USER MANUAL www.eZeebike.com
Contents
1. www eZeebike com USER MANUAL Simply moving Legal regulations Guarantee conditions Technical data Parts Identification Assembly Checklist Battery charging Display Console How eZeebike works Maintenance Afterword 10 11 13 14 15 18 Simply Moving Congratulations on the purchase of your eZee bike You re one step closer in realizing a whole new way of commuting that is fast fun and friendly to the environment The hub motor is brushless and uses a technology called Pulse Wave Modulation control so that it s not subject to wear like a regular DC brushed motor Planetary reduction gears incorporated into its hub gives it a very strong torque working in unison with your leg power to flatten out those hills and to overcome headwinds Under normal cruising conditions 20 kmph 12 5 mph the motor draws about 5 amps at 150 watts with 5 Nm torque and has an efficiency about 80 Its electric consumption is about 1 0 kwH for 100 km 62 miles at about 20 kmph in ebike mode even less energy than the food you would consume riding by leg power alone Making it by far the most efficient vehicle ever made While eZee pledge to quality means our components are high value and reliable It s your part to understand safety implications and the possible risks of cycling So please take some time and read this manual It explains the bike in detail how to take care of it so that you can enjoy using the bi2. resulting in damage Display Console Power On During power on the battery gauge will do an initialization with all the LEDs light up for 2 seconds before entering normal operation If all the LEDs fail to light up there is a fault in the battery gauge Try to switch On Off the ignition key again to initialize Basic Operation Battery level shows the state of charge of the battery As you continue to cycle and the battery power drops the level gauge will correspond to the state of charge remaining If the battery level shows red it is nearly empty and need to recharge Power level in blue LED shows the level of electric assistance in pedelec or power assist mode There are 5 levels of assistance and zero assistance power off At least one blue LED must be on to have any power Setup Menu Hold the Down button for about 5 seconds to enter setup menu Use Up or Down button to select the appropriate settings In menu setup hold the Down button for about 3 seconds to save Menu 1 Mode Selection Mode 1 Default Pedelec EBike US Power Led Bar shows the assist power level When throttling it switches to EBike mode Mode 2 Pedelec EU Power Led Bar shows the assist power level Throttling will be in 6km EBike mode Mode 3 Not in used For future development Mode 4 Pedelec EAF Responds to throttle EAF Power Led Bar shows the current amps level Mode 5 EBike Cruise Res
3. retention of 70 from its original capacity Please use only the Li ion charger as provided A new battery might take 2 3 charges before it performs at its stated capacity oT e fgh ij k i a Male charging plug b Charging cord c Charger specifications d Charger serial no e Cooling fan f Fuse 10 Amps g Charger ON LED h Charging status LED i Warning label j Power switch k A C voltage switch Power cord socket Sometimes after temporary disconnection the charging status light may give a false green reading To verify that your battery is fully charged switch the charger off wait for the charger lights to go out and switch it back on again The charging status light should quickly return from amber to green when the battery is fully charged The battery may be also charged on the bicycle do make sure that the bicycle is switched off when charging If the battery refuses to accept a charge refer to your eZee dealer for more information Battery charging is automatically regulated there is no danger of overcharging However we strongly advise that you disconnect the battery and switch the charger off when the charging process is completed and not to leave it on unattended Do not charge the battery in wet conditions Never allow children to play with the battery or charger Do not leave your battery in a fully discharge state for long periods of time The battery will continue to self discharge
4. eZee dealer Serial Numbers Record the serial numbers found on your motor frame controller charger and battery here for reference These are important data for us to understand and troubleshoot your eZeebike Motor s no Charger s no Controller s no Battery serial no Frame no Ignition key no Proof of purchase Keep your proof of purchase with vendor s receipt with the date of purchase clearly marked 3 Ignition lock keys comes with the bike please keep 2 keys in a place where you could remember where it is Use only one key at a time 18 Afterword As people all around the world have begun to realize how easy and beneficial it is to ride our electric bike At eZee our mission is simple to continue to make the best electric bike out there We re on the constant lookout for ways to evolve our bikes to find methods and adapt solutions for our bikes to enrich lives everywhere We also want to get to know and thank everyone of you If you have anything to ask to comment or suggest perhaps you have an idea a project to discuss or simply would like share your stories and photos with us Contact us directly we want to hear from you eZee Kinetics Technology Co Ltd No 259 Feng Yong Road Shanghai China 201414 Tel 86 0 21 5756 6097 Fax 86 0 21 5756 2566 www eZeebike com eZeebike gmail com
5. ary push bicycle Battery level gauge When riding a fully charged bicycle the battery level gauge shows green As you continue to cycle and the battery power drops the level gauge will correspond to the state of charge remaining When it remains in amber and dips into red you have approximately 20 of the charge left Best to recharge the battery soon Continued use of an empty battery by pulsing will cause deep discharge this is detrimental to the battery and reduce its life Lighting system eZee bikes features wide angle high performance reflectors at the front sides and rear Front and rear LED lights are powered by the main battery electrical consumption is negligible be safe use them often Lock When parking your bicycle turning the key to the OFF position and removing it will shut the system off and lock the battery in place Use a chain lock to further secure your bicycle when necessary We also recommend you insure your bike against theft Consult your eZee dealer or LBS for more information Central support stand This spring loaded stand supports your eZeebike straight up Use your feet to depress the stand downwards and pull the bike in reverse Ensure the stand is firmly rested on the ground before leaving the bike Do not sit on the bike with the stand parked The central support stand is made of aluminum alloy and meant to only take the weight of the bicycle and not with the
6. bearings Check and recalibrate the brakes replace if worn out 15 16 Every 20 30 hours of riding continued Squeeze spokes in adjoining pairs between your thumb and index finger They all should have the same tension Have your dealer respoke or true the wheel if necessary Check cables for rust kinks and fraying have your dealer replace them if necessary Repairing a punctured tyre If you have a punctured tyre we recommend that you get a specialist to carry out the repairs You can always of course consult a specialist and carry out the repairs on your own As there are no electronic components on the rear wheel its removal follow standard procedures as with normal bicycles with internal gears Read the Shimano gear manual provided for more instructions As the front wheel contains the hub motor there are additional steps in the case you require the entire wheel to be removed from the bike A philips head screwdriver will be required to open the cable housing shown on left to first unplug the wires than run from the motor to controller There should be 1 x 5 pin JST connector and 3 colour coded wire connections Blue Yellow Green Unplug these before proceeding to remove the front wheel Be mindful of the tightening assembly sequence of washers nuts and spacers Hub motor and general inspection After 5 000 kms 3 000 miles of cycling We recommend you arrange to have a thorough inspection of your bicycle by an
7. d with your bike Read the manufacturer s manual provided Battery Insert key into keyhole located by the controller box and turn key counter clockwise while pressing it in so that it arrives in the open position Release the catch located at the underside of the saddle to flip it over Locate the battery flanges in their slots in the battery holder then push the battery firmly into the holder until the connecting pins are firmly in the battery sockets 10 Battery continued The fit can be tight when new so it may be required to apply gentle pressure Once the battery is in position lock into place by turning the key one click clockwise to the OFF position Ensure that the key is in OFF position until you are ready to ride Do not use excessive force to fit the battery which could result in damaging the connection sockets or pins If there is an A C outlet near to where your bicycle is parked It may not be necessary to remove the battery from the bicycle to charge Tyres Ensure that the tyres are inflated to the correct pressure of 45 60 psi Well inflated tyres enhances the comfort safety and efficiency of your ride Do not make max inflation of 75 psi it makes an unfortable ride Check reommended inflation pressure as marked on the tyres Checklist Usage The eZeebike is best described as a commuters bike and is best suited for usage in urban environment and roads While cycling it is
8. dropout slots Tighten the nuts alternatively on both sides till the wheel is secured Tightening torque 35 Nm Seat post Insert into the seat tube of the bicycle frame and align Tighten clamps and ensure seat is firmly fastened Tightening torque 16 Nm Do not adjust the seat post beyond its maximum extension mark w Handlebar Stem Pedals Handlebar and stem comes Pedals are marked L and R for left and right pre assembled Loosen respectively Screw in clockwise for the R pedal and bolts on the stem and insert counter clockwise for L Tighten both with a wrench firmly but not excessively as the crank threads are made of aluminum alloy Front Mudguard The supports are attached to the sides and top of the front fork the mudguards are made of polycarbonate and should not rattle when they re securely fastened Brakes One of the most important safety features on the bicycle To minimize the risk of injury it is vital to ensure they are corrected adjusted Ensure that that the disc brakes are centered between the brake calipers and the wheel spins freely without the disc rotor touching the pads in the caliper For more information about the rear Shimano mechanical disc brake please check the Shimano website If you have little experience with bicycle maintenance We recommend you get this done with your local bike shop Accessories Install any optional accessories you have purchase
9. ind out about the rules and regulations in your country Guarantee Conditions The following guarantee conditions complement your legal rights How the guarantee applies As the manufacturer we guarantee against possible material or construction defects Provided the following conditions are satisfied e Proof of purchase The guarantee starts on the date of purchase e Only the first owner is entitled to the guarantee e The bike is guaranteed for 2 years this comprises of the frame fork all mechanical and electrical parts except normal wear and tear items e Battery warranty up to 70 depth of discharge from its original rated capacity You need to verify the warranty period with your dealer How the guarantee does not apply e When the bicycle is used negligently or results in damage due to accident e Damage ascribed to normal wear and tear e Poor maintenance or modifications that no longer complies with regulations or original technical specifications e Damage due to external causes e The bicycle is put up for hire or commercial use e The battery pack is used incorrectly or tempered with e Compensatory costs arising from damages or accidents or cost incurred by loss of the bicycle s usage How the guarantee covers e Original defective parts that are sent to the manufacturer for assessment will be replaced by the same or equal value part e Labour and transportation or all other charges are not inc
10. ke for many years to come Legal Regulations EU regulations state that your vehicle is an Electric Powered Assist Cycle EPAC when the following conditions are met and is now governed by the latest European regulation EN15194 2009 for EU In USA it is governed by Consumer Product Safety Commission 16 CFR Part 1512 requirements for low speed electric bicycles EU directive 2002 24 EC Chapter 1 Article 1 1 h Cycles with pedal assistance which are equipped with an auxiliary electric motor having a maximum continuous rated power of 0 25 kW of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km h or if the cyclist stops pedaling Conforming to EN reg the power assist of an eZeebike only functions while the rider is pedalling The means of controlling the power level of the assistance adjusted by the power setting from the console or throttle USA regulations allow a power assisted maximum speed of 20 mph eZee bike made for the USA has a motor nominally rated at 500 watts but up to a maximum power of 800 watts For markets that are not subject to EN reg the bike comes with default mode that allows PAS or ebike mode instantenously Electric bicycles does not require a license or moped certificate there is no age limit and you can take cycling paths It conforms to regulations of normal bicycles Legal requirements concerning insurance of your bicycle may differ so do f
11. luded These are borne by the owner e eZee exclusively makes the decision whether or not the guarantee applies Technical Data Ce Motor Battery Pack Controller Charger Interface Fuse Europe EN 15194 2009 USA CPSC 16 CFR Part 1512 DC brushless hub motor 200 W Australia 250W EU 500W US with planetary reduction gears Lithium lon with battery management circuit 37V 10Ah 370 Wh capacity 3 1 kgs 6 83lbs 37V 14Ah 518 Wh capacity 3 8 kgs 8 38lbs 37V 20Ah 740 Wh capacity 5 4 kgs 11 90Ibs Low voltage protection 28 V Discharge temperature limit 15 C to 55 C PWM LED self diagnostic system Overload protection 20 amps for EU 25 amps for USA 4 amps Charge time 4 hrs for 14Ah Charging temperature 5 C 35 C Forward magnetic motion sensor 12 pole and dual hall 5 levels Power and speeds settings and or throttle application 5 levels battery gauge 30 amps OANOABRWND Part Identification 26 27 28 29 Brake cables Front LED lighting Mudguards V Brakes pivots Rims Spokes 13g Hub motor Reflectors Tyres 26 x 1 95 Suspension front fork Motor wire casing Bearing race Frame Pedals Chainwheel 48T and crank Pedal sensor Central support stand Chain 1 2 x 3 32 Chain stay 30 31 16 15 32 33 34 35 36 37 14 13 12 11 Chainguard Shimano roller brakes Shimano Nexus Internal gears Tensioning bolt and plate Rear LED lighti
12. ng Al luggage rack Controller Ignition Battery Saddle flip catch Saddle Seat post Seat post clamp quick fix Headstem Handle grip Throttle Brake levers Gear shifter Battery level gauge Handlebars Assembly If you have received your bike delivered instead of picking it up from your local bike specialist please read this section before proceeding to assemble Unpack Carefully remove the bicycle by lifting it straight out of the box Becareful not to scratch yourself on the carton staples Remove the packing material around the bike and stand the bike on a clean flat surface Be sure to keep any part packages that comes along with the bike Discard box and packaging material only Dispose responsibly recycle when possible Check This box should contain the eZeebike An accessory box containing 3 Ignition keys 1 Pair of pedals 1 Battery charger 1 Power cord 2 Fuses 30 amps Nylon ties Heat shrink tubes assorted pre cut sizes 1 Hex Key 5 1 Hex Key 3 1 eZeebike User manual Relevant component manuals 1 Battery zunmzerpanpp Check the box again for any additional purchases or variations that should be included Tools required Tools are the first step to proper assembly you will need Allen Hex key metric set Philips head screwdriver Open end flat wrenches metric measurements 6mm 17mm Front wheel Insert the hub motor wheel into the front fork ensuring that it is properly seated in the
13. ponds to throttle from gauge Power Led Bar shows the current amps level Up button set cruise The bike will come set up with the mode according to your country legal requirement Any changes are made may affect the legal status of your bike 13 14 How eZeebike works Your first ride Before you wheel your bike out into the world we recommend you practice handling the bike in a safe area away from obstructions and traffic The motor may look small but it s powerful You ll be riding faster than you think Turn the key to the ON position A red LED will illuminate below the key socket If the light flashes read the Troubleshooting section of this manual If it shines steadily you re ready for the next step EPAC Pedelec As you pedal rotation on the crank is picked up by a sensor in the bottom bracket This allows the drive system to be engaged There are 5 levels of speed power selection on the console E Bike The motor runs as soon as you turn the throttle Ensure that you are seated and ready to ride off before you use the throttle In E bike mode the range of your bike will be approximately 40 kms 25 miles with a 10ah battery The hillier the terrain the less you pedal shortens your range While EPAC judicious use of gears power assistance all contributes to increasing the mileage you can get out of your ride to about 60 kms 40 miles You can always choose to ride your bicycle as an ordin
14. rider on it Luggage rack The luggage rack provided comes equipped with a spring loaded catch and elastic strap If you plan to carry luggage on the rear make sure everything is securely fastened and clear from the rear wheel There are many useful accessories that can be fitted on the rear rack from panniers to child seats Do however take note that the load limit is 25 kgs Maintenance Maintaining your bicycle ensures you ll get the most out of every ride and out of the entire life of your eZee bike How much of your bike s maintenance you can do yourself will depend on your knowledge skill experience and whether you have the necessary tools for the job Learning from available cycling literature and joining cycling communities can be an enjoyable way of improving your skill and knowledge about maintaining bicycles Beyond this manual it is good to consult your LBS and eZee dealer for advice regularly Before every ride Mechanical safety checks use a fully charged battery visual inspection for damages Every 150kms 100 miles Clean the bike incl chain rings and sprocket Clean and lightly oil the chain and gears Every 20 30 hours of riding Squeeze the brakes and rock the bike to check for any looseness with each forward of backward movement If the headset is loose have your dealer check it Lift the front wheel and rotate handlebars to check for tightness of steering it may be necessary to lubricate ball
15. ructed by other cables or accessories Chain Turn crank arms to ensure chain runs smoothly Keep the chain lubricated and clean Chain tension may need adjustment or tightening if it is without sufficient tension Battery Charging Before your first ride the battery needs charging Bring it to a wall socket 220V 230V AC EU other countries or 115V AC US Fuse Fuse holder 30 amps Battery grip Charging socket Battery slot guides Batter lock slot Serial number battery information OORUN Insert charging plug into socket on battery and connect charger power cord to A C outlet Turn on A C outlet Turn the 1 switch on the charger Do not remove the plug by pulling the cord always grip the charging port by its metal body Check the indicator lights on the front of the charger RED light indicates that the charger is connected and running from an A C outlet YELLOW light indicates that the battery is charging GREEN light indicates that the battery is fully charged 11 12 It will takes 3 hrs to charge the 10Ah battery and 4 hours to fully charge your 14Ah battery You may interrupt the charging at any time As Li lon batteries do not suffer from memory effect it is not required for the battery to be empty to commence a recharge Top up charging everytime you ve completed your cycle ride is recommended Kept in good condition Li lon battery will perform at least 350 full charge cycles with a
16. your responsbility to be attentive of your environment and traffic rules as this concerns the safety of all who share the paths especially you a Wear shoes that stay on your feet and grip firmly to the pedals No barefoot or sandles b Dress to be visible on the road and avoid loose clothes that will tangle with moving parts of the bicycle Keep your speed at levels appropriate to road conditions d Be aware of wet weather conditions as these affect braking distance Brake earlier than you normally would on dry roads Familiarise with the traffic rules in the country you are riding in f Avoid cycling in poor weather and visibility conditions such as fog night heavy rain and snow Keep your lights on in such conditions g Familiarise yourself with the usage of the bike and how to maintain it Inspect Before every ride make a quick inspection of your bike s mechanical and electronic features Be safe not sorry Frame amp fork Visually check for damage do not ride if bent or fractured wheels and tyres Check for missing or damage spokes Feel spokes to ensure tightness wheels should be true straight and tyres inflated to its correct pressure Handlebar and stem Tightened firmly in the face forward positions the handlebars will rotate the front fork and wheel ensure that the grips are also firmly seated Brakes Check brake functions on both front and rear brakes Brake cables should remain unobst
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