Installation Manual PA-Accessories, 2, en_US
Contents
1. 35 Spare Parts o AANEREN 37 Standalone Handwheels 27 SWITCHES sanere eee een 26 T Techician tee REEL aa EI 10 Temperature 18 29 Training tc Ss ae ae ek AA er nenn 40 U Unintendeduse 11 W Waste disposal 13 06 02 2015 432. are able to carry out assigned work and to recognize possible dan gers due to professional training knowledge and experience as well as profound knowledge of applicable regulations 2 2 2 Unauthorized persons WARNING Danger for unauthorized persons Unauthorized persons who do not meet the require ments described in this installation manual are not aware of the dangers in the working area Keep unauthorized persons away from the working area Ifin doubt address such persons and ask them to leave the working area Interrupt your work as long as unauthorized per sons are in the working area Only persons who are expected to perform their tasks reliably are permitted as personnel Persons whose reaction capability is impaired e g through drugs alcohol or medication are not per mitted m When selecting personnel ensure that the personnel can work with the control unit in terms of technical and content aspects ll 06 02 2015 10 POWER AUTOMATION Intended Use Dangers Unintended Use Accessories for PA CNC control units Safety 2 3 Intended use The control unit is exclusively intended and built for the use described in this installation manual The control unit is to be used exclusively to control CNC machines of a supported number of axes which are in accordance with the types cleared by Power Automation Prerequisite for the intended use of the control unit is proper configuration as de
3. mA Unit VDC PPR VDC mA 06 02 2015 28 General External View Accessories for PA CNC control units Handheld Operator Devices HDW 24V Value Unit Response fre 10 kHz quency Power consumption 120 mA Start torque 300 g 4 2 1 3 Operating conditions Property Value Unit Operating tempera 0 50 C ture 32 122 AF Storage tempera 10 70 C ture 14 158 SE Relative humidity 80 non condensing Maximum accelera 2 G tion non operating Maximum accelera 0 5 G tion operating Protection class IP65 front side 4 2 1 4 Dimension sheet External View 3 M4 stud bolt PCD72 260 0 5 2 36 Y Rubber packing Panel Dial Grip Fig 7 External View 06 02 2015 29 POWER AUTOMATION Panel Cutout Connection To The Control Unit Accessories for PA CNC control units Handheld Operator Devices Panel Cutout 3 4 5mm hole 0 18 Fig 8 Panel cutout 4 2 2 Connection to the Control unit 4 2 2 1 HDW 5V connection The four handwheel tracks A B A B of the HDW 5V have to be connected to an encoder input of the control unit Any encoder input not used for axes or spindles may be used for this handwheel connection Encoder inputs are located either on the control unit directly see the installation manual of your Power Automation control unit or on external PAMIO modules of type 4ENC4A or 2ENC4A 0000000 o o o o o o o o F
4. Additional symbols and high lighting Accessories for PA CNC control units General information emphasizes useful hints and recommendations as well as information for efficient and trouble free opera tion The following symbols are used in connection with the safety notes to highlight particular dangers DANGER highlights hazards caused by electric current There is a danger of serious injury or death if the safety notes are not complied with The following symbols and highlights are used to distinguish instructions descriptions of results cross references and other ele ments inside this manual gt Highlights a step as part of a procedure of instructions gt Highlights a state or an automatic process as a result of an instruction Highlights single or unordered instructions and lists amp Additional symbols and highlighting on page 6 Highlights cross references to chapters or sections of this manual Key Highlights captions of buttons fields and other elements of the software s graphical user interface Menu 3 Submenu gt Highlights a path to access a menu or submenu in the software s graphical user interface Example Extract Highlights verbatim examples and extracts from configuration files aliil 06 02 2015 6 POWER AUTOMATION Liability Copyright Material Warranty Accessories for PA CNC control units General information 1 3 Limitat
5. OP LMPOV not used 06 02 2015 23 Connection Accessories for PA CNC control units Handheld Operator Devices 4 1 2 2 MPG 5V connection The four handwheel tracks A B A B of the MPG 5V have to be connected to an encoder input of the control unit Any encoder input not used for axes or spindles may be used for this handwheel connection Encoder inputs are located either on the control unit directly see the installation manual of your Power Automation control unit or on external PAMIO modules of type 4ENC4A or 2ENC4A 0000000 o o o o o o o o Fig 4 Encoder Input Connector The pinning of the encoder inputs is always the following Pins RMS Input Function Pin 1 Track A Pin 2 Track A Pin 3 Track B Pin 4 Track B Pin 5 must be connected to RMS grounding Pin 6 must be connected to 5 V RMS Pin 7 not used Pin 8 not used Pin 9 11 13 15 RMS grounding Pin 10 12 14 5 V RMS The 5V power supply is available on the given pins as long as a 5V DC power supply is connected on the corresponding input of the control unit X35 and or of the PAMIO module X35 As the MPG 5V uses an incremental encoder input of an axis the pins 5 and 6 must be resp connected to the RMS grounding and the 5V RMS to avoid meas urement system errors from the supervisor of the con trol unit ul 06 02 2015 24 POWER AUTOMATION Connection Accessories for PA CNC control units Handheld Operator Dev
6. and in case of accidents P Stay informed about locations of first aid equipment first aid kit covers etc and fire extinguisher at the site of installation Instruct personnel about accident reporting first aid and rescue facilities at the site of installation ll 06 02 2015 12 POWER AUTOMATION In Case Of Accidents Electronic Components Accessories for PA CNC control units Disconnect power supply immediately Initiate first aid measures Inform responsible persons at the site Call for rescue service if applicable 2 7 Environmental protection CAUTION Environmental hazard caused by incorrect han dling Incorrect handling of environmentally hazardous sub stances especially incorrect waste disposal can cause considerable damage to the environment The following environmentally hazardous components or sub stances are contained in the control unit Electronic components are considered special waste They must be properly disposed of Power Automation will accept the control unit to properly dispose of its components upon decommissioning Follow the standard return procedure as described in Chapter 6 3 Return policy and procedure on page 37 TL 06 02 2015 13 POWER AUTOMATION Accessories for PA CNC control units ill 06 02 2015 14 POWER AUTOMATION Accessories for PA CNC control units 3 Overview The following products belong to the PA Accessories Product Code Descr
7. 6 1 1 Service addresses on page 35 f material warranty is void you will receive a repair offer Before the repair starts we need a repair order from you m Power Automation will impose a rate for the estimate of costs which will be absorbed if a repair order is coming about ll 06 02 2015 37 POWER AUTOMATION Acquiring RMA Number Accessories for PA CNC control units Service and return process 1 Contact Power Automation to receive an RMA form in Excel format amp RMA Form on page 39 2 gt Open the RMA Process form provided by Power Automa tion Use one form for each single part you want to ship back to Power Automation 3 gt Fill in the form The fields marked with a red star are mandatory fields Only fill in the fields next to the yellow bar on the left side of the form Do not fill in the fields next to the blue bar on the left side of the form These fields are for internal notes only and blocked 4 Send the completed form as Excel file by email to rma powerautomation com to your local support see webpage gt We will check the data and send the form back to you as a PDF file including a RMA number or tell you what infor mation is missing if necessary 5 gt Print the RMA form and add it to the accompanying compo nents and documents 6 After the check and repair the components will be shipped to you immediately ul 06 02 2015 38 POWER AUTOMATION RMA F
8. Accessories for PACNC control units POWER AUTOMATION Power Automation GmbH CNC Automatisierungstechnik Gottlieb Daimler Str 17 2 74385 Pleidelsheim Germany Telephone 49 7144 899 0 Fax 49 7144 899 299 email info powerautomation com Internet www powerautomation com Original installation instructions Version 2 0 2014 Power Automation GmbH 2 06 02 2015 Accessories for PA CNC control units Table of contents Table of contents 1 General mtiormaton 44m 5 1 1 Information on this manual nn 5 1 2 Explanation of svmbole essen 5 1 3 Limitation of Nai eee eeeeeeeteeeeeeeneaees 7 TA ee de 7 1 5 Warranty Iems nn 7 1 6 Customer senice nn 8 L Glossa ET 8 SE ae eege 9 2 1 Customer s responslbiltvy nennen 9 2 2 Personnel reouirements ee 10 2 2 1 Oualficatons neeese eee rrnrrrnnnneseeeree ne 10 2 2 2 Unauthorized persons n 10 2 3 Intended use ie ia 11 2 4 Unintended use 11 2 5 Personal protective gear 12 2 6 Conduct in a dangerous situation and in case of ACCIGEMNG UA eden ceenaduanastbactadscesaatedteeseaeue 12 2 7 Environmental protechon nn nn 13 OVErVIeW munnen aa EEN Seet 15 Handheld Operator Devices eeen reerr rrene 17 4 1 Handheld Device MPG 00 17 4 1 1 Technical Data Ren 18 4 1 1 1 General Specifications ne 18 4 1 1 2 Operating copndrttons namana 18 4 1 1 3 FS ia 19 4 1 14 Dimension aheet wwa wima 20 4 1 2 Connection to the control unt 21 4 1 2 1
9. ESD clothing Protective glasses Ear protection P Antistatic gloves 1 Inthe event of faults that pose immediate danger to man or machine activate the emergency shutoff function immedi ately gt Determine the cause of the fault Disconnect the control unit from power supply Immediately inform the person in charge of the equipment where the fault is located 5 gt Depending on the type of fault eliminate the fault or have it eliminated by an authorized specialist ui TIL 06 02 2015 34 POWER AUTOMATION Service At Power Automation Service Addresses Accessories for PA CNC control units Service and return process 6 Service and return process 6 1 Service By Phone PA s well educated service staff is available to answer your tech nical questions Due to the close co operation with our customers our engineers can solve problems often immediately by phone If on site support is necessary our service staff will diagnose the problem and will prepare our field service engineer beforehand This is to make on site service as much effective as possible By Remote Control Software Every PA CNC is equipped with an Ethernet interface If you have a network on site you only have to integrate the CNC system to your network for world wide web access Power Automation provides a remote control software which allows our service staff to log into your CNC This provides all the informa tion available on the m
10. MPG 26 pin Connechoat nennen 21 4 1 2 2 MPG 5V connection wwwwwwwwmmmwmwamimamamamiwa 24 4 1 2 3 MPG 24V connection wwwwwwmmmwmmmwwwmmimamawa 25 4 1 2 4 Switches and Pushbutton connection 26 4 2 Standalone Handhwbeels rreren 27 4 2 1 Technical Data Rn 28 4 2 1 1 General Specifications srrrrrrrnrrrrrrrrrrnrrnnnnnn 28 4 2 1 2 Connection values Rn ernennen 28 ul 06 02 2015 3 Accessories for PA CNC control units Table of contents 4 2 1 3 Operating copndrttons eee eneee 29 4 2 1 4 Dimension abheet imwana 29 4 2 2 Connection to the Control unit 30 4 2 2 1 HDW 5V connection nenn 30 4 2 2 2 HDW 24V connection nn 31 5 Troubleshoottng nenn 33 5 1 Safety e TE 33 6 Service and return process en 35 6 1 AVI EE 35 6 1 1 Service addresees AA 35 6 2 Spare paS uriou aishi kamishina aaa 37 6 3 Return policy and procedure nen 37 64 TANN E 40 Proof of Ch nge u en 41 WINGO EE 43 all 06 02 2015 4 General Information Warnings Accessories for PA CNC control units General information 1 General information 1 1 Information on this manual This installation manual provides important information on how to work with the control unit safely and efficiently The installation manual is part of the control unit must always be kept in the control unit s direct proximity and should be available for the personnel at any time All personnel work
11. NOTICE Damages due to inadequate packaging Inadequate packaging may result in damages to the control unit This will void the material war ranty PA does not bear any liabilities for dam ages in transit 2 Write the RMA number on the cardboard box clearly read able from outside The incoming goods department rejects all deliveries without a visible valid RMA number 3 gt Ship the goods FREE DOMICILE DDU Other deliveries will be rejected The goods have to arrive within 4 weeks after the date of the approved RMA form 6 4 Training Having the best CNCs is one thing to bring out the best of it is the other The PA training program comprises of a number of individually combinable training modules which offer you a well founded knowl edge for using PA CNCs At our training centers we bring your employees beginners and experts up to the scratch in CNC tech nology We also offer individual training courses at your site The contents of the courses will be customized to your requirements Fpr more information see Chapter 6 1 1 Service addresses on page 35 ul 06 02 2015 40 POWER AUTOMATION Accessories for PA CNC control units Proof of Change 7 Proof of Change Proof Of Change Version Change Date 1 Original Version 12 15 2014 2 Changes in Chapter 4 1 2 4 01 20 2015 06 02 2015 41 POWER AUTOMATION Accessories for PA CNC control units Proof of Change ill 06 02 2015 42 POWE
12. R AUTOMATION Accessories for PA CNC control units 8 Index A Acceleration 29 C Connection 24 25 30 31 Connection to the Control unit 22 Connection values 28 Customer s responsibility 9 D Dimension sheet 20 29 E Electrician 10 Electroniccomponents 13 Environmental hazard 13 F Features e EE ao 19 G General Specifications 18 28 H Handheld Device MPG 100 17 Handheld Devices 17 Humidity SEENEN 29 I Instructed person 10 Intendeduse 11 L Limitation ofliability 7 M MPG 26 pin Connector 21 22 O Operating conditions 18 29 till POWER AUTOMATION P Personal protective gear 12 Personnel EE 10 Pictures inthe manual 0000045 5 Proof of Change 41 Pushbutton connection 26 Q Qualification electrician gg 4 2 00 eed ees 10 reguirements 10 Ke aa 24 22 Lane ly H 10 Unauthorized person 10 Qualified personnel 10 R RMA Tom 39 RMA number 38 S SEVICE cee ba a AAA ander 35 Service Addresses
13. achine They can check all the data like the PLC program machine parameters or the NC programs directly on the real system under real conditions This is the fastest and most cost effective way to solve problems On Site If neccessary our service engineers will visit you to help you solve your problems on site Our engineers are trained continuously to be always up to date Thereby you always can expect the best support Due to our service centers worldwide our service staff can be on site normally within 24 hours at the latest 6 1 1 Service addresses Power Automation GmbH Headquarter Gottlieb Daimler Strasse 17 2 D 74385 Pleidelsheim Tel 49 7144 899 0 Fax 49 7144 899 299 service powerautomation com 06 02 2015 35 POWER AUTOMATION Accessories for PA CNC control units Service and return process Power Automation America Inc 8601 Jameel Road Suite 140 Houston Texas 77040 USA Tel 1 713 263 9400 Fax 1 281 715 2500 sales america powerautomation com Power Automation Office Turkey Kustepe Mah Mecidiyekoy Yolu Cad Trump Towers No 12 Kule 2 K 18 Daire no 3211022839 Sisli Istanbul Turkey Tel 90 212 306 3280 Fax 90 212 306 3101 sales turkey powerautomation com Shenzhen Double CNC Tech Co Ltd 8th Floor WeiXinDa Building Bao Min Road 2 Xi Xiang Town Bao an District Shenzhen Guangdong PR China Power Automation France SARL Cit de la Photonique Batiment Pl ione 11 ave
14. ality Accessories for PA CNC control units Handheld Operator Devices 4 1 2 4 Switches and Pushbutton connection The functionality of the selection switches and of the pushbuttons including pushbutton lamps has to be managed by the PLC pro gram All switches and pushbuttons of the MPG have to be connected to digital inputs and outputs of the control unit Any inputs outputs can be used as long as they match the definition of the PLC pro gram in use As an option Power automation can deliver a pre wired cable with the mating connector of the hand held device This cable is available in different lengths 2m code CABLE MPG 2 5m code CABLE MPG 5 10m code CABLE MPG 10 The following explanations and wiring recommendation refer to the standard POU for the MPG as available by Power Automation Function Handheld Color PA Input Bit Note MPG con cable nector Track A Pin 3 Green 7 MPG 24 only Track B Pin Yellow 8 MPG 24 only Axis selec Pin 7 Blue 1 tion switch Pin 8 Red 2 Pin 9 Black 3 Speed Pin 13 White 4 selection 5 Green switch Pin 14 5 Brown Green E Stop Pin 18 Grey NO Hard wiring Pin 19 Brown Un White Grey PB 1 Pin 19 White Pink Free PB2 Pin 20 Pink Brown Free ul 06 02 2015 26 Models Accessories for PA CNC control units Handheld Operator Devices The PLC module available by Power Automation does not define any function nor any input output pin for the two pushbuttons The ma
15. ased interface allowing connection of additional UO modules PC Personal Computer PCI Peripheral Component Interconnect Personal computer extension for periphery devices connected to the motherboard PLC Programmable Logic Controller POU Program Organization Unit PLC functions function blocks and programs are POUs RMS Rotating Measuring Systems Encoder aliil 06 02 2015 8 POWER AUTOMATION Accessories for PA CNC control units 2 Safety 2 1 Customer s responsibility The control unit is used for commercial purposes The operating company is thus subject to the legal obligations concerning indus trial safety The safety accident prevention and environmental protection regu lations applicable for the area of application of the machine must be complied with along with the safety notes specified in this installation manual The following applies in particular The customer must become familiar with the industrial safety regulations and identify additional dangers which may arise due to the specific working conditions at the place of use of the control unit by means of a risk analysis These must be con verted into operating instructions for operation of the control unit Throughout the time of use of the control unit the customer must check whether the operating instructions created by him correspond to the current status of regulations and standards Whenever changes in regulations and standards occur ins
16. chine integrator has to define the function to be fulfilled by these buttons e g Start Stop or Jog Jog or both depending on the operating mode and to write his own PLC code according to this definition As an option the following switches push buttons are available at Power Automation Graycode switch code BUT GRAY Start Stop push button code BUT START STOP Jog push button code BUT JOG 4 2 Standalone Handwheels Standalone handwheels are available in two models m in 24V level MPG code HDW 24V E in 5V level MPG code HDW 5V Fig 6 Standalone Handwheel 06 02 2015 27 POWER AUTOMAT General Information HDW 5V HDW 24V Accessories for PA CNC control units Handheld Operator Devices 4 2 1 Technical Data 4 2 1 1 General Specifications Property Dimensions Weight Cable length at max extension Value 215 x 80 x 82 8 46 x 3 15 x 3 23 1 2 2 65 5 1 64 4 2 1 2 Connection values HDW 5V Input voltage Tolerance Pulse number Output voltage Output current Signal mode Output mode Response fre quency Power consumption Start torque HDW 24V Input voltage Tolerance Pulse number Output voltage Output current Signal mode Output mode POWER AUTOMATION Value 5 10 10 100 5 100 A B A B Differential 10 120 300 Value 24 10 10 100 24 80 A B Unit inch kg feet Unit VDC PPR VDC mA kHz
17. dheld Operator Devices 4 1 Handheld Device MPG 100 The PA MPG 100 is a simple dust and waterproof manual con trol unit including a 100 increment handwheel a six position axis select switch a three position feed multiplier switch two white pushbuttons that illuminate the Emergency stop pushbutton push in to lock twist out to release The white pushbuttons are not labeled and can be used e g for axis jogging or other machine functions Fig 1 PAMPG 100 vull 06 02 2015 17 POWER AUTOMAT General Information General Accessories for PA CNC control units Handheld Operator Devices It comes with a 5m 1 64 feet flexible cord terminated with a 26 pin industrial round connector A mating connector and a storing hook are also included This manual control unit is available in two ver sions 4 with a 24V level MPG code MPG 24V with a 5V level MPG code MPG 5V 4 1 1 Technical Data 4 1 1 1 General Specifications Property Value Unit Dimensions 215 x 80 x 82 mm 8 46 x 3 15 x 3 23 inch Weight 1 2 kg 2 65 Ib Cable length at 5 m max extension 1 64 feet 4 1 1 2 Operating conditions Property Value Unit Operating tempera 40 90 C ture 40 194 F Protection class EN IP65 60529 ul 06 02 2015 18 Accessories for PA CNC control units Handheld Operator Devices 4 1 1 3 Features Electrical Qty Nam
18. e Value Unit 1 Handwheel 100 pulses rev 2 tracks A B Operating 5V DC or 24V depending on voltage DC model 1 Axis selection 6 positions switch 5 binary coded 1 Speed selec 2 positions tion switch binary coded 2 Illuminated 1NO contact pushbuttons 1 lamp 1 E Stop push 1 NC contact button ul TION POWER AUTOMAT push pull lock 06 02 2015 19 Accessories for PA CNC control units Handheld Operator Devices 4 1 1 4 Dimension sheet PLT Apex Fig 2 Dimension sheet 06 02 2015 20 ul POWER AUTOMATION Connection Accessories for PA CNC control units Handheld Operator Devices 4 1 2 Connection to the control unit 4 1 2 1 MPG 26 pin Connector For model MPG 24V Venc 24V DC For model MPG 5V Venc 5V DC Signals A and B only by model MPG 5V Axis selection switch bit code Switch AxBCD 2 AxBCD 1 AxBCD 0 Selected position axis 1 0 0 0 x 2 0 0 1 Y 3 0 1 0 Z 4 0 1 1 4 5 1 0 0 5 6 1 0 1 6 Speed selection switch bit code Switch posi Rate 1 Rate 0 Speed Incr tion factor 1 0 0 x1 2 0 1 x 10 3 1 0 x 10 06 02 2015 21 Pinning MPG 26 pin Connector Accessories for PA CNC control units Fig 3 MPG 100 26 pin connector Pin POWER AUTOMATION 24V 17 21 O Function Hand wheel power supply Hand wheel power supply Hand wheel track Hand whe
19. el track B Hand wheel track Al Hand wheel track B Axis selec tion switch Axis selec tion switch Handheld Operator Devices AxBCD 0 Em Com Em 24V 22 OP SW 24V OP LMP1 25 O Color White Brown Green Yellow Grey Pink Blue Red AxBCD 1 Rate 0 18 8 Q 14 19 OP SW1 OP LMP2 OP LMPOV Name Venc OVenc B AxBCD 0 AxBCD 1 AxBCD 2 Rate 1 20 OP SW2 15 O Note 1 1 3 3 06 02 2015 22 Accessories for PA CNC control units Handheld Operator Devices Pin 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 POWER AUTOMATION Function Axis selec tion switch Speed selection switch Speed selection switch Switches power supply E Stop pushbutton E Stop pushbutton White pushbutton 1 White pushbutton 2 White pushbutton supply Lamp of pushbutton 1 Lamp of pushbutton 2 Pushbutton lamps grounding Color Black Violet Grey Pink Red Blue White Green Brown Green White Yellow Yellow Brown White Grey Grey Brown White Pink Pink Brown White Blue Brown Blue White Red Brown Red White Black not wired Name Note AxBCD 2 3 not used not used not used Rate 0 4 Rate 1 4 not used 24V DC E Stop E Stop OP SW1 OP SW2 OP SW 24V OP LMP1 OP LMP2
20. he right for further claims remains reserved 1 5 Warranty terms The material warranty terms are provided in Power Automation s terms and conditions as well as inside the sales documents ul 06 02 2015 7 POWER AUTOMATION Service Accessories for PA CNC control units General information 1 6 Customer service Our Customer Service is always available for technical information For information on whom to contact by phone fax e mail or via the internet see Power Automation s address on page 2 Additionally Power Automation staff is always interested in receiving new information and experiences resulting from the use of our products which could be of great value for future improve ments 1 7 Glossary CMOS Complementary metal oxide semiconductor CNC Computerized Numerical Control DDU Delivered Duty Unpaid HMI Human Machine Interface The graphical user interface provided by the PA soft ware IPC Insulating Piercing Connector MDI Manual Data Input MTBP Machine Tool Builder s Panel Panel including the basic requirements for a machine tool operator emergency stop push button cycle start and stop push buttons jog plus and minus push but tons feed rate and spindle speed override pots and a number of auxiliary push buttons NC Start Numerical Control Start Button NC Stop Numerical Control Stop Button PA Power Automation PAMIO Power Automation Modular Input Output Extendable Superbus b
21. ices By use of an MPG 5V the following machine parameters of the Handwheel group have to be set to HandwheelNoxInputType 4 m HandwheelNoxInputChannel Number of the axis channel used for the connection 4 1 2 3 MPG 24V connection The two hand wheel tracks A B of the MPG 24V can be con nected to any digital input of the control unit However a special functionality is provided on the digital inputs modules 2416EL digital I Os integrated in the control unit IPC On each byte 3 of these modules one or two modules depending on control unit model the bits 7 and 8 are supported by the hard ware by means of an internal pulse counter allowing the software just to read the counter value This functionality is useful when fast movements of the hand wheel are required on other standard digital inputs some counts may be lost due to the sampling time of the I O reading Recommended hand wheel wiring on 2416EL modules 24V DC OV Abb 5 24V Handwheel connection 1 Handwheel 2 Input byte 3 X47 3 2416EL power supply connector X30 By use of an MPG 24V connected to these specially dedicated inputs the following machine parameters of the Handwheel group have to be set to HandwheelNo1lnputType 6 HandwheelNo1lnputChannel Number of the input byte used for the connection usually 3 or 6 allil 06 02 2015 25 POWER AUTOMATION Function
22. ig 9 Encoder Input Connector The pinning of the encoder inputs is always the following Pins RMS Input Function Pin 1 Track A Pin 2 Track A Pin 3 Track B Pin 4 Track B Il ill 06 02 2015 30 POWER AUTOMATION Connection Accessories for PA CNC control units Handheld Operator Devices Pins RMS Input Function Pin 5 must be connected to RMS grounding Pin 6 must be connected to 5 V RMS Pin 7 not used Pin 8 not used Pin 9 11 13 15 RMS grounding Pin 10 12 14 5 VRMS The 5V power supply is available on the given pins as long as a 5V DC power supply is connected to the cor responding input of the control unit X35 and or of the PAMIO module X35 As the HDW 5V uses an incremental encoder input of an axis the pins 5 and 6 must be resp connected to the RMS grounding and the 5V RMS to avoid meas urement system errors from the supervisor of the con trol unit By use of an HDW 5V the following machine parameters of the Handwheel group have to be set to HandwheelNo1lnputType 0 E HandwheelNo1InputChannel Number of the axis channel used for the connection 4 2 2 2 HDW 24V connection The two hand wheel tracks A B of the HDW 24V can be con nected to any digital input of the control unit However a special functionality is provided on the digital inputs modules 2416EL digital I Os integrated in the control unit IPC On each byte 3 of these modules one or two modules depending on contro
23. ilen Accept RMA number RMA Nummer nicht erteilen Reject RMA number Zust ndig bei PA Responsible at PA Vermerke Notes RMA Nummer RMA number Unterschrift Signature Stempel Chop Wichtige Hinweise Important indications Au erhalb der Gew hrleistung wird eine Testpauscha von 100 berechnet Out of warranty period a testing flat rate of 100 will be charged Bitte verpacken Sie die Ware angemessen Please p k the goods in an adequate way Steuerungen k nnen nur in Originalverpackung oder geichwertiger Verpackung angenommen werden Contrds can only be accepted in original enclosures or equivalent Power Automation haftet nicht f r Transportsch den Power Automation does not bear any liability for damages in transit Lieferungen werden nur FREI angenommen Deliveries are only accepted FREE DOMICIL Lieferungen ohne RMA Nummer werden nicht angenommen Deliveries without RMA Number will be rejected Die RMA Nummer muss am Karton au en gut sichtbar s n The RMA number must be visible well from outside the cardbox Das RMA Formular muss den Begleitdokumenten beigef gt sein The RMA form must be added to the accompanying documents Fig 11 RMA Form POWER AUTOMATION 06 02 2015 39 Return Training Courses Accessories for PA CNC control units Service and return process 1 Pack the goods properly Controls must be packed in original or equivalent packaging
24. ing with the control unit are obliged to have read and understood this installation manual before starting any work Strict compliance with all speci fied safety notes and instructions is a basic requirement for safety at work Moreover the accident prevention guidelines and general safety regulations applicable at the place of use of the control unit must also be complied with Illustrations in this installation manual are intended to facilitate basic understanding and may differ from the actual design of the control unit The enclosed manuals for the installed components apply together with this installation manual 1 2 Explanation of symbols Warnings are identified by pictures These warnings are introduced by signal words which express the severity of a danger Pay attention to these warnings and act cautiously in order to avoid accidents personal injuries and damage to property DANGER indicates an imminently hazardous situation which if unavoidable will result in death or serious injury WARNING indicates a potentially hazardous situation which if unavoidable could result in death or serious injury CAUTION indicates a potentially hazardous situation which if unavoidable may result in minor or moderate injury NOTICE indicates a potentially hazardous situation which if e unavoidable may result in property damage tll 06 02 2015 5 POWER AUTOMATION Special Safety Notes
25. ion of liability All information and notes in this installation manual were compiled under due consideration of valid standards and regulations the present status of technology and our years of knowledge and experience Power Automation can not be held liable for damage resulting from disregarding this installation manual unintended use employment of untrained personnel unauthorized conversions unauthorized modifications to the software technical modifications use of unapproved spare parts use in conjunction with machines not deemed compatible by Power Automation In case of customized versions the actual scope of delivery can vary from the explanations and representations in this installation manual because of the utilization of additional options or due to the latest technical changes Apart from this the obligations agreed upon in the delivery con tract the general terms and conditions and the delivery conditions of Power Automation and the legal regulations valid at the time of contract apply We reserve the right to make technical modifications in order to improve usability 1 4 Copyright This installation manual is protected by copyright law Passing this installation manual on to third parties duplication of any kind even in form of excerpts as well as the use and or dis closure of the contents without the written consent of Power Auto mation is not permitted Violations oblige to compensation T
26. iption See Switches buttons handwheels and MPG 5V PA MPG 100 5V amp Chapter 4 1 manually operated devices A B 100 I R incl Handheld Device cable 5m MPG 100 on page 17 MPG 24V PA MPG 100 24V Chapter 4 1 2 4 A B 100 I R incl Switches and cable 5m Pushbutton con nection on page 26 CAB MPG 2 Cable from CNC to Chapter 4 1 2 4 connection plug for Switches and PA MPG 100 2m Pushbutton con nection on page 26 CAB MPG 5 Cable from CNC to Chapter 4 1 2 4 connection plug for Switches and PA MPG 100 5m Pushbutton con nection on page 26 CAB MPG 10 Cable from CNC to Chapter 4 1 2 4 connection plug for Switches and PA MPG 100 10m Pushbutton con nection on page 26 BUT GRAY Graycode switch amp Chapter 4 1 2 4 BUT START STOP Start Stop push button Switches and Pushbutton con nection on page 26 amp Chapter 4 1 2 4 Switches and Pushbutton con nection on page 26 BUT JOG Jog pushbutton Chapter 4 1 2 4 Switches and Pushbutton con nection on page 26 HDW 24V Handwheel 24V A Chapter 4 2 B 100 I R Standalone Hand wheels on page 27 HDW 5V Handwheel 5V TTL Chapter 4 2 POWER AUTOMATION RS422 A B 100 Up Standalone Hand wheels on page 27 06 02 2015 15 Accessories for PA CNC control units ill 06 02 2015 16 POWER AUTOMATION PA MPG 100 Accessories for PA CNC control units Handheld Operator Devices 4 Han
27. l unit model the bits 7 and 8 are supported by the hard ware by mean of an internal pulse counter allowing the software to read the counter value On other digital inputs some counts may be lost due to the sampling time of the I O reading This functiona lity is useful when fast movements of the handwheel are required Recommended hand wheel wiring on 2416EL modules 06 02 2015 31 POWER AUTOMATION Accessories for PA CNC control units Handheld Operator Devices 24V DC ov 23 124 Abb 10 24V Handwheel connection 1 Handwheel 2 Input byte 3 X47 3 2416EL power supply connector X30 By use of an HDW 24V connected to these specially dedicated inputs the following machine parameters of the Handwheel group have to be set to HandwheelNo1lnputType 6 HandwheelNo1lnputChannel Number of the input byte used for the connection usually 3 or 6 ill 06 02 2015 32 POWER AUTOMATION General Information Personnel Authorization Accessories for PA CNC control units Troubleshooting 5 Troubleshooting The following chapter describes possible causes of faults during installation and configuration and the steps required to eliminate them M Inthe event of frequent faults re check if the configuration was set up as described in this installation manual Inthe event of faults that cannot be eliminated through the fol lowing instr
28. nue Canteranne 33600 Pessac France Tel 33 559 4010 50 Fax 33 559 4010 59 pa france powerautomation com ul 06 02 2015 36 Spare Parts Policy Accessories for PA CNC control units Service and return process ACE Automation A 721 Twinrex B D Deokpungdong ro 111 10 Hanam si Gyeonggi do 465 831 South Korea 6 2 Spare parts Due to the high quality of our products we can assure you that you will not need this service often Spare parts are often urgent so Power Automation provides the relevant spare parts at the local service centers for immediate dispatch Our 3 service centers in Europe North America and Asia allow us to deliver all needed parts typically within 24 hours Only trust PA s original parts because every part passes our tight quality checks We also offer consulting services to identify the most critical parts for the machines in your production facilities We suggest what crit ical stock may be required to ensure a minimum downtime of your machines Our specialists look for common parts to keep your inventory levels at a minimum 6 3 Return policy and procedure Power Automation will only accept control units and components for replacement or repair if they have been returned in adherence to the provisions given below m If material warranty is void or if no error is detected a testing flat rate will be charged For present values please contact the Power automation Service amp Chapter
29. orm Accessories for PA CNC control units Kontakt bei PA Contact at PA Kunde Customer Service and return process Datum Date 05 06 2014 Untemehmen I Company Kundennummer I Customer No Adresse Adress Name Name POWER AUTOMATION Return of Material Authorization Power Automation GmbH Gottlieb Daimler Strasse 17 2 74385 Pleidelsheim Germany Phone 49 0 7144 899 321 nl Fera Fax 49 0 7144 899 299 E Mail rma powerautomation com GEN Artikelbezeichnung Part Description bal PA 8000 e PA 8000 L2 PA 8000 NT Zubeh r Accessories Antrieb Drive P1 P2 other PA 8000 e2 PA 8000 LW PA 8000 EL Bedienfeld Panel Motor Seriennummer Serial No Lieferschein Nr Delivery Note No Express Sofortige Bearbeitung garantiert Es entstehen zus tzliche Kosten Grund der Warenr cksendung Reason for return of the goods Musterr cksendung Sample Return Gutschrift Credit Reparatur Repair Umbau Conversion Detaillierte Fehlerbeschreibung Detailed Error Description Notizen Notes Andere Other Pflichtfeld Mandatory Field To be filled out by Power Automation RMA Nummer erte
30. scribed in the installation manuals provided by Power Automation WARNING Beware of unintended use Any use exceeding the scope of intended use and or different application of the control unit can result in hazardous situations Operate the control unit as intended only Observe all instructions in this installation manual Observe the permissible ambient conditions and electromagnetic compatibility mentioned in the technical data Claims of any kind for damage resulting from unintended use are void The operator is solely responsible for all damage resulting from unintended use 2 4 Unintended use WARNING Beware of unintended use In particular avoid using the control unit for the fol lowing purposes as these are regarded as not intended Operation using software not approved by Power Automation Operation connected to machines drives not deemed compatible by Power Automation Operation using wrong number of axes Wrong or missing execution of the mainte nance intervals Operation by not instructed personnel 06 02 2015 11 POWER AUTOMATION Preventive Measures Accessories for PA CNC control units 2 5 Personal protective gear Wearing of personal protective gear is required to minimize health hazards and damage when working with the control unit P Always wear the protective equipment that is necessary for the respective task when working m Follow the ins
31. truc tions must be adapted accordingly M The customer must clearly specify the responsibilities for installation operation maintenance and cleaning The customer must make sure that all employees who have to work with the control unit have read and understood these operating instructions In addition the customer must train and inform his personnel about potential dangers at regular intervals Moreover the customer is also responsible for keeping the control unit in technically good condition and therefore the following applies The customer must make sure that the maintenance intervals specified in these operating instructions are complied with The customer must regularly check all safety features for func tion and completeness The customer must supply his personnel with the necessary protective equipment ul 06 02 2015 9 POWER AUTOMATION Accessories for PA CNC control units 2 2 Personnel requirements 2 2 1 Qualifications WARNING Danger of injury in case of insufficient qualifica tion Improper operation can lead to severe personal inju ries and or material damage Only those persons who have been specified in the corresponding chapters of this installation manual should be entrusted with the listed types of work Employ certified experts if in doubt The following qualifications are specified for different areas of activity listed in the installation manual Qualified personnel
32. tructions on personal protective equipment that are listed in this installation manual and other installation man uals provided by Power Automation The environment in which the control unit is installed may require users to wear additional personal protective gear Observe the instructions on personal protective gear provided by the operating company Antistatic gloves for protection of the hands during the work Wear the antistatic gloves always until the work is finished ESD clothing for protection of components susceptible to electrostatic discharge Wear the ESD clothing during the work on electrostatic compo nents ESD safety pad for protection of components susceptible to electrostatic discharge Put the ESD safety pad on the floor before starting to work ESD safety shoes for protection of components susceptible to electrostatic discharge Wear the ESD safety shoes to protect electrostatic discharge sen sitive devices due to inadequate derivative electrostatic energy Ear protection for protection of the ears during the work Wear the ear protection always until the work is finished Ground strap for protection of components susceptible to electrostatic discharge Wear the ground strap on your wrist and connect it to a suitable equipotential bonding Protective glasses for protection of the eyes during the work Always wear the protec tive glasses until the work is finished 2 6 Conduct in a dangerous situation
33. uctions please contact Power Automation see Chapter 6 Service and return process on page 35 5 1 Safety notes The troubleshooting procedures described in this installation manual can be performed by the operator unless otherwise marked P Some work may be performed only by specially trained per sonnel or only by Power Automation in which case special notice is given in the description of the individual faults All work on the electrical system must be performed by a quali fied electrician WARNING Unauthorized troubleshooting procedures can result in injury Improper troubleshooting procedures can result in severe personal injury or material damage M Observe the personnel requirements for repairs specified in the troubleshooting chart If in doubt contact Power Automation for help or support by an authorized service technician m Ensure that the power supply has been disconnected m Make sure that the assembly location is clean and well organ ized Components that are loosely stacked or lying around can cause accidents m If components have been removed ensure proper assembly install all mounting elements and comply with screw tightening torques ll 06 02 2015 33 POWER AUTOMATION Accessories for PA CNC control units Troubleshooting In Case Of Faults The following general rules apply Personnel P Qualified personnel Protective equipment Ground strap ESD safety shoes ESD safety pad
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