Installation manual
Contents
1. ECOsine High Power Line 200 400kW 300 500HP October 2014 9 26 4 Wiring diagram Schaffner Group Installation Manual S L SE De JNPON J10x19ede9 LL IZL EL Z ainpouy 101106067 LL ZL EL L lnpolN 101196067 LL cl EL DUS 194 1 84 uo Buipuadap ajnpow e Jad suyoyioedeo pue sajnpow Joxoedeo jo J9quinN LL CL Cl dVd 1 OOlld 9 H dVd 1 OOlld S gt Ino Ni 001140 T INO NI mua 6 ef 0081 ON C 90081 ON L LETO ss o LEI SIZIO o Sl UTO o un youO LNO NI 9InpolN 1ouo O dO LO LH cd Ed lnpouu Ot INOUPIM E L7ENH PUE LLYENH jnpoW 94 INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 10 26 5 Filter installation Please follow the steps below to ensure a safe and satisfying filter function for many years 5 1 Visual inspection All Schaffner ECOsine filters have undergone rigorous testing before they left our ISO9001 2008 certified factory They are packaged wi2. Note wiring material is not included in the scope of delivery OO N N N N IN IN na GN INS113946C CR 150164 20 08 2014 LUTEJE Installation manual SS lt S VS N lt S N N lt S IN IN IS Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 6 26 3 Filter specifications 3 1 General electrical specifications FN3410 and FN3411 50Hz filters Nominal operating voltage 3x 380 to 500VAC Voltage tolerance range 3x 342 to 550VAC Operating frequency 50Hz 1Hz Network TN TT IT Nominal motor drive input current rating 380 to 710A 40 C Nominal filter input current rating 305 to 600A ms 40 C Nominal motor drive input power rating 200 to 400kW Total harmonic current distortion THID 5 rated power with Lac lt 15 de rated power without Lac Total demand distortion TDD According to IEEE 519 table 10 3 Partially weighted harmonic distortion PWHID lt 15 rated power Efficiency 299 nominal line voltage and power Drive dc link voltage behavior No load 5 Full load 3 High potential test voltage P gt E 2500VAC 1min SCCR 100kA Protection category IPOO Cooling Forced air to be provided by the installer integrator Overload capability 1 6x rated current for 1 minute once per hour Capacitive current at low load lt 22 of rated input current at 400VAC lt
3. INS113946C CR 150164 20 08 2014 LUTEJE 50 29 so so sof 70 Weight 235kg Tolerances according ISO 2768 m EN 22768 m Schaffner Group Installation Manual SC H a FFI r ECOsine High Power Line 200 400kW 300 500HP October 2014 13 26 It is recommended to bolt the chokes module permanently to the cabinet floor The mounting hole pattern fits standard Rittal cabinets mounting brackets Drilling hole pattern please consult the mechanical drawing on the previous page Caution the chokes module is very heavy Make sure to use proper lifting equipment using the 4 lifting eyes provided at the top of the chokes module Align the chokes module with the mounting holes in the cabinet floor and bolt it down tightly with appropriate threaded bolts Optional top side mounting bracket The choke module is relatively high compared to its footprint If vibrations bumps or mechanical oscillation of the cabinet are expected it is recommended to permanently fix the top of the choke For that purpose holes are available next to the lifting eyes Note top side mounting brackets are not included in the scope of delivery INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC L a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 14 26 5 2 2 Capacitor modules All dimensions in mm 1 inch 25 4mm Tolerances a
4. NC switch ECOsine filters reduce RMS input and peak current by reducing harmonic currents and improving true power factor Kk System requirements THVD lt 2 line voltage unbalance lt 1 Performance specification for diode rectifiers SCR rectifier front ends produce different results depending upon the firing angle of the thyristors kkk Conditions line impedance lt 5 KKKK Repetitive tests to be performed at max 80 of above levels for 2 seconds External UL rated fuses required EE lderated Inominal V 85 C Tamb 45 C INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFI r ECOsine High Power Line 200 400kW 300 500HP October 2014 8 26 3 3 Additional specifications For additional product specifications selection tables and performance characteristics please consult the published datasheet on the Schaffner webiste www schaffner com or ask your local authorized Schaffner partner INS113946C CR 150164 20 08 2014 LUTEJE TIISCHAFFNEr
5. filter for 50Hz 380 500V grids SCR rectifiers 3412 filter for 60Hz 380 480V grids diode rectifiers 3413 filter for 60Hz 380 480V grids SCR rectifiers Schaffner standard filter range Note this document only refers to open panel filter modules Options in grey color above are not available for this product version INS113946C CR 150164 20 08 2014 LUTEJE installation Manua TISCHAFFNEer ECOsine High Power Line 200 400kW 300 500HP October 2014 5 26 2 Scope of delivery Filter P F Rectif Chokes Capacitor modules Damper module EE module FN 3410 380 99 0 200KW 50Hz Diode 1 2 5 i __ FN 3410 470 99 0 250kW 50Hz Dide 1 2 6 ln FN 3410 580 99 0 315kW 50Hz Diode 1 2 8 1 FN 3410 650 99 0 355kW 50Hz Diode 1 3 9 i __ FN 3410 710 99 O saus Diode 1 3 10 1 _ Ad Ir II FN 3411 380 99 0 200kw soHz ser 1 2 5 FN 3411 470 99 0 250kW soHz sca 1 2 6 FN 3411 580 99 O sz Lem 1 2 8 FN 3411 650 99 O 50Hz SCR rim ee iw Ad Ir FN 3412 380 99 O FN 3412 440 99 0 FN 3412 490 99 O FN 9412 540 99 0 450HP 60Hz Dide 1 2 6 4 __ FN 8412 590 99 0 60Hz Ad Ir T Y FN 3413 380 99 0 g00HP ams ser 1 1 4 FN 9419 440 99 0 350HP er sen 1 2 5 FN 3413 490 99 O e Lem 1 2 5 FN 9419 540 99 0 450HP or en 1 2 6 FN 9419 590 99 0 Lag or ser 1 2 7
6. 28 of rated input current at 500VAC Ambient temperature range 25 C to 40 C fully operational 40 C to 60 C de rated operation 25 C to 85 C transportation and storage Flammability class UL 94V 2 or better Insulation class of magnetic components H 180 C Design corresponding to UL 508c EN 61558 2 20 CE LVD 2006 95 EC MTBF 40 C 500V Mil HB 217F gt 115 000 hours higher with scheduled maintenance chapter 7 Lifetime calculated Min 10 years Safety monitoring functions Over temperature of magnetic components Safety monitor output signal NC switch ECOsine filters reduce RMS input and peak current by reducing harmonic currents and improving true power factor System requirements THVD lt 2 line voltage unbalance lt 1 Performance specification for diode rectifiers SCR rectifier front ends produce different results depending upon the firing angle of the thyristors Conditions line impedance lt 5 Repetitive tests to be performed at max 80 of above levels for 2 seconds External UL rated fuses required TT Iderated Ihominal V 85 C Tamb 45 C kk KKkk KKKK KKKKK INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 7 26 3 2 General electrical specifications FN3412 and FN3413 60Hz filters Nominal operating voltage 3x 380 to 480VAC Vol
7. be built into a tight soace without the possibility of sufficient air flow Space requirements Top of chokes gt 150mm from iron core Sides and back gt 100mm from coils Front keep free to install power cables Airflow requirement It must be ensured that the environmental temperature is kept below 40 C with appropriate forced cooling Filter operation in warmer environments require a temperature de rating Filter rating Air Air speed volume 200kW 300HP 550m h 250kW 350HP 550m h 315kW 400HP 2 4m s 550m h 355kW 450HP 700m h 400kW 500HP 700m h The air can either be pushed from the bottom or pulled from the top Note consider the use of air deflectors to ensure the proper air flow direction as recommended above depending upon the overall concept and layout of the cabinet INS113946C CR 150164 20 08 2014 LUTEJE TISCHAFFNEr Schaffner Group Installation Manual ECOsine High Power Line 200 400kW 300 500HP October 2014 12 26 5 2 1 Chokes module TISCHAFFNEr 5 ka 200kW 250kW 315kW 355kW 400kW 300HP 350HP 400HP 450HP 500HP A 590 1 B 258 2 o lt 750 D 535 E 175 om 20 1 5 175 175 200 F M10 1 G lt 300 H 20 20 20 40 J pel as el s sol es sl sl s 30 K 290 5 L 210 5 M 25 3 35 3 35 3 35 3 35 3 25 3 35 3 35 3 35 3 35 3 N 140 o so an 80 70 All dimensions in mm 1 inch 25 4mm
8. hole pattern please consult the mechanical drawing above INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 17 26 5 3 Wiring 5 3 1 Verify safe disconnection of all line side power Consult your local safety instructions and the important A safety notes at the beginning of this document 5 3 2 Connect protective earth PE wires to adequate earth potential close to all ECOsine filter modules Use a PE wire diameter according to your local electrical code and safety instructions PE bolt M10 Torque PE 15 17Nm 5 3 3 Connectthe capacitor modules to the choke module 1 Connectthe PE wire to the capacitor modules M5x10mm PE stud provided 2 Connectthe capacitor modules terminals 3x to the choke module terminals T1 T2 T3 Please refer to the recommendations below for proper wiring per module Max wire size AWG 0 1 35mm Torque 3 2 3 7Nm Filter rating Capacitor connections T1 T3 Wire size Capacitor Choke max side terminal T 12 Th All ratings 35mm Stranded wire Ring lug M10 AWG 0 1 stripped 16mm Torque 3 2 3 7Nm Note wiring material is not included in the scope of delivery INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual ECOsine High Power Line 200 400kW 300 500HP Oct
9. Schaffner Group Nordstrasse 11 4542 Luterbach Switzerland P 41 32 681 66 26 F 41 32 681 66 30 www schaffner com l iISCHaFFner energy efficiency and reliability Installation Manual ECOsine High Power Line Passive Harmonic Filters Guideline for open panel filter module installation FN3410 FN3411 50 Hz 200 400kW FN3412 FN3413 60 Hz 300 500HP un SS si October 2014 1 24 Note cabinet and fan are not supplied by Schaffner INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 2 26 Important user notice Schaffner ECOsine harmonic filters are designed for the operation on the input grid side of power electronic equipment with 6 pulse rectifier front ends in balanced three phase power systems like typically used in AC or DC motor drives and high power DC supplies Filter suitability for a given application must be determined by the user the party that is putting the filter into operation on a case by case basis Schaffner will not assume liability for any consequential downtimes or damages resulting from use or application of ECOsine filters outside of their specifications Important safety notes Filter installation start up operation and maintenance has to be carried out by a trained and certified electrician or technician who is familiar with s
10. afety procedures in electrical systems High voltage potentials are involved in the operation of this product Always remove power before handling energized parts of the filter and let ample time elapse for the capacitors to discharge to safe levels lt 42V Residual voltages are to be measured both line to line and line to earth Always connect the filter to protective earth PE first then continue with the wiring of phase terminals When decommissioning the filter remove the PE connection at the end Follow the installation notes closely Ensure sufficient forced cooling as outlined in this documentation Operate the filter within its electrical mechanical thermal and ambient specifications at all times Passive harmonic filters are lossy electrical components Filter surfaces and terminals may get hot under full load operating conditions Always practice the safety procedures defined by your company and by applicable national electric codes when handling installing operating or maintaining electrical equipment Do not operate ECOsine filters on unsymmetrical loads on linear loads or with single phase equipment Always use an upstream disconnect or protection device as required by most national and international electric codes and safety standards Follow the Schaffner instructions closely when doing maintenance work Use exclusively Spare parts recommmended and approved by Schaffner PPPPP PP PP E In case o
11. ccording ISO 2768 m EN 22768 m INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group installation Manual lIISCHaFFner ECOsine High Power Line 200 400kW 300 500HP October 2014 15 26 The capacitor modules are designed for standard 600mm deep Rittal cabinets with mounting brackets First attach the mounting rail of the capacitor module to the mounting brackets of the cabinet with 4 threaded bolts Then slide the capacitor module onto the mounting rail Attention make sure to place the locking screw towards the cabinet door Next tighten the locking screw to hold the capacitor module safely in place Repeat the above steps for all capacitor modules Note the number of modules and number of capacitors per module depend on the filter type INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFI r ECOsine High Power Line 200 400kW 300 500HP October 2014 16 26 5 2 3 RC damper module Filters 50Hz H FN341x 380 99 O lt 145 FN341x 470 99 O lt 145 FN341x 580 99 O lt 145 FN341x 650 99 O lt 160 FN341x 710 99 O lt 160 Filters 60Hz H FN341x 380 99 O lt 145 FN341x 440 99 O lt 145 FN341x 490 99 O lt 145 FN341x 540 99 O lt 160 FN341x 590 99 O lt 160 All dimensions in mm 1 inch 25 4mm Tolerances according ISO 2768 m EN 22768 m The damper module can be installed either horizontally or vertically Drilling
12. connections X X X X X x x x x x x x Check values of power capacitors 7 B a Gd Replace power capacitors xl Fans and airs filter are not supplied by Schaffner Please also consult the recommendations of the fan supplier for maintenance x Lat x fx x fx and replacement schedules 7 2 Fan and air filter Forced cooling devices are needed for the operation of Schaffner ECOsine filters up to their nominal rating Such cooling devices must be checked and cleaned regularly along with their air filters if installed to ensure sufficient air flow at all times Note increased audible noise is a typical indicator of a fan that needs maintenance or replacement also outside of a maintenance schedule Note a clogged air filter can greatly inhibit air circulation even with a brand new and powerful fan Before cleaning or replacing the cooling devices make sure to consult the recommended maintenance procedures and schedules of the supplier of the cooling device in use INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 25 26 7 3 Power capacitors The power capacitors supplied with the filter modules are high quality components with an expected life time of up to 100 000 hours 11 years Nevertheless their useful service life can be shortened by electrical or thermal stress beyond t
13. e any liability for errors or inaccuracies Published specifications are subject to change without notice Product suitability for an area of application must ultimately be determined by the customer In all cases products must never be operated outside their published specifications Schaffner does not guarantee the availability of all published products Latest publications and a complete disclaimer can be downloaded from the Schaffner website All trademarks recognized INS113946C CR 150164 20 08 2014 LUTEJE
14. e following table indicates required fuse current ratings to comply with UL standards IEC gG type fuses or equivalent UL UL class J class L fuses 60HZ filters Quick acting fuse 50Hz filters Quick acting fuse Rated amps A Rated amps A 300HP 400 200kW 400 350HP 600 400 400HP 600 250kW 600 450HP 460 600 500 600 500HP 460 800 315kW 400 800 800 355kW 800 800 400kW 800 500 800 A system with multiple ECOsine filters in parallel for a high power load need each a separate 3 phase line side fuse block corresponding to the respective filter and according to the above table The drive s user manual may prescribe line side fuse protection as well which in this case either corresponds to the sum of the filter fuse ratings or if lower would request separate drive fuses at its input ja I ECOsine 1 il fm I ECOsine 2 si FUSE ECOsine 3 An application having one ECOsine filtering harmonics of several drives requires in any case line side fuse protection of the drives as well as the correct filter protection according to above table INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 22 26 DRIVE 1 DRIVE 3 6 Installation example The following illustration presents a possible way of installing the filter modules in a standard cabinet Note an air deflector as shown at the bott
15. f uncertainty and questions please don t hesitate to contact your local authorized Schaffner partner or Schaffner sales office for assistance INS113946C CR 150164 20 08 2014 LUTEJE installation Manua TISCHAFFNEer ECOsine High Power Line 200 400kW 300 500HP October 2014 3 26 Content Tart Ten s T E e in e WEE 4 SEET ENEE 5 SFINGFSPECHICANONS E E E 6 3 1 GENERAL ELECTRICAL SPECIFICATIONS FN3410 AND FN3411 50HZ FILTERS 6 3 2 GENERAL ELECTRICAL SPECIFICATIONS FN3412 AND FN3413 60HZ FILTERS 7 9 o ADDITIONAL SPECIFICATION geniali i 8 c WIIINO dlaiglali ea 9 5 IGP IAS tall AMON EE 10 Dell VISUAL INSPECTION EE 10 S2MOUNTING E 10 SO MVIRIN T 17 9 TEEN example I II ERE tr 22 A Tas Eege 24 Tal MATTE NANG SCHEDULE EE 24 7 2 FAN AND AIR FILTER iii 24 OSP NG APA een 25 4 ELECTRICAL eene LT 25 INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual TISCHAFFNEr ECOsine High Power Line 200 400kW 300 500HP October 2014 4 26 1 Part number coding FN 341x XXX XX X X Functional options for packaging option E only Packaging options E Enclosed filter IP20 or IP54 bottom cable entry O open panel filter modules Input output connection style 99 copper bus bar terminals Typical unfiltered drive input current Aims Filter family 3410 filter for 50Hz 380 500V grids diode rectifiers 3411
16. heir specification Power capacitor damage may also be caused by severe abnormal supply voltage peaks i e lightning depending upon system protection but may only be recognizable through the measurement of line side harmonics distortion This may be checked with a modern energy meter or by regular checkup with a power quality analyzer According to the above considerations a 2 year inspection interval is advisable Note an inspection should as well be performed after extreme overvoltage situations in the system 7 4 Electrical connections Depending upon the environemt and application electrical connections in particular threaded bolts and nuts can degrade over time by means of losing their initial tightening torque This holds true not only for the filter but for any such joint within an electrical installation Therefore Schaffner recommends to check and tighten all electrical connections on the occasion of a regular scheduled maintenance of the entire device that incorporates the filter Note make sure to check all electrical connections also e g the factory wired terminals of the three phase capacitors tightenig torque 1 2Nm and the PE terminals INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FFAN r ECOsine High Power Line 200 400kW 300 500HP October 2014 26 26 Disclaimer This document has been carefully checked However Schaffner does not assum
17. ober 2014 18 26 5 3 4 Connect the RC damper module to the choke module 1 Connect the PE wire to the RC damper C1 5 3 5 module M5x15mm PE stud torque 2 2Nm 2 Connect the capacitors C1 C3 to the choke terminals L1 R L2 S L3 T 3 Connectthe resistors R1 R3 to the choke l IlISCHaFFner 0 6 3 x 0 8 mm terminals L1 R L2 S L3 T Please refer to the recommendations below for proper wiring Filter rating Capacitor connections C1 C3 All ratings Wire size 2 5mm AWG10 Capacitor side AMP fast on Ring lug M5 2 5mm 6 3x0 8mm AWG10 Note wiring material is not included in the scope of delivery Verify correct filter wiring Next please verify the following values with a commonly available LCR meter Filter designation FN3410 380 99 O FN3410 470 99 O FN3410 580 99 O FN3410 650 99 O FN3410 710 99 O FN3411 380 99 O FN3411 470 99 O FN3411 580 99 O FN3411 650 99 O FN3411 710 99 O FN3412 380 99 O FN3412 440 99 O FN3412 490 99 O FN3412 540 99 O FN3412 590 99 O FN3413 380 99 O FN3413 440 99 O FN3413 490 99 O FN3413 540 99 O Capacitance uF T1 T2 T2 T3 T1 T3 Min 3e76 4080 x 19 6 4080 448 19 om ann it eil age 5386 JI ena 628 mail JI ez 7344 aal mai steo 876 JI ll Il 448 8 19 448 8 20 359 0 387 6 480 aang Jr aze dogo asi eil el mei y INS113946C CR 150164 20 08 2014 LUTEJE Resistor connec
18. om in front of the chokes module can help to guide the cooling air stream through the cooling channels of the magnetic components INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a FEM r ECOsine High Power Line 200 400kW 300 500HP October 2014 23 26 Note cabinet fan air deflector and wiring are not supplied by Schaffner INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H a LEI r ECOsine High Power Line 200 400kW 300 500HP October 2014 24 26 7 Filter maintenance The passive harmonic filters described in this manual are equipped with long life components that ensure a satisfactory function for many years under normal operating conditions Any operation under extreme conditions such as over temperatures overvoltage situations polluted environments etc reduces the life expectancy Following maintenance recommendation will help maximizing their life High voltage potentials are involved in the operation of this product Always remove line side power before attempting to perform maintenance and let ample time elapse for the Capacitors to discharge to safe levels lt 42V Residual voltages are to be measured both line to line and line to earth 7 1 Maintenance schedule Check and lean fan amp airfiter x x x X x x x x x x x x Replace fan amp air filter Fi E check amp tighten d
19. or rectifier inputs per phase torque 200kW 2x 95mm2 25Nm Please consult the table to the right for recommended wire 250KW 2x 120mm2 25Nm sizes and torques 315kW 2x 150mm2 25Nm 355kW 2x 185mm2 25Nm 400kW 2x 240mm2 25Nm Recommendation use stranded copper wire with a 300HP 2x 95mm DENM temperature rating of 90 C or higher 350HP 2x 120mm2 25Nm 400HP 2x 150mm2 M10 25Nm 450HP 2x 185mm2 M10 25Nm 500HP 2x 240mm2 25Nm The final selection should be made according to local regulations cable installation and cable specification INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual SC H d FEI e r ECOsine High Power Line 200 400kW 300 500HP October 2014 20 26 INS113946C CR 150164 20 08 2014 LUTEJE installation Manua TISCHAFFNEr ECOsine High Power Line 200 400kW 300 500HP October 2014 21 26 5 3 9 Connect ECOsine line side terminals L1 R L2 S L3 T 9 3 10 to power input protection current limiting fuses see below Use the same wire type and cross section as outlined under 5 3 8 for load side wiring Fuses ECOsine filters need external over current protection for compliance with UL cUL standard Fuses and associated fuseholders must be UL listed and rated for 100KA SCCR supplies Always refer to the installation manual of the motor drive to be equipped with the filter for fuse and circuit breaker selection purposes Th
20. tage tolerance range 3x 342 to 528VAC Operating frequency 60Hz 1Hz Network TN TT IT Nominal motor drive input current rating 380 to 590A 40 C Nominal filter input current rating 295 to 495A ms 40 C Nominal motor drive input power rating 300 to 500HP Total harmonic current distortion THID 5 rated power with Lac lt 15 de rated power without Lac Total demand distortion TDD According to IEEE 519 table 10 3 Partially weighted harmonic distortion PWHID lt 15 rated power Efficiency 299 nominal line voltage and power Drive dc link voltage behavior No load 5 Full load 3 High potential test voltage P gt E 2500VAC 1min SCCR 100kA Protection category IPOO Cooling Forced air to be provided by the installer integrator Overload capability 1 6x rated current for 1 minute once per hour Capacitive current at low load lt 26 of rated input current at 460VAC Ambient temperature range 25 C to 40 C fully operational 40 C to 60 C de rated operation 25 C to 85 C transportation and storage Flammability class UL 94V 2 or better Insulation class of magnetic components H 180 C Design corresponding to UL 508c EN 61558 2 20 CE LVD 2006 95 EC MTBF 40 C 460V Mil HB 217F gt 115 000 hours higher with scheduled maintenance chapter 7 Lifetime calculated Min 10 years Safety monitoring functions Over temperature of magnetic components Safety monitor output signal
21. th great care in a sturdy container for international shipment However carefully inspect the shipping container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transportation of the filter In the case of damage please file a claim with the freight carrier involved immediately and contact your local Schaffner partner for support Under no circumstances install and energize a filter with visible transportation damage If the filter is not going to be put in service upon receipt store within the original container in a clean dry location free of dust and chemicals 5 2 Mounting ECOsine load applied filters are best installed as close as possible to the non linear load in question Ideally they are mounted next to the rectifier or motor drive inside the electrical cabinet Please pay attention to the installation position Chokes module Capacitor modules Damper module Upright floor mounting only Vertical mounting of capacitors Vertical or horizontal mounting preferred for maximum life time possible INS113946C CR 150164 20 08 2014 LUTEJE Schaffner Group Installation Manual ECOsine High Power Line 200 400kW 300 500HP October 2014 11 26 Important In order to ensure sufficient flow of warm air keep a clearance of min 150mm above the chokes module Under all circumstances avoid the chokes module to
22. tions R1 R3 Choke side Wire size Resistor Choke side side Capacitance uF C1 R1 C2 R2 C3 R3 Max 21 21 21 42 42 21 21 21 42 42 Schaffner Group Installation Manual SC H a FFI r ECOsine High Power Line 200 400kW 300 500HP October 2014 19 26 FN3413 590 99 O 542 6 571 2 628 3 5 3 6 Connect over temperature switch terminals 1 and 2 T The over temperature switch is a potential free bi metal contact which is normally closed NC It may either be An engaged over temperature used to remotely disconnect the drive s load via respective switch must immediately lead to input of drive control consult motor drive manual or as load shutdown and investigation of alarm sensor for a system control unit the problem Ratings Contact type NC Nominal switching temperature 180 C Standard tolerance 5 Rated voltage 250VAC 50 60Hz Rated current 10A at cos phi 1 0 6 3A at cos phi 0 6 5 3 7 Additional thermal monitoring sensors terminals 3 6 Both chokes are equipped with a temperature sensor connected to the terminal blocks indicated with 3 6 They can be optionally utilized if desired The specifications can be found on the website of the supplier Sonsor manufacturer Philips Semiconductor Sensor type KTY83 120 5 3 8 Connect ECOsine load side terminals L1 R L2 S L3 T Filter Rec wire size Lug Rec to respective motor drive
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