TB6560HQT4-v3 4 AXIS DRIVER USER MANUAL
Contents
1. Remember Return aa S ov o On Off rgency Mode Active UnitsiMtin 0 00 Badia G Codes M Codes 0 000 Unit Rev 0 00 Mach3Mill Fig 4 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 then will shown in below Fig5 to set up the Pulse and Direction 17 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN pplication AIR ToolPathAK4 Offsets Alt5 Settings AltG Diagnostics Alt 7 2 Scale AI T 57 1 0000 Mil G15 G80 G17 G40 G20 G Engine Configuration Ports Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Dir Pin Dir LowActive Step Low Ac Fig 5 The pin setting of Dir Step Pls click output signals as below Fig6 after set up the Dir and Step to set up the En and Relay CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ 119 2YAHOO CN MDI Ak2 ToolPath Offsets ANS Settings Diagnostics AR 7 Mil G15 G80 G17 G40 G20 G Encoder MPG s Spindle Setup Port Setup and Axis Selection Motor Outputs LLLLLLIL coc coc WR OE OE OE OE OY r Tins 2 9 1 14 16 and 17 are output pins Bo other pin ine Flood Na Auto Tool Zero UngsiMin J UU RunFromHere Twel Remembe2. 560 000000 G43H5 GO X0 000000 0 000000 za 200000 24 v4 4700460 VA nn4ocn 7 n 10nnnn File D Mach3 GCodelroadrunner tap amm Edit G Code Rewind Feed Rate R t File Single BLK Alt N Recent File z m OverRidden FRO SRO Close G Code Reverse Run im spinae cwrs 100 100 tead E Code Block Delete im 00 m Set Next Line M1 Optional Stop n6 00 1 Line 0 Flood _ Auto Tool Zero i 0 Run From Here Remember Return pL 5 0 BE coo 00 00 01 On Off Eri Spindle Speed prr M Codes 0 000 Units Rev History Clear j Mach3Mill El 8 ITF G Click Load G code then open the file which contain the MACH3 sofware ach3 click G code file Code to chose a G code as Fig 9 21 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN Program Alt 1 MDI ToolPath 4 Offsets AltS Settings 6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 0 0000 Tool T x SHESREDQD O code E ball tap 9 Si balid tap dignos i Cross tap 3 8 NestCircle tap roadrunner tap A18 d Shapes tap AAS 43 EBORE RS PESE QD roadrunner TEKET tap D QD Remember Return Feedrate 00 00 00 29 On Off M s Reset Emergen Z inhibit Unit
3. 8 lead wires stepper motor 10 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN B B Stepper motor A A B B connection AP AM BP BM of board port 8 The limit switch port connection axis limit switch m Z axis limit switch Yaris limit switch m X axis limit switch com CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN 9 The 5 aixs expansion port connection FM output PU CK Pulse CW Direction Enable GND 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when w
4. Offsets ARG Sottings ans Diagnostics arz 0 00 Ez 0 00 al 0 00 sumie Moda W Step Jog stap_ ___0 0010 Edit G Code Recent File Snye 80 Close Roverse Rum E Load GCode _ Block Delete NN Ea 60 Run From Here Owel sec M Histo Status y 1 pls use desktop PC 2 pls use Win2000 or XP system 3 pls not connect or disconnect the motor when board is power on otherwise maybe burnt the ICs 4 after install the mach3 pls re start the PC 5 pls must be wiring connect right if wrong will burnt the board 6 after mach3 setup check the motor whether is self locked 23 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN 24
5. 0 LIMIT 1 Limit input interface 1 11 LIMIT 2 Limit input interface 2 12 LIMIT 3 Limit input interface 3 13 LIMIT 4 Limit input interface 4 14 Relay 15 Blank 16 STEPB B Fifth axis pulse signal 17 DIRB B Fifth axis direction of the signal 18 25 GND CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ 119 2YAHOO CN 6 The setting of current microstepping and current decay mode adjustable Microstepping setting M1 M2 Decay mode setting D1 D2 6 1 Current decay mode setting Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay DI D2 ON ON 100 ON OF 25 OF ON 50 OF OF _0 DI D2 Working mode CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN ON ON Fast decay OF ON 50 of fast decay ON OF 25 of fast decay OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fast decay at
6. C Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt Diagnostics AIt 7 Mill G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Scale NEN 1 0000 Scale NEN Scale mumm S ETEERENE Load Load Wizards Last Wizard Edit G Code Rewind Ctrl W Recent File Single BLK Alt N J Ric z SRO a Close G Code Reverse Run Ni Tool __ 0 gue 100 Load G Code E Block Delete ip cm g Set Next Line Mt Optional Stop IB Sabha MM MEME n FRO 00 Line 0 Flood Ctrl F m Auto Tool Zero 6 00 RPM n 0 j _Run From Here CV Mode Remember Return p S ov 0 i Elapsed 00 00 00 On Off Emergency Mode Z Inhibit Jog onor canang Mn 0 00 Sande Spaad G Codes M Codes 0 000 Units Rev ver 10 History Clear Mach3mMill SSH o FETA Fig 2 mach3 main table Open the as Fig2 there are some common buttons then let us set up it 15 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN 11 2 Mach3 software setting HA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help PAZ ToolPath Alt4 Offsets AIt5 Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtur
7. CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ 119 2YAHOO CN TB6560HQT4 v3 4 AXIS DRIVER USER MANUAL Catalogue DE 1 MESSI DM 2 2 TB6560AHQ ERA 3 2 1 At low speed operation System Advantages ccescescesceseceseceeceeceseceseceseseaeeeneeeneees 3 2 2 In high speed operation System Advantages essere 3 3 TB6560T4VI Driver Board Introduction eese nennen 4 4 TB6560T4V connection drawing ceccceseesecssecesecsseceseceneceecsceceeccecseeceneceeceeeceeeseneceeeeneees 5 5 The definition of interface Pins ener nnne entente nnne nnn enne 5 6 The setting of current microstepping decay mode sse 7 6 15 cuten DM S 7 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN 6 24 microstepping 8 uses eo RE DUE DRE TREE GAME tds 8 7 The connection of kinds of stepper motors sse eene ene 9 8 The connection of limit switch 11 9 The connection of 4 expand AXxis ccccccsccscscssssesesescscsesssssscscsesessssescscsesesssssscscsesesessseescseaes 12 10 The match between driver board and stepper motors 12 11 MACHGsoftware user introduction esses neret nente 14 11 15 Mach3 softwairecopen ite taie MAR G te one As 14 11 2 mach3software basi
8. arm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor 13 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 11 MACHS software use introduction 11 1 Mach3 activate Profile Current Profiles Create Profile n Delete Profile Profile ac Plasma qm Figl open MACH3 Shown in Figl open the MACH3 software and then select mach3MILL then OK CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN HA Mach3 CN
9. bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode suppo
10. c setting enne enne 16 11 3 The limit switch setting in 19 11 45 R nzof the G code6 needed erede tre ete ete te n a eee tear e eae Rare AI Eie 20 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 4 axis engraving machine drive using high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACHS3 Series software support KCAMA Series software extensive application and mold machining engraving and other graphic applications As a result of new
11. ced to a minimum 5 Interface with a fan you can add fan under your choice 6 With 4 way 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 7 Standard parallel port interface support for MACH2 KCAM4 series software 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ 119 2YAHOO CN 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 4 TB6560T4V1 Appearance Parallel port Parallel port 24 36V DC do Eh ei orm 2 ME Re power supply Cu x port Limit switch for 4 axis x The 5th expand axis port O B B 5 Interface and its definition Parallel port 25 pin parallel port control is defined as follows CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN DB25 control pin PIN The pin of the drive board Comment 1 All axes enable 2 STEPX X First axis pulse signal 3 DIRX X First axis direction of the signal 4 STEPY Y Second axis pulse signal 5 DIRY Y Second axis direction of the signal 6 STEPZ Z Third axis pulse signal 7 DIRZ Z Third axis direction of the signal 8 STEPA A Fourth axis pulse signal 9 DIRA A Fourth axis direction of the signal 1
12. es ToolTable Config Plugins Spindle Pulleys Safe_Z Setup Save Settings File No File Loaded Edit G Code Rewind Ctrl W Recent File Single BLK Alt N m Close G Code Reverse Run Load G Code Block Delete Ni Set Next Line M1 Optional Stop m Lne 0 Flood Cul F NH Run From Here Dwell CV Mode Mode On Off ess Reset Emerg Z inhibit G Codes M Codes 0 000 Histo Clear Scale NEN Load Wizards Load Wizards Last Wizard Conversational FRO SRO 100 100 9 a amp Auto Tool Zero EO RPM 0 Remember Return S ov Elapsed 00 00 00 Units Min 0 00 Spindle Speed o Units Rev Mach3Mill Fig3 mach3 setting menu Shown in Fig3 open the CONFIG menu under the PORT amp PIN menu 16 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN Encoder MPG s Spindle Setup Mill Options CR ME ERE election Output Signals Port 1 Port 2 Mat Mode Port Enable Port Enable 7 Max CL Mode enabled 0x378 Port 0x278 Port Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 9 HIIS NT Pins 2 9 as inp Restart if changed Sherline 1 2 Pulse mo ModBus Input utput Suppo 4s000Mz C 60000hz ModBus PlugIn Supported B5000hz C 100khz TCP Modbus support Event Driven Serial Coi Servo Serial Link Feedb Note Software must be restarted and motors kernel speed is
13. high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 6 2 microstepping setting Board marked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution 1 2 Working mode OFF ON 1 16 ON ON 1 8 ON OFF 1 2 OFF OFF 1 Remark For motor run smoothly please try to select high segments such as 1 16 microstepping CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ 119 2YAHOO CN 6 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting T1 T2 Current OFF ON 25 2 5A ON ON 50 2 5A ON OFF 75 2 5 100 2 5 7 connection of kinds of stepper motors 4 lead wires stepper motor CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN a _ 6 lead wires stepper motor NO CONNECT ND CONNECT 09 09
14. r Retuma Unts Rev 0 00 I Elapsed 00 00 00 MultiPass I nnm Fig 6 En and spindle relay Pin setting 11 3 Limit switch mach3 setting Click input signal setting as Fig7 19 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ 119 2YAHOO CN Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs utput Signals RU HTC NEUEN TI SENE HotKey m Pin Humber ctive Low 9 OE RC RC OE OE OE ara ral ra a Y 1 1 Y Y 1 Y Y 4 Pins 10 13 and are inputs Only these 5 pin Block Delete _SetNextLine optiona stop 0 Flood Ctrl F NI _Run From Here CV Made Fig 7 11 4 G Code run G code is the instruction of CNC procedures mach3 sofware self with G code for customer testing machine easier click menu File as Fig 8 20 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN Mach3 CNC Controller File Config Function Cfg s View Wizards Operator Plugin Control Help gt DI Alt2 ToolPath Alt4 Offsets Alt5 Settings Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s Exit R iE gt Scale m A ARAARA 1 0000 i Scale NEN be 1 0000 Feo 000000 i GO X0 000000 Y0 000000 20 200000 ill cR 1 0000 M3
15. rting the same power index a variety of different parameters under the stepper motor 2 2 n high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at ma
16. s Min __ 0 00 G Codes M Codes 0000 Units Rev 0 00 History Clear 252 ReConfiguration Estop IMach3Miill Fig 9 Open MACHG with self G code testing procedures Corhg ew Weerds Opes Help Program Ren ANA MDI ANZ Teoluth 4 AMS Settings AMS Diagnostics AR MiL gt G15 G1 G1 G40 G20 G90 G34 G54 G49 G ToolO Job Display GO X0 0845 Y0 0341 F5000M3 F5000G1 X0 0936 Y 0 0037 G1 X0 1031 Y 0 0416 G1 X0 1130 Y 0 0795 G1 X0 1232 Y 0 1175 Rewind Ctrl ME Recent File Single BLK AM NN Edit Close Reverse Rum NN Load pepe RPM ol Set Hext Line 1 Optional Stop l S ima peer m ae nomen Aii Elsesed 00 00 01 MulsPass Loop 0 Times on 0 Jog OWOFF Ciri AIt re Reset I 1 code M Codes 0 000 Lower Zinhibittry 0 0000 on each pass ach3Mill 22 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY 5 EMAIL SWJ_119 YAHOO CN Fig 10 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run If you want to run yourself code the way is same to find yourself code file then open the code is ok Also if you need to manual then you can press TAB key to open the manual control panel as Fig 11 ProgramRun ans MOI AN Toomem
17. ximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined TB6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows 1 it can drive four axis The 5 axis expansion to facilitate your needs 5 axis machining when working 2 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 3 Spindle relay output easy to use software such as mach3 to control spindle start and stop 4 Semi flow control functions and effective to stop the motor when the current is redu
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