 7100 230 V oan fy ia 21006007 9835418 Line cord with EU plug 9305800 EU plug S 9158088 PT 7100 230 V i pi e 21006008 9835426 Line cord with GB plug 9305838 GB plug O O N A Z O xX gt O A Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 28 of 28 EE EECH ER LECH ee SSS a i Y 1 5 1 TE i ma SS ae i Eat A PERA AND MISIMO TECHNO DY AY KINEMATCA A DEER AND MKG TECHNOLOGY AY DN e A ERRA AN MG TECHNOLODY AY KIME MATV EE A Dear He AHD MIKA TECHNOL F AY RIERA e
13. ctors but with cable strands The customer is responsible that the drive will be connected to a suitable 230V source 1 phase such as one phase of 3 phase industrial supply Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 4 of 28 SSS LESCH ee CH nme COOPER EI AND Mixing TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Se re AAD Mimi TECHNOLO Y Pr RIERA e aty S KINEMATICA AG Mua Dispersing and Mixing Technology ERX l m E Net a Ke Sy EMENT 1 1 2 TARGET AUDIENCE These operating instructions are intended for all authorised users of our machines equipment We distinguish different user roles taking account of the different demands placed on the user by the activity to be carried out You will find the definitions of user roles with the demands on the user in chapter 2 Safety You can fulfil one or more of these roles provided that you meet the corresponding demands 1 2 ORGANISATIONAL MATTERS lf you are unable to find the answer to any question in the operating instructions please contact the equipment manufacturer directly 1 2 1 LOCATION OF THE OPERATING INSTRUCTIONS The operating instructions can only be of use to you if you always have them at hand They should therefore always be kept at the place where the equipment is used 1 2 2 MANUFACTURER CONTACT ADDRESS KINEMATICA AG
14. directly at KINEMATICA AG Luzernerstr 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 SWITZERLAND eMail laboratory kinematica ch Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 25 of 28 SSS AY TE A PERR AND MNG TECH BY KINEMATICA e E OSPR AAO MAKIO TECHMOLORY BY KINEMATIC E A PERA AND MNG TECHNOLO Y BY KIM MATV EE A DERA AND MAg TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology E S BS LO gy 2 ak SP A GET eg A 600 m Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 26 of 28 Bell SSS TE A PERR AND MNG TECH BY KINEMATICA e E OSPR AAO MAKIO TECHMOLORY BY KINEMATIC E A PERA AND MNG TECHNOLO Y BY KIM MATV EE A OP Se AND MAg TECHNOLO Y By KINEMATIC Se AC min 411 IT LI y O KINEMATICA AG Dispersing and Mixing Technology 210 Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 27 of 28 EE EECH ER LECH SST WEE HAPE RHSIMCH AND MIXING TECHN OXI By KING MATICA CT A DE REHE AAG MIKIHO TECHNOL DOY AY HR ee aS MAPE gau AG MIXING TECHNOLOGY iy RINE e A Se Ge AAG Mii TECHNOL Y pe RRA e gable Kw SCH m Ei KINEMATICA AG d CALLS Dispersing and Mixing Technology S K S Appendix B bill of materials Main Identification Production No Product Identification POLYTRON 9158088 PT 7100 230 V 115 V PT 7100 230 V US 21006009 9341730 Line
15. e heigt of drive Mount a suitable dispersing aggregate not provided Immerse the aggregate in the product using the remote controller The optimum depth of immersion of the dispersion attachment is about 70 of the total depth of product in the container Never immerse the upper coupling head and upper hole of the dispersing aggregate Turn on the main switch at the frequency converter Turn on the release switch at the frequency converter Set the desired speed using the speed adjustment Remark Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 18 of 28 nme COOPERS AND MNG TECHNOL OY BY KINE MATV ir fmm DPE AND MIKIHO TE CHMOLOOY BY RIDA Re eg CSP EAI AA MXN TECHNOLO BY KIME MATV e Zs CP ore AND MEA TECHNOLO Y By RINEMATCA ar KINEMATICA AG TT Dispersing and Mixing Technology In some cases it can be advantageous to place the vessel exzentric in order to get more turbulences for better mixing of the product POLYTRON DISPERSING AGGREGATES MAY NOT BE OPERATED DRY THE LOWER SLEEVE BEARING IS COOLED AND LUBRICATED BY THE MEDIUM BEING PROCESSED RUNNING DRY WILL DESTROY THE SLEEVE BEARING THE DISPERSING AGGREGATES SHOULD BE CLEANED AFTER EVERY OPERATION NEVER TOUCH THE ROTATING AGGREGATE DANGER OF SEVERE CUT INJURIES 5 MAINTENANCE Your POLYTRON unit is designed for ease servicing Nevertheless it is essential to inspect your equipment carefully and to clean it thoroughly Drawings of
16. elative humidity 95 max standards Manufactured according to EN IEC regulations for EMC amp SAFETY protection type max period of continuous operation weight drive only Telescopic Stand 500 mm 700 mm Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 17 of 28 d q nme COOPER EI AND Mixing TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e 4 KINEMATICA AG TT Dispersing and Mixing Technology INSTALLATION 4 1 UNPACK Open the dispatch box and check that the contents agrees with the delivery note CHECK ALL PARTS FOR POSSIBLE TRANSPORT DAMAGE INFORM US OR YOUR DEALER IMMEDIATELY ABOUT ANY DISAGREEMENT OR FAULT If possible SEND US DIGITAL PHOTOS BY EMAIL TO LABORATORY KINEMATICA CH 4 2 STARTING UP Please see images in Chapter 3 Ensure that the voltage marked on the type label complies with your power supply Plug in the frequency converter THE VERSION OF THE POLYTRON SYSTEM PT 7100 FOR COUNTRIES WITH 100 115V SUPPLY WILL BE SHIPPED NOT WITH CABLE CONNECTORS BUT WITH CABLE STRANDS THE CUSTOMER IS RESPONSIBLE THAT THE DRIVE WILL BE CONNECTED TO A SUITABLE 230V SOURCE 1 PHASE SUCH AS ONE PHASE OF 3 PHASE INDUSTRIAL SUPPLY Plug in the power supply cable for the automatic stand Plug in the remote controller for the automatic stand Use the remote controller to adjust th
17. embling procedures will be described Depending on the frequency and the intensity of the sterilisation process the life span of the bearings may be reduced due to loss of grease during evacuation in a autoclave CAUTION BE AWARE OF SHARP EDGES AND TEETH WHEN DE ASSEMBLING AGGREGATES DANGER OF CUT INJURIES Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 20 of 28 SSS AY TE A PERR AND MNG TECH BY KINEMATICA e E OSPR AAO MAKIO TECHMOLORY BY KINEMATIC E A PERA AND MNG TECHNOLO Y BY KIM MATV EE A DERA AND MAg TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology 5 2 1 Dis assembling of EC aggregates with size 5 and 7 mm E l 1375 d LEZ 299 f a Wy 101 i o A a n o N A a an a a a N N Y a N N M a Y a Y Y Y N SSS E k 1 Push the shaft 1 from the right side out of the stator pipe 2 Remove the slide bearing 2 from the shaft 3 Remove the o ring 6 4 After the cleaning process reassemble the aggregate in reverse order 5 2 2 Dis assembling of EC aggregates with size 12 und 20 mm G Di OC lt ad O o mm as r P oP Oe l j J SE SAAN wA A Sa ZZ ZV ZZ LZ ZZ PZ YZ Z i as AA AP EO os ESSA SE EE IT E SEED 3 EEN K A Mee EE zzz z BS 193 220 1 Fi Fix the crown head 3 using the tool Unscrew the rotor 5 using a suitable tool Pull
18. h the system equipment WR It is to be ensured that those being trained or engaged in general training are under the permanent supervision of a trained and authorised person Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 9 of 28 SSS SESEEEE Gm COPE RSI AND MIOIMO TECHAOLOGY BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Gg OUP Se AND Me TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology Service technician The service technician bears the responsibility for the system equipment danger area He ensures that the system equipment is at all times free from technical faults safe and functions correctly 2 2 6 GENERAL SAFETY RULES Observe the following general safety rules WR follow these operating instructions WR in addition observe the legal obligations and requirements for accident prevention and environmental protection of the country in which you operate the equipment WR do not make any modifications to the equipment without the written authorisation of the manufacturer WR only original replacement parts may be used for repairs E before any service work on the equipment it must be ensured that the electrical supply is switched off m after any service maintenance or repair work has been carried out on the system equipment it must be given a test run by the service technician WR depending o
19. he requirements for safe and optimum use of the equipment All those authorised to operate service and repair the equipment are required to study chapter 2 Safety 2 2 SAFETY CONCEPT The safety concept sets down the entitlement to use the equipment and the responsibilities of the individual users The machines and equipment are designed and constructed according to the state of the art and the recognised safety rules 2 2 1 INTENDED USE OF THE EQUIPMENT The equipment is designed and constructed for the following use Dispersion and homogenisation of pumpable fluid products in accordance with the technical specifications see point 3 5 and compatibility with the materials coming into contact with the products lf you use the equipment for any purpose other than those listed the manufacturer cannot be held liable for any resulting damage 2 2 2 IMPROPER USE Any use other than the intended use without the written approval of the manufacturer or any operation outside the technical limits of use is improper use Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 7 of 28 SSS AY TE A PERR AND MNG TECH BY KINEMATICA e E OSPR AAO MAKIO TECHMOLORY BY KINEMATIC E A PERA AND MNG TECHNOLO Y BY KIM MATV EE A DERA AND MAI TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology 2 2 3 USER ROLES To guarantee safety we place requirements on the users of the equipment that must be
20. n the place at which it is installed circumstances may require that hearing protection is worn when remaining in the vicinity of the equipment for long periods 2 3 RESIDUAL DANGERS When the system equipment is used in accordance with rules and regulations residual dangers are minimal Residual danger Countermeasures Tripping over feed or These should be laid appropriately return lines Breakage of glass Wear protective clothing containers goggles etc Spitting of the product Hearing loss due to loud According to the application noise ear protection must be used Tilting of the device Use stable non slip base Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 10 of 28 SSS AY TE A PERR AND MNG TECH BY KINEMATICA e E OSPR AAO MAKIO TECHMOLORY BY KINEMATIC E A PERA AND MNG TECHNOLO Y BY KIM MATV EE A OP Se AND MAg TECHNOLO Y By KINEMATIC Se gat Fy Row WC s KINEMATICA AG awe Dispersing and Mixing Technology ng IN EVERY CASE THE ELECTRICAL INSTALLATION HAS TO BE DONE BY TECHNICIAN 2 4 WARNINGS Ensure that the rated voltage of the equipment matches the supply Before changing any dispersing aggregate the line cord has to be plugged out When a electrical power blackout occurs the device has to be switched off using the main switch avoiding the device to restart automatically IT IS IMPORTANT THAT THE MAINS SUPPLY WHERE THE DEVICE IS PLUGGED IN COMPLIES WITH THE I
21. ng Technology APOLYTRON PT 7100 CCC OCP os K me K connection for remote adjusting foot for stand power inlet for automatic controller stand Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 14 of 28 EEN SSS SSS R E E i mm HERNO AND MIXING TECHNOLOGY BY KINEMATIC Wm gu DIGPERSNG AND MIXING TECHNOLOGY AY REMEMATKA mm ge PERAGA AND MIXING TECHNOLOGY BY KINEMATICA WT gu PERO AND MIRIMNG TECHNOLO Y BY KIMEMATICA B REMOTE CONTROLLER FREQUENCY CONVERTER release switch UP DOWN Seege adjustment display main switch 3 1 POLYTRON DISPERSING AGGREGATES A wide range of dispersing aggregates with diameters up to 60 mm are available For questions concerning POLYTRON dispersing aggregates please get in contact with KINEMATICA or your local specialist dealer Due to the quick coupling POLYTRON dispersing aggregates can be fitted and replaced very easily The three pictures below show the mounting of an aggregate Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 15 of 28 SS E SS ee SSSSESEO fe COOP ERSING AND MiZING TECHNIMOOY BY KINEMATICA Tt se DEP ORS AND MIXING TECHMOLGOY AY KENEMATIKEA RE mmm PEA AND MAG TECHNCS OK BY KIME MATV 5 E A Deng He AND MEA TECHNOLOGY DF RIMEMATICA e TA aas ECG KINEMA
22. orised modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 22 of 28 eee SSS LESCH EEEE SSS A PERA AND M TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Se ire AAD Mimi TECHNOLO Y Pr RIERA e KINEMATICA AG Dispersing and Mixing Technology 6 TROUBLE SHOOTING PRoBLeEM REASON CORRECTIVE MEASURES Unusual noises Change ball bearings Trace amp replace bearings defective parts shaft bearings aggregate ball bearings sleeves Trace and replace defective parts shaft interference bearings ventilation down the device amp restart down the device amp restart Vibrations Worn bearing s Replace bearing s Defective coupling Trace and replace defective parts Drive does not start Defective internal Contact authorised KINEMATICA service control centre or directly to KINEMATICA AG Drive is blocked Check the aggregate for solid particles which may be blocking the rotor remove the particles turn off the drive and restart operation Main switch is ON but Power supply not Check that supply cables are well freq conv is not active connected plugged Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 23 of 28 Bell SESEEEE Gm COPE RSI AND MIOIMO TECHAOLOG
23. regates can also be equipped For a ready to use system you need e Drive PT 7100 e A dispersing aggregate e A mains connection according to the type label The drive unit PT 7100 is equipped with a 1500 W motor and will be started using the main switch placed at the front side The speed will be adjusted using the turning knob on the front side of the device Within the speed range of up to 12 000 rpm the integrated closed loop speed control will tune the speed to any adjusted value independent from load changes The automatic telescopic stand is driven by an electric motor and can be adjusted using the remote controller THE AUTOMATIC TELESCOPIC STAND IS DESIGNED FOR 10 DUTY CYCLE THAT MEANS AFTER A RUN OF 2 MINUTES THE STAND MUST NOT BE USED FOR 8 MIN LETTING IT COOLING DOWN Furthermore the electronic control system is equipped with safety functions with automatic shut down to prevent the drive being overheated or blocked A detailed description of possible errors and countermeasurements is listed in chapter 6 TROUBLE SHOOTING On the following pages pictures and a description of the main components of the complete system PT 7100 can be found Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 13 of 28 Gm COPE RSI AND MIOIMO TECHAOLOGY BY KINEMATICA e fmm OSPR AAO MR TECHMOLORY BY KINEMATIC E ge SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se Dispersing and Mixi
24. sed Running dry will destroy the sleeve bearing The dispersing aggregates should be cleaned after every operation Never pull the coupling during operation the aggregate could fall out of the coupling When the line cord is plugged never touch the saw teeth of the aggregate danger of injuries due to rotating shafts and blades KINEMATICA AG products comply with all the usual CE directives carry the CE marking and are delivered with a corresponding declaration of conformity Operating Instructions PT 7100 english Release 1 0 20 09 2006 page 12 of 28 nme COOPER EI AND Mixing TECHNOL DY BY RINE EEEE mmm Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e ces Dear He AAD Mini TECHNOLO Y By RIMES e gat Fy Row WC s KINEMATICA AG awe Dispersing and Mixing Technology ng 3 DESCRIPTION OF THE EQUIPMENT The PT 7100 system conforms to all current and relevant CE regulations carries the CE sign and is supplied with the relevant certificate of conformity The POLYTRON System PT 7100 prepares the finest dispersions and homogenisations and is suitable for use with working volumes up to 40 litres depending on the viscosity of the product and the dispersing aggregate used The drive can be equipped with a wide range of POLYTRON dispersing aggregates The aggregates are easy to change using the quick coupling Using the adapter optional order no 11095000 PT A agg
25. we e S KINEMATICA AG ww Dispersing and Mixing Technology Sant Jaa Operating Instructions for POLYTRON System PT 7100 APOLYTRON PT 7100 VOLTAGE Ensure that the supply voltage is correct and in 230 V 50 60 Hz agreement with the data on the rating plate This is a quality product of d KINEMATICA AG 2 Dispergier und Mischtechnik Luzernerstrasse 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 Switzerland e mail laboratory kinematica ch LEET MER EST EECHER mmm COPE REIN AND MIN TECke CeCkKie BY KIK MAT e DEERE AND Min TECHNOLOGY Ay CNT ee E PERRA AD MNG TECHHOLOT Y AY KIM MATV A e E GEG AD MAG TECHNOL Y Ar KISStEKMATICA e KINEMATICA AG Dispersing and Mixing Technology TABLE OF CONTENT T INTRODUCTION WEE 3 1 1 OPERATING ING TRUG TONS isacaie ana cosavanarreursendecnarecnvaweuitenitienheitnimntientunient 3 t2 ORGANISATIONAL IAD Wi sisine einer irrino EENE INE EENE EPIKE OENE E 5 LS WARNING NOTICES aiarts ana anew eva ecewa ren eraesrsstentcrnecendecurenaainnnaabennnnttnnateersaneas 6 2 SAFETY EE 7 2 1 SUMMARI E 7 GE al Os CONCEPT NEE Er E NEE AEE AAEE A EE ANE E AE TEE EA EER 7 2 3 RESIDUAL DANGERS 20 0 cccccccceccecee cee eeeeeeeeeeeaeseeseeeaeuauuaueueaeeeeeneeneeaes 10 2A WARNING EE 11 3 DESCRIPTION OF THE EQUIPMENT ccccsscescnscnsensenscesensensensensenseneeneeneeneenees 13 3 1 POLYTRON DISPEDBSING AGGDEOGATES 15 3 2 TECHNICAL SPECIFICATION
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