USER'S MANUAL - Young Tech Co.,Ltd
Contents
1. be installed without a bracket Figure 1 which can be installed on the pipeline Before connecting with pipeline please do make sure that the pipeline is emptied and the size of the pipeline is appropriate for required capacity It YT 200 must be installed on a bracket Figure 2 please make a bracket according to the product s dimension OUT Por Pressure gauge Pipe o a Nipple E IN Part Pressure qauge or DUT Fort Figure 1 gt lt Figure 22 662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA TEL 82 31 986 8545 FAX 82 31 986 2683 ri Young Tech co LTD www ytc co kr Adjustment 1 Before supplying air pressure into YT 200 turn adjust bolt counter clockwise so the ring is not being pushed 2 Install pressure gauge on the secondary pressure output port The pressure gauge indicates primary pressure that is being output 3 Air pressure is supplied through primary pressure input port after output port is being blocked by using ball valve or other fitting tools 4 When the secondary pressure reaches at the set level fasten the adjust bolt completely Output and Flow LPM Pressure Ah 25 30 Ah 40 45 59 53 60 BUT PRESSURE OLT PRESSURE thet cri Flow LPM Supply fer GUT PRESSURE SO i 150 206 250 300 280 400 450 500 550 FLOW LPH 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA 82 31 986 8545 FAX 82 31 986 22. 1A O RING GE fi m SUPER SPRING SEAT 1 GAGE A ek i E VR ADAJST SPRING Ti 8 3 lt a EEN IN EA OUT CB BASE fect En bs esp tu WAR RR e G RING BS D d Z ren HOLDER Ee ei i _ 41 FLIER CASE JH IMS NUT Zens iF ell DI iG DRAN BOLT Dimension Outer 2 STEM GUIDE i dE STEM CEN Nl mba DETAIL A SCALE 2 1 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA 6 TEL 82 31 986 8545 FAX 82 31 986 2683 Young Tech LTD www ytc co kr Installation Safety Warning Before installing the product please read below procedures Always wear safety equipments and follow safety procedures Air must be clean and dry Please operate within the range of specified capacity of the regulator in the manual If exceeded the product can be damaged and may result serious damages and accident The product can be malfunctioned if any damages applied Please treat the unit with appropriate care For maintenance release drain bolt on timely basis to extract any water inside e Filter must be replaced on timely basis Filter usage depends on the environment field After pressure is set please make sure adjust bolt is completely fastened Pipe Connection YT 200 is used for constant supply pressure to positioned actuator solenoid valves or etc It can
3. 683 8 Young Tech LTD www ytc co kr Maintenance Please refer to below table repair kit and parts name Before replacing any parts please make sure to follow field s safety procedures and the manual to avoid any accidents and damages to the product Repair kit Lis maak Assembly 1 ea 2 O Ring When using repair kit all of the parts must be replaced at the same time Partial part replacement my result in shortening product s life cycle e Draining condensed water D When draining out condensed water supply air pressure must be shut down completely or adjust the pressure level below 1kgf cm Slowly open drain plug to drain condensed water 3 After draining out completely close the drain plug e Replacing filter case and parts Shut off supply air pressure 2 Release lock nut on adjust bolt rotate adjust bolt counter clockwise to lower setting pressure Open drain plug on filter case to drain condensed water and close Unscrew bolts on filter case in diagonal order Replace filter o ring and stem screw bolts on filter case in diagonal order Unscrew 6 bolts on spring case in diagonal order Replace diaphragm assembly screw bolts on spring case in diagonal order Make sure not to damage diaphragm when screwing After part replacement set air pressure desired level 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA TEL
4. 82 31 986 8545 FAX 82 31 986 2683 g Young Tech LTD www ytc co kr Manufacturer Warranty For the safety it is Imperative to follow install instruction in the manual It is not manufacturer s responsibility for any damages due to the user s negligence t is not manufacturer s responsibility for any damages or accident due to users alteration of the product and parts If alteration or modification is necessary please contact the manufacturer directly Manufacturer warrants the product from the date of orginal retail purchase of the product for one 1 vear except as otherwise stated Manufacturer warranty will not cover the products that the product have been subjected to abuse accident alteration modification tampering negligence misuse faulty installation lack of reasonable care repair or service in any wav that is not contemplated in the documentation for the product or if the model or serial number has been altered tampered with defaced or removed damages that occurs in shipment due to act of God failure due to power surge and cosmetic damage Improper or incorrectly performed maintenance or report volds this Limited Warranty For detailed warranty information please contact the corresponding local Young Tech Co Ltd office or headquarter office in South Korea Young Tech Co Ltd Addr 662 8 Pungmu Dong Kimpo City Kyeonggi Do 415 809 Korea Phone 82 31 986 8545 Fax
5. 82 31 986 2683 Web www ytc co kr This manual can be changed or revised without any prior notice For latest version please contact YTC website Issued June 2007 Version 1 01w 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA 82 31 986 8545 FAX 82 31 986 2683 10
6. Young Tech co LTD www ytc co kr Air Filter Regulator YT 200 and YT 205 Series USER S MANUAL YTC Ver 1 01w 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA 82 31 986 8545 FAX 82 31 986 2683 2 y7c Young Tech co LTD www ytc co kr Table of Contents Contents Page No Introduction 3 Manufacturer Warranty 3 Product Description 4 Label Description 4 Suffix Symbol 4 Specification 5 Parts and Assembly Operation Logic 6 Dimension 6 Installation 7 Maintenance 9 Manufacturer Warranty 10 4662 8 PungMu Dong Kimpo City KyeongGiDo 415 809 KOREA TEL 82 31 986 8545 82 31 986 2683 2 Introd Young Tech LTD www ytc co kr uction Thank you for choosing YTC product Each product is fully inspected after the production to offer you the highest quality In order to fully utilize the product we strongly recommend users to read the manual carefully and fully understood The manual should be provided to the end user The manual can be altered or revised without any prior notice Any changes in product s specification structure and or any components may not result immediate revised version of the manual The manual should not be duplicated or reproduced for any purpose without any approval from Young Tech Co Ltd South Korea Manufacturer Warranty For the safety it is imperative to follow instructions in the manual It is not manufacturer s liabilit
7. able pressure level regardless of fluctuation of pressure input e Aluminum body increases versatility of the product in different environments e 5 micron filter sorts minuteness particles in the air e Relief function is available which discharges to atmosphere if the outlet pressure is higher than setting pressure Label Description Fre UEBER CE uoa o 17 2004 gt AIR FILTER REG ULATOR aa MENDEL 2004 i AR COHMECTION SUPPLY 17 5 k n een pen RAMGE D 42 kal em o Bo pail FRODRET VOLTS TECH CO LTD ro Korag XR COMMECTION PT 1 4 MAN SUPPL 17 3 bgt fern pril AMET Oe 2 HD pei PRODUCT GOUNG TECH Co LTD Made in Model Indicates product s model suffix and options if any Size Indicates the port size of air connection Max Supply Indicates maximum level of air supply Adjust Range Indicates adjusting range Product No Indicates serial number Suffix Symbol YT 200 and YT 205 series follow suffix symbols as follows YT 200 YT 205 OOOO O Adjustable Range A 0 4 2 kgf cm B 0 8 4 kgf cm C 0 2 1 kgf cm Connection Type PT YT 205 NPT only N NPT Gauge 0 None 1 4 kgf cm 2 10 kgf cm H Ambient Temperature 1 20 70 C 2 20 120 C 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA 82 31 986 8545 FAX 82 31 986 2683 4 opecifi
8. cation y7c Young Tech co LTD WWW ytc co kr YT 200 YT 205 Category A B C Max Supply Pressure 15kgf cm 231psi Max Output Pressure 4 2kgf an 8 4kgf cm 2 1kgf cm Air Connection PT NPT 1 4 Gauge Connection PT NPT 1 8 Ambient Temperature 20 70 C Standard 20 120 C High Temp Min Filtering Size 5 micron Material Aluminum stainless Steel 316 Weight 0 6kg 1 4kg Parts and Assembly E STEW SIDE POIUST BOLT LOCK AUT 1 WASHER cag O RING m I I UPPER SPRING SEAT CS I MUST om R3 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA a BOU STEW sr SPRING i AR FILTER FILTER HOLDER T FLIER HOLDER CIEN SPRING ei amp O RING TEL 8231 986 8545 FAX 82 31 986 2683 Operation Logic Young Tech co LTD WWW ytc co kr Air pressure is being supplied to output port by turning adjust bolt clockwise which would push diaphragm then disconnects from stem and disc pressure to lower diaphragm which results to balance the adjust spring The set pressure level stays by transferring In case of higher pressure than setting the pressure pushes diaphragm and pressure is released through the hole on spring case SPRING QUIT CLOSE t OFEN Mana CL M VENT Ba IT LOSE WI NERA _
9. y for any damages which caused by users negligence It is not manufacturer s liability for any damages or accidents which resulted by any alteration or modification of the product and parts If alteration or modification is necessary please contact the manufacturer directly Manufacturer warrants the product from the date of original retail purchase of the product for one 1 year except as otherwise stated Manufacturer warranty will not cover the products that the product have been subjected to abuse accident alteration modification tampering negligence misuse faulty installation lack of reasonable care repair or service in any way that is not contemplated in the documentation for the product or if the model or serial number has been altered tampered with defaced or removed damages that occurs in shipment due to act of God failure due to power surge and cosmetic damage Improper or incorrectly performed maintenance or report voids this Limited Warranty For detailed warranty information please contact the corresponding local Young Tech Co Ltd office or main office in South Korea 3662 8 PungMu Dong Kimpo City KyeongGi Do 415 809 KOREA TEL 82 31 986 8545 FAX 82 31 986 2683 3 rc Young Tech co LTD www ytc co kr Product Description YT 200 amp YT 205 receives main air pressure and supplies to the desirable level pressure to a positioner or other devices Product Characteristic e Maintains desir
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