installation drive pod manual
Contents
1. N a o no vu u manual MSB FT General N EW LI Signs and symbols used NEUE ELEKTRONISCHE WEGE 1 1 D 1 3 General The Installation Drive Pod allows the unfinished car platform to be used for installation work using dead man drive controls without requiring a trailing cable a car top box or an inspection control pod Signs and symbols used The following signs and symbols are used for operational instructions MSB Installation control pod Safety relevant information This symbol is located in front of safety relevant information Information notice This symbol is located in front of relevant information Further information The following documents among others are available for the FST 2 controller and its components FST 2 controller description FST 2 manual FST 2 short instructions FST 2 GROUP manual ADM manual EAZ 256 manual EAZ LCD and EAZ VFD manual EAZ TFT manual LCS manual SAM manual Fire recall manual x x v These and other up to date manuals can be found in the download area of our website unter Service http www newlift de service download How to contact us If after referring to this manual you still require assistance our service line is there for you Phone 49 89 898 66 110 E mail service newlift de Mon Thurs 08 00 a m 12 00 p m and 1 00 p m 5 00 p m Fr 08 00 a m 12 00 p m2. NEW LIFT NEUE ELEKTRONISCHE WEGE MANUAL nstallation drive pod Driving in Fahrt Enable Freigabe Installation Drive Pod Montage Steuerbirne NEW LIFT in control 10A 230V Manufacturer NEW LIFT Steuerungsbau GmbH Lochhamer Schlag 8 82166 Graefelfing Tel 49 89 898 66 0 Fax 49 89 898 66 300 Mail info newlift de www newlift de Service line Tel 49 89 898 66 110 Mail service newlift de Date of issue 28 11 13 Author KH Release February 2011 SWB Hardware version 2 6 Doc no hb_msb_2010 10_en Copyright NEW LIFT Steuerungsbau GmbH 2010 This manual is protected by copyright All rights including those of copying of reproduction of translation and of modification in whole or in part are reserved by the publisher No part of this description may be reproduced in any form or copied with an electronic replication system without written permission Although great care has been taken in the production of texts and figures we cannot be held legally liable for possible mistakes and their consequences Inhalt 1 General 1 1 Signs and symbols used 1 2 Further information 1 3 How to contact us 2 General safety regulations 2 1 Qualifications of the installing engineer 2 2 Residual dangers 2 3 Safety regulations 3 Mounting control pod MSB 3 1 Construction and function 3 2 Connecting the MSB 3 3 Using the MSB 3 4 Circuit Diagram NEW LIFT NEUE ELEKTRONISCHE WEGE w N N
3. and 12 30 3 00 p m manual MSB 1 General safety regulations p Qualifications of the installing engineer N EW LIFT NEUE ELEKTRONISCHE WEGE 2 General safety regulations All important safety regulations are summarised in this chapter These safety instructions must always be adhe red to during all work on the installation All persons performing installation and commissioning work on the FST 2 controller must read this chapter and follow its regulations Laws regulations guidelines and standards that apply in the country of operation must be followed in addition to the safety regulations mentioned in this manual 2 1 Qualifications of the installing engineer The installing engineer must be over 18 years of age exception apprentices who are over 16 years of age and are permanently supervised by an engineer qualified for training apprentices gt have first aid training gt have theoretical and practical knowledge of regulations and measures for the prevention of fire and explosions in his work area gt be able to identify avoid and rectify all dangers that might occur during his work in the shaft and in the operating rooms gt be able to identify and rectify all irregularities and faults that might occur during installation and operation of a lift system have theoretical and practical knowledge of operating principles and requirements of electric controls and drive systems All installation and c
4. ccording to circuit diagram details if this is possible on site suitable mate rial and tools must be available Pay attention to coding pins and latch lugs 2 3 Safety regulations General gt The instructions of the lift manufacturer and the instructions in this manual must be followed during installation and commissioning of the lift system The shaft must be secured against unauthorised trespassing during installation and commissioning Assemblies devices and cables must be installed and fastened securely and permanently gt Loads must be moved with suitable aids lift trucks hoisting gear etc Sharp and pointed tools or other potentially dangerous objects may only be carried along in clothing if suitable protective measures have been taken to rule out any danger Alcohol and drugs must not be consumed before and during installation and commissioning Electricity Regulations for installing and operating electrical equipment VDE 0100 and regulations of local utilities must be followed The specified distances between different electrical assemblies must be controlled and maintained gt All installation work must be carried out with the system shut down and off circuit gt All cables and wires must be installed with sufficient strain relief The neutral and ground wires must be routed separately The control cabinet must be supplied with a clockwise rotary field manual MSB 3 General
5. chalttaste O Fst encoder 7 BUS shift O status DIE Option O ERROR 4 gt BUS Unterster Ruf bottom call Euler eins ab one down R Schacht BUS Einspeisung Sven TEE DE X5 Schacht BUS DD X6 Shaft bus Sicherheitskreis safety circuit Al AN gt L IE O LEK ELLE C Ecoss N JD 08808 9 008060 a K 9220229 gals 1 2 3 4 5 6 IN 8 af 2 3 4 5 6 7 EEEE EE IS o a 76 a 2 2 2 2x3 e AD P 8 9 2 N J i ee ae lt lt m oa IE a co NANE ooo doo a SS B X18 X19 rE OQOQOOO22O2 2 222 Se Penn A A gt MEHRERE Ep E jy E ol oO 24V DC 24V DC 24 VDC 24 VDC 24V DC 24V DC 24V DC 24V DC 24V DC 24V DC e 24V DC 24V DC OnO A Om Bossessesene Fig 3 2 connecting the MSB 6 manual MSB Mounting control pod MSB NEW LIFT Using the MSB NEUE ELEKTRONISCHE WEGE 3 3 Using the MSB A The red Stop mushroom button opens the safety circuit and must be activated following every drive The audible alarm will sound when the mushroom button is not activated If the mushroom button is not activated the platform is not protected against uncontrolled movement due to an electrical or operating error Before beginning every work shift test the mushroom button to ensure faultless operation The following tests are necessary gt After activating t
6. control pod MSB pE N EW LIFT Construction and function NEUE ELEKTRONISCHE WEGE 3 Mounting control pod MSB 3 1 Construction and function The Installation Drive Pod MSB is supplied with a 30m long trailing cable pre wired with the FST connectors X2 X14 X18 X19 X31 and X32 The Installation Drive Pod MSB has the following controls gt a large red mushroom button marked Stop Nothalt gt an audible alarm to warn when the mushroom button is not activated gt a green drive button marked Up Auf gt a green drive button marked Down Ab gt an green enable button marked Enable Freigabe gt a yellow control lamp marked Driving In Fahrt gt a mains socket rated 10A 230V IP54 260 in control EWLIFT 10A 230V Installation Drive Pod Montage Steuerbirne N Enable Freigabe Fig 3 1 Installation drive pod The MSB allows the lift engineer to drive a platform lift in dead man using dead man controls without requiring the lift s trailing cable car top box or inspection control pod All necessary safety circuit bridges to allow dead man operation are handled by the MSB manual MSB 5 Mounting control pod MSB Connecting the MSB NEWLIFT NEUE ELEKTRONISCHE WEGE 3 2 Connecting the MSB Plug the connectors X2 X14 X18 X19 and X32 from the MSB trailing cable into the respective sockets on the FST 2 and X31 into the terminal block in t
7. he Stop mushroom button EMERGENCY STOP should be displayed in FST 2 s LCD Line A gt After activating the Stop mushroom button it should not be possible to drive the platform using the Up or Down buttons gt Activating the Stop mushroom button during a drive should bring the platform to an immediate stop without discernible controlled deceleration When the mushroom button is not activated the audible alarm should sound A If the audible alarm does is not heard or any other function of the Stop mushroom button does not function exactly as described above the Installation Drive Pod may not be used Required conditions before making the first drive gt the Installation Drive Pod MSB is connected electrically gt the drive system is operating correctly the FST 2 is operating in Installation Mode CONFIGURATION INSTALLATION INSTALLATION MODE ON gt the operation of the Stop mushroom button has been tested Required conditions before every drive make sure that no persons are present in the shaft that might be endangered by the driving of the platform gt test the functioning of the Stop mushroom button before stepping onto the platform make sure that the drive direction and drive speed are correct when driving upwards the platform must drive in a upwards direction when driving downwards the platform must drive in a downwards direction the drive speed
8. he control cabinet as shown in Fig 3 2 It is of utmost importance to ensure an appropriate strain relief when installing the mounting travelling cable in the shaft The mounting travelling cable mustn t be Ensure that the MSB s trailing cable is adequately supported with strain relief mountings in the shaft The trailing cable must not under any circumstances be allowed to become trapped squashed or damaged by the platform A Isolate power completely to the installation before making any wiring changes to the Installation Drive Pod MSB O X9 Service RS 232 Klemmleiste X31 im Schaltschrank X10 Modem 14 53 Ae RS 232 79 1 13 15 17 19 x3 SSSR 000000 Oberster Ruf top call eins auf one up Antrieb Men Eingabe menu enter Antrieb drive 7 Infoanzeige info screen drive D Au ensteuerung Aus landing calls off Testmen test menu BOOOOO222O2222O992229299299299 HZ EZ ZZ E OZ 6L 8L 4 OS He a bh Ok 6 8 9 GbE eS Anzeige links Anzeige rechts display right g display left X12 X2 Drehgeber JE HHT Ums
9. ly lines are in the installation location before starting any installation work 2 manual MSB General safety regulations N EW LIFT Safety regulations NEUE ELEKTRONISCHE WEGE A Danger of falling Installing engineers and unauthorised persons can fall down the shaft Risk of serious injury or death Block the shaft access points Use suitable protection e g safety harnesses scaffoldings when working on or in the shaft Danger of crushing due to intentional or accidental car movement Risk of serious injury or death Block the shaft access points gt Before starting any work make sure that there are no persons in the shaft or in the vicinity of moving parts of the drive gt Prevent unauthorised operation of the controller Risk of material damage The following shall always apply during all work on the installation A Electrostatic charging gt Keep the electronic assembly in its original packaging until installation Before opening the original packaging a static discharge must be performed To do this touch a grounded piece of metal During work on electronic assemblies periodically perform this discharge procedure A Electronic assemblies are destroyed by defective interchanged or incorrectly mounted connectors short circui ting or excess voltage Check plugs for mechanical damage Never change pre assembled connectors or cables Only connect loose or torn off wires a
10. of the platform must not exceed 0 6m s in both directions Driving in an upwards or downwards direction gt deactivate the Stop mushroom button by rotating clockwise the audible alarm turns on gt gt press the Up or Down drive button together with the Enable button the platform starts to move and the Driving control lamp illuminates gt end the drive by releasing both buttons and activate the Stop mushroom button immediately the audible alarm turns off manual MSB 7 Mounting control pod MSB Circuit Diagram NEWLIFT NEUE ELEKTRONISCHE WEGE 3 4 Circuit Diagram PVC JZ 14G1 main socket driving control lamp buzzer Abb 3 3 MSB circuit diagramm 8 manual MSB NEWLIFT NEUE ELEKTRONISCHE WEGE NEW LIFT Steuerungsbau GmbH Lochhamer Schlag 8 82166 Graefelfing Tel 49 89 898 66 0 Fax 49 89 898 66 300 Mail info newlift de Serviceline Tel 49 89 898 66 110 Mail service newlift de www newlift de
11. ommissioning work on electric and electronic components of the FST 2 controller must be performed by or supervised by a qualified electrician A qualified electrician has appropriate training and knowledge of regulations that allow him to judge the quality of the work performed and identify possible dangers BGV A3 2 2 Residual dangers Danger for persons The following shall always apply during all work on the installation A Danger to life Do not touch live parts while working on electrical equipment gt Before starting work make sure the system is off circuit Only carry out any installation work on electrical components when these are switched off and in an unpowered state Only use insulated tools when working on electrical system components Risk of injury when lifting or moving the control cabinet if it falls down or tips over gt Only transport and lift the control cabinet with suitable equipment lift truck hoisting gear etc gt All workers must be trained in using these aids and must observe all applicable special regulations to avoid accidents Falling parts or parts protruding into the shaft Risk of serious injury or death gt Block the shaft access points gt Before beginning installation work remove all foreign parts and assembly aids that are not required from the shaft A Electrical hazard leaking gas or water due to pierced supply lines Risk of serious injury or death Make sure no supp
12. safety regulations Safety regulations N EW LIFT NEUE ELEKTRONISCHE WEGE Working in the shaft Any work in the shaft requires perfect and permanent communication between the supervisor on the FST 2 controller in the motor room and the workers in the shaft Components in the shaft must be arranged or secured in such a way that persons accessing the shaft for ins pection maintenance or repair purposes are not in danger The maximum load of the lift system must not be exceeded The specified overruns of the emergency end switches in relation to the speed must be observed The emergency installations must not be activated during normal operation All emergency installations and braking systems must be checked for troublefree operation and all shaft entran ces closed off before beginning work gt Installation and operation are prohibited if other persons could be in danger Workers must be secured against falling In case of any work interruptions the car must be moved to the lowest stop position the controller switched off and the power supply e g UPS permanently disconnected Personal safety equipment of the installing engineer Eye protection gt Safety boots gt Protective helmet Safety harness gt Clothing suitable to the ambient conditions of the installation location Jewellery watches and similar items may not be worn a hair net must be used if applicable 4 manual MSB Mounting
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