CCM 1200 OPERATING INSTRUCTIONS
Contents
1. Schleuniger To Be Precise CCM 1200 Universal Automatic Cable Cutting Machine OPERATING INSTRUCTIONS Version 06 96 Schleuniger AG Tel 41 33 334 03 33 Bierigutstrasse 9 Fax 41 33 334 03 34 CH 3608 Thun www schleuniger com Switzerland sales schleuniger ch L H Kabeltechnik GmbH Hesselbachstrasse 13 D 75242 Neuhausen Deutschland Tel 0049 7234 95 40 0 Fax 0049 7234 95 40 95 zentrale lhkabeltechnik de Schleuniger Inc 87 Colin Drive Manchester NH 03 103 USA Phone 603 668 8117 Fax 603 668 8119 Sales schleuniger com Schleuniger Japan Co Ltd Grand Palace Tamachi 1F Shibaura 4 9 18 Minato ku Tokyo 108 Japan Phone 0081 3 5442 1191 Fax 0081 3 5442 1195 eaa04005 pop09 odn ne jp Schleuniger AG Thun Switzerland Schleuniger CCM 1200 3 Index of Contents Safety regulations english nine 5 Sicherheitsvorschriften deutsch nee 7 Prescriptions de s curit fran ais ns 9 Norme di sicurezza Itallaf0 120 platani lunetta RAR ARA RA RANKAR RAMAR RANA RAR RR ARR RR RR RN RR 11 Instrucciones de seguridad espa ol enenenenenennnnts 13 Veiligheidsvoorschriften nederlands 15 Sikkerhedsforskrifter dansk rrsrnnvrnnvnnvnnnvnnvnnnvnnvnnnvnnnnnnnnnnnnnennnnnnennnnnnennnnnnennnnnnennnnnnennnnnnennnnnnennnnr 17 S kerhetsf reskrifter svenska rrmrnnrnnvnnnvnnvnnnvnnvnnnvnnnnnnennnnnnnnnnnnnennnnnnennnnnnennnnnnennnnnnennnnnnennnnnnennnnn 19 Machine DescriptiOn2. e Bedienung der Maschine entsprechend der vorliegenden Betriebsanleitung Schleuniger CCM 1200 4 Personalqualifikationen Damit alle Instruktionen verstanden werden muss die Schulung in der Sprache des Bedienpersonals erfolgen Somit sind folgende Personalqualifikationen erforderlich Montage Inbetrieb Technische Fachkr fte welche englisch und oder deutsch sowie die nahme Instruktion Sprache des Bedienpersonals beherrschen Bedienung Gem ss 3 Verantwortlichkeiten geschulte Mitarbeiter Unterhalt Service Technische Fachkr fte welche englisch oder deutsch beherrschen 5 Gef hrdungsbereiche Bitte beachten Sie die folgenden Gef hrdungsbereiche mit besonderer Vorsicht A Bereich der Rollen welche der Kabelf rderung dienen Bereich der Kabelschneidvorrichtung Schneidkopf Bereich des Kabelaustrittes muss stets freigehalten werden Besondere Vorsicht ist bei empfindlichen K rperteilen geboten z B Augen da das Kabel mit hoher Geschwindigkeit aus dem CCM 1200 austreten kann Gesamter Innenraum des CCM 1200 Gefahr durch elektrische Spannung bei Ber hrung Gefahr durch mechanisch bewegte Teile 6 Sicherheitsbestimmungen AN Die Maschine wurde gem ss der Europ ischen Norm EN294 f r Personen ber 14 Jahre ausgelegt Es ist strikte verboten j ngeren Personen Zutritt zu der Maschine zu gew hren Betreiben Sie die Maschine nie in explosions oder feuer
3. Adjustable cutting length Unit of measure Feed speed Processable material dimensions Noise level 230 240 VAG 50 60 Hz 100 115 VAC 50 60 Hz 80 VA 67 x 26 x 33 cm LxBxH 26 37 x 10 23 x 12 99 Lx W xH 28 kg 61 81 lbs 1 to 999 999 nos 1 to 999 999 mm 1 to 9999 99 mm or inch 10 levels 50 1200 mm sec 1 968 47 244 sec Round material maximum 10 mm external diameter Flat material maximum 120 mm wide lt 75 dB A 48 Schleuniger CCM 1200 Replacement Parts List Quantity Description Article number 1 Bottom blade Fig 15 page 39 302 1041 1 Upper blade Fig 15 page 39 302 1042 1 Bottom feed roll 302 1026 1 Upper feed roll 302 1025 1 Cable guide right Fig 2 page 23 302 1047 1 Cable guide left fig 2 page 23 302 1048 1 Drive belt 100 XL 037 Blade drive Fig 13 page 38 254 0000 1 Drive belt Twin Power 170 XL 037 TP Fig 12 page 37 254 0001 1 Drive belt HTD 345 3M 6 HTD Fig 12 page 37 254 0002 Options Quantity Description Article number 1 Cableend switch for CCM 1200 402 1004 1 Bottom blade carbide 302 1001 1 Upper blade carbide 302 1033 1 Cable guide left extended 302 1049 1 Cable guide right extended 302 1050 Schleuniger CCM 1200 Appendix Display Languages Comparison Table english deutsch itailano francais CCM 1200 B CCM 1200 B
4. To set the belt tension simply slide the motor upwards until the required tension has been achieved then tighten the screws Fit the two covers Insert the mains plug into the power supply Switch the master switch off Remove the mains plug from the power supply The following work must only be carried out by specially trained personnel Schleuniger representatives the user s trained specialist personnel V belt Pouley blade drive blade drive Figure 13 Blade drive feed belt Screws blade drive motor ah ui le Figure 14 Screws on blade drive motor Schleuniger CCM 1200 39 Replacing upper blade Switch the master switch off Remove the mains plug from the power supply The AN following work must only be carried out by specially trained personnel Schleuniger representatives the user s trained specialist personnel e Remove the cover Screws upper together with the ejector blade shaft Figure 12 Page 37 upper blade e Remove the upper screw on the connector rod It is secured with a lock nut Figure 15 Nuts bottom blade bottom blade Caution The upper knife will now fall down Screw connector rod o Oi e Clean the inside using a paintbrush and vacuum cleaner attachment connectro rod e Remove the upper blade two M5 socket head screws e After you have lightly oiled the new or the Figure 15 Replacing upper blade resharpened blade you can fit it back e Move
5. Omr de i hvilket rullerne til kabeltransporten befinder sig Omr de i hvilket kabelsk reanordningen befinder sig sk rehoved Omr de i hvilket kablet kommer ud skal altid holdes fri Man skal is r beskytte f lsomme dele af kroppen som f eks jnene da kablet kan komme ud af CCM 1200 med stor hastighed Samlet indvendigt omr de p CCM 1200 fare for elektrisk sp nding hvis det ber res fare fremkaldt af mekaniske dele der bevaeger sig 6 Sikkerhedsbestemmelser A Maskinen er konstrueret til at blive betjent af personer p 14 r og derover iht den europeeiske standard EN 294 Det er strengt forbudt at give personer under 14 r adgang til maskinen Benyt aldrig maskinen i eksplosions eller brandfarlige omgivelser Maskinen m kun benyttes i torre st vfrie rum Benyt aldrig maskinen uden beskyttelsessk rm Arbejd aldrig uden jenv rn p ved maskinen Afbryd maskinen fra str mforsyningen og eller fra trykluften f r vedligeholdelsesarbejde udf res p maskinen Benyt aldrig maskinen uden tilsluttet beskyttelsesjording Foretag ikke ndringer p maskinen og benyt den kun til de form l den er beregnet til iht afsnit 2 Produktbeskrivelse En anden benyttelse kr ver forudg ende skriftlig tilladelse fra fabrikanten Fabrikanten fraskriver sig ethvert ansvar for skader der opst r som f lge af manglende overholdelse af denne forskrift Tag f rst maskinen i drift n r alle anvisninger er
6. correct Dip switch 44 Schleuniger CCM 1200 Switching off the cable limit switch monitoring Prior to and during processing a cable limit switch checks to see whether a cable has been inserted If there is no cable in the automatic unit or if all the cable has been processed then the message NO CABLE appears in the display The monitoring can be switched off for trials carried out without material or on very thin material e Hold down both speed keys when switching on the automatic unit Or press 5 if the unit is aleady on e CODE appears in the display e Release the speed keys e Enter 30 e First press enter then STOP e Before starting processing open the feed rolls so they do not suffer any unnecessary wear and tear To do this turn the T grip in the UP direction To switch the monitoring back on you have to turn the master switch off and back on Schleuniger CCM 1200 45 Troubleshooting Fault Clearance Repairs Error messages in the display Error message Possible cause Action RAM ERROR Error found in the memory Switch off the CCM 1200 wait 10 secs Then switch back on If the error message reappears then the keyboard is faulty and must be replaced NO CABLE There is no cable between the feed rolls The compression pressure setting is incorrect Insert a cable into the automatic unit Set the correct opening CUTTER IS BLOCKED The materia
7. s rssrnnvnnnvnnvnnnvnnnnnnvnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnennnnnnnnnnnnnnnnenr 21 Unpacking the GEM 1200r snare tt AAA Ata 21 Standard EN rs ee ee re re ee ie 21 Operating Controls Displays Connections 22 Operating Control cia daa 22 Figure 1 Front EN ii iii lirici i al eee eee eil RR RR Sann rn 23 Fe Rear Viewer talenti delude Dore een ca 23 Figure 3 Shaft with plexiglass slider AA 23 Connection arr rra aren reen ernannten aaa 24 Mains one 24 Prefeeder hp ua TG 24 Figure 4 Control contact St 24 Wire Markets ca Nate 25 PENN 25 Figure 5 Pause function are EG 25 Single piece funCtioN GE 26 Figure 6 Single piece FUNGHOTN 3 22 ratto 26 Internal Circuit on the Wire Marker Output 27 Figure 7 Internal circuit on the wire marker output ceceeceeeeeeeeeeeeeeeeeeeeeeeeteeteaeeneeeaee 27 Electromagnetic Compatibility EMC iii 27 Control Panelim oa nee nn nn nn HH HH BR AR AAA BR OR AAA SA HA ER 28 Figure 8 Control PETE 28 SE EE 30 Setting the mains voltage zen teten e 30 Figure 9 Voltage selector nr 30 Replacing the mains USB novata 31 Changing the unit of measure sise 31 Displaylanguager EE 31 A A i oi ie 32 Figure 10 Inserting the cable 32 Selecting the batch EE EE 33 MN 34 Figure 11 Practical example of wire Marking ii 34 Eke a ee ce ii n la ai ie 36 Cleaning G n ral SSSR
8. sin ruido A trav s de una entrada de mando la cortadora recibe y trata se ales enviadas por aparatos conectados antes o detr s de ella Esto permite por ejemplo el uso con un pedal o el mando de una estampadora 3 Responsabilidades El usuario de la m quina se responsabilizar de que cualquier persona que trabaje con la m quina Schleuniger CCM 1200 est correctamente instruida seg n estas instrucciones de servicio puesta en servicio manejo mantenimiento La formaci n del personal operario deber contemplar los siguientes puntos e Finalidad del uso de la m quina v ase el apartado 2 Descripci n del producto e Zonas de peligro v ase el apartado 5 Zonas de peligro e Normas de seguridad v ase el apartado 6 Normas de seguridad e Manejo de la m quina seg n estas instrucciones de servicio 14 Schleuniger CCM 1200 4 Cualificaci n del personal La formaci n se deber llevar a cabo en el idioma del personal operario para que puedan comprender todas las instrucciones Por ello ser necesario contar con el siguiente personal cualificado Montaje puesta en Personal t cnico especializado que domine el ingl s y o alem n as servicio instrucci n como la lengua del personal operario Manejo Empleados formados seg n el apartado 3 Responsabilidades Mantenimiento servicio Personal t cnico cualificado que domine el ingl s o el alem n 5 Zonas de pelig
9. ENDE TEILSUMME FIN DE LOT FINE LOTTO PARZ KNIFE IS BLOCKED MESSER BLOCKIERT COUTEAU BLOQUE COLTELLO BLOC DISTANCE DISTANZ DISTANCE DISTANZA Schleuniger CCM 1200 50 Electrical Diagramm fan U9S 2 000212 PROJO Jeguny Jusunsog az vs HYHSVIG 9076 0025 WII T RE UNUL BOSE HI 6 aesnuJEINBFJOTE UNIE S3eh Auen JOAJEN BUTM BURN e Ad g Tanvd 30Y78NH98 92318N3008 BENIYHAA 3083 3043 3083 2088 ASTT 005 1v0 2 4092 0 5h e Nee g Ej i NI NI 1 ta I I 1 i FREE I I Int Ae 13 I 2 es nr o 1 di HILHIIHHOIITO OVL fi savers BS i nm evene Bas none T LINN SATHONSMOd I HIVODNE H I IWINSNSBDNI El 1 EEN 2 ri er I O El HIS 0 rovere I HOLON HALLNO HOLONDAHSS 1 8 E94 JAIUO DAU3S 1 1 FJEMUSE HOLIMS 318V2 DN LJ HIS 0 3002523 T rr6Bg 8d lANVAINOHI DECHE Hos 0 E00272 994 4019377109 ETM rt ua GHVOSA3N OLSEH AVIdSIO NONI HAAI SH LINN T3NVdiINOHJ BOEN3S dILINI Schleuniger CCM 1200 51 Index clear 28 correct 28 correct 28 cut 29 enter 29 feed 29 length 28 quantity 28 run 29 speed 29 speed 29 STOP 29 Adjustment screw feed roll compression pressure 22 Aligning the blades 41 Batch size selecting 33 Blades aligning 41 Bottom blade replacing 40 Cable guides 22 Changing the unit of measure 31 Cleaning the cutting zone 36 Cleanin
10. cuenta para ello con la autorizaci n por escrito del fabricante El fabricante rechaza toda responsabilidad por da os que puedan resultar al no respetarse esta disposici n No use la m quina antes de haber le do y comprendido todas las instrucciones Las reparaciones s lo deben ser efectuadas por personas autorizadas y que cuenten con la debida formaci n para realizar esas tareas No lleve el cabello largo suelto ni use ropa o joyas sueltas que puedan quedar enganchados o atrapados en piezas o partes m viles de la m quina Use s lo los lubricantes entregados con la m quina y de acuerdo con las presentes instrucciones de servicio Schleuniger CCM 1200 15 Veiligheidsvoorschriften nederlands 1 Symbolen gemarkeerd nauwkeurig op Het niet opvolgen van de instructies kan de dood of N Volg de beschrijving bij werkzaamheden en processen die met dit pictogram zijn ernstige verwondingen veroorzaken gemarkeerd nauwkeurig op Het niet opvolgen van de instructies kan lichte 1 Volg de beschrijving bij werkzaamheden en processen die met dit pictogram zijn verwondingen en beschadiging van de machine veroorzaken Dit pictogram staat afgebeeld bij tips en handigheidjes van onze ontwikkelingsafdeling van de productieafdeling en van onze klantenservice 2 Productbeschrijving De passnijautomaat CCM 1200 snijdt ronde kabels draad slangen op elke gewenste lengte tot een buitendiameter van 10 mm De automaat is comfortabel
11. leest og forst et Vedligeholdelsesarbejde m kun udf res af s rligt personale som er berettiget og uddannet til at udf re et s dant arbejde Beskyt langt h r under et h rnet b r ikke l stsiddende t j eller smykker de kan s tte sig fast i bev gelige maskindele De medf lgende sm remidler m kun benyttes iht n rv rende betjeningsvejledning Schleuniger CCM 1200 19 Sakerhetsforeskrifter svenska 1 Symboler F lj noggrant de arbeten och f rlopp som r markerade med detta piktogram Underl telse att f lja dem kan leda till d d eller allvarliga kroppskador F lj noggrant de arbeten och f rlopp som r markerade med detta piktogram Underl telse att f lja dem kan leda till l tta kroppskador och till maskinskador Detta piktogram k nnetecknar tips och trick fr n v r utvecklingsavdelning fr n v r produktion och fr n v r kundtj nst 2 Produktbeskrivning Kapningsautomaten CCM 1200 sk r av rund kabel tr d och slang i varje nskad l ngd upp till en ytterdiameter p 10 mm Automaten r bekv m att programmera och betj na Mekaniska inst llningar erfordras inte f rutom matningsrullarnas frammatning CCM 1200 arbetar utan tryckluft och r d rf r tystg ende ver en styring ng mottager och bearbetar automaten signaler fr n framf r eller efter t inkopplad utrustning Detta m jligg r exempelvis man vrering med pedal eller styrning av en pr glingsutrustning 3 Ansvarighe
12. than this age Never operate the machine in environments where there is a risk of fire or explosion The machine must only be operated in rooms that are dry and free from dust Never operate the machine without its protective covers Never work on the machine without wearing eye protection Disconnect the machine from the electrical and or compressed air supply before carrying out any maintenance work Never operate the machine with the mains earth disconnected Do not make any modifications to the machine and only utilise it for its intended purpose according to Paragraph 2 Product Description Other applications are only permitted with the written approval of the manufacturer The manufacturer will accept no liability for damage resulting from the disregard of this regulation Never operate the machine without first having read through and understood all instructions Repair work may only be carried out by authorised persons who have been specially trained for this work Ensure that long hair is not worn loose and do not wear loose clothing or ornaments that could become caught in the moving parts of the machine Only use the lubricant that was delivered with this machine according to these operating instructions Schleuniger CCM 1200 7 Sicherheitsvorschriften deutsch 1 Symbole Bitte befolgen Sie Arbeiten und Abl ufe die mit diesem Piktogramm markiert sind genau Nichtbefolgen kann zum Tod oder schweren K rperverletzunge
13. the composition of the material to be cut deviations in length can occur when the material is being fed The pieces are then either slightly too long or too short If the measurement is too short then press correct and enter the difference from the programmed length If the measurement is too long press the correct and enter the difference from the programmed length Confirm the entry each time by pressing enter Once you have programmed a corrected value then a or symbol appears in the display under length In order to display the entered corrected value press correct or correct By pressing enter the set value is retained pressing clear and enter the value is set to 0 If you select a new length by pressing length the value entered under correct is deleted Pressing clear sets a value to 0 Schleuniger CCM 1200 29 enter speed speed feed cut run STOP Each entry must be confirmed by pressing enter The selected feed speed is shown in the display with a line If you increase the feed speed the line moves to the right if you reduce the feed speed the line moves to the left It is not possible to alter the feed speed during processing You can only enter a new feed speed after stopping the machine by pressing STOP By pressing run you continue the processing By pressing feed you move the cable The cable continues to be moved for as long as you hold down
14. the key By pressing cut you carry out a single cut The run key is used to start processing During processing the red LED on the key lights up The display continuously shows the quantity still to be cut under quantity Once the programmed quantity has been reached the words END OF PROGRAMM appears in the clear view display The STOP key has three functions e If you press STOP when the machine is processing then the CCM 1200 immediately shuts off all functions The word BREAK appears in the display e If you press STOP before the processing commences the words Turn up or Turn down appear in the display Turn the T grip in line with the display If the roller gap has been correctly set the words Turn Up or Turn down disappear from the display e f you hold down the STOP key and simultaneously switch on the automatic unit via the master switch the unit of measure switches to mm or 1 100 The setting reverts to the standard setting if you switch the CCM 1200 off and back on again 30 Schleuniger CCM 1200 Setup It is imperative to check whether the mains voltage on the CCM 1200 is the same as that of the local mains voltage If the voltages are different you must set the mains voltage on the CCM 1200 using the voltage selector next section Setting the mains voltage 1 e Place the CCM 1200 on a solid even base table workbench etc If the master switch is on then switch it off e Inse
15. the upper blade up and down The blade should not jam or have any play Carry out a manual cutting test using a strip of paper The strip should be cut evenly along the entire cutting length If the quality of the cut is poor then you must realign the blades The procedure for realigning is described on Page 41 e Tighten the screws on the connector rod Dont forget the lock nut e Fitthe cover and connect the mains plug to the power supply Sharpening the blades Your Customer Service Department will be pleased to sharpen your blades for you Stirn However if you wish to sharpen the blades seiten yourself then you must do this on the front edges Figure 16 Sharpening the blades 40 Schleuniger CCM 1200 Replacing the bottom blade Switch the master switch off Remove the mains plug from the power supply The AN following work should only be carried out by specially trained personnel Schleuniger representatives the user s trained specialist personnel e Remove the cover together with Bolts bottom the ejector shaft Figure 12 Page blade 37 e Remove the bottom blade together with the wedge three M6 bolts with nuts and clean the inside using a paintbrush and a vacuum cleaner attachment Figure 17 e Slightly oil the wedge and new or the resharpened blade and fit back both components i connector rod e Move the wedge together with the pin fully to the left and very slightly tighten the screws upper bla
16. through the feed rolls e Turn the T grip in the DOWN direction until the cable is clamped EN e Press STOP The words Turn Up or i Turn down appear in the display Figure 10 Inserting the cable e Turn the T grip to correspond with the display until a Beep is heard and Turn Up or Turn down disappears from the display This means the correct distance between the feed rolls has been set The setting is important to ensure the cable limit switch functions properly e Press cut The unit will now carry out a single cut and you will have a defined cable end e Press quantity 6 and enter e Press length 1 5 0 and enter We will leave the feed speed in the default setting It can however be easily adjusted using the speed keys See also Control panel Page 28 e Press run Once the 6 cables have been cut the words END OF PROGRAMM appear in the display e Measure the length of one of the cut cables If the cable has been cut too long or too short you can correct this deviation using the two keys correct and correct The keys are explained on Page 28 in the section entitled Control panel Schleuniger CCM 1200 33 To restart the same programme you must first press quantity and enter In our example we have described how you can insert the cable into the CCM 1200 There are two other alternatives for this process which will save you time particularly i
17. 07 1 Socket head wrench 2 5 mm 272 0006 1 Socket head wrench 4 mm 272 0005 1 Skeet head wrench 5 mm 272 0004 1 Socket head wrench 8 mm 272 0003 1 Hexagonal pin wrench with hande 6 mm 272 0001 1 Hexagonal socket wrench 10 mm 272 0000 1 Open ended wrench 8 10 mm 272 0002 22 Schleuniger CCM 1200 Operating Controls Displays Connections Operating Controls Emergency Off switch T grip for roll gap Adjustment screw feed roll compression pressure Roll lever Plexiglass slider Cable guides Main switch Control panel The Emergency Off switch immediately shuts down all the functions of the CCM 1200 To shut down the machine quickly press the switch in until it engages To reset turn the switch in a clockwise direction until it springs out of the engaged position The T grip is used to adjust the opening between the feed rolls If you turn H in a clockwise direction UP the opening between the feed rolls widens turning it in an anticlockwise direction DOWN the opening reduces This hexagonal socket head screw SW 8 mm is used to adjust the compression pressure of the feed rolls on to the cable If you tighten the screw the compression pressure is increased If you loosen the screw the pressure reduces The basic setting is carried out at the factory and only has to be adjusted in exceptional cases If you press the roll lever down then the upper feed roll is raised This enables you to r
18. CCM 1200 B CCM 1200 B CCM 1200 B mm CCM 1200 B mm CCM 1200 B mm CCM 1200 B mm CABLEFEEDER ABROLLER STOP DEROULEUR STOP STOP ALIMENT STOP NO PROTECT KEIN SCHUTZ ABSENCE CARTIER MANCA PROTEZIONE P TOO LARGE P ZU LANG C TROP GRANDE C TROPPO LUNGO NO CABLE KEIN KABEL ABSENCE CABLE MANCA FILO END OF PROGRAM PROGRAMMENDE FIN DE PROGRAMME FINE PROGRAMMA LENGTH OVERFLOW GESAMTL ZU LANG LONG TROP GRAND FUORI LUNGHEZZA BREAK UNTERBRUCH PAUSE INTERRUNZZIONE uP RAM ERROR uP RAM FEHLER ERREUR MEMOIRE uP ERRORE DI RAM SET QUANTITY ANZAHL EINGEBEN ENTREE PIECES INSERIRE N PEZZI SET LENGTH LAENGE EINGEBEN ENTREE LONGUEUR INSERIRE LUNGHEZ QUANTITY ANZAHL PIECES PEZZI LENGTH LAENGE LONGUEUR LUNGHEZ PRINT 0 1 PRAEG 0 1 PRINT 0 1 STAMPA 0 1 BEGIN ANFANG DEBUT INIZIO END ENDE FIN FINE BETWEEN FORTL INTERVAL INTERM BATCH T SUMME LOT LOT PARZ TOTALCUT TOTAL STK PROD TOT LOT TOTAL PRTIME PRQEGEZ PRTEMPS TEMPORIZ TURN UP HOCHDREHEN TOURNE UP GIRARE SU TURN DOWN RUNTERDREHEN TOURNE DOWN GRARE GIU CODE CODE CODE CODE SEVO IS BLOCKED SEVO BLOCKIERT SERVO BLOQUE BLOCCO DEL SERVO CORRECT KORR CORR CORR CORRECT KORR CORR CORR HOTPRINT MODE PRAEGE MODUS PRINT MODE MODO STAMPA LENGTH TO SHORT LAENGE ZU KURZ LONG TROP COURT LUNGHEZZA CORTA END OF BATCH
19. LENGTH 380 speed Switch the Hotprint mode on if it is off If enter uantit leni the Hotprint mode is off a O appears in the 1 PRINT 0 1 4 right hand side of the display speed Select the distance from the right end of the enter anti EC cable to the centre of the marking 3 5 BEGINN 35 speed Schleuniger CCM 1200 35 Select the distance from the left end of the enter uantit length cable to the centre of the marking 4 0 END 40 speed Select the marking in the centre enter uantit length Cable length 2 BEGIN marking 155 BETWEEN 155 380 2 35 155 mm speed Enter the distance between the marking enter uantit length stamps marking wheels and the CCM DISTANCE 750 1200 blades for example 750 mm Rech speed Select the marking duration We enter uantit length recommend 200 ms 200 PRTIME 200 speed Select the total quantity enter uantit length quantity QUANTITY 20 2 0 speed Select the batch size in our example O If enter Gare Rah you wis to select a different batch size then clear 20 380 enter the required quantity enter speed Insert a cable carry out a single cut and cut quantity length then start processing run END OF PROGRAMM speed 36 Schleuniger CCM 1200 Maintenance Cleaning general The CCM 1200 is
20. Re honor tom Baar a A Ata AA au 36 4 Schleuniger CCM 1200 Cleaning the ul EE 36 Replacing the feed roll V belts ss 37 Figure 12 Replacing the feed roll V belts sssssseeererr erne 37 Replacing the V belt blade drive ss 38 Figure 13 Blade drive feed belt ent 38 Figure 14 Screws on blade drive motor 38 Replacing e gege EE 39 Figure 15 Replacing upper blade 39 Sharpening the blades iran a dee 39 Figure 16 Sharpening the blades 39 Replacing the bottom blade acogida lia idad ide c 40 Figure 17 Replacing the bottom blade ii 40 Algana 116 TEE 41 Figure 18 Aligning the blades 41 Figure 19 Fitting position of lower blade rr RR rr rn nn rn 41 Special Sens 43 Unit of measure changing the standard setting 43 Making the Hotprint mode the standard setting 43 Switching off the cable limit switch monitoring 44 Troubleshooting Fault Clearance Repairs nn 45 Error messages in the display 45 FAURS tonta bag Deed Dp ats ez Fi og AAA AAA 46 D COR IC A DATES ere a ee ae eee 47 Replacement Parts Lisas 48 Options e e ti tl ete e 48 A DPEn e II IO 49 Display Languages Comparison Table ot Aaa 49 Electrical de 50 Schleuniger CCM 1200 5 Safety re
21. Schleuniger CCM 1200 11 Norme di sicurezza italiano 1 Simboli Vogliate osservare molto attentamente lavori e decorsi che sono contrassegnati con questo pittogramma La non osservanza pu provocare la morte o gravissime lesioni personali questo pittogramma La non osservanza pu provocare lievi lesioni personali e danni 1 Vogliate osservare molto attentamente lavori e decorsi che sono contrassegnati con alla macchina SP Questo pittogramma contrassegna suggerimenti ed espedienti da parte de nostro reparto progettazione della produzione e della nostra assistenza tecnica clienti 2 Descrizione del prodotto La troncatrice automatica CCM 1200 taglia cavi a sezione circolare fili metallici tubi flessibili in qualsiasi lunghezza desiderata fino ad un diametro esterno di 10 mm Questa macchina automatica confortevole da programmare e utilizzare Le impostazioni meccaniche non sono necessarie fino al passaggio dei rulli di alimentazione La CCM 1200 lavora senza aria compressa e pertanto silenziosa La macchina riceve ed elabora i segnali di un apparecchio inserito a valle o a monte attraverso un entrata di comando Questo consente ad esempio l impiego della macchina con un pedale o il comando di un apparecchio per stampaggio a rilievo 3 Responsabilit L esercente della macchina responsabile che ogni persona che lavora con il Schleuniger CCM 1200 sia stata correttamente istruita in base alle presenti i
22. cy With Schleuniger equipment the corresponding connector cable is supplied with the prefeeder Otherwise a D Sub connector can be wired as follows Prefeeder CCM 1200 D Sub cable Prefeeder Input a EE Prefeeder Input S1 Figure 4 Control contact S1 Once the D Sub connector has been inserted and the control contact S1 is closed you can start the CCM 1200 in the normal way When the control contact Si opens automatic processing is interrupted and the error message CABLEFEEDER STOP appears in the display Once the control contact S1 has closed again the programme can be continued by pressing run Schleuniger CCM 1200 25 Wire Marker The Wire Marker connection enables the CCM 1200 to also receive and process control signals from an up or downline machine This control input can be used for example for the following purposes e Connecting a wire marker in order to receive return messages from it e Connection of a pedal for single piece production The relevant control contact is closed in order to activate the various functions Please only use potential free gold plated contacts relays or opto couplers for this purpose Pause function If the control contact S2 is open the CCM 1200 can be started in the normal way 5 i S2 Socket Wire Marker Figure 5 Pause function If the control contact S2 is closed then the feed is interrupted but the LED above the run key stays on If th
23. dangers e Dispositions de s curit voir point 6 Dispositions de s curit e Commande de la machine conform ment ce manuel d instructions de service 10 Schleuniger CCM 1200 4 Qualifications du personnel Afin que toutes les instructions soient comprises la formation doit se faire dans la langue des op rateurs Les qualifications suivantes sont donc n cessaires pour le personnel Montage mise en service Techniciens qualifi s qui maitrisent l anglais et ou l allemand instruction ainsi que la langue des op rateurs Commande Employ s form s conform ment au point 3 Responsabilit s Entretien service apr s vente Techniciens qualifi s qui maitrisent l anglais ou l allemand 5 Zones de dangers Veuillez faire particuli rement attention aux zones de dangers suivantes Zone des rouleaux qui servent au transport du c ble Zone du dispositif de coupe du c ble t te de coupe Zone de sortie du c ble doit tre constamment maintenue libre Une prudence particuli re est requise dans le cas de parties corporelles sensibles p ex les yeux car le c ble peut sortir haute vitesse hors de la CCM 1200 Tout l int rieur de la CCM 1200 Danger en cas de contact avec la tension lectrique Danger pr sent par les pi ces mobiles 6 Dispositions de s curit A La machine a t concue pour des personnes g es de plus de 14 ans conform
24. de e Press the bottom blade against the dele holder using a finger and slide the wedge as far as possible to the Wedge with pin TA It is vital that you also read the test for Figure 19 Page 41 Figure 17 Replacing the bottom blade e Tighten the nuts e Move the upper blade up and down The blades should just touch but not jam e Now carry out a manual cut on thin strips of paper across the whole width of the blade The cut should always be even and sharp If necessary repeat the alignment procedure until the required cutting quality is achieved e Fit back the cover e Insert the mains plug into the power supply The blades may produce a poor cut in the middle You can solve this problem using the socket head screw in the middle of the upper blade Figure 18 Page 41 e If the paper is only jammed in the middle of the blade and not cut then tighten the socket head screw slightly e If the blade jams in the middle then loosen the socket head screw slightly Schleuniger CCM 1200 41 Aligning the blades Switch the master switch off Remove the mains plug from the power supply The AN following work must only be carried out by specially trained personnel Schleuniger representatives the user s trained specialist personnel e Remove the cover together with the Bottom Upper Socked head screw ejector shaft Figure 12 Page 37 blade blade middle upper blade e Clean the inside using a paintbrush and vacuum clea
25. digt i hela CCM 1200 Fara vid ber ring p grund av elektrisk sp nning Fara p grund av mekaniskt r rliga delar 6 S kerhetsf reskrifter AN Maskinen har enligt den europeiska normen EN294 konstruerats f r personer ver 14 r Det r str ngt f rbjudet att till ta yngre personer att f tilltr de till maskinen K r aldrig maskinen i en omgivning d r explosions eller brandrisk f religger Maskinen f r k ras endast i torra dammfria lokaler K r aldrig maskinen utan skyddsk pa Arbeta aldrig utan skyddsglas gon vid maskinen Skilj alltid maskinen fr n eln tet och eller fr n tryckluftsn tet innan n gra som helst underh llsarbeten utf rs p maskinen K r aldrig maskinen utan ansluten skyddsjordning ndra inte maskinen och anv nd den endast f r det avsedda ndam let enligt avsnitt 2 Produktbeskrivning Andra anv ndnings ndam l r till tna endast efter skriftligt godk nnande fr n tillverkaren F r skador som uppst r genom att denna f reskrift ej har f ljts avvisar tillverkaren allt ansvar Anv nd inte maskinen f rr n ni har l st och f rst tt alla anvisningar Underh llsarbeten f r endast utf ras av beh riga och f r detta arbete utbildade personer B r inte l st h ngande h r l st sittande kl desplagg eller l sa smycken f r att f rhindra att de f ngas upp av maskinens r rliga delar Anv nd de medlevererade sm rjmedlen uteslutande enligt f religgande drif
26. e control contact S2 is opened again then the feed and processing is continued This function is particularly suitable for use with the connected wire marker The CCM 1200 stops the processing and issues the mark command to the wire marker During the marking process the wire marker triggers the control contact S2 to close so that the automatic unit does not continue to feed the material forwards 26 Schleuniger CCM 1200 Single piece function This enables you to process single pieces via a connected pedal without pressing run In addition to the control input assignment the function is activated as follows e Hold down both speed keys when switching on the automatic unit Or press 5 if the machine has already been switched on e The word CODE appears in the display e Release the speed keys e Enter 20 e Press enter then STOP For safety reasons this individual step function only remains activated until the machine is switched off S2 Socket Wire Marker Figure 6 Single piece function When the control contact S2 closes the LED above the run key lights up Once the control contact S2 opens the single piece is processed and the LED goes out The CCM 1200 also takes into account the programme quantity when carrying out this function Once the required quantity has been processed the words END OF PROGRAM appears in the display Schleuniger CCM 1200 27 Internal Circuit on the Wire Marker Output T
27. e upper blade Figure 18 Page 41 e If the paper is only jammed in the middle of the blade and not cut then tighten the socket head screw slightly e If the blade jams in the middle then loosen the socket head screw Schleuniger CCM 1200 43 Special Settings Unit of measure changing the standard setting following work must only be carried out by specially trained personnel Schleuniger i Switch the master switch off Remove the mains plug from the power supply The representatives the user s trained specialist personnel e Remove the control panel 4 en or 6 screws 0 e On the rear of the control panelyou will find two Dip Dip switch switches next to the mm and inch connector terminal J7 One is marked mm and one inch Figure 20 Switch these switches to the desired unit of measure Connector J7 e Fit back the control panel Dip switch Hotprint Mode e Insert the mains plug into the power supply Figure 20 Setting the unit of measure Making the Hotprint mode the standard setting following work must only be carried out by specially trained personnel Schleuniger Switch the master switch off Remove the mains plug from the power supply The representatives the user s trained specialist personnel In order to make the Hotprint mode the standard setting proceed exactly as described above in the section entitled Unit of measure changing the standard setting See Figure 20 for the
28. emove material from the machine or to insert material into it The plexiglass slider is used for cutting lengths of more than 18 cm For shorter pieces the slider is pulled out The cable guides can be adjusted to the width of the material to be cut They are secured using the two milled screws The master switch is used to switch the CCM 1200 on and off The control panel can be folded out for convenient operation Schleuniger CCM 1200 23 Roll gap T grip raise lower Feed roll compression pressure adjustment screw Control panel Figure 1 Front view Cable guides Fuseholder Main switch Mains connection Prefeeder Input Wire Marker Figure 2 Rear view Emergency Off switch Roll lever Thumb screw Cover with ejector shaft and plexiglass slider Figure 3 Shaft with plexiglass slider 24 Schleuniger CCM 1200 Connections Mains connection e Mains connection single phase earthed 2P E e 115 230 240 V 50 60 Hz e Power consumption maximum 80 VA e The CCM 1200 operates without compressed air The fuse holder Figure 2 Page 23 also houses the voltage selector See Page 31 for details on howto change the fuses The procedure for changing the voltage is described on Page 30 Prefeeder Input An electric or mechanical prefeeder can be connected to the prefeeder input This allows the cable feed to be monitored and processing to be stopped automatically in the event of an emergen
29. en arbejder uden trykluft Via en styreindgang modtager og behandler automaten signaler fra en for eller efterkoblet maskine Dette muligg r f eks betjening med en pedal eller styring af en preegemaskine 3 Ansvar Maskinens ejer baerer ansvaret for at alle personer som arbejder med Schleuniger CCM 1200 har f et en indg ende instruktion ved hj lp af den foreliggende driftsvejledning idrifttagning betjening istands ttelse Uddannelsen af det personale som betjener maskinen skal omfatte f lgende punkter e Maskinens anvendelsesformal se afsnit 2 Produktbeskrivelse e Farlige omr der se afsnit 5 Farlige omr der e Sikkerhedsbestemmelser se afsnit 6 Sikkerhedsbestemmelser e Betjeningen af maskinen i overensstemmelse med den foreliggende driftsvejledning 18 Schleuniger CCM 1200 4 Personalets kvalifikationer For at alle instruktioner skal blive forst et skal undervisningen foreg p betjeningspersonalets sprog Desuden er fglgende kvalifikationer nadvendige for personalet Montering idrifttag ning Tekniske fagfolk som behersker engelsk og eller tysk samt instruktion betjeningspersonalets sprog Betjening Medarbejdere som er indstrueret i overensstemmelse med afsnit 3 Ansvar Vedligeholdelse service Tekniske fagfolk som behersker engelsk eller tysk 5 Farlige omr der Ved de f lgende farlige omr der skal man v re seerligt forsigtig NE
30. ety requirements see Section 6 Safety requirements e Operation of the machine in accordance with the operating instructions provided Schleuniger CCM 1200 4 Personal qualifications Inorder to that all the instructions be understood the training must take place in the language of the operating personnel Consequently the following personal qualifications are required Installation set up Technical skilled personnel who have mastered English and or German instruction as well as the language of the operating personnel Operation Staff trained in accordance with 3 Responsibilities Maintenance service Technical skilled personnel who have mastered English or German 5 Danger areas Please pay attention to the following danger areas with particular care NE The area of the rollers which are used to feed the cable The area of the cable cutting equipment cutter head The area of the cable outlet must always be kept free Special care of sensitive parts of the body for example the eyes is necessary as he cable can exit the CCM 1200 at high speed The complete interior of the CCM 1200 danger of electrical shock on contact danger from mechanically moving parts 6 Safety requirements A This machine has been designed in accordance with the European Standard EN294 for persons above the age of 14 years It is strictly forbidden to allow access to the machine to persons younger
31. g general 36 CODE 26 31 44 Connections 24 Control panel 22 Control Panel 28 CUTTER IS BLOCKED 45 Deviations in lengih 28 Display language 31 Display Languages Comparison Table 49 Electrical Diagramm 50 Electromagnetic Compatibility EMC 27 Emergency Off switch 22 Error messages in the display 45 Faults 46 Feed roll V belts replacing 37 Footpedal control input 26 Hotprint mode as standard 43 instrucciones de seguridad Espa ol 13 Int Circuit on the Wire Marker Output 27 Language display 31 Language comparsion table 49 LENGTH OVERFLOW P TOO LARGE 45 Machine Description 21 Main switch 22 Mains connection 24 Mains fuses replacing 31 Mains voltage setting 30 Maintenance 36 Making the Hotprint mode the standard setting 43 NO CABLE 44 45 NORME DI SICUREZZA italiano 11 Operating Controls 22 Operation 32 Options 48 Originalverpackung 21 Pause function 25 Plexiglass slider 22 Prefeeder Input 24 PRESCRIPTIONS DE SECURITE frangais 9 RAM ERROR 45 Reinigung 36 Replacement Parts List 48 Replacing the bottom blade 40 Replacing the feed roll V belts 37 Replacing the mains fuse 31 Replacing the V belt blade drive 38 Replacing upper blade 39 Roll lever 22 SAFETY REGULATIONS english 5 S KERHETSF REsKrifteR svenska 19 Selecting the batch size 33 SERVO IS BLOCKED 45 SET LENGTH 45 SET QUANTITY 45 Setting the mains voltage 30 Setup 30 Sharpening the blades 39 sicherheit
32. gef hrdeter Umgebung Die Maschine darf nur in trockenen staubfreien R umen betrieben werden Betreiben Sie die Maschine nie ohne Schutzabdeckung Arbeiten Sie nie ohne Augenschutz an der Maschine Trennen Sie die Maschine vom elektrischen Stromanschluss und oder von der Druckluft bevor Sie irgendwelche Unterhaltsarbeiten vornehmen Betreiben Sie die Maschine nie ohne angeschlossene Schutzerde ndern Sie die Maschine nicht ab und setzen Sie sie nur f r den vorgesehenen Verwendungszweck ein gem ss Abschnitt 2 Produktebeschreibung Andere Verwendungszwecke sind nur mit schriftlicher Zustimmung des Herstellers zul ssig F r Sch den die aus dem Missachten dieser Vorschrift entstehen lehnt der Hersteller jede Haftung ab Betreiben Sie die Maschine nicht bevor Sie alle Anweisungen gelesen und verstanden haben Instandhaltungsarbeiten d rfen nur berechtigte und f r diese T tigkeit ausgebildete Personen durchf hren Tragen Sie lange Haare nicht offen tragen Sie keine losen Kleider oder losen Schmuck damit Sie sich in beweglichen Teilen der Maschine nicht verfangen k nnen Benutzen Sie mitgelieferte Schmiermittel ausschliesslich entsprechend der vorliegenden Betriebsanleitung Schleuniger CCM 1200 9 Prescriptions de s curit francais 1 Symboles pictogramme Le non respect peut entra ner la mort ou des blessures physiques N Veuillez respecter exactement les travaux et les d roulements marqu s par ce gra
33. gulations english 1 Symbols Please follow the jobs and procedures marked with this pictogram precisely Noncompliance can lead to death or severe injuries Noncompliance can lead to minor injuries and to damage to the machine H Please follow the jobs and procedures marked with this pictogram precisely This pictogram indicates tips and tricks from our development department production department and customer service department 2 Product description The CCM 1200 automatic cropper cuts round cable wires and tubing up to an external diameter of 10 mm into any desired length The automatic unit is easy to program and to operate Apart from the opening of the feed rollers mechanical settings and adjustments are not necessary The CCM 1200 works without compressed air and is therefore quiet in use The automatic unit receives and processes signals from upstream or downstream units via a control input This allows for example operation with a pedal or the control of an embossing machine 3 Responsibilities The operator of the machine bears the responsibility for ensuring that every person who works with the Schleuniger CCM 1200 receives precise instruction from the operating instructions provided set up operation maintenance The training of the operation personnel must include the following points e Intended use of the machine see Section 2 Product description e Danger areas see Section 5 Danger areas e Saf
34. he circuit on the wire marker output is structured as follows The output is designed for an induction load of up to 0 2 A at 24 V DC relay valve and is protected against voltage surges TR Figure 7 Internal circuit on the wire marker output Socket Wire Marker Electromagnetic Compatibility EMC interference only cables made specially by Schleuniger may be used In addition the interface connectors D Sub connectors must be fixed with screws in accordance with the regulations il In order to meet the EMC regulations and consequently to reduce the affects of 28 Schleuniger CCM 1200 Control Panel All the functions of the control panel keys are explained below In these Operating Instructions the keys to be pressed are written in square brackets 8 Control panel quantity length correct correct clear The quantity key is used to select the quantity 0 to 999 999 If you press the key then a cursor appears in the display The cursor flashes until you have keyed in the required quantity on the numerical keyboard and confirmed it by pressing enter The length key is used to select the length of the pieces to be cut If you press the key a cursor appears in the display The cursor flashes until you have keyed in the required length on the numerical keyboard and confirmed it by pressing enter The length can be entered in mm or in 1 100 See the STOP key Depending upon
35. hriftelijke toestemming van de fabrikant toegestaan Voor schade die veroorzaakt wordt door het niet in acht nemen van dit voorschrift wijst de fabrikant elke aansprakelijkheid van de hand Gebruik de machine niet voordat u alle aanwijzingen gelezen en begrepen hebt Onderhoudswerkzaamheden mogen alleen door bevoegde en voor dit werk geschoolde personen worden uitgevoerd Draag lang haar niet los en draag geen los hangende kleren of sieraden om te voorkomen dat deze in bewegende delen van de machine terechtkomen Gebruik de bijgeleverde smeermiddelen uitsluitend in overeenstemming met deze handleiding Schleuniger CCM 1200 17 Sikkerhedsforskrifter dansk 1 Symboler Overhold n je de arbejder og forl b som er markeret med dette symbol Manglende overholdelse kan medfgre daden eller alvorlige kveestelser Overhold n je de arbejder og forl b som er markeret med dette symbol Manglende overholdelse kan medf re lette kv stelser og beskadigelser p maskinen Dette symbol kendetegner gode r d og henvisninger fra vores udviklingsafdeling produktion og kundetjeneste 2 Produktbeskrivelse Afkortningsautomaten CCM 1200 skeerer runde kabler tr de og slanger i enhver gnsket leengde indtil en udvendig diameter p 10 mm Automaten er nem at programmere og betjene Det er bortset fra bningen til fremf ringsrullerne ikke n dvendigt at gennemf re mekaniske indstillinger og justeringer CCM 1200 er n sten lydl s da d
36. i occhi poich il cavo pu uscire dalla CCM 1200 a velocit sostenuta L intera parte interna della CCM 1200 Pericolo di folgorazione in caso di contatto Pericolo per i pezzi mobili azionati meccanicamente 6 Disposizioni di sicurezza A La macchina stata progettata secondo la Norma Europea EN294 per persone con pi di 14 anni d et severamente vietato fare accedere alla macchina persone di et inferiore Non mettere mai in funzione la macchina in un ambiente a rischio di esplosione o d incendio La macchina deve essere messa in funzione unicamente in locali asciutti e privi di polvere Non mettere mai in funzione la macchina quando la stessa sprovvista dell apposito carter di protezione Non lavorare alla macchina senza avere prima indossato l apposita protezione per gli occhi Prima di effettuare qualsiasi lavoro di manutenzione separare la macchina dall alimentazione della corrente elettrica e o dall aria compressa Non mettere mai in funzione la macchina quando non collegata alla terra Non modificare la macchina e utilizzare la stessa unicamente per gli scopi descritti nel paragrafo 2 Descrizione del prodotto Scopi diversi da quelli qui riportati sono ammessi solo con l approvazione scritta del costruttore Il costruttore declina qualsiasi responsabilit per i danni derivanti dalla mancata osservanza di questa clausola Non mettere in funzione la macchina prima di avere letto e compreso tutte le i
37. ightly After you have pushed the belt tightener down you can remove the smaller V belt belt drive motor Fig 12 e Loosen the drive motor belt tightener slightly After you have pushed the belt tightener down you can remove the double cog belt twin power belt e Fil a gt en for the Belt motor Belt tightener Cover with new double V belt drive drive motor ejection shaft Figure 12 Replacing the feed roll V belts In order to set the correct tension for the double V belt the upper feed roll must be in the bottom position So turn the upper feed roll using the T grip downwards until it almost touches the bottom feed roll e Now slide the belt tightener upwards until the required tension is achieved then tighten the SCrew e Fit and set the tension for the smaller V belt e Fit the cover e Insert the mains plug into the power supply The procedure for replacing the drive motor V belt can also be seen from the description above Schleuniger CCM 1200 Replacing the V belt blade drive AN Remove the cover together with the ejector shaft Figure 12 Page 37 The V belt for the blade drive is shown in Figure 13 Remove the square shaped cover on the rear of the automatic unit Undo both screws on the blade drive motor Figure 14 The motor will slide downwards if it doesn t slide the motor down slightly using your hand Remove the defective belt from the V belt disc and fit the new belt
38. ily see the section entitled Control panel on Page 28 under the description of the STOP key Any change in the standard setting may only be carried out by specially trained personnel Page 43 Display language e Hold down the two speed keys when switching on the automatic unit Or press 5 if the automatic unit is already on e The word CODE appears in the display e Release the speed keys e Enter 40 41 42 or 43 40 English 41 German 42 French 43 Italian e First press enter then STOP 32 Schleuniger CCM 1200 Operation The CCM 1200 processes cables hoses wires and all kinds of flat material For the purposes of simplification however all the operating procedures in these Operating Instructions are described using a cable The quickest way to learn how to operate the CCM 1200 is by way of a practical example Let us assume that we want to produce 6 round cables each 15 cm long The cable diameter is 4 mm e Switch the master switch on cable Thumb T Grip guides screws UP DOWN e Undo the milled screws on the cable guides and set the guides to the diameter of the cable you wish to process Leave a play of approx 1 mm between cable and guides e Feed the cable through the guides and the automatic unit until it protrudes slightly out of the other side If the cable is positioned against the feed rolls then rotate the T grip in the UP direction until the cable moves between and
39. l to be cut is too thick or too hard The V belt has been torn from the blade drive Remove material from the automatic unit Replace the blade drive V belt Page 38 CABLEFEEDER STOP The connected prefeeder input is not working The cable has become entangled and or cannot be fed through smoothly Repair prefeeder input connect correctly etc Untangle the cable It must be able to unwind smoothly SERVO IS BLOCKED The feed is blocked Check the cable feed SET QUANTITY No value entered Enter the required quantity and or SET LENGTH length LENGTH OVERFLOW P The corrected entry exceeds The total length of length and correct TOO LARGE the permitted value must be less than 999 999 The total length of length and correct must be greater than 0 46 Schleuniger CCM 1200 Faults Fault Possible cause Action Poor cutting quality Blades are blunt or defective Blades are not properly aligned Align the blades as described on Page 41 It obviously only makes sense to re align the blades if they have no identifiable damage If the cutting quality is still poor then the blades must be sharpened or replaced Page 39 The blade makes small jerky movements when a cut command is given Replace the initiator Schleuniger CCM 1200 47 Technical Data Power supply Dimensions Weight Adjustable batch size
40. ment la norme europ enne EN294 Il est strictement interdit d accorder l acc s la machine des personnes plus jeunes Ne pas utiliser la machine dans un environnement d flagrant ou inflammable La machine ne doit tre mise en service que dans des locaux secs exempt de poussiere Ne jamais faire fonctionner la machine sans capot protecteur Ne jamais travailler sur la machine sans lunettes de protection Avant de proc der des t ches quelconques de maintenance debrancher la machine de l alimentation lectrique et ou de celle d air comprim Ne jamais se servir de la machine sans branchement de mise la terre Ne pas modifier la machine et ne l employer que pour l usage auquel elle a t destin e conform ment au paragraphe 2 Description du produit L emploi d autres usages n est admis que moyennant autorisation crite du constructeur Celui ci d cline toute responsabilit pour des dommages cons cutifs linobservation de cette prescription Ne pas mettre la machine en service avant d avoir lu et compris les instructions s y rapportant Seules des personnes autoris es et instruites cet effet sont qualifi es pour proc der aux travaux de maintenance de la machine Ne pas porter de longs cheveux libres de v tements ou bijoux flottants afin de n tre pas happ par des pieces mobiles de la machine N employer exclusivement que les lubrifiants inclus dans la fourniture conform ment au mode d emploi
41. n everyday use e Insert the cable between the cable guides until it touches the feed rolls Press feed The cable is moved until you release feed You obviously cannot insert a 10 mm thick cable if the feed rolls have been set to 3 mm otherwise the unit will block In this case turn the T grip in the UP direction until the cable feed is functioning again e If you press the roller lever downwards the upper feed roll will be raised and you can remove or insert a cable This is helpful for example if you wish to process a number of cable rolls using the same material Selecting the batch size With the CCM 1200 you can select batch sizes of between 1 and 999 999 nos The CCM 1200 stops each time a batch has been completed To start the next batch press run Programme step Key sequence Display Activate Batch mode Hold 1 down whilst quantity length switching on the master switch HOTPRINT MODE speed Select the length of the cable to be cut length uantit length for example 450 mm 4 5 0 PRINT 0 1 0 enter speed Switch off the Hotprint mode if it has clear uantit length been switched on If Hotprint mode enter 0 450 has been selected a 1 appears in the right hand side of the display speed Select the total quantity of 12 cables quantity uantit length 1 2 BATCH 0 enter s
42. n f hren genau Nichtbefolgen kann zu leichten K rperverletzungen und zu Sch den an der 1 Bitte befolgen Sie Arbeiten und Abl ufe die mit diesem Piktogramm markiert sind Maschine f hren Dieses Piktogramm kennzeichnet Tips und Tricks aus unserer Entwicklungsabteilung aus der Produktion und von unserem Kundendienst 2 Produktebeschreibung Der Abl ngautomat CCM 1200 schneidet Rundkabel Dr hte Schl uche in jede gew nschte L nge bis zu einem Aussendurchmesser von 10 mm Der Automat ist komfortabel programmier und bedienbar Mechanische Einstellungen und Justierungen sind bis auf den Durchlass der Vorschubrollen nicht erforderlich Der CCM 1200 arbeitet ohne Druckluft und ist deshalb leise Uber einen Steuereingang empf ngt und verarbeitet der Automat Signale von einem vor oder nachgeschalteten Ger t Dies erlaubt beispielsweise die Bedienung mit einem Pedal oder das Steuern eines Pr geger tes 3 Verantwortlichkeiten Der Betreiber der Maschine tr gt die Verantwortung dass jede Person die mit dem Schleuniger CCM 1200 arbeitet anhand der vorliegenden Betriebsanleitung genau instruiert worden ist setup Bedienung Instandhaltung Die Ausbildung des Bedienpersonals muss folgende Punkte enthalten e Verwendungszweck der Maschine siehe Abschnitt 2 Produktebeschreibung e Gef hrdungsbereiche siehe Abschnitt 5 Gef hrdungsbereiche e Sicherheitsbestimmungen siehe Abschnitt 6 Sicherheitsbestimmungen
43. ner attachment e Loosen three nuts on the bottom blade do not remove Figure 17 Page 40 e Slide the wedge together with the pin fully to the left Press botto blade in hert e Remove the upper screw on the connector rod This is secured with a lock nut Figure 15 Page 39 Warning The upper blade will now fall down Figure 18 Aligning the blades e Press the lower blade against the holder using a finger and slide the wedge as far as possible to the right Figure 18 the vertical position when carrying out this alignment and should not be allowed to tilt on any account Otherwise the lower blade will be pressed against the upper blade like a lever when the screws are tightened This can damage the entire blade suspension The bottom blade must therefore be pressed firmly in the holder il The bottom blade must be kept in Figure 19 Fitting position of lower blade 42 Schleuniger CCM 1200 e Tighten the nuts e Move the upper blade up and down The blades should just touch but not jam e Now carry out a manual cut on thin strips of paper across the whole width of the blade The cut should always be even and sharp If necessary repeat the alignment procedure until the required cutting quality is achieved e Fit back the cover e Insert the mains plug into the power supply IE The blades may produce a poor cut in the middle You can solve this problem using the socket head screw in the middle of th
44. peed Select the batch size of 3 no 3 uantit length enter 12 450 speed Start the processing run quantity length END OF BATCH speed Each time a batch is completed start run quantity length the new batch until the programme is run END OF PROGRAMM complete run speed 34 Schleuniger CCM 1200 Wire Marking The CCM 1200 can control an upline wire marker Position the function ready wire marker to the left of the CCM 1200 The distance between the wire marker stamps marking wheels and the blades on the CCM 1200 should not exceed 1 m Connect the wire marker to the CCM 1200 using the Wire Marker connection Figure 2 Page 23 Ensure that the cable to be marked can move smoothly The best way to explain howto programme a wire marking procedure is by way of an example So let s produce the following cables 20 cables each 380 mm long 1 marking on the right hand side 35 mm from the end of the cable 1 marking 40 mm from the left hand side of the cable 1 marking in the middle of the cable END 40 mm BETWEEN 155 mm BEGIN 35 mm TET Figure 11 Practical example of wire marking Programme step Key Display sequence In order to activate the Hotprint mode hold quantity length down 1 when switching on the CCM 1200 HOTPRINT MODE speed Select the length of the cable to be cut for length uantit length example 380 mm 3 8 0
45. rdelijkheid geschoolde medewerkers Onderhoud service Technisch vakpersoneel dat de Engelse of de Duitse taal beheerst 5 Gevarenzones Wees bij onderstaande gevarenzones extra voorzichtig A Omgeving van de rollen voor het kabeltransport Gebied van de kabelsnij inrichting snijkop Gebied van de van de kabeluitgang moet altijd vrij gehouden worden Wees bijzonder voorzichtig met kwetsbare lichaamsdelen zoals ogen omdat de kabel met grote snelheid uit de CCM 1200 kan komen Het gehele inwendige van de CCM 1200 Gevaar door elektrische spanning bij aanraken Gevaar door mechanische bewegende delen 6 Veiligheidsvoorschriften N De machine is conform de Europese norm EN294 geconstrueerd voor personen boven 14 jaar Het is streng verboden jongeren personen toegang tot de machine te verlenen Gebruik de machine nooit in een omgeving waar gevaar van explosie of brand bestaat De machine mag alleen in droge stofvrije ruimtes worden gebruikt Gebruik de machine nooit zonder veiligheidsafdekking Werk nooit zonder veiligheidsbril aan de machine Verbreek de verbinding van de machine met het stroomnet en of de druklucht voordat u onderhoudswerkzaamheden uitvoert Gebruik de machine nooit zonder dat de aarde aangesloten is Breng geen veranderingen aan de machine aan en gebruik de machine alleen voor het in paragraaf 2 Productbeschrijving beschreven doel Andere gebruiksdoeleinden zijn alleen met sc
46. ro Por favor respete las siguientes zonas de peligro con especial precauci n Sector de los rodillos que sirven para el transporte del cable Sector del dispositivo de corte de cables cabezal de corte Sector de la salida del cable tiene que estar siempre libre Es necesario actuar con mucha precauci n en relaci n con partes del cuerpo sensibles como los ojos ya que el cable puede salir de la CCM 1200 a alta velocidad Todo el interior de la CCM 1200 Peligro por tensi n el ctrica en caso de contacto Peligro debido a piezas mec nicas en movimiento 6 Normas de seguridad La m quina ha sido concebida en conformidad con la Norma europea EN294 para personas mayores de 14 a os Se proh be terminantemente permitir el acceso a la m quina a personas de menor edad No use nunca la m quina en entornos donde exista peligro de incendio o explosi n La m quina debe funcionar s lo en locales secos y exentos de polvo No use nunca la m quina sin la correspondiente cubierta de protecci n No trabaje nunca en la m quina sin la protecci n de ojos Desconecte la m quina del sumunistro el ctrico y o de aire comprimido antes de efectuar en ella cualquier trabajo de mantenimiento La m quina no debe usarse nunca sin la puesta a tierra conectada No introduzca modificaciones en la m quina y sela s lo para la finalidad prevista seg n el punto 2 Descripci n del producto Otros usos s lo est n permitidos si se
47. rt the T grip for the roller gap into the top of the CCM 1200 Connect the mains cable to the power supply The CCM 1200 is now ready for operation Setting the mains voltage ZN Switch the master switch off and disconnect the mains plug from the power supply e Pull out the fuseholder Fuseholder with window e Remove the voltage selector and reinsert itinto the required position in the fuseholder The selected voltage appears in the small wndow Figure 9 e Note the new mains voltage on the rating plate e Change the mains fuses see next section Voltage selector e Insert the mains plug into the power supply Figure 9 Voltage selector e Insert the fuseholder into the CCM 1200 Schleuniger CCM 1200 31 Replacing the mains fuse AN Switch the master switch off and disconnect the mains plug from the power supply e Lever out the fuseholder with a screwdriver Figure 9 Page 30 e Always replace both fuses 100 VAC 115 VAC 2x3 15 A T 230 VAC 240 VAC 2x1 6 A T e Insert the fuseholder e Insert the mains plug into the power supply Changing the unit of measure There are two setting options for changing the unit of measure to mm or inch e Temporary change e Changing the standard setting With a temporary change the new unit of measure in each case only remains active until you switch the master switch off and back on For details on how to change the unit of measure temporar
48. struzioni Gli interventi di riparazione devono essere eseguiti unicamente da persone autorizzate e qualificate per quest attivit Evitare di tenere sciolti i capelli lunghi non indossare abiti troppo ampi o gioielli affinch gli stessi non possano restare impigliati negli elementi in movimento della macchina Utilizzare i lubrificanti forniti in dotazione esclusivamente secondo quanto riportato in queste istruzioni per Puso Schleuniger CCM 1200 13 Instrucciones de seguridad espa ol 1 S mbolos s mbolo El incumplimiento de estas instrucciones puede producir peligro de muerte o N Por favor at ngase con exactitud a las tareas y procedimientos marcados con este graves lesiones corporales s mbolo El incumplimiento de estas instrucciones puede producir lesiones corporales 1 Por favor at ngase con exactitud a las tareas y procedimientos marcados con este leves o da os en la m quina ste simbolo identifica sugerencias y trucos de nuestro departamento de desarrollo de producci n o de nuestro servicio t cnico 2 Descripci n del producto La cortadora autom tica CCM 1200 corta cables redondos alambres y mangueras al largo deseado y hasta un di metro exterior de 10 mm La cortadora autom tica se puede programar y manejar c moda y sencillamente No son necesarias regulaciones y ajustes mec nicos con excepci n del paso de los rodillos de avance La CCM 1200 trabaja sin aire comprimido y por lo tanto
49. struzioni sull uso messa in esercizio comando manutenzione La formazione del personale addetto al comando della macchina deve abbracciare i seguenti punti e Uso conforme della macchina vedi sezione 2 Descrizione del prodotto e Campi di pericolosit vedi sezione 5 Campi di pericolosit e Disposizioni di sicurezza vedi sezione 6 Disposizioni di sicurezza e Comando della macchina secondo le presenti istruzioni sull uso 12 Schleuniger CCM 1200 4 Qualificazione del personale Per essere sicuri che le istruzioni sono state capite la formazione deve avere luogo nella lingua del personale addetto alla macchina A questo fine sono richieste le seguenti qualificazioni del personale Montaggio messa in Personale tecnico specializzato che padroneggia l inglese e o il tedesco funzione istruzioni nonch la lingua del personale addetto alla macchina Comando Collaboratori esperti secondo sezione 3 Responsabilit Manutenzione Personale tecnico specializzato che padroneggia l inglese o il tedesco service 5 Campi di pericolosit Vogliate usare particolare precauzione nei seguenti campi di pericolosit A Zona dei rulli che servono all alimentazione dei cavi Zona del dispositivo di taglio dei cavi testa di taglio Zona di uscita dei cavi deve sempre essere mantenuta libera E necessario prestare particolare cautela per le parti del corpo pi delicate ad esempio gl
50. svorschriften Deutsch 7 sikkerhedsForsKrifteR dansk 17 Single piece function 26 Special Settings 43 Standard Equipment 21 Switching off the cable limit switch monitoring 44 Technical Data 47 T grip for roll gap 22 Troubleshooting Fault Clearance Rep 45 Unit of measure changing 31 Unit of measure changing the standard setting 43 Unpacking the CCM 1200 21 Upper blade replacing 39 V belt blade drive replacing 38 Veiligheidsvoorschriften nederlands 15 Voltage selector 30 Wire Marker 25 Wire Marker Output internal Cirquit 27 Wire Marking 34
51. te programmeren en te bedienen Mechanische in en afstellingen zijn afgezien van de opening van de aanvoerrollen niet nodig De CCM 1200 werkt zonder druklucht en maakt daardoor weinig lawaai Via een besturingsingang ontvangt en verwerkt de automaat signalen van een ervoor of erna geschakeld apparaat Dit maakt b v bediening met een pedaal of besturing van een preegapparaat mogelijk 3 Verantwoordelijkheid De exploitant van de machine is ervoor verantwoordelijk dat iedereen die met de CCM 1200 van Schleuniger werkt grondig is ge nstrueerd aan de hand van deze bedieningshandleiding inbedrijfstelling bediening instandhouding De scholing van het bedienend personeel dient de volgende punten te omvatten e toepassingsdoel van de machine zie punt 2 Productbeschrijving e gevarenzones zie punt 5 Gevarenzones e veiligheidsvoorschriften zie punt 6 Veiligheidsvoorschriften e bediening van de machine conform deze bedieningshandleiding 16 Schleuniger CCM 1200 4 Kwalificaties van het personeel Om te kunnen garanderen dat alle instructies worden begrepen dient het bedienend personeel in zijn moedertaal te worden geschoold Daarnaast dient u zich beslist te houden aan onderstaand schema over de kwalificaties van het personeel Montage inbedrijfstelling Technisch vakpersoneel dat de Engelse en of Duitse taal en de taal instructie van het bedienend personeel beheerst Bediening Conform 3 Verantwoo
52. tsinstruktion Schleuniger CCM 1200 21 Machine Description The CCM 1200 automatic cutter cuts round cables wires hoses to any length required The automatic unit can be programmed and operated via a user friendly control panel Once the CCM 1200 has been programmed it processes the material on a fully automatic basis No settings or adjustments are required right down to the compression pressure of the feed rolls on the material to be cut The CCM 1200 operates without compressed air and so is quiet The automatic unit receives and processes signals from an up and downline unit via a control input This allows the unit to for example be operated using a pedal In addition the CCM 1200 can be used to control an external wire marking machine and a prefeeder input can be connected for the cable feed Unpacking the CCM 1200 e Carefully unpack the CCM 1200 and place the packaging to one side We recommend that you keep the original packaging This will protect the unit when it is subsequently being transported e Check that the consignment is complete in accordance with the standard equipment and your additional order requirements packaging list Standard Equipment Quantity Description Article number 1 CCM 1200 Automatic Cutter 902 1000 1 Operating Instructions 273 0000 1 Mains power cable Switzerland 206 0001 or Europe 206 0002 or USA Japan 206 0003 1 Socket head wrench 2 mm 272 00
53. tsomr den Maskinsk taren b r ansvaret f r att varje person som p basen av f religgande bruksanvisning arbetar med Schleuniger CCM 1200 har blivit noggrant instruerad ibruktagning anv ndning underh ll Skolningen av anv ndar personalen m ste omfatta f ljande punkter e Maskinens anv ndnings ndam l se avsnitt 2 Produktbeskrivning e Riskomraden se avsnitt 5 Riskomr den e Sakerhetsforeskrifter se avsnitt 6 S kerhetsf reskrifter e Anvandning av maskinen i enlighet med f religgande bruksanvisning 20 Schleuniger CCM 1200 4 Personalens kvalifikationer F r att alla instruktioner skall f rst s m ste skolningen ske p anv ndarpersonalens spr k D rmed kr vs att personalen har f ljande kvalifikationer Montering ibruktagning Teknisk fackpersonal som beh rkar engelska och eller tyska samt instruktion betj ningspersonalens spr k Anv ndning Anst llda som skolats enligt 3 Ansvarsomr den Underh ll service Teknisk fackpersonal som beh rskar engelska eller tyska 5 Riskomr den Var speciellt f rsiktig inom f ljande riskomr den A Omr det kring de rullar som matar fram kabeln Omr det kring kabelkapningsanordningen sk rhuvud Utmatningsomr det f r kabeln m ste alltid h llas fritt S rskild f rsiktighet skall iakttas f r k nsliga kroppsdelar t ex gon eftersom kabeln kan matas ut fr n CCM 1200 h g hastighet Inv n
54. very maintenance friendly Because the material is only cut and not stripped virtually no dirt and dust etc is produced The best way to clean the casing is to use a damp cloth and a standard general purpose cleaner Do not use any corrosive solvents Cleaning the cutting zone following work should only be carried out by specially trained personnel Schleuniger Switch the master switch off Remove the mains plug from the power supply The representatives the user s trained specialist personnel e Remove the cover together with the ejection shaft Figure 12 Page 37 e Clean the cutting zone Figure 15 Page 39 using a paintbrush and a vacuum cleaner attachment Do not use any compressed air otherwise cable residues and dirt may be blown directly into the electronics in the CCM 1200 e Fit the cover and insert the mains plug into the power supply A cleaning interval of 6 months is normally sufficient Schleuniger CCM 1200 37 Replacing the feed roll V belts Switch the master switch off Remove the mains plug from the power supply The AN following work should only be carried out by specially trained personnel Schleuniger representatives the user s trained specialist personnel e Remove the cover for the feed Gears Belt tightener Twin power V belt roll drive This is the cover next feed rolls feed rolls to the control panel with the four socket head screws SW 2 5 e Loosen the drive motor belt tightener sl
55. ves pictogramme Le non respect peut entra ner des blessures physiques l g res ou H Veuillez respecter exactement les travaux et les d roulements marqu s par ce des d t riorations de la machine Ce pictogramme signale des conseils et des astuces de notre service de d veloppement de la production et de notre service apr s vente 2 Description des produits La trongonneuse automatique CCM 1200 coupe les cables ronds les fils m talliques les tubes flexibles la longueur souhait e jusqu un diam tre ext rieur de 10 mm L automate est facile programmer et manipuler Des r glages et ajustages m caniques ne sont pas n cessaires part ceux des rouleaux d avance La trongonneuse CCM 1200 travaille sans air comprim et est donc en cons quence silencieuse L automate recoit et traite des signaux par une entr e de commande provenant d un appareil mont en amont ou en aval Ceci permet par exemple la commande partir d une p dale ou de piloter un appareil a gaufrer 3 Responsabilit s L exploitant de la machine est responsable du fait que toute personne travaillant avec le Schleuniger CCM 1200 ait t inform e de fagon pr cise l aide du pr sent manuel d instructions de service mise en service commande entretien La formation des op rateurs doit comporter les points suivants e Application de la machine voir point 2 Description des produits e Zones de dangers voir point 5 Zones de
Download Pdf Manuals
Related Search