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contoura® bariatric beds models c1000 & c1080 service manual

1. LINGNOD VIA ALIANILNOD 1991319373 SYNSNA 43040 NILYOO 53118 21 WALI a 13 335 y 3055 ASSY 93713 35 H913M NON ae OCC 462 ON LZ 0001 VYNOLNOD 5 LIGSHN Se 5 14 335 NOILONGOYd Z SATOH 1714A 310 HUNTLEIGH NESBIT EVANS CONTOURA 1000 1 21 DRWG NO TITLE 795 220 etc BASE ELEC ASSY ISSUE 4 Q PART DESCRIPTION 795 234 795 220 56244 1 120V 230V FLEXIBLE CONDUIT 60060 795 225 1 NON WEIGH BASE ELEC TRUNKING 55117 190 CABLE TIE 4 55798 1 CABLE CLAMP 51410 1 M5 NYLOC 53440 1 POZI SCREW M5x25LG 2 2 51812 1 __ 795 233 1 BLANKING PIECE 55706 1 FLEX PROTECTOR 140 2212 10 1 MAINS CABLE amp PLUG 3 5M LG 5502307 56211 11151619 1 SELF TAPPING SCREW No10x1 2 16 o Cd 112 54785 5 EXTERNAL TOOTH WASHER 13 731 161 1 EARTHING 145115 1 114 15 796 243 1 EARTH BONDING
2. 1734 51 15153 TILNA 01123 410 5 010 V NOLSId ONILNNOW 340438 1 44 10 96 ASSY 1991915313 212 964 91 LVWAHOS OL 43334 STIVLAG ASSY TWOIYLOATA 404 oiia ONG Sana 9 3155 ASSY 934 191 561 GNV 7141142 SWALI OL lt 2 3111001 35 VYNOLNOD SNVAd 11959 LON 1 ARJOHUNTLEIGH A BRANCH OF ARJO LTD MED AB Q PART DESCRIPTION 795 240 795 168 120V 230V 56244 FLEXIBLE CONDUIT 60016 795 180 BASE ELEC TRUNKING 55117 CABLE TIE 3 WIDE SSS sasi SEE 1 EARTH WIRE ASSY 791 259 791 165 91157 __ 1 HD SCREW 1616 CMe 7 9 56602 56602 56287 TWIN SCREEN CABLE 1 6M LG 51619 SELF TAPPING SCERW 4 E M 2 13 5 6 8 9 10 11 12 15 16 18 19 20 21 22 23 24 25 26 28 29 50 31 32 33 34 35 36 38 39 43 44 49 50 43 2 786711761 1 2107467 1 5 1012412
3. N POZI SCREW 12 LG 8 52912 8 SELF LOCKING NUT M3 8 Ew 9 211 51834 __ 8 WASHER M3 1 QLC EXTENSION CABLE ASSY iw S C SSS PLUG BOX BASE 751 295 1 PLUG BOX LID 56242 1 PIECE CABLE 55105 1 CABLE TIE 5 WIDE 1 ULM EXTENSION CABLE ASSY 791 72 SUPPLIED WITH EUROPEAN VERSION 56208 1 16 LIQUID TIGHT GLAND 55117 2 CABLE TIE 3 WIDE 56206 1 5 PIN MAINS SOCKET CHASSIS MOUNTED 56207 1 SEALING CAP 1 PUMP LABEL 56600 7 EARTHING LABEL NOT SHOWN FERRITE 56292 1 PATIENT HANDSET HANDSET CLIP DIP MOULDING 56209 1 16 LOCKNUT gt ONIOIN O11 5 00 40 N WN T E M 1 2 4 5 6 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 261 56209 28 29 50 51 52 55 35 56 58 359 50 2072721 rad NOISTNWG 08 ON 5 01 431113 38 OL 2107467 OILVWAHOS HLIM 11 35 38 ee 119134 9 ASS
4. 1 913 YOLVNLOV 1534 YOLVNLOV 5 35 5 01123 02 1 91919313 8119134 404 122 964 335 INIOd 9 35 8 01 511 130 X04 0ZZ S6 335 303 OFZ 162 Ol 43434 ANIOd OL xoa 70341405 30314 1 LASGNVH 1 31194 6 ANSSI 4 T1V913419313 0001 VYNOLNOOS Londoud SNVAZ 11863 HO 141 006 961 ON aca amp 60 20 50 2 60 20 50 8 rs NMOHS LON 910 NO X43409 8 MAIA 131100 SNENIN NO 31551 S138V1 972 56 0801 5 0001 UOTSTAIG S onporg 31989 L2H 669608 629 268 669228 629 228 669 228 669 278 138 1 3349 1 eee 9 015 ANY LYOdSNVYL 33 1 ee ee
5. In order to or remove additional equipment pillows bed linen or other objects to the bed without affecting subsequent weight readings the auto compensation feature must be used Press either Enter Push Button The adjacent display will read zero Press the Auto Comp Push Button The adjacent display will continue to read zero the other display will continue to indicate its original figures Press either Enter Push Button upper display will read HUJ T 0 0 The lower display will be blank Wait until the System Stable Indicator illuminates The display is now in auto compensation mode Add or remove objects as required Repeat the above sequence of push button operations Both displays will revert to continuous weight display Note If after adding a number of heavy accessories a series of horizontal dashes appear at the bottom of the display refer to Error Indications 3 Auto Compensation Error April 2005 1 19 746 129 4 1 4 5 6 Manual Weight Input At any time the power supply to the bed may be lost e g due to power failure or if the bed has to be moved When supply is restored the upper display will indicate gross weight which is the combined total for patient weight and added equipment The lower display will indicate L U In this circumstance the last recorded patient weight can be entered manually 5 5 Press the upper Enter Push But
6. HUNTLE IGH PRODUCT SHEET No 1080 1 or 1 04 DRWG NO TITLE 795 159 MAINS FILTER BRKT ASSY ISSUE 2 Q 120V 230V TRANSFORMER FILTER BRACKET lt H MAINS FILTER BOX 791 220 SCREW M4 x 16 LG 4 NUT 4 WASHER PILLAR SCREW M5 x 12 LG 51812 8 WASHER 5 SPACER SCREW M5 x 45 LG ISOLATING TRANSFORMER 230V SCREW M5 x 35 LG 56604 CABLE 5016 16 0 2 COLOUR BLACK N 1 EE 2 3 5 7 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 26 28 29 50 32 33 35 36 38 59 50 891746 ASSY 1991419373 6 91 LVWAHOS 1109412 OL 434334 STIVLAG ASSY 19913419373 404 721 ANY 01 SWALI 0 2 3111001 3Sv3393q LYOdSNVYL NIXNA 411 YANYOASNVEL 340935 HOIHM 5 434256 SW GYVNOS d ALON 2 301551 ASSY 1 434714 SNIVN 6 ON O SNVA3 11853 HOI STLNAH Londoud SHEET No HUNTLEIGH 795 16 SAFETY SIDE ASSY RH ISSUE 2 Q DESCRIPTION kE 795 795 795 30 1 UPRIGHT HD END RH 1795 36 5 RAIL 795 25 536 23 UPRIGHT FABN RH N W 1795 59 1 RELEASE HANDLE FABN
7. f fo a 2 5 6 8 9 10 12 13 15 16 18 19 20 21 22 23 24 25 26 28 29 50 31 32 53 34 35 36 38 39 43 44 49 50 ARJOHUNTLEIGH CONTOURA 1080 292 02 A BRANCH OF ARJO LTD MED AB 795 156 etc WEIGHING BASE ASSEMBLY 450KG ISSUE 15 Q KIT OPTIONS PART DESCRIPTION 795 239 795 156 120V 230v SEER BELOW 4 x 100 FLANGE HEAD BOLT 4 4 4 4 4 w SEE 4 Sa 51854 4 55453 795 208 1 lt 55126 4 51200 4 55798 1 B T JACKSCREW lt SCREW HIGH TENSILE bes m NUT HIGH TENSILE HARDENED PLATE a 4 LOAD CELL WASHER 6 a Eee LOAD ADAPTER O RING QLC amp C BOX BRKT ASSY see sep 795 158 MAINS FILTER BRKT ASSY see sep prwe 795 159 TRANSPORT LABEL MAINS CONNECTION BOX 791 223 791 221 SELF LOCKING NUT 5 5 5 POZI SCREW 3 20 LG CONNECTING BOX BRKT 30 2 NYLON WASHER ELECRICAL SPECIFICATION LABEL 8 WASHER THICK ANTI STATIC CHAIN ASSY 5 POZI PAN HEAD SCREW 5 NYLOK NUT CABLE ANCHOR CLIP 5 INTERNAL TOOTH WASHER O RING SUPPLIER REF BS113 VITON 30 el
8. ININ 2 3155 211 25 1 51419313 2127 S6ZL ON 21 SNVA3 11853 SE ON 133 5 Londoud aS HUNT LEIGH s NESBIT EVANS SEE LIST ON DRAWING SHEET 796 326 HEAD FOOT END ASSEMBLY ISSUE 7 8 LUE PROSCAN M Y 2 END PANEL assy 806 544 806 344 796 116 796 116 796 508 796 116 5 1020 HUNT NBT EVANS LABEL 1 5 41021 HUNTLEIGH HEALTHCARE 1 1 5 L1024 HNE MEDICAL LABEL 1 6 813 308 HOSKINS LOGO LABEL 1 1 7 806 340 MODEL IDENT LABEL 1 8 806 341 MODEL IDENT LABEL 1 9 10 Ai se 14 15 sj ji SS 16 17 tji 18 19 21 25 24 26 27 1 28 a 29 j j l 30 E 31 32 ae 35 2 2 35 36 37 eS a ee ee 38 paj SS r gt SS 39 40 se 41 42 45 44 46 47
9. LA 34 ACTUATOR 100 STROKE 2 SKT BUTTON HD SCREW X 16LG 2 ROLLER BUFFER 100 GREY T HD SCREW M10 X 5016 WASHER M10 LIGHT 761 545 BUSH CLEVIS PIN NYLON WASHER WASHER M12 LIGHT A C aes l 1 CALF SECTION ASSY SEE SEP DRWG 795 166 1 NW DECK EXTENSION ASSY SEE SEP DRWG 795 218 3 4 DECK EXTENSION GUIDE __ 02204 52104 4 PAN HD SLOT SCREW M5X10 LG 4 WASHER M5 HEAVY a E e 2 o gt S gt 0 2 NIVU N gt 100 ol N 4 i 4 93 16 1 LG SPIROL PIN 673 05 2 2 EE 2 3 5 6 8 9 10 12 13 15 16 18 19 20 21 22 23 25 26 28 29 50 31 32 55 56 38 39 50 1 96
10. 48 e j 49 6 j j 50 Ji 0 20 502 10 6 52 B HS ASSY GQV3H ASSY 1004 084 5 010791 50 00013 0 0880 0672 VYNOLNOO ST3QON OL SAI 1ddV 305 ATSWASSY GN3LOO4 GVSH_ 9267964 M0738 335 335 SAL 13365 Te 77 795 215 215 IGH BED FINAL ASSY 11151538 4 BOLT M10 X 35LG zise de WASHER M10 LIGHT 3 761 345 4 PIVOT BUSH BENTONLOK NUT M10 SAFETY SIDE ASSY RH SEE SEP DRWG 795 162 SAFETY SIDE ASSY LH SEE SEP DRWG 795 163 HEAD amp FOOT END ASSY SEE SEP DRWG 796 326 DECK ASSY SEE SEP DRWG 795 219 T 5 8 9 10 12 15 15 16 19 18 20 21 22 23 25 26 28 29 30 52 35 36 38 39 40 41 42 43 45 46 48 49 50 335 NOILO3 HIG 719139 10 1 WOldAL CNV 022 S6Z SONIMVYC ASSY 1 21412313 GNV 222 964 O1LVWAHOS OL 43534 STIVLAG AS
11. CONTOURA BARIATRIC BEDS MODELS C1000 amp C1080 SERVICE MANUAL Build Level 53 Document No 746 129 ArjoHuntleigh 310 312 Dallow Road Luton TEL 44 0 1582 413104 Bedfordshire FAX 44 0 1582 402589 LU11TD England sales admin huntleigh healthcare com PRELIMINARIES Preface Read and understand this manual before attempting to service or repair the equipment This manual is intended to be used by Huntleigh Healthcare approved service technicians The manual may be provided to a customer in response to customer requirements but in no event will Huntleigh Healthcare be responsible for any service or repair performed by customers or third parties Warnings Cautions and Notes WARNINGS given in this manual identify possible hazards in procedures or conditions which if not correctly followed could result in death injury or other serious adverse reactions Cautions given in this manual identify procedures or conditions which if not correctly followed could result in equipment failure or damage Notes given in this manual are used to explain or amplify a procedure or condition General Warnings WARNING Before starting any service or maintenance procedures ensure that the equipment has been adequately decontaminated Electrical equipment can be hazardous if misused Obey safety instructions Do not use electrically powered beds in the presence of flammable gases such as anaesthetic age
12. a 1 5 5 6 8 9 10 11 12 13 15 16 19 18 20 21 22 23 25 26 28 29 50 31 32 33 55 56 38 39 50 719134 335 LOAId WOldAL 4027 467 CNV 891756 SONIMVYG ASSY 1 21 10313 212 962 11 5 11 0810 OL 43334 8 ASSY 1991410973 5 2 30551 ASSY IVNI4 438 18 964 357349 JYIHddvS ASSY OL 510 14 S3HSn8 77 359349 s s SNVAd 114548 ALON 0801 VYNOLNOO 1 PRODUCT ARJOHUNTLEIGH CONTOURA 1080 A BRANCH OF ARJO LTD MED AB 795 156 etc WEIGHING BASE ASSEMBLY 450KG SSUE 15 P KIT OPTIONS 80 DESCRIPTION 705230 790 136 120 SEER BELOW 795 05 1 795 02 1 795 01 2 4 51593 51864 28 6393 2 56394 2 795 101 2 BASE OUTER FRAME FRAME MACHINED PRESSING FABRICATION BOLT NUT WASHER CASTOR BRAKE TRACK CASTOR BRAKE FREE CASTOR LEVER FABN LH CASTOR LEVER FABN RH NYLON BUSH RIVET BRAKE LINK BRAKE PEDAL FABN PEDAL RUBBER SPIROL NUT WASHER BRAKE HEAD SHAK
13. 746 129 4 1 6 April 2005 1 3 5 Backrest Adjustment The angle of the backrest is adjusted by means of push buttons Refer to Power Operation later in this section 1 3 6 Leg Elevation As the legs are raised by increasing the angle of the thigh section the kneebreak angle will increase correspondingly The elevation of the leg section is adjusted by means of push buttons Refer to Power Operation later in this section 1 3 7 Height Adjustment The height of the mattress platform is adjusted by means of push buttons Refer to Power Operation later in this section 1 3 8 Tilt Adjustment The angle of tilt is adjusted by means of push buttons on the Nurse Handset Refer to Power Operation later in this section Backrest Leg elevation Height Auto contour Fig 1 8 Patient control handset April 2005 1 7 746 129 4 1 3 9 Power Operation 1 3 9 1 General The bed is provided with power driven adjustment of backrest angle leg elevation bed height and tilt angle The functions are operated from a push button handset which is connected to the bed by an extendable flexible cable When a push button is pressed the appropriate bed function will operate until the push button is released or the limit of travel is reached The Auto contour button operates both backrest and leg elevation simultaneously The backrest leg and height controls are duplicated on a second handset accessible only to
14. 796 129 1 DIP MOULDING 1795 63 1 RELEASE BAR 51017 5 93 16 ROLL PIN 1795 62 2 CATCH SPRING 51156 4 HD SCREW X 3016 51810 4 WASHER M10 5656 4 NUT 55607 6 5 B HD SCREW M10 X 166 795 35 6 PIVOT 51014 2 85 16 ROLL PIN 51423 2 NYLOC NUT 022222220 4152122 1 SCREW M5 ________ 7152104 1 SLOT M5X10 6 005002000022 S1861 4 WASHER M20 GA 7 gt 0 0 0 0 WN O OJ gt 01 00 JOT O ON 0 01 OI gt QI IN NIN IN 00 gt 1 2 6 8 9 10 11 12 13 15 16 18 19 20 21 22 25 25 26 754 48 28 29 50 51 52 55 35 56 58 359 50 EWN s N GE lt YY 1193 22 5 35 3 9 AYIHddvS HLIM ASSY OL YOlYd 510 14 5 5 35 3 9 2 40551 ASSY 3015 34 5 291 56 ONILVW SZ ez 6 9811 199730930 ae LISAN SO 0801
15. April 2005 1 15 746 129 4 1 4 5 Operation of the Weighing system EN45501 APPROVED 1 4 5 1 Setting Up EE a 8 746 129 4 Situate the bed on a flat and level floor and apply the brakes Fully unscrew all four transport screws anti clockwise Add the mattress and bed linen to the bed The mattress may be either foam type or an air mattress system complete with pump Do not install any additional equipment at this stage Connect the bed to a suitable mains power supply When first switched on the system will perform a self test sequence during which the upper display will indicate Cold After a few minutes this message will disappear and the system becomes operational Zero the upper and lower displays 1 16 April 2005 Fig 1 13 User interface module panel 45501 APPROVED Item Description A L Reset Push Button Enter Push Button Enter Push Button Lower Display Upper Display System Stable Indicator Numerical Keypad Clear Push Button Minus or Decimal Push Button Set Zero Push Button Auto Compensation Push Button Display ON OFF April 2005 Function Resets upper display to show gross weight Resets lower display to zero Used to enter data on lower display patient weight change Used to enter data on upper display patient weight Shows patient weight change Shows patient weight Confirms system is s
16. NOLONPFNOD 5 38 2 0 9 2 9 2 LOVLNOO 1 21 19313 OL 30 30v4 LNIVd LINGNOD VIA OL 719134 81 6 LL 2111 0 mh ae 7 x 335 5 31551 OMOSP ASSY 2313 3SV8 ONIHOISM 249 891 96 gy 017 40 HONVYE 01 0801 Ans PRODUCT HUNTLEIGH CONTOURA 1080 1 1 795 207 DECK ELEC ASSY 450 6 ISSUE 6 Q FOR COUNTRY PART No DESCRIPTION OPTIONS SEE SHEET 4 5 731 51619 4 SELF TAPPING SCREW M5 EXTERNAL TOOTH WASHER EARTHING STRAP 52120 2 5 SCREW 5 25 LG 51915 2 5 FULL ae TRUNKING SEAT SECTION TRUNKING S3432 791 62
17. ON 5 1 Aas PRODUCT SHEET No HUNTLEIGH 795 16 SAFETY SIDE ASSY LH ISSUE 4 Q DESCRIPTION 8 795 795 1795 31 1 HD END LH 795 56 5 RAIL FABN 795 24 36 24 UPRIGHT FABN FT END LH 795 59 1 RELEASE HANDLE FABN 796 129 1 DIP MOULDING 795 63 1 RELEASE BAR 51017 5 23 16 ROLL PIN CATCH SPRING L H 51156 4 HD SCREW X 3016 1819 4 WASHER M10 56506 4 NUT _____69 _ y O 55607 6 SKT B HD SCREW M10 X 166 795 35 6 PIVOT SPACER 51014 2 85 16 ROLL 51423 2 NYLOC NUT 4 52122 1 PAN HD SCREW M5 ________ 7152104 1 5107 M5X10 6 005002000022 S1861 4 WASHER M20 GA 1305 1 1 IN O 00 gt gt GUNo gt IN O 0 NIAI gt GW QI IN NIN IN 00 gt 1 2 6 8 9 10 11 12 13 15 16 18 19 20 21 22 25 25 26 754 48 28 29 50 51 52 55 35 56 58 359 50 N AZ lt IAS vv 103
18. switches on the ACP to enable the bed functions Lower the backrest and leg sections Adjust the deck to intermediate height 7 1 2 Procedure 1 On the patient handset press the Backrest Up Legs Up and Legs Down buttons simultaneously and keep them pressed 2 A continuous beep sound should be heard from the control box If not repeat step 1 3 After approximately 5 seconds the continuous sound should change to an intermittent beep This indicates that the control box is in calibration mode Release the push buttons 4 Press the Height Down button for a few seconds This will drive one of the base actuators inwards 5 Press the Height Up button for a few seconds This will drive the other base actuator inwards Repeat steps 4 and 5 until the deck is level at minimum height At this stage the system will recognise that calibration is complete The beeping will stop and the system will revert back to normal operation If this does not happen immediately repeat the above procedure Note If at any time during calibration there is a period of more than 5 seconds before a button is operated the system will revert to normal operation and calibration data will not be stored Calibration data will only be stored after completion of all steps 1 to 7 listed above 1 when both base actuators are fully retracted April 2005 7 1 746 129 4 7 2 Calibration and Setting Up of the Weighing System Calibration procedure
19. 318V9 3400 xog Ol LNO YAMOd 00019 STAGOW SNIMOTIO4 531 Iddy 30551 SNOLLO3NNOD 2313 2 Ove 164 SNVAd LIGSAN SEZ 335 11 335 ON 5 67005 3475 SSSYLLVW 3495 BASSZ 6692 12 O O 1111 1004 0 O 1111 09 91 19 7 19348098 qQ3qQN31X3 0872 0922 0191 AN lt gt 2 gt x 30551 SNOISNI3INIQ 11 44 16 364 080 000 WOISTAI 31989 YYNOLNOD 91824 V H DISPOSAL OF GAS SPRINGS Gas springs contain air and oil at high pressure and must be vented in accordance with the following instructions before being discarded Under no circumstances should any attempt be made to open the device WARNING Danger of explosion Do not heat or incinerate High pressure gas The sudden release of gas at high pressure could cause serious injury or death Wear suitable protective clothing eye protection and or a face shie
20. ASSY 1 218412413 66 66 O1LVWAHOS 43334 STIVLAG ASSY 71991419373 404 35 340 5 HLIM ASSY 3055 612 lt 6 YOINd 510 14 5 5 11 159349 9 ONY 711172 SWALI OL 3111201 359349394 hog 0001 11454 SS ALON 1 B 77 NESBIT EVANS CONTOURA 1000 1 1 21 DRWG NO TITLE 795 220 ete BASE ELEC ASSY ISSUE 53 Q 120V 230V FLEXIBLE CONDUIT 600LG _ BASE ELEC TRUNKING 55117 10 CABLE TIE 3 WIDE aa 4155798 1 CABLE CLAMP 51410 1 M5 NYLOC NUT je li 53440 1 POZI PAN HD SCREW M5X25LG 51812 _ 1 WASHER 5 _ y 795 255 1 BLANKING PIECE 1 Ea Ea N FLEX PROTECTOR MAINS CABLE amp PLUG 3 5M LG A5S0230Z 56211 SELF TAPPING SCREW No10x1 2 LG 5 5 EXTERNAL TOOTH WASHER 731 161 1 EARTHING STRAP HEX NUT M5 796 243 EARTH BONDING STRAP LONG SELF TAPPING SCREW 1 BU 3 5 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 26 28 29 50 32 33 35 36 38 59 50 006 964 11 25 1019415 NOLONPNOOD 5 38 OL ONIMVYG
21. Deck angles Castors 2 brake 2 brake steer 15 cm dia Product weight approx Model C1000 265 kg Model C1050 80 285 kg Safe working load including mattress and accessories 500 kg A Safe working load for Breeze Mattress 140 kg Mattress PM6 size 206 x 92 x 17 2 cm Mattress weight approx 22 kg Continued overleaf April 2005 8 1 746 129 4 Electrical Data Power in for C1000 1 5 A max at 230V a c 50 60 Hz Power in for C1080 4 0 A max At 230V a c 50 60 Hz Power out 24 d c Max 120 Duty rating Intermittent 10 2 min 20 min Electrical Safety Standards Complies with EN 60601 1 BS 5724 Part 1 IEC 601 1 Electrical shock protection Class Type B Complies with BS EN 60601 1 2 Equipotential terminal Complies with IEC 601 1 Liquid ingress protection IP 54 Batteries 2 x12 V series connected sealed rechargeable lead acid gel 1 2 amp hrs Transportation and Storage Handle with care Do not drop Avoid shock or violent impact The equipment should be stored in a clean dry and well ventilated area The following limits apply during transport and for a storage period of up to 15 weeks Ambient temperature 25 C to 70 C Relative humidity 10 to 75 Air pressure 50 kPa to 106 kPa The following limits apply to operating conditions or longer periods of storage Ambient temperature 10 C to 40 C Relative humidity 30 to 75 Air pressure 70 kPa to
22. E M EE 2 5 8 9 10 11 12 13 15 16 18 19 20 21 22 23 24 25 26 28 29 50 31 32 53 34 35 36 38 39 43 44 49 50 6071791 60720701 fad 43 2 4 19 2 495 1474 1 YOLSVD OL LXAN 38 01 5 74 1 5 ASSY OILVLS ILNV 194 71337 40074 HLIM 1507 1193 NO 15 011915 ILNV 01 0 343334 9311134 011 15 11 719139 LNIOP WOldAL ea 891 6 ASSY 7991319373 212 564 1 OL 43434 511 130 ASSY 191419373 404 aSVaNO HLIM ASSY OL 19 G6Z 0144 SLOAld S3HSn8 11 3SV385 SL 31551 94057 ASSY ASV 66 SWALI 3111201 3Sv3353Gq 70 011 4O Y SION HOI 133 5
23. L 6LL 1 09 1094 L ZOS 017204 960 09 791 161 2 621 9 2 671 09 0417 092 OLL LEL L 6L 12 092 WiidsoHe 1171891734 i 33 pv 1 33520 617706 205 209 1387 1 1 do 33 11 21009 217705 61006 zi cog 217206 138 1 1 1 355101 4 617206 217206 08 162 791 164 11 81 99 6206 09 980 09 041 121 001709 961 617206 017006 08 162 791 162 5 821 9 871 09 216 094 962 092 08 16 08 16 08 16 CCW 1 40 aasje 791 162 791 162 791 16 91162 791 16 138 1 1948 1179 z do 33518 9 asrezi ovc na eci are 4390 1 33512 1 09 9217092 291092 951094 cel 092 138 1 LASGNVH 30 1434 1 do 33519 291 092 61 09 1817094 61097 561 09 6005 138 1 1 40 33519 021 bez OLE lozi tee ozi 124 182 139771 IWILNaLodinods 1 lt o 335 700 962 092 962 564 964 96 97005 13977 avol z do 335 82 16 82 16 12 092 Bz 16 8 16 847164 847164 138 1 1 45 33512 26 09 6 09 211 092 26 092 6 09 6709 160
24. 45501 APPROVED g Assign values to the following parameters SCALE 500000 FrAC 1 dEL 0 0001 d 100 16 on off lb off CoLd 120 This is achieved as follows h Scroll through the Menu as described in f to show the required parameter on the Upper Display 5 Press the Weight Enter Button 2 The parameter value or status will now be shown on the display i If the value shown for SCALE FrAC or is incorrect press the Weight Enter Button 2 again and the display will show zero Key in the required value on the Keypad 1 When the required value is shown press the Weight Enter Button 2 again The value has now been accepted and the display will show the parameter heading again j If the value shown for d CoLd is incorrect use the Change Enter Button 3 and the Reset Button 4 to scroll through a series of preset values When the required value is shown press the Weight Enter Button 2 again The value has now been accepted and the display will show the parameter heading again k Ifthe status of lb lb off is incorrect use the Weight Enter Button 2 to toggle between the alternative settings April 2005 7 7 746 129 4 b Perform steps h to k until all six parameters have the correct values or status Scroll through the Menu to select on the Upper Display 5 Press the Weight Enter Button 2 will now be shown on the Upper Display 5 Make sure that nothing is on
25. ASSY anss 9 96 SLOAId 35 3 9 ope 2 SWALI OL 0 2 3111001 Alddy LISAN 11 0001 2 310N S 1 795 217 SoS ES PEPE EP RS SRS ISSUE 3 795 236 CONTROL BOX BRKT ASSEMBLY 00 B lt 02 5 2 SCREW 5 20 LG CB14 CONTROL BOX NYLOC NUT M5 SCREW 5 45 LG QLC BRACKET 450 WASHER 25 SPACER HUNT LE I GH 795 217 etc Tah ER EVANS a 056 964 ONIMVYC ASSY 1 01410311 dNV 200 467 5 1109319 01 433434 STIVLAG ASSY 79914419373 404 Ol 3111001 35 403 ALON 3755 ASSY 1348 104105 ALS 961 LIGSHN 0001 VYNOLNOOD H9ITTLNDH B HUNTLEIGH 77 NESMIT EVANS CONTOURA 1000 1 1 19 795 253 IGH DECK ASSY Q PART T DESCRIPTION BEARING PAD EXTENSION FABN ROLLER BUFFER 2100 GREY 4 SKT BUTTON HD M8 X 16 LG 51805 WASHER 8 r se eS 51405 8 0 2 1 GE
26. 134 1 011 21412345 1 091410313 do 335 1 646 964 116 961 96 056 962 876 46 0 956 976 96 9641 N 9385 345 345 NVI TIVLI 514 5 NVNWY39 Ld 49534 lyd 08012 Ll 101551 5738 7 914 972 96 daw 017 40 ve s 1 08012 PUP 00019 CE E sesi el s 6 5 713977 3349 40 335 orei e FOVHOLS 45 335 12 092 Amo 117118 1738 SNIGN0039 40 33S Eh Mie oe r 17206 lt 17205 lt 1 205 617206 2 205 21 205 617205 617205 21 209 17205 138 1 335 11 2 7206 21 205 217505 27005 21 205 017005 21705 21 205 217005 138 1 19934 335 OL ao 138 1 7 2 335 8 11 821 7974 0 8017994 00 801 984 39 82 9 801 94 8454 SN 3351 s j ur 5 1 40 3
27. 17 33 washer 02 34 17 34 and clevis pin 02 32 17 32 to release the actuator ram from the radius arm fabrication 02 31 17 31 WARNING Plastic clips may fracture and fly off at high velocity when removed Use a cloth or other suitable shield to prevent possible injury d Use special tool Tool item 5 to rotate the plastic clip 02 42 17 42 until the slot is uppermost Use the special tool Tool item 6 to push off the clip Discard the clip do not re use e Remove the radius arm fabrication 02 31 17 31 by sliding to one side and lifting it clear April 2005 6 21 746 129 4 6 20 8 Inner Frame Sub assembly Removal a b d Remove the deck assembly as described in 6 20 6 Remove the radius arms as described in 6 20 7 Refer to 6 6 And remove the height actuators from the base assembly Remove screw 10 6 21 6 nut 10 5 21 5 washer 10 7 21 7 and cable clamp 10 4 21 4 Release the mains cable and strain relief bush from the cable tidy bracket 02 47 17 46 Remove four nuts 02 52 17 57 and unscrew four bolts 02 51 17 49 The base inner frame sub assembly can now be lifted vertically off the base outer frame Weighing beds Remove four load adapters 02 59 together with rings 02 61 and 02 62 Non weighing beds Remove eight spacer washers 17 58 6 20 9 Load Cells Removal a b 746 129 4 Remove the lid from the QLC 03
28. 2 and disconnect the load cell cable Loosen the cable gland and pull the cable out of the gland Remove the covers from the plastic trunking and cut cable ties as necessary to release the cable Remove two high tensile screws 02 54 nuts 02 55 and washers 02 6 and remove the load cell 02 57 and the hardened plate 02 56 from the inner frame sub assembly 6 22 April 2005 6 21 Assembling the Bed 6 21 1 Load Cells Installation a Attach the load cell 02 57 and hardened plate 02 56 to the base inner frame with two high tensile screws 02 54 washers 02 6 and nuts 02 55 Do not tighten the nuts yet 02 3 02 56 02 57 02 61 02 59 02 54 02 55 02 1 02 6 Fig 6 7 Load cell assembly b Lay the load cell cable in position in the plastic trunking and connect the cables to the terminals in the QLC 03 2 Tighten the cable gland Replace the lid on the QLC replace the cover on the plastic trunking Refer to the Weighing Base Electrical Assembly Sheet 10 and fit new cable ties as necessary 6 21 2 Base Inner Sub assembly Installation 6 21 2 1 Weighing beds a Fully unscrew the four jackscrews 02 53 Fit new rings 02 61 on four load adaptors 02 59 Lightly grease the adaptors and rings and install the adaptors the base outer frame 02 1 b Carefully lower the base inner frame assembly vertically on to the four load adaptors 02 59 Apri
29. 45 17 45 is the reversal of the above procedure Weighing beds Refit the nuts 02 52 Refit and tighten the jack handles 02 50 Non weighing beds Refit four button head screws 17 59 b If removed refit the deck assembly as described in 6 21 4 6 4 Brake Pedals Replacement 6 4 1 Removal a Raise the base cover as described in 6 3 b Remove the two nuts 02 17 17 17 and washers 02 18 17 18 which attach the brake links 02 13 17 13 to the brake pedal fabrication 02 14 17 14 c Drive out two Spirol pins 02 16 17 16 and slide the brake bar 02 19 1 19 out of the brake pedal fabrication 02 14 17 14 and the castor levers 02 9 02 10 or 17 9 17 10 Do not lose two nylon bushes 02 11 17 11 d Remove the brake pedal fabrication 02 14 17 14 from the base assembly April 2005 6 3 746 129 4 02 14 02 13 02 18 02 10 02 11 Fig 6 1 Brake pedal assembly 6 4 2 Installation a Attach the brake links 02 13 17 13 to the brake pedal fabrication 02 14 17 14 with two nuts 02 17 17 17 and washers 02 18 17 18 b Ensure that two nylon bushes 02 11 17 11 are installed in the base frame Slide the brake bar through the brake pedal fabrication 02 14 17 14 the castor levers 02 9 02 10 or 17 9 17 10 and the nylon bushes 02 11 17 11 c Align the holes in the castor levers 02 9 02 10 or 17 9 17 10 with the holes
30. 5 then press the Weight Enter Button 2 d The UIM will now perform its power up routine after which normal mode is resumed e Both displays should indicate zero If not then zero both displays as described in Section 1 April 2005 7 5 746 129 4 Replace the jack handles and locking nuts Re engage the transport jack screws This concludes the calibration and set up procedure 7 2 4 a b d Weighing Scale Calibration Procedure 45501 APPROVED Site the bed on a flat level floor Raise the bed to maximum height and level the platform zero tilt Fully disengage the transport jackscrews Remove the jack handles and locking nuts Lift the base cover to gain access to the Quad Load Converter QLC which is located at the foot of the bed Disconnect the bed from the mains power supply and remove the cover from the QLC Connect the bed to the mains power supply and immediately while the system is going through its self test sequence press the setup switch inside the QLC The upper display on the UIM will now read 9 Relocate the base cover on the base The following parameter headings form a circular Menu which can be scrolled up or down using the Change Enter Button 3 and the Reset Button 4 See Fig 7 3 A Scroll Up Change Enter Button 3 Scroll Down Reset Button 4 746 129 4 7 6 April 2005 Fig 7 3 User Interface Module
31. LOCK HANDLE FABN 588 22 1 SPACER 51848 1 WASHER M12 THIN gt gt 51018 1 ROLLPIN 93 16 795 139 1 0 0 1 51405 1 NYLOC M8 THIN 795 143 1 STAY FABN Ci 53451 1 SCREW 16 LG 4 51834 4 WASHER 54786 1 TOOL CLIP 7 795 171 1 SAFETY LOCK BODY 4 O 53421 1 SCREW M5X40 LG _____ 1 1785182 1 SPRING 2 22 3 5 6 8 9 10 11 12 15 16 18 19 20 21 22 23 25 26 28 29 50 31 32 55 56 38 39 50 Tivlad dl T 11913 NOI 1935 ASSY 945 1190 991 96 0801 VYNOLNOD 11858 1 Bw HUNTLEIGH NESBIT EVANS CONTOURA 1080 1 OF 1 795 167 DECK ASSY ISSUE 6 Q FOR COUNTRY PART No DESCRIPTION OPTIONS SEE SHEET 1 795 1 DECK_FABN 795 BACKREST DECK SHEET 795 BACKREST 795 795 795 THIGH SECTION FABN 5403 25 THIGH SECTION DECK SHEET RATCHET PLATE HEX HEAD SCREW M8 X 1610 5 51805 WASHER 8 56620 1 34 ACTUATOR 200 S
32. and C1080 1 4 1 General Four load cells are installed in the bed frame The electrical output signals from the load cells are integrated in a load convertor which provides a single output to the user interface Separate displays are provided for patient weight and patient weight change 1 4 2 Accuracy The weighing system 15 very sensitive and will be affected by a number of outside influences It is therefore important that the following criteria are observed a The bed must be installed on a flat and level floor b transport screws must be fully disengaged prior to use c The bed should be positioned clear of obstructions such as walls furniture trailing leads or curtains d The weighing system should be used within the normal operating ambient temperature range of 10 C to 40 C e For best results the patient should be positioned approximately centrally on the bed f The weighing system is capable of detecting relatively small movements of the patient It is therefore necessary for patient movement to be minimised during the few seconds required to obtain a stabilised reading and that the operator nurse stands clear of the bed during this time g When weighing the handsets must be replaced in position on the platform April 2005 1 11 746 129 4 1 4 3 User Interface Pull out the sliding tray beneath the foot end of the mattress platform Open the lid of the UIM Fig 1 11 Open the
33. is shown on the Upper Display 5 CELL LOAD CELL 9 Fig 7 2 Load Cells and Weight Positions Repeat steps m and n in sequence for load cells 2 3 and 4 each time placing the five 100 kg weights above the centre of the appropriate load cell When this has been completed will again be shown on the Upper Display 5 rr IN Scroll through the Menu to select 115 the Upper Display 5 Press Weight Enter Button 2 again Disconnect the bed from the mains power supply and return the two D I P switches in the QLC to the OFF position Reconnect the mains power supply Replace the QLC cover and the base cover Calibration is now complete but the weighing scale must be set up prior to use Refer to next section On beds with serial numbers after 211787 one setup switch has replaced the original two dip switches 746 129 4 7 4 April 2005 7 2 3 Weighing Scale Set up Procedure 45501 a Use the Keypad 1 to enter 3 141593 If done successfully the Upper Display 5 will show End Set up mode is implemented as a circular Menu as follows A Scroll Up Change Enter Button 3 Scroll Down Scaling Button 4 b Assign values to the parameters as follows 200 FIL C 3 FON FOFF FON SD1 SD4 Not used LC1 LC4 Not used c When the above parameters have been entered scroll through the Menu to selectEnd on the Upper Display
34. lid of the UIM 1 4 4 Operation of the Weighing System EN45501 Operation of the system is described in the following paragraphs The way the features are used varies in accordance with the situation viz Patient already on the bed Enter the previously known patient weight on the top display Enter the previously known patient weight change on the bottom display If not known zero the bottom display The indicator will now display patient weight and weight change as patient weight varies starting at the values entered Empty bed Zero the top display Place patient on the bed Top display reads patient weight Zero the bottom display As patient weight varies the change is shown on the bottom display 1 4 4 1 System Stable Indicator After pressing buttons a small delay occurs before the display responds The System Stable indicator F will illuminate to show that display readings are valid 746 129 4 1 12 April 2005 Fig 1 12 User interface module Non EN45501 Item Description A Scaling Push Button Enter Push Button Enter Push Button Lower Display Upper Display System Stable Indicator Numerical Keypad Clear Push Button Minus or Decimal Push Button Set Zero Push Button Auto Compensation Push Button Display ON OFF April 2005 Function Changes scaling from lbs to kg or vice versa The appropriate LED indicator will be ON Used to enter data on
35. lower display patient weight change Used to enter data on upper display patient weight Shows patient weight change Shows patient weight Confirms system is stable OK to read display Used for manual input of weight or weight change Clears last keypad entry Enters decimal point following entry of any digit Enters minus if no digit previously entered Used to zero display Allows addition or removal of objects from the bed without affecting subsequent readings Turns display on or off 746 129 4 1 4 4 2 Change Scaling 9 LBS When both displays showing weight press this push button to change the display from pounds to kilograms or vice versa The appropriate LED indicator on the push button will illuminate 1 4 4 3 Zero or Lower Display Press the adjacent Enter Push Button The display will read L Press the Zero Push Button The display will continue to read L Press the Enter Push Button again The display will stabilise after a few seconds and indicate 0 000 1 4 4 4 Enter Previous Patient Weight Press the upper Enter Push Button The display will read L Enter known patient weight on the keypad e g 132 4 The display will read Press the upper Enter Push Button again The display will stabilise after a few seconds and indicate 52 HU 1 4 4 5 Enter Previous Patient Weight Change Press the lower Enter Push Button The display will read L
36. must be set up as follows prior to use April 2005 7 9 746 129 4 7 2 5 Weighing Scale Set up Procedure EN45501 APPROVED a Turn the mains power supply off then on again When Cold disappears from the upper display use the Keypad 1 to enter 3 141593 Pi If done successfully the Upper Display 5 will show End Set up mode is implemented as a circular Menu as follows A Scroll Up Change Enter Button 3 Scroll Down Reset Button 4 b Assign value or status to the parameters as follows FIL 3 Fon FoFF Fon LC1 LC4 Not used c When the above parameters have been entered scroll through the Menu to select End on the Upper Display 5 then press the Weight Enter Button 2 d The UIM will now perform its power up routine after which normal mode is resumed Both displays should indicate If not then zero both displays as described in Section 1 e Disconnect the bed from the mains power supply Replace the QLC cover and base cover f Replace the jack handles and locking nuts Re engage the transport jack screws This concludes the calibration and set up procedure 746 129 4 7 10 April 2005 8 TECHNICAL DATA Dimensions Overall Length normal 228 cm extended 248 cm In bed length normal 210 cm extended 230 Overall width min 104 cm max sides out 156 Height of mattress deck min 49 cm max 78 cm Tilt angle 14 foot up to 14 foot down 5 60 50
37. or touching the bed platform then press the Weight Enter Button 2 The Upper Display 5 will now show Do not touch or move the bed whilst this is displayed Wait until a stable reading has been obtained and the system has determined the calibration data LoAd will be shown on the Upper Display 5 Head End 989 29 LOAD 2 3 I I I 1 A Pan s gt I I I I q Note 8 Fig 7 4 Load Cells Weight Positions Place the five 100 kg weights on the bed platform above the centre of load cell 1 as shown in Fig 7 4 Fig 7 4 also shows the weight position measurements from inside the Head End Panel and from the side of the mattress support Press the Load Enter Button 2 and again wait until LoAd is shown on the Upper Display 5 Repeat steps q and r in sequence for load cells 2 3 and 4 each time placing the five 100 kg weights above the centre of the appropriate load cell When this has been completed will 746 129 4 7 8 April 2005 again be shown on the Upper Display 5 Remove the weights from the bed t Scroll through the Menu to select ConF 9 on the Upper Display 5 Press the Weight Enter Button 2 again Calibration is now complete but the weighing scale
38. the nurse which has additional push buttons for the control of tilt angle and emergency CPR configuration The nurse handset is stored at the foot end of the bed Fig 1 9 Pull out the sliding tray 1 3 9 2 Control Inhibit using the By using the Attendant Control Panel ACP the nurse or carer has the discretion to disable the push button controls and thus limit or prevent operation of the bed by the patient Pull out the sliding tray beneath the foot end of the mattress platform This gives access to both the ACP and the user interface module for the weighing system if fitted The nurse handset is also stored on this tray Use of the weighing system is described later in this section 746 129 4 1 6 April 2005 the ACP is a rotary lock out switch for each bed function To prevent the patient from making an adjustment disable that particular bed function by turning the lock out switch so that the pointer is horizontal In this condition the selected push buttons are disabled on both the patient handset and the nurse handset Because the bed height and tilt angle are determined by the same two actuators both these functions are disabled by the same lock out switch Leg Backrest elevation CPR Tilt Height Leg Elevation Battery charge Tilt and Backrest indicator height Fig 1 10 Nurse control handset and ACP 1 3 9 3 Tilt Angle Control The tilt angle can only be controlled fr
39. to be self evident have not been included Do not disassemble more than is necessary to replace a defective item Remove old Loctite and other adhesives from components before reassembly Apply Loctite 270 to screw threads on assembly of items as specified in Appendix A Before applying Loctite clean and degrease both internal and external screw threads using a suitable volatile solvent e g methylated spirits Apply Rocol Sapphire grease to bushes and joints on assembly of items as specified in Appendix A Throughout this section numbers given in parenthesis thus 03 5 refer to the Assembly Spares Manual Appendix A drawing sheet number and item number for the part All references to left or right of the bed are when viewed from the head end April 2005 6 1 746 129 4 Before the bed is returned to use following service or repair Carry out a visual inspection for signs of damage Perform a serviceability test as given in Section 4 Clean the equipment using the method described in Section 2 6 2 Special Tools and Equipment In addition to normal workshop tools the special tools and equipment listed below will be required for servicing Item Description Part No Use 1 Hoist SWL 500 kg General 2 Sling straps 2 General 3 Brake cam rotating tool 745 04 Fitting castors 4 Special screwdriver 745 11 Replacing batteries 5 Clip rotating tool 745 03 Removing installing radius arms
40. to position the safety side rail sub assembly and attach it with two washers 05 28 and nuts 05 21 Deck Extension Assembly Installation Install two deck extension guides 09 24 20 24 and four bearing pads 07 1 19 1 on the extension fabrication 07 2 19 2 Slide the deck extension assembly on to the deck lifting the handle 07 19 19 18 to pass the latch positions Install the guides 09 24 20 24 in the deck fabrication 09 1 20 1 and attach with four screws 09 25 20 25 and washers 09 26 20 26 Install the extension stop 07 27 19 26 align the holes and drive in a roll pin 07 26 19 25 If removed install the ACP support sub assembly and attach with four hexagon head screws 07 29 19 28 washers 07 28 19 27 and nuts 07 32 19 30 April 2005 6 27 746 129 4 Install the mini ACP the ACP tray and attach with two screws 07 14 19 13 and nuts 07 15 19 14 f Weighing beds Refer to the deck electrical assembly drawing sheet 11 and connect the UIM 07 10 to the socket on the deck assembly g Using a new cable tie 11 18 22 16 secure the nurse s handset cable at a point approximately 1 3 of its length from the handset Support the cable by winding the last 1 3 of its length around the mini ACP cable and connect it to the socket on the deck assembly 6 22 Restoration of Paintwork Damage to the paint finish on the frame or other components can be repaired by bru
41. 106 kPa 746 129 4 8 2 April 2005 APPENDIX ASSEMBLY SPARES MANUAL A 1 General The Assembly Spares Manual is for the identification and requisition of replaceable parts It contains assembly drawings of the equipment and sub assemblies Each drawing sheet is accompanied by its related parts list The Assembly Spares Manual Modification Record ASMMR is the configuration control document for the equipment The ASMMR identifies the sheet number and issue number of all drawings relevant to a particular equipment A separate ASMMR is included for each model number covered by this manual 2 How to Use the Assembly Spares Manual Refer to the relevant ASMMR for the equipment model number By reference to the equipment serial number and the ASMMR identify the applicable drawing Find the part on the drawing and note the item number which is given in a balloon Refer to the related parts list for information regarding the part Sometimes a number of identical parts may appear in different locations but only one will be identified with a balloon The number in the Qty column of the parts list indicates the total number of times that the part appears in the drawing When a part has optional variations the last column of the parts list refers to a separate drawing sheet defining the choices April 2005 1 746 129 4 746 129 4 4 2 2005 130 2 Huntleigh HEALTHCARE NESBIT EVANS Docum
42. 3 5 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 26 28 29 50 31 32 33 35 36 38 59 50 120746 ASSY 1 014101413 96 O1LVWAHOS LINOYID 43534 STIVLAG ASSY WOlYLOATA 404 35 1349 ASSY OL SLOAId ANY SSHSNEG 11 3573459 ATLHD17 SWALI Ol ALILOOT 3Sv3393q ALON NOIS INNA 08 ONISN 4110 13SdNVH Ol 431114 38 OL 9 WALI 310 3055 55 N X34 30 NON 6 LIGSHN 0001 SHEET HUNTLEIGH BES NESBIT EVANS CONTOURA 1000 1 1 20 795 219 NON WE IGH DECK ASSY ISSUE 3 FOR COUNTRY DESCRIPTION OPTIONS SEE SHEET DECK BACKREST DECK SHEET BACKREST THIGH SECTION FABN THIGH SECTION DECK SHEET RATCHET PLATE 6 WASHER THICK C E 17 0 0 O 1 1 1 1 1 5 WI 4 4 cO 00 WIN 09 01101101 QI lt
43. 345 8 PIVOT BUSH 7151538 8 BOLT M10x35 LG 54501 12 BENTONLOK NUT M10x6 8 THK 51819 6 WASHER M10 THIN RADIUS ARM FABN CLEVIS PIN RING SUIT 612 BAR 4151836 4 WASHER M12 LIGHT 55076 1 CHARGE LIGHT VIEW GLASS SEE 1 BRAKE PEDAL LABEL LH 7 5 1 BRAKE PEDAL LABEL RH STABILISER BRACKET 51710 4 SKT CAP SCREW M10 X 25 0 713 105 2 SPACING WASHER NYLON BEARING 21712 04 2 RETAINING CLIP 56294 2 ACTUATOR LA34 150 STROKE 4 A5N4137Y 4 END CAP BASE COVER CABLE TIDY BRACKET 450KG 7151619 5 SELF TAP SCR No10x1 2 FLANGE HD 8153610 4 BUTTON HD SCREW M6x10 LG 9151597 4 10 100 FLANGE HEAD BOLT 1 CONTROL BOX BRKT ASSY see sep 795 217 NIN WID 2 NIN IO OQ 100 ojo 00 0 0 0 4 NIN 0 lO QO 1D 0 DID IN 0 gt 5 N IO 7917 1 gt gt o ajo r E M 1 2 5 6 8 9 10 11 12 15 15 16 18 19 20 21 22 25 241795 18 25 26 28 29 50 51 52 53 35 56 58 59 45 45 46 50 NIN ALB PRODUCT AS SHEET No NESBIT EVANS CONTOURA 1000 2 2 DRWG NO 795 216 ete NO
44. 3519 _ j j j 0008 CON TOA 138v1 N O3dS WIN L do 33S S 0417167 021 124 1 Oct 1 2 021 122 0417164 0719 027160417164 021 73891 1 11 31041003 335 72296 722 96 22 56 22 564920 564 00 962 20 961 20 964 722 722 SEL 9400S 1381 40 335 138 1 LuodSNvul 7 33512 611 09 96 09 96097 96 09 611 09 96 09 96 092 96 09 96 09 96 09 13877 1410345 71991319373 33 8 8 6 092 6 S42 964 72256 10 964 16 962 OLT 964 160 66 VO d3NV 0345 93835 9385 9385 9345 934 AOZ 181 49534 NILV1 HS 5 44449 44L 3NSSI 113 5713971 913 972 96 daw 017 40 OIIIII 08012 PU 00019 1000000 220220 O0 1xXx3 T 1051 09 dns SH 54 X9 AWO F UIA OVAOL 192 1 08019 VYENOLNOO 0869 VYNOLNOD EA 0662 2 5 1390 110141 OL 5317 10551 5 01123 00 270 6917164 LIGSHN 1 041114 41 Sdn VIA LATLAO 1 0
45. 5 NE _ SSN 3SV339 41 ASSY SLOAId 53 504 17 35 149 ATLHOI1 ASSY 1015 13 5 5917564 22 3111201 519 4 ONILWN SZ 9 ZZ 6 SWALI 0801 VYNOLNOD SNVAW LIGSAN 1 BS vane 1080 1 07 DRWG NO TITLE 795 164 etc DECK EXTENSION ASSY ISSUE 6 Q DESCRIPTION 795 232 795 164 Y NON EN45501 EN45501 BEARING PAD EXTENSION FABN ROLLER BUFFER 2100 GREY 4 SKT BUTTON HD M8 X 16 LG gt S1805 WASHER M8 O O 25 USER INTERFACE MODULE CABLE 791 72 FITTED FLAT SPRING 52102 HD SCREW X 20 LG 51409 NYLOC 6 THIN __ _ i 53414 6 HD SCREW 5 X 20 LG Wo a NYLOC M5 THICK 2422 HANDLE NURSE HANDSET WITH CPR NYLON BUSH he C sh 51017 ROLL PIN 65 16 X 3 4 LG 795 111 LOCK ROD FABN ROLL PIN 01 4 X 11 4 LG EXTENSION STOP WASHER M8 THIN HEX HD SCREW 8 X 20 LG SUPPORT BRACKET LH WEIGHING LABEL 51405 8 NYLOC THI
46. 6 Clip removal tool 745 01 Removing installing radius arms 6 2 1 Using the Hoist When using the hoist to lift any part of the bed always ensure that the sling straps are applied to main frame sections and do not bear upon components wiring or minor fabrications When lifting the entire bed or the deck assembly first remove any accessories and lift off the head panel and the foot panel Pass both sling straps around main members of the deck frame 746 129 4 6 2 April 2005 6 3 Base Cover Replacement If the base cover is removed only for the purpose of access to base assembly components it can be lifted and temporarily tied to the deck assembly with cords 6 3 1 Removal a Weighing beds Hold the jack handle 02 50 and loosen the nut 02 52 Remove the jack handles It is important that the jackscrews 02 53 are not loosened during this process Temporarily fit a second nut 02 52 lock the two nuts together and use them to re tighten the jackscrews 02 53 if necessary Remove the nuts 02 52 b Non weighing beds Remove four button head screws 17 59 c The base cover 02 45 17 45 can now be lifted clear of the base Secure it to the deck with cords To completely remove the base cover from the bed it is first necessary to separate the deck assembly from the base assembly and pull the cables out of the flexible conduit as described in 6 20 6 6 3 2 Installation a Installation of the base cover 02
47. EPROOF PRESSING CASTOR BUSH LEG FABRICATION CAP _ y 4 i e EAE a __ Eee a ae e s e BUSH _ y jr sur oe ae Sa y 795 100 2 54902 4 54506 2 795 97 2 51804 4 795 102 2 55108 3 718 39 4 712 01 4 795 18 2 761 137 16 54501 12 51819 16 795 14 2 795 15 2 713 92 4 S4733 4 55076 1 791 61 2 1710 4 713 105 2 712 04 2 BOLT NUT WASHER STABILISER RADIUS FABN CLEVIS PIN E RING WASHER CHARGE L1IGHT VIEW GLASS BRAKE PEDAL LABEL LH BRAKE PEDAL LABEL RH STABILISER BRACKET SKT SCREW M10 X 25 SPACING WASHER NYLON BEARING RETAINING CLIP ACTUATOR LA34 150 STROKE BASE COVER LOAD LABEL 500 CABLE TIDY BRACKET 450KG SCREW SELF TAPPING BUTTON SCREW JACK HANDLE gt gt 56294 2 5 4137 4 79515 1 SEE 2 E795 157 4 815182215 791 58 4 50
48. EVANS CONTOURA 1080 1 oF 1 795 158 ete QLC BRACKET ASSEMBLY SSUE 6 Q T 09 FOR COUNTRY PART No 7 DESCRIPTION 795 238 795 158 OPTIONS 120V 230V SEE SHEET 1 QLC BRACKET 450KG QLC MK4 SCREW M3 x 30 LG SELF LOCKING NUT M3 51834 6 WASHER M3 SPACER SCREW M5 x 45 LG 51812 6 WASHER 5 CB14 CONTROL BOX SCREW M5 x 20 LG NYLOC NUT M5 M3 HEX SPACER 12 LG CALIBRATION LABEL S6666 S6641 3 2 5 6 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 26 28 29 30 31 32 33 35 36 38 39 40 41 42 49 50 8917 lt 6 ASSY 1791919313 212 964 9l LYWJH S OL 43434 STIVLAG ASSY TWOlYLOATA 404 Z WALI OL 3111201 5 403 ALON ON 15 39V43J331NI 5435 010 51130 4 01 3HL 571735 SIHL 7411 5 11 010 AHL SSOYOV qQ39V d 38 Ol 5138971 AHL 154415 Wall 1381 4 ONISN NOI 1948 1VO 031 35 38 OL SI LINN 210 ALON HOTS 138 1 NOIVA 118538 ALON 33 9 30551 ASSY 1088 103109 2 010 891 464 5 S 0801 VYNOLNOOD
49. Enter known patient weight change on the keypad e g 15 3 The display will read 5 3 Press the lower Enter Push Button again The display will stabilise after a few seconds and indicate 5 J 1 4 4 6 Auto Compensation The auto compensation feature can be used weighing situation to add or remove objects from the bed pillows books equipment etc without affecting subsequent weight readings 746 129 4 1 14 April 2005 Press either Enter Push Button The adjacent display will read L Press the Auto Comp Push Button The adjacent display will continue to read 7 the other display will continue to indicate its original figures Press either Enter Push Button The upper display will read 1 10 The lower display will be blank Wait for the system stable indicator to illuminate The UIM is now in auto compensation mode Add or remove objects as required Repeat the above sequence of push button operations Both displays will revert to continuous weight display 1447 Confidentiality Mode The display can be turned off or on by pressing the display On Off button 1 4 4 8 Cancelling an Error If an error is made when entering data on the keyboard press the Clear Push Button to delete the error then enter correct data If an error is made when entering a command sequence e g Set Zero is pressed instead of Auto Comp press the button again to de select the command then continue the sequence
50. Level the mattress platform zero tilt using the nurse s handset 42 Power Operated Functions a Using the patient handset check the function of bed height backrest angle and leg elevation Verify satisfactorily operation over the full range of movement as specified in Section 8 Technical Data Verify that the actuators are de energised when the push button is released or the limit of travel is reached Verify that the enable light on the push button control panel goes off approximately 5 seconds after the push button is released April 2005 4 746 129 4 b Verify that the kneebreak angle increases as the legs are elevated and returns to zero as the legs are lowered to horizontal c Check the functon of the Auto Contour button Verify simultaneous operation of the backrest and leg elevation from any intermediate position to the limits of travel in both directions d Repeat step a using the nurse s control handset Verify that the lock out switches on the ACP disable the push buttons on both the push button control handsets f Use the nurse s push button control handset and check the function of the tilt control Verify satisfactory operation over the full range of movement as specified in Section 8 Technical Data Position the bed at near maximum height with both backrest and legs raised and apply foot down tilt Press and hold the CPR push button on the nurse s handset Verify that the bed reverts to flat
51. N SUPPORT BRACKET 756 82 SHOULDER BOLT N SEE OP REPLACE HANDSET LABEL 805 530 HANDSET CLIP DIP MOULDING 1 GE 3 5 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 26 28 29 50 31 32 33 35 36 38 59 50 7072442 10 396 ASSY 1991419373 212 964 O1LVWAHOS LINOYID 43534 STIVLAG ASSY 19919419313 404 35 1349 4 ASSY OL SLOAId ANY SSHSNEG 11 3573459 ATLHD17 SWALI Ol ALILOOT 3Sv3393q ALON Ga Liha AGVad ASSV 318V9 HLIM 03119915 51 JOV4YSLNI 9350 OL WSL 3 LON NO I S TrN3 3388023 08 ONISN 4110 13SdNVH 01 431114 OL 9 WALI 310 9 3055 ASSY NOISN31X3 9344 91 96 11454 S 1 aS PRODUCT SHEET No HUNTLEIGH Meni CONTOURA 1080 1 1 795 166 CALF SECTION ASSY ISSUE 3 Q DESCRIPTION EA CALF EXTENSION FABN POP RIVET 795 127 1 CALF SECTION FABN 795 153 1 CALF SECTION DECK SHEET 795 155 1 CALF SECTION EXTENSION SHEET CALF SECTION END SHEET 795 140 1
52. N WEIGH BASE ASSEMBLY 450KG ISSUE 8 Q DESCRIPTION 1802 WASHER M6 HEAVY MAINS CONNECTION BOX SELF LOCKING NUT M3 3 5 THK 4151834 4 WASHER 5 POZI P HD SCREW 3 20 LG CONNECTING BOX BRKT 7151903 4 NUT M10 55438 8 WASHER M10 0 0 30 3 THK SKT BUTTON HD M10x20 LG MAX LOAD LABEL 500KG 1 ELECTRICAL SPECIFICATION LABEL M8 WASHER THICK 4 805 286 1 ANTI STATIC CHAIN ASSY M5 POZI PAN HEAD SCREW 5 NYLOK NUT 7 55798 1 CABLE ANCHOR CLIP 51207 M5 INTERNAL TOOTH WASHER 67 OPTIONS 795 235 795 21 120V 2300 225 791 221 2 m On m w ma rm QZ 24 24 5 I E M 51 52 53 55 56 58 59 60 61 62 63 65 66 68 69 80 81 82 83 85 86 89 90 91 92 93 95 96 98 99 100 lt gt 13431 50013 Cart 12 1 00 LSNW si co NOI 1935 ASSY NIWHO 211 15 11 30 14 719139 WOldAL G6L ASSY 1 21412313 ANY 022 46 7 O1LVWAHOS 1109319 01 43334 STIVLAG ASSY 0313 404 5 3 0
53. Power Operated Functions 4 1 Battery 4 2 Manual 4 2 Weighing 5 4 3 TROUBLESHOOTING 5 SERVICING INSTRUCTIONS 6 Gensial cm wo 4 8425 4 6 1 Special Tools and Equipment 6 2 Base Cover Replacement 6 3 Brake Pedals Replacement 6 3 Castors 6 5 Height Actuator Replacement 6 6 Mains Power Supply Cable 52619 Replacement 6 7 Continued overleaf April 2005 746 129 4 Contents continued Isolating Transformer Replacement 6 8 Mains Filter Replacement 6 9 Mains Connection Box Replacement 6 10 QLC Replacement ae 6 11 6 12 Load Cells Replacement 6 12 Control 6 12 Batteries Replacement 6 13 Replacement 6 13 Control Handsets Replacement 6 15 Piece cable
54. Replacement 6 15 Backrest Leg Actuators Replacement 6 16 Dismantling the Bed wasa sw whee Rab eB awe 6 18 Assembling the 6 23 Restoration of Paintwork 52254 amp oe ea eR ee ee 6 28 CALIBRATION a m Gro a a wam w W W 7 Calibration Height 5 7 1 Calibration and Setting Up of the Weighing System 7 2 TECHNICALDATA o ce a soe m Sp OU OR 8 How to Use the Assembly Spares Manual A 1 Disposal of Gas 5 5 1 746 129 4 iv April 2005 1 INTRODUCTION 1 1 About This Manual This manual contains information on servicing and maintenance of the Huntleigh Healthcare Contoura C1000 series beds The manual comprises the following sections Section 1 Introduction this section Includes a general description of the equipment with an explanation of the function and operation of the controls Section 2 Operational Maintenance Describes routine procedures and checks to ensure correct operation during the service life of the equipment Section 3 Preventive Maintenance Gives details of regular periodic maintenance actions to ensure correct operation of the equipment Section 4 Testing Defines a serviceability test to verify correct opera
55. STRAP _ LONG 0 16 51619 2 SELF TAPPING SCREW No10x1 2 16 2 18 E e 7 Ema 44 20 ____ 21 ____ 22 23 2 24 25 26 22 20721741 720207462 DILVWAHOS 1109412 NOILONAPNOD 4350 38 01 1NVO 13801 08 4 ON TASONVH Gath 01 LON 9 WALI LIM 40 5 011235 9 LVHL GG 119134 9 ASSY 3578 9414 335 i it 3578 01 2 335 11913 VV 0119235 88 11035 ALIANILNOO WOlYLOATA AYNSN A Ol YACHYO 1909 3118 1507 5731 ALON 31551 ASSY 9313 4030 H913M NON 96 22 0001 VYNOLNOD 11 85 11 1 1004 YOLWALOY
56. SY 71 21419313 404 ASVAYS 3 1 5 HLIM ASSY SLOAId ANY SSHSNE 11 3573359 11 911 ALON 1055 91 ASSY 1 1 434 HO SM NON 6 0001 1 LIGSHN S PRODUCT ANS SHEET No NESBIT EVANS CONTOURA 1000 1 2 DRWG NO TITLE 795 216 ete BASE ASSEMBLY 450KG ISSUE 8 795 235 795 216 penne 120V 230V No BELOW 9 T DESCRIPTION PART No 795 05 1 BASE OUTER FRAME 795 225 BASE INNER FRAME DRILLED ONLY 101 13 795 01 2 PRESSING FABRICATION 151593 6 BOLT M12x100LG 51421 6 NYLOC NUT M12 51848 12 WASHER M12 HEAVY 56393 2 CASTOR BRAKE TRACK 56394 2 CASTOR BRAKE FREE 795 101 2 CASTOR LEVER FABN LH CASTOR LEVER FABN RH 54902 4 NYLON BUSH POP RIVET 4 8x12 5 LG BRAKE LINK FABN BRAKE PEDAL FABN MINN 1 o 5 Ja N ol N PEDAL RUBBER 51026 4 SPIROL 3 16x1 LG 51403 4 NYLOC NUT 8 THIN 51804 4 WASHER M8 LIGHT BRAKE BAR 55108 3 BUMP ON 13 16 SQ 51103 8 SCREW HEX HEAD M8x16 LG 718 39 8 SHAKEPROOF PRESSING 712 01 6 CASTOR BUSH 4 795 18 2 LEG FABRICATION CAP 1761
57. TROKE 56621 1 1 34 ACTUATOR 100 STROKE 53620 2 BUTTON HD SCREW M8 X 1616 56507 2 ROLLER BUFFER 100 GREY 54503 7 51156 HD SCREW M10 X 3016 6 51819 6 WASHER M10 LIGHT 6 4 9 gt 00 2 BUSH 54753 4 RING 612 CLEVIS PIN 55126 6 NYLON WASHER 51836 8 WASHER M12 LIGHT CLEVIS PIN 1 CALF SECTION ASSY SEE SEP DRWG 795 166 DECK EXTENSION ASSY SEE SEP DRWG 795 164 DECK EXTENSION GUIDE PAN HD SLOT SCREW 5 10 LG 51812 4 WASHER M5 HEAVY 55108 4 13 16 50 EARTH STUD 1 EQUIPOTENTIAL LABEL 51026 4 93 16 1 SPIROL PIN 55075 2 3 4 FERRULE NYLON SPACER 54502 2 POP RIVET N amp WIN W W O 0 N O 2102 2 N T E M 1 2 4 5 6 8 9 10 11 12 13 15 16 18 19 20 21 22 23 25 26 51812 28 29 50 51 52 55 35 56 58 359 50
58. Y 3578 9414 335 11913 88 NO LOAS ANI LNOO WOlYLOATA 3405 3 1909 3118 1507 5731 ALON 11 ASSY 9313 MOAA 4006 96 ON 0801 SNVAG LIGSHN S 1 SNO LOANNOO 1 01410313 04 241 164 OL 43434 0 31 SNI VN 2 5 SNI 17705 xog X31714 5 571 X04 891 96 335 xog 141100 0 N I 133 02 INIOd 9 35789 OL 55 37872 5 01123 02 01410313 NOISN31X3 WIN 304 241 164 OL 43434 1004 YOLWALOY SlIVl3qQ X04 891 96 335 9 OL xog 55 318 2 TOULNOD NOISN31X3 010 YOLVNLOV 1534 SNOILOANNOO 71914193173 303 691 162 OL 33433 YOLVNLOV 51130 4 01 71 371979 49414 1 135 54
59. YAMOd 08010 00010 404 AIEVO 3903 SNIVW 1234104 0863 404 37873 3409 40 ONILV10S ae 043 Ol LNO 031113 41 5 VIA LATLAO 01 LNO WW 193410 08019 00010 318 2 3509 5 9NILYJOS 0869 404 1872 3803 NOddJ ino MHMO3 0862 0562 VYNOLNOD ES S dQON SNIMO1104 OL 531 IddY 30551 SNOILOANNOD 9313 2217162 LIGSHN 335 NO 138 335 H9ITTLNDH ON 5 NOILOANNOD 5 OL 5 ONILVIOS 0860 1 0960 VYNOLNOO STAGON 1104 OL 531 4 30551 SNOILOANNOOD 9474 XO8 431113 01 161 Sco 335 l TATIN m ON L33HS 08015 VunOlNOO 31114 SdN OL LINN NOILOANNOO YAaWYOISNVYL 031113 4 80869 08019 3 0862 WYNOLNOO E m 0562 vunOlNOO PU STS0OW SNIMAO 1104 OL 541 40551 lt 1193 00 2314 M31113 98 164 31111 Sco 335 335 ON 133 5 1 035 LON 08019 00019 404 AIEVO 3903 0863 404 37873 3409 xog 1041405 5 Ol LNO YAMOd jaw SNIYN 08012 00012 404 31979 3400 0869
60. and release the deck earthing strap 10 10 from the mains filter box 746 129 4 6 20 April 2005 d Non weighing beds Disconnect the piece mini ACP backrest actuator and leg actuator cables from the control box Remove the lid from the connecting box and disconnect the pump outlet cable loosen the cable gland and pull the cable out of the gland Remove nut 21 14 and toothed washer 21 12 and release the deck earthing strap 21 15 from the connecting box e Remove the covers from the plastic trunking and cut cable ties as necessary to release the cables from the base assembly Tie cords to the cables and pull the cables out of the flexible conduit leaving the cords in the conduit Untie the cords from the cables and release the flexible conduit from the deck assembly f Remove four nuts 01 4 16 4 washers 01 2 16 2 bolts 01 1 16 1 and pivot bushes 01 3 16 3 and lift the deck assembly from the base Remove the base cover together with the flexible conduit 6 20 7 Radius Arms Removal a Remove plastic caps 02 25 17 25 nuts 02 28 17 28 washers 02 29 17 29 bolts 02 27 17 27 pivot bushes 02 26 17 26 and spacers 02 40 17 40 Remove the stabilisers 02 30 17 30 b Remove plastic caps 02 25 17 25 nuts 02 28 17 28 washers 02 29 17 29 bolts 02 27 17 27 and pivot bushes 02 26 17 26 Remove the leg fabrications 02 24 17 24 c Remove E ring 02 33
61. b Loosen the cable glands and pull the cables out of the glands If necessary remove the P clip 10 15 and cable ties to make this easier Remove nut 10 12 and toothed washer 10 11 and disconnect the earth wire assembly 10 13 from the box c Remove four screws 04 3 nuts 04 4 and washers 04 5 and remove the filter box from the transformer filter bracket To isolating transformer BLUE RED 5 connection box Fig 6 3 Mains filter box connections 6 9 2 Installation a Remove the lid from the filter box 04 2 Position the filter box on the transformer filter bracket and attach with four screws 04 3 nuts 04 4 and washers 04 5 b Connect the earth wire assembly 10 13 and secure with a toothed washer 10 11 and nut 10 12 c Thread the input and output cables through the cable glands Refer to the wiring diagram and connect the wires to the terminals Tighten the cable glands d If removed fit the P clip 10 15 and new cable ties Refit the lid on the filter box Install the base cover as described in 6 3 April 2005 6 9 746 129 4 6 10 Mains Connection Replacement 6 10 1 Removal a Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply b Remove the lid from the mains connection box 02 66 17 52 and disconnect the wires from the terminals Loosen the cable glands and pull t
62. bed in 6 3 Disconnect the bed from the mains power supply Remove screw 10 6 21 6 nut 10 5 21 5 washer 10 7 21 7 and cable clamp 10 4 21 4 Release the mains cable and strain relief bush from the cable tidy bracket 02 47 17 46 Weighing beds Remove four screws 04 12 and washers 04 8 from the top of the transformer remove the lid of the transformer case and disconnect the mains cable from the transformer input terminals Remove one nut 10 12 to release the P clip 10 15 cut and remove cable ties as necessary to release the power supply cable Non weighing beds Remove four screws and remove the lid of the mains connection box 17 52 Disconnect the wires from the terminals Loosen the cable gland and pull the cable out of the gland April 2005 6 7 746 129 4 6 7 2 b d 6 8 6 8 1 a b 6 8 2 b d Installation Weighing beds Connect the new mains power supply cable to the transformer input terminals Refit the lid of the transformer case and attach with four screws 04 12 and washers 04 8 Refit the P clip 10 15 and attach with nut 10 12 Install new cable ties as necessary Non weighing beds Thread the new mains power cable through the cable gland on the mains connection box 17 52 and connect the wires to the terminals see Fig 6 4 Tighten the cable gland and refit the lid of the box Install the cable and strain relief bush in the cable
63. d touching wall curtains etc System due for recalibration Support with pillows or lay down Check and rectify Refer to Section 7 Weighing System Error Messages If the display on the User Interface Module shows an error message ERR etc to ERR 4 this indicates that there is no communication between the load cell and the UIM Check the wiring between the load cell s the QLC and the UIM If no fault found contact Huntleigh Healthcare 746 129 4 April 2005 6 SERVICING INSTRUCTIONS WARNING Before starting any service or maintenance procedures ensure that the equipment has been adequately decontaminated Avoid skin contact with lubricants Rubber gloves and protective clothing should be worn when carrying out maintenance work Heavy equipment hazard The bed and its sub assemblies are very heavy and could cause serious injury or death by crushing When working beneath the platform the equipment must be properly supported with suitable lifting devices blocks or stands Caution Before starting any service or repair work firmly tighten the transport locking screws and leave them in this condition unless specifically instructed otherwise 61 General The servicing procedures and data given in this section include instructions for Replacement of specific components and sub assemblies Dismantling and assembly of the main structure Restoration of paint finish Procedures which are considered
64. ead screw 05 27 d Drive out the roll pin 05 7 and remove the catch pivot bar 05 19 catch fabrication 05 18 and spring 05 8 e Drive out three roll pins 05 7 and slide the release bar each way to remove the release fabrications 05 17 6 20 3 Backrest Removal a Use the hoist Tool item 1 to support the backrest Remove the ring 09 17 20 17 washer 09 20 20 20 clevis pin 09 18 20 18 and two nylon washers 09 19 20 19 to release the actuator ram from the backrest b Remove self tapping screw 11 1 22 1 and toothed washer 11 2 22 2 to release the earthing strap 11 3 22 3 from the backrest c Remove two hexagon head screws 09 14 20 14 and washers 09 15 20 15 and remove the backrest from the deck assembly Do not lose two pivot bushes 09 16 20 16 April 2005 6 19 746 129 4 6 20 4 5 6 20 5 5 6 20 6 b Calf Section Removal Use the hoist Tool item 1 to support the calf section Remove self tapping screw 11 1 22 1 and toothed washer 11 2 22 2 to release the earthing strap 11 3 22 3 from the calf section Remove two hexagon head screws 09 14 20 14 and washers 09 15 20 15 and remove the calf section sub assembly from the deck assembly Do not lose two pivot bushes 09 16 20 16 Remove nut 08 20 and washer 08 19 Lift the lock handle 08 7 and pull the calf section extension off the calf sec
65. ells it is necessary first to remove the base inner frame sub assembly from the base outer frame Refer to 6 20 Dismantling the Bed and 6 20 9 6 14 Control Box Replacement 6 141 Removal a Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply Disconnect all seven connectors from the control box 03 9 18 5 b Remove four screws 03 10 18 10 nuts 03 11 18 11 and washers 03 8 18 8 and remove the control box from the QLC bracket 6 14 2 Installation a Position the control box 03 9 18 5 on the QLC bracket and attach with four screws 03 10 18 10 nuts 03 11 18 11 and washers 03 8 18 8 b Refer to the Electrical Schematic Diagram sheet 12 or sheet 23 Connect four actuator cables two control cables and the mains power input cable to the control box Install the base cover as described in 6 3 746 129 4 6 12 April 2005 6 15 Batteries Replacement WARNING Lead acid batteries are a potential environmental and health hazard Store batteries in accordance with manufacturers instructions Dispose of unserviceable batteries safely in accordance with local authority regulations 6 15 1 Removal a Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply b Use the special screwdriver Tool item 4 and remove the smaller lid from the control box battery compartment Remove the battery connections and lift the batteries o
66. ent Ref 746 129 Product Contoura 1000 amp 1080 Bariatric Beds Mod Note Date Serial No Sheet No Drawing No Issue 2 795 156 13 39 4621 23 10 06 854926 17 795 216 40 4776 12 06 07 903624 24 795 245 10 41 4939 13 03 08 24 795 245 11 42 5021 23 06 08 24 795 245 12 43 5034 05 08 08 21 795 220 4 44 5109 30 10 08 16 795 215 2 45 5139 02 12 08 24 795 245 13 46 5153 09 01 09 17 795 216 7 47 WE05184 02 02 09 P043520 24 795 245 14 2 795 156 14 48 WE05202 13 02 09 17 795 216 8 49 WE10029 17 03 09 046561 24 795 245 15 50 10038 09 04 09 24 795 245 16 51 WE10069 12 05 09 3 795 158 6 52 10126 24 06 09 24 795 245 17 2 795 156 15 53 WE10340 29 03 10 P068079 10 795 168 4 Form 130 2 Service Manual Amendments Sheet_C1000 doc 31 08 2010 PRODUCT SHEET No 181 BED FINAL ASSY DESCRIPTION 1151538 4 BOLT M10 X 35LG 2 51818 B WASHER M10 LIGHT BUSH BENTONLOK NUT M10 SAFETY SIDE ASSY RH SEE SEP DRWG 795 162 SAFETY SIDE ASSY LH SEE SEP DRWG 795 163 HEAD amp FOOT END ASSY SEE SEP DRWG 796 326 DECK ASSY SEE SEP DRWG 795 167 aoe i Z a a eS l gt
67. ers from the electrical trunking 10 2 21 2 and cut cable ties as necessary to release the actuator cable If not already done in above remove ring 02 33 17 33 washer 02 34 17 34 and clevis pin 02 32 17 32 to release the actuator ram from the radius arm fabrication 02 32 17 32 746 129 4 6 6 April 2005 6 6 2 5 d 5 6 7 6 7 1 a b d Remove ring 02 33 17 33 washer 02 34 17 34 and clevis pin 02 32 17 32 to release the actuator body from the base inner frame Installation Position the actuator ensuring correct orientation and attach the body to the base inner frame with clevis pin 02 32 17 32 washer 02 34 17 34 and ring 02 33 17 33 Use the hoist to lower or raise the deck to align the hole in the ram with the hole in the radius arm fabrication 02 31 17 31 Attach the ram with clevis pin 02 32 17 32 washer 02 34 17 34 and E ring 02 33 17 33 Pass the actuator cable beneath the QLC if fitted and insert the connector in the appropriate socket on the control box Install the cable in the electrical trunking 10 2 21 2 fit new cable ties as required to secure the cable Weighing beds Attach the QLC box with two washers 03 5 and self locking nuts 03 4 Refit the base cover as described in 6 3 Mains Power Supply Cable S2619 Replacement Removal Raise the base cover as descri
68. g 09 17 20 17 washer 09 20 20 20 clevis pin 09 21 20 21 and single nylon washer 09 19 20 19 to release the actuator from the deck frame 746 129 4 6 16 April 2005 6 19 2 b d 5 Installation Position the actuator 09 9 20 9 or 09 10 20 10 ensuring correct orientation and attach the body to the deck frame with clevis pin 09 21 20 21 single nylon washer 09 19 20 19 washer 09 20 20 20 E ring 09 17 20 17 Use the hoist to raise or lower the section and align the hole in the ram with the hole in the moving component Attach the ram with clevis pin 09 18 20 18 two nylon washers 09 19 20 19 washer 09 20 20 20 and ring 09 17 20 17 Refer to the deck electrical assembly drawing sheet 22 locate the actuator cable in the plastic trunking Tie the cord to the actuator cable and use adhesive tape to secure the plug to the cord in line Fig 6 6 Pull the cable through the flexible conduit Remove the cord install the cable in the plastic trunking pass it beneath the QLC if fitted and insert the connector in the appropriate socket on the control box 03 9 18 5 Refit the covers on the plastic trunking and install new cable ties as required to secure the cable as shown on electrical assembly drawings sheets 10 and 11 or sheets 21 and 22 Weighing beds Attach the QLC box with two washers 03 5 and self lock
69. he brakes and push the bed If any of the castors rotate the brake is not fully effective Brakes that fail to lock effectively indicate that the castor requires to be adjusted or replaced Refer to Section 6 Maintenance Instructions 3 3 Angle Minor accumulated errors in service may result in lost position parellelism of the height actuators as a result of which the bed may not return to a true horizontal position This may be automatically corrected by driving the bed to its lowest height If this is not effective the condition can be rectified by are calibration procedure Refer to Section 7 Calibration April 2005 3 1 746 129 4 3 4 Batteries If when the bed is operated using the batteries a bleeping sound 15 heard this indicates a low charge condition The bed should be re connected to the mains power supply for a minimum of 24 hours in order to recharge the batteries Every six months The condition of the batteries should be checked using the following procedure 1 Ensure that the bed has been connected to the mains power supply for 24 hours 2 Disconnect the bed from the mains power supply 3 Apply a load of 150 kg 2 x 12 st persons to the mattress platform 4 Raise and lower the mattress platform from minimum to maximum height three times 5 If the bed does not operate satisfactorily in step 4 perform steps 1 to 4 again If the bed again fails to operate satisfactorily the batteries a
70. he cable by winding the last 1 3 of its length around the mini ACP cable 6 18 T Piece cable Replacement 6 181 Removal a Raise the base cover as described in 6 3 Raise the backrest and legs fully to provide access Disconnect the bed from the mains power supply Disconnect the T piece cable connector from the control box 03 9 18 5 b Weighing beds Remove two nuts 03 4 and washers 03 5 to release the QLC box from the bracket c Remove the covers from the plastic trunking and cut cable ties as necessary to release the cable from both the base assembly and the deck assembly Tie a cord to the cable and pull the cable out of the flexible conduit leaving the cord in the conduit d Disconnect both handsets from the sockets on the deck frame Remove eight screws 11 8 22 8 nuts 11 9 22 9 and washers 11 10 22 10 to release the cable sockets from the deck frame 6 18 2 Installation a Position the cable sockets on the deck frame and attach with eight screws 11 8 22 8 nuts 11 9 22 9 and washers 11 10 22 10 b Refer to the deck electrical assembly drawing sheet 11 or 22 Locate the T piece cable in the plastic trunking April 2005 6 15 746 129 4 d 5 Tie the cord to the piece cable and use adhesive tape to secure the plug to the cord in line Fig 6 6 Pull the cable through the flexible conduit Remove the cord install the cable in the plastic
71. he cables out of the glands c Weighing beds Remove four screws 02 69 nuts 02 67 and washers 02 68 and remove the box from the bracket 02 70 d Non weighing beds Remove nut 21 14 and toothed washer 21 12 and disconnect the earthing straps 21 13 and 21 15 Remove four screws 17 55 nuts 17 53 and washers 17 54 and remove the box from the bracket 17 56 Power in from Power out to isolating transformer control box or mains input cable Power out to pump outlet Fig 6 4 Mains connection box connections 6 10 2 Installation a Remove the lid from the mains connection box 02 66 17 52 Position the box on the bracket 02 70 17 56 and attach with four screws 02 69 17 55 nuts 02 67 17 53 and washers 02 68 17 54 Thread the cable through the cable glands Refer to the wiring diagram and connect the wires to the terminals Tighten the cable glands Refit the lid on the mains connection box b Non weighing beds Connect the earthing straps 21 13 and 21 15 attach with nut 21 14 and toothed washer 21 12 Install the base cover as described in 6 3 746 129 4 6 10 April 2005 611 Replacement 6111 Removal a Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply Remove the lid from the QLC box 03 2 and disconnect the wires from the terminals Loosen the cable glands and pull the cables out
72. he extension fabrication 07 2 19 2 leaving the mini ACP and nurse s handset attached to the deck assembly e To remove the complete deck extension drive out the roll pin 07 26 19 25 and remove the extension stop 07 27 19 26 Remove four screws 09 25 20 25 and washers 09 26 20 26 The deck extension assembly 09 23 20 23 together with guides 09 24 20 24 can now be removed from the bed The mini ACP and nurse s handset will remain attached to the deck assembly f Remove four bearing pads 07 1 19 1 and two deck extension guides 09 24 20 24 746 129 4 6 18 April 2005 6 20 2 Safety Sides Removal Note These instructions refer to the safety side right hand assembly drawing sheet 5 but are equally applicable to the left hand assembly drawing sheet 6 a Raise the safety side and use the hoist Tool item 1 to support it b Remove two nuts 05 21 and washers 05 28 and remove the rail sub assembly from the pivot mountings To detach individual rail fabrications remove two socket head screws 05 15 and pivot spacers 05 16 The release button 05 22 and spring 05 23 are retained by a pan head screw 05 24 c Remove nut caps 05 11 hexagon head screws 05 9 and washers 05 10 and remove the pivot mounting fabrication 05 12 05 14 from the deck frame Do not lose the bushes 05 13 The plunger 05 25 and spring 05 26 are retained in the foot end pivot mounting 05 12 by a pan h
73. he foot end strut is raised disengaged To extend the bed Apply the brakes Lift the locking handle 1 and pull out the foot end of the mattress deck 2 Return the handle to horizontal and re engage the lock Slide back and lift the locking lever 3 and pull out the foot end of the calf section 4 Re engage the lever to lock in the extended position Install a mattress extension squab Fig 1 5 Extending the bed To retract the bed Remove the mattress extension squab Slide back and lift the locking lever 3 and push in the foot end of the calf section 4 Re engage the lever to lock Lift the locking handle 1 and push in the foot end of the mattress deck 2 Return the handle to the horizontal and re engage the lock Fig 1 6 Extending the mattress deck April 2005 1 5 746 129 4 1 3 4 Kneebreak Angle When the legs are raised the kneebreak angle can be adjusted using the strut at the foot end of the calf section Foot up position With the leg sections lowered to the horizontal position push down the handle 1 and engage the strut in the slot 2 Raise the legs to the required height Foot down position With the leg sections lowered to the horizontal position lift the handle 1 and disengage the strut from the slot 2 Raise the legs to the required height Fig 1 7 Adjusting the kneebreak angle The second slot 3 is used when the bed is extended
74. he slots on both sides of the bed in both the normal and extended condition Weighing System Refer to Sub section 1 4 and zero both displays Place a patient on the bed and make a note of the weight indicated on the upper display Re zero the lower display Add a known weight to the mattress platform Verify that this weight is shown on the lower display and the appropriate increase is indicated on the upper display Select auto compensation mode Remove the additional weight and revert to continuous weight display Verify that the weight shown on the top display is the same as was indicated in step d Remove patient and weights from the bed and zero both displays Verify that manual data input is functioning by entering values on both upper and lower displays If appropriate calibrate the weighing system as described in Section 7 Calibration April 2005 4 3 746 129 4 746 129 4 4 4 April 2005 5 TROUBLESHOOTING The following table identifies some fault symptoms their possible cause and suggested remedial action Test lock not effective step Symptom Possible cause Action 4 2 None of the actuators Power disconnected Make sure power supply will work batteries discharged lead is connected Fuse blown Check fuse in adaptor Control panel handset Check that plugs are fully disconnected inserted in the control box at the head of the bed the connectors on the deck a
75. horizontal low height condition 43 Battery Operation a Disconnect the bed from the mains power supply b Check the functions of bed height backrest angle leg elevation and two way tilt using the nurse s handset Repeat step 4 2 d Reconnect the bed to the mains power supply Verify that the battery charge indicator on the ACP is illuminated e Test the batteries as described in sub section 3 4 44 Manual Functions 4 4 1 Brakes and Steering a Refer to para 1 3 1 Check the brakes for efficient operation Apply the brakes and push the bed None of the castors should rotate b Set the pedal in the steering position and verify that both head end castors are engaged so that they cannot swivel 4 4 2 Safety Sides a Refer to para 1 3 2 Check operation of both safety sides Verify that the release and latching mechanisms are effective and that the sides are firmly locked when raised 746 129 4 4 2 April 2005 4 4 3 a 4 4 4 a 4 5 a b d 5 Bed Extension Refer to para 1 3 3 Check operation of the bed extension Verify that the latching mechanisms release and lock smoothly and effectively Kneebreak Angle Refer to para 1 3 4 Lower the leg sections to horizontal Check operation of the strut on the calf section Verify that when the strut is raised it is effectively retained by the spring clip Verify that when the strut is lowered it engages easily and fully in t
76. ight If when the Reset button is pressed a series of horizontal dashes appear along the top edge of the display this indicates an overload condition Refer to 2 above April 2005 1 21 746 129 4 746 129 4 1 22 2005 2 OPERATIONAL MAINTENANCE 2 1 General The equipment has been designed to be virtually maintenance free between service intervals The periodic cleaning and maintenance necessary will be determined by use and condition Examine the bed for obvious signs of damage If found take appropriate remedial action 2 2 Cleaning WARNING Before commencing any cleaning procedure disconnect the bed from the electrical power supply and switch off the UPS Gloves and protective clothing should always be worn when carrying out cleaning procedures Clean all surfaces with a disposable cloth soaked in hot water and a neutral detergent Start by cleaning the upper parts of the bed and clean along all horizontal surfaces Work methodically towards the lower sections of the bed and clean the castors last Take extra care with areas that may trap dirt or dust and undersides that may have been splashed Rinse with clean water and dry with paper towels The mattress platform panels may be lifted off and washed separately After cleaning the bed as described above wipe all surfaces with a solution of sodium dichloroisocyanurate NaDCC at a concentration of 1 000 ppm of available chlorine In the case of pooling b
77. in the brake bar 02 19 17 19 and drive in two Spirol pins 02 16 17 16 d Refit the base cover as described in 6 3 746 129 4 6 4 April 2005 6 5 6 5 1 b 6 5 2 Castors Replacement Removal Raise the base cover as described in 6 3 Use the hoist Tool item 1 to raise one end of the bed off the floor by approximately 20 cm Support the base outer frame on suitable blocks Drive out two Spirol pins 02 16 17 16 and slide the brake bar 02 19 17 19 through just far enough to clear the castor tube Bend back the shakeproof pressing 02 22 17 22 remove two hexagon head screws 02 21 17 21 and withdraw the castor from the base outer frame The castor bush 02 23 17 23 should remain in the base outer frame 02 k s 02 21 02 22 02 23 02 7 02 8 Fig 6 2 Castors removal Installation Refer to the appropriate drawing sheet 02 or sheet 17 and ensure that the castor is the correct type for the location If removed refit the castor bush 02 23 17 23 in the base outer frame and align the holes April 2005 6 5 746 129 4 b d 6 6 6 6 1 b d 5 Insert the stem of the castor into the castor bush 02 23 17 23 and align the holes Use the brake cam rotating tool Tool item 3 to verify that the brake is actuated by rotation in the appropriate direction If not t
78. ing nuts 03 4 Refit the base cover as described in 6 3 If the leg actuator has been replaced calibrate the actuators as described in Section 7 April 2005 6 17 746 129 4 6 20 Dismantling the Bed This sub section gives procedures for dismantling the main structure of the bed It must be read in conjunction with the preceding sub sections which describe the removal of specific components and sub assemblies Dismantling of the bed is not a routine procedure and should only be carried out to the extent necessary The information given is for guidance since procedures will be varied according to the purpose for which they are undertaken For example it is not necessary to take off the deck sections in order to remove the deck from the base Minor procedures which may be deemed self evident have not been included 6 20 1 Deck Extension Assembly Removal Lift off the foot end assembly 01 7 16 7 Pull out the deck extension Pull out the ACP tray b Weighing beds Disconnect the UIM 07 10 from the socket on the deck frame c Remove two screws 07 14 19 13 and nuts 07 15 19 14 to release the mini ACP from the ACP tray 07 22 19 21 Cut and remove the cable tie 11 18 22 16 to release the nurse s handset d To remove the ACP support sub assembly only remove four nuts 07 32 19 30 washers 07 28 19 27 and hexagon head screws 07 29 19 28 The ACP support sub assembly can now be removed from t
79. l 2005 6 23 746 129 4 d 6 21 2 2 a b 6 21 2 3 b Ensure that all four load cells are in line with the axis of the bed Gradually tighten the eight high tensile bolts 02 54 and nuts 02 55 in turn ensuring that the load cells stay in alignment Finally tighten the bolts and torque to 136Nm Install four bolts 02 51 and nuts 02 52 adjust the bolt to achieve a 3 mm clearance beneath the head and then tighten the nut Fully tighten the jackscrews 02 53 again Non weighing beds Place eight spacing washers 17 58 in position on the base outer frame Carefully lower the base inner frame assembly vertically on to the spacing washers aligning the holes Install four bolts 17 49 through the base inner frame and the spacing washers into the base outer frame Tighten the bolts firmly and lock the bolts with four nuts 17 57 All beds Position the actuators ensuring correct orientation and attach the body to the base inner frame with clevis pin 02 32 17 32 washer 02 34 17 34 and ring 02 33 17 33 Refer to 6 6 and reconnect the actuators to the control box Install the cable and strain relief bush in the cable tidy bracket 02 47 17 46 Make sure that the cable is not strained Install cable clamp 10 4 21 4 and attach with screw 10 6 21 6 washer 10 7 21 7 and nut 10 5 21 5 6 21 3 Radius Arms Installation a Refer to the drawing to ensure correct orienta
80. ld 1 Operate the valve at the end of the piston rod and allow the piston rod to extend fully 2 Clamp the gas spring in a vice and drill a hole approximately 3mm diameter at Position 1 as shown in Fig B 1 Screen off the drilling point as metal chips and oil may be ejected due to the high internal pressure Then drill a second hole at Position 2 as shown Both holes should be drilled to a depth of approximately 10mm 1 2 10 Fig B 1 Disposal of gas spring 3 Operate the valve at the end of the piston rod and push in the piston rod 4 Drain oil from the gas spring by pumping the piston rod in and out several times 5 Dispose of the gas spring and oil through raw materials trade or special refuse points Do not dispose of gas springs or oil in household refuse If correct disposal in accordance with these instructions is not possible the unit should be returned to the supplier April 2005 1 746 129 4 746 129 4 2 2005
81. llows Fig 7 1 User Interface Module Non EN45501 h Scroll through the Menu as described in f to show the required parameter on the Upper Display 5 Press the Weight Enter Button 2 The parameter value will now be shown on the display If the value is incorrect press Weight Enter Button 2 again and the display will show zero Key in the required value on the Keypad 1 When the required value is shown press Weight Enter Button 2 again The value has now been accepted and the display will show the parameter heading again Repeat until all three parameters have the correct values i Scroll through the menu to select on the Upper Display 5 Press Weight Enter Button 2 0 will now be shown on the Upper Display 5 j Make sure that nothing is or touching the bed platform then press the Weight Enter Button 2 The Upper Display 5 will now show k Do not touch or move the bed whilst this is displayed Wait until a stable reading has been obtained and the system has determined the calibration data 081 will be shown on the Upper Display 5 April 2005 7 3 746 129 4 Place the five 100 kg weights the bed platform above the centre of load cell 1 as shown in Fig 7 2 Note Fig 7 2 also shows the weight position measurements from inside the n Head End Panel and from the side of the mattress support Press the Load Enter Button 2 and wait until LUAU r
82. ment The mattress platform incorporates a built in bed extension and removable lift off headboard and foot board Revolving buffers are provided on all four corners The bed is mounted on four large diameter castors with braking and steering facility The complete base of the bed is enclosed by a moulded and sculptured cover Fig 1 1 Contoura C1000 series bed On all models the power driven functions of height backrest angle and leg elevation are operated by simple push button controls The push button handset may be used by the nurse or patient A second handset accessible only to the nurse incorporates additional push buttons for two way tilt control and CPR emergency setting 746 129 4 1 2 April 2005 The bed also has an attendant control panel ACP by means of which the power driven functions can be individually disabled Operation of the bed by the patient is thus at the discretion of the nurse The electrical actuators consist of a screw and nut assembly driven by a 24V d c motor and gearbox Power for the actuators is derived from a mains operated d c power supply with emergency battery back up 1 3 Operation WARNING The bed is very heavy and at least two people are needed to move it Use extra caution when moving on an incline 1 3 1 Brakes and Steering At the foot of the bed is a pair of linked brake pedals which operate on all four castors When the pedals are in the middle position the b
83. n added to the bed prior to setting the initial zero This is why it is recommended that only the mattress and bed linen are added to the bed prior to setting zero for the bed To clear this error remove all equipment from the bed except mattress and bed linen Disconnect the bed from the power supply for a few seconds Reconnect the power supply and then re zero the displays When installing additional equipment on the bed use the auto compensation facility 1 5 2 2 Overload Error A series of horizontal dashes along the top edge of the display indicates that the safe working load of 500 kg has been exceeded This means either the patient is too heavy for the bed or an excessive amount of equipment has been added to the bed prior to placing the patient on the bed If the latter is the case remove equipment from the bed using the auto compensation facility 1 5 3 3 Auto Compensation Error A series of horizontal dashes along the lower edge of the display indicates that the allowable limit for added equipment of 100 kg has been exceeded To clear this error press the Reset button The display will revert to showing gross weight To proceed remove all additional equipment from the bed thereby returning to a display showing patient weight Then using the auto compensation facility replace all the additional equipment previously fitted Alternatively remove the last piece of equipment added and manually input the patient we
84. nd in the ACP at the foot of the bed 4 2 One actuator does Actuator plug Check that actuator plug not work disconnected is fully inserted in the control box at the head of the bed 4 2 Height Tilt actuators Calibration error Calibrate the actuators will not work and See Section 7 bleep sound heard 4 3 Battery charge Power disconnected or Check and rectify indicator not fuse blown illuminated Control panel Check that plugs are disconnected fully inserted Battery charger fault Check by substitution of control box 4 4 1 Brakes or steering Wear or damage Adjust or replace castor April 2005 5 1 746 129 4 If the weighing system does not function correctly Symptom Possible cause Action No weight display Power disconnected Make sure power supply lead is connected Check fuse in adaptor Display message starting with FAIL Indicator fault Contact HNE Display showing A D OR Cable disconnected Check cables between load cells and load convertor box Check cables between load convertor box and indicator Very erratic weighing or large weighing errors Bed obstructed Transport screws not fully unlocked Check for obstructions or tight power cables Check screws are fully unlocked No weight display but either lbs or kg lamp is on Timed out Press any push button to restore display Slightly erratic or small weighing errors Patient moving Be
85. ni ACP cable backrest and leg actuator cables pump outlet cable QLC extension cable if fitted and deck earthing strap through the flexible conduit Pass the actuator mini ACP and piece cables beneath the QLC if fitted and connect them to the appropriate sockets on the control box d Weighing beds Refit the QLC and attach with two washers 03 05 and nuts 03 04 Connect the QLC extension cable to the terminals in the QLC box tighten the cable gland and refit the lid Connect the pump outlet cable to the terminals in the connecting box tighten the cable gland and refit the lid Connect the deck earthing strap 10 10 to the terminal on mains filter box and secure with toothed washer 10 11 and nut 10 12 Non weighing beds Connect the pump outlet cable to the terminals in the connecting box tighten the cable gland and refit the lid Connect the deck earthing strap 21 15 to the terminal on the connecting box and secure with toothed washer 21 12 and nut 21 14 f the cables in the plastic trunking and refit the trunking lids Refer to the base electrical assembly drawing sheet 10 or 21 and fit new cable ties as appropriate g Install the base cover as described in 6 3 April 2005 6 25 746 129 4 6 21 5 b 6 21 6 6 21 7 5 Thigh Section Installation Use the hoist to position the thigh section and attach it to the deck frame with two hexagon head screw
86. nts The electrical power outlet on the foot end of the model C1080 is only for use with Huntleigh Healthcare approved pumps e g Breeze Do not use it to supply power to any other equipment The bed and its sub assemblies are very heavy and appropriate precautions must be taken to avoid injury when lifting or moving them April 2005 i 746 129 4 746 129 4 ii April 2005 INTRODUCTION See ba SSE 1 About This 1 1 Product lt 1 2 2 1 3 Patient Weighing System Model C1050 1080 1 11 Error Indications s s sose Se 1 21 OPERATIONAL MAINTENANCE 2 Generals wis Se 2 1 2 1 PREVENTIVE MAINTENANCE 3 os e ie eget 3 1 Castors and Brakes 0 3 1 TiItA gle 2 s GTO HOR 3 1 Batteries Seok 3 2 Weighing System aoao 3 2 TESTING 5 59 ESS EE w N 4 4 1
87. ody fluids e g Blood increase the concentration of NaDCC to 10 000 ppm available chlorine Allow the cleaned parts to dry before replacing the mattress Caution Do not use abrasive compounds or pads as these may damage the paint finish Do not use alcohols or phenol based cleaning solutions April 2005 2 1 746 129 4 746 129 4 2 2 2005 April 2005 2 3 746 129 4 3 PREVENTIVE MAINTENANCE The following preventive maintenance checks and procedures should be carried out every 12 months If the result of any check is unsatisfactory take the appropriate remedial action WARNING Before commencing any maintenance activity disconnect the bed from the electrical power supply and switch off the UPS Avoid skin contact with lubricants Gloves and protective clothing should be worn when carrying out maintenance work 31 General Examine the bed for obvious signs of damage Make sure that all nuts bolts and other fastenings are secure and not missing Examine the flexible cable for cuts abrasions kinking or other deterioration Check the power connector plug for damage Check that the adapter fuse is of the correct type and rating BS 1362 5 amp If the power connector plug or cable are damaged they must be replaced as a complete assembly Under no circumstances should the integral moulded plug be replaced with a rewireable plug 3 2 Castors and Brakes Check the brakes for efficient operation Apply t
88. of the glands b Remove two nuts 03 4 and washers 03 5 and remove the QLC from the QLC bracket 03 1 Remove two screws 03 3 and spacers 03 12 from the QLC box RS RS Sup PWR 485 Gnd 232 1224VDC Galv Isol l 0 9 9 UIM CABLE Fig 6 5 QLC connections 6 11 2 Installation a Remove the lid from the QLC box 03 2 Attach two spacers 03 12 with screws 03 3 Position the box on the QLC bracket and attach with two nuts 03 4 and washers 03 5 b Thread the cables through the cable glands Refer to the wiring diagram and connect the wires to the terminals Tighten the cable glands c Refit the lid on the QLC box Install the base cover as described in 6 3 April 2005 6 11 746 129 4 6 12 Replacement 6 12 1 Removal a Raise the leg section of the mattress deck and pull out the sliding tray 07 22 on the deck extension assembly 09 23 Disconnect the UIM 07 10 from the socket on the QLC extension cable assembly 11 11 Remove four screws 07 14 and remove the UIM from the deck extension assembly 6 12 2 Installation a Position the UIM in the tray 07 22 on the deck extension assembly and attach with four screws 07 14 Connect the UIM extension cable to the socket on the QLC extension cable assembly 11 11 6 13 Load Cells Replacement In order to remove the load c
89. om the nurse handset When reverting from a tilt condition the bed will automatically stop in the horizontal position To make a further adjustment it is necessary to briefly release the push button 1 3 9 4 Emergency There is a CPR button on the nurse handset Press and hold this button to automatically return the bed to a flat horizontal low height condition Before using the CPR button ensure that all lock out switches on the ACP are in the vertical unlocked position April 2005 1 9 746 129 4 1 3 9 5 Calibration Error When operating the function buttons if a bleeping sound is heard and the function is inoperative this indicates an actuator calibration error Refer to Section 7 Calibration 1 3 9 6 Batteries The emergency back up battery is automatically switched on if the bed is disconnected from the mains supply Battery life is limited and is intended for emergency use only To ensure that batteries are kept in a fully charged condition the bed must be connected to the mains power supply at all times during normal use If when the bed is operated using the batteries a bleeping sound 15 heard this indicates a low charge condition The bed should be re connected to the mains power supply for a minimum of 24 hours in order to recharge the batteries The battery charge indicator on the ACP illuminates when the batteries are being charged 746 129 4 1 10 April 2005 1 4 Patient Weighing System Model C1050
90. rakes are free and all four castors are able to rotate and swivel When the pedals are pushed down the brakes are applied on all four castors When the pedals are raised both head end castors are engaged so that they cannot swivel Always engage both castors in line and trailing The bed can then be steered by pushing from the foot end a FREE BRAKE STEER Fig 1 2 Brakes and steering April 2005 1 3 746 129 4 1 3 2 Safety Sides To lower the safety side Press the release button 1 and lower the rails toward the foot end 2 To raise the safety side Lift the top rail up and toward the head until the latch engages at maximum height Fig 1 3 Lowering the safety side The safety sides can be inclined outward at the top to increase the in bed width or moved to the upright condition for transport When sides are upright the bed will pass comfortably through a 120 cm opening To increase in bed width Lift the release handle 3 and swing the top rail outwards 4 until the mechanism locks To reduce the in bed width Lift the release handle 3 and swing the side up 4 until the mechanism locks in the upright position Fig 1 4 Safety side width adjustment 746 129 4 1 4 April 2005 1 3 3 Bed Extension Before extending or shortening the calf section ensure that the legs are lowered to the horizontal position and t
91. re not holding sufficient charge and they should be replaced Refer to Section 6 Maintenance Instructions 3 5 Weighing System The weighing system should be calibrated every two years or whenever weighing system components have been replaced or disturbed Refer to Section 7 for details 746 129 4 3 2 April 2005 4 TESTING The following serviceablity tests should be performed before returning the bed to use after service or if any function is suspect These instructions should be read in conjunction with Section 1 Sub section 1 3 If the result of any test is unsatisfactory investigate and take the appropriate remedial action Refer to Section 5 Troubleshooting and Section 6 Servicing Instructions Note All references to left or right of the bed are when viewed from the head end WARNING If any electrical assembly or wiring has been replaced or repaired the appropriate electrical safety checks must be made Keep clear of the bed when it is being operated Severe injury can result from crushing by moving parts 41 Preliminary a Verify that no furniture or other obstruction can impede the movements of the bed Lift disengage the strut on the calf section of the mattress deck b Connect the bed to the mains power supply c Verify that the battery charge indicator on the attendant control panel is illuminated d Check that the rotary switches on the ACP are in the vertical unlocked position e
92. rough the coils of the handset cable and locate it in the plastic trunking the cord to the mini ACP cable and use adhesive tape to secure the plug to the cord in line Pull the cable through the flexible conduit Plug Tape Cord Fig 6 6 Secure the plug to the cord in line d Remove the cord install the cable in the plastic trunking pass it beneath the QLC if fitted and insert the connector in the appropriate socket on the control box 03 9 18 5 e Refit the covers on the plastic trunking and install new cable ties as required to secure the cable as shown on the appropriate electrical assembly drawings sheets 10 and 11 or sheets 21 and 22 f Weighing beds Attach the QLC box with two washers 03 5 and self locking nuts 03 4 g Refit the base cover as described in 6 3 746 129 4 6 14 April 2005 6 17 Control Handsets Replacement 6 17 1 Removal a patient handset 11 24 22 21 is removed from the bed simply by disconnecting the flexible cable from the socket on the deck frame To remove the nurse s handset 07 21 it is necessary also to cut the cable tie 11 18 22 16 securing the cable 6 17 2 Installation a Connect the handsets to the appropriate sockets on the deck frame Refer to the deck electrical assembly drawing sheet 11 or 22 Using a new cable tie 11 18 22 16 secure the nurse s handset cable at a point approximately 1 3 of its length from the handset Support t
93. s 09 14 20 14 washers 09 15 20 15 and pivot bushes 09 16 20 16 Attach the earthing strap 11 3 22 3 to the thigh section with toothed washer 11 2 22 2 and self tapping screw 11 1 22 1 Use the hoist to raise or lower the section and align with the hole in the actuator ram Attach the actuator ram with clevis pin 09 18 20 18 two nylon washers 01 19 20 19 washer 09 20 20 20 and ring 09 17 20 17 Calf Section Installation Use the hoist to position the calf section and attach it to the thigh section with two hexagon head screws 09 14 20 14 washers 09 15 20 15 and pivot bushes 09 16 20 16 Attach the earthing strap 11 3 22 3 between the thigh section and the calf section with toothed washer 11 2 22 2 and self tapping screw 11 1 22 1 Lift the locking handle 08 7 and assemble the calf section extension on to the calf section fabrication 08 3 Secure it with washer 08 19 and nut 08 20 Backrest Installation Use the hoist to position the backrest and attach it to the deck frame with two hexagon head screws 09 14 20 14 washers 09 15 20 15 and pivot bushes 09 16 20 16 Attach the earthing strap 11 3 22 3 to the backrest with toothed washer 11 2 22 2 and self tapping screw 11 1 22 1 Use the hoist to raise or lower the backrest and align with the hole in the actuator ram Attach the actuator ram with clevis pin 09 18 20 18 t
94. s should be carried out every two years or after any component in the weighing system is replaced or disturbed 7 2 1 Equipment Required Calibrated weight 100 kg x 5 7 2 2 b d Weighing Scale Calibration Procedure Non EN45501 Site the bed on a flat level floor Raise the bed to maximum height and level the platform zero tilt Fully disengage the transport jackscrews Remove the jack handles and locking nuts The base cover can now be lifted to give access to the Quad Load Converter QLC located at the foot of the bed Leave the bed for 5 minutes to allow the weighing system to attain thermal stability Disconnect the bed from the mains power supply Remove the cover from the QLC and switch the two DIP switches in the QLC to the ON position Replace the cover loosely Replace the base cover Connect the bed to the mains power supply The Upper Display 5 on should now show 115 The following parameter headings form a circular Menu which can be scrolled up or down using the Change Enter Button 3 and the Scaling Button 4 See Fig 7 1 LONFIG A Scroll Up Change Enter Button 3 Scroll Down Scaling Button 4 On beds with serial numbers after 211787 one setup switch has replaced the two original DIP switches 746 129 4 7 2 April 2005 Assign values to the following parameters SCALE 500000 FRAC 1 DEL 0 0001 This is achieved as fo
95. sh application of cellulose based paint obtainable from specialist paint suppliers or local distributors To ensure colour match contact Huntleigh Healthcare quoting the product code and serial number for confirmation of finish colour WARNING Always use painting materials as directed by the manufacturer and obey the safety instructions 6 221 Procedure a Clean and degrease the damaged area by wiping with a lint free cloth moistened with a suitable volatile solvent e g methylated spirits b Make sure there are no loose chips of paint and use fine silicon carbide abrasive paper to abrade the area where paint is to be applied and blend to a smooth surface Clean and degrease the area again Use a soft bristle brush and apply the primer paint to the damaged area Allow to dry and then apply the colour finish paint Use both in accordance with the manufacturer s instructions 746 129 4 6 28 April 2005 7 CALIBRATION 71 Calibration of Height 7 Tilt Actuators Minor accumulated errors in service may result in lost position non parallelism of the height actuators as a result of which the bed may not return to a true horizontal position This may be automatically corrected by driving the bed to its lowest height If this is not effective the condition can be rectified by the re calibration procedure described below 7 1 1 Preliminary Ensure that the bed is connected to the mains power supply Set the rotary lock out
96. table OK to read display Used for manual input of weight or weight change Clears last keypad entry Enters decimal point following entry of any digit Enters minus if no digit previously entered Used to zero display Allows addition or removal of objects from the bed without affecting subsequent readings Turns display on or off 746 129 4 1 4 5 2 Zero Upper or Lower Display Press the adjacent Enter Push Button The display will read zero Press the Zero Push Button The display will continue to read zero Press the Enter Push Button again The display will stabilise after a few seconds and indicate L Note If the displays do not zero correctly or if series of horizontal dashes appear in the middle of the display refer to Error Indications 1 Zeroing Error 1 4 5 3 Patient Weight Place the patient on the bed When the system stabilises the indicator F will illuminate and the upper and lower displays will indicate patient weight Note If a series of horizontal dashes appear at the top of the display refer to Error Indications 2 Overload Error 1 4 5 4 Patient Weight Change Re zero the lower display After this any change patient weight will be indicated on the lower display After recording a weight change either re zero the lower display to monitor further change or leave the display to monitor change continuously 746 129 4 1 18 April 2005 1 4 5 5
97. tidy bracket 02 47 17 46 Make sure that the cable is not strained Install cable clamp 10 4 21 4 and attach with screw 10 6 21 6 washer 10 7 21 7 and nut 10 5 21 5 Install the base cover as described in 6 3 Isolating Transformer Replacement Removal Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply Remove four screws 04 12 and washers 04 8 from the top of the transformer remove the lid of the transformer case Disconnect the mains cable from the transformer input terminals Disconnect the output cable from the transformer output terminals The transformer can now be lifted out of the transformer filter bracket leaving the four pillars 04 6 in situ Installation If fitted remove the screws and nuts which attach the lid of the transformer case Position the transformer in the transformer filter bracket 04 1 Connect the output cable to the transformer output terminals Connect the mains supply cable to the transformer input terminals Refit the lid of the transformer case and attach with four screws 04 12 and washers 04 8 Install the base cover as described in 6 3 746 129 4 6 8 April 2005 6 9 Mains Filter Box Replacement 6 9 1 Removal a Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply Remove the lid from the filter box 04 2 and disconnect the input and output cables from the terminals
98. tion Install the radius arm 02 31 17 31 on the base frame on the longer pivot then slide it to one side to engage the shorter pivot Note Installation of plastic clips will be easier if they are first warmed by immersion in hot water for a few minutes b d Install a new radius arm clip 02 42 17 42 with a firm straight push then rotate the clip using the special tool Tool item 5 until the internal spigot locates in the hole in the pivot Install the leg fabrications 02 24 17 24 and attach with pivot bushes 02 26 17 26 bolts 02 27 17 27 washers 02 29 17 29 and nuts 02 28 17 28 Fit plastic caps 02 25 17 25 Install the stabilisers 02 30 17 30 and attach with pivot bushes 02 26 17 26 spacers 02 40 17 40 bolts 02 27 17 27 746 129 4 6 24 April 2005 washers 02 29 17 29 and nuts 02 28 17 28 Fit plastic caps 02 25 17 25 e Attach the height actuator ram to the radius arm fabrication with clevis pin 02 32 17 32 washer 02 34 17 34 and ring 02 33 17 33 6 21 4 Deck Assembly Installation a Position the base cover 02 45 17 45 together with the flexible conduit 10 1 21 1 over the base assembly Use the hoist to position the deck assembly above the base assembly and attach with four pivot bushes 01 3 16 3 bolts 01 1 16 1 washers 01 2 16 2 and nuts 01 4 16 4 b Use the cords to pull the T piece cable mi
99. tion fabrication 08 3 Thigh Section Removal Use the hoist Tool item 1 to support the thigh section Remove the ring 09 17 20 17 washer 09 20 20 20 clevis pin 09 18 20 18 and two nylon washers 09 19 20 19 to release the actuator ram from the thigh section Remove self tapping screw 11 1 22 1 and toothed washer 11 2 22 2 to release the earthing strap 11 3 22 3 from the thigh section Remove two hexagon head screws 09 14 20 14 and washers 09 15 20 15 and remove the thigh section from the deck assembly Do not lose two pivot bushes 09 16 20 16 Deck Assembly Removal Raise the deck to maximum height and use the hoist to support it Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply In order to remove the deck assembly from the base assembly it is necessary to release all the cables which pass through the flexible conduit 10 1 21 1 Weighing beds Disconnect the T piece mini ACP backrest actuator and leg actuator cables from the control box Remove the lid from the QLC and disconnect the QLC extension cable loosen the cable gland and pull the cable out of the gland Remove two nuts 03 4 and washers 03 5 to release the QLC box from the bracket Remove the lid from the connecting box and disconnect the pump outlet cable loosen the cable gland and pull the cable out of the gland Remove nut 10 12 and toothed washer 10 11
100. tion of the equipment if function is suspect or following any maintenance or servicing procedure Section 5 Troubleshooting Contains details of fault symptoms their possible cause and suggested actions to rectify the problem Section 6 Servicing Instructions Contains illustrated procedures for removal and installation of replaceable parts and sub assemblies Section 7 Calibration Gives calibration procedures for the electrical controls and actuators Section 8 Technical Data Contains a list of technical data for the equipment and components Appendix A Assembly Spares Manual Contains the Modification Record together with drawings and detailed parts lists for the identification of replaceable parts Appendix B Disposal of Gas Springs Contains instructions for the safe disposal of unserviceable gas springs April 2005 1 1 746 129 4 1 2 Product Description The Contoura C1000 series beds are designed to accommodate patients weighing up to 450 kg The beds have multiple patient positioning functions and other features to aid patient therapy A self contained weighing system on Models C1050 and C1080 enables continuous monitoring of patient weight and weight change The bed has a four section profiling mattress platform with power driven adjustment of bed height tilt angle backrest angle and leg elevation Kneebreak angle is manually adjustable The integral folding safety sides also include width adjust
101. ton Daa The display will read zero Enter known patient weight on the keypad e g 132 4 The display will read Press the upper Enter Push Button again The display will stabilise after a few seconds and indicate J After a manual input of weight the symbol L will appear at the left hand side of the display This symbol indicates that a manual input has been made and it will not disappear until the bed is disconnected from the power supply or the reset button is pressed If the reset button is pressed the display will revert to showing gross weight Refer to Error Indications 3 Auto Compensation Error 1 4 5 7 Confidentiality Mode The display can be turned off or on by pressing the display On Off button 1 4 5 8 Cancelling an Error If an error is made when entering data on the keyboard press the Clear Push Button to delete the y p error then enter correct data If an error is made when entering a command sequence e g Set Zero is pressed instead of Auto Comp press the button again to de select the command then continue the sequence 746 129 4 1 20 April 2005 1 5 Error Indications 1 5 1 1 Zeroing Error A series of horizontal dashes along the centre of the display indicates a zeroing error In order to maintain accuracy over its weighing range the system can only be set to zero within 100 kg of the original calibrated zero The dashes indicate that an excessive amount of equipment has bee
102. trunking in the base pass it beneath the QLC if fitted and insert the connector in the appropriate socket on the control box 03 9 18 5 Refit the covers on the plastic trunking and install new cable ties as required to secure the cable as shown on electrical assembly drawings sheets 10 and 11 or sheets 21 22 Weighing beds Attach the QLC box with two washers 03 5 and self locking nuts 03 4 Re connect the control handsets Refit the base cover as described in 6 3 6 19 Backrest and Leg Actuators Replacement 6 19 1 a b d Removal Raise the base cover as described in 6 3 Raise the backrest and legs fully to provide access Disconnect the bed from the mains power supply Disconnect the actuator cable connector from the control box 03 9 18 5 Weighing beds Remove two nuts 03 4 and washers 03 5 to release the QLC box from the bracket Remove the covers from the plastic trunking and cut cable ties as necessary to release the cable from both the base assembly and the deck assembly Tie a cord to the cable and pull the cable out of the flexible conduit leaving the cord in the conduit Use the hoist Tool item 1 to support the backrest or leg sections as appropriate Remove the E ring 09 17 20 17 washer 09 20 20 20 clevis pin 09 18 20 18 and two nylon washers 09 19 20 19 to release the actuator ram from the backrest or thigh section Remove the rin
103. urn the stem of the castor through 180 Slide the brake bar 02 19 17 19 through the castor stem Install a new or serviceable shakeproof pressing 02 22 17 22 and two hexagon head screws 02 21 17 21 Bend up the pressing to lock the screws Align the holes in the castor levers 02 9 02 10 or 17 9 17 10 with the holes in the brake bar 02 19 17 19 and drive in two Spirol pins 02 16 17 16 Refit the base cover as described in 6 3 Height Actuator Replacement Removal Remove the head end and the foot end from the bed If height actuators are functional Raise the deck to maximum height and use the hoist to support it If height actuators are not functional Use the hoist to support the deck Reach under the base and remove E ring 02 33 17 33 washer 02 34 17 34 and clevis pin 02 32 17 32 to release the actuator ram from the radius arm fabrication 02 31 17 31 Use the hoist to raise the deck to maximum height Raise the base cover as described in 6 3 Disconnect the bed from the mains power supply Refer to the Weighing Base Electrical Assembly sheet 10 and the Electrical Schematic sheet 12 Alternatively refer to the Non weighing Base Electrical Assembly sheet 21 and Electrical Schematic sheet 23 Disconnect the actuator connector s from the control box 03 9 18 5 Weighing beds Remove two nuts 03 4 and washers 03 5 to release the QLC box from the bracket Remove cov
104. ut of the control box 6 15 2 Installation a Refer to the battery connection diagram inside the lid of the control box Install the new batteries in the control box observing correct orientation Re connect the batteries in accordance with the connection diagram c Replace the control box lid and use the special screwdriver to tighten the lid fixing screws Install the base cover as described in 6 3 6 16 Replacement 6 161 Removal a Raise the base cover as described in 6 3 Raise the backrest and legs fully to provide access Disconnect the bed from the mains power supply Disconnect the mini ACP cable connector from the control box 03 9 18 5 b Weighing beds Remove two nuts 03 4 and washers 03 5 to release the QLC box from the bracket c Remove the covers from the plastic trunking and cut cable ties as necessary to release the cable from both the base assembly and the deck assembly Tie a cord to the cable and pull the cable out of the flexible conduit leaving the cord in the conduit April 2005 6 13 746 129 4 Pull out the tray on the deck extension Remove two screws 07 14 19 14 and nuts 07 15 19 15 and remove the mini ACP 07 20 19 19 from the tray 6 16 2 Installation a Position the mini ACP on the tray and attach with two screws 07 14 19 14 and nuts 07 15 19 15 b Refer to the deck electrical assembly drawing sheet 11 or 22 Thread the Mini ACP cable th
105. wo nylon washers 01 19 20 19 washer 09 20 20 20 ring 09 17 20 17 746 129 4 6 26 April 2005 6 21 8 b d 5 6 21 9 b d Safety Sides Installation Assemble the catch fabrication 05 18 and spring 05 8 on the deck frame and slide the catch pivot bar 05 19 through to support them Align the holes in the catch fabrication and pivot bar and drive in the roll pin 05 7 If removed assemble the plunger 05 25 spring 05 26 and screw 05 27 in the foot end pivot mounting 05 12 Assemble two bushes 05 13 in the deck frame at the head end Locate the pivot mounting fabrication 05 14 with the curved slot over the roll pin 05 20 and the catch engaged in one of the location slots Attach the pivot mounting with two hexagon head screws 05 9 and washers 05 10 Repeat step c at the foot end with pivot mounting fabrication 05 12 Install the release bar 05 6 through the holes in the deck frame and the release handle 05 4 Slide the release bar each way to install the release fabrications 05 17 Align the holes and drive in three roll pins 05 7 to secure the release fabrications and the handle If removed assemble the release button 05 22 spring 05 23 and screw 05 24 in the foot end upright fabrication 05 3 If removed assemble rail fabrications 05 2 with pivot spacers 05 16 and button head screws 05 15 Use the hoist

contoura® bariatric beds models c1000 & c1080 service manual

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contoura&reg; bariatric beds models c1000 &amp; c1080 service manual

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contoura® bariatric beds models c1000 & c1080 service manual