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User Manual PRORUNNER Mk9

1. EXTRA POSITION 1 EXTRA POSITION 1 SPARE EXTRA POSITION 1 EXTRA POSITION 1 SPARE ADDITIONAL POSITION LOW SPEED DETECTION 1 DETECTION 2 LOW SPEED FROM UNDER CARRIER ON POSITION CARRIER ON POSITION FROM ABOVE 113 113 113 113 K2 KSE B5 K2 KSE B6 K2 KSE B7 K2 KSE B8 T4 gt 14 gt 14 514 sw_Ibllbr sw bl br sw_Ibllbr sw_Ibllbr LO m a 0 0 0 0 x x N N N N NC NC Vere a 111121 A EY 11121 Y Y Y Y Y Y Y TT Y Y Y EXTRA POSITION 2 EXTRA POSITION 2 SPARE EXTRA POSITION 2 EXTRA POSITION2 SPARE ADDITIONAL POSITION LOW SPEED DETECTION 1 DETECTION 2 LOW SPEED FROM UNDER CARRIER ON POSITION CARRIER ON POSITION FROM ABOVE UM PRORUNNER MKk9 1 0 EN Q M Electrical circuit diagrams Position Amount Article number Discription a Plastic lock screw B1 1000932 Inductive proximity sensor B1 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B2 1000932 Inductive proximity sensor B2 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B3 1000932 Inductive proximity sensor B3 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B4 1000932 Inductive proximity sensor B4 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole
2. kan nt e ki aki ee n din ik ene mn ta 86 Pneumatic circuit diagrams ISA JE PAROLE ei o a tite e Ra ke ki e nt tit e 89 13 2 Pallet centring 89 J oP 18 1 6 MORET 89 Assembly instruction 14 1 ASS MOIY INS WU RT 91 Appendix 15 1 Productregistration TONM n 93 Qimarox UM PRORUNNER MKk9 1 0 EN 11 1 2 1 3 About this manual Introduction This manual provides information about the PRORUNNER Mk9 machine that is used for the vertical movement of goods within transport system From here in the manual the PRORUNNER will be referred to as the machine This manual it intended for e Retailers Original Equipment Manufacturers OEM project engineers and mechanics Operator installation and maintenance engineer users is important to carefully read this manual as soon as possible after purchase of the machine System integrators OEMs This manual explains machine configurations you can use to setup the machine It also provides instructions on how to add or change the machine technical components Users The machine may be supplied pre assembled if so some chapters in this manual will not be applicable To integrate the machine within a transport system Qimarox advises you to refer to documentation provided by the OEM of the transport system
3. EXTERN E _ _ _ _ _ cole ye mor mem _ _ _ _ _ H 5 XX 4 4 CONNECTION UNIT EXTRA SPARE LOW SPEED SPARE SPARE SPARE SPARE SPARE ADDITIONAL POSITION POSITION 1 EXTRA POSITION 1 113 113 K1 KSE B3 K1 KSE B4 2 5 j bl br m 0 0 0 2 2 t 5514 21311 6514 21311 754 2 3 1 5 4 2 3 1 Wy EXTERN CONNECTION UNIT EXTRA SPARE LOW SPEED SPARE SPARE SPARE SPARE SPARE ADDITIONAL POSITION POSITION 2 EXTRA POSITION 2 78 UM PRORUNNER MKk9 1 0 EN Q M Electrical circuit diagrams Position Amount Article number Discription a Plastic lock screw B1 1000932 Inductive proximity sensor B1 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B2 1000932 Inductive proximity sensor B2 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B3 1000932 Inductive proximity sensor B3 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole B4 1000932 Inductive proximity sensor B4 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole U1 1003309 Exact12 8 fold 5 pole M12 UM PRORUNNER Mk9 1 0 EN 79 Electrical circuit diagrams 12 4 Column 2 5
4. tant k kt l 48 8 4 Check the drive roller sise 48 99 CHOCK TINS HO u uuu m 48 66 6 DES u dense ten 48 8 7 48 UM PRORUNNER MKk9 1 0 EN Qimarox 10 11 12 13 14 15 UM PRORUNNER MKk9 1 0 EN Troubleshooting 91 VOCAL CON OF ik n a kk a n e n a ian kak e RE 49 CE declaration of conformity 10 1 CE declaration of conformity iii 53 Exploded views 18158 DAS RT M 55 11 1 1 Top section exploded view ss 56 11 1 2 Mid section exploded view 59 11 1 3 Bottom section exploded 61 11 1 4 Carrier conveyor exploded view 64 11 1 5 Support exploded view sise 67 11 1 6 Drive section exploded view 69 11 1 7 Belts exploded view is 72 Electrical circuit diagrams n 75 12 1 1 Lift drive type SEW 39PH nnns nnn nnn nn nnns 75 CODI RA Co 76 i uu x 78 A Dei 80 12 5 uu ee no tek ako ak ete E 82 OC sss s sa 84 12 7 Conveyor on carrier T S
5. 1 13 1 13 K2 KS B1 K2 KS B2 K2 KS B3 sw jbljbr sw bl br sw jbljbr N m 0 N N N N N Y Y Y K2 KS U1 imarox 113 K2 KS B4 4 sw bl br K2 KS B4 W1 EXTERN XX4XX XXo CONNECTION UNIT COLUMN PRORUNNER MK9 LOW SPEED SPARE STOP POSITION BELOW STOP POSITION SPARE BELOW ABOVE 1 1 43 K2 KS B5 K2 KS S10 Si 293 4 SW swjws bl br bl J br K2 KS B5 W1 K2 KS S10 W1 K2 KS U1 EXTERN CONNECTION UNIT LOW SPEED 2 SPARE END SWITCH COLUMN STOP POSITION BELOW PRORUNNER MK9 ABOVE 80 STOP POSITION SPARE 5514 21311 65 4 2 31 7514121311 8514121311 ogee ADAN XX XX XX LOW SPEED 1 STOP POSITION ABOVE 1 43 K2 KS S11 of 273 sw ws bl br K2 KS S11 W1 SPARE END SWITCH SPARE ABOVE UM PRORUNNER MKk9 1 0 EN Q M Electrical circuit diagrams Position Amount Article number Discription a Plastic lock screw B1 1000932 Inductive proximity sensor B1 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B2 1000932 Inductive proximity sensor B2 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B3 1000932 Inductive proximity sensor B3 W1 1 1001600 Prefab cable
6. 22000 0 0 Installing a machine delivered in parts 1 Mount the parts Place the frames that need to be connected on top of each other and connect them placing the bolts and nuts and tighten them correctly Set up the machine Refer to section 6 5 2 The machine can be installed from top to bottom see 6 5 4 or from bottom to top see 6 5 5 UM PRORUNNER Mk9 1 0 EN gt 5 AN Ae CET e id Installation 3 e SN 57 37 e Qimarox Installing a machine from top to bottom Installation 6 5 4 EC Ce mm Xe AN S en 5 ee MAN UM PRORUNNER MKk9 1 0 EN Repeat step 3 until bottom section has been mounted Mount the flat belt on the carrier Mount moveable and fixed conveyors Mount next section below top section Hoist up and mount next section Hoist up top section 2 3 4 5 6 1 38 Installation ECO RE X X X X X X o b AAKO X X X X m 5 CR amp Sp 3 55 55 55 3 3 52 3 X 39 Qimarox Installing a machine from bottom to top 6 5 5 NN AK M Place bottom s
7. Electrical circuit diagrams Position Amount Article number Discription a Plastic lock screw B1 1000932 Inductive proximity sensor B1 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B2 1000932 Inductive proximity sensor B2 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B3 1000932 Inductive proximity sensor B3 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B4 1000932 Inductive proximity sensor B4 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole U1 1003309 Exact12 8 fold 5 pole M12 UM PRORUNNER Mk9 1 0 EN 85 Electrical circuit diagrams Q 12 7 Conveyor on carrier T TS T TS B2 1 3 1 1 3 F rasi 4 4 4 sw bl br sw bl br 4 2 3 1245 4 2 3 1 gt 2 D D U1 i T TS B1 W1 T TS B2 CONNECTION UNIT PROTECTION CARRIER SPARE SPARE SPARE SPARE SPARE SPARE CARRIER NOT FREE 1 PRORUNNER MK9 PROTECTION CARRIER NOT FREE 2 86 UM PRORUNNER MKk9 1 0 EN Q M Electrical circuit diagrams Position Amount Article number Discription B1 1002097 Reflex sensor B1 1002242 Reflector B1 W1 1 1003307 Prefab cable PVC 1 meter connector M12 male female M8 straight 4 pole 1002097 Reflex sensor 1002242 Reflector B2 W1
8. 26 4 3 2 Machine use specifications ses 26 4 3 3 Specifications of the surrounding area 26 4 3 4 Electrical specifications sise 27 UM PRORUNNER Mk9 1 0 EN Qimarox Application information S MEE MEA OUR OU OMS kinn titit u _______ 7 29 52 FPengc q AK Y 29 CC PT m eat 29 5 9 1 Electrical COM P NE NS wiii uuu u uuu aos ad uu kk nat a kk a aa a a ok n 29 Se ME lic Ske 30 5155 55 ME 07311 1 0 1 gt MR 31 Installation ONES ___________ 33 FAN _ 34 6 2 1 General preparation iii 34 622 DONS nan te te tai caen 35 WIND AC KING ERR 35 6 4 Preparations for Qimarox installation optional 35 6 5 Installing the INI AG FANN Gs Tm 36 Pie cilio ETT 36 6 5 2 Installing a pre assembled machine 37 6 5 3 Installing a machine delivered in parts 37 6 5 4 Installing a machine from top to bottom 38 6 5 5 Installing a machine from bottom to top 39 6 6 Installing the supply conveyor ne 40 Maintenance vertical conveyor 7 1 Speci
9. PVC 10 meter connector M12 male female 4 pole B4 1000932 Inductive proximity sensor B4 W1 1 1001600 Prefab cable PVC 10 meter connector M12 male female 4 pole B5 1000932 Inductive proximity sensor B5 W1 1 1001600 Prefab cable PVC 10 meter connector M12 male female 4 pole S1 Safety switch 2x NC IP67 S1 Operation key for use with AZ16 S10 Limit switch basic contact element M12 connector S10 Limit switch control head S10 Limit switch lever S10 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole S11 1001531 Limit switch basic contact element M12 connector S11 1001532 Limit switch control head S11 1001533 Limit switch lever S11 W1 1 1001600 Prefab cable PVC 10 meter connector M12 male female 4 pole U1 1003309 Exact12 8 fold 5 pole M12 UM PRORUNNER Mk9 1 0 EN 81 Electrical circuit diagrams 12 5 82 Qimarox Column 2 KSE EXTERN _ CONNECTION UNIT K2 KSE U1 113 113 113 K2 KSE B1 K2 KSE B2 K2 KSE B3 K2 KSE B4 sw 101 5 sw 5 sw 1511 5 sw 101 m ra 0 0 72 K2 KSE B1 W 15 4 2 3 1 25 4 2 3 1 3514 21311 4514 21311 i bas i bas i EE i EN K2 KSE U1 EXTERN S 2 pe Q
10. Product documentation Document Reference Machine manuals UM PRORUNNER Mk9 1 0 EN Machine layout drawing Refer to section 2 2 OEM parts of the machine e Bolts and nuts e Motor reductor 5 Photocells Runners Chain Induction switches Belts Generic information for each machine apart from exceptions outlined in the machine lay out drawing Machine specific information Source language This manual was originally written in the English language UM PRORUNNER Mk9 1 0 EN 7 About this manual 1 4 1 5 Qimarox Symbols used in the manual The following symbols are used in this manual Tip CAUTION Risk of damage to the machine if the instructions are not accurately followed Note 1 To provide additional information to the user about a task or issue WARNING Risk of serious injury to the user if the instructions are not accurately followed A tip or point of attention for carrying out a task Terminology list The table below explains common terms used by Qimarox for the machine Term supply conveyor discharge conveyor assemble fenced area fixed conveyor trolley machine installation product moveable conveyor Definition The conveyor that delivers product to the infeed conveyor on the machine The supply conveyor is not part of the machine The conveyor that discharges products from the machine The discharge conveyor is not part of the machine Assemb
11. The machine should only be operated by qualified personnel An electrical installer is only qualified if a person has attended appropriate training and or attained appropriate industry standard recognized qualifications Qimarox can provide training if required Qimarox can also give advice about actions and tasks to be carried out on the machine Safety instructions General e Comply with the safety regulations given in this manual Deviation from these regulations can lead to unacceptable risks Never close doors if present in the fenced area of the machine when personnel are inside this area e Switch off the machine and secure the main power supply switch in the off position with a padlock to prevent the machine from being switched on while personnel work in the fenced area Comply with all relevant local legislation and regulations UM PRORUNNER Mk9 1 0 EN 15 Safety Qimarox 3 3 2 Set up Connect the machine in accordance with the local laws and regulations concerning safety and health Before putting the machine into use check if the machine has been set up in accordance with the instructions in this manual and with the layout drawing Make sure that the transport system complies with all relevant health and safety directives and regulations 3 3 3 Start the machine Do not switch the main power supply on when persons in contact with the machine Do not start the machine when persons
12. wheels turn with difficulty tion Transport speed too high Investigate and remedy the cause Reset the motor protec tion Loose bolt connections Investigate and remedy the cause Reset the motor protec tion Other machine parts run loose Investigate and remedy the cause Reset the motor protec tion UM PRORUNNER Mk9 1 0 EN 51 52 UM PRORUNNER MKk9 1 0 EN Q m a r O CE declaration of conformity 10 CE declaration of conformity 10 1 CE declaration of conformity EC Declaration of Conformity of the Machinery in accordance with Directive 2006 42 EC Annex II point 1 A Original Declaration Qimarox B V Nobelstraat 43 3846 CE Harderwijk The Netherlands Telephone 31 0 341 436 700 Fax 31 0 341 436 701 Email info qimarox com hereby declares that the undersigned is authorised to act on its behalf to compile this Technical Dossier for this machine and also declares that the machine Name PRORUNNER mk9 Function Vertical transport Model Type mk9 Method of construction according to layout drawing Date of construction 2015 Serial number mk9 XXXXXXX complies with all applicable provisions of the following Directive s Directive 2006 42 EC Machinery Directive Directive 2006 95 EC Low Voltage Directive Directive 2004 108 EC EMC Directive Where applicable the following harmonised standards are used NEN EN ISO 12100 2010 Safety of machinery NEN EN IEC
13. 1 1003307 Prefab cable PVC 1 meter connector M12 male female M8 straight 4 pole U10 1003313 T Coupler Male M12 2x 4p Female M12 U10 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole UM PRORUNNER Mk9 1 0 EN 87 Electrical circuit diagrams 88 Qimarox UM PRORUNNER MKk9 1 0 EN Q M Pneumatic circuit diagrams 13 13 1 13 2 13 3 Pneumatic circuit diagrams The PRmk9 can be fitted whit several pneumatic features These include fall protection pallet centring on the conveyor and a pallet stopper on the conveyor Below is a short explanation and pneumatic drawing of these features Fall protection For a pneumatic drawing of the fall protection see Fig 1 When power is applied to the fall protection compressed air goes to the cylinders and the fall protection retracts This will be applied until the emergency stop circuit is triggered or a power failure occurs When this happens air will rapidly flow out of the cylinders and het fall protection will hook into the column hence holding the carrier into its position ESNU 25 25 PA PAAL MS6 SV 1 2 E 10v24 SO AG ESNU 25 25 PA PAAL AYY Fig 1 drawing fall protection Pallet centring Pallet stopper UM PRORUNNER MKk9 1 0 EN 89 Pneumatic circuit diagrams 90 Qimarox UM PRORUNNER MKk9 1 0 EN 14 Assembly instruction 14 1 Assembl
14. 7 PPT 227 TI 235 type lift drive type column C type productconveyor moveable D type drive productconveyor moveable E type productconveyor fixed position F type drive productconveyor fixed position G type E components Column type KS Standard column Carrier type DB Carrier with conveyor 5 DZ Carrier without conveyor fixed position type UV Fixed outfeed conveyor UM PRORUNNER_Mk9 1 0 EN 11 General Qimarox part value chapter m 999 Special version Don O po Special version poo Special version po Special version CS ES 12 UM PRORUNNER MKk9 1 0 EN Qimarox 2 2 Machine layout drawing and specifications After a machine order is placed you will receive a machine drawing see Fig 1 and specifications sheet see Fig 2 for approval After your approval you will receive approved drawing and specification sheet which is used as a reference for this manual Fig 1 Machine drawing 2 4 Product elevator PRORUNNER mk9 Serial nr rev A3 Fig 2 Specifications sheet This drawing and specifications sheet includes The machine serial number Product dimensions and mass e Lift dimensions e confi
15. This chapter describes installation instructions Refer to chapter 12 for machine assembly instructions 6 1 Delivery The machine can be delivered pre assembled or in paris e A pre assembled machine will be delivered in a horizontal position e machine delivered in parts the column section is delivered in an upright position in a crate Refer to chapter 12 for information on how to assemble the machine parts SS 7 a Z 3 3 3 0 te Axe M A Machine pre assembled B Machine in two parts C Machine in three or more parts UM PRORUNNER Mk9 1 0 EN 33 6 2 Transport The machine must be placed in a horizontal position with the product conveyor facing upwards when fully assembled 6 2 1 General preparation 1 Calculate the total weight before moving the machine The weight of the machine 16 given on the type plate Refer to section 2 7 Add to this the weights of any attachments to the machine for example product conveyors The weights are given on the type plates of the product conveyors 34 UM PRORUNNER MKk9 1 0 EN 6 2 2 Vertical transport 1 Check the type plate for the exact weight of the machine 2 Use a suitable hoisting system that complies with local regulations 3 Attach a suitable hoisting belt or hoisting chain A to the top cover of the machine 4 If necessary put the machine in the vertical position Make sure that
16. are in contact with the machine Do not start the machine when persons are present in the danger zone of the machine Before the machine is put into operation all machine parts must comply with all relevant health and safety directives and regulations 3 3 4 During machine operation Keep your hands and feet away from danger zones Make sure you do not wear loose clothing and secure long or loose hair Make sure that no persons or objects are within the range of any moving parts of the machine Make sure that users know and observe all safety rules with regard to the machine and the environment in which it operates 3 3 9 Maintenance and repair Turn the power off the machine using the main power supply switch before starting any maintenance or repair tasks Secure the main power supply switch in the off position with padlock e Replace damaged or defective parts before putting the machine back into operation Changes and modifications that may affect the safety of the machine can only be carried out when these changes and modifications comply with the relevant regulations legislation directives and recognized industry standards changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications then the changes and modifications will entirely be the responsibility of those persons responsible for carrying
17. block age Check the fan for damage UM PRORUNNER Mk9 1 0 EN 49 50 The motor gets overheated and Loose contact or broken cable Check the power circuit for runs at a low speed in the power circuit of the motor loose contacts or broken cables Too high use of energy Check the weight of the product according to the data on the type plate Check the motor on easily free movement The motor hums and does not The motor runs with 2 phases Check the connections and the run properly e g because of a faulty connec cable Dismount the motor for tion broken cable or a defective repair winding The fuses blow and or the The power has been incorrectly Connect the power in the cor motor protection is triggered connected rect way Short circuit in the power Remedy the short circuit Wrong fuse too low value Adjust the fuse to the nominal motor current Motor protection poorly set Adjust the motor protection to the nominal motor current Short circuit in the winding or Dismount the motor for repair with respect to the earth The motor does not run The Incorrect setting of the motor Check and or adjust the motor motor protection is triggered protection protection to the correct value immediately The mechanical drive chains Remove the blockage Clean belts rollers or guides are the machine If possible blocked shorten the inspection mainte nance cleaning intervals Check the chains drive belt
18. operation There must be suffi cient space around the machine for carrying out maintenance and other activities on the machine Relative air humidity Maximum 80 UM PRORUNNER MKk9 1 0 EN Property Description Temperature Between 5 41 F and 40 104 Floor Even The floor load is given in the machine layout drawing Required height Refer to the machine layout drawing When the specifications for the surrounding area still deviate from the table above the machine must be adjusted to this Such adjustments shall always be carried out by Qimarox or after permission from Qimarox 4 3 4 Electrical specifications See the type plate Refer to section 2 7 and the electrical circuit diagrams in chapter 12 UM PRORUNNER Mk9 1 0 EN 27 Description 28 Qimarox UM PRORUNNER MKk9 1 0 EN 5 5 1 5 2 5 3 5 3 1 Application information The machine layout drawing gives application information for the machine Layout options The machine can be set up in different configurations to work with the layout of the infeed and outfeed conveyors This infeed and outfeed conveyor layout determines e The transport method for infeed and outfeed Refer to section 5 3 3 The fenced area Refer to section 5 2 This chapter gives an overview of most possibilities and the required points of attention Fenced area Qimarox obligates to protect the machine with a fenced area to avoid persons moving around the danger
19. out the changes and modifications e Electrical installation tasks must only be carried out by qualified personnel 3 4 Safety equipment You must not disassemble bypass or disable any safety equipment on the machine The machine may not be started and must be immediately taken out of operation if even a single item of machine safety equipment is defective After maintenance tasks are complete always replace all safety equipment that have been removed from the machine The machine has been equipped with the following safety equipment Covers Safety fencing 16 UM PRORUNNER MKk9 1 0 EN 3 9 Qimarox Safety pressure valve pneumatic system for drop down safety e Drop down safety system Note Replace labels on the machine if they become unreadable or damaged Qimarox requires a protection fenced area around the machine Any access doors must be secured with interlock door switches These switches must be included in the emergency stop and safety circuit Refer to section 5 3 for information about how to set up the fenced area In case of non compliance with the required safety measures the CE Declaration of Conformity will become null and void Potential risks The machine is intended to be integrated into a transport system Qimarox has attempted to protect against as many hazards as possible The following potential risks should be addressed before machine and assembled parts are put into o
20. zone of the machine The fenced area must comply with EN ISO 13857 and EN 619 standards The infeed and outfeed openings of the machine must be designed such that they protect persons against reaching the danger zone When this is not possible these openings must be provided with a so called tunnel guard or blocking device A tunnel guard must be designed in accordance with EN ISO 13857 2008 A blocking device must be designed in accordance with EN ISO 1088 1996 Make sure that the fenced area complies with local law and rules for protection against danger If the fenced area is fitted with a door it must have a safety switch to shut down the system when opened Refer to 5 3 2 The maximum dimensions of the mesh of the fenced area is 40 x 40 mm width x height If Qimarox supplies the safety fencing the specifications will be included in the machine layout drawing Control The control of the machine should be done from a central control system Standard software blocks for Siemens are available at Qimarox The conditions for the control have been laid down in the technical specifications When these conditions are not met the emergency stop circuit of the machine must be activated Electrical components This section describes the sensor and motor electrical components Sensors the sensors are part of the delivery they will have been connected to a central terminal box with cables The central terminal box offers possibiliti
21. 000932 Inductive proximity sensor B1 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B2 1000932 Inductive proximity sensor B2 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole B3 1000932 Inductive proximity sensor B3 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole B4 1000932 Inductive proximity sensor B4 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole S1 Safety switch 2x NC IP67 S1 Operation key for use with AZ16 S10 Limit switch basic contact element M12 connector S10 Limit switch control head S10 Limit switch lever S10 W1 1 1001601 Prefab cable PVC 1 meter connector M12 male 90 M12 female 90 4 pole S11 1001531 Limit switch basic contact element M12 connector S11 1001532 Limit switch control head S11 1001533 Limit switch lever S11 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole U1 1003309 Exact12 8 fold 5 pole M12 UM PRORUNNER Mk9 1 0 EN 77 Electrical circuit diagrams Q 12 3 Column K1 KSE 113 113 K1 KSE B1 K1 KSE B2 SW bl sw jbl br m m 0 0 2 K1 KSE U1 1514 2 3 1 514 21311 5 4 2 3 1 45 4 2 3 1 Wy Fue pO
22. 510306 pdf Connection BR http www productliften nl media text 240 24 7 69001006 pdf Other connection diagrams DR http www productliften nl media text 240 24 7 9pd0058us pdf UM PRORUNNER Mk9 1 0 EN Electrical circuit diagrams 75 Electrical circuit diagrams Q 12 2 Column K1 KS 1B K1 KS B2 K1 KS B3 K1 KS B4 4 4 4 sw jbljbr sw bl br sw bl br K1 KS B2 W1 K1 KS B3 W1 K1 KS B4 W1 K1 KS B1 W1 1 514 21311 2 514 21311 3 5 14 21311 4 514 21311 4 ax 4 514 4 E NE 4 TX K1 KS U1 EXTERN 2 EM 2 12 2 XXXX XX XX 4 XX 4 XX CONNECTION UNIT STOP POSITION SPARE LOW SPEED SPARE STOP POSITION SPARE LOW SPEED SPARE COLUMN BELOW STOP POSITION ABOVE STOP POSITION PRORUNNER MK9 BELOW ABOVE 1 13 113 K1 KS S10 oT K1 KS S11 oT Ewe tT Wi o 0 Se 111101 VWE A 4 121311 Ya 4121311 T TT Y Y Y Y Y Y Y Y YT EXTERN _ n 2 CONNECTION UNIT SPARE SPARE SPARE SPARE END SWITCH SPARE END SWITCH SPARE COLUMN BELOW ABOVE PRORUNNER 9 76 UM PRORUNNER MKk9 1 0 EN Q M Electrical circuit diagrams Position Amount Article number Discription a Plastic lock screw B1 1
23. 60204 1 Electrical safety of machinery NEN EN 619 2010 Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loads City Harderwi k Date January 2015 Name P G Hannessen Signature Function Director UM PRORUNNER Mk9 1 0 EN 53 CE declaration of conformity 54 Qimarox UM PRORUNNER MKk9 1 0 EN 11 Exploded views 11 1 Frame parts The following pages show exploded views of the frame parts and include part list and attachment materials information UM PRORUNNER_Mk9 1 0 EN 55 56 Exploded views Qimarox 11 1 1 Top section exploded view M10x30 10x M10 10x M10 10x M10 10x M6x16 4x M6 4x M8x16 8x Swe 6x 9 M10x20 8x a 9 M10 8x 10 8 M10x20 4x M10 4x M10 4x M10 4x ZA GA V V SN SN DD WD BD M10 4 9 M10x20 4x 21900 4x M10 4x ex M10 4x UM PRORUNNER MKk9 1 0 EN Top section parts list Top section parts list Quantity Description parts Notes AE0000695 Mounting strip shielding PRmk9 7 ss meme n CN N OI 2 lt lt A JJ N D UM PRORUNNER Mk9 1 0 EN 57 58 Top section a
24. AS int prtecion D N N N D UM PRORUNNER Mk9 1 0 EN 65 66 Carrier conveyor attachment materials Carrier conveyor attachment materials Quantity Description parts Notes loses Spingieckwashersa ends ue 100998 Spring lock washersa ends ue lowers Spring lock washersaonds 10020 Panwas ue CoO AININ A OINI OIN UM PRORUNNER MKk9 1 0 EN 11 1 5 Support exploded view M10x20 8x M20 8x M20 8x w ef J 12 M16x40 4 M16 4x M10x20 8x M20 8x M20 8x L D a L Ti s gt UM PRORUNNER Mk9 1 0 EN 67 68 Support parts list Support parts list Pos Quantity Description parts Notes A 8 1000164 Adjustment tool H 156 B AE0000624 Support right PRmk9 C AE0000640 Support left PRmk9 Support attachment materials Support attachment materials Quantity Description parts Notes 40 1000172 Spring lock washer sq ends M10 40 1000193 Hex head bolt M10 x 20 8 1002368 Hex head bolt M16 x 140 UM PRORUNNER MKk9 1 0 EN Qimarox 11 1 6 Drive section exploded view pa M20 2x M20 2x 7 22 1817200 16x10x160 P 7 Gy M8x16 P d 8 4x UM PRORUNNER Mk9 1 0 EN
25. B5 1000932 Inductive proximity sensor B5 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole B6 1000932 Inductive proximity sensor B6 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole B7 1000932 Inductive proximity sensor B7 W1 1 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole B8 1000932 Inductive proximity sensor B8 W1 11 1001326 Prefab cable PVC 5 meter connector M12 male 90 M12 female 90 4 pole U1 1003309 Exact12 8 fold 5 pole M12 UM PRORUNNER Mk9 1 0 EN 83 12 6 84 Electrical circuit diagrams Q Carrier D 1 3 1 3 1 3 1 3 D D B1 D D B2 D D B3 D D B4 YA YA YA YA bl sw 184 bi br 184 bl br st m m m m SW 1514 21311 2514 21311 3 5 421311 4514 2 3 1 53331 53331 53331 EXTERN Ei 1 5 ts Ee u ql pem XX XX XX XX XX XX CONNECTION UNIT CARRIER SPARE CARRIER SPARE CARRIER SPARE CARRIER SPARE CARRIER BELT 1 BELT 2 DROP PROTECTION 1 DROP PROTECTION 2 PRORUNNER MK9 DETECTION OK DETECTION OK OK OK D D U1 EXTERN XX XX XX XX XX XX XX XX CONNECTION UNIT SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE CARRIER PRORUNNER MK9 UM PRORUNNER MKk9 1 0 EN Q M
26. Exploded views 69 70 Drive section parts list Drive section parts list Pos Quantity Description parts Notes 2 17171 _ 2 Ree Pite MAN Ti gt O Z Z lt N UM PRORUNNER MKk9 1 0 EN Drive section attachment materials Drive section attachment materials Quantity Description parts Notes ua 00774 oingtastar sa ends ue 100388 Spring ock washer ar Spring taste sa nds va 100290 Panwas O O CO DOI AI ATIT OJOJ AJ wy O UM PRORUNNER Mk9 1 0 EN 71 Exploded views 11 1 7 Belts exploded view M6x16 4x 6 12 1x M6 1x 72 Qimarox UM PRORUNNER Mk9 1 0 EN Belts parts list Belts parts list Pos Quantity Description parts Notes Belts attachment materials T O O WI gt Drive section attachment materials Quantity Description parts Notes 1 1000973 Prec torque hex 6 1 1000208 Hex head bolt M6 x 12 4 1000177 Countersunk head screw M6 x 16 UM PRORUNNER Mk9 1 0 EN 73 Exploded views 74 Qimarox UM PRORUNNER MKk9 1 0 EN Qimarox 12 12 1 12 1 1 Electrical circuit diagrams Drives Lift drive type SEW 3PH Connection main power http www productliften nl media text 240 247 680010306 pd Connection http www productliften nl media text 240 247 681
27. Qimarox User Manual PRORUNNER Mk9 Version 1 0 17 12 2014 Qimarox Qimarox Tel 31 341 436 700 Nobelstraat 43 Fax 31 341 436 701 3846 CE Harderwijk E mail info Qimarox com The Netherlands Internet www Qimarox com Copyright Qimarox B V All rights reserved No part of this publication may be reproduced stored in a computer database or published in any form in any way electronically mechanically by means of photocopying recordings or in any manner without prior written permission from Qimarox 2 UM PRORUNNER Mk9 1 0 EN Qimarox Table of contents 1 About this manual OGC u uu 7 12 Product documentation SSSR l a e e n 7 13 SOUKE NR c 7 1 4 Symbols used in the manual a a nnn 8 1 os gato 8 1 6 Further support and information is 9 2 General 2 1 WIC AIRS TOS FIC WON aan en osa cue de 11 2 2 Machine layout drawing and specifications 4 ss 13 20 2 20 m 14 227 14 2 5 CE D claration Of GConlorinly RET mU m 14 3 Safety 3 1 Intended use of the machine ssl 15 3 2 User types and qualifications iii 15 3 3 Safety iINStrUCt ONS ne n 15 SE _______
28. d stop transporter down sensor B5 Stop transporter down sensor B6 Reduce speed down sensor The reduce speed down sensor B6 is operated by the transporter of the machine The stop transporter down sensor 5 stops the transporter so that it can receive products from the supply conveyor These sensors must be mounted to the machine frame The sensors must be set so that they are activated when the transporter is just under or level with the supply conveyor Product infeed configurations There are various product infeed configurations that can be used including mirrored configuration setups Below are some examples Note In the configurations illustrated below the count photocell S1 must be mounted so the opening between products can be detected Product infeed with 2 driven conveyors UM PRORUNNER Mk9 1 0 EN 23 4 2 6 Product transportation Flat belt Trolley The flat belt A is wound up and down and moves the trolley B with the transporter mounted on it vertically Because the infeed is discontinuous buffering the product at the supply can be necessary in some cases this is not possible and stops of the infeed are undesired the speed of the machine must be brought in line with the speed of the infeed with a frequency controller NONSENSE RS Y VAN Keeping the trolley horizontal A Wheel B Stabilizer wheel C Flat belt D Cable track link The trolle
29. e of assembly of the machine Provide the correct safety provisions Moveable scaffolding or a hydraulic hoist Personal protection equipment UM PRORUNNER Mk9 1 0 EN 35 6 5 Installing the machine WARNING The machine may only set up by qualified personnel Refer to sec tion 3 Machines higher than 4 metres must be laterally supported in order to get sufficient stability in the lift column Refer to the machine lay out drawing 6 5 1 Preparation 1 Make sure that a hoisting system above the machine is available Refer to section 6 2 2 2 Make sure that the surface is level and meets the requirements for carrying the total weight of the transport system Refer to the machine layout drawing 3 Keep the rear side of the machine especially the top of the drive accessible for service Maintain a free space of approximately 800 mm 36 UM PRORUNNER MKk9 1 0 EN Qimarox 6 5 2 6 5 3 Installing a pre assembled machine 1 2 3 Position the machine using a hoisting system Refer to section 6 2 2 Check if the machine is completely level Anchor the machine A Note Use Fischer FBN II 12 100 bolts or equival These bolts are not delivered by Qimarox See for the specifications of the bolts the information of the supplier Check if drop down safety system is working correctly and if safety pins are released Check if the troley B can run freely 4
30. ection 1 Place next sections on top until top section has been placed Mount the flat belt on the carrier 2 3 Mount moveable and fixed conveyors 4 UM PRORUNNER MKk9 1 0 EN 6 6 Installing the supply conveyor WARNING Do not any extra cable holes in the shaded A with a diameter larger than 8 mm unless they are sealed again before use This is important to make sure there is no risk of body parts becoming jammed in the machine Always observe national and local legislation and regulations with regard to health and safety NY 40 UM PRORUNNER MKk9 1 0 EN Q Maintenance vertical conveyor 7 Maintenance vertical conveyor A CAUTION The maintenance as described in this chapter is based on 2000 running hours per year Adjust the maintenance frequency to the actual number of running hours per year If required Qimarox can carry out the maintenance activities 7 1 Specific safety regulations For optimum functioning of the machine the various machine parts must be regularly maintained In this way defects and inaccuracies of the machine are prevented A UM PRORUNNER Mk9 1 0 EN WARNING Only a qualified maintenance engineer is allowed to carry out mainte nance activities on the machine Refer to section 3 2 Take the power off the machine using the main switch before starting any maintenance or repair activities Secure the main switc
31. eee 15 6 16 52526 ANN Ti u 16 3 3 4 During machine operation sise 16 3 3 5 Maintenance and repair a nnns 16 SP III 16 3 5 Potential CR 17 3 6 Machine end of life and environment disposal 4 18 4 Description 4 1 Overview 19 4 1 1 General overview 19 eic 20 2 97008 116 141 OPIN CHONG uuu u TR 21 21 PTOUDCLINI SQ ete 22 4 2 2 Preparing products for infeed to the machine 22 4 2 3 Monitoring products supplied to the vertical conveyor 22 4 2 4 Reduce speed down sensor and stop transporter down sensor 23 4 2 5 Product infeed configurations ss 23 4 2 6 Product ANS DOMANONE La na ed de a ee lit ts cn ne 24 4 2 7 Product outfeed a a ata kk 24 4 3 26 4 3 1 Product transport specifications
32. els 1 Lubricate the running surfaces of the wheels with Bel Ray HD Grease 62270 62280 or equivalent 44 UM PRORUNNER MKk9 1 0 EN Qimarox 6 8 1 UM PRORUNNER Mk9 1 0 EN Maintenance Roller conveyor Maintenance Roller conveyor A CAUTION The maintenance as described in this chapter is based on 2000 running hours per year Adjust the maintenance frequency to the actual number of running hours per year If required Qimarox can carry out the maintenance activities Specific safety regulations For optimum functioning of the machine the various machine parts must be regularly maintained In this way defects and inaccuracies of the machine are prevented A A WARNING Only a qualified maintenance engineer is allowed to carry out mainte nance activities on the machine Refer to section 3 2 Take the power off the machine using the main switch before starting any maintenance or repair activities Secure the main switch with a padlock Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI PER TETRA or FCHC Read the instructions on the packaging when use is made of chemical sub stances cleaning agents After having completed maintenance activities always put all safety provisions that have been removed in place again Make sure that the machine has always run empty before carrying out any activities No products may be present in the mac
33. ergency stop buttons is pressed the main power and the control current of the machine are switched off immediately Set the motor protection relay Motor protection devices must be set to the nominal motor current A relay set too low prevents optimum use of the motor A relay set too high does not guarantee full thermal protection When a correctly set relay trips too often reduce the load of the motor or use a larger motor Thermistor protection TF contact For motors that are frequently started and stopped intermittently operated use a high switching frequency or power controller it is essential to use a motor protection relay and thermistor protection This is to avoid prematurely switching the motor protection relay or overheating of the motor winding in these operational conditions Check continuously moving of products It is necessary to check if the products are continuously moving during transport to the infeed and outfeed position by means of time monitoring in the software When the time is exceeded the machine must immediately stop to avoid damage Drop Down protection The machine is equiped with a drop down safety device which protects the carrier from falling down if lifting belts break or are being released This device is installed for personal safety and can not be used as fall protection during operation UM PRORUNNER MKk9 1 0 EN Qimarox 5 3 3 Control advice Important point about the software contr
34. es for connecting several sensors with 3 4 or 5 pole connections UM PRORUNNER Mk9 1 0 EN 29 5 3 2 30 Application information Q M Motor The motor can be connected directly or through an operating switch in the main switch box The machine must be controlled with a frequency converter to ensure a smooth start and stop movement The motor safety relays Q1 Q2 and section 12 must meet EN IEC 60204 1 specifications The setting range depends on the motor specifications If a power controller controls the machine drive the European EMC directives concerning the electrical system must be adhered to For advice with respect to these installation activities please contact the supplier of the power controller Safety controls The provisions must be designed according to a so called Performance Level PL corresponding with the current standard for safety functions of a machine or a machine control in compliance with EN ISO 13849 1 2008 To the machine a PL d applies in which d indicates that the risk must be substantially reduced Guard the access door with a safety switch If the fenced area has an access door it must be guarded with a safety switch blocking device When opening the door this switch will activate the emergency stop and safety circuit and switch off the main power and the control current of the machine Emergency stop circuit The machine must have an emergency stop circuit When one of the em
35. fic safety regulations nnns nns 41 7 2 Preventive maintenance schedule machine excluding the transporter 42 k24 Daly mantenant u u uuu uuu TT UT ae ik kaa ki kai kin 42 7 2 2 Weekly maintenance 42 7 2 3 Monthly u u u u u uu 42 7 2 4 6 monthly maintenance a a 43 7 2 5 2 yearly maintenance or after 10 000 running hours whichever comes first 43 Fe E u iom 44 WDC AM RE T 4 DS 44 7 4 1 Trolley wheels is nennen nnne nnne nnns 44 Maintenance Roller conveyor Bul Specific safety FOU AU ONE UL bert a ata Esas d VERI tib 45 8 2 Preventive maintenance schedule Roller conveyor 46 8 2 1 Daily _________________ _ 46 8 2 2 Weekly maintenance a 46 8 2 3 Monthly maintenanoe a 47 8 2 4 6 monthly maintenance nnns narra nnns 47 9 2 5 2 yearly maintenanoe SA NUR 47 5 70
36. guration Motor specifications The number of transport carriers Note The machine layout drawing illus trated shows an example The machine can only be used according to the specifications given in this manual and the machine layout drawing specifications If you want to use the machine outside the recommended specifications you must contact Qimarox to check if this is possible Inappropriate and or modified use of the machine can result in dangerous safety issues and or damage You must obtain written confirmation from Qimarox before using the machine in a modified or unspecified manner Qimarox cannot be held liable for any accidents and or damages that may occur through inappropriate unauthorised use of the machine UM PRORUNNER Mk9 1 0 EN 13 2 3 2 4 2 5 Qimarox Warranty The scope and duration of the warranty is agreed when an order is placed for the machine The warranty only applies if the machine is used according to the specifications and if the user and maintenance instructions are observed The warranty does not cover wear of the parts The machine warranty is null and void in cases of e Unskilled use e Inadequate maintenance e Unskilled maintenance e Modifications made to the machine without prior written permission from Qimarox Liability Qimarox believes to the best of its knowledge that the information in this user manual is accurate In the event that technical or
37. h gs the PRORUNNER 9 B1 Left side of carrier clear not clear R IR B2 Right side of carrier clear not clear 2 A Product The product is fed in onto the supply conveyor and monitored by sensor S1 The sensor is located on the end of the supply conveyor The product A will wait at this position until the stop sensor gives a release signal to infeed the product to the machine not in shown in this figure Refer to sensors B5 or B7 as shown in illustration at the start of section 4 2 Products will only be supplied to the machine when this signal has been given product backup occurs the release to the infeed signal must be stopped to make sure further products are not infed to the machine It is still possible to discharge products that are still in the machine Monitoring products supplied to the vertical conveyor The machine can be configurated as UM PRORUNNER MKk9 1 0 EN 4 2 4 4 2 5 infeed on lower position and outfeed on upper position e infeed on upper position and infeed on lower position On each side of the moveable conveyor a photocell is or needs to mounted The lift can move after a product has been transported into the machine and both sensores are not active The transporter empty sensor monitors run time The run time function checks to make sure a product does not take too long to move from the supply conveyor to the product transporter Reduce speed down sensor an
38. h with a padlock Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI PER TETRA or FCHC Read the instructions on the packaging when use is made of chemical sub stances cleaning agents After having completed maintenance activities always put all safety provisions that have been removed in place again Make sure that the machine has always run empty before carrying out any activities No products may be present in the machine Take the appropriate measures for safely working at heights CAUTION Avoid parts made of rubber or plastic such as cables and gaskets making con tact with oil solvents or other chemicals 41 7 2 7 2 1 7 2 2 7 2 3 42 Maintenance vertical conveyor Preventive maintenance schedule machine excluding the transporter Daily maintenance Item Task Action when required by the check Guards Check for visible damage Replace damaged guards Check the mounting materials Place the mounting materials are present and have been cor correct the way in which they rectly placed have been fastened The entire machine Check for visible dirt Clean the machine Weekly maintenance Item Task Action when required by the check Wheels of the trolley Check for visible damage of the Replace the wheels running surface and bearings Clean Refer to section 7 3 Check for running sounds Lubricate the wheels of the
39. hine Take the appropriate measures for safely working at heights CAUTION Avoid parts made of rubber or plastic such as cables and gaskets making con tact with oil solvents or other chemicals 45 Maintenance Roller Q 8 2 Preventive maintenance schedule Roller conveyor 8 2 1 Daily maintenance Item Task Action when required by the check Guards and covers Check for visible damage Replace damaged guards and covers Check if the mounting materials Place the mounting materials or are present and have been cor correct the way in which they rectly placed have been fastened Entire machine Check for visible dirt Clean the machine Refer to section 8 3 8 2 2 Weekly maintenance Item Task Action when required by the check Rollers Check for visible damage to the Replace damaged rollers surface and sides Clean Refer to section 8 3 Make sure the rollers run freely Replace the roller and smoothly Check the Poly V drive head for Replace the roller damage Check for running sounds Replace the roller Motor reductor Refer to section Check for damage the run Replace the drive roller 7 2 ning surface Clean Refer to section 8 3 Check the Poly V drive head for Replace the drive roller damage Check for running sounds Replace the drive roller Chain Check for damage Replace damaged chain Clean Refer to section 8 3 Check for
40. ironment UM PRORUNNER MKk9 1 0 EN 4 Description 4 1 Overview of parts 4 1 1 General overview KE ANN LA P A TR Supply conveyor not supplied by Qimarox Lift column Motor Discharge conveyor not supplied by Qimarox Product conveyor M O amp gt The machine can consist of Mechanical construction e Mechanical construction and electric sensors Mechanical construction electric sensors and cabling to the terminal module e Mechanical construction electric sensors to the terminal module and a control box including control and software UM PRORUNNER Mk9 1 0 EN 19 Description 4 1 2 20 Qimarox Motor The motor drives the movement of the product conveyor It is necessary to control the motor with a frequency controller for controlled start stop and optimum adjustment of the rotation speed to the supply speed If a frequency controller is used EMC directives must be observed and the device should be installed according to the manufacturer specifications The product conveyor may also have a motor fitted For specifications refer to the machine layout drawing The PRORUNNER should always be controlled by a frequency inverter for acceleration deceleration Please note when using a frequency inverter for hoisting applications a breaking resistor should be provided also in order to dispense the energy generated by the drive motor when travelling down If the
41. ly of the machine Area around the machine that unauthorised personnel cannot enter for safety reasons The fixed conveyor is not moveable and can feed or discharge products The fixed conveyor is part of the machine The component to which the moveable conveyor is mounted Refer to sec tion 4 2 6 and the exploded view illustration in chapter 11 The PRORUNNER Mk9 Installation of the machine within a transport system Products transported by the machine The moveable conveyor is fixed to the product transporter The moveable conveyor is part of the machine UM PRORUNNER MKk9 1 0 EN 1 6 Further support and information Qimarox can supply additional expertise and support services for e Training Global support Service contracts For more information please contact Qimarox UM PRORUNNER Mk9 1 0 EN 9 10 UM PRORUNNER MKk9 1 0 EN Qimarox Genera 2 General 2 1 Machine identification The machine identification is given on the type plate The type plate is located on the side of the lift The type on the type plate has a code consisting of 7 parts A G This indicates in detail what machine type is involved CE PRORUNNER www Qimarox com Power kW conve yors Weight PRORUNNER kg Weight conveyors kg Total weight kg Max pallet weight kg ominal capacity p hour A 2 277 2 7 67 2
42. mation below and the machine layout drawing give specifications for the transportation of products Product transport specifications Refer to the machine layout drawing for the product specifications that are applicable to your machine configuration Data concerning product type dimensions bottom sides and weights must always be verified with Qimarox For example mouldable products in bags will usually not be transported along rollers but along belts When permitted weight and distance deviate from the specifications in the machine layout drawing the machine must be adjusted to accommodate this These type of adjustments may only carried out by Qimarox or after written permission from Qimarox has been obtained If Qimarox does not supply the product conveyor the weight of the applied conveyor needs to be checked by Qimarox to determine the correct drive on the vertical movement Machine use specifications Refer to the machine layout drawing for information for detailed information The minimum distance of the product on the product carrier and parts of conveyors conveyor supports signalling devices etc must be 100 mm A FRS JD Specifications of the surrounding area The surrounding area of the machine must have the following properties Property Description General Covered and normally clean for
43. o 1710 JJ U O Z lt rinm 62 UM PRORUNNER MKk9 1 0 EN Bottom section attachment materials Bottom section attachment materials Quantity Description parts Notes 1000985 siedkwaserssens us 1000988 taste s nds ue 00873 _ We 8 UM PRORUNNER Mk9 1 0 EN 63 11 1 4 Carrier conveyor exploded view M10x60 2x lt M10 2x M10 2x 12 20 2x M12x45 4x ME M12 4x M12x3D 2x 3 Y M10x20 4 4 M10 4x M8x30 4 M10x3D 4x 2 en M8 4x M12x35 4x M12 4x Ao SD or 0 2 e e A 2 lt 1 25 2 M6x20 16x M6 169 M12x20 2x M12x35 4x 112 45 M12 2x M12 4x M12x3D 2x 64 UM PRORUNNER MKk9 1 0 EN Carrier conveyor parts list Carrier conveyor parts list gt T GQ N lt x lt 2 Quantity Description parts Notes 1000932 Seo IME18 08BPSZCOK ZEE 1002297 c EN 125 x 55 bearing 25 x 60 T umm 2 ror extension sping _ 3 Vouno racket wheel Mourn racket wheel DNE CNN CT NN timing stat e Ww OT TT CS 2
44. ol of the machine Make sure that the products to the machine with time interval X spaced between them If products run into each other sufficient soace must be created between these products on the transition to the infeed conveyor Make sure the all the photocells and sensors see chapter 4 2 have been adjusted correctly to the product and the trolley Inaccurate settings can result in machine malfunction e The product transported into the machine is controlled by the starting pulse from the sensor B5 The time that the product needs to run in after the starting pulse is to be determined by experience e The sensor S7 checks if the discharge conveyor has enough free space to receive the entire product If not the product run must not be started e The run time the time the product needs to run in and out of the machine must be monitored by the software If this time is exceeded the machine must stop immediately e The vertical movement of the machine must be monitored This can be done by Application information s VA YUN 77 A 7 applying time monitoring to the passing of the transporter the stop sensor 5 B7 this time is exceeded the machine must stop immediately UM PRORUNNER Mk9 1 0 EN 31 Application information Q a 32 UM PRORUNNER MKk9 1 0 EN 6 Installation
45. peration Risk of injury caused by falling products e Risk of injury as a result of moving product carrier e Hazards occurring at places where the machine connects to other parts of the production line such as supply and discharge conveyors The interior of the machine can be accessed by removing the back covers or directly from the front Additional protection fencing is required for the supply discharge infeed and outfeed conveyors The back side of the machine does not need extra protection But when one can reach over the top of the vertical conveyor at the rear side it is needed to place additional fencing to prevent this access If the machine is accessible from multiple levels then protection measures should be taken to avoid hazards Please note that additional local rules or laws may apply and need you to take additional actions UM PRORUNNER Mk9 1 0 EN 17 Safety Qimarox 3 6 Machine end of life and environment disposal Proper use and maintenance of the machine will not involve any environmental risks After the machine is no longer useable the machine should be dismantled and disposed of in an environmentally responsible manner WARNING Observe all relevant legislation regulations instructions and precautions with regard to health and safety when dismantling the machine Observe all relevant legislation regulations instructions and precautions with regard to the disposal of products in the env
46. re is no braking resistor the energy causes to high voltage inside the frequency inverter When a resistor has been connected it might be necessary to change some parameters of the frequency inverter please consult your frequency inverter supplier since it depends on the inverter brand UM PRORUNNER MKk9 1 0 EN 4 2 Working principle B1 Left side of carrier clear not clear B2 Right side of carrier clear not clear B5 Stop transporter down sensor B6 Reduce speed down sensor B7 Stop transporter up sensor Reduce speed up sensor 51 Count photocell not supplied by S7 Discharge empty photocell not supplied by Qimarox The machine works discontinuously The product conveyor transports products from a predetermined low level to a predetermined high level The following sensors must be installed on the machine UM PRORUNNER Mk9 1 0 EN 21 Description 4 2 1 4 2 2 4 2 3 22 Qimarox code 57 Discharge empty photocell not supplied by Qimarox 4 2 7 Note The description and working principle of the sensors applies to the infeed out feed conveyor the machine When infeed or outfeed takes place at several levels more sensors are required Refer to the machine layout drawing Product infeed The used infeed time depends on e The dimensions of the products The speed of the conveyors Preparing products for infeed to the machine 51 Count photocell 1 not supplied wit
47. s rollers guides and the like for damage or incorrect adjust ment The motor does not run The operation or main switch is Set the operation main switch on OFF to ON The door switch or emergency Make sure that the situation is stop is active safe Then release the emer gency stop or the switch Use of energy motor current The weight of the products is Make sure the specifications for too high and higher motor tem too much use of the machine have been perature observed Use of energy motor current The drive belt does run in Align the drive belt too high line Use of energy motor current bearing ball bush return Check the ball bearing ball too high and high temperature roller or the like is blocked bush return roller or the like of the bearing housing some and replace if necessary times accompanied by sound UM PRORUNNER MKk9 1 0 EN Q Troubleshooting Abnormal sounds unusual Drive system clogged by dirt Check the movement of the vibrations and swinging move chain or drive belt and remove ments dirt or deposit Shorten the cleaning interval Guides or return wheels are Check guides chains and dirty or damaged return wheels for damage or dirt Replace or clean them as necessary Increased temperature of the Damaged bearing blocks or Investigate and remedy the bearing blocks The return return wheels cause Reset the motor protec
48. s cables and gaskets from making contact with oil solvents or other chemicals Switch off the machine oecure the main power supply switch with a padlock Remove deposit and dirt by hand Report any damage to the technically responsible person or to Qimarox and make sure that any damage is remedied before restarting the machine po Check the drive roller 1 Replace the drive roller if it is damaged or making running sounds Check the rollers 1 Replace the roller if it is damaged or making running sounds Check the belts The belts will elongate with use How fast this will happen will depend on the conditions of use Belts elongate most after the machine has been put into operation for the first time A belt with insufficient tension will slip and may not convey the product properly Slipping belts must be replaced Replace parts Some machine parts are subject to wear See the type plate and the exploded view for the specifications of the machine parts CAUTION Replace parts only with parts supplied or recommended by Qimarox If parts are not replaced with supplied or recommended Qimarox parts the machine guarantee will become null and void UM PRORUNNER MKk9 1 0 EN 9 Troubleshooting 9 1 Vertical conveyor The motor does not run Electrical failure Remedy the electrical failure The operation or main switch is Set the operation main switch on OFF to The door switch or emergenc
49. the machine does not over after it has been put in the vertical position 5 Make sure that the bottom side of the machine B is not dragged along the ground during transport 6 3 Unpacking 1 Check the packing list when unpacking the machine 2 Immediately report damage or missing parts to Qimarox 6 4 Preparations for a Qimarox installation optional The preparations given below will need to be done before Qimarox can assemble the machine on site All equipment listed below must be present before and during assembly 1 Indicate the contact person to whom the engineer of Qimarox must report when arriving or leaving before and after the assembly This only applies when Qimarox takes care of the assembly Make sure that the engineer of Qimarox is assisted by two qualified engineers of the client Refer to section 3 Make sure that the place where the assembly takes place is accessible has sufficient light and is at room temperature has been laid out such that the engineers can work quietly and safely there is suitable for drilling and or grinding if necessary Provide hoisting equipment preferably a bridge crane minimum carrying capacity 1 5 x the weight of the machine orafork lift truck combined with a hoist with a minimum capacity of 2 x the weight of the machine at a lifting height with a minimum height of the machine plus 2 meters Provide electric power 230 V AC at a maximum of 5 metres from the plac
50. the PRORUNNER for other applications or under other circumstances than indicated in this user manual This includes abuse misuse or negligent acts Modifications of any kind to the machine This includes the replacement of parts with parts that are not specified in this manual e Insufficient or improper maintenance CE Declaration of Conformity The machine complies with essential requirements regarding safety and hygiene refer to chapter 10 UM PRORUNNER MKk9 1 0 EN 3 3 1 3 2 3 3 3 3 1 Qimarox Safety Intended use of the machine The machine is exclusively intended for the vertical transportation of goods as described in this manual Refer to section 4 3 for a detailed description of the specifications of use The machine is always set up within a larger transport system in which products are automatically loaded on and off the machine Any other use of the machine is strictly forbidden User types and qualifications The following user types are referred to in this manual e The operator e The person setting up the machine The electrical installer The maintenance engineer The maintenance engineer must be familiar with the full content of this manual Before any person operates sets up electrically installs or maintains the machine permission to carry out these tasks must be obtained from Qimarox Qimarox determines if the person is qualified for carrying out the given task
51. trol ley Flat belt Check for wear and tear Replace the flat belt Flexible cable channel Check for damaged links Replace the damaged links Cabling Check the cables for visible Replace the cable s damage Monthly maintenance Item Task Action when required by the check Motor reductor Check the seals for leakage Replace the seals F OLOW TAS INSIUCHONS ne Check for visible damage Replace the damaged parts manual of the manufacturer of the motor reductor Check for running sounds Replace the motor reductor Shaft of trolley Check for visible damage Replace the trolley Bearings of the wheels of the Check for play Replace the wheels trolley Photocells Check for visible damage Replace the photocell if neces sary Check for loose parts Fasten loose parts Clean Refer to section 7 3 UM PRORUNNER_MK9 1 0 EN 7 2 4 7 2 5 Q Maintenance vertical conveyor Item Task Action when required by the check Inductive sensors Check for visible damage Replace the switch if neces sary Check for loose parts Fasten loose parts Clean Refer to section 7 3 Cabling Check if all cables are fastened Connect the cables again if tightly necessary Adjusting rings Check if the adjusting rings are Replace the adjusting ring fastened tightly and look for vis ible damage 6 monthly maintenance Item Task Action when required by the check Motor reductor Check the oil level Refill the oil Follo
52. ttachment materials Top section attachment materials Quantity Description parts Notes oors prev toraue ype exret ve A CO N UM PRORUNNER MKk9 1 0 EN 11 1 2 Mid section exploded view M6 4x B Cf M M8x16 7x M10x20 7x o A Ww VA V SN SN BD Y M10 4x M10 4x M10 4x M10 4x UM PRORUNNER Mk9 1 0 EN 59 Mid section parts list Mid section parts list Pos Quantity Description parts Notes A 2 piate tal proteston Mid section attachment materials 0 JJ U 1 Mid section attachment materials Quantity s Description parts Notes 60 UM PRORUNNER MKk9 1 0 EN 11 1 3 Bottom section exploded view D M8x16 5x M8 5x M10x20 5x amp M10 5x L N M 14 a lt J 1 M10 4x M12x100 4x M10 4x 12 45 M10x30 4x 12 4x M10 4x M10 4x UM PRORUNNER Mk9 1 0 EN 61 Bottom section parts list Bottom section parts 154 Pos Quantity Description parts Notes 2 Wee tf pr
53. typographical errors exist Qimarox reserves the right to make changes to subsequent editions of this user manual without prior notice to holders of this edition The reader should consult Qimarox if errors are suspected In no event shall Qimarox be liable for any damages arising out of or related to this user manual or the information contained in iLEXCEPT AS SPECIFIED HEREIN QIMAROX MAKES NO WARRANTIES EXPRESS OR IMPLIED AND EXPRESSLY DISCLAIMS ANY WARRANTY OF NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CUSTOMER S RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF QIMAROX SHALL BE LIMITED TO THE AMOUNT PAID TO QIMAROX BY THE CUSTOMER QIMAROX SHALL NOT BE LIABLE FOR DAMAGES RESULTING FROM LOSS OF DATA PROFITS USE OF PRODUCTS OR INCIDENTIAL OR CONSEQUENTIAL DAMAGES EVEN IF ADVISED OF THE POSSIBILITY THEREOF This limitation of liability of Qimarox will apply regardless of the form of action whether in contract or tort including negligence Any action against Qimarox must be brought without one 1 year after that cause of action accrues Qimarox is not liable for damages accidents unsafe conditions defects malfunctions or service failures caused by the following e Owner s or 5 failure to follow Quimarox s installation operation and maintenance instructions including but not limited to neglecting warnings or regulations as shown on the PRORUNNER or in this manual Usage of
54. visible deformation Replace the chain 46 UM PRORUNNER MKk9 1 0 EN 8 2 3 8 2 4 8 2 5 Q Maintenance Roller conveyor Monthly maintenance Item Task Action when required by the check Photocells Check for visible damage Replace the photocell and the reflector if necessary Refer to section 8 7 Check for loose parts Fasten loose parts Clean Refer to section 8 3 Cabling Make sure that all cables are Connect the cables again if securely fastened necessary 6 monthly maintenance Item Task Action when required by the check All bolt connections Check all bolt connections Tighten bolts using the correct tool and torque 2 yearly maintenance Item Task Action when required by the check Drive roller Replace the drive roller Refer to section 7 2 1 Orafter 10 000 running hours whichever comes first UM PRORUNNER MKk9 1 0 EN 47 8 3 8 4 8 5 8 6 8 7 48 Maintenance Roller Q Cleaning WARNING Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI PER TETRA or Read the instructions on the packaging when use is made of chemical substances cleaning agents CAUTION e Electrical components should not make contact with water or other liquids e Do not clean the machine with compressed air or water under high pres sure Avoid parts made of rubber or plastic such a
55. w the instructions in the Ch manual of the manufacturer of the motor reductor Check the air gap of the brake Adjust the air gap eck the oil for contamination Change the oil All bolt connections Check all bolt connections Tighten bolts using the correct tool and torque 2 yearly maintenance or after 10 000 running hours whichever comes first Item Task Action when required by the check Motor reductor Change the oil Follow the instructions in the manual of the manufacturer of the motor reductor UM PRORUNNER Mk9 1 0 EN 43 Maintenance vertical conveyor 7 3 Cleaning WARNING Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI PER TETRA or Read the instructions on the packaging when use is made of chemical substances cleaning agents CAUTION e Electrical components should not make contact with water or other liquids e not clean the machine with compressed air or water under high pres sure Avoid parts made of rubber or plastic such as cables and gaskets from making contact with oil solvents or other chemicals Switch off the machine Secure the main power supply switch with a padlock Remove deposit and dirt by hand Report any damage to the technically responsible person or to Qimarox and make sure that any damage is remedied before restarting the machine 7 4 Lubrication 7 4 1 Trolley whe
56. y Release the emergency stop stop is active switch after having checked if the situation is safe The motor does not run and Mechanical or electrical failure An authorised qualified person makes a humming sound should disconnect the motor Refer to section 3 2 No full power Check the power cable for a break or short circuit Defect in the motor Check the connection and the motor winding Thermal safeguard triggered Investigate and remedy the cause of the heating Motor protection triggered by Investigate and remedy the short circuit or overload cause Then reset the motor protection Defective power controller Investigate and remedy the cause Replace the power con troller The motor starts with difficulty Electrical faults such as The Check the starting current and motor does not run and makes nominal current Investi a humming sound gate and remedy the cause of the increased use of energy The motor is overheated The motor was designed fora Change the connection from tri star connection but has been angle into star connected in a triangle Voltage and or frequency devi Connect the motor according to ates from the nominal value the data on the type plate when switching on The supply voltage deviates Find out why it deviates and try more than 5 from the nominal this motor voltage Insufficient motor cooling Check the ventilation openings in the motor housing for
57. y has been mounted to a flat belt C and moves vertically by winding the flat belt up and down The flat belt is mounted with a clamping construction The stabilizer wheels B keep the wheels A horizontally on both sides while these wheels carry the product load The cable track link D guides the cables to and from the transporter K VDDD 9 27 WLI 221444 4 2 7 Product outfeed The entire product must be placed on the discharge conveyor before returning to infeed position The available outfeed time depends on speed of the vertical movement The dimensions of the transporter e The dimensions of the product e The speed of the conveyors 24 UM PRORUNNER MKk9 1 0 EN Qimarox Monitoring the discharge of products B8 Reduce speed up sensor B7 Stop transporter up sensor B2 Transporter empty sensor S7 Discharge empty sensor not sup plied with the PRORUNNER Mk9 Sensors B8 and B7 are mounted in the machine Sensor B8 slows down the vertical movement Sensor B7 stops the vertical movement When the movement has stopped and sensor S7 is free the transport of the product is started When sensor S7 is active and sensor B2 is free the transport is stopped The product transporter travels to the infeedposition again UM PRORUNNER Mk9 1 0 EN Description 25 Description 4 3 4 3 1 4 3 2 4 3 3 26 Qimarox Specifications The infor
58. y instruction Qimarox delivers the assembly instruction separately UM PRORUNNER Mk9 1 0 EN 91 92 UM PRORUNNER MKk9 1 0 EN 15 15 1 Qimarox Appendix Appendix Product registration form Fill in this form and send it to support qimarox com for correct product registration Machine type Mk 1 Mk 9 Order number Qimarox Serial number Integrated by Order number integrator Installation date Start production date Your reference line machine number Contact details user Company name Address Zip code Town city Country Phone number Fax number e mail website Technical contact user First name Last name Function e mail Phone number spare parts ordered yes contact for service contract yes no Draw a circle around the choice REMARKS THIS FORM IS USED TO INFORM THE USER OF QIMAROX PRODUCTS ABOUT MODIFICATIONS ON THE USED EQUIPMENT AND TO IMPROVE OUR SERVICE ON THE EQUIPMENT THE CONTACT BETWEEN USER AND QIMAROX WILL BE THROUGH THE SUPPLIER INTEGRATOR UM PRORUNNER Mk9 1 0 EN 93 Qimarox Nobelstraat 43 3846 CE Harderwijk Tel 31 341 436 700 Fax 31 341 436 701 E mail info Qimarox com Internet www Qimarox com

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