ACS800 Sine Filters User's Manual
Contents
1. Y 5 o usn _ 66989893496 m dev E Duo dv pur ay 073 10 008S2V 70 93 18 N3NVWATH W V 0014 ONIMVAC NOISNSWIC vS IedI WNOObT 139 NISN Z3 v0 930 1 ISO 2299 49u015n 21925 sap 201 DNIAVSO TVNDISN3WIG 70 934 8 pasog ei Fen C160 52 4 EC 4 G 0920 0 10 0 008 29 A006 0100 0710 0 00882V 00 pee en 2024 9431113 NV RE So 9023 9 GSI ONISN 43113 3NIS Lx Z3 3415 AWVA4 L160 c LOSTET 008 1300 LIX3 ASIN3 dOl 8 8 L182 008 CEST 00 3 2 1651 061 0781 7T Ve I 537800 10015 i an T2962 009 2611 0S 6527 059 2871 00e gt 08771 z ee M ld V 010 E E o 21 94 S 119136 jl R 2 V V Fe FT P e as m i EL 055 SE 4 2 a gt LOSS 697 ie 37490 ATddNS N3AUd 5251 261 E 5 3 8202 GIG z 52. u Lo dw oo 5 5 Ex 5 lt ele ot e 7 C 5 ay 6 o Lud amp lu M S S 9 L 5 i a 4 D 9 g DE S Q N 0 x Le e s etl r p N x e Lo 1 Q toy o RE o Eve 1 OF K i 0 0 i at B m o J 1 9 E fh N 1 9 iP 1 5 o e Er E E 5 2 d 8 ie X ES o Sa e 3 9 0 7 o o Ts 1 in E o i D N 5 gt 6 Ja 9 Lf ys El o s 1 d 1 E pen 25 OIA 1 gt A Y 4 M of Y ed o ce e o o v 5 u 5 5 s XS a eo mio Es ueppiquo Ahas 5 sseudxa ynouy einsoosip esn uojonpoucej paurjuoo
3. 1 000 OX ON 88V 6 027789345 SiS wav Sabu pale N3 _ 6007 dv V _ 39969525 10 008 59 0 330 91 N3NUWATH W addy v 02 ONIMVSC ATSW3SSV VG ledl WW0022 138 NISN 83 0 330 97 YIASNNX L 42243 49401519 ems sap 20 ONIAVN VNDISN3WID enu 20 230 6 YWAIN 63209944 00 pasta G1300N 4 LIXI ANIN3 dOl Sd 8 8 8 3189 ATddNS M3 Ud 37899 SOLON 629 SE eoeococoocooceooocoo eo RENE ER 31490 TWNDIS 9521 098 ES 6275 1 8 99 pO Tres CE a C687E 696 0591 691 q q e E 3 3 855 3 3 FSET 06 988 See 3 v Ta 29521 009 2 2 PESCE 78001 8601 1 3 a E b a o TT d H D oo x gt N t1 gt EN TIS EI q gt a z SS vio 2 e ue 25021 916 Tels 14 c 7851 86 a TL 25011 295 x R CN a la 7651 O Orel EEE 1 Wd 300 988 Ged T EEETI 855 OCT 86 20 55651 0001 ETT vf UOISA8AUOI 4X0 9AT SS ajo sucsusup vay 204553 21058 4282 05 24 35
4. w Sond gdy did ON av 19 OMG 16772200 200 E ON 7200 5n buoy pu ey 0000f3 dep dso 9 08 1 9 0060NISN LIM UIL NIS 1 5 XX bUMDIG 349009009 v0 Z0 008S0 AE re 3A dv 50949 juosm epos sep 200 3 303 13S enu yO0Z 6 vc AIA 5299013 96609079 33V 5 Buign ul pe jpjsu 220 24 peuuH JDIILUIS JO UV cUug 0 AOGv OSZ S 059 j UV TIT 11 12019 ia 9 TT vec MU 1 1 pas zoo Nl PZ xm 00 1 loa gt eee Molo 33 me Bn v 1X 9 6 85 ali es sg O 02 00 1 pee 9 8 AN 5 L 4 el M uugg 00 1 3 aniq I 9 amp LI uz UM i i 00 1 amp 96609079 199 8 L 5 7 Illustrations 54 Illustrations Dimensional drawing choke module NSIN0900 6
5. SIYA di ON 324 1915 2289 FAVE o 20g a 00g 1519 313 dep dsey 10 008S9V Om ONIMVYG NOISN3MIQ 9 GI O NISN 90 das zc d v 90 d1S 22 eu 29 0 5 4 sep 20g S9NIMVMO TVNOISN3AIQ enu vO YVN 22 VITTON pasog 4 UJ ii 3 5 a a 31 3 J 3 ag Trez 0021 E podi 55721 007 2621 9 29561 009 9781 197 UZT S L 3 3 gt S unl lo e gt oo KS 5 B gt lo i 5 EM 1 m _ ja D s m ee E e ga ee gs TTT ES 58 a3 STACOW 1IX3 A8IN3 dOl vSdD 4 4 g3 0 ajo LES E 3 E ET 8 2 z A 5 195 Ori amp 8 i LE e 2 681 87 Hz D 3 Ol S318 99 5 AADF TESST 507 q C951 86 m S a 9521 092 0797 EI TEST 9i H o 8 8971 661 18021 815 CEPI SU d V 3 S 60 Illustrations 61 ACS800 07 with NSIN0315 6 and EMC filter E202
6. 1 000 Ox ON Ha 88 _ 66989893396 m SING wi do V puo Ur3 Pasay 70 00859 0 230 1 N3NVRHIHR addy 021 ONIAVSI NDISN3HIG vG l2dl WWO0Pl 148 NISN Z3 0 230 1 VIS L pau 42403519 VC wj 25 sap 200 ONIAVAC WNOISNSWIC 0 93 62 VIVCUN pasog E E C059 697 LOPOT 297 31487 8010 E E ry i E re EG dX 3789 TWNOIS BS m gt 25 3 OE 1 3 D 9 gt 5 AT 5 ESLE 31499 ATddNS Yah evel VIS 40 s dd 3 3 C88 TE 888 gt i rete 009 SY IS a rT 5 i i E TT 5 3m 5 S lo E BG zi d 6 S p kl amp EB E B 5 iS E Fi mL 9 9 S 3d d 5 z 3 b e B a El x m E 1 eM a HE 21 d B b o oo 5 3 fo LYSET amp 5 Lleol 292 E cS d 5 R FS c i LISO ET 7 Se Ds a gt SR 7 S o jd Dec 59 8081 55 L Z9 ST 86 10062 209 viv LYSE 06 LIEST OI bedi 4 ser e y o Exi JX1 9 TaT IV QUSSV 95 9v89 2 aj 43339 suopsuaujp 404504 21055 4284402 24 38S YIINIINT Od UM apou EUMoUp jou amp ug uonsafoud 15414 US REM
7. On v 65989989 5 Y 8 L 9 5 2 63 ACS800 07 with NSIN0485 6 19945 684 6 89 FAVE o a S3AIMQ 4 g pu eu 49 dep 10 008S2V cL NOISN3MIQ 91055 sap 200 ESE 9 G8 ONISN IVNOISNSNIG ON Jal 88V ON 000 3519 322014 90 93562 wr 00y 90 d3S Sc 994 enu vy0 10WN cc VIVO pasodedg 9 pesog 069 591 C 0691 6 897 9561 88611 505 EEI 069 591 31895 A dd s 43M0d T3404 LIX3 A841N3 01108 TWNYSLNI 09 1 281 069 591 5912 OSS 3189 Add s Y3MOd 3149 WNDIS 03 SLNIOd 8 9202 SIG 2 fo 89 1 561 C 126 Lee C ppt LE L 0C60 0vv0 00v0 0260 10 008S2V S 02 0 0 00859V 0920 20 008S9 9023 9 S8PONISN 233114 INIS Coste 009 C 040 289 002i 786 0 78581 051 LIEGE 79 Tedl 400 9861 0S2 87871 OET 1 SARA 90 d3S Sc Apous s ssedxe jnouj 91204 pay ejnso osip JO uononpojdey
8. au SIY 346 9M Cee ____ E lt Illustrations 64 continued SIAC ON yal 88V 86 1 297 3189 ATddNS 33A Ud 059 591 i L 02 815 9 1 092 C892 561 922 092 079 291 LEKSE 979 1688 89 FAVE oa ON 200 SND N3 g PU nay 313 dep dsey 10 008S9V 32efoug 9 S8PONISN 90 daS S 194 90 d3S Sc ew Won QB Wo 4 91025 sep 200 ONIMVAQ TVNOISN3AIQ O IDN 22 VIVO NW palodedd uo E 1 d __ S 55721 007 TeSel v9 9781 157 gt Teste 009 CWT a Sa 3 o o 5 Jr Lo c5 xg H Io CP T in E T HER B zio 3 RE EAE i L 73 0 LIX3 A31N3 401 4 4 Reel 5 amp d pc z EN 3 3 LE 90 43562 PAU aunsojpsip Jo asn uononpoudey UBAY PAUIDJUOD au pub jueunoop sjubu M Illustrations 6
9. o o Sc S vOl 81 91 ZES YS 89 80789 A0 88 uappiquoy poujs oun ssejdxe 94269 pA eunsopsip jo esn uononposdey uonpuuojui eui pub jueuunoop SIU ul 8180 eM y Illustrations 50 Illustrations Installation example lt e u uy a 5 E am i Ex 5 e E m m SE ed S et LUE BER GSES O z L E qp qp lt e z i z O oa 0 3 n E To 5 3 o S 2 gt T mo 5 x 8 2 amp 5 o Lu lt 2 N N N TE wo he 5 zo z i 5 58 Sr s5 12 wm 5 5 Sm lt 920 Kquouino dxa sarod PAU eunsoposip JO asn uol ONPosdey 34 puo ueumnoop SIY U 51965 ID B e continued Direction of airflo
10. Jo uononpoidoy uou ANIS si 24 puo SIY Sjubu 5 M aav Kiuoujno ss sdx jnoujw 200 6 13880789 m uL continued No Description No Description 1 Terminals 5 Fixing points 2 Choke module 6 Cooling fan 3 Temperature supervision wiring 7 Capacitors 4 Horizontal support plate air baffle 57 Illustrations 58 Illustrations Installation example NSIN1380 6 lt a e LL e m c o 525 n ES ols g rb e i 8 5 a DE S e in an O a0 N N N N
11. 1960 t sect tra 4 Tyee O 86 E07 666 EE TEST 9 Eten 6558 No LE 90277 0687 T x m 3 F ES STAVI Is 1300 LIX3 A8INT 904 vSdD 8 8 SAO suappiquoy Apoins ssedxe nou 21404 pay eJnsoposip uononpojdey Y puo SIY 5346 ans Illustrations 69 ACS800 07 with NSIN0900 6 and EMC filter E202 0401 000 Cia 0 88 61027893496 ME dv V pur ay ora dap dsay 10 00882V 70 73 91 NINYWWIH W 72993 V 021 DNIMVYC ATHA3SSV pS I2dI WWO022 148 NISN 88 v0 230 91 V I3SDD L 2993 1 wo 21925 sap 200 DNIAVSO IVNOISNANIT 41 70 330 61 V ICD W pasog 1 461 0 161 el H viui G 0190 00750 0 008S2V A00 COT pm 06v0 l F b og
12. YAM apes Sura wenaafoud 1844 HERCLE ra EE rem ios 8 L 9 S Illustrations ED ED EP I 3AFE68389178 REV EN EFFECTIVE 15 05 2008 ABB Oy AC Drives P O Box 184 F1 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 Internet www abb com ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Chaoyang District Beijing China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet www abb com
13. iuaunoop siu aA HV 1902789 8 2 9 S 1 66 Illustrations 67 ACS800 07 with NSIN0900 6 or NSIN1380 6 9 08 LNISN 01 osje 9 0060NISN 8J0N c 1009 S3AIMQ ON jeu 99 1 8816 6689 FAVE o og ON 000 4519 Nj Sul g vu 10 00859 yeloug op ws ONIMVUG NOISNSNIG 9 0060NISN 90 4345 92 X 2997 90 d35 9z 70990 4 uuo ejos sep 09 SNIMVHO TVNOISN3AIQ amu y0 3W cz VIVO W ____ pesog S 0190 0660 06 0 0 0 00 0 20 008S94 t L802 0081 06 0 0 0 00 0 02 0 0 008S2V c 9023 9 0060NISN 31714 3NIS EIE ZEGE S gt gt 2611 06 66621 059 066 e 3 29521 009 18761 OSE SS T ty 5 5 E B 2 Bl E 3 B 8971 667 597997 5 G I3QUN LIX3 A8IN3 0110 amp 9621 092 OMIX VNS3IN 5 303 SINIDd 8 EN 2 m en ag 8 SE E ion D 9021 0881 14 T S edi edl 3008 a I nd E 20 EL e S 8t1 86 31895 N3AUd SE 6662 069 22 z0 a Ce 1651 067 FEET 058
14. au ui puo UAWNIOP SIU ul 1980589 lt 73 Lu Dimensional drawing choke module NSIN1380 6 55 lt Es e Im 77 525 8 5 2 lt Sv8 TGZ l8 m C C f 9 SE Z eid g d o r 1 2 19 _ x x m 5 T 5 s E le y n M e Jet ux a gt lt am goi a i E 5 i gt e eo 2 00 1 t o fal RT 1 f 9 m i Uu Fal o nl o 0 amp 5 X 5 1 9 D e 5 5 2 a S 20 9 g 2 9 A E 4 EX 1 f Ce 8 N co 5 A Do 03 ol 5 2
15. ee _ qv V PU AS D 073 3dap dsay 40 0085 v0 930 02 NINYWWIH W addy D V 021 ONIMVAT AT8N3SSV 76 1241 WNOO9T 134 NISN 83 v0 230 02 V 195111 204 49404519 WT as sap ONIAYAC TWNOISNSWIG euu 0 230 Z1 28209944 pasog GG 1300N 1 IIX3 AMIN3 dul 4 4 31899 TIN 9591 092 937892 WNDIS z VET D EE 31899 1 3 A 5 0 amp 622 roro 691 E 62751 8 059 691 a 68751 596 1 069 59 l a 2 5 1 3 J J dd 2501 290 _ q m 3 7851 16 v9 80811 667 UE E rs i TIC ES a 5 n 5 o 1557 Ori m g mo UE 38 cn B e 1 e amp 16 ES el um S SG m a gt n Co E uL 2 mo z 2 2 m Ico m E DIS B T D q S61 06 851 207 C 211 6 400 FEET EST 72021 Ss re S 9511 868 27151 867 UOISAY3AUOI 6 6 Visio o ao D 19 484349 suolsuaup 401203 1284402 29 12 W33NIDN3 O4d 1046120 1544 yo uauaui uomouuoju
16. 02 0 0 00882V A00r d 9023422 431113 Oh C161 52 NV CS 130DH 9023 9 0060NISN 431113 INIS 19981 0022 3 88 371 vai LIX3 A81N3 401 8 8 SGH 007 1565 0001 FECE Les ET COSTE 008 21651 061 ko S338V TWNDIS S m e 16S FT p86 058 ee C II 628 9521 092 7 82021 GI a o Teste 009 77611 0S 65621 059 97521 058 S S feeseeeesesescecono Sesocoeoseosop o9999999 g Per E 5 Bn YT mms 7 xxm uice 1 ro 31902 010 96e 090 S3183 7915 N3AUd 951 556 0591 691 S 2727 589 08781 0582 c S 14d 0W 5 i IIX3 AMIN3 01108 gt V V e 2795 556 Teel v8l es 3140 TWNOIS F Bm t TI 628 897 661 537890 ATddNS AIAD SENS scone TE 5 z 0 Lo d a CPGE 959 g vad 9NILJTD 811 058 7 202 O9 0 8 50891 9801 978 5 g 26015072 ONIX 698 a IZE 256 ross 691 04 SINIOd 21 ii E m eed 1241 400 ES z 166 061 97551 058 Tell 61 6 65821 059 11697 061 758 06 7861 058 AXO 9AG _ U dV Qv 3559 61027789 4230 suojsuaujp 403703 21025 1224402 2uj 32 33NIDN3 O4d Wii apou Gunoup uonoefoud 3544 Joo Ppa ee oa Eu UA E EE EE EE sa 61020089 8 9 S v E 8 1 Illustrations 70 continued
17. oo Me dE OR SRM He P SEARS EO t 30 POM SAIN Sk Soe ch sa rrr 30 Rating table for ACS800 37 sine filter drives 30 Appendix Step up applications What this chapter contains 33 Principle of a step up drive system 33 Gable type o duet eat eat at I A Ak pu BOE RE 34 Cable between drive and transformer 34 Cable between transformer secondary and 34 Effect on the protective functions of the drive 34 Earth Ground fault protection Parameter 30 17 34 External fault function Parameter 30 03 34 Transformer dimensioning see sd ay aere mode est toned Re 35 R quired d a Red 4d e A e ete Da a 35 Secondary 616 casei sartor same cot den tret Ipsa c Pav dera Ne Ge ee 36 CR AN SARA 36 p 37 MOOT Sr Ne se E DEO TK MEE ROM MEC LN See 37 Cable eni vate UC UR ca Ol c e ME Fr ca Rd 37 Secoridary SIUS A le I a Rer 37 cul A P cmn 37 Transformer specification sheet 38 Parameter sett
18. e E N 9 pl 5 ue e e a 48 o 9 5 5 52 S a o cn ojlo T exc Um oh 6 0 9 ul zat 10 t ep 9 L S 2 N a m N lt lt x x A P T e Am Lt AL o aP ug EL cz amp gt Ue lt b c o 8 pl 1 0 b am h y 0 c n ge e gt de f JE 2 de A ui cree iE d 5 LE e 2 du ARE 8 a I ae r3 U ue A N CN En Li 21 5 Pad 9 ee Es ne Sm pay eunsopssip Jo asn m ueopiauo 8 Auouino gav audxa jnouj 9104 vononpoides ueJeu uonpuuoju au U QUD SIU U siubU 0 9 9591 a 6 0060789 uL 59 9 0LZONISN 91 osje peyoidep 9 GLEONISN 8JON S3AIMQ ON Ja 98 1916 c 89 FAVE ON 900 3979 8 PU nay 38 Wep dy 10 00852V afd OF NOISNANIQ 9 9120 NISN 90 d3dS cc 290 90 d3S ZZ eu sep 000 S9NMV3S
19. 46 1605 2x Rai 2 1388 900 so 10400 2150 2315 2051 4730 646 776 3400 76 0105 Rei NsiNoso s soo 26 5160 amp 2150 2315 2051 2230 646 e467 1650 7 7 7 7 amp 7 Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0170 7 R7i NSINO210 6 139 132 8 2 2000 79 2130 2315 2051 1030 646 646 650 0210 7 R7i NSINO210 6 162 160 9 5 2000 79 2130 2315 2051 1030 646 646 650 0260 7 R8i NSINO0315 6 201 200 13 3860 80 2130 2315 2051 1630 646 646 1200 0320 7 R8i NSINO0315 6 279 250 17 3860 80 2130 2315 2051 1630 646 646 1200 0400 7 R8i NSIN0485 6 335 315 20 3860 81 2130 2315 2051 1630 646 646 1200 Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0170 7 R7i NSINO210 6 139 132 8 2 2000 79 2130 2315 2051 1030 646 646 650 0210 7 R7i NSINO210 6 162 160 9 5 2000 79 2130 2315 2051 1030 646 646 650 0260 7 R8i NSINO315 6 201 200 13 3860 80 2130 2315 2051 1630 646 646 1200 0320 7 R8i NSIN0315 6 279 250 17 3860 80 2130 2315 2051 1630 646 646 1200 0400 7 R8i NSIN0485 6 335 315 20 3860 81 2130 2315 2051 1630 646 646 1200 0440 7 R8i NSIN0485 6 382 355 20 3860 81 2130 2315 2051 1630 646 646 1200 0540 7 R8i NSIN0485 6 447 450 24 3860 81 2130 2315 2051 1630 646 646 1200 0790 7 2x 8 NSINO900 6 659 630 39 8400 81 2130 2315 2
20. 9 G8t0 9 G1 0 9 012010SN TINTON 7002 651 JA _ 299 yall 2240 ON Ja 88V ON 20g 3572 Jawoysng ani 7002 6 GL 5299043 palodeig 91v079 34V uo 8 2109 sap 200 ui Ed cM C cn s n no YAY mesos QLXOWN 2991 OLX8W CCE A 9 614 QILL CA LA Bn Y Du zn In i 1 n ICL NOILO3SIQ M IM 63091 9 G8701nSN 6x08 9 SLEOINSN 64081 9 OLZOINSN aubiem NOILO3M a Lu 8 Let GHG 98 vLE GCXL Lo o o is
21. Height Height Depth i Drive type i konmar Peonmax sipation flow level 21 22 1 54 1p54R Width Depth top exit Weight ACS800 17 Frame Filter type 42 kW kW m3 h dBA mm mm mm mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V 3860 eo 280 2315 2051 1630 6 65 5 81 650 o2 Rs _NSINO4B5 6 292 160 05 53 Rei 465 2 5 ELI 4 4 750 4 4 8 99 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 64 64 64 64 R7i 64 64 64 64 750 776 776 776 776 4550 776 4550 776 646 646 6 6 76 76 76 76 76 76 6 6 6 6 6 6 6 6 6 5850 950 650 1200 1200 1650 1650 1650 4550 4550 5850 650 eo 295 2o 645 Nsmosiss 245 160 89 2000 2150 295 2081 1030 646 6 6 4 4 4 7 7 7 7 7 7 6 6 650 650 GS ansiosos 1313 900 so 16400 2150 2515 zos 4 56 776 Note Applies to drives protected to IP21 with bottom cable entry exit 776 mm If 1st enviroment and common motor terminal not used ow N ajaj a Sine filters with ACS800 drives 28 F Height He
22. Motor load Sm 10 Max current primary 1 min 10 min A 11 Primary system SC level 5 MVA 12 Impedance voltage 96 13 Ambient temperature tamb C 14 No load losses KW 15 Load losses P at 5 kW 16 Direct current losses at Sq KW 17 Additional losses P444 at Sq and at nominal frequency KW 18 Load losses at drive kVA including harmonics KW 19 Vector group of transformer 20 DC component mV 150 21 Current harmonics Hz 1 1 250 0 5 350 2 11950 0 9 1150 22 Voltage boost Hz 23 Total weight 24 Input frequency range Hz 25 Accessories 26 Tests 27 Deviations from specification Appendix Step up applications 39 Parameter settings before use The following drive parameter settings should be made before starting up a step up drive system 95 04 EX SIN REQUEST Set the parameter to SIN or EX amp SIN For more information see the Firmware Manual of the drive 26 03 IR COMPENSATION 26 04 IR STEP UP FREQ Voltage boosting is used in step up applications to achieve a higher starting torque The demand for a high starting torque affects the transformer design because boosting the voltage at low frequencies increases transformer flux The voltage boost compensates resistive losses in the cables step up transformer and motor Since voltage cannot be fed to the transf
23. 13 Voltage drop cese A aee xai quare 13 Motor cable length ias diea aco e 100 8 E ot SR Bera BE SS 14 PEA VONAGE c receta ere eie ai ators Xa es ded eura Ap as 14 Bearing CUMING Gee Re eaa a Rod Won bee ee Oe A a 14 Parameter settings before use 14 98 04 EX SIN REQUEST ox tS Ense Sd ost Veteris Rem atte hf asi ect os 14 Quitput frequency Lise SCRI PARARI SR EE id C a ete RA ER RA Med 14 Ambient conditioris enesenn e Latis C te Ca Re god tiat iara e bk dte a tpe bd ls 14 Effect on the protective functions of the drive 14 ACS800 01 and sine fillers es 15 Installation enclosure and cooling 15 Motor Cabling 22 sack spreto ELEC Ae a ae eee ede A os 15 Rating table for ACS800 01 drives with a sine filter 15 ACS800 02 and sine fillers 2 es 17 Installation enclosure and cooling 17 MOIOF CablIngr eot eo ene aoo doe ea 18 Rating table for ACS800 02 drives with a sine filter 19 ACS800 04 and sine fillers es 20 Installation enclosure and cooling Frames R2 R6 20 Installation encl
24. 5 R6 NSINO100 5 124 78 405 405 75 IPOO IP23 415 620 360 700 225 425 69 99 0120 5 R6 NSINO120 5 155 99 405 405 75 IPOO IP23 415 620 360 700 240 425 75 105 0140 5 R6 NSINO140 5 177 114 405 405 75 IPOO IP23 450 620 400 700 500 525 120 165 0165 5 R6 NSINO315 6 196 125 405 700 1105 79 IP00 2060 400 600 230 0255 5 R6 NSIN0315 6 260 160 405 700 1105 79 IP00 2060 400 600 230 0170 5 R7 NSIN0315 6 196 125 540 700 1240 79 IP00 2060 400 600 230 0210 5 R7 NSINO315 6 245 150 540 700 1240 79 IP00 2060 400 600 230 0260 5 R7 NSINO315 6 258 160 540 700 1240 79 IP00 2060 400 600 230 0320 5 R8 NSINO485 6 440 275 1220 700 1920 80 IP00 2060 400 600 250 0400 5 R8 NSINO900 6 515 320 1220 2000 3220 80 IP00 2120 1000 640 690 0440 5 R8 NSINO900 6 550 345 1220 2000 3220 80 IP00 2120 1000 640 690 0490 5 R8 NSINO900 6 602 375 1220 2000 3220 80 IP00 2120 1000 640 690 0550 5 R8 NSINO900 6 684 430 1220 2000 3220 80 IP00 2120 1000 640 690 0610 5 R8 NSINO900 6 700 440 1220 2000 3220 80 IP00 2120 1000 640 690 Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0011 7 R4 NSINOO11 7 13 10 6 400 103 103 67 IPOO IP23 280 460 240 470 190 270 20 31 0016 7 R4 NSINO020 7 17 14 460 103 103 67 IPOO IP23 280 460 240 470 220 270 26 37 0020 7
25. 690 0400 3 R8 NSINO900 6 602 295 11100 1220 2000 3220 80 IP00 2120 1000 640 690 0440 3 R8 NSINO900 6 693 340 12100 1220 2000 3220 80 IP00 2120 1000 640 690 0490 3 R8 NSINO900 6 720 350 12600 1220 2000 3220 80 IP00 2120 1000 640 690 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 0006 5 R2 NSINOO06 5 8 1 4 4 35 35 67 IPOO IP23 160 234 155 230 120 170 6 9 0016 5 R3 NSINO0016 5 19 11 440 69 69 68 IPOO IP23 280 460 240 470 190 270 15 26 0020 5 R3 NSINOO20 5 25 15 69 69 68 IPOO IP23 280 460 240 470 200 270 19 30 0025 5 R3 NSINO0025 5 33 20 600 69 69 68 IPOO IP23 280 460 240 470 210 270 21 32 0028 5 R3 NSINO0025 5 37 23 600 69 69 68 IPOO IP23 280 460 240 470 210 270 21 32 0030 5 R4 NSINOO30 5 42 26 103 103 69 IPOO IP23 280 460 240 470 220 270 26 37 0040 5 R4 NSIN0040 5 47 29 900 103 103 69 IPOO IP23 315 460 300 470 228 270 34 45 0045 5 R4 NSINO040 5 56 34 900 103 103 69 IPOO IP23 315 460 300 470 228 270 34 45 0050 5 R5 NSINO050 5 65 40 250 250 73 IPOO IP23 315 510 300 580 240 325 37 53 0060 5 R5 NSINOO60 5 79 48 250 250 73 IPOO IP23 320 510 300 580 270 325 53 69 0070 5 R5 NSINOO70 5 94 60 250 250 73 IPOO IP23 415 510 360 580 210 325 66 82 0105 5 R5 NSINO100 5 125 78 250 250 75 IPOO IP23 415 620 360 700 225 425 69 99 0100
26. 73 NSINO0070 7 580 325 510 550 255 40 90 5 NSINO120 7 580 325 510 550 255 40 141 5 Illustrations 46 Photographs 1 00 example IP23 example Illustrations IP23 cover removed example 47 Illustrations 48 NSIN0210 6 NSIN0315 6 NSIN0485 6 for ACS800 02 04 Circuit diagram 0 LOV89 3396 se ug 88v 1 4 J V7 g 000003 dap 6543 sep WDJIBDIP ionpoug 9 G870 9 81 0 9 0120NISN HILT 3NIS 0 20 008S0v lIQONIO NIV ANG enu yoafoug ON Jal H8V 7002 60 GL 6299923 7002 60 Gl ON SND 9MQ 0 0Y89N A33383018 0 2 661 lt 9 S8v0 INSN 9 GICOINSN 9 OLZOINSN 071 uaa peuppjuoo UOOWIOJUL y U iuouunoop siuj 514644 10 9419591 M Uoppiquo si ssejdxo 91209 pui eunsoposip osn uononpoddow 7800 uonpuoiny Illustrations 49 choke module ing draw Imensiona D 3009 99 80789 2q 12945 Se u gav dg Bub pul 000073 dep dsoy 01 1 Bu mo1G puorsueuug 10 70 008S2V
27. FSET 06 8 L 9 S Y f z SUN suappiquoy Anais s sseJdxe jnouy 91409 PAU aunsopsip asn uononpojdej Y siu Illustrations 68 continued 9 08 LNISN 91 osje suoisueuuiq peyoidep 9 0060NISN 910N 009 SJAMG ON Ja Z pas 8814 2289 FAVE o oa auw ON 200 n Fu g PU e ji 98 10 00859V euou 29 014 65 NOISNANIQ 9 0060NISN 90 d3s 9c 299 90 d3S 9Z 9 sap 00 TYNOISNANIQ enit 0 JoW cz VIVO _ Pede 00 pasoa 3 93 J 00 78071 0087 2 0 0 3 3 T 008 CZE6E 0007 1667 8i d J EB Tien 857 TET TEE 19 7T ZFZET 869 EC Ter TEEEIT e Teste 009 QE 0108 HT 1 SS i Er 3 m FEE E s ms e ou en z d ix 8 1 Tes E Dee 909 Ino E en P SE CSS WI U sr troer 6 9 9 LOT LISE 06 joo 9 RR e l 45 4 gt TEI 51 tds 3881 Se 3d e e
28. S IIUN 1 37 1092 3182 WNIIS S3183 1915 N3AUd S318V2 DION e 20271 581 8000 SIS 20777 SES E 8 1 EE 404 SINIDd 2h 4 gr ien LITZe 689 gt sd p gt AY 1 a LLLI Sv JE 4 9 le e f PEN Be fe io fs 75 06 979E 926 ems Lo _ 2 E E Se LES Se 069 Tree ose gt ee 0695 T d d wes LISSI OSI 5 5 069 591 7166 061 La UOISUBAUOD 7551 06 L611 0S JXT 9 C Jai suosusup uauk 404353 21055 123 02 WJINIONJ Od Wa peu pug wonasfoud aes non AI Muovan sod m 8 L 9 S Y Illustrations
29. account when dimensioning the motor and the drive since decreasing the motor voltage will increase the current if the power is kept at a constant level At 60 Hz the voltage drop is approximately 20 higher Sine filters with ACS800 drives 14 The voltage drop of the sine filter decreases the maximum available torque at the motor Therefore operation above the field weakening point FWP and high overloads are not recommended Motor cable length The cable between the sine filter and the motor is not limited in length However long motor cables cause an additional voltage drop which must be taken into account in the dimensioning of the motor and the drive Peak voltage The peak phase to phase voltage with the sine filter is approximately 1 5 Uy the peak phase to ground voltage is approximately 2 x UN Bearing currents The sine filter will reduce circulating type and shaft grounding type bearing currents Parameter settings before use The following drive parameter settings should be made before starting up a drive equipped with a sine filter 95 04 EX SIN REQUEST The parameter must be set to SIN or EX amp SIN For more information see the Firmware Manual of the drive Output frequency The sine filter is designed for operation within the frequency range of 0 5 120 Hz However with non regenerative drives without a brake chopper it is recommended that the drive output frequency be less than 1 1 x FWP field weakening po
30. be used when the required starting torque is over 50 of nominal torque or if the motor cable length is over 300 metres 984 ft The transformer kVA rating must be at least equal to the apparent power S of the motor An autotransformer is not allowed The following is a quick calculation for transformer dimensioning The capacitive reactance of the cable on the secondary side is not taken into account Furthermore the voltage drop over the sine filter is estimated Required data Motor Un cosp Cable Le length If cable characteristics are not known typical values can be used E R 0 27 Dm mH L 0 3 Tm Motor data Nominal impedance Z I3 Resistive component Z4cos q Reactive component Xp Z 1 cos o Cable reactance at frequency f is calculated as follows X 2mfL Appendix Step up applications 36 Secondary side The following diagram represents the secondary side of a step up system Rc JXc 1 sqrt 3 Un sqrt 3 The impedance of the secondary side equals Z RRA x e X The system is dimensioned using the nominal current of the motor Thus the minimum voltage for the transformer secondary equals U N3 L Z Primary side can be assumed that the primary voltage of the transformer is about 10 lower than the supply voltage of the drive because of the voltage drop in the si
31. off Exercise appropriate care when working on the unit Neglecting these instructions can cause physical injury or death Sine filter safety instructions The capacitors of the sine filter are discharged via the drive Wait 5 minutes after switching off the supply voltage before starting work on the filter The voltage between each output terminal of the drive U2 V2 W2 and earth must be measured with a multimeter impedance at least 1 megaohm to ensure that the drive is discharged before beginning work If work is to be done on the sine filter capacitors the voltage over the capacitors must be measured to ensure they are discharged Safety instructions Safety instructions Table of contents Safety instructions OVSIVIBW uat A tcc br pA Lot br iU LA LP EL be 5 General safety instructions 3225 aee Rom FA 5 Sine filter safety instructions de ee eee de META A NEN EOS E pe Madras 5 Table of contents About this manual What this chapter contains es 11 Intended audience ns 11 What this manual contains 11 Related mantuals 5532 ee IL b Le eie eei Vds tide GE s 11 Sine filters with ACS800 drives Whatthis chapter contains ie e vede EE e aos e ace X a a rh 13 General sis et Tek c fede oe Fat Free ce tau tors te A WO PUE DICE NR ROLE
32. voltage 525 V 550 V 575 V 600 V 660 vs or 690 V 80 Ea 58 8t Nsmowess 270 200 12 e1 2130 2915 2051 1680 Rs s 250 3 5160 er 58 58 8t mre 2780 me 2750 T MINES me 4560 0170 7 NSINO210 6 139 132 8 2 2000 79 2130 2315 2051 1030 646 646 650 0210 7 R7i NSINO210 6 162 160 9 5 2000 79 2130 2315 2051 1030 646 646 650 0260 7 R8i NSIN0315 6 201 200 13 3860 80 2130 2315 2051 1630 646 646 1200 0320 7 R8i NSIN0315 6 279 250 17 3860 80 2130 2315 2051 1630 646 646 1200 0400 7 R8i NSIN0485 6 335 315 20 3860 81 2130 2315 2051 1630 646 646 1200 0440 7 R8i NSIN0485 6 382 355 20 3860 81 2130 2315 2051 1630 646 646 1200 0540 7 R8i NSIN0485 6 447 450 24 3860 81 2130 2315 2051 1630 646 646 1200 0790 7 2 NSINO900 6 659 630 39 8400 81 2130 2315 2051 3430 646 776 1900 0870 7 2 NSINO900 6 729 710 39 8400 81 2130 2315 2051 3430 646 776 1900 1160 7 2 NSIN1380 6 953 900 46 8400 82 2130 2315 2051 3430 646 776 2750 1330 7 NSIN1380 6 1112 1120 59 12240 82 2130 2315 2051 4230 646 776 3800 1510 7 2xNSINO900 6 1256 1250 68 14240 82 2130 2315 2051 5530 646 776 4450 2320 7 4x R8i 2xNSIN1380 6 1866 1800 90 16800 83 2130 2315 2051 6130 646 776 5100 2780 7 5x 3xNSIN1380 6 2321 2300 117 23920 83 2130 2315 2051 8430 646 776 7050
33. 0 400 600 230 0205 3 R6 NSIN 0315 6 260 130 5500 1105 79 IP00 2060 400 600 230 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 0006 5 R2 NSINO006 5 8 1 4 4 200 35 67 IPOO IP23 160 234 155 230 120 170 6 9 0016 5 R3 NSINO0016 5 19 11 440 69 68 IPOO IP23 280 460 240 470 190 270 15 26 0020 5 R3 NSINO0020 5 25 15 550 69 68 IPOO IP23 280 460 240 470 200 270 19 30 0025 5 R3 NSIN0025 5 33 20 600 69 68 IPOO IP23 280 460 240 470 210 270 21 32 0030 5 R4 NSIN0030 5 42 26 700 103 69 IP00 IP23 280 460 240 470 220 270 26 37 0040 5 R4 NSIN0040 5 47 29 900 103 69 IP00 IP23 315 460 300 470 228 270 34 45 0050 5 R5 NSIN0050 5 65 40 1100 250 73 IP00 IP23 315 510 300 580 240 325 37 53 0060 5 R5 NSIN0060 5 79 48 1300 250 73 IP00 IP23 320 510 300 580 270 325 53 69 0070 5 R5 NSIN0070 5 94 60 1800 250 73 IP00 IP23 415 510 360 580 210 325 66 82 0105 5 R5 NSIN0100 5 125 78 2500 250 75 IP00 IP23 415 620 360 700 225 425 69 99 0100 5 R6 NSINO100 5 124 78 2300 405 75 IPOO IP23 415 620 360 700 225 425 69 99 0120 5 R6 NSINO120 5 155 99 2500 405 75 IPOO IP23 415 620 360 700 240 425 75 105 0140 5 R6 NSINO140 5 177 114 3500 405 75 IPOO IP23 450 620 400 700 500 525 120 165 0165 5 R6 NSINO315 6 225 137 4600 1105 79 IP00 2060 400 600 230 0255 5 R6 NSIN0315 6 260 160 6100 1105 79 IP00 2060 400 600 230 Notes Combined value for drive and filter Applies to drive onl
34. 0 V 415 V 440 V 460 V 480 V or 500 V 0170 5 R7 NSINO315 6 196 125 4300 540 700 1240 79 IP00 2060 400 600 230 0210 5 R7 NSINO315 6 245 150 5400 540 700 1240 79 IP00 2060 400 600 230 0260 5 R7 NSINO315 6 258 160 6200 540 700 1240 79 IP00 2060 400 600 230 0320 5 R8 NSINO485 6 440 275 9600 1220 700 1920 80 IP00 2060 400 600 250 0400 5 R8 NSINO900 6 515 320 11100 1220 2000 3220 80 IP00 2420 1000 640 690 0440 5 R8 NSINO900 6 550 345 11100 1220 2000 3220 80 IP00 2420 1000 640 690 0490 5 R8 NSINO900 6 602 375 11900 1220 2000 3220 80 IP00 2420 1000 640 690 0550 5 R8 NSINO900 6 684 430 13400 1220 2000 3220 80 IP00 2420 1000 640 690 0610 5 R8 NSINO900 6 700 440 14100 1220 2000 3220 80 IP00 2420 1000 640 690 Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0140 7 R7 NSINO210 6 130 115 4000 540 700 1240 78 IP00 2060 400 600 250 0170 7 R7 NSINO210 6 142 125 4600 540 700 1240 79 IP00 2060 400 600 250 0210 7 R7 NSINO210 6 169 150 6000 540 700 1240 79 IP00 2060 400 600 250 0320 7 R8 NSINO485 6 315 280 9000 1220 700 1920 80 IP00 2060 400 600 250 0400 7 R8 NSINO485 6 336 300 9700 1220 700 1920 80 IP00 2060 400 600 250 0440 7 R8 NSINO485 6 367 330 10700 1220 700 1
35. 021 09 981 7 d 0577 Sell 4 43339 uaum 40129 21055 3224402 au 125 N33NIDN3 O4d ui apou Bumoup uon2efoud 3544 6662 059 165 OST L ILE 56 786 byt LE 6 911 Lev HSE 06 0S2 051 9221 092 786 06e 059 59 165 pt Ge 979 179 0591 mi OISA8Auc 33 JX 9 T uappiqvog ARAUS S ssaudxa noui 524 400 puly 0 Jo asn Mi NSS I90cv v8 uogonpoudaw pauriuco uorpSuJogu au pub iuaun2op siu U 53465 anvasas HV 1902789 8 L 9 5 Uu Illustrations continued 101 000 _ Ox puben ON 388 99 Ss 1902893395 Soi SINS
36. 05 405 75 IPOO IP23 450 620 400 700 500 525 120 165 0135 3 R6 NSINO315 6 220 110 3900 405 700 1105 79 IP00 2060 400 600 230 0205 3 R6 NSIN0315 6 260 130 5500 405 700 1105 79 IP00 2060 400 600 230 0140 3 R7 NSIN0315 6 206 100 4100 540 700 1240 79 IP00 2060 400 600 230 0170 3 R7 NSINO315 6 248 120 4900 540 700 1240 79 IP00 2060 400 600 230 Notes Combined value for drive and filter Estimated for a cabinet that can house the filter Estimated combined weight of cabinet and filter Sine filters with ACS800 drives 22 Estimated for cabine Estimated combined weight of cabinet and fil Combined value for drive and filter that can house the filter er is Air flow Noi Frame Filter type leones Poontmax Su Drive Filter Total Depth Weight A kW m h m h dBA IPxx mm mm mm kg 0210 3 R7 NSINO315 6 266 130 5600 540 700 1240 79 IP00 2060 400 600 230 0260 3 R8 NSINO485 6 445 215 8800 1220 700 1920 80 IP00 2060 400 600 250 0320 3 R8 NSINO900 6 521 250 9700 1220 2000 3220 80 IP00 2120 1000 640
37. 051 3430 646 776 1900 0870 7 2x NSINO900 6 729 710 39 8400 81 2130 2315 2051 3430 646 776 1900 1160 7 2x NSIN1380 6 953 900 46 8400 82 2130 2315 2051 3430 646 776 2750 1330 7 8 NSIN1380 6 1112 1120 59 12240 82 2130 2315 2051 4230 646 776 3800 1510 7 R8i 2xNSINO900 6 1256 1250 68 14240 82 2130 2315 2051 5530 646 776 4450 2320 7 4 R8i 2xNSIN1380 6 1866 1800 90 16800 83 2130 2315 2051 6130 646 776 5100 2780 7 5 R8i 3xNSIN1380 6 2321 2300 117 23920 83 2130 2315 2051 8430 646 776 7050 3170 7 6x R8i 3xNSIN1380 6 2665 2700 133 25200 83 2130 2315 2051 8630 646 776 7200 Note Applies to drives protected to IP21 with bottom cable entry exit 776 mm If 1st enviroment and common motor terminal not used Sine filters with ACS800 drives 32 Sine filters with ACS800 drives 33 Appendix Step up applications What this chapter contains This chapter contains additional information on step up applications All parameter numbers refer to the ACS800 Standard Application Program version ASXR7210 or later Principle of a step up drive system The main idea of a step up application is that it enables the use of a medium voltage motor with a low voltage drive The following diagram shows a step up drive system consisting of the drive a sine filter a transformer cables and the motor ae Drive Sine filter Step up transformer App
38. 3 E gt 009 065 SA amp v J L E E E Z o 2 t d Ss 8 im 5m 1 fo aav uappiqio nouns s sseudxo inouj 91 59 Duly aunsopsip asn uonanpoudoy uaa pouiiuoo 34 sip sjubi 2 1881 M b p 6yggoygo Illustrations 56 Illustrations Installation example NSIN0900 6 D EN 1 5 lt 29 Um Ge p 9 tf ao ca CRI ES Lo gt lt i s E pra an i mz T in Lt 2 o o of pu Uu pz le E EE S x 5 8 e amp 5 ca ca H 6 c 2a Je Te nr u o d E 3 5 5 ui o pt Hu p U E o lt 9e n e SERRE SERRE TERE ze 2 55 Sl 3 5 oO wa S 5 Sim oo lt
39. 3170 7 6x R8i 3xNSIN1380 6 2665 2700 133 25200 83 2130 2315 2051 8630 646 776 7200 Note Applies to drives protected to IP21 with bottom cable entry exit 776 mm If 1st enviroment and common motor terminal not used Sine filters with ACS800 drives 31 5 Height Heat dis Air Noise Height Height Depth Drive type i kontmax sipation flow level 21 22 1 54 1p54R Width Depth top exit Weight ACS800 17 Frame Filter type 42 m h dBA mm kW kW m mm mm mm mm kg 78103 __ 34451380 2610 1600 9 18800 2130 2315 2051 7130 646 776 5850 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 01705 NSINO315 6 z 132 72 2000 s 2180 2515 2051 1030 646 66 650 mos mn Nemosiss 245 160 89 200 2130 2315 2051 1050 646 646 65 2605 Rei 04856 302 200 3860 2130 2315 2051 1620 646 9467 1200 05205 NSINO485 6 365 250 13 aseo 2130 2315 2051 1630 646 6467 1200 4005 Rei 455 sts 26 5160 2130 2315 2051 2250 646 6467 1650 4 4 05105 Rs Nsosoos 5 4x0 21 5160 2130 2515 2051 2230 646 66 1680
40. 425 75 105 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 0040 5 R5 NSINO040 5 58 37 RS 52 s 1900 45 76 30510300680 275325 5773 Re Noo 79 75 45 76 415510 360680 240825 7501 Re 90 45 76 500510 4206580 90925 126 42 Note Applies to drives protected to IP21 with bottom cable entry exit Sine filters with ACS800 drives 27 ACS800 17 and sine filters Enclosure and cooling ACS800 17 sine filter drives have the filter fitted in a separate cubicle protected to IP21 IP22 IP42 IP54 or IP54R The filters have a dedicated cooling fan that rotates whenever the drive is powered As standard fan and filter overtemperature switches are wired to stop the drive by breaking the DIIL start interlock circuit on the RMIO control board Motor cabling The motor cabling is done from the sine filter cubicle of the drive cabinet The connection points are visible in the drawings in the chapter ustrations The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Rating table for ACS800 17 sine filter drives Height Heatdis Air Noise
41. 5 ACS800 07 with NSIN0485 6 and EMC filter E202 190 000 8 yA ON Je 99 Lis 1902893 VE on sen SSAC 70 5 oy 590 dv V pua n3 19969523 10 008 59 0 330 02 1 V 02 DNIAVSO A TEA3SSV vG ledl WWOOST 138 NISN 83 0 330 02 SANL 12401519 i 0 4 21925 sap ONIAVSC TVNOISN3WITD 70 93 11 V ICON pasog 3 1611 0S 161 el 117130 m CT v HR 6 02 0 0 0088S2V 005 B 8 0920 L0 008S9V A007 2024 431713 OWS NV 161 9024 C 1300W 9 CBYONISN 331714 INIS 6629 0091 LIX3 A8INJ 8012 8 8 88 3215 2795 Teel 78 908 remm eB LS 1657 ost 7861 05 C IT 628 Cees 251 Teste 009 C161 0 6552 059 7861 055 s o 1101341 1 y 31899 010 4 9501 09 SINAVI ATddAS N3A d 1981 226 069 591 27701 689 s 7300 LIX3 ASIN3 WOL1D4 27951 526 Teel val S31892 TWNOIS 31899 010 z LELI 618 628 Tele 96 PEIN 31890 7915 AIAD E 803 SINIDd el 2 755 06 E ER o 5 LS 2
42. 6 C41 43 1 3 AC capacitor 25834 0226 14 22 UF 41 1 Cooling fan W2E200 HH38 06 230 V AC 50 60 Hz 67 79 W L40 1 Choke module NSUL0315 6 150 kg NSINO315 6 C41 43 1 3 AC capacitor B25834 D7336 K004 33 uF 41 1 Cooling fan W2E200 HH38 06 230 V AC 50 60 Hz 67 79 W L40 1 Choke module NSUL0485 6 160 kg NSIN0485 6 C41 43 1 3 AC capacitor B25834 D7606 K 14 1 60 uF 41 1 Cooling fan W2E200 HH38 06 230 V AC 50 60 Hz 67 79 W L40 1 Choke module NSULO0900 6 370 kg C41 43 1 3 AC capacitor 25834 07826 4 1 82 UF NSINO900 6 41 1 Cooling fan D4E225 CC01 39 230 V AC 50 60 Hz 2 8 1 Wire set For fan Y41 L40 1 Choke module NSUL 1380 6 490 kg C41 43 1 C41 432 6 AC capacitor B25834 D7606 K 14 1 60 UF NSIN1380 6 Y41 1 Cooling fan D4E225 CC01 39 230 V AC 50 60 Hz 2 8 1 Wire set For fan Y41 The choke module must be adequately supported and fixed horizontally all types and vertically NSINO210 6 NSIN0315 6 NSIN0485 6 The capacitors of the filter need not be in the airflow However they should not be installed in the hot region above the choke module The dimensions of the capacitors are as follows LE DR HE NSINO210 6 NSIN0315 6 3 99 176 223 NSINO485 6 3 122 176 223 NSINO900 6 3 122 248 325 NSIN1380 6 6 122 176 223 Sine filters with ACS800 drives 21 The overpressure disconnector can extend the capacitor by 8 Therefore sufficie
43. 920 80 IP00 2060 400 600 250 0550 7 R8 NSINO485 6 444 395 12300 1220 700 1920 80 IP00 2060 400 600 250 Notes Combined value for drive and filter Estimated for a cabine Estimated combined weight of cabinet and filter that can house the filter Sine filters with ACS800 drives 20 ACS800 04 and sine filters Installation enclosure and cooling Frames R2 R6 Sine filters for ACS800 04 Frames R2 R6 are available in IPOO and IP23 IPOO filters must be installed in an adequate enclosure or cabinet to ensure safety The free space around the filter must be at least one third 1 3 of dimension A shown in the dimension drawing on page 44 IP23 filters can be installed side by side The filters are cooled by natural convection it must be made sure that there is enough cooling air available and that the hot air can freely escape the filter enclosure or cubicle Installation enclosure and cooling Frames R7 and R8 Sine filters for ACS800 04 Frames R7 and R8 are available as IPOO kits that include the choke unit capacitors and cooling fan The filters must be installed in an adequate enclosure or cabinet to ensure safety The following table lists the contents of the filter kits Filtertype Part designation Qty Name Type Technical data L40 1 Choke module NSULO210 6 150 kg NSINO210
44. ACS800 User s Manual Sine Filters ED ED FADD ED Sine Filters ACS800 User s Manual 3AFE68389178 REV G EN EFFECTIVE 15 05 2008 2008 ABB All Rights Reserved Safety instructions Overview This chapter states the general safety instructions that must be followed when installing and operating drives with sine filters The material in this chapter must be studied before attempting any work on the filters In addition to the safety instructions given below read the complete safety instructions of the specific drive presented in the Hardware Manual accompanying the drive you are working on General safety instructions WARNING All electrical installation and maintenance work the drive should be carried out by qualified electricians The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the supply voltage always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits even when the drive mains power is shut
45. NSIN0315 6 245 150 5 1240 79 2130 1230 646 650 0260 5 R7 NSIN0315 6 258 160 6 1240 79 2130 1230 646 650 0320 5 R8 NSIN0485 6 440 275 10 1920 80 2130 1230 646 800 0400 5 R8 NSIN0900 6 515 320 11 3220 80 2130 1830 646 1200 0440 5 R8 NSIN0900 6 550 345 11 3220 80 2130 1830 646 1200 0490 5 R8 NSINO900 6 602 375 12 3220 80 2130 1830 646 1200 0550 5 R8 NSINO900 6 684 430 13 3220 80 2130 1830 646 1200 0610 5 R8 NSINO900 6 700 440 14 3220 80 2130 1830 646 1200 0760 5 1xD4 2xR8i NSIN1380 6 883 565 20 5120 81 2130 2330 646 1700 0910 5 2xD4 2xR8i NSIN1380 6 1050 675 24 5840 81 2130 2630 646 2000 1090 5 2xD4 2xR8i NSIN1380 6 1258 805 28 5840 81 2130 2630 646 2000 1210 5 2xD4 2xR8i 2xNSINO900 6 1372 880 33 7840 82 2130 3830 646 2600 1540 5 2xD4 3xR8i 2xNSIN1380 6 1775 1135 41 9040 82 2130 4030 646 2600 Note Applies to drives protected to IP21 with bottom cable entry exit 25 Diog uas Ieontmex Peontmax Air flow Height Width Weight kW kW m3 h dBA mm mm mm kg 1820 5 3xD4 3xR8i 2xNSIN1380 6 2037 1305 48 9760 82 2130 4230 646 3100 2310 5 3xD4 4xR8i 3xNSIN1380 6 2670 1710 63 12960 83 2130 5630 646 4200 Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0140 7 R7 NSINO210 6 130 115 4 1240 78 2130 1230 646 650 0170 7 R7 NSINO210 6 142 125 5 1240 79 2130 1230 646 650 0210 7
46. NSINO0025 5 240 210 280 190 115 M6 21 NSINO030 5 240 220 280 190 125 M6 25 5 NSINO0040 5 300 228 315 240 133 M8 33 5 NSINO0050 5 300 240 315 240 145 M8 37 NSINOO60 5 300 270 320 240 172 M8 53 NSINO070 5 360 210 415 264 125 M8 66 NSINO100 5 360 225 415 264 140 M10 69 NSINO120 5 360 240 415 264 154 M10 75 NSINO140 5 400 500 450 320 450 M10 120 NSINO011 7 240 200 280 190 105 M10 20 NSINO020 7 240 220 280 190 125 M10 25 5 NSINO0025 7 300 235 320 240 133 M10 39 NSINO040 7 300 247 320 240 145 M10 41 5 NSINOO60 7 300 275 330 240 171 M10 57 NSINO070 7 360 240 415 264 138 M10 74 5 NSINO120 7 420 290 500 316 173 M10 125 5 IP23 45 Dimensions mm Weight Filter type D E F NSIN0006 5 230 250 210 167 200 24 9 2 NSINO0016 5 470 270 460 446 200 40 25 5 NSINO0020 5 470 270 460 446 200 40 30 NSINO0025 5 470 270 460 446 200 40 32 NSINO0030 5 470 270 460 446 200 40 36 5 NSINO0040 5 470 270 460 446 200 40 44 5 NSIN0050 5 580 325 510 550 255 40 53 NSINO0060 5 580 325 510 550 255 40 69 NSINO070 5 580 325 510 550 255 40 82 NSINO100 5 580 325 510 550 255 40 85 NSINO120 5 700 425 620 660 325 40 105 NSINO140 5 700 525 620 660 425 40 165 NSINO011 7 470 270 460 446 200 40 31 NSINO0020 7 470 270 460 446 200 40 36 5 NSINO0025 7 580 325 510 550 255 40 55 NSINO0040 7 580 325 510 550 255 40 57 5 NSINOO60 7 580 325 510 550 255 40
47. O TIVNOISN3WIQ y0 NvW zc VIVCO W peuodeg pespg 4 5 el ERE ped ts 0120 0 008 5 H G 0920 0120 0 10 0 008S2V tv2Zv 0021 c 0120 0 10 0v10 0 008S2V D Li 9023 9 GIEONISN 431714 INIS 05151 008 SZST 007 Ex lv 165521 059 786 059 v3 Tie amp 2 j 129821 009 FT 3 ee GI3IUN LIX3 A81N3 dOl 4 4 EEE 3182 WNSIS V V po Hen TSEC 092 E n E n R S318V2 8010 loss ELT a Le ass R Ta AIR E 35 ley esf 7 05 is 8971 561 Tees 881 Ko zg T 8861 S06 0591 891 E 55 3182 Aldd S XIADA 23 9 33 ONIXIA TWNYSLNI a G I3IUN L1IX3 A81N3 W LLUS agi 8 E 5 0271 581 92021 SIS EH gt 3182 WNDIS o 8 os C Il le amp BE 5 gt B E z g satay 6175 7581 06 5 8781 96 7521 979 1651 051 m 5 d T 786 052 a mi S 8 M 57871 0521 SE 06 ed 22dl 4008 E 37899 Addns yii FEET 052 gj 5 897 Sol 66l 206 a 6552 059 6261 06 8 L 9 5 y 4 ACS800 07 with NSIN0210 6 or NSIN0315 6 Illustrations 9 0LCONISN 0 osje suoisueuuiq peioidep 19414 9 GLEONISN 8J0N
48. R4 NSINOO20 7 22 18 560 103 103 68 IPOO IP23 280 460 240 470 220 270 26 37 0025 7 R4 NSIN0025 7 25 21 650 103 103 68 IPOO IP23 320 510 300 580 222 325 35 51 0030 7 R4 NSINO0040 7 31 26 740 103 103 69 IPOO IP23 320 510 300 580 235 325 40 56 0040 7 R4 NSINO040 7 34 29 820 103 103 70 IPOO IP23 320 510 300 580 235 325 40 56 0050 7 R5 NSINOO60 7 48 40 1000 250 250 73 IPOO IP23 330 510 300 580 275 325 57 73 0060 7 R5 NSINOO060 7 52 46 1200 250 250 73 IPOO IP23 330 510 300 580 275 325 57 73 0070 7 R6 NSINO070 7 79 69 1500 405 405 75 IPOO IP23 415 510 360 580 240 325 75 91 0100 7 R6 NSINO120 7 93 82 1900 405 405 75 IPOO IP23 500 510 420 580 290 325 126 142 0120 7 R6 NSINO120 7 104 92 2300 405 405 T5 IPOO IP23 500 510 420 580 290 325 126 142 0145 7 R6 NSINO210 6 134 113 3800 405 700 1105 79 IP00 2060 400 600 250 0175 7 R6 NSIN0210 6 148 125 4700 405 700 1105 79 IP00 2060 400 600 250 0140 7 R7 NSINO210 6 130 115 4000 540 700 1240 78 IP00 2060 400 600 250 0170 7 R7 NSINO210 6 142 125 4800 540 700 1240 79 IP00 2060 400 600 250 0210 7 R7 NSINO210 6 169 150 6000 540 700 1240 79 IP00 2060 400 600 250 0320 7 R8 NSINO485 6 315 280 9000 1220 700 1920 80 IP00 2060 400 600 250 0400 7 R8 NSINO485 6 336 300 9700 1220 700 1920 80 IP00 2060 400 600 250 Notes Sine filters wi
49. R7 NSINO210 6 169 150 6 1240 79 2130 1230 646 650 0320 7 R8 NSINO485 6 315 280 9 1920 80 2130 1230 646 800 0400 7 R8 NSINO485 6 336 300 10 1920 80 2130 1230 646 800 0440 7 R8 NSINO485 6 367 330 11 1920 80 2130 1230 646 800 0550 7 R8 NSINO485 6 444 395 12 1920 80 2130 1230 646 800 0750 7 1xD4 2xR8i NSINO900 6 628 575 20 5120 81 2130 2330 646 1600 0870 7 1xD4 2xR8i NSINO900 6 729 665 24 5120 81 2130 2330 646 1600 1060 7 1 4 2xR8i NSIN1380 6 885 810 27 5120 81 2130 2330 646 1700 1160 7 2xD4 2xR8i NSIN1380 6 953 870 30 5840 81 2130 2630 646 2000 1500 7 2xD4 3xR8i 2xNSINO900 6 1258 1150 39 9040 82 2130 4030 646 2800 1740 7 2xD4 3xR8i 2xNSINO900 6 1414 1290 45 9040 82 2130 4030 646 2800 2120 7 2xD4 4xR8i 2xNSIN1380 6 1774 1620 56 10240 82 2130 4430 646 3200 2320 7 3xD4 4xR8i 2xNSIN1380 6 1866 1705 60 10960 82 2130 4630 646 3400 2900 7 3xD4 5xR8i 2xNSIN1380 6 2321 2070 72 14160 83 2130 5830 646 4300 3190 7 3xD4 6xR8i 3xNSIN1380 6 2665 2435 82 15360 83 2130 6030 646 4500 3490 7 4xD4 6xR8i 3xNSIN1380 6 2770 2530 89 16080 83 2130 6430 646 4800 Note Applies to drives protected to IP21 with bottom cable entry exit Sine filters with ACS800 drives 26 ACS800 11 and sine filters Installation enclosure and cooling Sine filters for ACS800 11 are available in IPOO and IP23 IPOO filters must be installed in an adequate enclosure or cabinet to ensure safety The free s
50. atdis Air Noise Height Height 2 Depth Drive type i konmar Peontmax sipation flow level 1 21 22 1 54 jpg4g Width Depth rop exit Weight ACS800 17 Frame Filter type p 42 p A kW kW m3 h dBA mm mm mm mm mm mm kg Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0260 7 Rs Nsmosise 201 200 13 asso 2130 2516 205 1630 646 1200 1510 7 KRE 2 1256 1250 6e 1440 sz 2130 2315 2051 5530 646 776 4450 1980 7 ans 2 5 1 1657 1700 90 1600 ss 2130 2315 2081 6130 64 776 5100 Note Applies to drives protected to IP21 with bottom cable entry exit 776 mm If 1st enviroment and common motor terminal not used Sine filters with ACS800 drives 29 ACS800 31 and sine filters Installation enclosure and cooling Sine filters for ACS800 01 are available in IPOO and IP23 IPOO filters must be installed in an adequate enclosure or cabinet to ensure safety The free space around the filter must be at least one third 1 3 of dimension A shown in the dimension drawing on page 44 IP23 filters can be installed side by side The filters are cooled by natural convection it must be made sure that there is enough cooling air available and that the hot air can freely escape the filter enclosure or cubicle Motor cabling The cable length between the filter and the motor is not restricted All oth
51. ceeds 5 metres du dt filters must be used at the drive output The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Sine filters with ACS800 drives Rating table for ACS800 02 drives with a sine filter 19 is Air flow Noi Frame Filter type Leontmax Peontmax sipation Drive Filter Total Width kW W m3 h m3 h m h dBA IPxx mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V 0140 3 R7 NSIN0315 6 206 100 4100 540 700 1240 79 IP00 2060 400 600 230 0170 3 R7 NSINO315 6 248 120 4900 540 700 1240 79 IP00 2060 400 600 230 0210 3 R7 NSINO315 6 266 130 5600 540 700 1240 79 IP00 2060 400 600 230 0260 3 R8 NSINO485 6 445 215 8800 1220 700 1920 80 IP00 2060 400 600 250 0320 3 R8 NSINO900 6 521 250 9700 1220 2000 3220 80 IP00 2420 1000 640 690 0400 3 R8 NSINO900 6 602 295 11100 1220 2000 3220 80 IP00 2420 1000 640 690 0440 3 R8 NSINO900 6 693 340 12100 1220 2000 3220 80 IP00 2420 1000 640 690 0490 3 R8 NSINO900 6 720 350 12600 1220 2000 3220 80 IP00 2420 1000 640 690 Three phase supply voltage 380 V 40
52. endix Step up applications 34 Cable type Cable between drive and transformer primary The cabling between the drive and the step up transformer is the normal motor cable type Recommendations are given in the Hardware Manual of the drive Cable between transformer secondary and motor The cable is to be chosen according to the application Unshielded cable can be used Effect on the protective functions of the drive The sine filter step up transformer and or long motor cables may cause impairments in the protective functions of the drive such as the overcurrent short circuit and motor phase loss protections See the Firmware Manual for more information on these protections Earth Ground fault protection Parameter 30 17 Note that this function does not protect the secondary side of the step up transformer Any external device installed for this purpose by the customer can be connected to a digital input of the drive See External fault function Parameter 30 03 below External fault function Parameter 30 03 Signals from protective devices installed by the customer can be connected to RMIO Motor Control and I O board digital inputs 016 using this parameter Appendix Step up applications 35 Transformer dimensioning Transformer selection is based on the demands of the application DC components together with the demands for starting torque form the need for voltage boost A special transformer must
53. er cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Rating table for ACS800 31 sine filter drives Heat dis Noise i Forman Air flow Height Width Depth Weight Frame Filter type i i sipation level 9 9 Ng A kW kW m3 h dBA mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V m Re _NsInotoo 5 to 75 20 45 4151620 36070 225425 6969 01003 Re NSINO120 5 165 90 415 620 360 700 240 425 75 105 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 240470 oss Rs Nsmoozss ae 22 900 35 28060 240470 210270 21732 3607700 225 425 7 7 7 vos Re 120 5909 76 415620 360709 2401425 75105 Three phase supply voltage 525 V 550 V 575 V 600 V 660 V 690 V o Rs NSINOOGOT sz 5 1900 45 75 550510 s0080 27525 5773 Rs 75 29 45 415510 3801580 240825 Note Applies to drives protected to IP21 with bottom cable entry exit 01005 R6 NSINO100 5 3100 360 700 225 425 69 99 90 opos il nnas o 3 3 3 3 3 3 6 6 6 6 6 6 Sine filters with ACS800 drives 30 ACS800 37 and sine filters Enclosure and cooling ACS800 37 sine filter drives have t
54. g table for ACS800 07 sine filter drives Drive nen Peontmax Air flow bain Height Width Depth Weight A kW kW m3 h dBA mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V 0140 3 R7 NSIN0315 6 206 100 4 1240 79 2130 1230 646 650 0170 3 R7 NSIN0315 6 248 120 5 1240 79 2130 1230 646 650 0210 3 R7 NSIN0315 6 266 130 6 1240 79 2130 1230 646 650 0260 3 R8 NSIN0485 6 445 215 9 1920 80 2130 1230 646 800 0320 3 R8 NSIN0900 6 521 250 10 3220 80 2130 1830 646 1200 0400 3 R8 NSIN0900 6 602 295 11 3220 80 2130 1830 646 1200 0440 3 R8 NSIN0900 6 693 340 12 3220 80 2130 1830 646 1200 0490 3 R8 NSIN0900 6 720 350 13 3220 80 2130 1830 646 1200 0610 3 1xD4 2 NSIN1380 6 879 430 17 5120 81 2130 2330 646 1700 0770 3 2xD4 2xR8i NSIN1380 6 1111 555 23 5840 81 2130 2630 646 2000 0870 3 2xD4 2xR8i NSIN1380 6 1255 630 25 5840 81 2130 2630 646 2000 1030 3 2xD4 2xR8i 2xNSIN0900 6 1452 725 31 7840 82 2130 3830 646 2600 1230 3 2xD4 3xR8i 2xNSIN1380 6 1770 885 36 9040 82 2130 4030 646 2600 1540 3 3xD4 3xR8i 2xNSIN1380 6 2156 1080 46 9760 82 2130 4230 646 3100 1850 3 3xD4 4xR8i 3xNSIN1380 6 2663 1330 56 12960 83 2130 5630 646 4200 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V 0170 5 R7 NSIN0315 6 196 125 4 1240 79 2130 1230 646 650 0210 5 R7
55. ge boost BOOST is calculated for a 50 torque The motor data etc are as above 2 2 lusED 0 82 106 0 82 106 A 74 63 A 100 The voltage drop on the secondary side equals assumed motor stator resistance 0 3 ohm assumed transformer resistance 0 19 ohm U drop phase 74 63 0 19 585 0 3 137 3 On the primary side the voltage drop equals 620 U amp ropprimay 3560 43 1373 V 414 V For 2 Hz the normal U F curve gives the following result 5 690 V 27 6 V Thus the required voltage boost for 50 equals 41 4 27 6 0 0 27 6 100 250 BOOST The transformer should according to the above calculations withstand 250 voltage at 2 Hz frequency The calculated boost value is to be forwarded to the manufacturer of the transformer Appendix Step up applications 42 In practice the voltage boost is achieved through IR compensation In the example the parameter 26 03 IR COMPENSATION should be set to 696 0 06 x 690 V 41 4 V IR compensation should start at approximately slip frequency in order to avoid transformer saturation This can be achieved using parameter 26 04 IR STEP UP FREQ To summarise the above the voltage boost value is a specification for the manufacturer of the transformer It defines how much the transformer is able to withstand overvoltage The boost is scaled according to the U F curve voltage boost is implemented using IR c
56. h A kW W m3 h m h m h dBA IPxx mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V 0005 3 R2 NSINO006 5 8 5 3 180 35 35 67 IPOO IP23 160 234 155 230 120 170 6 9 0011 3 NSINO016 5 19 7 5 350 69 69 68 IPOO IP23 280 460 240 470 190 270 15 26 0016 3 R3 NSIN0020 5 25 11 450 69 69 68 IPOO IP23 280 460 240 470 200 270 19 30 0020 3 0025 5 33 15 560 69 69 68 IPOO IP23 280 460 240 470 210 270 21 32 0023 3 NSINO030 5 39 18 5 630 69 69 69 IPOO IP23 280 460 240 470 220 270 26 37 0025 3 R4 NSINO030 5 44 22 630 103 103 69 IPOO IP23 280 460 240 470 220 270 26 37 0030 3 R4 NSINO040 5 54 26 730 103 103 69 IPOO IP23 315 460 300 470 228 270 34 45 0035 3 R4 NSINO040 5 58 28 730 103 103 69 IPOO IP23 315 460 300 470 228 270 34 45 0040 3 R5 0050 5 72 35 950 250 250 73 IPOO IP23 315 510 300 580 240 325 37 53 0050 3 R5 NSINO060 5 86 42 1100 250 250 73 IPOO IP23 320 510 300 580 270 325 53 69 0060 3 R5 NSINO070 5 102 52 1500 250 250 73 IPOO IP23 415 510 360 580 210 325 66 82 0075 3 R5 NSINO100 5 125 63 1800 250 250 75 IPOO IP23 415 620 360 700 225 425 69 99 0070 3 R6 NSINO100 5 141 71 1800 405 405 75 IPOO IP23 415 620 360 700 225 425 69 99 0100 3 R6 NSINO120 5 164 84 2200 405 405 75 IPOO IP23 415 620 360 700 240 425 75 105 0120 3 R6 NSINO140 5 199 102 2700 4
57. he choke module must be adequately supported and fixed horizontally all types and vertically NSINO210 6 NSINO315 6 NSIN0485 6 The capacitors of the filter need not be in the airflow However they should not be installed in the hot region above the choke module The dimensions of the capacitors are as follows COCA DR S RE 5 NSINO210 6 NSIN0315 6 3 99 176 223 NSIN0485 6 122 176 223 NSINO900 6 122 248 325 NSIN1380 6 122 176 223 Sine filters with ACS800 drives 18 The overpressure disconnector can extend the capacitor by 8 mm Therefore sufficient space must be left above the terminals when mounting the capacitors The capacitors are connected in delta In NSIN1380 6 two capacitors are connected in parallel The minimum cross sectional area of capacitor wiring is as follows Wire size Filter type mm NSINO210 6 NSIN0315 6 NSIN0485 6 35 NSINO0900 6 NSIN1380 6 50 See the chapter ustrations for cabinet assembly examples The filters are cooled by a fan the airflow must be directed through the choke unit and recirculation prevented e g with an air baffle It must be made sure that there is enough cooling air available and that the hot air can freely escape the filter enclosure or cubicle The cooling fan must be provided with a 230 V AC supply Motor cabling The maximum cable length between the drive and the filter is 5 metres If the required length ex
58. he filter fitted in a separate cubicle protected to IP21 IP22 IP42 IP54 or IP54R The filters have a dedicated cooling fan that rotates whenever the drive is powered As standard fan and filter overtemperature switches are wired to stop the drive by breaking the DIIL start interlock circuit on the RMIO control board Motor cabling The motor cabling is done from the sine filter cubicle of the drive cabinet The connection points are visible in the drawings in the chapter Illustrations The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Rating table for ACS800 37 sine filter drives Height Heatdis Air Noise Height Height x Depth Drive type i Peonmax sipation flow level 1 21 22 1 54 1p54R Width Depth rop exit Weight ACS800 17 Frame Filter type 42 kW kW m3 h dBA mm mm mm mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V MOD EE NSINO485 6 292 3860 2130 2315 2061 1080 646 65 Eran ee ELE so ans SIM CACHE Lies as 2200 18 NSIN1380 6 919 8400 2315 2051 3430 646 m 8400 3430 faune ass 155 50 ee 210 6 550 ss 2130 2515 2051 5590 646 Three phase supply
59. ings before use sss rn 9 e 39 95 04 EXSIN REQUEST re re ed ar Re Or PCR E CIC OR ara 39 26 03 IR COMPENSATION ren due Ne EX eA 39 26 04 IR STEP UP FREQ sug a 39 Example A S c etos eR oe Cb e 41 Illustrations What this chapter contains ERE RO ERE sued TI d ee Een 43 NSINO0006 5 NSIN0140 5 NSIN0011 7 NSINO120 7 44 Dimensions 4 eats Se af e cede A RC 44 lo SS case aR rop TT 44 BAS SSS EIR GR SS E ele UM nb 45 Ph tographs utut eee trek Ce Rasa t obs a ue Mallee ie SR 46 IP DD example cc Y Stee Sos eh ok cxt A AB LARA SUA APTE Mt NE M i 46 Table of contents 238 CENE 46 IP23 cover removed 47 NSINO210 6 NSIN0315 6 NSIN0485 6 for ACS800 02 04 48 Si TROIE TE TE O ES en po du eK p EE E A AE M tpe daos 48 Dimensional drawing choke module 49 Installation example 50 NSINO900 6 NSIN1380 6 for 5800 02 04 52 Circuitdiagram eA me ma En NEn E a Ue ee ned E bal 52 COOLING 53 Dimensional drawing choke module NSINO900 6 54 Dimensi
60. int because of possible self excitation of the motor If a brake chopper is used and the maximum frequency exceeds 1 1 x FWP parameter 27 06 BC CTRL MODE must be set to COMMON DC Ambient conditions The ambient condition requirements for the ACS800 also apply to the sine filter s See the Hardware Manual of the drive Effect on the protective functions of the drive The sine filter and or long motor cables may cause impairments in the protective functions of the drive such as the overcurrent short circuit and motor phase loss protections See the Firmware Manual for more information on these protections Sine filters with ACS800 drives ACS800 01 and sine filters Installation enclosure and cooling Sine filters for ACS800 01 are available in IPOO and IP23 IPOO filters must be installed in an adequate enclosure or cabinet to ensure safety The free space around the filter must be at least one third 1 3 of dimension A shown in the 15 dimension drawing on page 44 IP23 filters can be installed side by side The filters are cooled by natural convection it must be made sure that there is enough cooling air available and that the hot air can freely escape the filter enclosure or cubicle Motor cabling The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Rating table for ACS800 01 drives with a sine fil
61. ne filter and the drive The primary voltage U4 equals 0 85 x 400 V 340 V for 400 V drives 0 87 x 500 V 435 V for 500 V drives 0 9x 690 V 620 V for 690 V drives Appendix Step up applications 37 Example The nominal voltage of the drive in this calculation is 690 V Motor U 3300V I 106A 50 Hz cos 0 82 _ _ 3300 A 106 3 17 97 0 82 Q 14 74 17 97 N1 0 82 Q 10 29 Q 17 97 Q Cable Length 5 km R 027 gt 5 027 01 35 0 km boe 0332 gt L 2 n 50 033 10 20 52 Q Secondary side 2 1 35 14 74 0 52 10 29 19 38 Q Current for the secondary side L I 106A Thus the minimum voltage for the secondary side equals U 43 106 A 19 38 Q 3558 V The secondary voltage of the transformer is thus chosen as follows Uy 3560 V Primary side The primary voltage of the transformer is Ux 0 9 690 V 620 V Appendix Step up applications 38 Transformer specification sheet The table below lists items to be submitted to the manufacturer of the transformer Parameter Specification 1 Quantity and type of transformers 2 Rated power primary S kVA 3 Rated power secondary 2 kVA 4 Rated voltage primary U4 V 5 Tapping range 96 6 Rated voltage secondary Us V 7 Rated current primary 4 A 8 Rated current secondary 5 9
62. nt space must be left above the terminals when mounting the capacitors The capacitors are connected in delta In NSIN1380 6 two capacitors are connected in parallel The minimum cross sectional area of capacitor wiring is as follows Wire size Filter type mm NSINO210 6 NSIN0315 6 NSIN0485 6 35 NSINO900 6 NSIN1380 6 50 See the chapter ustrations for cabinet assembly examples The filters are cooled by a fan the airflow must be directed through the choke unit and recirculation prevented e g with an air baffle It must be made sure that there is enough cooling air available and that the hot air can freely escape the filter enclosure or cubicle The cooling fan must be provided with a 230 V AC supply Motor cabling For frames R2 to R6 the length of the cable between the drive and the filter is not restricted For frames R7 and R8 the maximum length is 5 metres if the required length exceeds 5 metres du dt filters must be used at the drive output The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Rating table for ACS800 04 drives with a sine filter is Air flow Noi Frame Filter type Leontmax Peontmax suns Drive Filter Total Width Dept
63. ompensation which is scaled according to the output voltage of the drive 690 500 or 400 V Set parameter 26 03 IR COMPENSATION to the correct value see the calculation above Note that BOOST and IR compensation have different scalings If the value is not known use values starting from 0 596 of nominal motor voltage Set parameter 26 04 IR STEP UP FREQ to approximately nn 5 n In where _ 042 s ns number n nominal motor speed in rpm Note Instead of using the motor rating plate data set parameter 99 05 MOTOR NOM VOLTAGE according to the nominal supply voltage of the drive e g 690 V Set parameter 99 06 MOTOR NOM CURRENT to where U1 and U2 are the primary and secondary voltages of the step up transformer respectively Appendix Step up applications 43 Illustrations What this chapter contains This chapter contains dimensional drawings circuit diagrams and installation examples of sine filters The dimensional drawings show the dimensions of the cabinets drive and filter cubicles and cable connection points and lead throughs Illustrations 44 NSIN0006 5 NSIN0140 5 NSIN0011 7 NSIN0120 7 Illustrations Dimensions A SS _ Dimensions mm e Weight Filter type D E Fixing NSINOO06 5 155 120 160 130 71 M5 5 5 NSINO016 5 240 190 280 190 105 M6 14 5 NSINO020 5 240 200 280 190 105 M6 19
64. onal drawing choke module NSIN1380 6 55 Installation example NSIN0900 6 5h pd a nee Rc eu ren Rn 56 Installation example NSIN1380 6 58 ACS800 07 with NSINO210 6 or NSIN0315 6 59 ACS800 07 with NSIN0315 6 and EMC filter E202 61 ACS800 07 with NSINO485 O6 63 ACS800 07 with NSIN0485 6 and EMC filter E202 65 ACS800 07 with NSINO900 6 or NSIN1380 6 67 ACS800 07 with NSINO900 6 and EMC filter E202 69 Table of contents 10 Table of contents 11 About this manual What this chapter contains This chapter describes the intended audience and contents of the manual Intended audience The manual is intended for the people who are responsible for installing commissioning and using sine filters with ACS800 drives The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices the drive and the use of the drive control panel What this manual contains Safety instructions gives safety instructions See also the complete safety instructions in the Hardware Manual of the drive Sine filters with ACS800 drives gives general information on the sine filters available for the ACS800 series of drives Illustrati
65. ons includes drawings photos and circuit diagrams of the sine filters Appendix Step up applications contains information on step up applications that employ sine filters Related manuals This manual is to be used in conjunction with the Hardware Manual and the Firmware Manual delivered with the drive About this manual 12 About this manual 13 Sine filters with 800 drives What this chapter contains This chapter gives information on using sine filters with ACS800 single drives General Sine filters are low pass filters that suppress the high frequency components of the drive output The sine filters available for the ACS800 consist of single or three phase reactors and delta or star connected capacitors The following diagram shows a drive system with a sine filter HANA Drive Sine filter The sine filters are used in conjunction with the ACS800 Standard Application Program The Scalar motor control mode instead of DTC mode is used with a sine filter Voltage drop At a frequency of 50 Hz and nominal drive output current the sine filter drive decreases the output voltage as follows Approximate voltage drop of the drive and the filter Nominalsupply voltage V AC ACS800 01 ACS800 04 ACS800 04 ACS800 02 Frames R2 R6 Frames R7 R8 ACS800 07 400 10 10 15 15 500 10 10 13 13 690 10 10 10 10 The voltage drop must be taken into
66. ormer at 0 Hz special IR compensation is used in step up applications Full IR compensation starts around slip frequency The voltage boost is set using parameters 26 03 IR COMPENSATION and 26 04 IR STEP UP FREQ U1 UN 100 26 03 IR _ COMPENSATION i f Hz 26 04 IR STEP Field weakening UP FREQ point FWP Appendix Step up applications 40 Without IR compensation the motor can only give a very low starting torque at its nominal current A typical relation between the starting torque and current is shown below T Trated 7 L L 7 7 1 74 y l l gt 11 rated 1 2 3 The current depends on the demand for starting torque The magnetizing current of the motor equals 2 laai 1 cos f The torque producing current equals ref Lorg 100 cos Pp 1 Resistive losses consist of transformer cable and motor stator resistance Thus the voltage drop at the required current equals U rop phase h Rk 3 Re where ur 2 2 h B Tash The voltage drop of the drive output equals 1 U drop primary ES U U aoe phase Appendix Step up applications 41 At frequency f the normally required voltage equals f C apii n Thus the required boost equals U U BOOST Sepprmay UF 100 U F The transformer is dimensioned according to the specified voltage boost Example In this example the volta
67. osure and cooling Frames R7 and R8 20 Motor Cabling e Dp EE 21 Rating table for ACS800 04 drives with a sine filter 21 ACS800 07 and sine filters ss aieas e eee SRA E E a ee 24 Enclosure and Cod 1554 9 nery eet oes cate 24 M tor cabling rieres ee E od 24 Rating table for ACS800 07 sine filter drives 24 ACS800 11 and sine fillers 0 0 es 26 Table of contents Installation enclosure and cooling 26 NOLO CARING vetet dut valen d Vaud 26 Rating table for ACS800 11 sine filter drives 26 ACSS00s17 and sine Tilets 225 A ERU RIA 27 Enclosure arnd 2 ecd ce Ro D b Re Soit egre d 27 Motor cabling ect ip sent Sc eU S ep vete Masque t bis at e 27 Rating table for ACS800 17 sine filter drives 27 AGSS00 31 and Sine fiters ciis epe ie REG tee eek RUE bee ud A Pu i 29 Installation enclosure and cooling 29 Motor CAIN estet o Le vx Mn Pes dub ety a Mont be dnd iio e du eius 29 Rating table for ACS800 31 sine filter drives 29 AC S900 57 and sine SO RC aar EORR Enc Gales a 30 Enclosure ind
68. pace around the filter must be at least one third 1 3 of dimension A shown in the dimension drawing on page 44 IP23 filters can be installed side by side The filters are cooled by natural convection it must be made sure that there is enough cooling air available and that the hot air can freely escape the filter enclosure or cubicle Motor cabling The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Rating table for ACS800 11 sine filter drives Heat dis Noise i Frame Filter type sipation Air flow level Height Width Depth Weight A kW kW m3 h dBA mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V 0020 3 R5 NSINO0030 5 38 19 750 350 73 280 460 240 470 220 270 26 37 0025 3 R5 NSINO0030 5 47 22 860 350 73 280 460 240 470 220 270 26 37 0030 3 R5 NSINO0040 5 59 30 1120 350 73 315 460 300 470 228 270 34 45 0040 3 R5 NSINO050 5 72 37 1350 350 73 315 510 300 580 240 325 37 53 0050 3 R5 NSINO060 5 86 45 1590 350 73 320 510 300 580 270 325 53 69 0060 3 R6 NSINO100 5 120 55 2060 450 76 415 620 360 700 225 425 69 99 0070 3 R6 NSINO100 5 150 75 2700 450 76 415 620 360 700 225 425 69 99 0100 3 R6 NSINO120 5 165 90 3000 450 76 415 620 360 700 240
69. ter Drive type Frana ee Pcontmex dox oes Height Width Depth Weight A kW W m3 h dBA IPxx mm mm mm kg Three phase supply voltage 380 V 400 V or 415 V 0005 3 R2 NSINO006 5 8 5 3 180 35 67 IPOO IP23 160 234 155 230 120 170 6 9 0011 3 R3 NSIN0016 5 19 7 5 350 69 68 IPOO IP23 280 460 240 470 190 270 15 26 0016 3 R3 NSIN0020 5 25 11 450 69 68 IPOO IP23 280 460 240 470 200 270 19 30 0020 3 R3 NSIN0025 5 33 15 560 69 68 IPOO IP23 280 460 240 470 210 270 21 32 0025 3 R4 NSINO030 5 44 22 630 103 69 IPOO IP23 280 460 240 470 220 270 26 37 0030 3 R4 NSIN0040 5 54 26 730 103 69 IP00 IP23 315 460 300 470 228 270 34 45 0040 3 R5 NSIN0050 5 72 35 950 250 73 IP00 IP23 315 510 300 580 240 325 37 53 0050 3 R5 NSIN0060 5 86 42 1100 250 73 IP00 IP23 320 510 300 580 270 325 53 69 0060 3 R5 NSIN0070 5 102 52 1500 250 73 IP00 IP23 415 510 360 580 210 325 66 82 0075 3 R5 NSIN0100 5 125 63 1800 250 75 IP00 IP23 415 620 360 700 225 425 69 99 0070 3 R6 NSINO100 5 141 71 1800 405 75 IPOO IP23 415 620 360 700 225 425 69 99 0100 3 R6 NSINO120 5 164 84 2200 405 75 IPOO IP23 415 620 360 700 240 425 75 105 0120 3 R6 NSINO140 5 199 102 2700 405 75 IPOO IP23 450 620 400 700 500 525 120 165 0135 3 R6 NSIN 0315 6 225 110 3900 1105 79 IP00 206
70. th ACS800 drives 23 is Air flow Noi Frame Filter type Feontmax Peontmex Drive Filter Total protecion Height Width Depth Weight A kW m3 h mh dBA IPxx mm mm mm kg 0440 7 R8 NSIN0485 6 367 330 10700 1220 700 1920 80 IP00 2060 400 600 250 0550 7 R8 NSIN0485 6 444 395 12300 1220 700 1920 80 IP00 2060 400 600 250 Notes Combined value for drive and filter Estimated for a cabine that can house the filter Estimated combined weight of cabinet and filter Sine filters with ACS800 drives 24 ACS800 07 and sine filters Sine filters with ACS800 drives Enclosure and cooling ACS800 07 sine filter drives have the filter fitted in a separate cubicle protected to IP21 IP22 IP42 IP54 or IP54R The filters have a dedicated cooling fan that rotates whenever the drive is powered As standard fan and filter overtemperature switches are wired to stop the drive by breaking the DIIL start interlock circuit on the RMIO control board Motor cabling The motor cabling is done from the sine filter cubicle of the drive cabinet The connection points are visible in the drawings in the chapter Illustrations The cable length between the filter and the motor is not restricted All other cabling requirements for the ACS800 also apply to the filters See the Hardware Manual of the drive Ratin
71. ue for drive and filter Applies to drive only Sine filters with ACS800 drives ACS800 02 and sine filters Installation enclosure and cooling Sine filters for ACS800 02 are available as IPOO kits that include the choke unit 17 capacitors and cooling fan The filters must be installed in an adequate enclosure or cabinet to ensure safety The following table lists the contents of the filter kits Filter type Part designation Qty Name Type Technical data L40 1 Choke module NSULO210 6 150 kg NSINO210 6 C41 43 1 3 AC capacitor 25834 0226 14 22 uF Y41 1 Cooling fan W2E200 HH38 06 230 V AC 50 60 Hz 67 79 W L40 1 Choke module NSUL0315 6 150 kg NSINO315 6 C41 43 1 3 AC capacitor B25834 D7336 K004 33 uF Y41 1 Cooling fan W2E200 HH38 06 230 V AC 50 60 Hz 67 79 W L40 1 Choke module NSUL0485 6 160 kg NSIN0485 6 C41 43 1 3 AC capacitor 25834 07606 14 1 60 uF Y41 1 Cooling fan W2E200 HH38 06 230 V AC 50 60 Hz 67 79 W L40 1 Choke module NSULO900 6 370 kg C41_43 1 3 AC capacitor B25834 D7826 K 4 1 82 uF NSINO900 6 Y41 1 Cooling fan D4E225 CC01 39 230 V AC 50 60 Hz 2 8A 1 Wire set For fan Y41 L40 1 Choke module NSUL1380 6 490 kg C41_43 1 C41_43 2 6 AC capacitor B25834 D7606 K 14 1 60 uF NSIN1380 6 Y41 1 Cooling fan D4E225 CC01 39 230 V AC 50 60 Hz 2 8A 1 Wire set For fan Y41 T
72. w 2 Description Vertical support plate Upper fixing points obscured Choke module Terminals Temperature supervision wiring Lower fixing points Horizontal support plate air baffle Cooling fan olol A Capacitors 51 Illustrations NSIN1380 6 for ACS800 02 04 ircuit diagram 24 se ug gev ON 88V ON 20 eM 5 idep dses 9 08 1 0060NISN LIM Milli 3NIS yeloug 70 50 00859 IA 5299014 z sep noo LINOMIO NIVIN 3AING enu 52990924 700 200 4975 eu pub SIU U 53960 9 082 INISN Ajuo CVyO 310N 5 3 8 H a 5 3 X na duiej10 0 oe 15 LINN 3 d PAU eJnsopsip uonon usppiquo si Aono ssejdxe 7909 ggv uonpuoiny C NSINO0900 6 52 Illustrations 53 Cooling fan wiring
73. y Sine filters with ACS800 drives 16 is Air Noi Drive ype Frame Filter type Teontmax Peontmax Height Width Depth Weight A kW W m h dBA IPxx mm mm mm kg Three phase supply voltage 525 V 550 V 575 V 600 V 660 V or 690 V 0011 7 R4 NSIN0011 7 13 10 6 400 103 67 IP00 IP23 280 460 240 470 190 270 20 31 0016 7 R4 NSIN0020 7 17 14 460 103 67 IPOO IP23 280 460 240 470 220 270 26 37 0020 7 R4 NSIN0020 7 22 18 560 103 68 IPOO IP23 280 460 240 470 220 270 26 37 0025 7 R4 NSIN0025 7 25 21 650 103 68 IPOO IP23 320 510 300 580 222 325 35 51 0030 7 R4 NSIN0040 7 31 26 740 103 69 IPOO IP23 320 510 300 580 235 325 40 56 0040 7 R4 NSIN0040 7 34 29 820 103 70 IPOO IP23 320 510 300 580 235 325 40 56 0050 7 R5 NSIN0060 7 48 40 1000 250 73 IPOO IP23 330 510 300 580 275 325 57 73 0060 7 R5 NSIN0060 7 52 46 1200 250 73 IPOO IP23 330 510 300 580 275 325 57 73 0070 7 R6 NSINO070 7 79 69 1500 405 75 2 415 510 360 580 240 325 75 91 0100 7 R6 NSINO120 7 93 82 1900 405 75 IPOO IP23 500 510 420 580 290 325 126 142 0120 7 R6 NSINO120 7 104 92 2300 405 75 IPOO IP23 500 510 420 580 290 325 126 142 0145 7 R6 NSINO210 6 134 113 4700 1105 79 2060 400 600 250 0175 7 R6 NSINO210 6 148 125 4700 1105 79 2060 400 600 250 Notes Combined val
Download Pdf Manuals
Related Search