User manual - Supercontrols
Contents
1. crm opens the window for setting the Guardian program the notification channels specified will be used by the Guardian to send any PlantWatchPRO malfunction warnings to the specific technical personnel The outline of this button is red CE When not configured CONFIRM button confirms the changes made to the screen scrolls the list upwards scrolls the list downwards scrolls the list to the previous time period 5 scrolls the list to the next time period scrolls the list to the next device 40 scrolls the list to the previous device add remove O remove an object device time band action first press and then select the object to remove 7 owpro 040000191 rel 1 0 13 01 2014 installer Main menu CAREL The PlantWatchPRO main menu features the clock the navigation buttons the information on the name of the site and five icons Installation Configuration Reports Alarms Events and Scheduler pressing each of these accesses other secondary menus with the lists of corresponding functions MAIN MENU ICONS Description System Global access to the devices in the system Alarms Events Access the section for displaying alarms events and managing the relays Reports Access the section for managing system reports Configuration Access the section for system configuration administration ERBECFORE owpro 040000191 rel 1 02. A Warning the following default values are used when first logging in UTENTE Admin PASSWORD Admin Once having logged in it is recommended to immediately change the Admin user password and keep it in a safe place losing this information may compromise access to the system pwpro 040000191 rel 1 0 13 01 2014 installer Ep CAREL 4 CONFIGURATION Line configuration Devices To add or remove devices use the amp buttons provided For each device specify e The type from the list of devices available in the system e System serial address Description for the user e Group it belongs to optional installer Line 1 and Line 2 The system includes two lines for communication with field devices over RS485 using CAREL or Modbus protocol Both lines can be configured in the same way Once the procedure has been completed on line 1 repeat it in the same way for line 2 Deh device can be enabled or disabled as desired and for system maintenance operations Ey Liver diwr Lire 1 HPXPRO Case l 1 1 E Guardia 2 MPXPRO Case PXPRO Cage 3 1 RIP PIO Case 1 4 HPXPRO Case 4 2 MPXPRO Cage 5 MPXPRO Cass 5 a PXPRO Caseg al HPXPRO Cage 5 HPXPRO Cass 5 Connections Each line can be configured according to the field protocol CAREL or Modbus with the corresponding serial configuration parameters Type cari L R5485 as Baud Robe 19200 ks Data bite la bit a2 P
3. 13 01 2014 selected USB channel at the time set in the time band By default a daily scheduled rule is set that downloads a HACCP report every day with a frequency of 30 minutes relating to the previous day This rule is disabled to enable it access SCHEDULER RULE CONFIGURATION gt SCHEDULED RULES select the ALL_HACCP rule select the Enabled option and then save and reload the configuration 28 Lescription Ext Temp Storage Int Temp Storage Description Risport Duration Frey Channel Descripiicn Enalbled Time band Action How to create a scheduled rule to download a report from PlantWatchPRO Below is the procedure for creating a schedule rule to save a HACCP report to a memory key inserted in the first slot at a set time Firstly a time band and a HACCP report need to be created as shown previously Then Int Temp Sheng T L day 5 minutes List 1 Gestori app Int Temp Stage internal Termp Y Int Tera Steri 6 INSTALLATION On entering this menu the user can access all the devices configured in the system with their relative operating status The LED alongside the name of the device may have the following meaning e green the device is working correctly e red the device has at least one active alarm e blue the device is disabled The supervisory system cannot manage the alarms relating to the device grey the device is offli
4. are highlighted in the text by i A PTY Y pee fe E ia f vey Vt A te 00 00 64 00 08 00 EFEN i 6 00 20 00 pwpro 040000191 rel 1 0 13 01 2014 CAREL 2 GRAPHIC INTERFACE Touch screen keypad The following keypad will be made available on the touchscreen display whenever data needs to be entered letters numbers or symbols x ofwfe r rf fu ifof alsfofr offs fx fo los ofzfxfcfv fs nm o foso SS r To switch from the main keypad upper case to the other keypads use the following buttons to shift to lower case for the numeric keypad for symbols and punctuation delete one character completely clear the field CAREL Navigation buttons COTA displays the list of the devices in the installation and the corresponding alarms When a device generates an alarm this button turns red CTA until all the alarms have been reset either automatically or manually being acknowledged cancelled or removed by the user see corresponding chapter installer restarts the system software loading the changes made to the configuration if the changes require the new configuration to be loaded the button is red EEE until it is pressed to make the changes active The reload operation may take a few seconds To make the changes to the system configuration effective the software needs to be reloaded using after having confirmed the changes
5. 13 01 2014 Scheduler Access the section for managing alarm notifications and scheduled activities Buzzer Help Exit CAREL 3 START UP Start up wizard When PlantWatchPRO is first started the following presentation screen will be displayed Pressing accesses the page for selecting the LANGUAGE and the TIMEZONE PUO PlantWatchPRO first setup wizard O Press the corresponding fields to select the desired items from the lists The selection is confirmed by moving to the following screen fem button Select language and timezone Langum English aa f Timezone Roe Now enter the date and time by selecting the corresponding fields The date format is yyyy mm dd and the time format is hh mm Set date and time Date 2014 01 oi Time 12 00 O As the final phase in the program initialisation process the previous selections need to be confirmed by pressing the Ma button or going back with the button and changing the settings A Waring check the settings carefully before pressing as once confirmed the other languages and time zones can no longer be recovered Verity your Information and confirm Language English Date gt 2014 01 01 mizo Rome Mime 13 00 A confirmation message then notifies the user that the settings have been saved and once the system has been rebooted the PlantWatchPRO main menu will be accessed
6. 01 08 59 O To set the night time band 21 00 06 00 it must be divided into two bands 21 00 23 59 and 00 00 06 00 From the TIME BANDS gt WEEKLY gt menu now create the weekly light On Off time me bands bands in the example two bands have been created relating to day and night day lights digiti on night lights off called working week day and working week night entering first the daily time bands created previously on the days from Monday to Friday premises considered closed Saturday amp Sunday Guardian Special event Description DAY From 12 00 To 13 DO From 15 00 To 16 100 From To From To From To Description WEEK L A Monday DAY Saturday Hone es Tuesday A Y Sunday Hone F Yimin y DAY La Thursday Hone Y ar e DE Fri Hone ha r MR 23 owpro 040000191 rel 1 0 13 01 2014 installer 13 Return to the RULE CONFIGURATION gt ACTIONS gt SCHEDULED ACTIVITIES gt menu enter the desired actions on the entire installation or just on some devices using the option for assigning the actions to the GROUPS Two actions have been created lights ON and lights OFF turning the lights on and off respectively O Then go to RULE CONFIGURATION gt SCHEDULED RULES gt enter the new scheduled rules that is one that acts in the time band when the lights should be on activating the action that switches th
7. configuration screen D Under SENDER enter the e mail address of the sender of the e mail The USER PASSWORD and SMTP fields should be completed with the data supplied by the ISP AR amino the IP address and not the URL must be entered in the SMTP field This configuration should be completed by qualified personnel systems administrators O Then enter the NUMBER OF ATTEMPTS to be made and the delay between attempts RETRY AFTER __ MINUTES field 5 Under TYPE choose whether to access via LAN or via modem Provider SMTP 10 0 1 34 Part 25 Authentication CS ns ON SSI CGD Sender pw3 carel com User Password tersen Number of attemp 12 Retry after 1 minubes bwpro 040000191 rel 1 0 13 01 2014 installer O From the home page access SCHEDULER gt RULE CONFIGURATION gt ACTIONS gt DATA SAVING Add a new action enter a description e g HACCP report select the report created previously to be downloaded and USB channel 1 Confirm and in the DURATION FREQUENCY field select the desired combination 1 day 30 minutes then select confirm to save From the home page access SCHEDULER gt RULE CONFIGURATION SCHEDULED RULES Add a new scheduled rule enter a description Download report select a time band band 1 and the previously saved action Save again and reload the configuration 5 The rule saved will download the report to the O pwpro 040000191 rel 1 0
8. same type of devices following the first steps in the sequences shown in the tutorial on how to configure a simple line 13 pwpro 040000191 rel 1 0 13 01 2014 installer Access the configuration section and select MODEL MANAGEMENT gt CONFIGURE MODELS Select ALARMS For each model of device a specific alarm can be configured in relation to enabling and priority The priority of an alarm will be shown in the list with a different colour Access the configuration section En and select MODEL MANAGEMENT gt CONFIGURE MODELS Select LOG GRAPH HACCP MAIN VIEW For each variable relating to a device model select the following configuration options Logging frequency e Colour on the graph Possibility to select the variable for the HACCP report Variable displayed on the device s main page Variable included in the list of favourites O The data recording period depends on the sample time as shown in the table below Sampling time Recording period 305 13 days 1 min 26 days 3 min 80 days 5 min 133 days 15 min 400 days pwpro 040000191 rel 1 0 13 01 2014 SD How to customise a device model Active emoi conira EEPROM error si x W H Delo ed alarm Deret timeout oler Dedrost timeout alarm warming EEW at rare linit High Highest Highest Highest Highest Highest Regulation temp s Dei termp 54 a Ar o
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10. PlantWatchPRO CAREL Ens User manual High Efficiency Solutions KEY highlights an important point in particular as regards the practical use of the various O no product functions A warning warns the user of critical areas for the use and safety of PlantWatchPRO USB ke indicates that the function can only be accessed directly from PlantWatchPRO not via web amp gt and using a USB memory key or a storage device SD S iis offers the user some simple configuration examples of the most common settings for the supervision of an installation CAREL Content 1 PRESENTATION 5 2 GRAPHICINTERFACE IIA bi O E EE tt 6 a ds PP e 6 Peso nn po TO nt Oven nS ore 7 dial 8 lt 3 STARTUP 9 2 MIUR cla 9 n 4 CONFIGURATION II A AAA Be os A PP A O A 10 Model managemen aaa dira i Howto congue a simple Crea 12 How to differentiate a device or a group of devices from the standard 13 e OLIO fl 8 Model PR isis 14 PVI 15 E aia E E OT 15 OS 0080 ARRONE 16 Ni o li OO EEE oe 16 o AO ne ae et 17 ey gOS TENORS ero RESO gO lean 17 D ey How UO USE previos created Restore PON scalati 18 fo a 5 SCHEDULER Lleida 19 LI Ae PE O oo 0 n E 20 0 L69406 AMA oo O ER EEA 20 ica 21 lilla 21 ao A E a a A AA A EN A See 23 EROE EE 25 How to configure the Guardian progra siria a 26 e HOW CONQUE Malaria 2d SI How to create a scheduled rule to download a report
11. alternative signal including after a set time Highest o min on High ita min Medium 130 min Saa Low 120 mino aa bwpro 040000191 rel 1 0 13 01 2014 Gy CAREL Tree of the Scheduler menu functions y in IVO Config Fax configurat J l SMS configurat e mail EAN configurat Remote Dial up configurat Relay configurat Relay details Phone book 7 Fax Sms E mail Remote access p Daily Daily details service e Mineros Weekly Weekly details configurat Special event Special event details Actions Notifications Notifications details Scheduled Scheduled activities activities details Report Report details Data saving Detail Rules Rule details Scheduler rules Schedulate rule details OE Guardian Notifications Priority bwpro 040000191 rel 1 0 13 01 2014 22 CAREL How to set scheduled rules Below is a step by step description of how to turn off the lights at 20 00 each working day and turn them on again in the morning at 9 00 M From the home page enter the SCHEDULER gt RULE CONFIGURATION TIME BANDS gt DAILY gt menu enter the daily time a bands for switching the light off or on in the aceite example two time bands have been created Rules called working day 09 00 20 00 and Scheduled rulos working night 20
12. arity Incr as Stop bits 1 bit v owpro 040000191 rel 1 0 13 01 2014 10 CAREL Model management Model configuration Each model in the system can be configured according to Alarms priority and enable e Log graph HACCP main view e Description unit of measure custom description and unit of measure Leg papi HACCP mada view Descripiica unit af messure Export model To export models Check that there is free space on the USB or SD memory key Import model The following models of devices can be imported e standard models downloaded from http ksa carel com e models exported from PlantWatchPRO e models created or modified using Device Creator To import a standard model e g newstandardmodel download the zip file from http ksa carel com and unzip the file into the main directory of a USB or SD pen drive At the end of the procedure make sure that the models standard newstandardmodel path has been created on the pen drive To import a model exported from PlantWatchPRO e g IR33 make sure the xml the file is placed on the storage device in export sitename models R33 xml sitename is the name of the site set on the Configuration gt Site information page in the PlantWatchPRO that the model was exported from if the model is exported directly to the USB pen drive the path is created automatically To import a model created or modified using Device Cre
13. ator e g mymodel xml make sure the xml the file is placed on the storage device in export mydirectory models mymodel xml mydirectory can be any name A inportant if the Device Creator version is lower than 3 0 the xml file must be located in models dcreator mymodel xml AA portan if importing an existing model some of the data will be overwritten Copy model Used to create new models based on an existing model then making the desired changes OQ vodating the model used as the basis for others also changes all the models derived using the copy function Remove model To remove a model that is not used by the installation and thus free up part of the PlantWatchPRO memory bwpro 040000191 rel 1 0 13 01 2014 installer owpro 040000191 rel 1 0 13 01 2014 How to configure a simple line Access the configuration section and select LINE CONFIGURATION gt LINE 1 gt DEVICES Add one or more devices as desired pressing Select in order e Type of device e Description of the device e Serial address If there are consecutive devices of the same model on the serial line enter the first and last address e Enable the device default ON e Assign it to a group between 1 and 5 is desired Groups are used to manage any scheduled actions on the devices O Each device on the same line must have a different address from the others otherwise if the same address is assigned
14. be then exported to others sites for reuse and the list of alarms activated in the installation The USB or SD memory key can also be used to upload new data to the system this is useful for example for importing the configuration of a previously configured site models created based on the default models or those available in the standard libraries or those created using the special Device Creator IDE package A USB or SD memory key can also be used to install new updated versions of the PlantWatchPRO software The following functions are only accessible directly on PlantWatchPRO and only using the memory key highlighted in the manual by 7g e IMPORT MODEL RESTORE SITE CONFIGURATION e UPDATE SOFTWARE Other functions that require a Memory key and are also accessible via web EXPORT LOG REPORT EXPORT HACCP REPORT BACKUP SITE CONFIGURATION e EXPORT MODEL DOWNLOAD ALARMS The table below shows a list of the functions that use the memory key to save data the names of the directories created automatically by the software where the data are saved are listed with the corresponding addresses as well as the format the file is downloaded in bwpro 040000191 rel 1 0 13 01 2014 36 Function File path File format DOWNLOAD Glexportisite_namel rtf HACCP REPORT report BACKUP SITE Glexportisite_namelx CONFIGURATION config DOWNLOAD G export site_name c
15. button again records the time and date the alarm was cancelled and who performed the operation this may be a different user from the one who previously acknowledged the alarm Pressing MER a third time records the identity of the user who removed the alarm on PlantWatchPRO QO Once the alarm has been removed it no longer appears in the list of ACTIVE ALARMS but rather can be seen in another screen with the list of CONCLUDED ALARMS Once no more alarms are active the LS button returns to its initial status Pressing the row with the desired alarm again opens the detail screen showing the date time and name of the user who acknowledged cancelled and removed the alarm 35 Case 5 Slave 4 alarm Uv From 2013 12 09 10 23 30 To S 09 Ack Admin 2013 12 09 10 44 42 E Case 5 Slave 4 alarm From 2013 12 09 10 23 30 To Ack Admin 2013 12 09 10 44 42 Canc Admin 2013 12 09 10 44 54 Case 5 Slave 4 alarm From 2013 12 09 10 23 30 To Ack Admin 2013 12 09 10 44 42 Canc Admin 2013 12 09 10 44 54 Rem Admin 2013 12 09 10 45 04 Priority Highest owpro 040000191 rel 1 0 13 01 2014 installer CAREL 9 STORAGE DEVICE USE The system can transfer data using a USB or SD memory key In fact the user can download the logged values of the selected variables the HACCP report the configuration of the complete site the changes made to various models to
16. ce list Write parameters T Read only Favourites Favourites variables L Alls Ex Write Teese List parameters nye _ ee GRI List E List GR3 Ba Other groups GR4 I GR5 Active alarms List Details Concuaeam List Details alarms Graph Search q Read only variables Details Details Details Details Details Details Details List List Detail Detail 31 owpro 040000191 rel 1 0 13 01 2014 Configure report Create report Used to create a report defining the name and description the type HACCP and the list of the variables included Harme HACCP Description Temp HACCP HACCP If the report is defined as HACCP it may only include the HACCP variables for the devices in the installation The definition of the device HACCP variables can be customised under Model configuration Edit report Edit description To modify the description of the report Edit configuration To modify the list of the variables in the report Copy report To generate a new report starting from an existing report Delete report To delete the report Export report Export HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be downloaded Export log report Used to enter the values of the parameters starting
17. date report name and period corresponding to the log report to be downloaded pwpro 040000191 rel 1 0 13 01 2014 CAREL 7 REPORTS Print report Print HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be printed Print log report Used to enter the values of the parameters starting date report name and period corresponding to the log report to be printed gt mado is compatible with any USB printer that supports PostScript language Orie web PlantWatchPRO opens a dialogue box prompting for the directory used to save the HACCP report rtf format compatible with Microsoft Word or log report csv format compatible with Microsoft Excel Display data log Directly displays the values of the logged variables Tree of the Reports menu functions f T Configure Create report een Edit report Copy report Delete report Report list Export report T Export HACCP report Export log report Printreport Print HACCP report Print log report Display data log CAREL 8 ALARMS EVENTS Active alarms Displays the active alarms on the system key to alarm colours e red highest priority orange high priority e yellow medium priority e white low priority Ioccnsam na commesso Concluded alarms Shows the list of concluded alarm
18. e high e yellow medium e white low O In the example a low priority alarm called Al timeout defrost evap2 is activated on the device called IR33 1 From the list of active alarms pressing the row showing the alarm in question accesses the page with the details of the alarm This highlights the date and the time when the alarm was activated plus three fields PV CANC and REM that are empty if the page is being accessed for the first time Abbreviations Ack acknowledge alarm Canc cancel alarm that is all the actions relating to the alarm are cancelled e g send SMS fax before being undertaken by PlantWatchPRO Rem remove alarm from the list of active alarms Pressing the sa button PlantWatchPRO records the user who performed the operation as the person acknowledging the alarm in addition the date and the time when the operation was performed are also recorded pwpro 040000191 rel 1 0 13 01 2014 34 CAREL How to respond to alarm signals from PlantWatchPRO Below is a description of how alarms are shown on the PlantWatchPRO display and how to respond Icecream no connection Case 5 Slave 4 alarm From 2013 12 09 10 23 30 To Ack rr Canc asccccascascecee Rem 0 _ f Priority Highest as A DO _ a Case 5 Slave 4 alarm From 2013 12 09 10 23 30 Ack Admin 2013 12 09 10 44 42 CAREL O Pressing the Wai
19. e lights on this rule will be called lights on day together with another rule that switches the lights off thus activating the lights OFF action this rule has been called lights off night In four steps a scheduled activity has been set that automatically switches the lights on and off the same procedure can be used to create other rules acting on the installation entire installation or just some devices pwpro 040000191 rel 1 0 13 01 2014 de LIGHT ON Scheduled activites LG ardian Drs LI Malo Ssoheduled activities ii Fred cg ef Description Lights Deira Deyin Clock 5 Guardian LIGHT OH n Scheduled rules lin Meli LG Cardia Ext Temp Report Ext Temp Storage Int Temp Report Int Temp Storage LIGHT MHG REL Descripiion Enabled Time band Action LIGHT MHG on LIGHT ON 24 CAREL How to set the rules Below is a description of how to set PlantWatchPRO to notify a highest priority alarm activated in the night time time band 21 00 08 00 via SMS Q From the home page enter the SCHEDULER gt RULE CONFIGURATION gt TIME BANDS gt DAILY gt menu create a time band that goes from 21 00 to 08 00 in the example this has been called night O Remember that to set the night time band 21 00 08 00 it must be divided into 21 00 23 59 00 00 08 00 2 R
20. estore procedure has started do not touch the screen and do not remove the key until the operation has terminated The Operation may take a number of minutes At the end of the operation the initial login screen is shown owpro 040000191 rel 1 0 13 01 2014 18 CAREL Ep 5 SCHEDULER I O Configuration E Mail configuration This menu used to configure the 4 system notification The parameters for accessing the SMTP Server can channels be configured Select the type of authentication SMS required and the access credentials e E Mail e RemotePRO Relay SMTP LP SERVER Port as Aaithenticatton a TLS GG SSL OFF For each channel the number of attempts and the waiting time between attempts can be configured Number of attemp S Retry alter 1 minulbes FUA iF j a Ta al Fi in compie s Alarm to Guardia SMS configuration E mail configuration hematePRO configuration Relay condiguration RemotePRO configuration The number of connection attempts and the interval between attempts can be configured urbe dl attermptes SMS configuration The number of attempts and the waiting time for each attempt can be set The Information section shows the GSM modem connection data Retry after pl r n bo Humber of attempts 3 Relay CO nfig u ration toga eo The 2 relays can be configured setting the parameters relating to Horimum spami Teh aa El e Type of reset Man
21. eturn to TIME BANDS gt WEEKLY gt Ki create a weekly time band in which the night daily band is applied every day of the week this weekly time band has been called every night Return to the RULE CONFIGURATION gt ACTIONS gt NOTIFICATIONS gt menu enter the notification action send SMS selecting from the SMS list the telephone number of maintenance tech X to send the SMS to as the only notification channel O Return to RULE CONFIGURATION gt RULES gt GS now create a rule called night SMS applying a DELAY of one minute enter 1 in the corresponding field from ALARM PRIORITY choose Highest from TIME BANDS every night band previously created in the corresponding menu and finally from ACTION send SMS With these settings as soon as a highest priority alarm is activated on any night of the week PlantWatchPRO waits one minute and if within this time interval the alarm has not concluded notification of a highest priority alarm will be sent via SMS to maintenance tech X Fram 12 00 Tu 113 00 Fiom lis 00 To 16 00 From Ta From To From Scheduled rules Description Enterprise sits none tue E mail none 49 wor CH RemotoPR RemotePR A Relay 2 ON Description Enterprise Enabled CS Delay 0 minutes Alarm priority All Time bands ALWAYS a D Action Enterprise bwpro 040000191 rel 1 0 13 01 2014 insta
22. ff temp Sm Alr on temp Sap Dew point Door stabus Description Coda Frequent y Coloni HACCP Preferred Regulation temp ex min ud Blue x a CAREL Site information Users For each site information can be entered relating to The system can manage and create users with technical service for supportinthe event of problems different access profiles Configuration gt Site information Configuration gt Users Store 1 201400310 Site information faministrabor Moral Lor ul 453450337 Remote assistance Maintenance Jhonny Tel 34655744849 Administrator Used to modify the password for the administrator user The information for maintenance and the supervisory system connection IP address can be easily displayed by pressin A on the login screen yP 9 9 Normal user Used to create new users and assign them different privileges site configuration change parameters alarm management amp Alarm E Guardian Liar Admin Liira Stom Manager Description STHNG Hew password Comin Site configuration IG Change parameters ore Alarm mana ona CIS n Int Gniriaetion Alarm E Reload E Guardian ila interven hon Tod 654 B10111 Het Address 10 0 6 06 Remote service ni ii aoe Used to configure the user for remote service For n nei 5C 30 0F 51 system security the remote service user is normally disabled and should be only enabled when remote service is requi
23. from PlantWatchPRO encon 28 3 owpro 040000191 rel 1 0 13 01 2014 Ep CAREL 6 INSTALLATION 29 Pdl ia 29 7 REPORTS 32 a _ __ _ _ ____ m _ __________ sht ap OUR 32 PP A 32 PU Re RR PRAIA 32 eos Ve AA 32 8 ALARMS EVENTS 33 e o PP D AE a aia 33 n CERRO A 33 Y SLA 33 a e i ini 33 Download MS aaa 33 fo How to respond to alarm signals from PlantWatchPRO u mm osnncei 34 le 9 STORAGE DEVICE USE 36 AN Before performing any operations check that the PlantWatchPRO box contains the device itself n 3 terminals n 2 resistors n 1 techncial leaflet for mounting and drilling template for wall holes only for WALL version n 1 transformer only for WALL version fixing screws a L Ta wall mounted panel mounted version only version only pwpro 040000191 rel 1 0 13 01 2014 4 CAREL 1 PRESENTATION PlantWatchPRO is the new solution from CAREL for monitoring and supervision of small medium sized systems The upgraded hardware performance combined with the new display 65K colour display means users now have a powerful new tool for their work Compact and versatile it allows installers maintenance personnel and store managers to control and optimise refrigeration and air conditioning systems Other innovative features of PlantWatchPRO include possibility to connect and cont
24. iguration of scheduled activities for the devices in the system divided into e Lights on off e Activate Defrost e Device on off e Update RTC Real Time Clock Description Lights Hor as lar aa iena one as Deris Hone a lon a Report The automatic generation of a report can be scheduled and sent to a printer or e mail recipient Description Puget CAREL Data saving An automatic report can be created and saved to a mass storage device connected to the USB port or SD Card reader REPORT All varia bi SD Card Description Report Channel Rules New rules can be configured and existing ones modified Scheduled rules New scheduled rules can be configured and existing ones modified Sign of life a scheduled action can be created that generates a system sign of life notification for the user Description TEST Enable ON Mime band i kd Acthon LALI_MADCP Ad I O test Used to test the notification channels Guardian The Guardian process checks correct operation of the entire system so as to guarantee greater security and reliability The Guardian can be used to configure alternative notification channels so as to alert technical personnel of any malfunctions SMS Aone ha E mail HKT ka Relay Hone Buzzer Nore As well as the notification channels the Guardian can also be used to configure alarms that if not notified must generate an
25. ller 2 From the home page enter the SCHEDULER gt PHONE BOOK gt FAX menu and enter the fax number to send the notification to with a short description Return to the SCHEDULER and enter the GUARDIAN gt NOTIFICATIONS gt menu choose the fax number set previously in the PHONE BOOK from the list Return to the GUARDIAN and enter the ALARM PRIORITY menu select the type of alarm to be managed using the Guardian program in this case select Highest to have the alarms with the highest priority signalled via fax if the system does not manage them within 30 minutes 30 min is the time set by the user owpro 040000191 rel 1 0 13 01 2014 CAREL How to configure the Guardian program Below is a description of how to send a fax to a certain number if a highest priority alarm is activated on a field device Description Address Mirko mirko traveglingicarel co lacopo Jacopo schiarondbcarel ci Notifications Alarm priority Maintenance Highest 60 min High 120 min Medium 120 min Low 120 min SMS None es E mail Mirko as Relay None as Buzzer Hone as Se 26 CAREL T How to configure email Below is a step by step description of how to configure the parameters to allow PlantWatchPRO to send email From the home page enter the SCHEDULER gt I O CONFIGURATION gt E MAIL CONFIGURATION gt E MAIL menu to access the parameter
26. ne In addition the main variables that the device provides the user are also shown These variables can be configured in the configuration section under model management installation O Bebo Case 1 Defrost temp Sd 710 CPF Regulation temp 114 0 Cf F casa Defrost temp Sd 136 0 CPF Regulation bernp 76 0 CF case 5 Defrost temp 5d 2 0 CIF Regulation temp 0 SCP Device details On entering the details for each individual device the following sub sections are available for the specific device Read variables Write parameters Parametera broadcast Active alarma Graph Search Read only variables In turn divided into Favourites Most used variables selected by the user All variables All the variables that the device makes available for supervision Read write parameters In turn divided into Favourites Most used parameters selected by the user All parameters All the parameters that the device makes available for Supervision Group 1 Alarm configuration List of alarm configuration parameters Group 2 Control List of control parameters Group 3 Clock List of parameters relating to the device s clock Group 4 Device configuration List of device configuration parameters Group 5 Commands List of parameters relating to the commands available Active alarms List of active alarms on the device in question Concluded alarms List of rese
27. re point after this time the system starts D normally If any area of the screen is selected the restore procedure starts t Hun user Administrator PLA ZA H ersten STARTED 0133 12 11 13 78 Hr Point creed by ss Amina POLN 12 11 le PTE a RESTORING please wait Han wee Administrator 0112 11 15 04 wi i P x H cain user Bi retro 2013 12 11 14 44 Han weer Siria ala POEL 11 13 aan A y 7 a MUNO Ciara Bestar Point rr abed by ue Admin In the event of problems such as insufficient space on the USB or SD key or read and or Til phate aaah a write problems during the procedure the A system will warn the user with a error message awaiting confirmation by the user after the which the system will be rebooted A file is created on the key F restore restoreYYYY MM DD hh mm ss where r F indicated the USB drive Error Error Description Touch a screen to reboot YYYY year e MM month DD day e hh hours mm minutes ss seconds a MUNO e How to use a previously created Restore Point If the USB or SD key has more than one ee ie ee i a restore point the unwanted restore point D Li ae an files should be deleted so as to make sure that PlantWatchPRO onl t the desired logical sequence USB1 USB2 USB3 if a key is Ae siii configuration detected it checks for a restore point and if a J restore point is found the system proposes the following screen A Important once the backup or r
28. red 15 pwpro 040000191 rel 1 0 13 01 2014 installer System pages The system includes a section for managing maintenance saving and restoring the software data version Configuration gt System page Reload configuration Backup Restore Update solbware Display clock Hetwork conlkguratton Support Reload configuration This is the function that makes the changes made to the previous configuration effective O No changes to the system will be active unless the ETT button is pressed which remains red ETT as a reminder while the system is still in the previous configuration Only after having confirmed the changes on the reload page will the system be updated Backup Restore Backup site configuration Once an installation has been configured the configuration can be saved and exported and then used to configure another PlantWatchPRO Operation also available via web Restore site configuration Import the system configuration from a USB or SD key 4 Restore point This function creates and loads a complete image of the system the function is used to restore the system D Js in the event of serious errors and or faults 4 pwpro 040000191 rel 1 0 13 01 2014 16 CAREL Update software To update the PlantWatchPRO software see Chap Using the USB or SD memory key D Display Clock Control panel for the date time and display settings Brightness Cimmi da
29. rol up to 50 devices e possibility to connect and control CAREL or Modbus devices over RS485 bus e log up to 500 variables e log data for up to one year with sampling every 15 min connection to Enterprise system RemotePRO e Guardian software that increases and improves system reliability e 2 relay outputs for alarm signals or managing lights e monitor auto off to extend operating life e extraction of data such as temperature energy consumption alarms events configurations and device models using a USB memory key or SD Card import new standard or customised devices e display graphs e external buzzer management e complete alarm configuration e active scheduled defrost management e access to the system via login credentials and profiling to allow different levels of control e device suitable for industrial environments no moving parts e possibility of remote access from PC smartphone or tablet Wall version Fig 1 a Key 1 alarm light 2 power light Panel version a Fig 1 b 1 power alarm light 2 USB port bwpro 040000191 rel 1 0 13 01 2014 installer Display One of the main features of PlantWatchPRO is the user interface Web navigation also uses the same graphic interface identical to the touchscreen except for some functions that can only be accessed directly from PlantWatchPRO using a storage device these 7
30. s Events List ofthe events saved by the system The icons have the following meanings fa information event Fa error event warning event EN coin usar administrator 2013 12 11 13 29 H svsten STARTED SOL 12 11 13 20 EH autore Port created by usar Admin 2013 12 41 13 22 a Login wser Admintaitrabor 2013 12 11 13 04 H iin usar Administrator 2013 12 14 11 44 i ion user Administrator 0137 12 11 11 13 O the message in the EVENT column is too long to be displayed in full to read it select the corresponding row and open the details installer Rele Used to disable the relays activated by PlantWatchPRO Pressing the corresponding fields and confirming GSB disables the relays Download alarms This saves the list of active alarms from a certain date onwards the data is saved to a file in csv format compatible with Microsoft Excel Tree of the Alarms events menu functions E Allarmi attivi E Dettaglio allarme Allarmi rientrati Eventi Dettaglio evento Rel Ganca allarmi owpro 040000191 rel 1 0 13 01 2014 installer If the ALARM button turns red C an alarm is active on one of the field devices Enter ALARMS EVENTS gt ACTIVE ALARMS gt to display the list of active alarms in the entire installation highlighted in four different colours depending on the level of priority e red highest orang
31. sv ALARMS alarms EXPORT MODEL G export site_name xml models Vi USB or SD key must be formatted with the FAT32 file system O GN is the name that usually denotes the removable memory drive on the PC in this case the USB memory key site_ name is the name that assigned to the directory where the files will be saved and is the name that the user has assigned to the site under CONFIGURATION gt SITE INFORMATION ETT 1 Alan i 5 unar der Harmes tone J Tel 245731506 Maintenance lihoney Tal 06547810111 Relay configuration Ident bos EER Contin alla Password CAREL O supporti di archiviazione disponibili sono 1 USB 2 SD Once having confirmed the insert USB key request screen a list is shown to select the desired USB key from the options available The description is shown as follows USB port Key model Manufacturer Example USB 1 DataTraveler G2 Kingston USB 2 Transcend 2GB JetFlash The USB key used to perform the required operation can therefore be selected with precision Insert the USE pendrive and pres confirm Select USE port lusb 2 DC SD 37 bwpro 040000191 rel 1 0 13 01 2014 installer CAREL CAREL INDUSTRIES Hqs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail CAREL CAREL com www CAREL com Agenzia Agency bwpro 04000
32. t alarms on the device in question bwpro 040000191 rel 1 0 13 01 2014 Graph Possibility to plot the trend in certain logged variables for the device The user can select the following graph options day displayed time window 1 hour 3 hours 12 hours 24 hours grid to enhance display of the data Start 2013 Iz a Period 2d hours Cartel Once the configuration parameters have been set press the confirm button to generate the graph 4 21 0 Al ml eses E rar da A im 00 00 04 00 08 00 12 00 16 00 20 00 bll xi I LI cl Button for selecting the variables to be plotted with the corresponding colour Move backwards between devices Move forwards between devices Move the selected time period backwards Move the selected time period forwards pwpro 040000191 rel 1 0 13 01 2014 CAREL Graph of the variables The horizontal axis shows the time scale while the vertical axis shows the values of the variable The colours have been set previously by the user in the CONFIGURATION menu use the EE ana empan buttons to scroll the time axis and the and or buttons to move from one device to another O PlantWatchPRO can plot up to five values at the same time Search To search for variables or parameters based on parts of the description or code CAREL Tree of the Installation menu functions EM y Devi
33. to 20173 La ig Coment tiri Da 36 Network configuration Configuration of the network settings for the local network LAN connection By default the USE DHCP item is selected which allows the system to detect the network settings automatically The network settings should only be configured manually by qualified personnel Liso DHCP TP address Subnet mask Det ult gate DAS Welk port LOE E et Vr e perde 00 LUO E 10 00 44 18 PFI CAREL Support Select USB key and then CONFIRM In the event of service on a system in an unknown language English can be activated as the default language Select USE port Usb 2 SDC SO nd Prosa confirm to creata Elis Reattore Por Download service log This page is used to export the information to send to the service centre if problems have occurred After E having inserted the USB or SD memory key press gt E 3 k enter to start the operation How to create a Restore Point Start cresting Restore Poir 1 Select CONFIGURATION gt SYSTEM PAGES gt BACKUP RESTORE gt RESTORE POINT 2 Select CONFIRM Once having confirmed the restore point creation screen the system reboots Insert thee USA pendrive and press confinn 17 pwpro 040000191 rel 1 0 13 01 2014 Ep CAREL O On reboot the creation of the restore point is the user then has 10 seconds to accept the added to the vents resto
34. twice an error message will be displayed After having entered the devices go back and press the LINE 1 DEVICE CUSTOMISATION item Select the desired device Then customise the description of each individual variable relating to the device First of all the user needs to configure PlantWatchPRO in relation to the devices in the specific installation Devices Device comia DD Connection MPXPRO MPXPRO MPXPRO Description Address from to Enabled iON Group CAREL Go back and choose CONNECTION Select the type of protocol CAREL MODBUS the Baud Rate Data Bits Parity and Stop Bits Type CAREL RSRS O Repeat 1 2 3 points for LINE 2 if present Baud Rate 19200 Data bits 3 bit Parity Hone Stop bits 1 bit How to differentiate a device or a group of devices from the standard An example of how to create another model of device with other features starting from the IR33 Access the configuration section S select MODEL MANAGEMENT gt COPY MODEL From the list of devices select the model to Original model MPXPRO copy and enter the new name to give to the copied model Target model MyHPXPRO O model created is now identical to the one used as the starting point Follow the instructions as shown in the procedure How to configure a device model Oro having created the new model with different features a line can now be created with the
35. ual Automatic Once e Reset time e Initial activation status Raha ya 1 Typa di most Hamisi as Model soa Cod IMEI sof Bisel time o mu parto um Init status D ews 5 a ene 19 pwpro 040000191 rel 1 0 13 01 2014 installer pwpro 040000191 rel 1 0 13 01 2014 Phone book Up to five SMS recipients five e mail addresses and one remote access connection can be entered O Each recipient may have more than one number or address separated by semi colons as in the most commonly used e mail programs Rule configuration The system can be configured to manage rules in response to alarms from the field A rule comprises A condition based on the priority of the alarm e A time band within which the condition must occur e Anotification action via a specific channel A delay before sending notification Description Erased Delay io pray hie Alarm priority A as Timer banda O45 Md Action F Time bands The user can define time bands whereby if the rule condition occurs within the defined interval the actions associated with the rule are performed The time bands can be DAILY WEEKLY SPECIAL EVENT Wakely Special pran TRIO 20 CAREL Actions Notifications Configuration of notifications and the corresponding channels Description Athlon SHS Hone ew Buzz E risail MIKI T Relay 1 ON RemotePk Man F Relay 2 NE Scheduled activities Conf
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