Engineering Tool for MP2000 Series Machine - Support
Contents
1.2. c ccccecceccecceccecceccecceccuccuceuceuceeccuctaeeaeeaeees 1 2 1 1 2 Insert Servo Enable Servo Disable Alarm Clear Instruction 1 4 Chapter 1 Motion Command Assist 1 1 Motion Command Assist Function The Motion Command Assist Function helps to input motion instructions when creating the motion program The motion program is described with a text type Motion Language Motion instructions should be input complying with their own format Using the Motion Command Dialog Box motion instructions will be easier to input 1 1 1 Insert the Motion Command Right click the mouse in the motion program editor The pop up menu will appear The motion instructions can be selected and inserted from the pop up menu There are two methods to access the Motion Command Assist Function e Select Motion command assist from the pop up menu The Motion Command Assist Dialog Box is displayed Select an instruction from the command column e Select Insert motion command Instruction from the pop up menu The Motion Command Assist Dialog Box is displayed Select a motion instruction from the pop up menu and it is displayed in the command column 1 Input Motion Instruction 1 Right click the mouse in the motion program editor and select Insert motion command from the pop up menu The Motion Command Assist Dialog Box is displayed 2 Complete all settings and click the Insert button The following
3. 3 Show Hide the Circuit The monitoring data of each circuit can be shown or hidden by clicking the circuit number As a result only selected axes can be displayed 1 e Show Cir GEU Axis Alen Aden ESSET IE Alarm Ma Alarm Ma Alarm Ma Alarm Ma Alarm Warning Mo Alarm No Alarm No Alarm No Alarm Chapter 5 Alarm Monitor 5 1 2 When Alarm Warning Occurs Click the status in the Alarm Monitor window The Alarm Warning Dialog Box is displayed Clicking the Help button displays detailed information of the alarm or warning Correct the alarm by checking help Then click the Alarm Clear button to reset the alarm PE Alarm Warning Axis O1 SEDS Akt GGpSg kok e Servo Driver Communication Mame Excessive Positioning Moving Amount Excessive Speed Excessively Following Error Filter Type Change Error Filter Time Constant Change Error zero Point Not Set Seno driver parameter setting error Alarm Clear Status Mo Alarm Mo Alarm Mo Alarm Mo Alarm Mo Alarm Mo Alarm Mo Alarm Seno Driver Synchronization Communication Error Mo Alarm sero Driver Communication Error Serwo Driver Command Timeout Error ABS Encoder Count Exceeded Motar type set error Connected encoder type error Axis name axissni sps ep SENG eek om Occurred Mo Alarm Mo Alarm Mo Alarm Ma Alarm Close Axis number comment and product type are displayed in order Alarm warning name Seryo Driver Comm
4. Position error PERR Feedback speed and Feedback torque thrust are displayed Eight parameters can be displayed at the same time The selection of displayed parameters is saved in the project file Therefore when opening the Axis Monitor window again the same parameters will be displayed pulse pulse Position error PERF pulse pulse Feedback speed TT St OOODpulze rnin T a OOOpulze rin me mm 1 Monitoring the Monitor Parameters 1 Click the Monitor Parameter button Parameter The Monitor Parameter Dialog Box is displayed 2 Select a parameter from the combo box or input a register number Only I O directly D Monitor Parameter Monitor dinate Feedback position 4PO5 ILxx16 Monitor parameters which are selectable from the combo box 3 Click the OK button The monitor parameters are displayed Chapter 5 Alarm Monitor Chapter 5 Alarm Monitor This chapter describes how to use the Alarm Monitor SEN 06 Le EE EN 5 2 5 1 1 Alarm Monitor Display rss 5 3 5 1 2 When Alarm Warning Occurs rra 5 4 Chapter 5 Alarm Monitor 5 1 Alarm Monitor The Alarm Monitor window displays the alarm information of all axes in one window The status of alarm warning and alarm code are displayed When an alarm or warning occurs status is displayed as BSISEIICSE or Occurred When no alarm or warning occurs it is displayed as BREESISUUUN Clicking status displays the A
5. System Monitor Normal Operation n x I The controller is operating normally Run Status E en So am ZG San Hd Scan time EI If the program is not modified correctly or another error remains repeat the procedure 7 3 Error Codes and analyze the error again Chapter 7 Troubleshooting 7 3 Error Codes The following table shows the error codes that can be detected by the System Monitor LAG error Chapter 7 Troubleshooting Error Code Erron Classification XAT xA 29 AG AG AD AE AF OxB1 SPEND error OxCO TBLBR error OxC8 QTBLW error Chapter 8 Communications Setting Chapter 8 Communications Setting This chapter describes the communication setting to connect MPE720 version 6 to the Machine Controller 8 1 Communication Setting ss 8 2 8 2 Connect Using Ethernet rrara 8 2 8 2 1 Computer Setting ss 8 2 822 Ehene Po SOWING aadnk 8 5 8 3 Connect Using Serial EO 8 7 8 3 1 Serial Port Settings rss 8 7 Chapter 8 Communications Setting 8 1 Communication Setting The following communication port can be used to connect Ethernet 10 MB Ethernet 100 MB Ethernet Serial MP2100 BUS USB 8 2 Connect Using Ethernet The following setting is necessary for communication using an Ethernet connection via CP 218 communications port on the 218IF 01 Module or 218IFA B Module There are two types of Ethernet communicati
6. 4 5 1 Monitoring the Monitor Parameters rss 4 5 Chapter 5 Alarm Monitor rss 5 1 SAR MONO sus m 0 2 STAS MONO Bey rr te Mec ecards aa eneatoe 5 3 eba ba elelatu 5 3 CZ EVE EEE EE T 5 3 29 Show Hide ihe CIFGult iiio deeper uerba ts Rt nte tit Re tir tudds 5 3 5 1 2 When Alarm Warning Occurs ss 5 4 RAZ alAzlolldebiaiielau eN 5 5 Chapter 6 Additional Function of Compile Options 6 1 6 1 Additional Function of Compile Options ss 6 2 Chapter 7 Tro blesho ollng AEA 7 1 TT HOUDIESHOOM GP 1 2 7 2 Iroublesnooung FIOW EE 1 3 1 2 1 Start Troubl shooflltig E 7 3 7 2 2 Troubleshooting Details ss 1 4 1 An operation error occurs in the DITOOTGIT ss 7 4 2 OSEN OS NN 7 8 7 2 3 Complete the IOORISGSEOODEO rss 710 TS ENO COC S pre 7 11 Chapter 8 Communications Setting raa 8 1 8 1 Communication Setting rss 8 2 8 2 Connect Using ETSren 8 2 9 2 1 COImDpLHter SENG ss 8 2 1 Setting Ne IPAddress Lunde GR pa exe tant 8 2 9 22 Ehemet Pot Se Ea 8 5 1 How to Set an Ethernet HOT 8 5 2 How to Set an Ethernet LP KO 8 5 9 9 Connect Using SAA PN 2 8 7 9 3 T Senal POL Seting S rene 8 7 1 Setting of Serial Port rss 8 7 Chapter 1 Motion Command Assist Chapter 1 Motion Command Assist Function This chapter describes the motion command assist function 1 1 Motion Command Assist Function enn 1 2 1 1 1 Insert the Motion Command
7. For Windows XP click the Start button and select Settings Control Panel Then click the Network Connections Icon in the Control Panel For Windows 2000 click the Start button and select Settings Control Panel Then click the Network and Dial up Connections Icon in the Control Panel The Network Connections window on Windows XP or the Network and Dial up Connections window on Windows 2000 is displayed 5 For Windows XP select Local Area Connection Then click Change settings of this connection in the Network Tasks field For Windows 2000 double click the Local Area Connection icon The Local Area Connection Properties Dialog Box is displayed 6 Select the Internet Protocol TCP IP check box in the General tab Then click the Properties button ede Local Area Connection Properties ga E General Authentication Advanced Connect using B Intel R PRO Z100 VE Network Conne This connection uses the following items E Client for Microsoft Networks 2 File and Printer Sharing For Microsoft Networks Ei aas Packet Scheduler Internet Pratacal TEP IP me aa TE Description Transmission Control Pratacal Interet Protocol The default wide area network protocol that provides communication The Internet Properties TCP IP Dialog Box is displayed Chapter 8 Communications Setting 7 Select Use the following IP address Then enter 192 168 1 2 fo
8. Forward and repeat time is one time The repeat stop time is stop time of forward and reverse at run distance quide Direction Set the direction for first motion Repetitive running Check it for repeat operation Repeat time Set the number of times to repeat i e Repeat time is 2 Forward gt Reverse gt Forward gt Reverse Repeat stop time Set the interval time between motion Forward Reverse amp Forward Forward Reverse Reverse shows the direction of motor Repeat time 1 10 times Current repeat time Setting repeat time is displayed MPE720 Ver 6 The step was stopped Please note that the step next time Mext step will be moved by the set step distance From currentistop position 3 Click the Run button The step operation starts Chapter 4 Axis Monitor Chapter 4 Axis Monitor This chapter describes how to use the Axis Monitor TAS 4 2 4 2 Axis Monitor Biele 4 3 d 05 01 dE 4 3 4 2 2 Circuit and EZA RREA 4 3 PG SEE BL 0 4 4 4 2 4 Monitor Parameter Display essen 4 5 Chapter 4 Axis Monitor 4 1 Axis Monitor The axis monitor is a function to monitor the status of each axis in the Axis Monitor window The status Ready Enable Alarm Warning Profile Complete In Position Motion Command and other extended monitoring parameters can be monitored The axis monitor updates when displayed in the
9. Main Window Scrolling displays other axes and parameters which are out of the window The axes displayed SVB The axes which are connected via MECHATROLINK SVA 01 2 axes PO 01 4 axes SVR 16 axes Start Axis Monitor Tollbar Cir l SYED AxiszZ l SGD5 1 Circuit and Axis Displays Ready Servo On Alarm Warning status Displays Frof Comp In Position Motion Command Machine coordinate feedbac pulse Position error PERR pulse Monitor Parameter Displays Feedback speed 1000pulze min Feedback torque thrust 0 0 0 Chapter 4 Axis Monitor 4 2 Axis Monitor Display The display of the Axis Monitor Window is described below 4 2 1 Toolbar Circuit Circuit Cir O1 SYBOL MECHATF Monitoring the selected circuit Monitor type HH High speed monitor KI Normal speed monitor IK Low speed monitor The update cycle can be chosen from High Speed Normal Speed Low Speed Monitoring M Monitoring Ms Click the button to select stop or start monitoring Alarm monitor EJ Click the button to display the Alarm Monitor window Refresh 21 Click the button to update the Axis Monitor window 4 2 2 Circuit and Axis Display 1 Circuit Display The motion module number SVB SVA PO 01 SVR of the axis and module name are displayed 2 Axis Display The axis name and the product type of axis are displayed Chapter 4 Axis Monitor 4 2 3 Stat
10. O error refer to 7 2 2 2 I O error occur Chapter 7 Troubleshooting 7 2 2 Troubleshooting Details The way to analyze a problem is different depending on the type of error ladder program motion program sequence program or I O error When an operation error occurs refer to I An operation error occurs in the program When an I O error occurs refer to 2 I O error occurs 1 An operation error occurs in the program The way to analyze an operation error occurring in the ladder program motion program or sequence program is described The analysis procedure is different according to where the error occurs The following example is the case if the error occurs in the ladder program case a The operation error occurs in the program except functions case b The operation error occurs in the function which is called from a program except functions case c The operation error occurs in a function which is called from another function case d The operation error occurs in an uncertain program Error information is not cleared even if the cause displayed in the System Monitor Sub window is corrected when multiple operation errors occur at the same time In this case error information might be incorrect Please clear last error information by clicking the Reset button case a The operation error occurs in the program except functions 1 The following error message is displayed MPE720
11. Ver 6 The operation error occurred by The ladder program The program which the error occurs is opened Please identify the place of error occurring according to the Following procedures 1 Please confirm error information that an instruction the location of error output by the system monitor sub window 2 Please Find the instruction in the opened program and confirm whether the error occurs 2 Confirm the error message Then click OK button The name of the program with the error is displayed His an integer operation division error ErrorCode 0x0003 Please correct the trouble spot and click System Monitor An Alarm Occurred here to reset errors GO H is an integer operation division error E FUHCOT1 Hame en So edik Je as BJB WAL DBOO0100 B B VAL DPOUD IO Run Status E E Scan time pee Setting Current Max E Getting High 10 0ms 02ms 0 4 ms Low 200 0ms 0 ms 0 1 ms 4 Clear A pop up is displayed when the mouse is held over the status Error information can be confirmed at a glance 3 Correct the problem 4 Compile the ladder program Save the motion program or the sequence program 7 4 Chapter 7 Troubleshooting case b The operation error occurs in the function which is called from a program except functions 1 The following error message is displayed MPE720 Ver 6 The operation error occurred by The ladder program The program which call
12. 3 Disable FE C language FE Variable EF Monitor FE Transfer FI Print e Program Create new CP ladder When Use is selected Create new CP ladder is displayed in Ladder Sub window popup menus Compile Option The option for compiling the ladder program is selected The Compile Option can be set without displaying the ladder program Enable Multiple Coil Check When Enable is selected duplicate coils in the target program are checked during the compile Compile to Ver 5 Compatible When Enable is selected ladder programs compiled with MPE720 version 6 can be displayed and edited with MPE720 version 5 Version 5 34 or later Chapter 7 Troubleshooting Chapter Troubleshooting This chapter describes how to use the System Monitor function to find errors in the program Ps TOUNESHOONG su veier 1 2 7 2 Troubleshooting FIOW AE 1 3 7 2 1 Start Troubleshooting rrura 7 3 7 2 2 Troubleshooting Details rss 1 4 7 2 3 Complete the TrOUDICSNOOTING cccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeregy 710 Tor UOLC ela EEE NE 7 11 Chapter 7 Troubleshooting 7 1 Troubleshooting Troubleshooting is a function to analyze problems such as the error battery alarm scan time etc When an error occurs the message referencing the error is displayed in the System Monitor Sub window Click the message The alarm occurred Please click with the mouse and execute the troubleshooting to begin the troubleshooti
13. 3 3 1 Jog Forward The axis runs forward while the button 1s held down 1 Hold down the Forward button with the mouse The axis runs forward 2 Release the button The axis stops 3 3 2 Jog Reverse The axis runs reverse while the button is held down 1 Hold down the Reverse button with the mouse The axis runs reverse 2 Release the button The axis stops Chapter 3 Test Run 3 4 Step Operation The step operation moves the axis a specified distance and then stops The axis starts moving when the Run button is clicked Motion can be aborted with the Stop button The step operation can also repeat round trip motion several times The step operation operates under the following conditions e Servo is enabled e The speed reference and step distance must be set The is displayed by default If the Forward Reverse button is operated before setting them the following error message Is displayed MPE720 Ver 6 e The unit for speed reference and step distance must be set The unit of speed reference and step distance is related to some fixed parameters If changing the unit of one the unit of the other 1s also changed The following error message is displayed if the unit 1s not set To set the unit click the Open button 5peed reference The reference unit is not set Please set the No 4 Reference unit selection and NOE Number of digits below decimal point at Fixed Parameters of the mation parameter Can
14. YASKAWA Engineering Tool for MP2000 Series Machine Controller MPE 20 Version 6 USER S MANUAL New Features of Version 6 04 E JI C m MYR mu tare URU al pr Uu AEn OI dule IU BI Contents Chapter 1 Motion Command Assist Function rss 1 1 1 1 Motion Command Assist Function rss 1 2 1 1 1 Insert the Motion Command eese 1 2 1 5 Input Motion Instr HCHOTI 2222 eee 1 2 1 1 2 Insert Servo Enable Servo Disable Alarm Clear Instruction 1 4 Chapter 2 System Sub window rss 2 1 2 1 oyster ouUb WIDdOoW co ose eit bo EAN 2 2 Chapter S Test RES 3 1 ERIN 3 2 Oe lel Test Run Slelezda DAE 3 2 3 2 Servo Enable Servo Disable arrnrnnnnnnnnnnnnnnnnnnvnnnnnnnnnnrnennnnnenneenennnennennr 3 5 3 2 ziela ia Aaa 3 5 3 2 2 SN Disable NT 3 5 3 3J00 PEN ee 3 6 1 Set the speed reference ss 3 6 Se Jog FOWA Le 3 7 Se i ala REVEN ae 3 7 94 EP OPEN 3 8 3 4 1 Step Operation Procedure surra 3 9 Chapter AMS A eia ae 4 1 2 Mira P 4 2 A Z AXIS MOnltor Display Ete eben eem dades Fass dab a ivre ibo et d ced 4 3 eee IM Faro atzi 4 3 4 2 2 Circuit and Axis Display AAA 4 3 EPER tt mt 4 3 C2 AXIS DISHI sustain on eddie a aA a 4 3 2 MAS SUDAN enu PE 4 4 TREN Babe EAE 4 4 CZ AA zelaia BEE 4 4 3 Profile Complete In Position ss 4 4 4 Motion COMMIMAN sesso esume nts arde eden abes oto ert oet etin ts 4 4 4 2 4 Monitor Parameter Display rss
15. ant and the register number can be input If the setting value can be omitted Optional is displayed as default Unit The unit of each argument is displayed When the units are not set Reference Unit is displayed The tool tip help is displayed when the mouse pointer is held over the unit Set the unit according to the instruction Program code Input program TANI This program code is displayed when the motion instruction does not need the axis name and setting value Comment fr Comment column ITIONING If Comment is selected it is possible to add and edit comments in the Comment column for each instruction If not Comment column is shown in gray POSITIONING Insert Click the button to insert the instruction Close Close Click the button to close the Motion Command Assist Dialog Box Help Help Click the button to display the Machine Controller MP2200 MP2300 Motion Module User s Manual Chapter 1 Motion Command Assist 1 1 2 Insert Servo Enable Servo Disable Alarm Clear Instruction The Servo Enable Servo Disable and Alarm Clear instruction can be easily inserted without considering the motion register 1 Right click the mouse in the motion program editor Then select Insert Motion Command Servo Enable Servo Disable or Alarm Clear from the pop up menu The Axis Dialog Box is displayed 2 Select logical axis name from the Axis combo box Then click the Inser
16. ause of an error during a Jag or Step the axis may continue to operates Please prepare the Function Far Emergency Stop Please stop the application ladder program and mation program before test run starting Test Run does not operate correctly affect ladder program and motion program could unexpected operation while the ladder program and the motion program are executing Please use the test run after stopping ladder program and mation program i inue 1 Test run will be started Do you want to continue Disagree The Test Run Window and Axis Dialog Box is displayed Chapter 3 Test Run 3 Select the target axis from the Axis Dialog Box Then click the OK button KA D ZZ w Servo On Alarm d dd Enable Disable m Axis configuration cg Cirt01 SVBOT MECHATROLINK ptg Cirt02 SVR Virtual Motion Control Monitor dog Step Speed reference E The axis operates only while hold down Forward button or reverse button Cancel 4 The selected Axis name is displayed in the right side of the Axis button when clicking the Yes button The Test Run function can operate only one axis at a time n c berzea GE Axis 01 zergura Servo On Alarm I f GK Disable Enable Monitor Axis monitor ES The Axis Monitor Window is displayed in the Main Window Alarm monitor E3 The Alarm Monitor Window is displayed in the Main Window Update 21 Updates the
17. cel Chapter 3 Test Run 3 4 1 Step Operation Procedure Please refer to 3 2 Servo Enable Servo to learn how to enable or disable servo 1 Click the Step Tab The Step Setting Dialog Box is displayed 2 Click the Speed reference Step distance and Direction setting button and set them E i Cir 01 Axis 0l Saps tee Et Servo On Alarm Enable Disable Monitor Jog Step Speed reference 3000 1000pulsermin Step distance 1000 pulse Direction Setting Forward Forward Reverse 1 10 times Speed reference Speed reference Display Speed reference Dialog Box and set speed reference m Speed reference Click set button to write the speed reference into OLS010 Step distance Zerez Display the Step distance Dialog Box and set the step distance When the Step distance unit is not set a fixed parameter of the Motion module is automatically read UA Step distance Click set button to write the step distance into OL8044 Chapter 3 Test Run Direction setting Display the Direction Setting Dialog Box and set the direction D Direction Setting Click set button to write Ehe drive direction into OB80092 Direction Forward C Reverse Repeat time 1 times 1 to 100 times Repeat stop time sec Oto 5 sec The step starts from the selected direction and repetition runs Forward and reverse Step is run that Forward gt reverse when direction is
18. display of the Test Run Window Chapter 3 Test Run Axis As The Axis Dialog Box is displayed Status 23 E The status of the axis 1s displayed Disable Click the button to disable the axis Monitor Status BEE The operating status of the monitor will be displayed sj Monitor The Alarm Warning Dialog Box is displayed non Alarm Warning Axis O1 SEDS r k GGpg per LD No Alarm Mame sero Driver Error Positive Overtravel Meqative Overtravel Positive Soft Limit Meqative Saft Limit serio OFF Positioning Time Over Excessive Positioning Moving Amount Excessive Speed Excessively Following Error Filter Type Change Error Filter Time Constant Change Error Mo Alarm Mo Alarm Ma Alarm Ma Alarm Ma Alarm Ma Alarm Mo Alarm Ma Alarm Ma Alarm Mo Alarm Mo Alarm Mo Alarm i Alarm Clear Status Chapter 3 Test Run 3 2 Servo Enable Servo Disable The axis can be enabled and disabled with this function The status of the axis can also be monitored in the Test Run Dialog Box The way to operate and monitor the axis is described below 3 2 1 Servo Enable Enabling the axis and monitoring the status 1 Click the Enable button The axis is enabled Axis status is changed to Enabled The operation of Jog and Step becomes available 3 2 2 Servo Disable Disabling the axis and monitoring the status 1 Click the Disable button The axis 1
19. eiurte N N BOR E ERT Module Type CPU 218IF01 UNDEFINED IGOE TUE UNDEFINED IZE UNDEFINED Status Running Pura Running Running SVB 01 SVE digital network servo control functions Module Detaile SVB 01 RACKH T SLOTHOG rr INUIT Module Type Circuit Number AO Start Register LO End Register Disable Input Enable Disable Qutput Motion Start Register Motion End Register Details MECHATHOLINK Status unning Chapter 7 Troubleshooting 4 Display the Module Configuration with the I O configuration that has an error d Engineering Manager MECHATROLIMK MP2200 Online Local File Edit View Window DE S EE ZZ E Ext Ex iX DAT fon PT 3 CPUS 1 RACK O1 Slot 06 CIRH01 Transmission Parameters Link Assignment LO Map Status fst TPE INPUT s lop oureutfs scan Comment Jor JEPMCJO2310 30 zk 0100 4 1 DAUTSO A High PESO The I O which has generated an error is indicated on the status STS tab Status is displayed as a hexadecimal number FEDCBAGQVS Th 545210 Controller Type Code 01H Inverter 02H Servo 03H IO Reserved Transmission Error High speed scan Transmission Error Low speed scan Reserved Transmission Normal 5 Save the Module Configuration Chapter 7 Troubleshooting 7 2 3 Complete the Troubleshooting When correction of the error is finished and no other errors occur the System Monitor Sub window displays normally
20. g Current Max High 0 4 ms EE Setting 3 Click Status to clear the error information Error information will be updated Low 200 0ms 0 1 ms 0 1ms T T Chapter 7 Troubleshooting 2 I O error occurs 1 When an error occurs on the I O module mounted to the machine controller the following error message is displayed MPE720 Ver 6 The LO error occurred Please check the cause of error according to Ehe Fallawing procedures 1 Please confirm the module that the error occurs on the system monitor sub window 2 Please open the module configuration and confirm Ehe status of the module that Ehe error occurs 3 Please open a detailed setting of the module that the error occurs and confirm status 2 Confirm the error message Then click the OK button sed I SVB O1 module SvBO1 Functionfrack 1 slot 6 is an Output error Please correct the trouble spot and GA A red AEA KUO click here to reset errors e SVB 01 module S BO1 f nction rack 1 sh E ror Gr am OQ Om Z Res E Setting Current Max E Setting 5 P Clear 3 Confirm the module information Then display Module Configuration High Low F Engineering Manager Module Configuration MP2700 Online Local T File view Order Window DE amp g ccm PTE 3 CPU 1 tx ER ER SER GS Select Rack Enable Disable Disable Disable x Disable x Controller Rack 1 Rack 2 Rack 3 Rack 4 E EO FE I S
21. hen MPE720 cannot connect to the machine controller Setting the Communication Port 1 Display the Communication Setting Dialog Box Then click the Search button 2 Machine controller name and IP address are displayed in the Search Controller 3 Verify the IP address which is searched and input to IP address column Then click the Connection button Setting the Ethernet Port Confirm if the port setting of the computer is correct Refer to I Setting the IP Address Chapter 8 Communications Setting 8 3 Connect Using Serial Port 8 3 1 Serial Port Settings 1 Setting of Serial Port This section describes the setting to connect to the Machine Controller using the serial port 1 Select Online Communications Setting from the Main Menu or click Communications Setting under Controller or Project in the Start window The Communications Setting Dialog Box is displayed 2 Select the logical port number to be used for connecting to the Machine Controller Then click the Setting button E Communications Setting Set the communication setting Connection Communication port SS TE Ge CT Setting Unit Ma Cancel Use the router lt lt Detail The Communications Setting Dialog Box is closed and MPE720 version 6 is connected to the Machine Controller The Connection button and the Setting button are invalid while connected to the Machine Controller and communication settings cannot be changed
22. larm Warning Dialog Box As a result detailed information of the alarm and warning can be confirmed AI the monitor data displays by when off line The status and alarm code are displayed in each circuit number The Alarm Monitor can display the information of up to eight axes horizontally Start Alarm Monitor 7X 2 Manually refresh I monitoring Toolbar gt CarfO1 SVBDT Axjsslll EET JP Alarm Ho Alarm Occurred DO D d Girlz ZN R Axis Axis iz Axisa Ase 4 Ax sslb Aars Alarm ho Alarm Mao Alarm Ma Alarm Ha Alarm Mo Alarm No Alari Status Warning Mo Alarm No Alarm No Alarm No Alarm No Alarm Mo Alan Axis 0g Mo Alarm Mo Alarm Hoa Alarm No Alarm Mo Alarm Mo Alari ho Alarm Mo Alarm Ha Alarm Ha Alarm Ha Alarm No Alen ZO Chapter 5 Alarm Monitor 5 1 1 Alarm Monitor Display 1 Toolbar In the toolbar there are two icons to refresh manually and start stop monitoring Manually refresh Manually refresh Alarm and warning information in the Alarm Monitor window is updated manually The Alarm Monitor Window is not refreshed automatically Monitoring BE Monitoring Monitoring Click the button to stop or start the monitoring 2 Status When an alarm or warning occurs the status of the alarm or warning is displayed as shown below Alarm ESSIUICEM Alarm is occurring Warning Occumed Warning is occurring No Alarm BEBESIEUUB No alarm or warning
23. n button and the Setting button are invalid while connected to the Machine Controller and communication settings cannot be changed 2 How to Set an Ethernet LP Port When Ethernet LP is selected the Search Controller is displayed When the Search button is clicked MPE720 version 6 searches the machine controller connected via Ethernet LP and the result is displayed in the list When the Machine Controller is selected from Search Controller IP address of the Machine Controller is set to the IP address column automatically 1 Select Online Communications Setting from the Main Menu or click Communications Setting under Controller or Project in the Start window The Communications Setting Dialog Box 1s displayed 2 Select the logical port number to be used for connecting to the Machine Controller Then click the Setting button 1 Communications Setting Set the communication setting Communication port Etherne 192 168 1 2 pai IP address 2 16 1 1 Search Controller Controller IP address port Module name Use the router Chapter 8 Communications Setting 3 Click the Connection button The Communications Setting Dialog Box is closed and MPE720 version 6 is connected to the Machine Controller The Connection button and the Setting button are invalid while connected to the Machine Controller and communication settings cannot be changed BI Confirm IP address by the following method w
24. ng It is possible to analyze the error in the ladder program motion program and sequence program Also an I O module error can be detected There are two types of I O errors Station Error This type of error occurs when the controller cannot communicate with network I O because of the disconnection of wiring or protocol differences O Error i e The I O module has a blown fuse 1 2 Chapter 7 Troubleshooting 7 2 Troubleshooting Flow 7 2 1 Start Troubleshooting 1 When an error occurs the System Monitor Sub window automatically appears and the alarm is displayed in the status area System Monitor An Alarm Occurred n x e The alarm occurred Please click with the n Run Status E am OO Q rmn Vj Res TX par Scan time EI Setting Current Max E Setting High 10 0ms 0 3 ms DO ms Low 200 0ms 0 1 ms LL ms 4 Clear The System Monitor can be configured in the Environment Setting Dialog Box Refer to 2 Pop up Display When an Error Is Detected in MPE720 Version 6 User s Manual 6 2 5 System Monitor for more information 2 Click the message The alarm occurred Please click with the mouse and execute the troubleshooting 3 The error message describing the alarm is displayed The details of the error message and the operation method for troubleshooting after step 3 are different depending on the type of the error Operation error refer to 7 2 2 1 An operation error occurs in the program I
25. on hardware the 218IF 01 Module 10 MB Ethernet and the 218IFA B Module 100 MB Ethernet 8 2 1 Computer Setting 1 Setting the IP Address The IP address of the computer must be set before setting the Ethernet connection The following description shows how to set the IP address 1 Click the Start button Then select Settings Control Panel from the Start Menu Click the Internet Options icon in Control Panel The Internet Properties Dialog Box is displayed 2 Select the Connections Tab Then click the LAN Settings button Internet Properties General Security Privacy Content To setup an Internet connection click Setup Dial up and Virtual Private Network settings Choose Settings if you need to configure a proxy server for connection Local Area Network LAN settings LAN Settings do not apply to dial up connections LAN Settings Choose Settings above For dial up settings The Local Area Network LAN Settings Dialog Box is displayed Chapter 8 Communications Setting 3 Confirm that the Automatically detect settings check box is not selected Then click OK to close the dialog box Local Area Network LAM Settings Automatic configuration Automatic configuration may override manual settings To ensure the d Use automatic configuration script Ed Proxy server PI Use proxy server Far your LAN These settings will not apply to dial up or VPN connections 4
26. pter 7 Troubleshooting case c The operation error occurs in a function which is called from another function 1 The following error message is displayed MPE720 Ver 6 The operation error occurred by The ladder programm The error accurs by Function program that it was called From Function program Please check the error occurring cause according to the Following procedures 1 Please confirm the error information that an instruction Ehe location of error output by the system monitor sub window 2 Please Find the location that Function program is called From Function program 3 Please open the called Function program 4 Please find and identify Ehe instruction where the error occurs based on error information and specify the instruction 2 Confirm the error message Then click OK Error information is displayed in the System Monitor Sub window The program 1s not displayed because the location where the error occurs cannot be specified 3 Find the function which is calling the function Then find the FUNC instruction object in the program zi I System Monitor An Alarm Occurrec ladder Function which was called From ladder Function is an integer operation division error ErrorCode 0x0003 Please correct the trouble spot and click here to reset errors en Onn x am O Qn G Res m sar KA Clear E Setting Current Max High 10 0ms 02ms 04ms Low 200 0ms Olms Mire ltz 4 Display the func
27. r the IP address and 255 255 255 0 for the Subnet mask Internet Protocol TCP IP Properties General Tou can get IP settings assigned automatically if your network supports this capability Othenwise you need to ask your network administrator for the appropriate IP settings t 3 Obtain an IF address automatically e ze the following IP address IP address 132 1568 1 2 Subnet mask ZEN 255 255 DO Default gateway 8 Use the following DNS server addresses Preferred DNS server Alternate DNS server Leia gt Seda 8 Click OK to close the dialog box Chapter 8 Communications Setting 8 2 2 Ethernet Port Setting 1 How to Set an Ethernet Port This section describes how to connect communications between a computer running MPE720 version 6 and a Machine Controller 1 Select Online Communications Setting from the Main Menu or click Communications Setting under Controller or Project in the Start Window The Communications Setting Dialog Box is displayed 2 Select the logical port number to be used for connecting to the Machine Controller Then click the Connection button 1 Communications Setting Set the communication setting Communication port IP address Use the router The Communication Setting Dialog Box is closed and MPE720 version 6 is connected to the Machine Controller The Connectio
28. rvo Disable Enable or Disable the specified axis JOG Jogs the specified axis with specified speed and direction STEP Runs the specified axis a specified distance The following two functions are implemented for monitoring Axis Monitor Monitors the status of each axis Alarm Monitor Monitors the Alarm information of all axes in one screen The Test Run function can be operated when the target axis has the following status l Motion Controller Motion Command Axis l Servo Ready Operation Ready Response Code SVB built in CPU o Ke Te BIRT van ve E PO 01 vy The Test Run function may not work correctly when a motion program or sequence program operates the axis 3 1 1 Test Run Procedure 1 Double click the Test Run Folder in the System Sub window A Test Run warning window will be displayed 2 Confirm the contents Then click the Agree button D Test run N Warning The test run Function will cause Ehe axis to rotate and can be dangerous Be sure ka check the user s manual before executian Pav particular attention to Ehe Following items Check the safety of the area around the drive unit The axis operates at the set speed while the Run button is clicked Make sure that the surrounding area is clear of any items that could interfere with the operating of the axis Assign the Emergency Stop to the external terminal IF communications error occurred or the PC or Test Run is shut down bec
29. s Function program where the error occurs is opened Please identify the place of error occurring according to the Following procedures 1 Please confirm the error information that an instruction the location of error output by Ehe system monitor sub window 2 Please open the program after specifying Function program where the error occurs From the opened program 3 Please find and identify the instruction where the error occurs based an error information and specify the instruction 2 Confirm the error message Then click OK The name of the program with the error is displayed The program name and step number which specify the instruction calling the function with the error are displayed in the System Monitor Sub window ed LILL NL 1 ladder Function which was called From H is an integer operation division error ErrorCode 0x0003 Please GE aka bee li correct Ehe trouble spot and click here to reset errors eo ladder function which Wc called from H is Run Status E gt Name FUNCOT Roy QO RUN B B AL B B AL DBODD101 am O crr n n TX Q pat Scan time E Mame FUNCOZ Setting Current Max BM E E High 10 0ms 0 2 ms Dud rre Low 200 0 ms O l ms DL ms 16 A pop up is displayed when the mouse is held over the status Error information can be confirmed at a glance 3 Correct the problem 4 Compile the ladder Save the motion program or the sequence program 7 5 Cha
30. s disabled The status 1s changed to Disabled Jog and Step cannot be used Chapter 3 Test Run 3 3 Jog Operation The Jog operation is a function to run the forward or reverse direction of the axis The running speed can be set in the Speed reference Dialog Box Y Jog is available only while the axis is enabled The axis will run while the Forward or Reverse button is pressed The axis will stop when the Forward or Reverse button is released Jog Step Speed reference The axis operates only while hold down Forward button or reverse button am tmm T dE EO e Forward Reverse Speed reference Speed reference The Speed reference Dialog Box is displayed and the running speed speed reference is set in the dialog box Forward Kk EO Forward The axis runs forward Reverse Reverse The axis runs reverse 1 Set the speed reference 1 Click the Speed reference button Speed reference Dialog Box is displayed UA Speed reference Click set button to write Ehe speed reference into OLSO010 2 Input speed reference Then click the Set button When the unit is not set the following dialog box is displayed Click the Open button to set the unit Speed reference The reference unit is not set Please set the No 4 Reference unit selection and NOE Number of digits below decimal point at Fixed Parameters of the motion parameter Cancel Chapter 3 Test Run
31. t button d Select Axis avis a xe 3 The instruction Servo Enable Servo Disable or Alarm Clear is inserted at the cursor position Chapter 2 System Sub window Chapter 2 This chapter describes the 2 1 System Sub window System Sub window System Sub window Chapter 2 System Sub window 2 1 System Sub window The System Sub window manages the following functions e Module configuration e Axis configuration Test Run Axis Monitor Alarm Monitor Motion Parameter List I 070206 2200 MP2200 dde Module configuration egi Axis configuration Test run EG Axis monitor EO Alarm monitor m E cCirt01 SVB01 MECHATROLINE Motion Control e EEI Axis 01 SGDS 1 8GDS 1 E Motion parameter list eH Cirt02 SVR virtual Motion Control Chapter 3 Test Run Chapter 3 Test Run This chapter describes how to use the Test Run function TER 3 2 3 1 1 Test Run Procedure rss 3 2 3 2 Servo Enable Servo DiSOEiS cece ceeceecceccecceeceeceeceeeaeeneeeeeeaes 3 5 3 2 1 Servo ENG AE 3 5 3 2 2 Servo IBI Eart aaia 3 5 3 3 Jog Operation rss 3 6 Deel JOG galea Hai da BAKEA 3 7 Sega eia e o A EE CEDAR teh Seema REV ERA EE CU UD T E DUM RE MM MUNEE 3 7 TN EAN 3 8 3 4 1 Step Operation Procedure rss 3 9 Chapter 3 Test Run 3 1 Test Run The Test Run function is for checking if the machine controller can operate an axis It has three functions Servo Enable Se
32. tion program which is called from the FUNC instruction object Then correct the program Specify the type of instruction causing the error based on error information Then find the instruction causing the error and correct program 5 Compile the ladder program Save the motion program or the sequence program 7 6 Chapter 7 Troubleshooting case d The operation error occurs in an uncertain program 1 The following error message is displayed when MPE720 version 6 assesses that it is not the latest error information i e When the program which has been making the error is deleted MPE720 Version 6 assesses as above MPE720 Ver 6 The operation error occurred by The High speed program Failed to identify the location of error because there was a possibility of old error information Please update the latest error information Method of gets latest error information 1 Please click the status of system monitor sub window 2 Confirm the error message Then click the OK Button Old error information may be displayed in the System Monitor Sub window status JAIA L The High speed program is an integer operation division error ErrorCode 0x0003 Please correct the atte meee trouble spot and click here to reset errors EO The High speed progra en Onn X am OO Gees Ree TX QD sat Clear fis an integer oper Connection 3 Serial COM Uniti Disconnection E z al Settin
33. two types of dialog boxes appear EZ Motion command assist E EZ Motion command assist Select Command MUS POSITIONING Select Command TAN TANGENT MON Axis1 Axis2 MFOOTO0 TAN HMFOO1 02 Input program Axis number E Update TAM Set to the arguments Argument i Setting va Unit amp is1 Position pulse Axis 2 Position 10 Fefere Iv Comment Iv Comment POSITIONING TANGENT coe pe ve pe Select Command Select Command MOV POSITIONING v When clicking 7 the instructions which can be inserted are displayed Select the instruction to be inserted Motion instruction Format MO Axis1 Axis2 The format of the selected instruction 1s displayed Number of Axes 2 v Chapter 1 Motion Command Assist Set the number of controlled axes When the number of axes of selected instruction is a fixed number the fixed number is displayed automatically and shown in gray Refresh Update Click the button to update the Motion Command Assist Dialog Box Setting the arguments Argument Axis Setting va Unit Axis Position A1 pulse Axis 2 Position H1 1 Refere Ki d lli The arguments of each motion instruction are displayed Set the axis name and the setting value in the table Arguments The argument names are displayed Axis Set the logical axis name which is defined in the group definition Setting value The const
34. unication The Alarm or Warning name is displayed Alarm clear M Alarm Clear To clear the alarm Help L Hee The description of the occurring alarm in the manual Machine Controller MP2200 MP2300 Motion Module User s Manual is displayed Refresh beek To update the Alarm Warning Dialog Box Alarm Warning Name Status Hitll Servo Driver Error Mo Alarm Hitt Positive Overtravel Mo Alarm Hit Negative Overravel Mo Alarm Hitll3 Positive Soft Limit Mo Alarm The BIT number the parameter name and the status are displayed Close de To close the Alarm Warning Dialog Box 1 Alarm Warning Information All alarms and warnings are displayed in the Alarm Warning display Dialog Box Chapter 6 Additional Function of Compile Options Chapter 6 Additional Function of Compile Options This chapter describes an additional function of compile options 6 1 Additional Function of Compile Options rss 6 2 Chapter 6 Additional Function of Compile Options 6 1 Additional Function of Compile Options The ladder program Compile Options can be set without displaying the ladder program in this version or later Select Ladder General from the tree in the Environment Setting Dialog Box and the Compile Option settings are displayed Environment Setting Fi Program Create new CP ladder LInuse Compile Option Multiple coil check Disable Compile to ver 5 compatible version 5
35. us Display The status of the Ready Enable Alarm Warning Profile Complete In Position and Motion Command are displayed 1 Ready Enabled The status is displayed Ready HEGE Enabled EN 2 Alarm Warning tam The status if the axis is ready to operate SuSE The status if the axis is enabled The status of the alarm and warning are displayed Alarm warning status No Alarm BESEZIIUM No alarm or warning Alarm MGE Alarm has occurred Warning Waring Warning has occurred Clicking the status displays the Alarm Warning Dialog Box Details of the alarm and warning are displayed Refer to Chapter 5 Alarm Monitor for more information on the Alarm Warning monitoring function 3 Profile Complete In Position The status of Profile Complete and In Position are displayed When Profile Complete or In Position signal 1s ON the lamp is displayed in blue Profile Complete ERT HETT The status of the Profile Complete In Position In Position fim In Position The status of the In Position 4 Motion Command The status of the motion command response code is displayed The background is displayed in blue except NOP Chapter 4 Axis Monitor 4 2 4 Monitor Parameter Display The monitor parameters are displayed The displayed parameters are chosen by selecting from the list or inputting the register number Only I O In default Machine coordinate feedback position APOS
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