NI cRIO-9012/9014 Operating Instructions and Specification
Contents
1. 1 Controller 3 Controller Slot 2 Captive Screws 4 Reconfigurable Embedded Chassis Figure 3 Installing the Controller on the Chassis Eight Slot Chassis Shown 3 Slide the controller onto the controller slot on the chassis Press firmly to ensure the chassis connector and the controller connector are mated 4 Using a number 2 Phillips screwdriver tighten the two captive screws on the front of the controller to 1 3 N m 11 5 Ib in of torque Connecting the Controller to a Network Connect the controller to an Ethernet network using the RJ 45 Ethernet port on the controller front panel Use a standard Category 5 CAT 5 or better Ethernet cable to connect the controller to an Ethernet hub or use an Ethernet crossover cable to connect the controller directly to a computer cRIO 9012 9014 Operating Instructions and Specifications 4 ni com A Caution To prevent data loss and to maintain the integrity of your Ethernet installation do not use a cable longer than 100 m If you are using 100 Mbps Ethernet National Instruments recommends using a CAT 5 or better shielded twisted pair Ethernet cable If you need to build your own cable refer to the Cabling section for more information about Ethernet cable wiring connections The host computer communicates with the controller over a standard Ethernet connection If the host computer is on a network you must configure th2. Output Characteristics LOgic high 3 0 2 steepest selenite eee 3 3 V Eog1C10Wi sikres OV Driver type ee a kyster CMOS Sink source current sseeseeseeeeeeeeeeereee 50 mA 3 state output leakage current 0 5 uA Input Characteristics Minimum input level sosesc 500 mV Maximum input low level 990 mV Minimum input high level 2 31 V Maximum input level ee 5 5 V Input capacitance soronnrnrrvvrrnrrvrrvvrrvrernn 2 5 pF Resistive strapping eee eee eee 1 KQ to 3 3 V Maximum data rate n e e 12 Mb s Maximum Current enonvnrvnnnrrvrnvvnrvrevnnenr 500 mA Nonvolatile CRIO 9012 5 verset i a 128 MB el 0 DE EE 2 GB Use the following formula to determine the minimum life span in years of the nonvolatile memory Memory life span in years Amount of memory in controller MB X 100 000 365 days file size MB X write rate per day DRAM CRIO 9012 roninai aisi 64 MB RIO 9014 sunerien 128 MB cRIO 9012 9014 Operating Instructions and Specifications 14 ni com Internal Real Time Clock ACCULACY osii E EN 200 ppm 35 ppm at 25 C Power Requirements AN Caution You must use a National Electric Code NEC UL Listed Class 2 power supply with the cRIO 9012 9014 Recommended power supply 48 W secondary 18 VDC to 24 VDC Power consumption Controller only sses 6W Controller supplying power to eight CompactRIO modules 20 W Power supply On powerup remrr
3. appears in MAX with IP address 0 0 0 0 You can configure a new IP address for the controller in MAX Refer to the Resetting the Network Configuration of the Controller section for more information about resetting the IP address You also can push this switch to the ON position to unlock a controller that was previously locked in MAX NO APP Switch Push the NO APP switch to the ON position to prevent a LabVIEW startup application from running on the controller when the controller powers on If you want to permanently disable the application from running when the controller powers on you must disable it in LabVIEW To run an cRIO 9012 9014 Operating Instructions and Specifications 10 ni com USER1 Switch application when the controller powers on push the NO APP switch to the OFF position create an application using the LabVIEW Application Builder and configure the application in LabVIEW to launch when the controller powers on If you already have an application configured to launch when the controller powers on and you push the NO APP switch from ON to OFF the startup application is automatically enabled For more information about automatically launching VIs when the controller powers on and disabling VIs from launching when the controller powers on refer to the LabVIEW Help You can define the USER1 switch for your application To define the purpose of this switch in your embedded application use the RT Read Switch VI in your LabV
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5. A OPERATING INSTRUCTIONS AND SPECIFICATIONS CompactRIO NI cRIO 9012 9014 Intelligent Real Time Embedded Controller for CompactRIO 1 POWER 2 FPGA 3 STATUS 4 USERT gt TRIGGER CT SAFE MODE CI CONSOLE OUT CT IP RESET og CT NO APP CT USERI ON OFF Ops 10 100 DO NOT SEPARATE CABLES WR ENERGIZED IN HAZARDOUS LOCATIS A ACTIVITY cRIO 901x O Real Time Controller 1 LEDs 5 Reset Button 2 SMB Connector 6 RJ 45 Ethernet Port 3 Power Connector 7 USB Port 4 DIP Switches 8 RS 232 Serial Port Figure 1 CompactRIO cRIO 9012 9014 NATIONAL p INSTRUMENTS This document describes how to connect the NI cRIO 9012 9014 real time embedded controllers to networks and how to use the features of the controllers This document also contains specifications for the controllers Safety Guidelines Operate the cRIO 9012 9014 only as described in these operating instructions Safety Guidelines for Hazardous Locations The cRIO 9012 9014 is suitable for use in Class I Division 2 Groups A B C D T4 hazardous locations Class 1 Zone 2 AEx nA II T4 and Ex nA II T4 hazardous locations and nonhazardous locations only Follow these guidelines if you are installing the cRIO 9012 9014 in a potentially explosive environment Not following these guidelines may result
6. IEW RT embedded VI For more information about the RT Read Switch VI refer to the LabVIEW Help Using the Reset Button Pressing the Reset button resets the controller in the same manner as cycling power Understanding LED Indications POWER LED 1 POWER 2 FPGA 3 STATUS 4 USERI Figure 7 CompactRIO Controller LEDs The POWER LED is lit while the controller is powered on This LED indicates that the power supply connected to the controller is adequate and that the controller is supplying power to the CompactRIO system This LED is a bi color LED When the controller is powered from V1 the POWER LED is lit green When the controller is powered from V2 the POWER LED is lit yellow National Instruments Corporation 11 cRIO 9012 9014 Operating Instructions and Specifications FPGA LED STATUS LED You can use the FPGA LED to help debug your application or easily retrieve application status Use the LabVIEW FPGA Module and NI RIO 2 0 or later to define the FPGA LED to meet the needs of your application Refer to LabVIEW Help for information about programming this LED The STATUS LED is off during normal operation The controller indicates specific error conditions by flashing the STATUS LED a certain number of times as shown in Table 3 Table 3 Status LED Indications Number of Flashes Indication 1 The controller is unconfigured Use MAX to configure the controller Refer to the Measurem
7. Time engine does not launch Push the SAFE MODE switch to the ON position if the software on the controller is corrupted Even if the switch is not in the ON position if there is no software installed on the controller the controller automatically boots into safe mode The SAFE MODE switch must be in the ON position to reformat the drive on the controller Refer to the Measurement amp Automation Explorer Help for more about installing software on a controller and reformatting the drive on the controller CONSOLE OUT Switch With a serial port terminal program you can use the CONSOLE OUT switch to read the IP address and firmware version of the controller Use a null modem cable to connect the serial port on the controller to a computer Push the switch to the ON position Make sure that the serial port terminal program is configured to the following settings e 9 600 bits per second e Eight data bits e No parity e Onestop bit e No flow control The serial port terminal program displays the IP address and firmware version of the controller and alerts you when you connect an unsupported USB device to the controller Keep this switch in the OFF position during normal operation IP RESET Switch Push the IP RESET switch to the ON position and reboot the controller to reset the IP address of the controller to 0 0 0 0 If the controller is on your local subnet and the IP RESET switch is in the ON position the controller
8. e controller on the same subnet as the host computer If neither the host computer nor the CompactRIO controller is connected to a network you can connect the two directly using a crossover cable If you want to use the controller on a subnet other than the one the host computer is on first connect the controller on the same subnet as the host computer Use DHCP to assign an IP address or reassign a static IP address for the subnet where you want it to be and physically move it to the other subnet The first time you configure the controller you must also install software on it Refer to the Measurement amp Automation Explorer Help for more information about configuring the controller in Measurement amp Automation Explorer MAX Contact your network administrator if you need assistance configuring the host computer and controller on the same subnet Wiring Power to the Controller UN Caution You must install the controller on a CompactRIO chassis and tighten the captive screws before you apply power to the controller Installing the controller while power is applied to it can cause damage to the chassis The controller requires an external power supply that meets the specifications in the Power Requirements section The controller filters and regulates the supplied power and provides power for all of the I O modules in the chassis You must connect a power supply to at least one pair of V and C terminals Optionally you can connect a p
9. e power connector while the power connector is plugged into the controller or while the power supply is on Figure 4 Wiring Power to the Controller cRIO 9012 9014 Operating Instructions and Specifications 6 ni com Powering On the Controller Plug in each power supply to the CompactRIO system The controller runs a power on self test POST During the POST the Power and Status LEDs turn on The Status LED turns off indicating that the POST is complete If the LEDs do not behave in this way when the controller powers on refer to the Understanding LED Indications section You can configure the controller to launch an embedded stand alone application each time you boot the controller Refer to the LabVIEW Help for more information Backplane Boot Options Table 1 lists the reset options available on CompactRIO backplanes such as the cRIO 910x These options are used to determine how the backplane behaves when the controller is reset in various conditions Table 1 CompactRIO Reset Options Backplane Reset Option Behavior Do Not Autoload on Reset Does not load the FPGA bit stream from flash memory Autoload on Power On Reset Loads the FPGA bit stream from flash memory to the FPGA when the controller powers on Autoload on Any Device Reset Loads the FPGA bit stream from flash to the FPGA when you reboot the controller either with or without cycling power National Instruments Cor
10. ent amp Automation Explorer Help for information about configuring the controller The controller has detected an error in its software This usually occurs when an attempt to upgrade the software is interrupted Reinstall software on the controller Refer to the Measurement amp Automation Explorer Help for information about installing software on the controller The controller is in safe mode because the Safe Mode DIP switch is in the ON position Refer to the Configuring DIP Switches section for information about the Safe Mode DIP switch The controller software has crashed twice without rebooting or cycling power between crashes This usually occurs when the controller runs out of memory Review your RT VI and check the controller memory usage Modify the VI as necessary to solve the memory usage issue Continuous flashing or solid The controller has detected an unrecoverable error Please contact National Instruments USER1 LED You can define the USER1 LED to meet the needs of your application To define the LED use the RT LEDs VI in LabVIEW For more information about the RT LEDs VI refer to the LabVIEW Help cRIO 9012 9014 Operating Instructions and Specifications 12 ni com Resetting the Network Configuration of the Controller 3 Specifications If the controller is not able to communicate with the network you can use the IP RESET switch to manually restore the controller to the factory
11. in serious injury or death Caution Do not disconnect the power supply wires and connectors from the controller unless power has been switched off Caution Do not install or remove the controller unless power has been switched off Caution Substitution of components may impair suitability for Class I Division 2 Pee gt Caution For Zone 2 applications install the CompactRIO system in an enclosure rated to at least IP 54 as defined by IEC 60529 and EN 60529 cRIO 9012 9014 Operating Instructions and Specifications 2 ni com Installing the Controller on the Chassis Figure 2 shows the dimensions of the CompactRIO controller cone TE 90 2 mm 3 55 in 799707 t See i 44 2mm 1 74 in i ee NN ad 77 3 mm lt l 3 04 in EE eR a Te SK Sa dg ea 1 A fi PNSTRUMEN 88 1 mm Z 8 47in KK 28 44 2 mm ag gj 1 74 in EV Jel hrs y A AN compact eal Time Controller 1 M4 Thread Figure 2 CompactRIO Controller Front and Bottom View with Dimensions Complete the following steps to install the controller on the chassis 1 Make sure that no power is connected to the controller or the chassis 2 Align the controller with the chassis as shown in Figure 3 O National Instruments Corporation 3 cRIO 9012 9014 Operating Instructions and Specifications
12. ing standards of safety for electrical equipment for measurement control and laboratory use e TEC 61010 1 EN 61010 1 e UL61010 1 CSA 61010 1 3 Note For UL and other safety certifications refer to the product label or visit ni com certification search by model number or product line and click the appropriate link in the Certification column Electromagnetic Compatibility This product is designed to meet the requirements of the following standards of EMC for electrical equipment for measurement control and laboratory use e EN 61326 EMC requirements Industrial Immunity e EN 55011 Emissions Group 1 Class A e CE C Tick ICES and FCC Part 15 Emissions Class A 3 Note For EMC compliance operate this device according to product documentation CE Compliance This product meets the essential requirements of applicable European Directives as amended for CE marking as follows e 2006 95 EC Low Voltage Directive safety e 2004 108 EEC Electromagnetic Compatibility Directive EMC 3 Note Refer to the Declaration of Conformity DoC for this product for any additional regulatory compliance information To obtain the DoC for this product visit ni com certification search by model number or product line and click the appropriate link in the Certification column cRIO 9012 9014 Operating Instructions and Specifications 16 ni com Environmental Management Dx 0 National Instruments is committed to designing a
13. nd manufacturing products in an environmentally responsible manner NI recognizes that eliminating certain hazardous substances from our products is beneficial not only to the environment but also to NI customers For additional environmental information refer to the NI and the Environment Web page at ni com environment This page contains the environmental regulations and directives with which NI complies as well as other environmental information not included in this document Waste Electrical and Electronic Equipment WEEE EU Customers At the end of their life cycle all products must be sent toa WEEE recycling center For more information about WEEE recycling centers and National Instruments WEEE initiatives visit ni com environment weee htm AF Ra mis Risa SED ChE ROHS HESA National Instruments 44 44 E E FAR 85 EO HSE Rt RS ROHS XT National Instruments FE RoHS FREE WK ni com environment rohs china For information about China RoHS compliance go to ni com environment rohs china Hazardous Locations US CUT kasse ane keen din Class I Division 2 Groups A B C D T4 Class I Zone 2 AEx nA IIC T4 Canada C UL rorrrrrvoroornnnrvorornnnnrnrerens Class I Division 2 Groups A B C D T4 Class I Zone 2 Ex nA IIC T4 Environmental I The cRIO 9012 9014 is intended for indoor use only For outdoor use mount the CompactRIO system in a sui
14. network settings When you restore the controller to the factory network settings the IP address subnet mask DNS address gateway and Time Server IP are set to 0 0 0 0 Power on defaults watchdog settings and VIs are unaffected Complete the following steps to reset the controller 1 Move the IP RESET DIP switch to the ON position 2 Push the RESET button to cycle power to the controller The STATUS LED flashes once indicating that the controller IP address is unconfigured 3 Move the IP RESET switch to the OFF position The network settings are restored You can reconfigure the settings in MAX from a computer on the same subnet Refer to the Measurement amp Automation Explorer Help for more information about configuring the controller Note If the controller is restored to the factory network settings the LabVIEW run time engine does not load You must reconfigure the network settings and restart the controller for the LabVIEW run time engine to load Network The following specifications are typical for the range 40 to 70 C unless otherwise noted Network interface 10BaseT and 100BaseTX Ethernet Compatibility reronrnornrnenrrenrnrvnrvenrnsvnrse IEEE 802 3 Communication rates 0 eee eee 10 Mbps 100 Mbps auto negotiated Maximum cabling distance 100 m segment National Instruments Corporation 13 cRIO 9012 9014 Operating Instructions and Specifications SMB Connector USB Port Memory
15. nvnvnrnnrnvnervrvvvnrnervnne 9t035 V After powerup enrrnrrvvrvnrvvrnvvavvreren 6 to 35 V 3 Note The cRIO 9012 9014 is guaranteed to power up when 9 V is applied to V and C After powerup it can operate on as little as 6 V Physical Characteristics If you need to clean the controller wipe it with a dry towel Screw terminal Wiring eee 12 to 24 AWG copper conductor wire with 10 mm 0 39 in of insulation stripped from the end Torque for screw terminals 0 0 0 5 to 0 6 N m 4 4 to 5 3 Ib in Weight ccscisessecasteriteeaivagelenibeehesteess mit Approx 488 g 17 2 02 Safety Voltages WV 102 ariere 35 V max Measurement Category I Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as National Instruments Corporation 15 cRIO 9012 9014 Operating Instructions and Specifications MAINS voltage MAINS is a hazardous live electrical supply system that powers equipment This category is for measurements of voltages from specially protected secondary circuits Such voltage measurements include signal levels special equipment limited energy parts of equipment circuits powered by regulated low voltage sources and electronics ras Caution Do not connect to signals or use for measurements within Measurement Categories II III or IV Safety Standards This product is designed to meet the requirements of the follow
16. o to ni com info and enter the infocode criosmb Connecting USB Mass Storage Devices to the Controller The cRIO 9012 9014 supports common USB mass storage devices such as USB Flash drives and USB to IDE adapters formatted with FAT16 and FAT32 file systems You can connect USB mass storage devices to the cRIO 9012 9014 while the controller is operating USB devices are mapped to the U drive in LabVIEW The cRIO 9012 9014 does not support other types of USB devices Refer to the LabVIEW Help for more information Configuring DIP Switches ON OFF SAFE MODE CONSOLE OUT IP RESET NO APP USER1 Figure 6 Controller DIP Switches All of the DIP switches are in the OFF position when the controller is shipped from National Instruments SAFE MODE Switch The position of the SAFE MODE switch determines whether the embedded LabVIEW Real Time engine launches when the controller boots If the switch is in the OFF position the LabVIEW Real Time engine launches Keep this switch in the OFF position during normal operation If the switch is in the ON position when the controller boots the controller launches only National Instruments Corporation 9 cRIO 9012 9014 Operating Instructions and Specifications the essential services required for updating its configuration and installing software The LabVIEW Real
17. ower supply to the other pair of V and C terminals The controller draws power from the power supply with the higher voltage The controller has one layer of reverse voltage protection Complete the following steps to connect power supplies to the controller 1 Connect the positive lead of one power supply to the V1 terminal and the negative lead to one of the C terminals 2 Optionally connect the positive lead of another power supply to the V2 terminal and the negative lead to one of the C terminals National Instruments Corporation 5 cRIO 9012 9014 Operating Instructions and Specifications 3B Note The controller draws power from either V1 or V2 depending on which terminal has a higher voltage It does not draw power from both terminals The controller switches between V1 and V2 without affecting operation Caution The C terminals are internally connected to each other If you use two power supplies make sure that they share a common ground Caution The C terminals are internally connected to the controller chassis to prevent a faulty ground connection from causing the chassis ground to float If you reverse the input voltage the positive input voltage is connected directly to the chassis The controller has built in reversed voltage protection but reversed voltage can damage connected peripherals if the chassis ground is not reliably connected to earth ground gt e AN Caution Do not tighten or loosen the terminal screws on th
18. poration 7 cRIO 9012 9014 Operating Instructions and Specifications Connecting Serial Devices to the Controller The controller has an RS 232 serial port to which you can connect devices such as displays or input devices Use the Serial VIs to read from and write to the serial port For more information about the Serial VIs refer to the LabVIEW Help Figure 5 Controller Serial Port Table 2 DB 9 Pin Descriptions Pin Signal 1 DCD TXD DTR GND DSR RTS CTS O aolIrNII Al ns B _ w nvy RI Using the Internal Real Time Clock The system clock of the cRIO 9012 9014 is synchronized with the internal high precision real time clock at startup This synchronization provides timestamp data to the controller You can also use the internal real time clock to correct drift of the system clock Refer to the Specifications section for the accuracy specifications of the real time clock cRIO 9012 9014 Operating Instructions and Specifications 8 ni com Using the SMB Connector for Digital 1 0 You can use the SMB connector of the cRIO 9012 9014 to connect digital devices to the controller For example if you connect the pulse per second output of a GPS device to the SMB connector of the cRIO 9012 9014 you can use the GPS device to correct for drift of the system clock For software that supports GPS drift correction and other digital I O through the SMB connector g
19. rossover cables Table 4 Ethernet Cable Wiring Connections Connector 2 Connector 2 Pin Connector 1 Normal Crossover 1 white orange white orange white green 2 orange orange green 3 white green white green white orange 4 blue blue blue 5 white blue white blue white blue 6 green green orange 7 white brown white brown white brown 8 brown brown brown Connector 1 Pin sk Pin 8 Connector 2 Pin 1 Fi erin s a IM O National Instruments Corporation Figure 8 Ethernet Connector Pinout 19 cRIO 9012 9014 Operating Instructions and Specifications Where to Go for Support The National Instruments Web site is your complete resource for technical support At ni com support you have access to everything from troubleshooting and application development self help resources to email and phone assistance from NI Application Engineers National Instruments corporate headquarters is located at 11500 North Mopac Expressway Austin Texas 78759 3504 National Instruments also has offices located around the world to help address your support needs For telephone support in the United States create your service request at ni com support and follow the calling instructions or dial 512 795 8248 For telephone support outside the United States contact your local branch office Australia 180
20. tably rated enclosure Operating temperature IEC 60068 2 1 IEC 60068 2 2 40 to 70 C Note To meet this operating temperature range follow the guidelines in the installation instructions for your CompactRIO system Storage temperature IEC 60068 2 1 IEC 60068 2 2 40 to 85 C National Instruments Corporation 17 cRIO 9012 9014 Operating Instructions and Specifications Ingress protection 0 0 0 cee eeeeseeeeeeeees IP 40 Operating humidity IEC 60068 2 56 rrnnrrrronnvrrrrnvvrrnnrrerennrr 10 to 90 RH noncondensing Storage humidity IEC 60068 2 56 rrrnrrrrenvvrrrrnvvrrrrrrrrnnnnr 5 to 95 RH noncondensing Maximum altitude 2 000 m Pollution Degree IEC 60664 2 Shock and Vibration To meet these specifications you must panel mount the CompactRIO system affix ferrules to the ends of the terminal wires and install a tie wrap on the USB cable for strain relief You can use the tie wrap to attach the USB cable to the Ethernet cable Operating vibration Random IEC 60068 2 64 5 Sims 10 to 500 Hz Sinusoidal IEC 60068 2 6 5 g 10 to 500 Hz Operating shock IEC 60068 2 27 ernrnronrnenvnnnnrnenrnsnrnvenene 30 g 11 ms half sine 50 g 3 ms half sine 18 shocks at 6 orientations cRIO 9012 9014 Operating Instructions and Specifications 18 ni com Cabling Table 4 shows the standard Ethernet cable wiring connections for both normal and c
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