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SERVICE MANUAL - CNSI Microfluidics Lab

1. Mains voltage 230 VAC 115 VAC Main fuses 2x6 3AT 2x10AT Relay F10 200 mAT 200 mAT Cooler fans Laser F1 1AT 2AT Air compressor F2 1AT 2 AT Illumination Engr Area F3 1 AT 2 AT Internal DC supply F4 2 AT 2 AT Internal DC supply F5 2 AT 2 AT DC supply X axis F7 6 3 AT 6 3 AT DC supply Y axis F8 6 3 AT 6 3 AT DC supply Z axis F9 6 3 AT 6 3 AT Caution Replace fuses only with the same value and type NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 65 von 87 INDIVIDUAL MARKING SYSTEMS Checking the different components Some components can be checked easily by performing only a few steps These tests are described here Additionally a lot of electronic problems can be recognized in the engraving result How to check the power supply Open the service access panel and the cover of the electronic compartment Switch on the machine Make sure that there is net voltage on connector X11 between pin 1 and 2 Measure the output voltage at connector X 23 It must be close to 30V DC How to check the transformer Open the service access panel and the cover of the electronic compartment Switch on the machine Make sure that there is net voltage on connector X16 between pin 1 and 2 Measure the output voltage at the output of the transformer It must be close to 12V AC How to check the Motorprints Whene
2. To rotate job and engraving direction by 90 go to the plate setup and select the opposite parameters for engraving direction and job orientation Tab correction in the service setup The default parameters are Acceleration 5 K1 12 K2 0 K3 0 These paramters have been tested well and should never be touched NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 34 von 87 INDIVIDUAL MARKING SYSTEMS Tab acceleration in the service setup The default parameters are x 9 Y 4 Vector 1 Circle 1 Altering the default parameters can be useful if there is a problem on one of the axis tracking errors and you want to keep the machine in operation In this case reduce the acceleration and eventually the top speed NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 35 von 87 INDIVIDUAL MARKING SYSTEMS 7 Adjusting the Hardware Ruler adjustment and rectangularity adjustment of the motion system The Speedy provides a far developed system of software adjustment This makes it also possible to fine adjust the zero position of the rulers precisely without touching any mechanical component Please refer to the chapter software adjustment If a software adjustment is not possible e g because the ran
3. INDIVIDUAL MARKING SYSTEMS 12mm SPRING LENGTH TENSIONING WEDGE ENSIONING BOLT Fig 2 6 Tensioning of x belts is finished Replace all removed covers to the housing NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 52 von 87 INDIVIDUAL MARKING SYSTEMS 10 Instructions for changing the X gearing assembly 1 Disconnect the laser from mains 2 Open right and left cover from the laser housing 3 Remove cover from electronic compartment 4 Mark the position scribe a line of the TENSIONING WEDGE and TENSIONING BOLT on the right side of x axis Fig 1 5 Remove the TENSIONING BOLT and TENSIONING WEDGE Fig 1 This will loosen the x axis main belt TENSIONING WEDGE TENSIONING BOLT X AXIS MAIN BELT TENSIONING 6 Remove the two screws and the BELT GRIP on the left side of lens holder Fig 2 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 53 von 87 INDIVIDUAL MARKING SYSTEMS LENS HOLDER BELT GRIP Fig 2 7 Mark the position of the two MOTOR FIXING SCREWS and TENSIONING BOLT on the left side of x axis Fig 3 8 Remove the two MOTOR FIXING SCREWS TENSIONING BOLT and X AXIS MOTOR Fig 3 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service M
4. The maximum concentration of harmful substances must not be exceeded Never use the laser engraver without an exhaust unit with appropriate filters for the treated material as cutting or engraving certain materials can produce vapours Materials causing toxic or carcinogenic smokes or fumes must not be treated without an exhaust unit with appropriate filters Furthermore it is the user s responsibility to ensure the safe removal and disposal of the smokes and particles from the laser machine according to the national and regional threshold values In the US reference should be made to Section 7 3 in the ANSI 2136 1 1993 Standard for the safe use of lasers to the exposure criteria in CFR 1910 Subpart Z from the US government and to the Threshold Limit Values TLVs published by the American Conference of Governmental Industrial Hygienists ACGIH 7 Please refer to the manual of your exhaust system regarding the change intervals of the filters We recommend to make a note of the last change of filters on an adhesive label 8 PVC Polyvinylchloride must not be processed with the laser engraver If you have any questions please contact your supplier or Trotec NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 8 von 87 THE ULTIMATE MARKING SOLUTION Laser Safety The safety of a laser apparatus is defined by one of five safety
5. 1 Create the bottom part as graphic with white objects on black background positive 2 Forthe np side use enlarged mirrored black objects on white background Make a copy of the positive and mirror it If there are Outlines in the image that are dotted select them and chose Arrange gt Convert Outline to Object Change the Outline thickness to 0 5mm color white Select all filled Objects chose Arrange gt Convert to Curves and alter the Outline thickness to 0 5mm color white Invert the image Effects gt Transform gt Invert 3 Now youc can draw a cut line around positive and negative and run the job The engraving depth should reach approximately 0 8mm positive male and negative female part of a seal press NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 73 von 87 INDIVIDUAL MARKING SYSTEMS 17 Marking metals using metal mark paint Normally it s not efficient to mark metals using a CO laser engraver But there is a useful possibility using a special chemical substance This substance is painted on your workpiece Afterwards you laser into the surface which will fix the coating The laser radiation will be absorbed on the parts of the surface which are covered by the paint Not fixed areas can be washed away with water Trotec can recommend the following company for delivering the metal mark paste DEURA Laser GmbH
6. Perform the ruler check as mentioned above but do not use move laser to reach 0 0 do this manually by pressing the arrow keys 4 Turn the right side of the X axis if necessary until the axis position is within tolerance adjusting the angle position 5 Fix drive shaft connector and holding screws again Caution When you rotate the ruler it can easily happen that the laser beam is no longer centered at the engraving head To make sure that this effect does not affect the adjustment result check also the beam position at the engraving head regularely NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 max Seite 39 von 87 INDIVIDUAL MARKING SYSTEMS Table adjustment The correct adjustment of the table is important to make sure that a constant engraving depth is reached all over the table another reason for an inconstant engraving depth is a bad beam alignment How to check the table adjustment 1 Focus on the table 2 Move the engraving head to the position X Y 10 60 3 Measure the distance between engraving head and table distance measurement 4 Move to 10 350 repeat step 3 5 Move to 725 220 repeat step 3 The accepted tolerance is 0 5 mm If the difference is bigger the table needs to be adjusted Adjusting the table 1 Focus on the table 2 Switch off the machine and disconnect it from the
7. The following instruction contains all mechanical elements that might have to be replaced On every machine the technician has to decide which of the components really has to be replaced For a smaller service replace only belts and ball bearings NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 44 von 87 INDIVIDUAL MARKING SYSTEMS Steps for servicing the X axis 1 Take the X axis out ofthe machine Loosen the two screws on the left and on the right side of the engraving head dismantle the engraving head Take off the engraving head Open the maintenance and the service access panel Take off the cover of the electronic compartment Disconnect the X axis motor cable Open the five screws that connect X and Y axis two on the left and three on the right side of the machine NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc max Gespeichert am 2003 03 10 Version 14 Seite 45 von 87 INDIVIDUAL MARKING SYSTEMS connecting screws on the right and left side O Pull out the X axis to the left 2 Dismantle the X motor Disconnect DC power and resolver plug Loosen the two motor fixing screws Take out the tensioning bolt Take out the motor NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy S
8. bearing replace gearing assembly Take out the idler pulley remove the old ball bearings and replace them for new ones NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 58 von 87 INDIVIDUAL MARKING SYSTEMS a a ball bearing pulley idler pulley 14 Assemble all components in the reverse order Tension the belts so that you have a spring length of 11mm at the main belt tensioning bolt and 13mm for the motor belt tensioning bolt After a very long time of use also the THK guides must be replaced This is done between step 5 and 6 Remove the mirror unit no two bearing holder and carriage stopper Remove all screws that fix the THK and slide it to the back Replace it and assemble the components in the reverse order Please refer to servicing the X axis NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 59 von 87 INDIVIDUAL MARKING SYSTEMS 12 Servicing the Y axis right part The right part ofthe Y axis is a unique construction that you will find only in Trotec machines This construction makes sure that all three bearings are in contact with the guide rail at any time To reach that we use one spring loaded bearing which presses against the rail The Y axis right part contains a Y axis bearing assem
9. idler pulleyX axis 6 Assemble all compontents in the reverse order NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 48 von 87 INDIVIDUAL MARKING SYSTEMS After a very long time of use also the THK guides must be replaced This is done between step 4 and 5 Remove the mirror unit no two bearing holder and carriage stopper idler pulley gt fixing screws E remove mirror no 2 THK replacement Remove all screws that fix the THK and slide it to the right Replace it and assemble the components in the reverse order NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 49 von 87 INDIVIDUAL MARKING SYSTEMS 9 Special instructions for X belt tensioning Correct belt tensioning is very important for obtaining good engraving results Are the belts to loose quality of engravings can be poor life expectancy of mechanical parts Is belt tensioning to high mechanics like ball bearings belts gears will wear out quickly Disconnect the laser from mains Open right and left cover from the laser housing Remove cover from electronic compartment Check tensioning of x gearing belt small golden belt on the left side of x axis by measuring the spring length of TENSIONING BOLT Fig 1 Sprin
10. 0 Engraver gt Move laser X 10 Y 0 Fire the test pulse into the paper until you see a small spot press test keep it pressed then press service Move the engraving head to the right end Fire the test pulse again Ro M oo Ruler adjustment When you ve found that the Y axis is not parallel to the ruler inconstant distance between the upper and lower spot and the y ruler you ve to open the three philips screws that fix the Y ruler and shift the ruler until the above mentioned axis check shows a result that is within tolerance After you ve done that make sure that the X ruler is oriented in an angle of exactly 90 to the Y ruler If it is not please open the five Philips screws that fix it and rotate the ruler until you reach the correct angle In the next step you ve to make sure that the X axis is parallel to the X ruler If the X ruler check fails adjust the angle position of the axis Rectangularity adjustment of the motion system 1 Please open the three screws on the right and the two on the left side of the X axis that connect it to the sliders NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 38 von 87 INDIVIDUAL MARKING SYSTEMS fixing screws on the right and on the left side of the X axis 2 Open the Y axis drive shaft connector in the maintenance compartment Y axis drive shaft connector 3
11. Axis Right Y Axis Maintenance i i panel Beam path of the Speedy model NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 16 von 87 INDIVIDUAL MARKING SYSTEMS What you have to do 1 Disassemble the cover on the right side of the machine 10mm allen key 2 Take your laser protection glasses and remove the grey cover of the first mirror at the rear of your laser right side wearing the sign DANGER INVISIBLE LASER RADIATION WHEN OPEN AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION 3 Remove mirrors 2 and 3 cover of mirror 1 n f irror unit 2 mirror unit 3 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 ersion 14 max Seite 17 von 87 INDIVIDUAL MARKING SYSTEMS 4 Put a piece of masking tape on the hole black anodized aluminium part in front of mirror 2 alignment of mirror no 1 5 Move the x axis to the top position 6 Press the test button keep it pressed and then press the service button until you see a little mark on the adhesive tape This is only possible if all doors are closed or a service plug is put into the socket The mark should be in the centre of the hole If you don t see a mark adjust the two brass screws at mirror 1 until you can see a mark left
12. Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 19 von 87 INDIVIDUAL MARKING SYSTEMS 4 Laser pointer adjustment Attention To do the laser pointer adjustment it is absolutely necessary to wear laser protection glasses What you need laser protection glasses the toolbox enclosed to your engraver a philips screwdriver adhesive tape What you have to know The alignment is done while your machine is running To make sure the system works at a suitable power level switch your machine of and on again The laser beam is invisible To make it visible you use adhesive tape It is burned at the spot where it is hit by the laser beam and shows so a mark The tolerable displacement distance from burned dot to the centre is one sixth of the diameter of the mirror or hole where you do the adjustment 1 After you ve installed the laser pointer glue some paper tape on the beam entrance hole of the engraving head first remove the last mirror and the lens NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 20 von 87 INDIVIDUAL MARKING SYSTEMS 2 Move the engraving head to the upper left corner of the engraving table 3 Fire the test pulse by pressing the test button keeping it pressed and pressing at the same time the service button until you can see a small spot on the paper tape 4 Ad
13. a controlled area establish a limited access area by using non flamable beam blocking curtains temporary walls or other enclosures CAUTION The laser beam alignment may only be performed by service technichians that have been trained by Trotec and are familiar with the hazards from lasers CAUTION Never expose any part of your body to the beam as this could result in serious injuries CAUTION To do the alignment it is absolutely necessary to wear laser protection glasses U4 U4 EA A What you have to know The number of the mirrors is counted from the outlet of the laser tube to the engraving head from one to three The whole alignment is done while your machine is running To make sure the system works at a suitable power level switch your machine off and on again The laser beam is invisible To make it visible you use adhesive tape It is burned at the spot where it is hit by the laser beam and shows so a mark The tolerable displacement distance from burned dot to the centre is one sixth of the diameter of the mirror or hole where you check the position NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 15 von 87 INDIVIDUAL MARKING SYSTEMS Beam path of the Speedy Service access Aiming Laser diode anel Mirror No 1 p CO Laser Tube gt Beam coupler X Axis Mirror No 3 Mirror No 2 Left Y
14. a combination of black and white dots in different sizes So for the eye the impression of having different brightnesses is generated There is a big variety of raster options available We recommend some options t hat have been tested in our factory In some cases it will be necessary to alter them to get an optimized result To raster an image perfom the following steps valid for Corel Draw 9 1 Import the image into Corel Draw the resolution should be at least 300dpi 500 is recommended 2 Convert the image to a Bitmap Bitmaps gt Convert to Bitmap Grayscale 8bit 3 Raster the image Bitmap gt Mode gt Black and White Conversion Halftone Screen type round 60 degrees 80 lines per inch 4 Send the job to the manager check dithering none in the tab Graphics of the printer driver properties NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 72 von 87 INDIVIDUAL MARKING SYSTEMS How to produce a Seal Press A Seal press is used to perforate paper by using a positive and a negative die The paper is put between them so that after compressing the stamping is visible To reach great clearance the negative female side must be enlarged to prevent the paper from piercing through when the positive male side of the seal presses into the negative side Description for Corel Draw 9 Steps for creating a seal press
15. amp Co KG M hlhofer Hauptstra e 9 D 90453 N rnberg Tel 0911 9648310 Fax 091 1 9648333 Deura_Indul t online de www deura de Please mention that the contact has been established by Trotec NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 ersion 14 max Seite 74 von 87 18 Speedy error codes Software feedback INDIVIDUAL MARKING SYSTEMS The following error codes can be generated by the Trotec Manager whenever it recognizes a machine or computer problem In many cases these codes are a helpful information which makes it easier to sort out problems Nevertheless sometimes the indication of an error code can be confusing because machine errors that are indicated by beeping and blinking of the machine might cause a software error as well although the true cause is the machine ERROR Definitions const TR_ERR occured const TR_ERR never occur const TR_ERR in release version const TR_ERR an info for the user const TR_ERR TR_NO_ERROR TR_ERR_UNDEFINED TR_ERR_ASSERTION_ FAILED TR_ERR_USER_INFO TR_TRANS_INIT_FAILED Initialisation of com port failed const TR_ERR correctly received const TR_ERR TR_TRANS_CHECKCONNECTION_FAILED TR_TRANS_IN_PROGRESS transmission is in progress const TR_ERR TR_TRANS_WRONG_ECHO_DATA packet contains wrong data const TR_ERR occured const TR_ERR pending const TR_ERR T
16. classes 1 II 2 Illa 3a Illb 3b and IV 4 The Speedy without laser pointer is in the EU safety class 1 with an installed laser pointer laser class 2 and therefore presents no hazard to personnel when properly used during normal operation or routine maintanance In the US all machines are classified as classll laser products This status is guaranteed by the safety housing and safety devices that are built into the product Please be aware that improper operation of the laser apparatus nullifies this safety class and allows under certain circumstances the emission of radiation which can be potentially dangerous This laser engraving system contains a carbon dioxide CO gt laser class IV 4 product which emits an intensive and invisible radiation Without safety devices the direct radiation and also diffuse reflected radiation is dangerous Please be aware The Laser Radiation of a CO Laser is Invisible US laser classes As posted by the Center for Devices and Radiological Health CDRH regulation 21 CFR 1040 10 and 21 CFR 1040 11 the standard classification for lasers are as follows Class I laser product No known biological hazard The light is shielded from any possible viewing by a person and the laser system is interlocked to prevent the laser from being on when exposed large laser printers such as the DEC LPS 40 has a 10mW HeNe driving it which is a Class Illb laser but the printer is interlocked so
17. manager on all your computers 2 Map on every computer except the one that runs the laser a network drive to Computer_that_runs_the_laser Hard _Disk_where_manager_is _ installed Directory_where_manager_is _installed 3 Alter in the trotec ini file which is located in the Windows directory of every computer the lines ArchivePath C Trotec Archiv to SpoolPath C Trotec Spool to WorkPath C Trotec Work to ApplicationPath C SPEEDY to The trotec ini file looks like this Status Running 0 UserSetup ForwardToNet 0 IgnoreAbsWarn 0 CuttingBorder mm 1 0 VentDelay min 1 0 Tickle 0 255 25 UseRotaryFixture 0 RotaryDiameter mm 63 0 Uselnch 0 ZProgress mm 2 0100 CurrentUnit 0 LayerCount 64 Crosswise 0 Lensindex 0 ArchivePath C Trotec Archiv SpoolPath C Trotec Spool WorkPath C Trotec Work SerialPort COM2 AdvancedSetup RubberLevel1 70 RubberLevel2 30 TickleDelay 0 255 2 PowerTestpuls 10 LaserFrequency Hz 5000 MaxGraveVelocity cm s 200 MaxCutVelocity cm s 80 AccelSettingV 1 1 AccelSettingK 1 1 AccelSettingX 1 9 AccelSetting Y 1 4 Language 1 ArchivePath Mapped Drive Archiv SpoolPath Mapped Drive Spool WorkPath MappeaDrive Work ApplicationPath Mapped Drive NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 69 von 87 INDIVIDUAL MARKING SYSTEMS OvrShtA
18. mirror unit 1 8 Remove the tube 9 Assemble the new tube in the reverse way 10 After the replacement you ve to do the beam alignment NOOO Laser tube replacement 50W and 100W 1 Switch off the Speedy and open the service acces panel using a 10 mm allen key Remove also the cover of the electronic compartment 2 Unplug the power connector black red for the lasertube on the main board 3 Remove the tube enclosure 4 Disconnect the six push fit fittings that are connected to the tube and disassemble the two that fix the plastic water distributor 5 Remove also all fittings on the left side of the tube 6 Pull out the power cable black red and unplug the two signal cables on the lasertube 7 CAUTION Before you perform that step please ask a second person to assist you The risk here is to drop the tube Loosen the two 4mm screws on the right NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 26 von 87 INDIVIDUAL MARKING SYSTEMS side of the tube and remove the six philips screws on the left side before you can do that remove the cover of mirror unit 1 8 Remove the tube 9 Assemble the new tube in the reverse way 10 After the replacement you ve to do the beam alignment 11 Pack the tube and ship it back to Trotec NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manu
19. of tickle power do the following steps 1 Warm up the tube by engraving some rubber stamps at full power 2 Take a very laser sensitive material e g laser plastics or soft wood 3 Reduce the acceleration of the X axis settings gt options gt service password name to 1 4 Engrave an image please use the sample file Abnahmetest Alu on the CD in the folder Samples QS Spoolfiles copy it into the Spool directory and alter the file properties from read only to archive into the wood and have a look on the edges please use a low speed 5 If you see shadows reduce tickle power if there are none increase tickle power To make sure that your changes take effect always click on apply in the dialog window shadows beside the engraving caused by too high tickle power 6 Repeat steps 4 to 6 until you ve found the setting that is necessary to prevent shadows but keeps the tube just below firing 7 Now you ve adjusted tickle power Note Before you adjust the edit settings of a tube you should always make sure that tickle power has been set correctly For optimum engraving quality a new adjustment of Edit settings and tickle power is necessary after a certain lifetime of the tube Recommended after 1000 hours of operation NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 29 von 87 INDIVIDUAL MARKING SYS
20. right adjustment screw slider slider fixing screws adjustments at mirror 1 7 Move the x axis to the bottom position NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 18 von 87 INDIVIDUAL MARKING SYSTEMS 8 Repeat step 6 but this time try to hit the spot that you ve created first 9 Repeat steps 5 to 8 until the two spots are exactly at the same place 10 If the spot is not centered bring it to the center by moving the slider of mirror 1 11 Replace mirror 2 12 Put a piece of masking tape on the hole in front of mirror 3 checking the beam position at mirror 3 13 Move the engraving head to the top right corner 14 Again press the test button keep it pressed and then press the service button until you see a little mark on the adhesive tape 15 Move the engraving head to the top left corner and adjust the two brass screws at mirror 2 until you hit the spot created in step 14 16 Repeat steps 13 to 15 to check the position If necessary readjust mirror 2 17 Move the x axis to the bottom position and check the alignment on the bottom left position If necessary do small corrections at mirror 1 18 At the end check alignment on all four corners 19 Assemble all parts again 20 Now your engraver is aligned properly NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual
21. simultaneously there is a beep as long as you keep the buttons pressed to remind you of the possible risks NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 13 von 87 THE ULTIMATE MARKING SOLUTION Safety Labels The laser safety standards require that any removable panels that could permit access to laser energy include laser safety labels These labels are visible before and after opening a cover Labels with the name of the manufacturer date of production description of the product model number serial number and safety labels are placed on the outer side of the apparatus All these labels are mounted when producing the laser engraver These labels must not be removed If the labels are lost or damaged please contact Trotec Replacements will be sent to you free of charge All labels and their exact place is mentioned in the user manual The labeling meets the standards F 21 CFR 1040 Laser safety and F EN 60825 1 1994 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 14 von 87 INDIVIDUAL MARKING SYSTEMS 3 Laser beam alignment on Speedy What you need laser protection glasses for CO lasers the toolbox enclosed to your engraver masking tape CAUTION To make sure that there is no laser emission out of
22. wear laser protection glasses NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 23 von 87 INDIVIDUAL MARKING SYSTEMS e Open the Trotec manager and connect to the engraver e Enter the Advanced Options menu Settings gt Advanced options Tab Testpulse and switch Power Testpulse to 100 Press update Shoulder Testpulse Power correction CL 0 Tickle Delay 2 Tickle Power 12 Power Testpuls 100 Update increasing the test pulse to full power e Defeat the interlock by plugging the interlock defeat tool into the socket on the left side of the engraving area e Remove the lens e Put the power meter with the black absorbing area in one of the corners of the engraving table e Move the table to a height level so that the distance between eng raving head and target area is approximately four centimetres interlock defeat tool target area of the power meter setup for measuring the laser power e Press the reset button on the power meter and fire the testpulse press test keep it pressed and then press service e After some seconds you will hear a beep sound which indicates that the measurement has been finished e Repeat the procedure in the other corners NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 m
23. 1 LSCut VelEx 10 Material 1 LSGrave Power 30 Material 1 LSCut Power 70 Material 1 LSGrave PPI 1000 Material 1 LSCut Frequency 1000 DefaultWerkstueck Werkstueck 1 UseTemplate 0 Werkstueck 1 Templatelndex 1 Werkstueck 1 Name Werkstueck 1 Werkstueck 1 UseRotary 0 Werkstueck 1 IsCircle 0 Werkstueck 1 Width mm 70 0 Werkstueck 1 Height mm 30 0 Werkstueck 1 Resindex 0 Werkstueck 1 Process 0 Werkstueck 1 Flanke 0 Werkstueck 1 AutoCut 0 Werkstueck 1 DoRaster 1 Werkstueck 1 EngraveMode 0 Werkstueck 1 CutFreq 0 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 70 von 87 INDIVIDUAL MARKING SYSTEMS 4 Delete on the computers that do not run the laser all files in the local directories where the manager is installed normally the Trotec directory NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 71 von 87 INDIVIDUAL MARKING SYSTEMS 16 Software tips amp tricks Rastering images in Corel Draw Engraving grayscale images is a frequently used application Whenever you engrave a grayscale on a two colored material kernel material and thin colored layer on top you should first raster it This makes sure that grayscales will show up as on the screen A raster image is a picture which represents grayscales by
24. EINER TANTS es qisj aas anaes ea ea ME 44 9 Special instructions for X belt tensioning cccsccccsssccssscssrsccsssrccssscccssscccsssscesssccssscecessees 50 10 Instructions for changing the X gearing ASSCMDLY ccssccssescssssscssnsscssssscsssscsssscssessees 53 TI Servicing the Y axis left palt nen ON OER ER 56 VO MAFON Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert ns Seite 3 von 87 INDIVIDUAL MARKING SYSTEMS 12 Servicing the Y axis right part ununene 60 13 The electric system of the Speedy sci ccssscosassasnensasvcasuccegnescarsvaessdecsess denne he satsassestaccens 63 Bl ck wiring diasram u 0 324 20 08h ai iin Rss coutastices EAER 64 Connector Assignment nn nee seiten iiber ben S 65 Checking the different components s is sissi siper seistes ereit oeo etsi asese nt ioie TeS To eE SE Ses EEE SE aeeti thi 66 14 Firmware Updates seuisshessinnbnsnnsannainb nnenkielniksiknsih hissen 67 Steps for updating the firmware smriti essen SSH inl cubes HE 67 15 Network installation of Trotec laser engrave sscccsssccssssccssssccssssccssscccsssccsssscsesssceseaees 69 10 Soflware ps amp trichs yasni Aa EEEE oe Ska ee TE iaso aia 72 Rastering images in Corel Draw u unscessessersnesesnnennennonsnennensnenesnnenn ceeeeeseesaecaecseceseeeeeeseas snonnnn sera 72 How to produce a Seal Press 3000 2sesessnss orap ap E ETna Ei pEi
25. ERR TR_COMM_NOT_READY communication not ready const TR_ERR write data to comm const TR_ERR download aborted const TR_ERR data file const TR_ERR for datagram const TR_ERR const TR_ERR error const TR_ERR clear RAM const TR_ERR job file const TR_ERR read file header const TR_ERR file format const TR_ERR const TR_ERR header const TR_ERR info const TR_ERR TR_WRITE_DATA_FAILED TR_DOWNLOAD_ABORTED TR_DOWNLOAD_OPEN_FAILED TR_DATAGRAM_TIMEOUT TR_FATAL_RAM_ERROR TR_FATAL_FLASH_ERROR TR_RAM_CLEAR_ERROR TR_OPEN_JOB_FILE_FAILED TR_READ_BMPHEADER FAILED TR_WRONG_FILE_FORMAT 216 217 218 250 251 252 300 301 302 303 304 305 800 801 TR_COMPRESSED_DATA_NOT_SUPPORTED 803 compressed data currently not supported TR_READ_BMPINFO_FAILED TR_READ_CUTINFO_FAILED TR_SEND_QUERY_FAILED send query command const TR_ERR TR_GET_INFO_FAILED info from graver timeout const TR_ERR failed const TR_ERR sync const TR_ERR TR_ERR_LOADER_SETMARK TR_ERR_LOADER_OUTOFSYNC TR_WRONG_COLOR_DEPTH color depth encountered const TR_ERR create bitmap const TR_ERR TR_CREATE_BMP_FAILED TR_COLOR_TABLE_ERR retrieving color table const TR_ERR info found const TR_ERR initialize rubber const TR_ERR initialize bmp line const TR_ERR TR_READ_TROTECINFO_ FAILED TR_INIT_RUBBER_FAILED TR_INIT_B
26. G SOLUTION Safety Interlock System Your Speedy is equipped with an integrated safety interlock system which cuts off the power of the laser tube immediately as soon as one of the doors is open ed CAUTION AN Do not attempt to alter the interlock system as that could result in hazardous radiation exposure laser safety and if they are defeating interlocks they must wear laser protective eyewear designed for the 10 6um CO laser energy CAUTION Technicians who are performing service procedures must be trained in The top door front door and the maintenance access panel are interlocked Ifthe interlocks are defeated access to laser class IV radiation is possible through any of these doors All other covers are not interlocked CAUTION When a non interlocked cover is opened and the machine is powered access to class IV laser radiation is possible These covers are labeled with DANGER INVISIBLE LASER RADIATION WHEN OPEN AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 11 von 87 THE ULTIMATE MARKING SOLUTION Dangers of Electricity When you open the covers of the engraving system there is the danger to get in contact with parts under high voltage Therefore it is absolutely necessary that service and repair work is only done while the power supply is un
27. INDIVIDUAL MARKING SYSTEMS SERVICE MANUAL 8003 Trotec Speedy C12 8003 Trotec Speedy C25 8003 Trotec Speedy C50 8003 Trotec Speedy C100 Trotec Produktions u Vertriebs GmbH Linzer Stra e 156 A 4600 Wels Tel 43 7242 239 0 Fax 43 7242 239 7380 E Mail TROTEC trodat net Version 1 1 January 1999 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 1 von 87 INDIVIDUAL MARKING SYSTEMS This publication and it s contents are proprietary to Trotec Wels and are intended solely for the contractual use of Trotec customers This publication and it s contents may not be reproduced or distributed for any other purpose without the written permission of Trotec Wels Notice Trotec Wels does not assume any liability arising out of the application or use of any products curcuits or software described herein Neither does it convey a license under it s patent rights nor the patent rights of others Trotec Wels further reserves the right to make any changes in any products described herein without notice This document is subject to change without notice CAUTION N Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeicher
28. MPLINE_FAILED TR_RUBBER_GETLINE_FAILED retrieve line from CRubber const TR_ERR job specified const TR_ERR TR_JOB_INVALID TR_MOVE_FILE_FAILED INDIVIDUAL MARKING SYSTEMS Jobs on platte canceld Switch of com 4 4 could not firmware could not open no answer RAM error FLASH Could not Could not open Could 802 wrong 4 804 Could read info 805 Could read cut 806 Could 807 Got no 808 SetMark of loader 809 loader is out of 810 Wrong 811 Could not 812 Error 812 No trotec could not could not 902 could not invalid NULL 904 move of NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 76 von 87 INDIVIDUAL MARKING SYSTEMS file failed const TR_ERR TR_COPY_FILE FAILED 905 copy of file failed NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 77 von 87 INDIVIDUAL MARKING SYSTEMS Hardware feedback On any Trotec laser engraver a self test function is implemented which assists you whenever a machine problem occurs In such a case the machine will automatically shut down to prevent further damage and indicate the problem by a certain combi
29. NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 61 von 87 INDIVIDUAL MARKING SYSTEMS idler pulley assembly 21 Assemble all compontents in the reverse order Tension the belts so that you have a spring length of 11mm at the main belt tensioning bolt NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 62 von 87 INDIVIDUAL MARKING SYSTEMS 13 The electric system of the Speedy The Speedy is an advanced servo motor system that contains the following electrical components Main board motion system CPU board Motor print Power supply Laser tube Halogen lights light transformer X axis motor Y axis motor Zaxis motor 10 Keypad 11 Cooling fans 12 Air compressor optional 13 Cables OHONDARWNo In case of a breakdown you can order spare parts and replace the component For checking the system we recommend to use an electronic multimeter Voltage check Ohmmeter NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 63 von 87 INDIVIDUAL MARKING SYSTEMS Block wiring diagram Lazer Power Supply THis TIS mye 4 gt i i 1 0 m q Fai E aslini lal Electronic
30. R_TRANS_TIMEOUT TR_TRANS_NO_DATA TP_FUNCTION_FAILED function failed to succeed const TR_ERR valid in this state const TR_ERR this state const TR_ERR allocate memory const TR_ERR allocate memory const TR_ERR size const TR_ERR size const TR_ERR size const TR_ERR size const TR_ERR TR_TRANS_ABORT_NOT_VALID TR_TRANS_ABORT_FAILED TR_MEMORY_ERROR TR_OLD_WSSPOOL_VERSION TR_WRONG_WSSPOOL_SIZE TR_WRONG_MATSPOOL_SIZE TR_OLD_MATSPOOL_VERSION TR_WRONG_JOBSPOOL_SIZE TR_TRANS_NO_JOBS_FOUND 0 999 998 997 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 no error should Assertion failure This is Echo packet not Other Echo Timeout No data Some TP No abort No abort valid in Failed to Failed to Wrong WS spool Wrong WS spool Wrong WS spool Wrong JOB spool No jobs found to NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 75 von 87 transmit const TR_ERR TR_TRANS_JOBS_DIFFERENT have different params const TR_ERR update of settings const TR_ERR speed failed const TR_ERR TR_UPDATE_SETTINGS_CANCELED TR_TRANS_SWITCH_FAILED TR_NOT_IN_IDLE_STATE transmission should idle here const TR_
31. TEMS Adjusting the Power Correction factor CL The factor CL menu settings gt advanced options gt Tab Testpulse is a minimum power that will affect the material even when the engraving speed is zero The reason why we need a power correction is in the material behavior itself Many materials show a nonlinear response That means when you engrave on the material with a continuously increased power level the change of color will not have a linear connection with the change of power For many materials you need a certain minimum power level that is necessary e g anodized aluminium because of the high heat conductivity that causes a quick heat transfer you need a relatively high factor CL 30 for marking the workpiece This mimimum power can be adjusted by setting the power correction factor CL Note The power correction factor must be adjusted for each material individually and can be changed only in the Trotec manager For most materials a low value of CL 0 3 is OK Steps for adjusting the power correction 1 Create a rectangular cut job 5 x 5cm 2 Vector into the material Set the parameters so that you only mark the surface and do not cut deep into the material 3 If the cut line is closed on the corners but is thicker where the lines meet reduce O 4 Ifthe cut line is not closed on the corners increase CL P 5 As soon as you have a closed curve with constant line thickness you ve found the correct factor of CL No
32. al Servicemanual 8003 doc max Gespeichert am 2003 03 10 Version 14 Seite 27 von 87 INDIVIDUAL MARKING SYSTEMS 6 Adjusting the Software Adjusting the tickle power The tickle pulses are used to keep the plasma inside the tube ionized continuously This guarantees a quick response whenever laser power is needed to mark or cut materials If the tickle power is too low then typical effects are bad contrast for fine details missing elements e g a not closed circle or frayed edges If the tickle power is too high you will see shadows on the edges There are two settings in the Trotec manager which are responsible for a correct excitement of the gas filling These are 1 Tickle power 2 Tickle delay Tickle delay is a setting that should be left at it s default value of 30 It defines a time from the end of laser output to mark the surface to the start of the tickle pulses within which no tickles are sent This delay makes sure that no following pulses are caused by the tickles immediately after firing Tickle power is a parameter that defines the intensity of the tickle pulses Reduce it when you see shadows on the edges Increase it when e g fine images on anodized aluminium are darker than big ones NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 28 von 87 INDIVIDUAL MARKING SYSTEMS To find the correct settings
33. anual Servicemanual 8003 doc Gespeichert am 2003 03 10 max ersion 14 Seite 54 von 87 INDIVIDUAL MARKING SYSTEMS TENSIONING BOLT GEARING ASSEMBLY MOTOR FIXING SCREWS X AXIS MOTOR pS ASSEMBLY Fe X AXIS MOTOR 9 Now the GEARING ASSEMBLY can be removed 10 Assembling the system is reversed Be carefull to bring the MOTOR TENSIONING SCREWS TENSIONING WEDGE and TENSIONING BOLTS in their marked position to ensure correct belt tensioning The TENSIONING BOLTS must not touch the belt Re tension of belts is very important to attain good engraving results Attention Do not overtight screws NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max ersion 14 Seite 55 von 87 INDIVIDUAL MARKING SYSTEMS 11 Servicing the Y axis left part The left part of the Y axis is similar to the X axis contains also a THK guide main belt motor belt and motor Steps for servicing the Y axis 7 Take the X axis out of the machine please refer to the chapter Servicing the X axis 8 Open the flexible coupling which is located behind the illumination panel Move the table to it s top position Remove the illumination panel three screws Be careful not to damage the wiring of the interlock system and lights flexible coupling illumination panel fixing screws Open the two screws that are positioned 90 turned to eac
34. as to prevent any contact with the exposed laser beam hence the device produces no known biological hazard even though the actual laser is Class Illb This would also apply to CD players and small laser printers as they are Class devices Class Il laser products Power up to 1 milliwatt These lasers are not considered a optically dangerous device as the eye reflex will prevent any occular damage I E when the eye is hit with a bright light the eye lid will automatically blink or the person will turn thier head so as to remove the bright light This is called the reflex action or time Class II lasers won t cause eye damage in this time period Still one wouldn t want to look at it for an extended period of time Caution labels yellow should be placed on the laser equipment No known skin exposure hazard exist and no fire hazard exist Class Illa laser products Power output between 1 milliwatt and 5 milliwatt These lasers can produce spot blindness under the right conditions and other possible eye injuries Products that have a Class Illa laser should have a laser emission indicator to tell when the laser is in operation They should also have a NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 9 von 87 THE ULTIMATE MARKING SOLUTION Danger label and output aperature label attatched to the laser and or equipment A key operated p
35. ax Version 14 Seite 24 von 87 INDIVIDUAL MARKING SYSTEMS The wattage difference between the four corners should be smaller than 10 of the average laser power Otherwise something is wrong with the be am alignment In this case measure the power directly atthe beam aperture Laser tube replacement 12W and 25W 1 Switch off the Speedy and open the service acces panel using a 10 mm allen key Remove also the cover of the electronic compartment 2 Unplug the power connector black red for the lasertube on the main board power connector N Y a i Tr d connectors on the power board 3 Remove the protective cover of the cooling fans NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 25 von 87 INDIVIDUAL MARKING SYSTEMS 4 Take out the metal grid and disconnect the cooling fans BNC connector fixing Screws of cooling fan cooling fan connector protective cover metal grid fan enclosure power cable Pull out the black red power cable Remove the fan enclosure Pull out the power cable black red and unplug the signal cable on the lasertube CAUTION Before you perform that step please ask a second person to assist you The risk here is to drop the tube Loosen the two 4mm screws on the right side of the tube and remove the four philips screws on the left side before you can do that remove the cover of
36. bly and our well tried system of belt tensioning Steps for servicing the Y axis 15 Take the X axis out of the machine please refer to the chapter Servicing the X axis 16 Open the drive shaft connector 17 Take the right Y axis out of the machine There are five screws that fix it from the lower side to the aluminium profile fixing screws of the Y axis 18 Release the main belt Remove the tensioning bolt and tensioning wedge tensioning elements NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 60 von 87 INDIVIDUAL MARKING SYSTEMS Remove the four screws and the belt grips on the front and the back of the X axis carriage Replace the Y axis bearing assembly ae belt grip Y axis bearing assembly replacement of the bearing assembly 19 Replace the main belt Connect the new belt to the old one Pull out the old belt and at the same time pull in the new belt 20 Replace the ball bearings the Y axis drive gear and the motor belt There are ball bearings on the front and on the back of the Y axis Two on the drive gear and two on the main belt idler pulley Take out the drive gear Put in a new one and replace also the ball bearings drive left ball gear bearing right ball bearing drive gear assembly Take out the idler pulley remove the old ball bearings and replace them for new ones
37. chert am 2003 03 10 max Version 14 Seite 42 von 87 INDIVIDUAL MARKING SYSTEMS rubber ring table leveling 10 Do the same at 10 350 11 For fine tuning repeat the steps 7 to 10 12 Now tighten the lead screw nut fixing rings again 13 Compress the rubber rings on later versions the steel springs by rotating the upper lead screw nuts until you feel that there is enough compression then fix their position 14 Assemble back all remaining components NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 43 von 87 INDIVIDUAL MARKING SYSTEMS 8 Servicing the X axis The axes are the most strained mechanical components in a laser engraver As we have to make sure that the precision is high enough to get a perfect engraving result it is important that possible positioning errors between inremental resolver and engraving head are minimized engraving accuracy at 1000dpi 25 4um at cutting 7 increment 1 0pm To assure this we have to service the axes periodically The most important one is the X axis as it moves approximately 500 times farther than the Y axis this is true for square jobs and a resolution of 500 dpi Each of the axes contains some parts of consumption These are Belts motor belt and main belt X motor including drive gear Ball bearings THK guide X gearing assembly which have to be replaced regularely
38. d the defect tube back to Trotec we will check the problem cause and grant warranty if this is justified e X axis motor lf the break down occurs after less than 1000 hours of operation laser hours the replacement is covered by the warranty e Optics covered only if no scratches or other mechanical damages are discernible the exhaust unit fits the requirements and the faulty units are shipped back to Trotec for inspection NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 84 von 87 INDIVIDUAL MARKING Recommended replacement intervals for wear and tear parts SYSTEMS Trotec recommends the below mentioned replacement intervals The life time will in many cases be much longer But as we want to prevent a loss of engraving precision wear and tear parts should be replaced regularely All mentioned hour ratings are laser hours Amount Part no Part name Replacement interval laser tube when a problem occurs expected after 2000h 1 79758 _ Motor belt X axis 1500h or 1year 1 79830 _ Motor belt Y axis 2500h or 2years 1 80620 Main belt X axis 1500h or 1year 1 80621 Main belt Y axis 2500h or 2years 1 78330 Main belt Z axis 4000h 1 79112 X axis motor 1500h or 1year 1 80959 Y axis motor when a problem occurs 1 80958 Z axis motor w
39. dows on the edges inconstant engraving depths wavyness of the lines no visible marking result fine details on stamps are engraved too thin Problem description Possible reason lens upside down in the lens holder inprecise focussing dirty optics table misaligned too low laser power dirty beam output window on tube lens upside down in the lens holder inprecise focussing table misaligned incorrect Edit settings inprecise focussing table misaligned lens upside down in the lens holder defect electronic board bad shoulder settings 0 passes in driver selected line thickness in Corel Draw too big tickle power too high table misaligned bad THK guide bad belt tension too high acceleraion settings too low laser power too high velocity not focussed incorrect Edit settings too steep shoulders Solution turn round the lens check focus clean optics check table adjustment replace tube clean output window turn round the lens check focus check table adjustment adjust Edits check focus check table adjustment turn round the lens replace board improve shoulder settings increase the amout of passes reduce line thickness to smallest possible value adjust tickle power adjust table replace guide check belt tensions reduce acceleration increase power setting reduce velocity check focus adjust edits reduce T increase W NORMAL DOT max Gespeichert in G Support Dok
40. e socket 15 Power supply 2 autofocus sensor 10 X axis 3 focussing head 11 keypad 4 engraving table 12 front lid 5 Y axis connector 13 power socket 6 Polycarbonate door 14 service access panel 7 Laser tube cover 16 right interlock front lid 8 Exhaust connector 18 _ maintenance panel 9 Product ID label NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 6 von 87 THE ULTIMATE MARKING SOLUTION 2 Safety information Please read this chapter before operating or servicing a Speedy laser system General The Speedy is an industrial apparatus with a high level of security To guarantee a safe operation it is necessary to know potential dangers and avoid risks The dangers can be classified in three categories I Dangers caused by the laser beam Dangers caused by electricity mechanical dangers General Safety Instructions When working with the laser engraver please take note of the following safety instructions 1 Operation and service of the Speedy may only be performed by trained personnel 2 Direct exposure of skin or eyes to laser radiation may cause severe injuries The correct operation and service according to the manual can prevent hazards Operators may perform procedures required inside the housing only through the interlocked door They must never attempt to defeat the door interlocks nor remove non interlocked
41. ead to 0 0 Engraver gt move laser 4 Fire the test pulse until you can see a small spot in the paper tape checking the zero position NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 31 von 87 INDIVIDUAL MARKING SYSTEMS vi The distance between this spot and the rulers should be smaller than 0 5mm 6 If the distance is bigger between X ruler and spot reduce X offset until you are within tolerance Settings gt Service settings password name gt tab Offset between Y ruler and spot reduce Y offset 7 If you hit into the ruler s Y increase the X offset X increase the Y offset Note If you can not reach the necessary position you have to move the rulers Pleas refer to the ruler adjustment in this manual Steps for adjusting the Z offset Check if the table has been adjusted correctly Make sure that the selected plate material has been defined as Omm thick Move the engraving head to 100 100 mm Engraver gt Move laser Hang the focus tool on the engraving head Click on focus laser or select Engraver gt Focus laser top door must be closed The focus tool should gently touch the table If it drops increase the Z offset if there is space between the tip and the engraving table decrease the offset er ee Note If it is not possible to reach a satisfying result because there is not en
42. ed on Disk or in a directory in uncompressed format Often the Trotec Support team will send you the files per e mail which sometimes makes it necessary to compress them In this case first decompress them and store them in any directory 2 Switch your laser engraver off and then on again to make sure there is no communication between the two 3 Open the manager but do not build up a connection 4 Select Settings gt Update Firmware and enter the path name where you have saved the Firmware files 5 Wait until the download has been finished In some cases this way of updating the Firmware does not work e g you have used a corrupt file for updating and the manager can not transfer the data a second time In this case you have to update the Firmware by connecting directly to the CPU board To do this you need NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 67 von 87 INDIVIDUAL MARKING SYSTEMS A PC link cable nomodem cable The firmware here the two files loader ini and loader exe are very important A set of allen keys metric CAUTION To prevent an electric hazard never touch any part of the boards while the machine is powered Make sure that you do service work on an open machine only when is installed to an electric network using an FI breaker of max 40mA 1 Open the service access panel on the left side ot t
43. electric supply network 3 Open the Maintenance access panel and the Service access panel as well as the cover of the electronic compartment 4 Open the four srews that fix the electronic compartment NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 40 von 87 INDIVIDUAL MARKING SYSTEMS ee a fixing screws of the electronic compartment and move it carefully out of the housing to have free access to the lead screws and plastic nuts lead screw electronic compartment removed electronic compartment 5 Take out the screws that hold the upper lead screw nuts in their position and lift the upper lead screw nuts by 10mm NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 41 von 87 INDIVIDUAL MARKING SYSTEMS upper lead screw nut lead screw nut Move the engraving head manually to 725 220 and focus on the table Measure the distance to the table Open the lead screw nut fixing rings oND fixing screw lead screw nut fixing ring 9 Now move the engraving head to 10 60 and rotate the lead screw nut close to the engraving head until you reach the correct height level of the table NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespei
44. ervice Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 86 von 87 INDIVIDUAL MARKING SYSTEMS 22 Recommended spare parts Speedy Starter Kit CPU board 74327 Main board 74942 Motor Print 74943 Power supply 25W two of them are used in a 50W speedy 79706 mirror 1 75036 mirror 2 79134 mirror 3 79135 lens 74323 lens cleaner 69248 lens tissue 69249 X axis motor 79112 Y axis motor 79113 X axis motor belt 79758 Y axis motor belt 79830 fuses 2A 103970x10 fuses 1A 204708x10 fuses 6 3A 103976x10 fuses 0 2A 103962x10 ball bearing set X axis including bearings for gearset 79757x2 79756x2 ball bearing set Y axis 79827x4 79756x4 set of bearings for Y axis preassembled 80962 brass adustment screws 79748x2 cooling fans laser tube 74945 set of safety warning labels NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 87 von 87
45. ervice Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 max Seite 46 von 87 INDIVIDUAL MARKING SYSTEMS fixing screws Ta apa se amp bti tensioning bolt _ zo ko paal DC power N connector X axis motor il resolver connector X axis motor 3 Release the main belt Remove the tensioning bolt and tensioning wedge tensioning eg wedge 2 7 f O E tensioning bolt idler pulley releasing the main belt Remove the four screws and the belt grips on the left and on the right side of the lens holder carriage belt grip 2 replacing the belt 4 Replace the main belt NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 47 von 87 INDIVIDUAL MARKING SYSTEMS Connect the new belt to the old one Pull out the old belt and at the same time pull in the new belt 5 Replace the ball bearings the X gearing assembly and the motor belt There are ball bearings on the left side and on the right side of the X axis One each on the upper and lower end of the X gearing assembly and two on the main belt idler pulley Take out the gearing assembly including ball bearings and the motor belt and replace it ball bearing gearing assembly motor belt gearing assembly Take out the idler pulley remove the old ball bearings and replace them for new ones a ce De i
46. g length should be 15 mm In case the spring length is incorrect proceed with following steps Loosen MOTOR FIXING SCREWS 2 pcs Bring the spring to it s correct length and simultaneous the belt to the correct tensioning by screwing the TENSIONING BOLT in or out Tighten the MOTOR FIXING SCREWS Re check spring length again If necessary repeat the tensioning process NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 ersion 14 Seite 50 von 87 INDIVIDUAL MARKING SYSTEMS 15mm SPRING LENGTH MOTOR FIXING SCREWS TENSIONING Fig 1 5 Check tensioning of x main belt grey belt that drives lens holder by measuring the spring length of TENSIONING BOLT Fig 2 Spring length should be 12 mm In case the spring length is incorrect proceed with following steps Bring the spring to it s correct length by screwing the TENSIONING BOLT in or out Pull out the TENSIONING WEDGE manually and let it spring back this will tension the belt Do this four or five times until the wedge goes allways back to the same position Re check spring length again If necessary repeat the tensioning process Attention TENSIONING BOLT must not touch the belt NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 51 von 87
47. gas electronics The following reasons might cause you to replace the tube e A too low laser power e Fluctuations of laser power typically jumps from 100 to 50 engraving depth on a 25W unit or from 100 to 75 on a 50W machine The frequency of these power fluctuations is low e g every 5 minutes e Uncontrollable timing behaviour high frequency effect This effect shows shifted start end points of the pulses so that the image looks frayed although the mechanics of the motion system and software adjustment are OK NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 22 von 87 INDIVIDUAL MARKING SYSTEMS Measuring the laser power To measure the laser power you need 1 2 3 U4 U4 B Us Laser protective goggles Laser power meter Interlock defeat tool tools for measuring the laser power CAUTION To make sure that there is no laser emission out of a controlled area establish a limited access area by using non flamable beam blocking curtains temporary walls or other enclosures CAUTION The laser power measurement may only be performed by service technichians that have been trained by Trotec and are familiar with the hazards from lasers CAUTION Never expose any part of your body to the beam as this could result in serious injuries CAUTION To do the laser power measurement it is absolutely necessary to
48. ge of adjustment in the software is too small or the rulers are not parallel to the motion system you have to adjust the rulers and or the motion system NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 36 von 87 INDIVIDUAL MARKING SYSTEMS How to check the ruler position For both rulers we have a tolerance of 0 5mm to the rulers That means that when you fire the test pulse the burned spot must not hit the ruler and have a distance of max 0 5mm to the ruler If the distance is bigger and not constant you have to adjust rulers and or X axis Y ruler check 1 Glue some adhesive tape in the crosspoint and at the endpoints of the rulers setup for checking the ruler positions Focus on the rulers Move the engraving head to 0 10 Engraver gt Move laser X 0 Y 10 Fire the test pulse into the paper until you see a small spot press test keep it pressed then press service PON testing the ruler positions 5 Move the engraving head to the lower end NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 37 von 87 INDIVIDUAL MARKING SYSTEMS 6 Fire the test pulse again X ruler check Glue some adhesive tape in the crosspoint and at the endpoints of the rulers Focus on the rulers Move the engraving head to 0
49. h other but only on the side closer to the Y axis motor fixing screws NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 max Seite 56 von 87 INDIVIDUAL MARKING SYSTEMS 9 Take the left Y axis out of the machine 10 Dismantle the Y motor Loosen the two motor fixing screws Take out the tensioning bolt Take out the motor fixing screws Y motor tensioning bolt 11 Release the main belt Remove the tensioning bolt and tensioning wedge Remove the four screws and the belt grips on the front and the back of the X axis Carriage This step is identical to the X axis NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 57 von 87 INDIVIDUAL MARKING SYSTEMS tensioning wedge tensioning bolt 12 Replace the main belt Connect the new belt to the old one Pull out the old belt and at the same time pull in the new belt 13 Replace the ball bearings the Y gearing assembly and the motor belt There are ball bearings on the front and on the back of the Y axis One each on the upper and lower end of the Y gearing assembly and two on the main belt idler pulley Take out the gearing assembly including ball bearings and the motor belt and replace it p motor belt right ball bearing gearing assembly left ball
50. he machine and the cover of the electronic compartment 2 Place the jumper from the position closer to the Main board to the position closer to the CPU board and connect one end of the link cable to the 9 pin socket closer to the CPU board if you have a set of first generation boards otherwise you will have only one 9 pin socket on the board 3 Open the loader ini file and select the COM port of the computer you are using for updating the firmware commport 0 for COM1 and commport 1 for COM2 4 Make sure that your engraver is switched on 5 Press the reset button on the CPU Board black push button 6 Start the loader exe file to begin with the update 7 Wait until you get the message All files loaded successfully 8 Place back the blue jumper in it s original position and close the panels again NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 68 von 87 INDIVIDUAL MARKING SYSTEMS 15 Network installation of Trotec laser engravers Your Trotec Laser engraver can be installed also in a network This will make it possible to send jobs from any computer in the network to the job queue of the computer that runs the laser You need e One computer to run the laser and create jobs e Several computers to create jobs Steps for creating a network installation 1 Install the printer driver and the Trotec
51. hen a problem occurs 2 79756 Ball bearings X axis 1500h or 1year 2 79757 4 79756 Ball bearings Y axis 2500h or 2 years 4 79827 6 79850 Ball bearings Z axis when a problem occurs 1 80735 Gearing assembly X axis 1500h or 2years 1 79820 Gearing assembly Y axis left 2500h or 3years 1 80962 Bearing assembly Y axis 2000h 1 79828 _ Drive gear Y axis 2500h 1 79814 THK guide X axis 2500h 1 79832 THK guide Y axis 3500h 1 75036 _ Mirror 1 when a problem occurs 1 79134 _ Mirror 2 when a problem occurs 1 79135 Mirror 3 when a problem occurs 1 74323 Lens when a problem occurs NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 85 von 87 21 Recommended tools service key interlock defeat tool Allen key set inch Allen key set metric laser power meter lens cleaner lens tissue spring balance 300g laser protective goggles electronic multimeter tool box magnifier 8x engraving materials set of screw drivers set of screw drivers phillips brushes in different sizes paper tape nomodem cable PC datacable side cutting pliers combination pliers adjustable wrench small file triangular cutter knife set of hexagon wrenches adjustment plate for mirrors with magnetic holder INDIVIDUAL MARKING SYSTEMS NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy S
52. just the three small screws see attached picture close to the laser pointer until the red dot hits exactly the burned spot on the paper tape Adjustment screw Laserpointer 5 Check the beam position on all four corners of the engraving table You can get the highest sensitivity to changes of the pointer position in the lower left corner of the engraving table NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 21 von 87 INDIVIDUAL MARKING SYSTEMS 5 Replacing the laser tube The laser tube is one of the main components of any laser engraver The Speedy uses for the 12 25 30 and 50W version Synrad tubes and for the 100 W version a Coherent tube The 50 and 100W tubes are liquid cooled all other tubes are air cooled To make the tube fire it must be Connected to the power supply 48V for the 100W unit for all other machines 30V On Synrad tubes this will be indicated with a green LED Provided with a control signal BNC connector two for the 50W The control signal is a5V TTL signal that comes from the main board if there is a signal Synrad tubes will indicate this with an illuminated red LED Additionally on the 100W machines the coolant velocity must be above 5 7 l min All tubes have an integrated overtemperature protection If the tube exceeds a certain limit it is switched off to prevent a damage of the
53. l fnittenen 7 Keypad Tansformer only Speedy C50 12V DC J FRIMA gt u H u Air Exhaust i compressor PDIP k Mainboard G lt a II me i Interlock m TEO curcuits Cooling fans Interlock loy Laser gT Speedy C12 225 u 1 Print Z axis Print Y axis FIA 15 VAC Net filter aS ie Nose be Main Fuses 7 Limit 7 Limit J Limit L Switch Z _ Switch X L Switch Y oi z f ua NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 64 von 87 INDIVIDUAL MARKING SYSTEMS Connector Assignment ACHTUNG Vor dem ffnen des Geh uses Netzstecker ziehen X11 OARS ri xa L CAUTION Before opening the system unplug the mains X15 X16 X21 Sicherungen im Power Laser Pro 1 um F4 E 230 VAC 23 my LFS m 2x6 3AT 2x10AT 1 O E 200 mAT 200 mAT X20 X22 K hlventilatoren Laser 1 AT 2 AT Luftkompressor 1 AT 2 AT Netzspannung 115 VAC Hauptsicherungen Relais Einschaltkreis Gravurraum Beleuchtung 1 AT 2 AT interne DC Versorgung 2 AT 2 AT interne DC Versorgung 2 AT 2 AT DC Versorgung X Achse 6 3 AT 6 3 AT DC Versorgung Y Achse 6 3 AT 6 3 AT DC Versorgung Z Achse 6 3 AT 6 3 AT ACHTUNG Sicherungen nur durch solche vom gleichen Wert und Typ ersetzen Fuses in the Power Laser Pro
54. me property of TROTEC Repair of failures does not extend the warranty obligation Wear and tear on parts is not covered by the warranty with the following exceptions A warranty covers 1000 hours operating time for wear and tear on parts of motors in particular replacement of brushes of the servo motors Optics lenses and mirrors are covered by a three year warranty when an exhaust system from TROTEC is used or if a different exhaust system is used and a certification of the flow capacity is presented immediately and certified by TROTEC in writing to be sufficient The warranty for optics however is void if replacement is necessary due to insufficient or inappropriate cleaning e g scratching during cleaning Typical image with optics damaged by inappropriate cleaning Shooting through mirror or lens The refilling of the laser tube with gas mixture is considered natural wear and tear and is not covered by the warranty With wear and tear on parts the warranty only covers damage that already existed at the time of distribution of the device and was claimed immediately NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 83 von 87 INDIVIDUAL MARKING SYSTEMS No warranty covers damage resulting from the following Inappropriate handling inadequate or inappropriate maintenance and cleaning external influences e g voltage fluctuation
55. ment in X direction Possible reason damaged ball bearings incorrect supply voltage old fan version outdated firmware version belt grips touch X axis profile Solution replace fan replace fan replace fan for NMB version update firmware move grips NORMAL DOT max Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 81 von 87 INDIVIDUAL MARKING SYSTEMS faulty bearing replace bearing 4 Problems with the Software Problem description possible to send jobs to the manager the installation is terminated missing material parameters multiple positioning of jobs is not possible when clicking on start error messages occur After installation it is not Possible reason directory names to not match the Windows 3 xx specifications incorrect serial number specified on installation Custom and or wattage was not selected selected job is already on the plate damaged trlog vol file crowded Spool directory Solution make sure that names in the path do not exceed 7 characters please check the serial number in the directory INIfiles on the CD only here mentioned numbers will be accepted repeat the installation install type custom make sure that the box that represents the correct wattage is checked select the job in the job queue click on NORMAL DOT max Gespeiche
56. nation of beeping and flashing There are LED s in the keypad that can be illuminated To calculate the error codes Trotec has developed a program that can show the code number and problem description at a mouseclick On the keypad there are two status LED s a red and a green one which are important for calculating error codes Steps for calculating an error code e Start the program firmware error codes which is on your service CD problem description o 800 Error code a srocsder AM kai AX Sctleoclerkerebicro king at Thre py AX tazsrg emo cn Caan ove User interface of the Error code program e Click on the symbols that are illuminated at the green status of the power LED 10 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 78 von 87 INDIVIDUAL MARKING SYSTEMS green status red status e Click on the symbols that are illuminated at the red status of the lase LED 9 e Read the error code NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 79 von 87 19 FAQ s Frequently asked questions and their solution 1 Problems you can see in the engraving result INDIVIDUAL MARKING SYSTEMS too low engraving depth blurred edges bad shoulder angle missing cut lines sha
57. nzahl 2 OverShoot0 1 2 0 03 0 00 OverShoot1 22 12 0 00 0 03 OffsetX mm 13 7000 OffsetY mm 4 5000 OffsetZ mm 6 9000 Accel 5 0000 CorrK1 15 CorrK2 0 CorrK3 0 GMODE 2 EngraverType 3 NewOverShoot0 1 0 2 0 0 03 0 00 NewOverShoot1 22 0 12 0 0 00 0 03 EngraverModel 1 PowerCorrection 0 NewOverShoot2 44 0 10 0 0 06 0 07 OverShoot2 44 10 0 06 0 07 ApplicationPath C SPEEDY Driver Werkstueck 256 Material 258 Job Name SP0466 Job Number 000513_23 Job Count 611 QuickPrint 0 CurrentWerkstueck Werkstueck 1 UseTemplate 0 Werkstueck 1 Templatelndex 1 Werkstueck 1 Name Printy 4927 Werkstueck 1 UseRotary 0 Werkstueck 1 IsCircle 0 Werkstueck 1 Width mm 100 Werkstueck 1 Height mm 60 Werkstueck 1 Resindex 1 Werkstueck 1 Process 1 Werkstueck 1 Flanke 1 Werkstueck 1 AutoCut 0 Werkstueck 1 DoRaster 1 Werkstueck 1 CutFreq 1 Werkstueck 1 EngraveMode 0 CurrentMaterial Material 1 UseTemplate 1 Material 1 Templatelndex 18 Material 1 Name Wood Madera Bit map Material 1 LSGrave Vel 70 Material 1 LSCut Vel 100 Material 1 LSGrave Power 92 Material 1 LSCut Power 92 Material 1 LSGrave PPI 250 Material 1 LSCut Frequency 2000 Material 1 Thickness mm 0 0000 Material 1 LSGrave VelEx 1000 Material 1 LSCut VelEx 10 DefaultMaterial Material 1 UseTemplate 0 Material 1 Templatelndex 1 Material 1 Name Material 1 Material 1 Thickness mm 1 0 Material 1 LSGrave VelEx 50 Material
58. ough range of adjustment you have to move the limit switches especially the lower one as this is used for homing NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 32 von 87 INDIVIDUAL MARKING SYSTEMS Overtook adjustment The Trotec manager shows a special feature that is used to fine tune the engraving quality of the machine For a variety of speeds you can set individual parameters so called edits to compensate the dynamic behavior of the tube Using these factors we can compensate a tube behavior that is different from the average Typical symptoms of an incorrect Edit factor adjustment are Double letters for small fonts Inconstant line thickness for horizontal and vertical lines Frayed edges If you see one of these effects you have to alter the Edit settings in your Trotec manager Understanding the Overtook table The table gives you the following information 1 column gives you the speed from which on the selected line is valid 2 column gives the overtook distance of travel from the line end to the position where the engraving head turns it s direction 3 column Edit factor for engraving in X direction 4 column Edit factor for engraving in Y direction Service Setup Consction Dit Overlook Accelernton r gt Ovi XER YE moi oa mA 220 We OB 08 Dystock 2 03 men KamEd 00 mm YA
59. ower switch SHOULD be used to prevent unauthorized use No known skin hazard of fire hazard exist Class Illb laser products Power output from 5 milliwatts to 500 milliwatts These lasers are considered a definate eye hazard particularly at the higher power levels which WILL cause eye damage These lasers MUST have a key switch to prevent unathorized use a laser emission indicator a 3 to 5 second time delay after power is applied to allow the operator to move away from the beam path anda mechanical shutter to turn the beam off during use Skin may be burned at the higher levels of power output as well as the flash point of some materials which could catch fire I have seen 250mW argons set a piece of red paper on fire in less than 2 seconds exposure time A red DANGER label and aperature label MUST be affixed to the laser Class IV laser products Power output gt 500 milliwatts These CAN and WILL cause eye damage The Class IV range CAN and WILL cause materials to burn on contact as well as skin and clothing to burn These laser systems MUST have A key lockout switch to prevent unauthorized use Inter locks to prevent the system from being used with the protective covers off Emission indicators to show that the laser is in use Mechanical shutters to block the beam Red DANGER labels and aperature labels affixed to the laser The reflected beam should be considered as dangerous as the primary beam again have seen a 1 000 watt CO2 laser bla
60. plugged In any case all safety laws and standards in connection with electricity must be obeyed IMPORTANT REMARK Usually you do not need to get in touch with the electrical and electronic components In case you do that when servicing or repairing the laser engraver please be sure that you first plug off the power supply NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 12 von 87 THE ULTIMATE MARKING SOLUTION Emission indication and safety labeling Light Emitting Diodes On the keypad of the laser engraver there is on the left side a red LED light emitting diode which is illuminated when laser radiation is emitted If the service plug is used to defeat the door interlocks the red LED close to the service button is flashing which indicates that the machine now is in service mode In this case the machine represents a laser class IV 4 product and special safety provisions are necessary Audible Warning When starting up the laser engraver without closing the cover there is an intermittent beep This indicates that the interlock system has not been checked yet You can run the machine only if all interlock switches are closed Close the cover of the laser engraver to cause the machine to initialize On emitting a laser beam which is called test pulse by pressing the TEST and SERVICE button
61. portions of the housing 3 The laser beam can ignite flammable materials Therefore a fire extinguisher should always be nearby Do not store flammable materials near or inside the laser engraver NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 7 von 87 THE ULTIMATE MARKING SOLUTION Working with the laser or setting the system to service mode without supervision is not permitted 4 Many materials especially non anodized aluminium copper silver and gold cannot be engraved with the laser engraver due to the very low absorption of laser radiation This means that most of the energy of the laser beam is reflected Therefore those materials must not be present in the laser beam path as otherwise a reflected laser beam could destroy the cover of the laser unit 5 Beam adjustment may only be done by trained personnel Otherwise there could be uncontrolled emission of laser radiation There are only limited possibilities to adjust the mirrors due to a mechanic restriction These restrictions may only be altered by authorized personnel 6 Before starting to work check whether the engraving of the material can cause harmful fumes and whether the filters of your exhaust system are suitable for these fumes It is emphasized that it is the user s responsibility to obey the national and regional threshold values for dusts fumes and gases
62. risEd U U4 men Dame Save Now Tab Overtook in the Service menu When you for example engrave in X direction at 80 power and 25 speed which means 50cm s the second line of the table is taken fo figure out the edit factor Steps for adjusting the Edit settings 1 Create a job at 125dpi that looks like the following NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 33 von 87 INDIVIDUAL MARKING SYSTEMS You can use the job for adjusting the X edit when you engrave it in X direction when you rotate it by 90 and engrave it in Y direction which can be done directly in the manager you can adjust the Y edits 2 Ina job like this you can see when you engrave it the individual lines as they are not overlapping at 125 dpi 3 Engrave this job at a certain speed and check the shift between the start points of the lines using a magnifier you can see that every line is shifted to the neighbouring one bad adjustment of the edit factor 4 A perfectly adjusted machine doesn t show a shift between the individual start points 5 If there is a shift increase or decrease the edit factor and repeat step 3 until it disappears the adjustment is OK now 6 Keep on adjusting until you have at any speed a perfect result Note Before adjusting the Edit factors make sure that tickle power is adjusted correctly
63. rt in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 82 von 87 INDIVIDUAL MARKING SYSTEMS 20 Recommended service intervals For any service technician it s important to have information about the life expectancy of the different components The idea behind is to be able to decide whether a replacement is covered by the warranty or not Please study the following information in detail The warranty regulations are in every users manual please refer in disputes to it Warranty Regulations For devices of the laser product family Speedy and Power Laser PRO TROTEC Produktions und VertriebsGmbH Wels hereinafter called TROTEC grants a warranty of 3 years from the date of purchase datum of distribution for devices of the laser product family Speedy and Power Laser PRO During this time TROTEC will according to your preference replace all parts of those products which by failure in material or design cause a failure of the readiness for operation with a part of equal value or to repair it free of charge Under warranty the cost of both parts and freight standard freight are covered by TROTEC TROTEC must be notified immediately if faults are noticed Send the part in its original packaging to TROTEC or to a designated point of service and at TROTEC s discretion customers receive a credit note for sending the replacement part All replaced parts beco
64. s operation and installation errors transport damage modifications added parts and interference not performed by TROTEC authorized persons use of unsuitable accessories or operating material Any improper use or modification of the devices without previous permission by TROTEC renders the warranty void TROTEC is under no circumstances liable for the loss of profit turnover company value or expected cost savings or special direct or indirect damages resulting from the use or attempted use of the product even if TROTEC has been advised of the possibility of such damages TROTEC is also not liable for claims being made by third parties against the customer Therefore in particular costs for third parties assigned without the explicit agreement of TROTEC and costs for replacement devices cleaning and maintenance work will not be born TROTEC reserves the right to implement technical innovations as well as later changes to the warranty regulations Place of performance and venue for both parties is Wels the laws of the Republic of Austria apply exclusively Once again the main facts e Belts gears bearings ball bearings and THK guide are not covered by the warranty e Laser tube Whenever a damage of the tube occurs it is covered by the warranty only if it is a problem of the electronic components e g if there is a sudden jump of laser power If the tube needs a gas refill this is normal consumption and not covered When you sen
65. sscssssscsssscsssscssseccssccsssssssssesssssessssssssssssssseccssses 26 6 Adj sting the Software ee 28 Adjusting the tickle pOWe0 csscsssecscisceesssanssecsosoasoonsvossssocceeseseessnsecsecontevessosscseccssoasobsrssessecsenssraenes 28 Adjusting the Power Correction factor CL cssss0ssesonnennossonnssensnnennonnennnssnsnssessnnennnnsnsnssessnnnenee 30 Adjusting the Offset parameters cssscssscssssscssssccsssccsssscsssescsssssssssssssesssssessssssssssssssesssssascees 31 Over COOK Ad fUStMeENt eiccccsesccsevsscssssesuscesesscesshacsevscsossvessssescvensososessdeesedsscesdoenesbadescetesoduecdecbesscdsoneees 33 Tab correction in the service setup osscosseosssoosssonssonssonssnnssnnnsnnuesnussnnssnnsennssnnnsnnnssonssonssansssnnene 34 Tab acceleration in the service S tup ccssccssssscssssssssscssssssssscsssccssssssssssssssssssssccsssssssssscsseses 35 7 Adjusung the Hardware reinen 36 Ruler adjustment and rectangularity adjustment of the motion system ccsccsssscsssscssees 36 How to check th ruler position uses seele A Bas seas neers nen erh 37 Ruler ad astmien be nathastmusinunea saunas ee aan ee 38 Rectangularity adjustment of the motion systeM ssssssssssessssseeess cssseessssseesssssesssssssesssseseesesseessssseeesesseeees 38 Table Ad FUStMENE s s ccccccsssssseseseccsccssiessessenncosceseentesvanacesoaseestesveunss conecestesesuncssonsesseeseswncesebcersseteseacssesces 40 Bi SOFVIEIN
66. st a hole through a piece of steel so imagine what it would do to your eye Registration of laser systems Any laser system that has a power output of greater than 5 milliwatts MUST be registered with the FDA and Center for Devices and Radiological Health if it has an exposed beam such as for entertainment I E Laser light shows or for medical use such as surgery where someone other than the operator may come in contact with it this is called a varience and have filled them out and submitted them and they ARE a royal pain in the backside Risks of Laser Radiation If the built in safety measures are defeated or the laser is operated with the housing open there is a risk of setting clothing or other flammable materials on fire Laser energy at a power of up to 150W Model C100 at a wavelength of 10 6 um could be present inside the housing Therefore operators can perform procedures required inside the housing only when the interlocked door has been opened A normal user must never defeat the door interlocks or remove portions of the protective housing except the machine is not powered Therefore you must under no circumstances neither alter the laser tube unit nor dismantle it nor set a system to work which has been altered or dismantled NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 10 von 87 THE ULTIMATE MARKIN
67. t am 2003 03 10 max Version 14 Seite 2 von 87 INDIVIDUAL MARKING SYSTEMS Table of contents 1 Main components of the Speedy laser engraver zuusessonsensnnssnsnneennnnnsnnnnnnnnnnnsnnnnnsnnnnnnnnnnnn 5 Ze SQTELY UII OFT ON nee een E E E 7 AT e 1 KAEA I E E A E E EEEE EEES E E E T E 7 Laser oT i E a ASSE E E AE E E T A ER S E E E A A E T 9 WS Taser Classes rasen ea eee N oe ea E eee 9 Safety Interlock System ir nise e e E a lesa sents Dean aL Gaede E N 11 Dan cers of Electricity s scsceccssecssscccessoscssasessctccesecessoussecssessoscsseasssesceesesesspiesscoees ssnesesesscsacessvssseessenaees 12 Emission indication and safety labeling csscssscssscssscssscesccessscsescssscscesscssscesssesssessesssecsoes 13 Tere Bit EEE TDT COA wae aN ee ee Mande aia reelle Wonton ats een nee 13 AUGI BIE Warin Senei a A TA ie Leprecwicaav ec A E AA E E E 13 Safety Labe lS e esac dees ls EE Mh eS Es ra EROE E AOE ESEARO EEE 14 3 Laser beam alignment on Speedy zur ssansessnnsensnneensnnesnsnnesnsnnennsnnsensnnsonsnsnensnsssnsnsssnsnssnnne 15 4 Laser pointer adjustment u 20 5 Replacing the laser tube nennen 22 Measuring the laser power e ssesossoesocesesoossesoosseseoesossoesocssesoossessossessossoseossoessesooseesoossessossosssssoeses 23 Laser tube replacement 12W and 25W sesssoesooesoocsooessosecoscsocesocesocesocesocesoesssesssecsscsssesssesssesesese 25 Laser tube replacement 50W and 100W ccss
68. t srep oiris 73 17 Marking metals using metal mark paint c cssccccsscccsssscssssscssssccssscccsssccsesscesssscssessceesaces 74 18 Speedv err r codes lin Aliens 75 Software feedb ck ve vvtecscccsssscescelscetescssevencsstcsspstectesntedesedaneseasseaetsosseedsavesucetotetsncdesteedstsoucescacvesesensvoas 75 Hard ware feedback sicssscssccsssansscctscscsostsesscocsigocse cecapssevcesnnsssdessscescusooss secessastoosessssseesscessesesse sosabventens 78 ED STA OS er E EEEN EET tine 80 20 Recommended service intervals scsssccssscssssssssssesscssscsscsscscesssccesscsscesssseseseseescsssessseess 83 Warranty Regulations sissscscssccscdsicsscessecicecesesscsssdboncesshsesssasesutessobaisesnsssancssenees suelssuncecsdedscseacsencesseses 83 Recommended replacement intervals for wear and tear parts ccscccccccssccsccsssscsssccsssseees 85 21 Recommended tools nein 86 22 Recommended spare parts Speedy Starter Kit uuuessnsensnnesnnnnesnsnnsnnnnnsnnnnnnnnnnnnnnnnennnnne 87 NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 4 von 87 INDIVIDUAL MARKING SYSTEMS 1 Main components of the Speedy laser engraver NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 5 von 87 INDIVIDUAL MARKING SYSTEMS 1 servic
69. te This adjustment is only necessary when you want to mark only the surface of a material It is not needed for Lasercutting all the way through the material A change of the tickle power setting will also affect the correct setting of CL NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 30 von 87 INDIVIDUAL MARKING SYSTEMS Adjusting the Offset parameters The Speedy uses so called offset parameters X and Y to make sure that the zero position of the software is exactly in the crosspoint of the rulers This is important for precise positioning of jobs Additionally we use the Z offset to finetune the automatic focus only for focussing using the software Consction Olis Overtook Accek nton dvi Ofset EERE mn Yen Ofset 450 mm Zaris Of 430 mm Tab Offset in the Service menu An offset is a certain distance from the home position that is given by the limit switches to the edge of the rulers for X and Y or the focus level of the lens Z Whenever you see that the position of your engraving on the table is not the same as in your desktop publishing program you have to adjust the offsets Steps for adjusting the X and Y offsets 1 Make sure that the ruler angle has been adjusted correctly 2 Focus your beam on the surface of the rulers and glue some paper tape in the crosspoint 3 Move the engraving h
70. umentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 Version 14 Seite 80 von 87 the upper part of the engravings is missing 2 Machine malfunctions outdated firmware version installed after closing of the door the job was started immediately INDIVIDUAL MARKING SYSTEMS update firmware after closing the door wait 5 seconds to start the job Problem description no referencing after start up no response at switching on of the system no communication to engraver connection to engraver breaks frequently offsets between engraving jobs and cut lines 3 Noise generation Possible reason top door not closed defect in the interlock system mechanical problem on axis bad limit switch defect power supply main fuses blown power supply defect invalid COM port selection serial cable defect electromagnetic imissions dusty encoder top speed too high acceleration too high Solution close door check interlocks make sure that the mechanical resistance is small replacement measure voltage if necessary replace it replace fuses replace power supply change selection replace cable make sure that engraver and computer are connected to the same electric curcuit the original cable lenghts should not be exceeded clean encoder reduce speed reduce acceleration Problem description noisy cooling fans noisy table sqeaking on move
71. ver you think there is a problem with one of the motorprints e g because one of the axes doesn t reference then replace two of the boards for the different axes all of them are identical If then suddenly the axis that has previously shown a problem works fine you know that only the motorprint shows a problem and must be replaced NORMAL DOT Gespeichert in G Support Dokumentationen_CDs 8003Speedy Service Manual Servicemanual 8003 doc Gespeichert am 2003 03 10 max Version 14 Seite 66 von 87 INDIVIDUAL MARKING SYSTEMS 14 Firmware Update Each laser engraver is controlled by the CPU board Signals that come from the Computer are interpreted as commands which cause a certain sequence of operations that are fullfilled The way these commands are interpreted is strongly influenced by the firmware Whenever we find a way to optimize the behaviour of the engraver there will be a new release of the firmware which can easily be updated by any user But be aware that with every firmware update you reset the Engraver hours Laser hours Engraving time with plugged filters Distance of travel X axis Distance of travel Y axis This means you loose a lot of information when these parameters are not noted before updating especially the amount of laser hours is important which will very often be used to decide whether a replacement will be warranty or non warranty Steps for updating the firmware 1 Make sure you have the Firmware stor

SERVICE MANUAL - CNSI Microfluidics Lab

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