Marine Air Cabin Mate Stainless Installation & Operation Manual
Contents
1. ELECTRICAL CONNECTIONS GROUNDING AND BONDING amp ABYC STANDARDS All a c units have a terminal strip mounted either inside or outside the electric box The terminal strip is labeled for proper connections of the electrical supply ground wires and pump circuits A wiring diagram is provided in the elec trical box and in this manual The wiring diagram in the electrical box supersedes the one in this manual The correct size circuit breaker should be used to protect the system as specified on the a c unit s data plate label A minimum of 12 AWG boat cable should be used to supply power to the a c unit and the seawater pump All connections shall be made with ring or fork terminals Turn off a c power supply circuit breaker before opening electrical box Each a c unit installed requires its own dedicated circuit breaker If there is only one a c unit installed the seawater pump does not require a circuit breaker the wiring from the seawater pump is connected to the terminal strip at the electrical box If two or more a c units use the same seawater pump the pump wires will be connected to a pump relay panel PRP which in turn has its own dedicated circuit breaker sized for the pump 20 amp max Please see the wir ing diagram furnished with the PRP NOTE PRP triac must have mounting screw installed in order to dissipate heat Connections in the bilge below the waterline should use heat shrink type butt splices Field wiring must comp2. SEE NOTE 2 ELEC BOX SEE NOTE 4 to it s application A general rule is to add 1 00 2 54cm to the largest ring diameter used to get size of box 5 min Add mount ring and ducting as figured above to get approximate space needed to install transition box Also note that the EN universal T box is 8 00 20 32cm tall measured from blower S outlet 4 Allow enough room for removal of electric box cover for servicing 5 Blower may be positioned either horizontal or vertical by removing blower bracket screws sliding blower with plate up and out of track then slide into desired position and replace screws TOP VIEW NOTE The above dimensions are minimums Enough space should be allocated for installation and serviceability ROTATED BLOWER POSITIONS SEE NOTE 5 SCREWS DRAIN PLUG 0 38 PINO SIDE VIEW REAR VIEW DIMENSIONS inches milimeters WEIGHT NUMBER w D DUCT_SIZE Wess SCMCD5K 5 SCMCD 7K 12 25 311 13 25 337 17 75 451 SCMCD10K 13 00 330 14 25 362 18 25 464 SCMCD12K 14 25 362 14 257582 18 25 464 SCMCD 16K ALL DIMENSIONS ARE Dometic Corporation Marine Air Systems NOMINAL VERIFY ALL SCMCD 5 16K CABIN MATE CRITICAL DIMENSIONS SPACING ALLOWANCES AND DIMENSIONS DATE 01 26 00 01 26 00 DWG BY RMW BY RMW PART NUMBER O WITH MAS ENGINEERING core ie TARE Re NA M1020043 L 2271S Stainless Steel Cabin Mate 7 HOW IT WORKS Your self contained air cond
3. Seawater plumbing is air locked Ensure that seawater plumbing is installed per the guidelines in this manual Digital control is programmed for Cool or Heat only L 2271S Stainless Steel Cabin Mate 15 10 11 12 13 See digital control manual for reprogramming High pressure switch open in cooling due to improper seawater flow Strainer or intake may be plugged seacock may be closed check seawater hose for kinks or collapses Verify pump operation Check the pump circuit breaker if applicable High pressure switch open in heating due to improper airflow Remove any obstructions in return air stream Clean return air filter and grille Check for crushed or restricted ducting ducting must be as straight smooth and taut as possible High pressure switch is open in heating mode System may cycle on high pressure if seawater temperature is above 55 F 12 8 C Compressor s thermal overload is open due to either of the above reasons Compressor needs to cool down Turn system off for a while it may take up to three hours to reset thermal overload Fault No heating Possible Reason Correction 1 Unit is cool only or if reverse cycle reversing valve may be stuck Tap reversing valve lightly with rubber mallet while unit is in heat mode Call for service if that does not correct the problem Fault Low airflow Possible Reason Correction 1 Airflow is blocked Remove any obstructions in return
4. as this will cause the system to short cycle In no instance should a supply air discharge be directed towards a return air grille as this will also cause the system to short cycle Allow for adequate clearance behind the supply air grille s for the transition box and ducting connection The following table shows minimum grille sizes See the MAINTENANCE section of this manual for return air filter cleaning instructions DUCTING Good airflow is critical for the performance of the entire system It is highly dependent on the quality of the ducting Installation The ducting should be run as straight smooth and taut as possible minimizing the number of 90 degree bends two tight 90 degree bends can reduce airflow by 25 The following table shows minimum duct diame ters and their corresponding supply and return air grille minimum areas in square inches If a transition box is used the total area of supply air ducts going out of the box should equal the area of the supply duct feeding the box To calculate the square inch area of a round duct multiply the radius by itself r and multiply that number by 3 1416 z MODEL 5K 7K 10K 12K 16K DUCT DIA 4 dia 5 dia 6 dia 6 dia 7 dia DUCT AREA 12 6 sq in 19 6 sq in 28 3 sq in 28 3 sq in 38 5 sq in R A GRILLE 64 sq in 80 sq in 100 sq in 130 sq in 160 sq in S A GRILLE 32 sq in 45 sq in 60 sq in 70 sq in 80 sq in The following is a summary of proper du
5. level horizontal surface and the condensate drain line should run downward and aft from the unit to a suitable drain location sealed away from any exhaust or bilge vapors Plan all connections which must be made prior to starting installation including ducting condensate drain cooling water in and out electri cal power connections location of control panel and seawater pump placement and plumbing to assure easy access for installation and servicing PROPRIETARY NOTE THE INFORMATION CONTAINED DATE REVISION DESCRIPTION OE OR ETON HIER EES COGS DOE DOMETE 2 16 00 ADDED DOWNPIPE TO COND COIL DCR CAD070 00 MJIS RP WITHOUT WRITTEN CONSENT FROM DOMETIC B 7 3 01 REVISE PROJECTIONS ADD VIEW CALLOUTS CAD622 01 DRR DKM CORPORATION SHALL BE CONSIDERED U 2 9 04 REVISED DIMENSIONS ADD 5K ADD DUCT SIZE CAD083 04 DKM RP Plotted 17 Oct 01 03 18 pm SPACE ALLOWANCES TO CONSIDER WHEN DESIGNING AREA FOR A C UNITS 1 Allow a minimum 3 00 7 62cm of air space in front of evaporator for return air intake if it is adjacent to a bulkhead 2 A minimum of 4 00 10 16cm is required for clamping seawater connections 3 For flexible ducting connection A If mount ring is used allow 2 00 5 08cm for the ring 1 00 2 54cm for duct bend radius and add the diameter of the ducting to get total distance as measured from blower outlet B When using a transition box consider that each box is unique A Jo
6. www powercool org Puerto Rico Centro Cruisair de Puerto Rico Location Santurce Puerto Rico Phone 787 727 3637 Fax 787 727 3637 E mail fernan_moreno hotmail com Cool Tech Air Condition Location Fajardo Puerto Rico Phone 787 860 2615 Fax 787 801 2050 E mail cayala cooltechac com Web http www cooltechac com May Day Marine Location San Juan Puerto Rico Phone 787 637 0756 Fax 787 790 2551 Suncool Air Conditioning Location Carolina Puerto Rico Puerto Rico Territory Carolin Phone 787 791 6971 Fax 787 791 3885 E mail suncool1 coqui net Qatar Al Badi Trading Co Location Doha Qatar Phone 974 4320715 Fax 974 4442888 E mail albadi gatar net qa Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge emirates net ae Russia Standarte Location Starbeevo Moscow region Russia Phone 7 095 575 67 23 Fax 7 095 575 39 77 E mail info O standarte ru Web www standarte ru Saudi Arabia Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge O emirates net ae Samaco Marine Division Location Alnahdah dis Jeddah Saudi Arabia Territory Saudi Arabia Phone 966 2 699 2300 Fax 966 2 699 1024 Scandinavia Dometic Marine Nordic Sales Sales Company Location Halmstad Sweden Phone 46 35165700 Fax 46 35165710 E mail marin
7. 2714 E mail richard miller aersupplv com Web www aersupply com Vermont Ocean Options Location Tiverton Rhode Island USA Phone 401 624 7334 Fax 401 624 8050 E mail Sales oceanoptions com Web www oceanoptions com Virginia Ocean Options Mid Atlantic Location Annapolis Maryland USA Phone 410 268 9365 Fax 410 268 8199 E mail Sales oceanoptions com Web www oceanoptions com Washington American Marine Contractors Location Seattle Washington USA Phone 206 660 2240 Fax 206 548 5008 E mail Cliff nwmarineair com West Virginia Ocean Options Mid Atlantic Location Annapolis Maryland USA Phone 410 268 9365 Fax 410 268 8199 E mail Sales oceanoptions com Web www oceanoptions com Wisconsin Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales O midwestmarinesupply com Web www midwestmarinesupply com Wyoming American Marine Contractors Location Seattle Washington USA Phone 206 660 2240 Fax 206 548 5008 E mail Cliff nwmarineair com Argentina Canada Baron SRL Location San Fernando Buenos Aires Argentina Phone 54 11 4 580 5556 Fax 54 11 4 746 1696 E mail rosito Obaron com ar Web www baron com ar Australia Seairland Systems Inc Location Brisbane Queensland Australia Phone 61 7 3268 7511 Fax 61 7 3268 1445 E mail hadyn seairland com
8. 2714 E mail richard miller aersupply com Web www aersupply com Oregon American Marine Contractors Location Seattle Washington USA Phone 206 660 2240 Fax 206 548 5008 E mail Cliff nwmarineair com Pennsylvania Ocean Options Mid Atlantic Location Annapolis Maryland USA Phone 410 268 9365 Fax 410 268 8199 E mail Sales oceanoptions com Web www oceanoptions com Rhode Island Ocean Options Location Tiverton Rhode Island USA Phone 401 624 7334 Fax 401 624 8050 E mail Sales oceanoptions com Web www oceanoptions com South Carolina Beard Marine Savannah Distributor Location Savannah Georgia USA Phone 912 356 5222 Fax 912 692 1006 E mail infosavannah O beardmarine com Web www beardmarine com L 2205M Revised 05 22 07 South Dakota Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales O midwestmarinesupply com Web www midwestmarinesupply com Tennessee Beard Marine Savannah Distributor Location Savannah Georgia USA Phone 912 356 5222 Fax 912 692 1006 E mail infosavannah beardmarine com Web www beardmarine com Texas AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller O aersupply com Web www aersupply com Utah AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474
9. Conditioning Dealer Location Ft Pierce Florida USA Territory Port St Lucie Phone 772 464 7896 Fax 772 464 8697 Masters Marine Center Inc Dealer Location Miami Florida USA Territory Miami Phone 305 871 7111 Fax 305 871 0214 E mail mastersmarine aol com Neptune Air Corporation Dealer Location Ft Lauderdale Florida USA Territory Fort Lauderdale Phone 954 779 2510 Fax 954 779 2732 Sea Air Land Technologies Dealer Location Marathon Florida USA Territory Florida Keys Phone 305 289 1150 Fax 305 289 0275 E mail saltmail salt systems com Web www salt systems com Sea Breeze Marine Dealer Location Lighthouse Point Florida USA Territory Lighthouse Point Phone 954 427 3843 Fax 561 368 0463 Seafarer Marine Supply Inc Location Largo Florida USA Territory Tampa St Petersburg Phone 727 595 8813 Fax 727 595 5557 E mail ttomalo aol com Florida Southwest Cruisair Suncoast Inc Location St Petersburg Florida USA Phone 727 526 7875 Fax 727 528 9519 E mail cruisairsuncoast yahoo com L 2205M Revised 05 22 07 Georgia Beard Marine Savannah Distributor Location Savannah Georgia USA Phone 912 356 5222 Fax 912 692 1006 E mail infosavannah O beardmarine com Web www beardmarine com Hawaii Southern California Marine Enterprises Location San Diego California USA Phone 619 224 2869 Fax 619 226 04
10. English Harbour Antigua West Indies Territory Antigua Phone 268 460 1528 Fax 268 460 1148 E mail lockers Ocandw ag China Flash Marine Trading Pte Ltd Location Shanghai China Phone 86 21 509 04120 Fax 86 21 509 04789 E mail fmimasbConline sh cn Colombia Todomar Marina CHL S A Location Cartagena Colombia Phone 57 5 6654177 Fax 57 5 6655118 E mail flondono todomarchl com Costa Rica CR Marine Supply S A Location Garrabito Costa Rica Territory Costa Rica Phone 506 637 7419 Fax 506 637 7180 E mail info crmarinesupply com Croatia Dometic Condaria 87 SRL Location Nova Milanese MI Italy Phone 39 0362 44182 Fax 39 0362 452226 E mail condariaOtin it Alfateh 2000 Location Opatia Croatia Phone 385 51 272981 Fax 385 51 718150 E mail alfateh 2000 O ri t com hr Cyprus Athens Aegean Diesel Electric Ltd Location Athens Piraeus Greece Territory Athens Phone 30 210 42 22 484 Fax 30 210 41 75 201 E mail info ade marine gr Hong Kong Dometic Marine United Kingdom Sales Company Location Poole Dorset England Phone 44 870 3306101 Fax 44 870 3306102 E mail sales dometicmarine com Web www dometic com Dominican Republic Piercey Marine Limited Location Sai Kung NT Hong Kong Phone 852 2791 4106 Fax 852 2791 4124 E mail pmitd O netvigator com Italy May Day Marine Location San Juan Puer
11. Fax 44 870 3306102 E mail sales dometicmarine com Web www dometic com Uruguay Baron SRL Location San Fernando Buenos Aires Argentina Phone 54 11 4 580 5556 Fax 54 11 4 746 1696 E mail rosito baron com ar Web www baron com ar Venezuela Rich Marine Center Location Complejo Turistico El Morro Venezuela South America Phone 58 281 2181630 Fax 58 281 2811630 E mail richmarine Otelcel net ve Antigua The Signal Locker Location English Harbour Antigua West Indies Territory Antigua Phone 268 460 1528 Fax 268 460 1148 E mail lockers O candw aq St Lucia Regis Electronics St Lucia LTD Location St Lucia West Indies Phone 758 452 0205 Fax 758 452 0206 E mail stlucia O regiselectronics com Web www regiselectronics com Yemen Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge emirates net ae L 2205M Revised 05 22 07 w0 Dometic Dometic Environmental Corporation 2000 N Andrews Ave Ext e Pompano Beach FL 33069 USA Phone 954 973 2477 Facsimile 954 979 4414 e www marineair com sales marineair com United States amp Canada Service Only 8 00 AM to 5 00 PM Eastern Time 954 973 2477 24 7 AIC SERVICE HOTLINE 5 00PM to 8 00 AM 888 440 4494 International Sales amp Service Europe amp the Middle East Call 44 0 870 330 6101 For all other areas visit our website to find your ne
12. Malta Phone 00356 21376476 Fax 00356 21376476 E mail inmartech O waldonet net mt Mexico Caraibe Greemant Location Le Marin Martinique French West Indies Phone 596 596 74 80 33 E mail cgmar wanadoo fr Iceberg Refrigeration Location Guadeloupe French West Indies Phone 590 24 35 35 Fax 590 24 35 35 Greece Southern California Marine Enterprises Location San Diego California USA Phone 619 224 2869 Fax 619 226 0496 E mail sales southerncalmarine com Web www southerncalmarine com Netherlands Dometic Marine United Kingdom Sales Company Location Poole Dorset England Phone 44 870 3306101 Fax 44 870 3306102 E mail sales dometicmarine com Web www dometic com Eberca Location Netherlands Phone 31 1866 21955 Fax 31 1866 21818 E mail info eberca nl Heinen amp Hopman Eng Bv Location Spakenburg Netherlands Phone 31 0 33 2992500 Fax 31 0 33 299 2599 E mail info Q heinenhopman com Web www heinenhopman com L 2205M Revised 05 22 07 Netherlands Antilles Portugal Singapore Enertech N V Location Simpson Bay St Maarten St Martin Netherlands Antilles Phone 599 551 2145 Fax 599 544 4608 E mail service enertechnv com Web www enertechnv com Frostline Location Cole Bay St Maarten St Martin Netherlands Antilles Phone 599 522 9610 Technical Fax 599 544 3263 E mail paul frostline biz technical glyn fros
13. See Specific Digital Control Manual MAINTENANCE TROUBLESHOOTING Seawater System Return Air Filters Winterization 14 Trouble Shooting AppendiX oocccccconoccccccccoccccnonanccnnnanancnnnns 15 19 Manufacturers Limited Warranty Agreement occoninnnncccccnno 20 Dealers Distributors cccccceeeeeesseeeeeeeeeeeeeeeeneseneeeees 21 26 NH Dometic MARINE AIR SYSTEMS ARR MARINE AIR SYSTEMS Marine Air Systems MAS is a product of Dometic Environmental Corporation Dometic is a recognized leader in the design and manufacture of high performance comfort control systems refrigeration products and battery charging products for demanding environments including commercial and recreational marine craft vehicles and other applica tions We offer an unparalleled scope of products dealer networks applications support engineering resources and production capabilities throughout the world Our team has many years of experience in the design manufacture ap plication and support of our products Our practical experience and design capability allows our application engineers and sales representatives to offer optimum solutions for your environmental control requirements Product lines also include well known Cruisair Grunert Sentry Eskimo Ice and Galley Products CLEAN AIR ACT AMENDMENTS OF 1990 TITLE VI SECTION 608 C 1 Effective July 1 1992 it shall be unlawful for any person in the course of maintaini
14. Taiwan Phone 886 7 8133233 Fax 886 7 8133236 E mail mms46654 0 ms16 hinet net Thailand Thai Kolon Co Ltd Location Bangkok Thailand Phone 66 2 745 6468 77 10 lines Fax 66 2 745 6152 E mail thaikolon thaikolon co th Web www thaikolon com L 2205M Revised 05 22 07 Trinidad West Indies Nau T Kol Marine Refrigeration Location Chaguaramas Trinidad Phone 868 634 2174 Fax 868 634 2174 E mail nautkol O cablenett net Web www nautkol com Turkey Arti Marin Location Tuzla Istanbul Turkey Phone 90 216 395 57 00 Fax 90 216 395 61 89 E mail sales artinarin com Web www artimarin com Dometic Marine United Kingdom Sales Company Location Poole Dorset England Phone 44 870 3306101 Fax 44 870 3306102 E mail sales dometicmarine com Web www dometic com U S Virgin Islands Reefco Inc Location St Thomas US Virgin Islands Phone 340 776 0038 Fax 340 776 0038 E mail dennyedy viaccess net Web www reefco net Ukraine Standarte Location Starbeevo Moscow region Russia Phone 7 095 575 67 23 Fax 7 095 575 39 77 E mail info standarte ru Web www standarte ru United Arab Emirates Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge O emirates net ae United Kingdom Dometic Marine United Kingdom Sales Company Location Poole Dorset England Phone 44 870 3306101
15. air stream Clean return air filter and grille Check for crushed or restricted ducting ducting must be as straight smooth and taut as possible Fan coil is iced See below Fault Fan coil is iced Possible Reason Correction 1 Thermostat set point is too low Raise set point Improper airflow Remove any obstructions in return air stream Clean return air filter and grille Check for crushed or restricted ducting must be as straight smooth and taut as possible See the Digital Controls Troubleshooting section below for reprogramming options Supply air is short cycling Redirect supply air so that it is not blowing into the return air stream Seal any air leaks on duct Humidity level too high Close hatches and doors When all else fails Switch air conditining to heat until ice melts or use hair dryer to melt Fault Water coil is iced in the heating mode 16 Possible Reason Correction 1 Seawater temperature is below 40 F 4 4 C Shut down system to prevent damage to condenser Allow coil to defrost Fault System runs continuously Possible Reason Correction 1 Set point temperature is improperly set too low for cooling or too high for heating Raise or lower set point 2 Porthole or hatches open Close all port holes and hatches 3 Seawater temperature too high for cooling or to low for heating Seawater temperature will directly affect the a c unit s efficiency This a c unit can effectively co
16. alternate air sensor if installed or plug in alternate air sensor if not installed Try another display cable Damaged jack socket in display head or on circuit board Visually check to see that pins inside socket are not bent or corroded Repair or replace display or circuit board if needed Fault PLF is displayed Elite Digital Control only Possible Reason Correction 1 Indicates that seawater flow through the condenser coil is insufficient Check for adequate seawater flow Verify pump operation Inspect the condenser coil it may need cleaning see MAINTENANCE section Sensor may be faulty replace if necessary Call for service technician L 2271S Stainless Steel Cabin Mate 19 MANUFACTURERS LIMITED WARRANTY AGREEMENT The following warranty is extended to cover the Marine Air Systems MAS CABIN MATE series of self contained air conditioners manufactured or supplied by Dometic Environmental Corporation Dometic and is subject to qualifications as indicated Dometic warrants for the periods set forth below that products man ufactured or supplied by it will be free from defects in workmanship and material provided such products are installed operated and maintained in accordance with Dometic s written instructions ALL IMPLIED WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR POSE ARE LIMITED TO THE TERMS AND PERIODS OF WARRANTY SET FORTH BELOW AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL I
17. are provided to secure the base pan onto a flat horizontal surface MOUNTING BRACKET BLOWER ROTATION The Cabin Mate blower assembly is capable of either horizontal as shipped from the factory or vertical discharge If vertical discharge is required then follow these instructions Disconnect main power supply Remove self tapping screws from blower bracket shown in draw ing M1020043 in this manual Slide blower assembly straight up and out of the slotted mounting brackets on the coil shroud Rotate blower assembly 90 degrees to desired position Slide blower assembly back into the mounting slots on both sides of the shroud Replace the self tapping screws through the blower bracket into the blower housing Import ant do not use screws longer than those provided M0070002 DWG 8 SUPPLY amp RETURN AIR GRILLES AND TRANSITION BOXES Install the supply air grille as high as possible in a location that will provide uniform air distribution throughout the cab in grille louvers should be directed upward The return air grille should be installed as low and close to the a c unit as possible to insure direct uninterrupted airflow to the evaporator The return air grille should have a minimum four inches 4 of clearance in front of it free from any furniture or other obstructions The supply air grille should be installed to blow freely into the cabin It should not be installed behind a door or in a close proximity to an adjacent bulkhead
18. 96 E mail sales O southerncalmarine com Web www southerncalmarine com Idaho American Marine Contractors Location Seattle Washington USA Phone 206 660 2240 Fax 206 548 5008 E mail Cliff nwmarineair com Illinois Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com Indiana Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com lowa Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com Kansas AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller aersupply com Web www aersupply com Kentucky Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com Louisiana AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller aersupply com Web www aersupply com Maine Ocean Options Location Tiverton Rhode Island USA Phone 401 624 7334 Fax 401 624 8050 E mail Sales o
19. EVISION DOCUMENT IS THE PROPERTY OF TAYLOR MADE ENVIRONMENTAL a INC ANY ATTEMPT TO COPY OR DISTRIBUTE WITHOUT WRITTEN REVISED FROM CMCP TO CMCD CADO23 03 CONSENT FROM TAYLOR MADE ENVIRONMENTAL INC SHALL BE REVISED TITLE amp ADDED PART NUMBER CAD211 03 CONSIDERED UNLAWFUL AND CAN BE CONTESTED IN A COURT REVISED TITLE TO INCLUDE CMCD5K CAD445 03 ELECTRICAL BOX NOTE ORANGE JUMPER fa es MUST BE CUT BLACK WHEN USING PRESSURE SWITCH J 4 LOW HIGH ALT AIR DAT ees SERVICE H20 DISPLAY 10 16K ONLY 27 QE SEE NOTE PTCR START PASSPORT 1 0 se L1 L COMP FAN PUMP PUMP COMP woe FAN FATALES ESS BLACK 16 WHITE 14 RUN CAPACITOR ORANGE 414 BLACK 14 WHITE 14 PASSPORT DISPLAY PANEL OPT ALT AIR SENSOR OPT OUTSIDE AIR SENSOR GREEN 18 ORANGE WHT BLK 18 PUMP OR ELAY PANEL COMPRESSOR WHITE 18 RED 18 WHT BLK 18 YELLOW 18 REVERSE CYCLE REVERSING VALVE UNITS HIGH FAN SOLENOID COIL ONLY PRESSURE REVERSE CYCLE SWITCH UNITS ONLY Plotted 06 Jun 03 03 57 pm DATE WIRING DIAGRAM SCMC D5 16K Z Dometic Corporation CABIN MATE 2000 w PASSPORT 1 0 a e 115 230VAC 50 60HZ 10 Marine Air aaa M1010119C Cruisair Marine Air Grunert Sentry L 2271S Stainless Steel Cabin Mate 11
20. It is not recommended to route condensate drains to the bilge After the condensate drain installation is complete test the installation by pouring a quart of water into the pan and checking for good flow PVC FITTING 1 2 HB x 1 2 MPT For installation of the condensate drain 1 Remove the aft facing watertight plug from the base pan of the Cabin LIQUID SEAL WASHER Mate unit 7 2 Slip the solid washer and the liquid seal washer onto the PVC fitting in that 3 WRAPS Srder TEFLON TAPE 3 Connect the fitting through the exposed hole in the base pan with the lock BASE PAN ing nut WIDE FLANGE 7 A LOCKING NUT 4 Securely tighten with two 2 wrenches to provide a proper seal 5 Attach a 5 8 I D reinforced hose to the hose barb and secure with stain less steel hose clamps 6 Install the condensate drain hose downhill from the unit and aft to a sump 7 Two drain fittings may be used and the hoses teed together provided there is a minimum 2 drop from the bot tom of the base pan to the tee connection NOTE DO NOT TERMINATE CONDENSATE DRAIN LINE WITHIN THREE 3 FEET OF ANY OUTLET OF ENGINE OR GENERATOR EXHAUST SYSTEMS NOR IN A COMPARTMENT HOUSING AN ENGINE OR GENERATOR NOR INA BILGE UNLESS THE DRAIN IS CONNECTED PROPER LY TO A SEALED CONDENSATE OR SHOWER SUMP PUMP BASE PAN MOUNTING BRACKETS The a c unit is supplied with a base pan that also serves as a condensate pan Mounting clip brackets and screws 4
21. MPED SEE NOTES AIR CAN BE TRAPPED Mn AIR CONDITIONER CONDENSING COIL om AM WATER LINE wes AIR CONDITIONER CONDENSING COIL O SEA WATER OUTLET WATER LINE _ STRAINER SEA WATER PUMP BALL VALVE SCOOP TYPE HOSE CLAMPS TO BE THRU HULL INLET REVERSED AS SHOWN LON O A A O ai STRAINER YY BALL VALVE SCOOP TYPE W gt THRU HULL INLET CORRECT INCORRECT INCORRECT STRAINER MUST BE BELOW PUMP PUMP amp STRAINER MUST HOSES MUST BE DOUBLE CLAMPED BE BELOW WATER LINE O AIR CONDITIONER AIR CONDITIONER MUST BE DOUBLE CLAMPED TYP CONDENSING COIL CONDENSING COIL SEA WATER SEA WATER OUTLET OUTLET INC RRE ET AMATER UNE pt e JD SEA WATER PUMP STRAINER SEA WATER PUMP ES BALL VALVE BALL VALVE SCOOP TYPE WS SCOOP TYPE THRU HULL INLET THRU HULL INLET INCORRECT NOTES 1 THRU HULL INLET BALL VALVE HOSE AND STRAINER SHOULD BE SIZED NO SMALLER THAN PUMP INLET 2 INSTALL THRU HULL FITTING AS FAR BELOW THE WATER LINE AS POSSIBLE 3 PUMP NEEDS DEDICATED THRU HULL NOT SHARED WITH OTHER PUMPS 4 AVOID OR MINIMIZE 90 ELBOW FITTINGS AS MUCH AS POSSIBLE ROTATE PUMP HEAD TOWARDS DIRECTION OF WATER FLOW 10 PROPRIETARY NOTE THE INFORMATION CONTAINED WITHIN THIS R
22. MPLIED WARRANTIES ARE EXCLUDED Components comprising a complete system on a new installation are covered as follows Equipment bought through a catalog is covered by a limited one 1 year warranty from the date of purchase but not to exceed two 2 years from date of manufacture Labor costs are covered for six 6 months from the date of purchase Travel costs are not covered Equipment installed by an OEM is covered by a limited one 1 year warranty from the date of purchase of the vessel but not to exceed two 2 years from date of manufacture Labor and travel costs are covered for one 1 year from the date of purchase of the vessel Equipment installed by a MAS authorized dealer is covered by a limited one 1 year warranty from the date of installation but not to exceed two 2 years from date of manufacture Labor costs are covered for six 6 months from the date of installation Travel costs are not covered Warranty will be paid in accordance with our established schedule of allowances Compensation for warranty repairs is only made to Dometic authorized service companies Dometic will repair or replace at its option components found to be defective due to faulty materials or work manship when such components examined by an authorized service dealer or a factory service representative are found to have a defect for which the company is responsible In addition Dometic will pay labor costs as outlined in its Schedule of Limite
23. ale Phone 954 463 0110 Fax 954 522 1139 E mail info arwmaritime com Web www heinenhopman com Beard Marine Ft Lauderdale Dealer Location Ft Lauderdale Florida USA Territory Fort Lauderdale Phone 954 463 2288 Fax 954 527 0362 E mail info beardmarine com Web www beardmarine com Beard Marine of the Palm Beaches Dealer Location Riviera Beach Florida USA Territory Riviera Beach Phone 561 881 9598 Fax 561 881 9599 E mail bmpb beardmarine com Cable Marine Dealer Location Ft Lauderdale Florida USA Territory Fort Lauderdale Phone 954 462 2840 Fax 954 523 3686 E mail eastyard O cablemarine com Web www cablemarine com Comfort Marine Dealer Location Ft Lauderdale Florida USA Territory Ft Lauderdale Phone 954 257 9848 Fax 954 689 7332 Cowherd Marine Dealer Location Lake Park Florida USA Territory West Palm Beach Phone 561 844 1666 Fax 561 844 1628 E mail cowherdmarine comcast net Florida Southeast Dometic Environmental Corporation Distributor Location Pompano Beach Florida USA Territory South Florida Phone 954 973 2477 Fax 954 979 4414 E mail salesCdometicenviro com Web www dometicenviro com Edd Helms Marine Air Conditioning Dealer Location Miami Florida USA Territory Ft Lauderdale Miami Phone 954 522 2520 Fax 954 522 1331 E mail srogersOeddhelms com Web www EddHelmsMarine com Marine Air
24. arest distributor L 2271S
25. au Bahamas Bradford Grand Bahama Ltd Location Freeport Grand Bahama Bahamas Phone 242 352 7711 Fax 242 352 7695 E mail dan O bradford grand bahama com Web www bradford grand bahama com Freezing Point Ltd Location Nassau Bahamas Territory Nassau Phone 242 325 3589 Fax 242 356 5271 E mail rolandknowles O bahamas net bs Bahrain Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge emirates net ae Brazil British Columbia American Marine Contractors Location Seattle Washington USA Phone 206 660 2240 Fax 206 548 5008 E mail Cliff nwmarineair com Ontario Northland Supply Company Location Queensville Ontario Canada Territory Queensville Phone 905 478 2244 Fax 905 478 2295 E mail norsupco O aol com Web www norsupco com Woodard and Company Manufacturer s Rep Location Concord Ontario Canada Territory All Canadian Provinces except BC Phone 905 760 0245 Fax 905 760 0250 E mail john reid woodardcompany com Quebec Kimpex Inc Location Drummondville Quebec Canada Territory Drummondville Quebec Phone 705 721 0947 Fax 705 721 1704 E mail scott pipher kpx kimpex com Web http www kpx kimpex com Caribbean Islands Marine Express Location Sao Paulo Brazil Phone 55 11 5182 7166 Fax 55 11 5183 3636 E mail fabrizio Q marinexpress com br Web www marinexpres
26. cabin mate Installation Operation and Maintenance MH_ MARINE AIR SYSTEMS JIRRRRR Cabin Mate Stainless Steel Models with Digital Controls Revised 20140328 L 2271S PREFACE Congratulations on the purchase of your Marine Air Systems CABIN MATE air conditioner No matter which of the following features was the reason for your purchase of this air conditioner we are sure it will meet your needs and will give you many years of efficient and trouble free use The CABIN MATE units are self contained direct expansion air conditioners designed for marine applications incorporating the following features Stainless Steel Base Pan High efficiency rotary compressors Cupronickel condenser coil Raised lance fin designed evaporator coil Insulated anti vibration base pan Pre charged and pre wired systems for easy connections Electrical box with fire retardant cover mounted on unit for access and service Blower can be repositioned for either vertical or horizontal standard discharge Charge Guard ensured environmental protection and system integrity This manual is intended to provide the information necessary to ensure proper installation operation and maintenance of the unit Improper installation or misunderstood operating procedures can result in unsatis factory performance and or premature failure of these units so before proceeding please read this manual completely The CABIN MATE a c units are covered under the existi
27. ce the circulation pump is centrifugal and not self priming it must be mounted so that it is always at least one foot below the water line regardless of which tack the vessel is on The pump may be mounted horizontally or vertically however the discharge must always be above the inlet The pump head should be rotated toward the direction of water flow Install the seawater speed scoop intake as far below the water line and as close to the keel as possible in any application but especially on a sailboat to keep the intake in the water so that air does not get into the system when the boat heels over The speed scoop intake must face forward and not be shared with any other pump A seacock shut off valve must be installed directly on the speed scoop outlet A seawater strainer is mandatory between the seacock and pump Failure to install a seawater strainer will void the pump warranty The seawater system should be installed with an upward incline from the speed scoop amp seacock through the strainer to the inlet of the pump and then up to the inlet of the a c unit s condenser coil The discharge from the a c unit should then run to the seawater outlet through hull fitting which should be located where it can be visually checked for water flow and as close as practicable to the waterline to reduce noise Use only reinforced marine grade hose All hose connections shall use double reversed stainless steel hose clamps Below is a summary of the seawater s
28. ceanoptions com Web www oceanoptions com Maryland Ocean Options Mid Atlantic Location Annapolis Maryland USA Phone 410 268 9365 Fax 410 268 8199 E mail Sales oceanoptions com Web www oceanoptions com Massachusetts Ocean Options Location Tiverton Rhode Island USA Phone 401 624 7334 Fax 401 624 8050 E mail Sales oceanoptions com Web www oceanoptions com Michigan Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com Minnesota Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales O midwestmarinesupply com Web www midwestmarinesupply com Mississippi AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller aersupply com Web www aersupply com Missouri AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller aersupply com Web www aersupply com Montana American Marine Contractors Location Seattle Washington USA Phone 206 660 2240 Fax 206 548 5008 E mail Cliff nwmarineair com Nevada AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller aersupply com Web www aersupply com New Hamp
29. com California Southern California Marine Enterprises Location Phone Fax E mail Web San Diego California USA 619 224 2869 619 226 0496 sales southerncalmarine com www southerncalmarine com Colorado AER Marine Supply Location Phone Fax E mail Web Seabrook Texas USA 281 474 3276 281 474 2714 richard miller Y aersupply com www aersupply com Connecticut Ocean Options Location Phone Fax E mail Web Tiverton Rhode Island USA 401 624 7334 401 624 8050 Sales O oceanoptions com www oceanoptions com Delaware Ocean Options Mid Atlantic Location Phone Fax E mail Web Annapolis Maryland USA 410 268 9365 410 268 8199 Sales O oceanoptions com www oceanoptions com Florida North 4 Panhandle Beard Marine Savannah Distributor Location Savannah Georgia USA Phone 912 356 5222 Fax 912 692 1006 E mail infosavannah beardmarine com Web www beardmarine com Florida Southeast A A Mabru Inc Dealer Location Miami Florida USA Territory Miami Phone 305 634 8063 Fax 305 634 0906 E mail mabru mabru com Web http www mabru com air_conditioning Aquae Marine Systems Dealer Location Ft Lauderdale Florida USA Phone 954 683 8112 Fax 954 462 8108 E mail paul aquaemarine com Web www aquaemarine com ARW Heinen amp Hopman Dealer Location Ft Lauderdale Florida USA Territory Fort Lauderd
30. cting connections 1 Pull back the fiberglass insulation exposing the inner mylar duct hose 2 Slide the mylar duct hose around the mount ring until it bottoms out 3 Screw 3 or 4 stainless steel sheet metal screws through the duct hose into the transition ring Make sure to catch the wire in the duct hose with the heads of the screws Do not use band clamps as the hose will slide off 4 Wrap duct tape around the ducting and ring joint to prevent any air leaks 5 Pull the insulation back up over the mylar to the ring and tape this joint 6 Remove excess ducting and use the same connection method at the supply air grille All ducting should e Be appropriately sized for each application e Run as smoothly and taut as possible e Have as few bends or loops as possible e Be securely fastened to prevent sagging during boat operation Have all excess ducting lengths trimmed off e Not be flattened or kinked e Insulated when located in high heat load areas hull side mechanical compartments etc e Be properly protected against potential damage when routed through open areas L 2271S Stainless Steel Cabin Mate 9 SEAWATER PUMP AND PLUMBING Seawater temperature will directly affect the a c unit s efficiency This a c unit can effectively cool your boat in water temperatures up to 90 F and heat if reverse cycle option is installed in water as low as 40 F Several guidelines should be followed during the installation of the seawater system Sin
31. d Warranty Allowances for removal and reinstallation of such components Replacement components are warranted for the duration of the remaining warranty period in effect on the original component In the event that a unit has to be returned to the factory it must be properly packaged to prevent shipping damages If packaging is not available Dometic will provide it at no charge The warranty may be voided on any piece of equipment or component that is damaged due to improper packaging This limited warranty is extended in lieu of all other warranties agreements or obligations expressed or implied concerning Marine Air Systems components This limited warranty is extended only to the original purchaser and is not transferable This warranty shall be governed by the laws of the State of Florida and gives the original first end user definite legal rights This warranty does not cover damages incidental and or consequential to the failure of Marine Air Systems equipment including but not limited to normal wear accident misuse abuse negligence improper installation lack of reasonable and necessary maintenance alteration civil disturbance or act of God No person or dealer is authorized to extend any other warranties or to assume any other liabilities on Dometic s behalf unless made or assumed in writing by an officer of Dometic 20 Marine Air Worldwide Service Dealer Locator The majority of the service listings displayed for the U
32. d triac on Passport I O circuit board Send for repair or call local service technician see distributor listing Fault No cooling or heating Possible Reason Correction 1 Digital control programmed for heat or cool only Elite Control Press and release the Mode button bottom right corner of display until the desired mode LED is lit Passport I O Control Reprogram parameter P 1 2 HPF or LPF is displayed See below Fault No heat Possible Reason Correction 1 Digital Control may be set to Electric Heat not Reverse Cycle Elite Control Reprogram parameter P 13 Passport I O Control Reprogram parameter P 15 Fault Unit switches to heat while in cool mode Possible Reason Correction 1 De icing feature enabled due to coil icing up Elite Control Reprogram parameter P 7 Passport I O Control Reprogram parameter P 8 Fault Fan coil is iced Possible Reason Correction 1 Improper airflow See the General Troubleshooting section above first before reprogramming digital control Reprogram parameter P 7 for Elite or P 8 for Passport I O If de icing cycle does not melt ice switch air conditioning unit to heat until ice melts or use hair dryer to melt ice If problem persists reprogram Low Fan Speed Limit for maximum value Set P 2 to 55 for Elite or set P 3 to 64 for Passport I O Fault System runs continuously Possible Reason Correction 1 Improper air sensor location Verify display head loca
33. e info dometic se Web www dometic com Tripower Corporation Pte Ltd Location Singapore Phone 65 6861 1188 Fax 65 6861 4263 E mail mat tritex com sg mgt tripower com sg Web www tritex com sg Slovenia Dometic Condaria 87 SRL Location Phone Fax E mail Nova Milanese MI Italy 39 0362 44182 39 0362 452226 condaria tin it South Africa C Dynamics cc Location Cape Town South Africa Phone 27 21 555 3232 Fax 27 21 555 3230 E mail info c dynamics co za Web www c dynamics co za Spain Acastimar Location Tarragona Spain Phone 349 77 362118 Fax 349 77 362687 E mail acastimarO acastimar com Dometic Marine France Sales Company Location Phone Fax E mail Web Plailly France Cell 0033 0 680 415 543 0033 0 344 633 518 marine sales dometic fr www dometic com Techno Electronica Naval S A Location Barcelona Spain Phone 34 93 664 49 70 Fax 34 93 665 76 26 E mail tenOten sa com Web www ten sa com Sri Lanka G amp M Enterprises Location Phone Fax E mail Borella Colombo 8 Sri Lanka 94 11 2691966 94 11 2691751 gandM O sltnet Ik Sweden Dometic Marine Nordic Sales Sales Company Location Phone Fax E mail Web Taiwan Halmstad Sweden 46 35165700 46 35165710 marine info O dometic se www dometic com Kaohsiung Mercury Marine Supply Co Location Kaohsiung 812 Taiwan Territory
34. eeping in mind that cool air has a tendency to fall it is highly recommended that you locate the supply air grille as high as possi ble in the cabin See diagram below Tools required Screwdrivers GRILLE Pipe wrench SITION BOX Wire cutters crimpers OPTIONAL PERE DIGITAL Drill amp 7 8 bit CONTROL FLEXIBLE DUCT Jig saw Duct tape T TRANSITION BOX DUAL DUCT INSTAL LATION ONLY RETURN AIR GRILLE TO MATCH Electrical tape EVAPORATOR COIL Threaded seal tape SURFACE AREA Beding compound to seal thru hull fittings ELECTRICAL BOX Hardware to secure unit pump strainer grilles amp control panel NOTE SEAWATER ASSEMBLY MUST BE INSTALLED BELOW WATER LINE WITH STRAINER BELOW PUMP AND THRU HULL FITTING BELOW STRAINER CONDENSATE DRAIN SEAWATER PUMP OVERBOARD DISCHARGE SEAWATER Ss SHUT 0OFF VALVE THRU HULL FITTING M1030010 DWG CLAM SHELL SCOOP The CABIN MATE unit should be installed as low as possible BUT NEVER IN THE BILGE OR ENGINE ROOM AREAS INSURE THAT THE SELECTED LOCATION IS SEALED FROM DIRECT ACCESS TO BILGE AND OR ENGINE ROOM VAPORS Installing the unit as low as possible such as under a V berth dinette seat or bottom of a locker and ducting the supply air as high as possible creates an ideal air flow condition This type of installation will prevent short or premature cycling The unit should be positioned on a firm
35. hull fitting Close seacock remove hose from strainer discharge raise hose above pump so pump does not lose its prime and pour in anti freeze solution Pump solution through system The strainer and hose to seacock will also need to be drained of water 3 Use of pressurized air injected at the overboard discharge fitting and the water being discharged through the seawater intake fitting 4 Use of pressurized air to force water from the intake through the overboard discharge Note Collect all discharged liquids and recycle or dispose of in a proper manner Any method that causes the anti freeze solution to flow downward is the method of choice By this means the anti freeze solution will displace any water trapped and eliminate the possibility of freezing in hidden areas In addition since the seawater pump utilizes a magnetically driven impeller the impeller should be removed from the wet end assembly wiped with an alcohol solution and stored in a warm dry area until commissioning takes place 14 GENERAL TROUBLESHOOTING Also see specific digital or mechanical control troubleshooting sections following these general guidelines Fault Will not start Possible Reason Correction 1 Air conditioning circuit breaker is off Turn circuit breaker on at ship s panel Control is not turned on See the digital control manual for Elite or Passport I O controls Wrong wiring at terminal strip Check wiring diagram and correct
36. if necessary Push on butt connectors became disconnected during installation Disconnect power supply and open electric box check wiring diagram correct if necessary Input line voltage is insufficient Check power source shore generator for proper voltage Check wiring and terminals for proper sizes and connections Verify with a voltmeter that the power at the unit is the same as the power source Fault Fan is not running Check specific control troubleshooting section Fault No cooling or heating Possible Reason Correction 1 Temperature set point is satisfied Lower or raise set point Obstructed seawater flow Clean seawater strainer Check for obstructions at speed scoop thru hull inlet Check for a good steady flow from the overboard discharge Seawater pump may be air locked Remove hose from pump discharge to purge air from line Loss refrigerant gas Check air conditioning unit for refrigerant oil leakage call service technician Seawater temperature too high for cooling or too low for heating Seawater temperature will directly affect air conditioning unit s efficiency This air conditioning unit can effectively cool your boat in water temperature up to 90 F 32 2 C and heat if reverse cycle option is installed in water as low as 40 F 4 4 C Fan coil is iced in cooling Check your specific control troubleshooting section Fan is not running Check your specific control troubleshooting section
37. installed and grounded bonded in accordance with ABYC standards Control wires connected to terminal strip with fork or ring terminals Circuit breakers sized according to specifications on the data plate label Passportll display cable is connected at both ends Pump Relay Panel if used has a dedicated circuit breaker sized for the pump but not to exceed 20 amps maximum Grilles and Ducting O O O O Supply air grille mounted as high as possible Return air grille mounted as low and as close to the a c unit as possible Return air grille mounted away from bilge vapors or exhaust fumes Ducting is pulled taut straight smooth and properly connected with no excess OPERATION OPERATIONS CHECKLIST oo0o00 0 0 Ensure seawater intake ball valve is open Turn on the a c circuit breaker If the seawater pump has its own circuit breaker turn that on Turn the system on Set the desired cabin temperature set point Check for a steady solid stream of water from the overboard discharge Verify that there is steady airflow out of the supply air grille If the unit does not appear to be operating properly refer to troubleshooting guidelines Note Do not turn the unit off and immediately turn it back on Allow at least 30 seconds for refrigerant pressure equalization L 2271S Stainless Steel Cabin Mate 13 MAINTENANCE Seawater Strainer Insure that your pump receives adequate seawater flow by regularly cleaning the strainer basket Peri
38. itioner consists of four main components and a refrigerant gas circulating through the system The BLOWER draws warm cabin air across the fins on the EVAPORATOR where the heat from the air is transferred to the refrigerant in the evaporator coil As the refrigerant evaporates from a liquid into a gas it absorbs the heat from the cabin air The COMPRESSOR then compresses the refrigerant gas and pumps it through the outer tube in the CONDENSER COIL The seawater pump circulates cool seawater through the inner tube in the condenser coil this cools the refrigerant and condenses it into a liquid The heat from the refrigerant is exchanged to the seawater and discharged overboard The liquid refrigerant is then passed through the EVAPORATOR COIL and the cycle repeats Removing heat from the cabin air lowers its temperature The cooled air is blown through the ducting and out the supply air grille s For reverse cycle heating the refrigerant flows in the opposite direction through the reversing valve Heat is transferred from the seawater in the condenser coil to the refrigerant and then to the air blowing through the evaporator into the cabin DRAN PAN KNOCKOUTS 4 CONDENSATE DRAINS The Cabin Mates condensate drain pan is 2 high with three drain locations BASE PAN During conditions of high humidity condensate may be produced at a rate of approximately 2 gallons per hour With this in mind it is important to route condensate drains downward to a sump pump
39. ly with ABYC electrical codes Power to the unit must be within the operating voltage range indicated on the data plate Properly sized fuses or HACR circuit breakers must be installed for branch circuit protec tion See data plate for maximum fuse circuit breaker size mfs and minimum circuit ampacity mca All units must be effectively grounded to minimize the hazard of electrical shock and personal injury The following are to be observed 1 AC alternating current grounding green wire must be provided with the AC power conductors and connected to the ground terminal marked GRND at the AC power input terminal block of the unit s per ABYC standard E 8 or equivalent 2 Connections between the vessel s AC system grounding conductor green wire and the vessels DC direct Current negative or bonding system should be made as part of the vessel s wiring per ABYC standard E9 or equivalent 3 When servicing or replacing existing equipment that contains a chassis mounted ground stud the service per son or installer must check the vessel s wiring for the existence of the connection required in item 2 above ABYC standards are available from American Boat and Yacht Council 613 Third Street Suite 10 Annapolis MD 21403 Phone 410 990 4460 Fax 410 990 4466 The a c unit must be connected to the vessel s bonding system to prevent corrosion due to stray electrical current or voltage All pumps metallic valves and fittings i
40. n the seawater circuit that are isolated from the a c unit by PVC or rubber hoses must be individually bonded to the vessel s bonding system also This will help eliminate any pos sibility of corrosion due to stray current or voltage FAILURE TO PROPERLY GROUND AND BOND THE SYSTEM WILL VOID WARRANTY INSTALLATION CHECKLIST review prior to installation Seawater cooling system oo0o000 0 o Speed scoop located as far below the waterline and as close to the keel as possible Shut off valve and speed scoop properly sealed and tight Seawater pump at least one foot below waterline and securely mounted Strainer mounted below pump with access to filter Double reversed stainless steel hose clamps on all hose connections Threaded seal tape on all threaded connections Hose runs uphill from speed scoop and seacock to strainer pump and a c unit then downhill from a c unit to overboard discharge Water flowing freely from overboard discharge while pump is running Mounting o O O O O Not In engine room or bilge areas must be sealed away from exhaust or fumes Proper spacing allowed around unit for hose and duct connections and for serviceability Attached to solid level platform with hold down clips provided Condensate drain routed aft and down hill to a sealed sump not bilge Blower rotated toward supply air grille Electrical o oo0o0 0 All butt connections on pump wire tightly crimped and heat shrunk AC power source
41. ng servicing repairing or dispos ing of an appliance or industrial process refrigeration to knowingly vent or otherwise knowingly release or dispose of any Class 1 or Class II substance used as a refrigerant in such appliance or industrial process refrigeration in a manner which permits such substance to enter the environment De minimis releases associated with good faith attempts to recapture and recycle or safely dispose of any such substances shall not be subject to the prohibition set forth in the proceeding sentence Class substances include CFC 12 Class Il substances include HCFC 22 INSTALLATION SAFETY CONSIDERATIONS VERY IMPORTANT Never install your air conditioner In the bilge or engine room areas Insure that the selected location is sealed from direct access to bilge and or engine room vapors Do not terminate condensate drain line within three 3 feet of any outlet of engine or generator exhaust systems nor in a compartment housing an engine or generator nor in a bilge unless the drain is connected properly to a sealed condensate or shower sump pump Installation and servicing of this system can be hazardous due to system pressure and electrical components When working on this equipment always observe precautions described in the literature tags and labels attached to the unit Follow all safety codes Wear safety glasses and work gloves and place a fire extinguisher close to the work area The following is a
42. ng Marine Air Systems warranty policy contained in this manual In the interest of product improvement Marine Air Systems specifications and design are subject to change without prior notice IF YOU HAVE A DIGITAL CONTROL Please refer to either the Elite Control manual or the Passport I O Control manual for installation and opera tion of those digital control panels L 2271S Stainless Steel Cabin Mate 3 TABLE OF CONTENTS Marine Air Systems oooooononccccnnocccononononnnnnnanannccnnnanennnnnnnnnnnnnnnns 5 Clean Air Act Amendments of 1990 oooooocccccconocccccncancccnnancnnnnns 5 INSTALLATION Safety Considerations 6 cti tr bio dis 5 Placement of System Tools Required oooococoonocccccccocccccconnnos 6 Spacing Allowances and Dimensions oococcccococccccocancninnnnnccnnns 7 PIOW TE WORKS acacia 8 Condensate DIalS zeisse ssa eesccueahes Meeanectmio Sead weenie 8 Mounting BRACKETS ri 8 Blower ROTO ses dd 8 Supply amp Return Air GrilleS oooooocccnnnnnnicnnonncocccnnocancccnnnnccnno 9 DUI scared 9 Seawater Pump and PlUMbINQ ooocccccnniccccnnnnccccccnnnaaacnnnannccnos 10 Cabin Mate Wiring Diagram ooococcccnnnnccccncnnocccccnnnnannnnnnnnncnos 11 Electrical Connections Grounding and Bonding 12 Installation Checklist review prior to installation 13 OPERATION Operations CheckliSt ooooooocccnniccccnnonccccccnaccncnnnnanannnnnnnnncno 13 Digital Control
43. nited States are key members of the national Marine Air distributor network If you need service please contact the closest company shown In most cases they will direct you to a local dealer or service port We have over 500 Marine Air dealers in the national Marine Air network and one should be convenient to you The international companies listed are in many cases distributors and are capable of managing the majority of service requests for the countries listed In some cases they will refer you to a local dealer You may also contact us directly via the web site or call us in the US at 954 973 2477 For a complete and up to date Dealer locator list please visit our website at http www marineair com locator index html USA Alabama AER Marine Supply Location Phone Fax E mail Web Seabrook Texas USA 281 474 3276 281 474 2714 richard miller aersupply com www aersupply com Alaska American Marine Contractors Location Phone Fax E mail Seattle Washington USA 206 660 2240 206 548 5008 Cliff nwmarineair com Arizona Southern California Marine Enterprises Location Phone Fax E mail Web San Diego California USA 619 224 2869 619 226 0496 sales southerncalmarine com www southerncalmarine com Arkansas AER Marine Supply Location Phone Fax E mail Web Seabrook Texas USA 281 474 3276 281 474 2714 richard miller aersupply com www aersupply
44. odically check the overboard discharge for a steady stream of water Check seawater intake speed scoop for obstructions Make sure hoses are not looped kinked or crushed Condenser Coil Cleaning Coils can become fouled over a period of time due to marine growth or scale build up This both obstructs water flow and prohibits proper heat transfer To clean coils using a chemical pump flush with a 5 muriatic or hydrochloric acid and fresh water solution Disconnect system hoses and check for fouling Pump solution through coil and hoses if need be until clean Rinse with fresh water and reconnect hoses Follow manufacturer s safety guidelines for all clean ing solutions Return Air Filters Check the return air filter about once a month and clean as necessary To clean the filter remove it from the unit rinse with water air dry and reinstall Winterization There are several methods of winterization some of which work better than others The four various methods em ployed using a 50 50 non polluting biodegradable anti freeze water solution are 1 Pumping of anti freeze solution into the overboard thru hull fitting and discharging through the intake thru hull fitting if the boat is out of water If the boat is in the water then the thru hull should be closed and the system drained then filled back to the unit outlet 2 Use of the seawater pump to pump anti freeze solution through the system and discharging through the over board thru
45. ol your boat in water temperatures up to 90 F 32 3 C and heat if reverse cycle option is installed in water as low as 40 F 4 4 C 4 Improper air sensor location Check your specific control troubleshooting section Digital Controls Troubleshooting Fault Digital display panel is not lit Possible Reason Correction 1 8 pin display cable plugs are not making contact unplugged dirty bent or broken pins With POWER OFF at the circuit breaker remove connector and inspect If damaged replace connector or entire display cable Fault Fan is not running or runs continuously Possible Reason Correction 1 Digital control is programmed for either fan cycling with compressor or continuous fan operation Elite Control Press and hold the fan button for five seconds to change to con so fan will stay on continuously or to CYC so the fan cycles with the compressor Passport I O Control Reprogram parameter P 14 Note After the compressor cycles off the fan will continue to run for two minutes in Cool Mode and four minutes in Heat Mode regardless of parameter setting Fault Fan is not running but the compressor is Possible Reason Correction 1 Failed triac on Passport I O circuit board Send for repair or call local service technician see distributor listing Fault Fan runs continuously although it is set to cycle with compressor Possible Reason Correction L 2271S Stainless Steel Cabin Mate 17 1 Faile
46. ooltechac com Enertech N V Location Simpson Bay St Maarten St Martin Netherlands Antilles Phone 599 551 2145 Fax 599 544 4608 E mail service enertechnv com Web www enertechnv com L 2205M Revised 05 22 07 Freezing Point Ltd Location Nassau Bahamas Territory Nassau Phone 242 325 3589 Fax 242 356 5271 E mail rolandknowles bahamas net bs Frostline Location Cole Bay St Maarten St Martin Netherlands Antilles Phone 599 522 9610 Technical Fax 599 544 3263 E mail paul frostline biz technical glyn frostline biz Iceberg Refrigeration Location Guadeloupe French West Indies Phone 590 24 35 35 Fax 590 24 35 35 May Day Marine Location San Juan Puerto Rico Phone 787 637 0756 Fax 787 790 2551 Nau T Kol Marine Refrigeration Location Chaguaramas Trinidad Phone 868 634 2174 Fax 868 634 2174 E mail nautkol cablenett net Web www nautkol com Reefco Inc Location St Thomas US Virgin Islands Phone 340 776 0038 Fax 340 776 0038 E mail dennvedy viaccess net Web www reefco net Regis Electronics St Lucia LTD Location St Lucia West Indies Phone 758 452 0205 Fax 758 452 0206 E mail stlucia O regiselectronics com Web www regiselectronics com Suncool Air Conditioning Location Carolina Puerto Rico Puerto Rico Territory Carolin Phone 787 791 6971 Fax 787 791 3885 E mail suncool1 Ocoqui net The Signal Locker Location
47. s com br British Virgin Islands BVI Marine Management Location Roadtown Tortola British Virgin Islands Phone 284 494 2938 Fax 284 494 5006 E mail rescuer1 surfbvi com C amp G Refrigeration Location Tortola British Virgin Islands Phone 284 776 0038 Parts And Power Location Tortola British Virgin Islands Phone 284 494 2830 Fax 284 494 1584 E mail info O partsandpower com Web www partsandpower com British West Indies Caribbean Marine amp Diesel Location Turks and Caicos Islands British West Indies Phone 649 941 5903 Fax 649 941 5902 E mail caribmarinediesel tciway tc BVI Marine Management Location Roadtown Tortola British Virgin Islands Phone 284 494 2938 Fax 284 494 5006 E mail rescuer surfbvi com C amp G Refrigeration Location Tortola British Virgin Islands Phone 284 776 0038 Caraibe Greemant Location Le Marin Martinique French West Indies Phone 596 596 74 80 33 E mail cqmar wanadoo fr Caribbean Marine amp Diesel Location Turks and Caicos Islands British West Indies Phone 649 941 5903 Fax 649 941 5902 E mail caribmarinediesel tciway tc Centro Cruisair de Puerto Rico Location Santurce Puerto Rico Phone 787 727 3637 Fax 787 727 3637 E mail fernan_moreno hotmail com Cool Tech Air Condition Location Fajardo Puerto Rico Phone 787 860 2615 Fax 787 801 2050 E mail cayala cooltechac com Web http www c
48. shire Ocean Options Location Tiverton Rhode Island USA Phone 401 624 7334 Fax 401 624 8050 E mail Sales oceanoptions com Web www oceanoptions com New Jersey Marine Specialists Location Ronkonkoma New York USA Territory New York New Jersey Phone 631 580 0545 Fax 631 580 0551 E mail Sales marinespecialists com Web www marinespecialists com New Mexico AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474 2714 E mail richard miller aersupply com Web www aersupply com New York Marine Specialists Location Ronkonkoma New York USA Territory New York New Jersey Phone 631 580 0545 Fax 631 580 0551 E mail Sales marinespecialists com Web www marinespecialists com North Carolina Beard Marine Savannah Distributor Location Savannah Georgia USA Phone 912 356 5222 Fax 912 692 1006 E mail infosavannah O beardmarine com Web www beardmarine com North Dakota Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com Ohio Midwest Marine Supply Location St Clair Shores Michigan USA Phone 586 778 8950 Fax 586 778 6108 E mail sales midwestmarinesupply com Web www midwestmarinesupply com Oklahoma AER Marine Supply Location Seabrook Texas USA Phone 281 474 3276 Fax 281 474
49. summary of the labels on the unit DANGER ELECTRICAL SHOCK HAZARD DISCONNECT VOLTAGE AT MAIN PANEL OR POWER SOURCE BE FORE OPENING ANY COVER FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH WARNING THIS COMPONENT DOES NOT MEET FEDERAL REQUIREMENTS FOR IGNITION PROTECTION DO NOT INSTALL IN SPACES CONTAINING GASOLINE ENGINES TANKS LPG CPG CYLINDERS REGULATORS VALVES OR FUEL LINE FITTINGS FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH NOTICE THIS COMPONENT IS CHARGED WITH HYDROCHLOROFLUOROCARBON HCFC REFRIGERANT R22 EFFECTIVE JULY 1 1992 IT SHALL BE UNLAWFUL FOR ANY PERSON TO KNOWINGLY VENT OR OTHER WISE KNOWINGLY RELEASE ANY CLASS 1 CFC OR CLASS 2 HCFC SUBSTANCE AS A REFRIGERANT IN A MANNER WHICH PERMITS SUCH SUBSTANCE TO ENTER THE ATMOSPHERE PER THE CLEAN AIR ACT OF 1990 PUBLIC LAW 101 549 TITLE IV SECTION 608 C FAILURE TO COMPLY MAY RESULT IN SEVERE PENAL TIES INCLUDING FINES AND IMPRISONMENT I WARNING TO MINIMIZE THE HAZARD OF ELECTRICAL SHOCK AND PERSONAL INJURY THIS COMPONENT MUST BE EFFECTIVELY GROUNDED REFER TO THE INSTALLATION GUIDELINES FOR FURTHER INFORMATION CAUTION HIGH COMPRESSOR TEMPERATURE IS NORMAL DO NOT TOUCH L 2271S Stainless Steel Cabin Mate 5 PLACEMENT OF SYSTEM Selecting a good location for your air conditioner is the most important part of your preparations Be sure to consider the size of the area you are cooling the air distribution needs and the size of the unit you have chosen K
50. tion with criteria found in the control manual Install alternate air sensor if necessary Fault HPF is displayed Possible Reason Correction High pressure switch is open in cooling due to improper seawater flow Strainer or intake may be plugged seacock may be closed check seawater hose for kinks or collapses Verify pump operation check pump circuit breaker if applicable High pressure switch open in heating due to improper airflow Remove obstructions in return air stream Clean air filter and grille Check for crushed or restricted ducting ducting must be as straight smooth and taut as possible If problem persists reprogram Low Fan Speed Limit for maximum value Set P 2 to 55 for Elite or set P 3 to 64 for Passport I O And set the Reverse Fan Speeds During Heating Mode parameter to rEF P 12 for Elite or P 13 for Passport I O or manually set fan speed to high Fault LPF is displayed Possible Reason Correction 1 Low pressure switch is open due to low seawater and or low return air temperatures Try restarting the a c unit the optional low pressure switch has a ten minute shutdown time delay that may be in affect Low pressure switch is open due to loss of refrigerant Check air conditioning unit for refrigerant oil leakage call service technician Fault ASF is displayed Possible Reason Correction 1 Indicates failed faceplate air sensor alternate air sensor or display cable Unplug
51. tline biz New Zealand Whiting Power Systems Location 192 Herne Bay Auckland New Zealand Phone 649 358 2050 Fax 649 358 0285 E mail sales Owhiting co nz Web www whiting co nz Oman Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge O emirates net ae OHI Marine LLC Location Muscat Oman Phone 968 712240 Fax 968 712085 Pakistan Breeze Marketing Location Karachi Pakistan Phone 92 21 5883662 5380735 amp 5883824 Fax 92 21 5883813 E mail m a cyber net pk Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mae O emirates net ae Panama Evans International Services SA Location Panama City Panama Territory Panama Phone 507 232 5406 Fax 507 232 7648 E mail info evansint com Web www evansint com Panama Yacht Sales and Service Location Panama City Panama Phone 507 314 3345 Fax 507 314 3346 E mail info panamayachtsales com Productos Marine Air Location La Chorrea Panama Territory Panama Phone 507 232 5406 Fax 507 232 7648 E mail masters sinfo net Peru Corporaci n Frio Novo SAC Location Lima La Molina Peru 511 451 5052 frionovo infonegocio net pe Phone E mail PowerCool LDA Location Portimao Portugal Territory Portugal Phone 351 91 786 63 73 Fax 351 282 461 818 E mail info powercool org Web
52. to Rico Phone 787 637 0756 Fax 787 790 2551 Ecuador Dometic Condaria 87 SRL Location Nova Milanese MI Italy Phone 39 0362 44182 Fax 39 0362 452226 E mail condaria tin it Japan Quasar Nautica S A Location P O Box 17 01 0069 Quito Ecuador Phone 593 2 446 996 997 Fax 593 2 436 625 Egypt Tominaga amp Company Lid Location Osaka Japan Phone 816 6365 5010 Fax 816 6365 6294 E mail nishi mail tomco co jp Kuwait New Air Location Abasia Cairo Egypt Phone 202 24829341 Fax 202 26847700 E mail info newairegypt com Web wwwlhewairegypt com France Mantech Location Dubai United Arab Emirates Phone 971 4 3332 542 Fax 971 4 3330 649 E mail mge O emirates net ae Sammari Marine Trading Location Al Shawikh Kuwait Phone 965 5740408 Fax 965 5715655 Malta Dometic Marine France Sales Company Location Plailly France Phone Cell 0033 0 680 415 543 Fax 0033 0 344 633 518 E mail marine sales dometic fr Web www dometic com PolyMarine Distribution C O Occas Marine Location Le Cannet Rocheville France Phone 0033 493463634 Fax 0033 493463634 E mail polymarine bayle Ofree fr French West Indies Dometic Marine United Kingdom Sales Company Location Poole Dorset England Phone 44 870 3306101 Fax 44 870 3306102 E mail sales dometicmarine com Web www dometic com Inmartech Ltd Location Swieqi STJ 04
53. ystem installation 1 Install the speed scoop thru hull inlet as close to the keel and as far below the waterline as possible facing forward Bed the scoop with a marine sealant designed for underwater use Install a bronze full flow seacock on the speed scoop thru hull inlet Install a seawater strainer below the level of the pump with access to filter Mount the pump at least one foot below the waterline and above the strainer Connect the seacock strainer and pump with an uphill run of reinforced marine hose Connect the discharge from the pump uphill to the inlet of the a c unit s condenser coil And connect the outlet of the condenser coil to the overboard discharge thru hull Seawater outlet 7 Avoid loops vertical bends high spots or the use of 90 elbows with seawater hose each 90 elbow is equiva lent to 2 5 of hose and a 90 elbow on the pump is equivalent to 20 of hose 8 Double clamp all hose connections with stainless steel clamps reversing the clamps Use threaded seal tape on all threaded connections 10 Connect all metallic parts in contact with seawater to the vessel s bonding system including thespeed scoop inlet strainer pump and the air conditioner Failure to do so will void warranty DaRoN CORRECT INCORRECT PUMP HEAD STEADY UPWARD FLOW FROM INLET HOSES MUST NOT HAVE KINKS ORIENTATION TO UNIT THEN DOWNWARD TO OUTLET LOOPS OR HIGH SPOTS WHERE HOSES DOUBLE CLA
Download Pdf Manuals
Related Search