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USER MANUAL MATCH 2200-3000 UPS - ASSMANN IT
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1. 180 300 420 600 900 1540 2100 General Weight of UPS kg Weight of battery pack kg Dimensions hxwxd mm UPS and battery pack Enclosure protection Environment Safety Electromagnetic compatibility Ambient temperature at std runtime Sound at 1 meter Maximum relative humidity LX OPM_MAE_XXX_2K2_3K0_XGB_V020 10 2200 3000 2200 3000 1540 2100 220 240 V 140 305 V mains operation if lin lt 16A 350V above 305V battery operation 187 V at any load 50 Hz or 60 Hz nominal 5 Hz typically 15W 12 16 16 16 230 V suitable for 220 240 V loads nominal 2 battery operation RMS value 50Hz or 60Hz autosensing last detected frequency off factory 50 Hz lt 0 1Hz battery operation sine wave 0 7 typical 4 ms at 140 305 V input voltage output voltage 190 254V 36 48 6x7 8x7 12V sealed lead acid maintenance free up to 6 years depending on use 3 5 10A depending on programmed battery capacity 2 2 7 7 210 263 82 104 50 69 35 47 22 30 11 17 5 7 E 5 18 0 20 1 21 3 26 5 225 x 185 x 485 steel plastic IP20 EN 50091 1 1 EN 50091 2 10 to 40 C lt 35 dB A 95 non condensing GE DE Match 2200 3000 user manual 2 0 GB
2. options described in 4 2 and 4 3 the following options are possible 5 1 Extended Runtime Extended runtime can be obtained by connecting more than one battery pack to the UPS see 2 2 1 In this case to allow a reliable recalculation of the available runtime the UPS must be informed about the new total battery capacity You can reprogram the battery capacity through the RS232 port using the UPS configuration tool that came with the unit CD ROM see 6 3 Simultaneously the recharge current will be increased Please note that if the UPS is not connected to the mains and the battery pack is disconnected from the UPS the unit will return to the default settings Dependent of the charge condition of the new batteries the new runtime calculations may temporarily be unreliable For extended runtime at 25 C ambient temperature no derating is required For extended runtime at 35 C maximum load must be derated to 1 85kKVA Match 2200 and 2 5kVA Match 3000 5 2 PowerFLAG SerViCe Box for Modem Connection If you connect the PowerFLAG SerVICe Box between the communication port of the UPS and a modem a programmed number can be dialed in case of a UPS alarm It also allows service personnel to dial in and check the status of the UPS to perform remote diagnostics This way service costs specially in remote areas can be reduced considerably 6 Maintenance 6 1 General The GE Digital Energy Match UPS is virtually maintenance free take care o
3. CE GE Digital Energy Match Uninterruptible Power Sugdy 2200 3000 VA f GE Digital Energy Match D on Y E alarm D avr progr shutdown E replace battery E on battery O ay yy Manufactured by GE Digital Energy General Electric Company Telephone 41 0 91 850 51 51 f ISO 9001 CH 6595 Riazzino Locarno Fax 41 0 91 850 51 44 4 ange aie Switzerland Website www gedigitalenergy com 01 02 1992 DESIGN PRODUCTION OF UPS MatchUPS Tehndogyfor the Digital World ve 20 GB Q GE Digital Energy A USER MANUAL Match Unintempible Power Suody 2200 3000 VA Please read these instructions carefully before installation and start up of the Match UPS Keep this manual in a safe place for future reference CONTENTS 1 INTRODUCTION c ccccccsscsscseessecsecsecseccsecsecsecsescaesaeseesseecsusausseesaesausaucseseaesausaeseeeaeeats 2 1 1 Introduction 1 2 Safety Rules 1 3 Transport Storage 2 INSTALLATION sivieteaitecd etnias a A a adi ieee 2 2 1 Installation Rules 2 2 Installation Procedure 3 OPERA TION cvcses caches stvcide cans E nik cans the tis hei senishens tae EE 4 3 1 Start up 3 1 1 Start up mains available 3 1 2 Start up mains not available 3 2 Use Normal Operation 3 2 1 Normal operating conditions 3 2 2 Load indication 3 2 3 Auto off no load shutdown 3 2 4 Battery test 3 2 5 Switching off 3 3 Use Status a
4. S to recharge the batteries during a period of approx 2 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced 6 For advanced communication possibilities the RS232 interface port 6 fig 1 can be connected to a computer system and or optional interface cards 3 fig 1 can be added See chapter 4 LX OPM_MAE_XXX_2K2_3K0_XGB_V020 3 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 3 1 3 1 1 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 2 Please refer to figure 6 Start up Start up mains available After first installation the unit will start up automatically see 2 2 step 4 After switch off via the front panel 3 2 5 the unit can be restarted as follows Press keypad l 16 fig 6 briefly LED on already blinking will illuminate continuously now The equipment connected to the UPS can now be switched on Start up mains not available If the mains input is absent power cord not connected or mains failure Press keypad l briefly and then Press keypad l during 5 seconds until the buzzer sounds The LEDs on and on battery 15 fig 6 will illuminate The UPS operates on battery it discharges the batteries Use Normal Operation Normal operation conditions e the mains supply is present e the UPS is on e the load does not exceed the capacity of the UPS and O e the operating temperature
5. and switch UPS off LX OPM_MAE_XXX_2K2_3K0_XGB_V020 6 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 4 Communication 4 1 RS232 Port fig 8 The RS232 is a plug in interface port 9 pin Sub D male which enables advanced communication between the UPS and the computer interface kit required We strongly recommend to use only original GE Digital Energy software products in combination with the RS232 interface port Pin Function RS232 input UPS shutdown RS232 output No function Plug and Play Common No function No function UPS connected No function OONDOORWND 4 2 Relay Interface Card option fig 8 RS232 OOOO RS232 RS232 The card is equipped with potential free change over contacts for the following alarms e general alarm e mains failure e battery low For more information please refer to the user manual that comes with the interface card 4 3 SNMP Interface Card option OOOO RS232 Port This card allows the data interface to be connected directly to an Ethernet network When this card is installed the RS232 communication link is no longer available For more information please refer to the user manual that comes with the interface card LX OPM_MAE_XXX_2K2_3K0_XGB_V020 7 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 5 Optional Features Apart from the
6. eplace battery 3 3 6 Overload 3 3 7 High temperature 3 3 8 1x s Progr shutdown pending 3 3 9 Progr shutdown in progress 3 3 9 Operating modes and corresponding indications see 3 3 1 3 3 9 intermitting continuous resetable press push button T gt 2 secs LX OPM_MAE_XXX_2K2_3K0_XGB_V020 5 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 3 3 7 3 3 8 3 3 9 Charger on The batteries are charging see 3 2 5 Normal operation See 3 2 1 AVR Automatic Voltage Regulation active The quality of the incoming mains is poor and the AVR boosts a low incoming voltage or reduces a high one see chapter 8 On battery The UPS uses the energy stored in the batteries see chapter 8 Batteries runtime The UPS will shutdown e after the batteries have been discharged automatic restart or e if keypad O is pressed restart via front panel required or e if a UPS shutdown command is given by the computer restart via front panel required e ifthe load is lt 5 and the auto off function is activated see 3 2 3 Runtime indication fig 7 Q During battery operation press keypad l briefly The 4 yellow LEDs indicate during 3 seconds the remaining runtime for the Yw n actual load E gt 20min D gt 10min Battery low end o
7. ery capacity in order to ensure accurate runtime prediction During a deep battery test the batteries will be discharged until battery low alarm level Please note that immediately after a deep battery test the expected runtime is very short allow the UPS to recharge its batteries For details please refer to the manual of your UPS software Switching off Press keypad 0 17 fig 6 approx 1 second until a beep is heard LED on will start blinking indicating that the battery charger remains active If electric isolation is required unplug the power cord from the wall outlet LX OPM_MAE_XXX_2K2_3K0_XGB_V020 4 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 3 3 Use Status and Alarm Indications o status indications I high priority alarms low priority alarms the operating mode abnormal operating situations guaranteed immediate action should be taken situations in which the actual output voltage of the UPS is no longer GE Digital Energy 7 _ r 9 b J fig 6 a progr shutdown Match on alarm avr replace battery on battery Situation Indicators on front panel on alarm repl progr avr batt shutd on batt buzzer Charger on 3 3 1 Normal operation 3 3 2 Automatic voltage regulation 3 3 3 On battery 3 3 4 1x 8 s Battery low 3 3 5 1x s R
8. ery discharged Wait until mains returns Programmed shutdown in progress See 3 3 9 The load is lt 5 of the max load Wait until mains returns and no mains power is present No load shutdown function is active see 3 2 3 LED replace battery illuminates Battery Test just after installation or Allow the UPS to recharge the buzzer is silent mains failure batteries Battery Test shows weak battery Read 6 2 have the batteries replaced LX OPM_MAE_XXX_2K2_3K0_XGB_V020 9 GE DE Match 2200 3000 user manual 2 0 GB GE Digital Energy 8 Specifications Match model Ratings at std runtime Voltage Amperes VA with computer type load Watts W with resistive load For ratings with extended runtime see 5 1 Input AC input voltage AC input voltage window Maximum AC input voltage Minimum start up AC voltage Input frequency Input frequency range No load power consumption normal operation Max AC input current A AC input TCB A Output AC output voltage AC output voltage tolerance Output frequency Output frequency in case of battery start Output frequency stability Output waveform Power factor Transfer time Buck Boost voltage regulation Batteries ratings given for 25 C Nominal voltage Vdc Number x capacity Ah of batteries Type Service life Recharge current Battery recharge time for 90 capacity hours approximation Runtime in minutes at typical load 75 Watts 60
9. f proper environmental conditions and keep air inlets outlets free of dust Please read 2 1 6 2 Batteries The service life of the battery is up to 6 years depending on operating conditions As a healthy battery is critical to the performance of the UPS an automatic battery test is performed regularly to ensure failsafe operation Moreover keypad l allows a manually started battery test See 3 2 4 When the condition of the battery is critical a replace battery alarm will be activated Have your dealer replace the batteries as soon as possible See 3 3 6 6 3 UPS Configuration Tool With the UPS configuration software that came with the unit on CD ROM you are able to change the setting of the auto off function 3 2 3 and reprogram the battery capacity 5 1 Insert the CD ROM in your computer and 1 Select RUN from the start menu 2 Type a conftool type for a the appropriate drive letter 3 Press ENTER See also a README TXT LX OPM_MAE_XXX_2K2_3K0_XGB_V020 8 GE DE Match 2200 3000 user manual 2 0 GB GE Digital Energy 7 Troubleshooting Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its environment Subsequently check the thermal circuit breaker it may be tripped If so reset it see 4 fig 1 and be sure that the UPS is not overloaded The following chart is a simple tr
10. f runtime T gt 5min The batteries are nearly discharged Controlled shutdown of your T gt 2min computer equipment should be completed within 1 minute fig 7 Replace battery The batteries are bad The alarm only stops after the next battery test if the batteries have been either sufficiently charged in case of discharged batteries or replaced by a new set in case of worn out batteries Overload The demanded power of the equipment exceeds the UPS s rated output power If an overload persists during battery operation the UPS may shut down High temperature Overtemperature shut down during battery operation can occur from e extreme environmental temperature e lack of proper ventilation e overload situation When the pre alarm sounds check these conditions to avoid shutdown or damage If the temperature rises further the UPS will e if it runs on mains switch off the battery charger e if it runs on battery switch off completely Output voltage is no longer available Programmed shutdown The UPS monitoring software allows you to program a sleep period of the UPS by sending two commands to the UPS e shut down after minutes blinking LED and subsequently e shut down during hours continuous LED The programmed shutdown either pending or in progress can be cancelled press keypad l for at least 5 seconds to cancel shutdown and switch UPS on press keypad 0 for at least 5 seconds to cancel shutdown
11. is below alarm level TLL n gt 100 KA E gt 75 Load indication fig 5 T gt 50 During normal operation press keypad l briefly E gt 25 Yellow LEDs will blink during 3 seconds the number is load I gt 5 dependent in case of overload LED alarm 11 fig 6 blinks as well fig 5 Auto off no load shutdown If this function is activated the UPS will switch off during a mains failure when the load is less than 5 of the maximum load In this way unnecessary discharging of the batteries is avoided The unit will automatically turn on again when mains power is restored The default setting of the no load shutdown function is activated You can change this setting through the RS232 port using the UPS configuration tool that came with the unit CD ROM see 6 3 Please note that if the UPS is not connected to the mains and the battery pack is disconnected from the UPS the unit will return to the default setting Battery test see also 3 3 6 Manual battery test During normal operation press keypad l and release it immediately after the second beep The duration of the test is 4 seconds during which LED on blinks Automatic battery test The UPS conducts periodic automatic battery tests e 5 hours after manual switch on e 30 days from the last battery test provided that the UPS remains switched on Deep battery test A deep battery test to be initiated through the UPS software via the RS232 port checks the actual batt
12. llation Procedure TRIPPED fig 1 1 Loosen the two screws and remove the pull relief 2a fig 1 Connect the DC connector of the battery pack 8 fig 1 to the DC socket 2 fig 1 of the UPS Re install the pull relief with the two screws Using the DC socket of the battery pack 9 fig 1 you can install a second third etc pack See fig 2 and section 5 1 2 Using the output cord s provided connect the computer s to the appliance outlet s 1 fig 1 of the UPS Spread the loads over the appliance outlets as equally as possible If you use a distribution box to connect more than one appliance per outlet please note that the maximum AC current rating of each appliance outlet is 10Amps outlets 1 or 16Amps outlet 1a An output cord to connect a load to outlet 1a is not shipped with the unit See fig fig 3 3 il 3 Connect the mains power cord to the mains input lt _ lt socket 5 fig 1 of the UPS See fig 4 4 Connect the mains power cord to a working grounded AC wall socket outlet See fig 4 The green LED on 10 fig 6 will blink and after 30 F seconds illuminate continuously the unit has switched on output power is available fig 4 5 For best results allow the UP
13. nd Alarm Indications 3 3 1 Charger on 3 3 2 Normal operation 3 3 3 AVR active 3 3 4 On battery 3 3 5 Battery low 3 3 6 Replace battery 3 3 7 Overload 3 3 8 High temperature 3 3 9 Programmed shutdown 4 COMMUNICATION cccecceceeeesceseeeceececeeceecaecaesacseeaecaesaeeceecaesaesacsesaesaesaseeseesneateatees 7 4 1 RS232 Port 4 2 Relay Interface Card option 4 3 SNMP Interface Card option 5 OPTIONAL FEATURES 0 000 eccecccceseececesseeeeceneceecseeeseccucesescaueeeecsaaesescsaeeeesssaeesensnaeeeeees 8 5 1 Extended Runtime 5 2 PowerFLAG SerVICe Box for Modem Connection 6 MAINTENANCE cccccccceescceceesceececcececeeeeeecccsneeececaueesecsuuesesssaeeeeessuseseesnneesenseeeeesaaes 7 6 1 General 6 2 Batteries 6 3 UPS Configuration Tool 7 TROUBLESHOOTING iii ia ciceeed wie etree aae ade SAET eee 9 8 SPECIFICATIONS snnm oi ii aid ee eA la iain 10 General Electric Digital Energy All rights reserved reproduction without permission prohibited This manual may be subject to change no liability can be accepted for any error or omission LX OPM_MAE_XXX_2K2_3K0_XGB_V020 1 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 1 Introduction 1 1 Introduction The GE General Electric Digital Energy Match UPS an uninterruptible power supply protects your equipment from all forms of power interference including complete power failures 1 2 Safety Rules e CAUTION RISK OF ELECTRICAL SHOCK Afte
14. oubleshooting checklist only if the suggested solution does not succeed or if the information is insufficient to solve the problem please contact your dealer or consult www gedigitalenergy com PROBLEM POSSIBLE CAUSE SOLUTION Connected equipment not Overload causes reduced output Reduce load operating properly buzzer sounds voltage continuously Thermal Circuit Breaker TCB UPS overload Reduce load reset TCB tripped 4 fig 1 System failure Please contact your dealer or consult www gedigitalenergy com UPS will not switch on to normal Line cord not connected Read 2 2 Installation operation LED on remains off Connect line cord charger off Dead socket outlet or mains Contact qualified electrician voltage lt approx 187Vac or mains Battery start is possible see 3 1 2 frequency out of tolerance UPS overtemperature Read 2 1 Allow UPS to cool down UPS will not switch on to normal Mains voltage between 140 Contact qualified electrician operation LED on blinks 187Vac UPS will not switch to battery Batteries depleted Allow the UPS to recharge the operation batteries Battery pack not connected Read 2 2 Installation Connect battery pack System failure Please contact your dealer or consult www gedigitalenergy com UPS switched off automatically Shut down by external software Wait until mains returns command during mains failure UPS overtemperature Read 2 1 Allow UPS to cool down Mains failure batt
15. r installation the UPS system UPS battery pack contains batteries The appliance outlets may be electrically live even when the UPS is disconnected from the mains e The UPS contains potentially hazardous voltages Do not open the UPS there are no user A serviceable parts inside e All maintenance and service work including replacement of the batteries should be performed by qualified service personnel 1 3 Transport Storage e No liability can be accepted for any transport damage when the equipment is shipped in non original packaging e Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 45 C If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exceed 25 C e If the unit is stored for an extended period of time the batteries must be recharged periodically Connect the battery pack to the UPS Subsequently connect the unit to a wall outlet and recharge the batteries for 24 hours if the storage temperature is within 20 and 30 C every 3 months if the storage temperature is within 20 and 45 C every month 2 Installation The shipment contains a Match UPS a battery pack one mains power cord two IEC male female output cords a data cable a CD ROM and this manual After unpacking inspect the UPS for damage If any damage is present please immediately notify the ca
16. rrier and place of purchase IMPORTANT Before making any connection and switching on the UPS please check the following conditions your mains supply is 220 240 Volts and 50 or 60 Hz and the total power demand of the connected equipment does not exceed the rated output power of the UPS indicated on the rating label 7 fig 1 2 1 Installation Rules e The UPS is intended to be used in normal domestic and office situations e Protect the UPS according to the wiring rules with a 16A D type fuse e The UPS must be powered from a single phase grounded wall outlet Do not use extension cords e Avoid locations that are excessively humid near water near heat sources or in direct sunlight e The ambient temperature should not exceed 40 C Optimal battery lifetime is obtained if the ambient temperature does not exceed 30 C e f you stack the UPS and its battery pack always place the UPS on top e Itis important that ventilation air can move freely around and through the unit Do not block the air vents e Do not plug appliances such as electric heaters toasters and vacuum cleaners into the UPS e Becareful when connecting laser printers be sure that the demanded power does not exceed the capacity of the UPS e The sum of the leakage currents of the UPS and the connected loads should not exceed 3 5mA LX OPM_MAE_XXX_2K2_3K0_XGB_V020 2 GE DE Match 2200 3000 user manual 2 0 GB Q GE Digital Energy 2 2 Insta
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