Conveying with ease Fitting and operating instructions
Contents
1. 5 6 In feed section 7 8 9 Return section modular belt 1 O Emergency stop switch Figure 3 1 1 deniconda anticlockwise forward conveying 3 2 Types main dimensions The structure shown is just an example Where the principle is the same there can be differences in design and dimensions The deniconda spiral conveyor s dimensions are specific to the order concerned and stated in the order confirmation from denipro DC_bma_EN_0026_01 11 4 4 Transport and positioning Stop The conveyor may only be set up and adjusted by technically trained personnel e g fitters who are experienced in dealing with heavy loads and who have proper lifting equipment When transporting comply with the lifting equipment s maximum lifting load and the packaging units centre of gravity The surface must be firm load bearing and flat Prevent third parties from entering the place where assembly takes place Fig 4 2 1 Fig 4 2 2 Fig 4 2 3 Fig 4 2 4 5 DC_bma_EN_0026_01 11 4 1 Transport After carrying out a test run in the plant deniconda spiral conveyors are delivered ready fitted The conveyor is trans ported lying down on a wooden surface that is totally enclosed or covered with foil 4 2 Positioning 1 Open packaging Put the transport plate 1 with the tower support 2 front plate 3 with the attachments on the base profile 4 and tensioning strap 6 between the tower 5 and the trans2. combined Stop to make whole conveyor systems risks can occur at the transition points Particularly when in reach of people and when installed above accessible areas separate protective devices might be necessary and must be implemented Initial commissioning may only be carried out once all prescribed safety precautions have been properly applied e g pop out rollers clothing etc Make sure there are no foreign bodies on the deniconda spiral conveyor and remove if necessary Switch on the conveyor and observe If the conveyor is not running properly and smoothly switch it off and eliminate the cause Some of the reasons for uneven running can be fitting mistakes and foreign bodies 5 2 Shutting down To shut down the system must be switched off at the main switch and secured from being switched on again gt Stop The machinery must be shut down in particular before all assembly maintenance and repair work is carried out 5 3 Disposal The machine must be disposed of in line with all relevant stipulations on disposal 6 Maintenance cleaning 6 1 Maintenance deniconda spiral conveyors need no maintenance and no lubrication must be applied on any account 6 2 Servicing cleaning To ensure the conveyor functions properly in addition to the regular maintenance for the whole conveyor deniconda spiral conveyors should be looked at regularly to check for soiling and damage and to see that all parts tur
3. conveyor again as shown in section 5 9 Fasten the cover 1 fig 7 2 1 10 Start the conveyor again as shown in section 5 Be o gt Fig 7 2 1 Fig 7 2 2 Fig 7 1 1 j Fig 7 2 3 7 DC_bma_EN_0026_01 11 denipro Unternehmen f r f rdertechnische Teile und Komponentenbau Denipro AG Tannenwiesenstrasse 5 CH 8570 Weinfelden Phone 41 71 626 47 47 Fax 41 71 626 48 48 info denipro com www denipro com DC_bma_EN_0026_01 11
4. specified by Denipro on the new intermediate belt 3 but do not cut the belt to length yet Affix the open end of the belt with adhesive strips to 1 Switch off the drive and prevent from being witched on again 2 Push together the modular belt where the segment the inner edge of the modular belt fig 7 2 3 on the curve support is to be exchanged and relax it as a result fig 7 1 1 amp Warning 3 Pull the modular belt 2 outwards until the segment The intermediate belt s textile coating must face that needs to be exchanged is freed fig 7 1 1 the curve support 4 Unscrew the outer and middle screw 3 on the segment 5 Switch on and observe the conveyor and let deniconda and carefully take off the segment fig 7 1 1 run slowly Now insert the intermediate belt 6 Switch off the conveyor and prevent from being switched A on again once the end of the intermediate belt that Please note is affixed to the modular belt has passed the last curve Pay attention to the distance washers support under the segment 7 Guide the intermediate belt over the return rollers in 5 If necessary put the distance washers in the right the tower and at the bottom pull out from the opening position insert new segment and screw down tightly created 6 Insert intermediate belt correctly and push the modular 8 Make the intermediate belt endless according to the belt belt onto the new curve support manufacturer s instructions 7 Start the
5. aning een 6 7 Repairing een 7 7 1 Exchanging a Curve support nennen 7 7 2 Exchanging the intermediate belt e 7 Important instructions in the text appear as follows Note In this case the user must respect unusual technical features A Warning In this case procedures must be fully complied with to avoid damaging the machinery Sor Stop In this case working procedures must be adhered to precisely to exclude the possibility of damaging the machinery and or putting the user or other persons at risk DC_bma_EN_0026_01 11 2 2 Safety 2 1 Proper usage The purpose of deniconda spiral conveyors is to transport unit goods in conveying systems Conveying people on deniconda spiral conveyors is prohibited 2 2 General safety instructions deniconda spiral conveyors are state of the art and comply with recognised safety regulations If used improperly risks can occur deniconda spiral conveyors may only be used when in perfect condition To exclude the possibility of putting the user or other persons at risk and to avoid damage they may only be assembled maintained repaired and operated by technically trained personnel All work with and operation of deniconda spiral conveyors must be in compliance with these regulations the conveyor s technical instructions all relevant statutory regulations and safety regulations Before carrying out any fitting maintenance and repair Stop work the
6. ipro a Unternehmen f r f rdertechnische Teile und Komponentenbau den u nu nu p ee PP PP rm a denicondae spiral conveyors Fitting and operating instructions Contents Page 1 General nenne 2 2 Safety eeeeeenneeenennnnnnnnneeeeenenentotos 3 2 1 Proper usage m neeeneeneeeeeeneeenenenenenento 3 2 2 General safety instructions nennen 3 2 3 Operating conditions 3 Description een 4 3 1 How it works assembly eetere 4 3 2 Main dimensions technical info nee 4 4 Transporting and positioning nenne 5 41 Transport een 5 42 Positioning eeneeeeeeeeneenenenenenenenne 5 1 General All these instructions have only been drawn up by assembly operational and maintenance personnel that are technically qualified Before assembly and commissioning the deniconda spiral conveyor please read this instructions This manual contains safety instructions The exact technical info for your deniconda spiral conveyor is included in the specifications with the order confirmation Assembly is the same for all conveying angles and widths The size shown in the figures was only selected to make the drawing easier to understand The figures can be mirror images 5 Operating een 6 5 1 Commissioning een 6 52 Shutting down rrrerensernnssnnnssennsssnnsssnnssnensssnnsssnnnn 6 5 3 Disposal een 6 6 Maintenance servicing cleaning 6 1 Maintenance eeseneereessnnennessnnneennsneneensnen 62 Servicing cle
7. main switch on the section of the conveyor concerned must be switched off and prevented from being switched on again amp Stop When the deniconda spiral conveyor is running do not reach into it Parts of the body and clothing can be pulled in and get caught particularly in transfer points 1 and in the transition section between the in feed and spiral 2 There is a risk of injuring yourself fig 2 2 1 3 DC_bma_EN_0026_01 11 2 3 Operating conditions deniconda spiral conveyors are only suitable for contact with water if made of stainless steel The motor is not splashproof deniconda spiral conveyors are not explosion Stop Stop protected deniconda spiral conveyors are not explosion protected and are operated under the following ambient conditions ambient temperature in line with instructions in the data sheet normal atmosphere no oil or gas atmospheres no corrosive atmospheric components There is no guarantee that the conveyor will function properly if used in temperatures below or above those specified In certain conditions static build up can occur when using the deniconda spiral conveyor In environments with explosion risks the appropriate regulations for components used in such environments must be taken into account Fig 2 2 1 3 Outline 3 1 Structure Tower Arms Base profile Modular belt Rolling curve support Out feed section Drive motor 1 2 3 4
8. n easily Jolting operation is probably the result of soiling Sron Stop Before carrying out any fitting maintenance and repair work the main switch on the section of the conveyor concerned must be switched off and prevented from being switched on again Loose particles can be removed by careful cleaning with compressed air Remove any dirt that has attached itself with commonly available mild cleaning agents In the stainless steel version deniconda spiral conveyors are also suitable for thorough cleaning procedures by water jet at low rinsing pressure or carefully from a distance with a water jet at high pressure flat fan nozzle The motor is not splashproof Stop If damage has occurred or there are clear signs of wear and tear the components concerned must be exchanged Warning Particularly in the food industry current hygiene stipulations and statutory requirements must be adhered to DC_bma_EN_0026_01 11 7 Repairing 7 2 Exchanging the intermediate belt Stop Before carrying out any fitting maintenance and repair 1 Switch off the drive and prevent from being work the main switch on the section of the conveyor switched on again concerned must be switched off and prevented from 2 Loosen the 4 screws on the cover 1 being switched on again and remove the cover fig 7 2 1 7 1 Exchanging a curve support 3 Pull out the faulty intermediate belt 2 fig 7 2 2 4 Mark the length
9. port plate Remove all other foils packaging transport locks fig 4 2 1 2 Guide the first lifting strap 7 as shown through the openings on the base 1 Engage the second lifting strap 8 on the lifting device Stop The lengths of the two lifting straps must be such that the second lifting strap 8 can absorb the load once the tilt point has been reached Figs 4 2 2 and 4 2 3 3 Carefully position deniconda with a crane winch or similar Stop Ensure the lifting straps cannot slip Do not walk under suspended loads 4 Loosen the tensioning strap 6 and dismantle transport plate 1 with tower supports fig 4 2 4 5 Dismantle the attachments on the base profile 4 fig 4 2 4 6 Lift up deniconda slightly remove the front plate 3 and put the conveyor down in the position required fig 4 2 4 7 Adjust deniconda The tower must be vertical and keep the right distance and angles to the conveyors in front and behind Once the check nuts have been loosened the height of the support feet is infinitely adjustable 8 Tighten the check nuts on the support feet fasten the support feet with 2 screws to the base 9 A qualified electrician must carry out electrical installation according to the wiring plan Switch on the conveyor briefly to check the operating direction 10 Commission according to section 5 5 Operation 5 1 Commissioning re commissioning When several single conveyors are
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