YASKAWA AC Drive 1000-Series Option MECHATROLINK
Contents
1. 9 3 RECEIVING 10 4 OPTION COMPONENTS 11 5 INSTALLATION PROCEDURE 14 6 RELATED DRIVE PARAMETERS 26 7 TROUBLESHOOTING 28 8 SPECIFICATIONS 33 YASKAWA ELECTRIC 730600 62B 1000 Series Option SI ET3 Installation Manual 3 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY2. Ground wire Option modular connector CN1 Drive front cover Option modular connector CN2 Digital operator Drive grounding terminal FE Insertion point for CN5 connector 1 J K L LED label M Connector CN5 A N 1 option Drive terminal cover Connector CN5 B Removable tabs for wire routing Connector CN5 C Included screws A B D E F G H Figure 2 Drive Components with Option YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 17 5 Installation Procedure Installing the Option Remove the front covers of the drive before installing the option Refer to the drive instruction manual for directions on removing the front covers Cover removal varies depending on drive size This option can be inserted only into the CN5 A connector located on the drive control board DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply could result in death or serious injury Before installing the option disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off 1 Shutoff power to the drive wait the approp
3. YASKAWA YASKAWA Drive 1000 Series Option MECHATROLINK III Installation Manual Type SI ET3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual BZN YIN F 10000 41729 MECHATROLINK III 3 amp SI ET3 Rem LEICBRUVA lt eole ale CVC EEDIT I T ROSFTICERICRIFSNSKS MANUAL NO TOBP C730600 62B Copyright 2013 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual Table of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT OVERVIEW
4. EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products 4 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 1 Preface and Safety Applicable Documentation The following manuals are available for the SI ET3 option SI ET3 Option YASKAWA AC Drive 1000 Series Option SI ET3 MECHATROLINK III Installation Manual Manual No TOBP C730600 62 This book Read this manual first The installation manual is packaged with the option and contains information required to install the option and set up related drive parameters YASKAWA AC Drive 1000 Series Option SI ET3 MECHATROLINK III Technical Manual Manual No SIEP C730600 62 The technical manual contains detailed information about the option Access the following sites to obtain the technical manual U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com For questions contact your local Yaskawa sales office or the nearest Yaskawa representative YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 1 Preface and Safety Drive The drive manuals cover basic installation wiring operation procedures functions troubleshooting and maintenance information The manuals also include important in
5. 29 7 Troubleshooting LED Operator Display Fault Name Option Card Connection Error CN5 A oFA30 to oFA43 Communication ID error Possible Solution Option hardware fault Replace the option LED Operator Display Fault Name Option Fault CN5 B Non compatible option is connected Possible Solution oFb00 Non compatible option connected to Connect the correct option to CN5 A the drive LED Operator Display Fault Name Option Fault CN5 B Two identical options are connected at the same time oFb02 Possible Solution Options AI A3 or DI A3 are Only one type of AI A3 DI A3 or SI LILI option can be connected to the connected to the 5 port with an drive option connected to CN5 A The SI ET3 option can only be connected to CN5 A LED Operator Display Fault Name Option Fault CN5 C Non compatible option is connected Possible Solution 00 Non compatible option connected to Connect the correct option to CN5 A the drive LED Operator Display Fault Name Option Fault oFC02 Option Flash write mode Possible Solution Options AI A3 or DI A3 are Only one type of AI A3 DI A3 or SI LILI option can be connected to the connected to the CN5 B port whilean drive option connected to CN5 A The SI ET3 option can only be connected to CN5 A 30 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI E
6. Communication Option 0 Torque Reference Torque Limit via network communications are disabled 1 Torque Reference Torque Limit via network communications are enabled 47 Default 0 Range 0 1 NetRef ComRef Selection Function YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 0 Multi step speed reference disabled F7 functionality 1 Multi step speed reference allowed V7 functionality Default 0 Range 0 1 6 Related Drive Parameters Description Values Determines if communication related parameters F6 L1L1 and 7 00 are set back to original default values when the drive is initialized using parameter A1 03 0 Do not reset parameters 1 Reset parameters MECHATROLINK Sets the station number Default 21H Station Address Range 20 to 3FH MECHATROLINK Sets the fraie size Default 0 Frame Size 0994 byte Range 0 1 1 32 byte ge Ns MECHAIROEINK Set MEMOBUS Modbus register to monitor SEL MON Default 0H Monitor Selection ofINV CTL and INV CTL Range 0 to Code 0EH FFFFH MECHATROLINK Set MEMOBUS Modbus register to monitor SEL MON Perault 0H Monitor Selection Range 0 to Code 0FH of INV_CTL and INV_CTL Default 0 Range 0 1 Reset Communication Related Parameters 0 Ramp to stop Decelerate to stop using the deceleration time in 1 02 Operation Selection at 1 Coast to stop Default 1 Watchdog Error 5 2 F
7. Installation Manual 11 4 Option Components Connector Table 3 Communication Connector Signal MECHATROLINK III Connector Name Function Send data OUT Send data OUT Receive data IN NC E NC TXD P TXD N RXD P Receive data IN NC NC SLD Shield RXD N 12 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 4 Option Components Option LED Display The MECHATROLINK III Option has four LEDs that indicate the option card or communication status Checking LED Operation Table 4 Option LED States Display Operating Status Remarks Lit in green Power supply on SI ET3 has been successfully powered up An internal self diagnostic check completed in the SI ET3 Lit in red Error Error alarm occured Command error occurred parameter error phase error combination error Flashing in red SI ET3 error Error found during SI ET3 s self diagnostic check Unlit Power supply off The drive has no power SI ET3 is not properly connected to the drive or SI ET3 has no power An internal se
8. Start stop synchronization master slave method Communication speed 100 Mbps Minimum transmission cycle 250 us Maximum transmission 8 cycle dd Transmission cycle 03H granularity Minimum wiring distance between stations 0 2 m 7 9 in Maximum wiring distance between stations 100 m 3937 0 in Data length 32 byte data transmission or 64 byte data transmission Event driven communication Valid Profile Compliant with standard inverter profile Maximum number of stations 62 lt I gt Ambient temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensation Storage temperature 20 C to 60 C 4 F to 140 F allowed for short term transport of the product Area of use Indoor free of corrosive gas airborne particles etc Altitude 1000 m 3280 ft or lower lt 1 gt The maximum number of connectable stations changes depending on the types and settings of the host controller baud rate or communications cycle For details refer to the controller manual YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 33 8 Specifications Revision History Revision dates and manual numbers appear on the bottom of the back cover MANUAL NO TOBP C730600 62B Published in Japan August 2013 13 4 4 Revision number Date of original publication Date of publication Date of Revisio
9. two screw holes on the drive for use as ground terminals L When connecting three options two ground wires will need to share the same drive ground terminal 20 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 5 Installation Procedure 5 Route the option wiring Depending on the drive model some drives may require routing the wiring through the side of the front cover to the outside to provide adequate space for the wiring Refer to the Peripheral Devices amp Options section of the drive Quick Start Guide or instruction manual for more information on wire routing of specific models Route the wiring through the side of the front cover to the outside In these cases using diagonal cutting pliers cut out the perforated openings on the left side of the drive front cover as shown in Figure 7 A Sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires Route the wiring inside the enclosure as shown in Figure 7 B for drives that do not require routing through the front cover Note Separate communication cables from main circuit wiring and other electrical lines A Route wires through the openings Use the open space provided provided on the left side of the inside the drive to route option front cover lt 1 gt wiring lt 1 gt The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure Fig
10. 0 m 1181 1 in EPMC W6013 30 E 50 m 1968 5 in EPMC W6013 50 E 75 m 2952 8 in EPMC W6013 75 E 100 m 3937 0 in J EPMC W6013 100 E MECHATROLINK III connection with loose wires at one end 24 0 5 m 19 7 in JEPMC W6014 A5 E 1 m 39 4 in EPMC W6014 01 E 3 m 118 1 in EPMC W6014 03 E 5 m 196 9 in EPMC W6014 05 E 10 m 393 7 in EPMC W6014 10 E 30 m 1181 1 in EPMC W6014 30 E 50 m 1968 5 in EPMC W6014 50 E YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 5 Installation Procedure T Replace and secure the front covers of the drive C F and replace the digital operator D Figure 10 Replace the Front Covers and Digital Operator Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 8 Set drive parameters in Table 6 for proper option performance YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 25 6 Related Drive Parameters 6 Related Drive Parameters The following parameters are used to set up the drive for operation with the option Parameter setting instructions can be found in the drive Quick Start Guide or instruction manual Co
11. T3 Installation Manual 7 Troubleshooting Minor Faults and Alarms LED Operator Display Minor Fault Name CALL Serial communication transmission error Communication is not established Cause Possible Solution Minor Fault H2 O0 10 Communication wiring is faulty there is a short circuit or improper connection Check for wiring errors Correct the wiring Remove ground shorts and reconnect loose wires Programming error on the master side Check communications at start up and correct programming errors Communication circuitry is damaged LED Operator Display Perform a self diagnostics check Replace the drive if the fault continues to occur Minor Fault Name ur CYC Transmission Cycle Setting Error Transmission cycle from the master controller PLC was out of range Cause Possible Solution Minor Fault H2 O0 10 Transmission cycle of the option set in the master controller PLC was out of range Set the transmission cycle of the master controller in the range of 250 us 500 us 750 us and 1 to 32 ms 0 5 ms increment Make sure to set the communication cycle to 32 ms or less YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual YES 31 7 Troubleshooting Prior to Installing the Option Prior to installing the option wire the drive make the necessary connections to th
12. ast Stop Decelerate to stop using the deceleration Range 0 to 3 time in C1 09 3 Alarm only MECHATROLINK bUS 24415 Default 2 Errors Detected Sets the number of option communication errors bUS Range 2 to 10 lt 1 gt To start and stop the drive with the MECHATROLINK III master device using serial communications set b1 02 to 3 To control the frequency reference of the drive via the master device set b1 01 to 3 2 If set to 3 then the drive will continue to operate when fault is detected Take proper measures such as installing an emergency stop switch 3 Enabled CLV AOLV PM and CLV PM control modes A1 02 3 6 or 7 When enabled 45 01 determines whether the value is read as the Torque Limit value d5 01 0 or read as the Torque Reference value d5 01 1 In CLV PM this value is read as the Torque Limit 4 The setting specifies that the Torque Reference or Torque Limit is to be provided via network communications F6 06 1 The motor may rotate if no torque reference or Torque Limit is supplied from the PLC 5 Power must be cycled in order for any setting changes to take affect 67 station addresses must be unique If set to 20 a Station Address Error AEr will occur and the ERR light will turn on T Setting byte 10 of INV CTL to OEH enables the register set by F6 23 Byte 11 and 12 of the response data enable the register content set by F6 23 Refer to the d
13. cates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 7 1 Preface and Safety General Safety General Precautions The diagrams in this section may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operator is responsible for injuries or equipment damage caused from failure to heed the warnings in the manual NOTICE Do not modify the drive or option circuit
14. correctly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 15 5 Installation Procedure NOTICE Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the option 16 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 5 Installation Procedure Prior to Installing the Option Prior to installing the option wire the drive make necessary connections to the drive terminals and verify that the drive functions normally without the option installed Refer to the instruction manual packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference REOOLK1 CONOOLK2
15. e drive terminals and verify that the drive functions normally Refer to the Table 8 for information on wiring and connecting the drive Table 8 below lists the number of option cards that can be connected to the drive and the drive connectors for connecting those option cards Table 8 Option Card Installation Option Card Connector Number of Cards Possible PG B3 PG X3 CN5 C 2 lt I gt PG RT3 2 3 PG F3 2 lt 3 gt CN5 C 1 DO A3 AO A3 5 1 SI C3 SI N3 SI P3 SI S3 SI T3 SI ET3 AI A3 DI A3 SI ES3 SI B3 SI M3 SI W3 SI EM3 SI EN3 SI EP3 lt 4 gt CNS A lt 1 gt If two PG option cards are connected use both CN5 B and CN5 C If only one PG option card is connected to the drive use the CN5 C connector lt 2 gt These option cards are not available for the application with Motor 2 Selection lt 3 gt These option cards are not available with models CIMR AL14A0930 and 4A1200 4 When AI A3 and DI A3 are to be used as monitors the card can be connected to any of CN5 A 5 or CNS C The input status of AI A3 can then be viewed using U1 21 01 22 U1 23 and the input status of DI A3 can then be viewed using U1 17 32 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 8 Specifications 8 Specifications Specifications Table 9 Option Specifications Item Specification Model SI ET3 Access mode
16. formation about parameter settings and drive tuning Access these sites to obtain Yaskawa instruction manuals U S http www yaskawa com YASKAWA AC Drive Europe http www yaskawa eu com 1000 Series Technical Manual Japan http www e mechatronics com For questions contact your local Yaskawa sales office or the nearest Yaskawa representative YASKAWA AC Drive 1000 Series Quick Start Guide Terms Note Indicates supplemental information that is not related to safety messages Drive YASKAWA AC Drive 1000 Series Option YASKAWA AC Drive 1000 Series Option SI ET3 MECHATROLINK III Registered Trademarks MECHATROLINK III is a trademark of the MECHATROLINK Members Association MMA All trademarks are the property of their respective owners 6 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 1 Preface and Safety Supplemental Safety Information Read and understand this manual before installing operating or servicing this option The option must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indi
17. he following from a MECHATROLINK II master device operate the drive monitor the operation status of the drive change parameter settings Applicable Models The option can be used with the drive models in Table 1 Table 1 Applicable Models Drive Series Drive Model Number Software Version 1 CIMR AD2ZALILILIEI 21020 CIMR AL14A0002 to 440675 21020 CIMR AL14A0930 and 4 1200 Under development CIMR ALISALILILILI 21020 lt 1 gt See PRG on the drive nameplate for the software version number YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 9 3 Receiving 3 Receiving Please perform the following tasks upon receipt of the option Inspect the option for damage Contact the shipper immediately if the option appears damaged upon receipt Verify receipt of the correct model by checking the model number printed on the name plate of the option package Contact your supplier if you have received the wrong model or the option does not function properly Option Package Components Table 2 Option Package Contents Description Option Ground S3 LED Label Installation Manual 9 MANUAL y RIEOOLK1 x E E E CONOOLK2 6 Quantity 1 gt Tools Required for Installation A Phillips screwdriver metric 1 2 U S standard size lt 1 gt is required to insta
18. kawa com sg YASKAWA ELECTRIC CHINA CO LTD 12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA INDIA PRIVATE LIMITED 17 A Electronics City Hosur Road Bangalore 560 100 Karnataka India Phone 91 80 4244 1900 Fax 91 80 4244 1901 http www yaskawaindia in y YASKAWA YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2013 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 62B Published in Japan August 2013 13 4 lt 0 187 11
19. lf diagnostic error occurred in the SI ET3 Connection established Established connection Connection unestablished Connection with master device is not established Connector CN1 connected Connector 1 is connected to other stations Connector CN1 disconnected Connector 1 is not connected to other stations cable not connected cable disconnected other stations not powered up Connector CN2 connected Connector CN2 is connected to other stations Connector CN2 disconnected Connector CN2 is not connected to other stations cable not connected cable disconnected other stations not powered up YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 13 5 Installation Procedure 5 Installation Procedure Section Safety A DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious inju
20. ll the option and remove drive front covers Diagonal cutting pliers required for some drive models A small file or medium grit sandpaper required for certain drive models lt 1 gt Screw sizes vary by drive capacity Select a screwdriver appropriate for the drive capacity Note Tools required to prepare option networking cables for wiring are not listed in this manual 10 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 4 Option Components 4 Option Components SI ET3 Option A og an ie s i 5 lls Underside o i i 22 D E 8288 agna E F G Connector CN5 LED LK1 1 Ground terminal and installation hole 2 Communication connector CN1 Installation hole LED CON 1 LED R E 1 LED LK2 1 1 Refer to Option LED Display on page 13 for details on the LEDs 2 The ground wire provided in the option shipping package must be connected during installation rom Communication connector 2 moou Figure 1 SI EN3 Option Components YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3
21. llow for flexibility in cabling topology For example a traditional star network topology may be employed by using a single port on the option board Alternatively a daisychained approach may be employed by using both communication cable ports This second approach reduces the requirements of MECHATROLINK III hub module ports PLC PLC n n MECHATROLINK III Hub Module A1000 A1000 A1000 A1000 A1000 A1000 Figure 9 Topology Options YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 23 5 Installation Procedure Connection Type Cable Specification Length L Table 5 MECHATROLINK III Communication Cable Model MECHATROLINK III connection without ferrite core 0 2 m 7 9 in JEPMC W6012 A2 E 0 5 m 19 7 in JEPMC W6012 A5 E 1 m 39 4 in EPMC W6012 01 E 2 m 78 7 in EPMC W6012 02 E 3 m 118 1 in EPMC W6012 03 E 4 m 157 5 in EPMC W6012 04 E 5 m 196 9 in EPMC W6012 05 E 10 m 393 7 in EPMC W6012 10 E 20 m 787 4 in EPMC W6012 20 E 30 m 1181 1 in EPMC W6012 30 E 50 m 1968 5 in EPMC W6012 50 E MECHATROLINK III connection with ferrite core Nwind the cable one turn around the ferrite core 10 m 393 7 in EPMC W6013 10 E 20 m 787 4 in EPMC W6013 20 E 3
22. n Publication Number Section Revised Content August 2013 Revision Manual number April 2013 First edition 34 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual YASKAWA Drive 1000 Series Option MECHATROLINK III Installation Manual DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 http www yaskawa co jp YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 1 800 YASKAWA 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA ELETRICO DO BRASIL LTDA Avenida Piraporinha 777 Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 Fax 55 11 3585 1187 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstrasse 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA ELECTRIC KOREA CORPORATION 9F Kyobo Securities Bldg 26 4 Yeouido dong Yeongdeungpo gu Seoul 150 737 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yaskawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 02A New Tech Park 556741 Singapore Phone 65 6282 3003 65 6289 3003 http www yas
23. nfirm proper setting of the all parameters in Table 6 using the digital operator before starting network communications Table 6 Related Parameter Settings Description Values Frequency Reference Selection Selects the frequency reference input source 0 Operator Digital preset speed d1 01 to d1 17 1 Terminals Analog input terminal Al or A2 2 MEMOBUS Modbus communications 3 Option 4 Pulse Input Terminal RP Default 1 Range 0 to 4 Set to 3 Run Command Selection Selects the run command input source 0 Digital Operator RUN and STOP keys 1 Digital input terminals S1 to S8 2 MEMOBUS Modbus communications 3 Option Default 1 Range 0 to 3 Set to 3 Operation Selection after Communications Error Determines drive response when a bUS error is detected during communications with the option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 27 Default 1 Range 0 to 3 External Fault Detection Conditions EF0 Sets the condition for external fault detection 0 0 Always detected 1 Detected only during operation Default 0 Range 0 1 Stopping Method for External Fault from the Communication Option Determines drive response for external fault input EFO detection during option communications 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 27 Default 1 Range 0 to 3 Torque Reference Torque Limit Selection from the
24. on the connection was lost Only detected when the run command or frequency reference is assigned to the option 51 01 23 or b1 02 3 Possible Solution Master controller PLC has stopped Check that power is supplied to the PLC communicating Check that PLC is not in program mode Communication cable is not connected Check for faulty wiring properly Correct any wiring problems Inspect items that can minimize the effects of electrical noise Counteract noise in the control circuit main circuit and ground wiring Ifa magnetic contactor is identified as a source of noise install a surge absorber to the contactor coil Make sure the cable used meets the MECHATROLINK III requirements Make sure the option ground wire is connected between option FE terminal and the drive ground terminal connected to earth ground A data error occurred due to electric interference If there are no problems with the wiring and the error continues to occur Option is damaged replace the option The option Requested Packet Interval RPI timer timed out Connccaon lame out Make sure that RPI time is set properly 28 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 7 Troubleshooting Duplicate Station Address LED Operator Display Check the setting values of F6 20 Fault Name ES MECHATROLINK Watchdog Timer Error The watchdog has timed out Cause P
25. ossible Solution Data has not been received from the PLC triggering the watchdog timer LED Operator Display Execute DISCONNECT ALM CLR then issue a CONNECT command or SYNC_SET command and proceed to phase 3 Fault Name EFO Option Card External Fault The alarm function for an external device has been triggered Corrective Action An external fault is being sent from the upper controller PLC Remove the cause of the external fault Reset the external fault input from the PLC device Problem with the PLC program Check the program used by the PLC and make the appropriate corrections PLC is in the Idle Mode LED Operator Display Setthe PLC to the Run Mode Setthe drive parameter F6 54 to 0 Enabled not to detect errors while the PLC is in the Idle Mode Fault Name oFA00 Option Card Connection Error CN5 A Option is not properly connected Possible Solution Non compatible option connected to the drive LED Operator Display Connect an option that is compatible with the drive Fault Name rom a HU D 01 Option Card Fault CN5 A Option is not properly connected Cause Possible Solution Problem with the connectors between the drive and option Turn the power off and check the connectors between the drive and option YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual
26. riate amount of time for voltage to dissipate then remove the digital operator D and front covers C F Cover removal varies depending on drive size NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Figure 3 Remove the Front Covers and Digital Operator 18 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 5 Installation Procedure 2 With the front covers and digital operator removed apply the LED label E in the appropriate position on the drive top front cover C pt E t CONOOLK2 Figure 4 Apply the LED Label 3 Insert the option B into the CN5 A connector M located on the drive and fasten it using one of the included screws H Figure 5 Insert the Option YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 19 5 Installation Procedure 4 Connect the ground wire 1 to the ground terminal L using one of the remaining provided screws H Connect the other end of the ground wire 1 to the remaining ground terminal and installation hole on the option B using the last remaining provided screw H and tighten both screws to 0 5 to 0 6 4 4 to 5 3 in Ibs Figure 6 Connect the Ground Wire Note There are
27. rive instruction manual for details on the register that can be set 8 Setting byte 10 of INV CTL to OFH enables the register set by F6 24 Byte 11 and 12 of the response data enable the register content set by F6 24 Refer to the drive instruction manual for details on the register that can be set YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 27 7 Troubleshooting 7 Troubleshooting Drive Side Error Codes Drive side error codes appear on the drive digital operator Causes of the errors and corrective actions are listed in Table 7 For additional error codes that may appear on the drive digital operator refer to the drive Technical Manual Faults Both bUS option communication error and 0 External fault input from the option appear as an alarm or as a fault When a fault occurs the digital operator ALM LED remains lit When an alarm occurs the ALM LED flashes If communication stops while the drive is running use the following questions as a guide to help remedy the fault Is the option properly installed s the communication line properly connected to the option Is it loose 5 the controller program working Has the controller PLC CPU stopped Did a momentary power loss interrupt communications Table 7 Fault Display and Possible Solutions LED Operator Display Fault Name Option Communication Error After establishing initial communicati
28. ry The diagrams in this section may include options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury 14 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 5 Installation Procedure Do not use damaged wires place excessive stress on wiring or damage the wire insulation Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Damage to Equipment Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is outputting voltage Failure to comply may cause the application to operate in
29. ry Failure to comply could result in damage to the drive or option and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not expose the drive or the option to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed 8 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 2 Product Overview 2 Product Overview About This Product The option provides a communications connection between the drive and a MECHATROLINK II network The option connects the drive to MECHATROLINK III network and facilitates the exchange of data This manual explains the handling installation and specifications of this product MECHATROLINK III is a communications link to connect industrial devices such as smart motor controllers operator interfaces and variable frequency drives as well as control devices such as programmable controllers and computers to a network is a simple networking solution that reduces the cost and time to wire and install factory automation devices while providing interchangeability of like components from multiple vendors By installing the option to a drive it is possible to do t
30. ure 7 Wire Routing Examples YASKAWA ELECTRIC C730600 62B 1000 Series Option SI ET3 Installation Manual 21 5 Installation Procedure 6 Connect the MECHATROLINK III communication cable to option communication connector CN1 or CN2 Refer to Communication Cable Wiring on page 23 for details Install MECHATROLINK III communications cables apart from main circuit wiring and other electrical and power lines Ensure the cable end is firmly connected see Figure 7 Note Maximum transmission distance is 100 m 3937 0 in Minimum wiring distance between stations is 0 2 m 7 9 in Connection Diagram MECHATROLINK III Communication Cable SI ET3 Drive Master CN2 1 TXD P TXD P TXD N TXD N RXD P RXD P NC NC NC NC RXD N RXD N NC NC NC nc FE lt 1 gt TXD_P dS TXD N RXD_P NC NC RXD_N NC NC control circuit terminal lt 1 gt Use connector CN1 or CN2 to connect with the MECHATROLINK III master Refer to Communication Cable Wiring on page 23 for details Figure 8 Option Connection Diagram 22 YASKAWA ELECTRIC TOBP C730600 62B 1000 Series Option SI ET3 Installation Manual 5 Installation Procedure Communication Cable Wiring The dual communication cable ports on the option board act as a switch to a
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