Installation Manual
Contents
1. 27 4 9 1 Connect the external relay for energy management 27 I mar 11 Contents PowerRouter Solar battery Installation manual 12 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid 27 4 9 8 Connect the external relay for a backup power supply 27 4 10 install the PRHATWEMNK wiki 28 4 11 Connect the additional cable Italy 29 4 12 Switch on the system 29 2 13 Initialise the PoWeSr0llel waanika aaa aa aaa mm 30 4 13 1 Installation wizard ON the display 30 4 13 2 Software installation tool for advanced settings iia ima 30 4 13 2 Run th self Test Haly iridata 31 4 14 Connect the PowerRouter to the internet T 32 4 14 1 Connect to an internet router sisse sese 32 4 14 2 Connect via a switch to an internet router sss 32 4 14 3 Connect to a wireless access point nnn nnn nnns 33 4 14 4 Register the PowerRouter on ww2. The load that is connected to the relay must be 1 phase For this function the value for energy export to the grid must be 0 If the 1 phase sensor is installed the energy management will be done based on the sensor input otherwise the AC grid connection will be used 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid This option is only applicable for Germany directive EEG2012 See figure 13 for the connection overview 1 Connect the external relay 2 Program the user selectable contacts K201 K202 via advanced settings in the software installation tool see chapter 5 4 9 3 Connect the external relay for a backup power supply See figure 9 for the connection overview Connect the load to the external relay Strip the insulation off the wires Use wires with a conductor size of 4 mm Pass the wires through the strain reliefs at the bottom of the PowerRouter Connect the phase L and neutral N wire from the external relay to the AC LOCAL OUT terminal on the PowerRouter 5 Install an AC Disconnect Switch between the AC local out and the external relay pe cs qu e x I r 27 4 Installation PowerRouter Solar battery Installation manual 6 Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm 7 Connect the external relay control wires Use one of the user selectable contacts K201 K202 8 Program the user selectable contacts K201 K202 via advanced set
3. DE IT 0 9 ind 0 9 cap adjustable 230 Vac 2 50 Hz 0 2 Yo 180 264 Vac 45 55 Hz true sine wave lt 3 THD single phase 5000 VA 3700 VA 3000 VA DE 4600 VA 1 5 x Pnom 10 sec 1 2 x Pnom 30 sec electronic fused 3W display with 4 button operation ethernet RJ45 TCP IP 2 provided NO NC 250Vac 1 A 24 Vdc 5 A 5 5 kWp total 15 Aper 4 kWp total 15 Aper 3 3 kWp total 15 A string string 2 2 1 2 fully independent 2 fully independent 1 4 pole 600 V 15 A 4 pole 600 V 15 A 2 pole 600 V 15A 100 600 Vac per string 180 480 Vdc per string 140 480 Vdc per string 220 480 Vdc per string MCA 9496 93 EU 99 996 Battery voltage range Charge current Battery capacity Charging curve Short circuit protection Battery temperature compensation Battery voltage sense Current shunt slo Tra limarrn 21 31 Vdc 20 155 Adc 20 155 Adc 20 125 Adc programmable programmable programmable min 100 Ah at 20A charge current 3 stage adaptive with maintenance electronic at max charge current switch off lt 1 sec included integrated integrated 9 Technical specifications Operating temperature range full power Storage temperature Humidity Regulatory approvals and standards Safety Emission Immunity Anti islanding protection Warranty Dimensions W x H x D Protection category Weight Topology Cooling PowerRouter Solar battery In
4. 9 Technical specifications PowerRouter Solar battery Installation manual 52 eS r the PowerRouter A w Sr i d a www PowerRouter com info PowerRouter com
5. e To prevent overheating of the contacts you must tighten all screws and bolts according the manufacturers recommendation AN CAUTION Insulate the battery poles to prevent inadvert shorting Shortend poles may lead to sparks fire hazard or damage to the batteries e Miswiring can cause damage to the PowerRouter Read the label on the battery Never exchange 48V batteries with 24V batteries Li check www PowerRouter com for supported Li ion batteries 4 8 Connect a self use sensor 4 8 1 Connect the 1 phase sensor accessory See figure 3 for the connection overview 1 Remove the protective cap from the PowerRouter s CANBUS connector 2 Place the 1 phase sensor around the phase wire L which is going to the grid It must be the same phase to which the PowerRouter is connected The arrow on the sensor must point away from the PowerRouter 3 Connect the 1 phase sensor cable to the UTP coupler or directly to the PowerRouter 4 If necessary connect a CAT5e UTP cable with a maximum length of 10 meters between the PowerRouter CAN port and the UTP coupler 4 8 2 Connect the 3 phase sensor accessory See figure 4 for the connection overview The sensor is configured by the PowerRouter and requires no setup only hard wiring is required Disconnect the PowerRouter from the Public AC grid Mount the 3 phase sensor in the position as shown in figure 5 Set the 3 phase sensor switch in the V Position Connect the 3
6. phase sensor in accordance with the 3P n configuration Connect the 1 meter sensor cable to the 3 phase sensor feu ces ee an a Green white wire gt sensor terminal 41 b Green wire gt sensor terminal 42 c Orange white wire gt sensor terminal 43 Mi 1 26 r E code pA PowerRouter Solar battery Installation manual 4 Installation 6 Place the ferrite core 4 with one loop in the cable The ferrite core must be within 10 cm of the PowerRouter 7 Insert the RJ45 plug at the end of the sensor cable into the PowerRouter CAN port A CAT5e network cable with a maximum length of 25 meters may be used to extend the connection RJ45 connector type T 568B 8 After initialising section 4 13 check the PowerRouter display for correct operation of the sensor Service menu Status Sensor If correct OK will appear on the display This may take up to 3 5 minutes after start up AN CAUTION Make sure the sensor is correctly installed Wrong installation will result in no self use maximization or will deplete the battery 4 9 Connect the external relay accessory 4 9 1 Connect the external relay for energy management See figure 10 for the connection overview 1 Connect the external relay Use one of the user selectable contacts K201 K202 2 Program the user selectable contacts K201 K202 via advanced settings in the software installation tool see chapter 5 AN CAUTION
7. the PowerRouter determines the energy consumption with the public grid on one phase With the 1 phase sensor the consumption of self generated solar energy is maximized The 1 phase sensor is delivered with the PowerRouter SB models x I r 19 3 General description PowerRouter Solar battery Installation manual 3 3 3 phase sensor accessory PRA3SENSE With the signal from the 3 phase sensor the PowerRouter determines the energy consumption with the public grid for a 3 phase system and compensates on 1 phase if a compensating electric meter is used With the 3 phase sensor the consumption of self generated solar energy is maximized The 3 phase sensor can be ordered via your local Business Partner 3 4 External relay accessory PRA1RLY You can use the external relay to Setup a backup power supply figure 9 If the public grid fails the external relay is energised The switch over to the local AC grid is done via one of the user selectable relays K201 K202 of the PowerRouter Energy management figure 10 If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the external relay How long the load stays switched on can be programmed in the PowerRouter via advanced settings in the software installation tool e Isolate the PowerRouter from the public grid by a ripple control receiver figure 13 The ripple control receiver is n
8. total 15 A per string string No of inputs 2 2 No of MPP trackers 2 fully independent 2 fully independent DC disconnect switch 4 pole 600 V 15 A 4 pole 600 V 15 A Solar voltage 100 600 Vdc per string MPP voltage 180 480 Vdc per string 140 480 Vdc per string Solar connections MC4 Max efficiency 94 93 EU Max MPP efficiency 99 9 Battery voltage range 42 56 Vdc Charge current 0 75A Discharge current 0 100A Short circuit protection electronic at max charge current switch off 1 sec Supported battery types check www PowerRouter com for supported Li ion batteries Operating temperature range full power 10 C to 50 C derating to prevent overtemperature Storage temperature 40 C to 70 C Humidity maximum 95 non condensing Regulatory approvals and standards CE VDE AR N 4105 2011 08 EEG2012 Safety EN 60950 1 EN 62109 1 2 EN 60335 2 29 EN 62040 1 Emission EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 61000 3 12 Immunity EN 61000 6 2 EN 61000 3 1 1 Anti islanding protection VDE 0126 1 1 G83 1 UK RD1699 2011 ESP CEIO 21 IT check www PowerRouter com for other country certifications Warranty five years optional extension to ten years Dimensions W x H x D 765 x 502 x 149 mm Protection category indoor use IP20 Weight 21 5 kg Topology galvanically isolated transformer Cooling forced airflow All specifications apply at 259 C unless stated otherwise x I r 51
9. Check the airflow of the PowerRouter section 7 6 2 023 S module S is too high When the module cools down the error will disappear and the normal operation will resume The output power of the module has Contact your dealer if this error occurs frequently been reduced S004 S Soft The solar string voltage connected Check the solar panel configuration and wiring to one or both of the inputs exceeds The error will disappear when the voltage on both 600 volts strings drops below 600 volts S005 S Soft An overvoltage occurred on an The error will disappear when the voltage drops below internal bus of the solar module S the limit Contact your dealer if this error occurs frequently S007 S Soft An overcurrent occurred on an After ten minutes the error will disappear and normal internal circuit of the solar module operation will resume S Contact your dealer if this error occurs frequently S013 S Soft The output power of the solar panels This error will disappear when the power drops below exceeds 6000 watts 6000 watts Contact your dealer if this error occurs frequently S016 S Soft There was an internal The error will disappear automatically and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently Sete See P098 H a S024 S Soft Problem with the onboard supply e The system will recover automatically voltage or the Solar boost limiter is Contact y
10. E awtu ACGRID AC LOCAL OUT pj T II f Illustrations Illustrations Ripple control receiver OUT AC LOCAL ACGRID RI mJ iii I Ret R2 A21 external relay A1 R Bl l FJ E El lt gt N L1 L2 L3 Dunn 4 TIR RE IIT FER y In 4 ii mmm un ITT conning nun TRUE 4 OW SA MITE za Rtg IU A E REN 9900 901 33909939929000339 3093839290893399593 s a 3 e pd Or 7 20885999 po 7 353930099929 9999999090399 09 M M tis nono 4 i il Tn IT Um DID II mm cen At i PowerRouter Solar battery Installation manual Illustrations gus Pinf Orange White Tracer 1 O Ornge Green White Tracer 3 Blue a Blue White Tracer 5 Green 5 Brown White Tracer 7 Bown 8 C o z Z o O U OU N IN MN PS NI PN PN IS V N VN V UJ C ge TECH tj o NN AC ACGRID ACLOCAL OUT on Tm LU o AC grid K201 K202 N L NO NC OOD gt 300mm CBEU 02 0 75 1 5 mm l P Z Ep lt N L1L2L3 Illustrations PowerRouter Solar battery Installation manual you re in charge you re in charge Enter y
11. Installation Manual PowerRouter Solar Battery self use 5281091 C lo ima a Date 100114 PowerRouter Solar battery Installation manual Illustrations Page 1 Installation Manual Page 11 Original instructions le i i ear PowerRouter Solar battery Installation manual Illustrations Drill template the PowerRouter mounting bracket 570mm max 9 5 5 mm 600 mm max 10 mm Partno 5555426 1 Illustrations PowerRouter Solar battery Installation manual N L1 L2L3 6 gt LD 3 gt L1 Illustrations PowerRouter Solar battery Installation manual e D th ii Ocollittiio AA nio o o o jo ET m DTE IILI LIN mmmn n Barris 88 88 L p Sore lo PowerRouter Solar battery Installation manual Illustrations e mil Ocal BATTERY mm PowerRouter Solar battery Installation manual ia i ar a o ul II h II PN m
12. P cable within 10 cm of the powerrouter 4 14 1 Connect to an internet router An example of a connection is shown in figure 11 The PowerRouter can be connected to any of the available ports The numbers in the drawing are Internet Router Connected computers CAT5e UTP cable PowerRouter ADSL ISDN or cable connection 6 Power adapter for the internet router ee NS 4 14 2 Connect via a switch to an internet router An example of a connection is shown in figure 12 The PowerRouter can be connected to any of the available ports of the switch The numbers in the drawing are Internet Router CAT5e UTP cable Ethernet switch PowerRouter Connected computers Internet modem ADSL ISDN or cable connection Power adapter for the internet router P QE Sie e Due 32 eS Ses PowerRouter Solar battery Installation manual 4 Installation 4 14 3 Connect to a wireless access point An example of a connection is shown in figure 15 The numbers in the drawing are DO mm Co N Internet Router ADSL ISDN or cable connection Power adapter for the internet router Wireless access point CAT5e UTP cable PowerRouter AN CAUTION You must place the clip on coil on the UTP cable The wireless access point must support wireless client function and it must have a RJ45 connection If in doubt consult your supplier The PowerRouter cannot connect to the internet via a proxy server 4 14 4 Register the P
13. P server within the network This should be provided by the internet router or the intenet switch To test the connection connect a PC to the connection that you will use for the PowerRouter Open a web page If the web page opens the connection works The maximum length of the CAT5e UTP cable is 20 meters If you need to clear a longer distance you can use an additional router and an additional cable of 20 meters Powerline communication may result in an unreliable internet connection le i i ear PowerRouter Solar Battery Installation Manual 5 Software installation tool 5 Software installation tool 5 1 Introduction After the installation with the software installation tool it is possible to make advanced settings to further optimise the PowerRouter Below you find an overview of features that are available in the software installation tool under advanced settings Each feature has a short description for detailed information refer to the help available in the software installation tool or the guidline download from www PowerRouter com AN CAUTION The software installation tool has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost You can download the PowerRouter software installation tool driver and gui
14. anels are always energised The voltage from a string of solar panels can be as high as 600 V The current can be as high as 15 A AN CAUTION De installation must be carried out by gualified personnel Contact your installer dealer e 48V Li ion batteries are indicated as dangerous goods and may require special transportation Check the documentation of the supplier and local regulations x r 47 8 De installation PowerRouter Solar battery Installation manual 8 2 Disposal When the PowerRouter reached the end ofits service life or is defect beyond repair Dispose of the PowerRouter according to local regulations Submit the PowerRouter to a collection point for electrical and electronic waste recycling AN CAUTION The PowerRouter must be disposed of according to local regulations 48 eS Ses PowerRouter Solar battery Installation manual 9 Technical specifications 9 Technical specifications 9 1 Technical specifications of the PowerRouter SB models Continuous output power AC output current Cos Phi Output voltage AC performance local out Peak power local out Protection Standby losses User interface Connectivity User selectable relays Max input No of inputs No of MPP trackers DC disconnect switch Solar voltage MPP voltage Solar connections Max efficiency Max MPP efficiency 5000 W DE 4600 W 3700 W DE UK PT 3000 W 3680 W 25 A DE 22A 18A 15A 1
15. ase sensor is connected properly configure the 3 phase sensor Make sure the 3 phase sensor is not in the locked position Restart the system section 7 6 1 P115 H The PowerRouter cannot function Contact your dealer if this error occurs H correctly because some hardware H modules were not detected P118 H ard The installation wizard failed Restart the system section 7 6 1 Run the installation tool or install wizard again Contact your dealer if this error occurs frequently G001 S Soft The internal temperature of the grid Check the PowerRouter airflow section 7 6 2 G037 S module G is too high Once the module cools down the error will disappear and normal operation will resume The output power of the module is Contact your dealer if this error occurs frequently reduced G002 S Soft Anovervoltage occurred on the Once the voltage drops below the safe level the error power backbone The grid module will disappear and normal operation will resume G will be temporarily turned off Contact your dealer if this error occurs frequently G003 S Soft Anundervoltage occurred on the Make sure the loads on the local out are turned off power backbone The grid module After one minute the error will disappear and normal G will be temporarily turned off operation will resume e g the load on the local out is Contact your dealer if this error occurs frequently higher than the power available in the PowerRoute
16. cated in designated battery areas and must comply with the local requirements This is because of a possible build up of hydrogen gas and battery acid x i geo mum Do not smoke or bring open flames near hydrogen gas A CAUTION Insulate the battery poles to prevent inadvert shorting Shortend poles may lead to sparks fire hazard or damage to the batteries e Miswiring can cause damage to the PowerRouter Read the label on the battery e Never exchange 24V batteries with 48V batteries 4 7 Connect the 48V Li ion batteries See figure 6 for the connection overview 1 Use battery cables with a cross sectional area of 35 mm to 50 mm and a maximum length of 2 5 m per cable 2 Strip approximately 25 mm of insulation from the cable Insert the cable into the terminal of the PowerRouter red to the positive terminal black to the negative terminal Tighten the cable connection with a torque between 15 Nm and 20 Nm Use cable lug eyelet terminal on the other end of the battery cable Insulate the battery poles Connect a CAT5e UTP cable with the same length as the battery cables between the PowerRouter Data 1 port and the 48V Ll ion battery unit The maximum length of the catbe UTP cable is 10 m Co ER E x I r 25 4 Installation PowerRouter Solar battery Installation manual AN WARNING Batteries must be located in designated battery areas and must comply with the local requirements
17. cessory PRA1RLY maai 20 3 5 Wireless Energy Management Kit accessory PRA1WEMK 20 JD BA NENDA MT AA WAKA WA Wa AA WAA PS 20 3 7 Battery temperature sensor 21 MSUNI Mee 22 4 1 Check the contents of the PowerRouter box 22 4 2 Determine the MOUNTING location 22 43 Mount the POWEFROUler wA 23 4 4 Connec INe AC OH E 23 4 5 Connect the solar panels 24 4 6 Connect the 24V lead acid batteries J J 25 4 7 Connect the 48V Li ion batteries J 25 48 Connect a selfl use sensor 26 4 8 1 Connect the 1 phase sensor accessory 26 4 8 2 Connect the 3 phase sensor accessory 26 4 9 Connect the external relay accessory
18. com Check the website regularly for updates to the PowerRouter software installation tool 30 eS r PowerRouter Solar battery Installation manual 4 Installation 4 13 3 Run the self test Italy The self test is only applicable for Italy directive CEI 021 If the country is set to Italy the self test is available via the service menu on the display The Italy Self Test is meant to check the upper and lower limits of the AC voltage and AC frequency at which the PowerRouter will disconnect from the grid If the test fails the PowerRouter is not allowed to connect to the grid The example displays below show the self test OK If the test fails the display will show Selftest fail i 1 P m PRA lieft Il GR umama L L 1 r EI eee gt Le epulce 4 Waitine for dL L E 111 RO E gt Brio conrecilop 7 jMaitine for 5 EE E ES u eric conrecilgop 10 aitine for x mam a mi M a mam eric conrecilopn 13 Maitina for gt mam a mi momma a mam arid Connector I et eTe eet 1 Kk lan 4 m I i med a Qu 16 ISL Lire TOP la ki Fix me Ela KK pix liu m pes 2 n n II Tan bit 34 ee ig omi mm EC mam a fara Lin m a frau Lo I ra xa IP DS LM I PRL LL LIT a i eo slits a ze LEI qu Press yes and use up down to select Service Press yes and use up down to select Selftest Press yes to go to the Selftest Press yes to contin
19. cumentation AN DANGER This symbol indicates a hazardous situation which if not avoided could result in death or serious injury A WARNING This symbol indicates a situation which if the instructions are not followed could result in injury and damage to the equipment AN CAUTION This symbol indicates a situation which if the instructions are not followed could result in damage to the equipment This symbol indicates additional information to ensure optimal operation of the system 13 Warranty PowerRouter factory warranty conditions Our quality control program ensures that each PowerRouter product is manufactured to exact specifications and is thoroughly tested before leaving the factory 5 year warranty The Nedap factory warranty period is 5 years from the purchase date of the PowerRouter system The warranty conditions are based on EU Directive 99 44 EC without prejudice to any legal rights 14 eS r PowerRouter Solar battery Installation manual 1 Introduction Extended warranty For all PowerRouter systems you can acquire a 5 year extension to the PowerRouter factory warranty for a total of 10 years of warranty coverage The extended warranty can only be purchased within 6 months of the PowerRouter delivery date Warranty conditions If a PowerRouter becomes defective during its warranty period one of the following services will be performed at no charge for materials but exclusive of labour costs at th
20. deline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter com Check the website regularly for updates to the PowerRouter software installation tool 5 2 Display settings 5 2 1 Backlight Sets the time the PowerRouter s backlight stays on after pressing a button 5 2 2 Display Select the information that will be shown by default in the display of the PowerRouter rz 5 2 3 Language Select the language of the display of the PowerRouter Kme 35 5 Software installation tool PowerRouter Solar Battery Installation Manual 53 PowerRouter settings 5 3 1 Scenario Change the scenario of the PowerRouter This option is not yet available it is reserved for future use e 5 3 2 Alarm 1 Alarm 2 The PowerRouter is provided with 2 user selectable relays referred as K201 and K202 This chapter describes the lt 4 different alarms you may assign After specifying the alarm it x gt needs to be assigned to the relay icon appearing next to the alarm icon in the installation tool The relay icon can be a selected after configuring the alarm lt lt Off This is the default selection for an alarm relay It is off or not used Grid voltage alarm When the grid voltage is outside of the desired range the alarm relay is inactive This can be used to switch on loads or sound an alarm when the grid voltage is out of range For example to p
21. e a clicking sound twice switch on 9 Press the button 4 once lt 0 5s to set the wireless plug in actuator in normal mode 10 Remove the short circuit from the contacts AA 11 Install the binary input module with the double sided tape The binary input module must be installed at least 300mm away from the PowerRouter It is advised to install the Binary input module in a standard mounting box plastic 12 Connect the two wires to the PowerRouter programmable contact K201 13 Install the cover on the binary input module P 28 Sp PowerRouter Solar battery Installation manual 4 Installation 14 Install the wireless plug in actuator in the desired wall outlet 15 Program the contact K201 K202 for energy management refer to chapter 5 AN CAUTION The maximum load of the wireless plug in actuator is 8A AN CAUTION The maximum range of the binary input module is 50m Walls ceilings and metal constructions will limit the range For details refer to the manuals delivered with the binary input module and wireless plug in actuator e For this function the value for energy export to the grid must be 0 If the 1 phase sensor is installed the energy management will be done based on the sensor input otherwise the AC grid connection will be used e Additional xComfort products that can be ordered at Eaton For installation of additional xComfort components refer to manual delivered with the product or con
22. e discretion of the PowerRouter Helpdesk Repair at Nedap N V Repair on site Exchange for a replacement unit of equivalent value according to model and age Exclusion of liability Warranty claims and liability for direct or indirect damage are excluded if arising from e Transport and storage damage Incorrect installation and or commissioning e Modifications changes or attempted repairs by untrained and unauthorised personnel e Incorrect use or inappropriate operation Insufficient ventilation of the device Failure to observe the applicable safety regulations Force majeure e g lightning overvoltage storm fire e Cosmetic shortcomings which do not influence the functioning of the unit Damage due to moisture and or other environmental conditions The installer dealer who installed the PowerRouter must report the defective PowerRouter system to the PowerRouter Helpdesk Nedap reserves the right to replace the unit with one having equal or better specifications at Nedap s judgement Information for Australian purchasers Consumer statutory rights In Australia this warranty is given by and all Australian warranty claims should be directed to Nedap Energy Systems Australia 4B 4602 Mitchell Highway Lucknow NSW 2795 Telephone 1300 939 430 Email support au QPowerRouter com The benefits to the consumer given by this factory warranty are in addition to other rights and remedies of the consumer that are s
23. ected load For more information visit www PowerRouter com The PowerRouter is compliant with the following standards e 2004 108 EC EMI 2006 95 EC low voltage directive AN CAUTION The PowerRouter has no servicable parts inside 3 1 1 Internet connection When the PowerRouter is connected to the internet the myPowerRouter com web portal provides detailed system information for example performance profit of your PowerRouter The PowerRouter can even be remotely updated with new firmware containing the latest features so the system is always kept up to date 3 1 2 PowerRouter software installation tool The software installation tool helps you to initialize the PowerRouter make advanced setting and update the PowerRouter firmware if applicable Before you can use the software installation tool you must install the software on your computer You can download the software installation tool from the website www PowerRouter com The software installation tool includes the latest available firmware version so no additional downloads are required You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter com Check the website regularly for updates to the PowerRouter software installation tool 3 2 1 phase sensor accessory PRA1SENSE With the signal from the 1 phase sensor
24. ed it may help to perform a restart AN CAUTION Notify the end user before you do a restart A restart of the PowerRouter can result in a temporary power failure This means that no power will be available for the end user The restart takes less than 1 minute Notify the end users that there may be a brief power interruption Open the display menu Navigate to the restart procedure Activate the restart procedure ub dE Ba os 46 eS Ses PowerRouter Solar battery Installation manual 8 De installation 8 De installation AN DANGER To safely de install the PowerRouter you must follow the instructions in this chapter 8 1 De install To de install the PowerRouter 1 Switch the PowerRouter unit OFF 2 Switch the solar disconnect switch OFF on the bottom of the PowerRouter 3 For 24V lead acid batteries set the external battery disconnect switch to off For 48V Li ion batteries switch off the unit 4 Switch the battery switch OFF 5 Switch the AC switches OFF grid and local out 6 Waitatleast 5 minutes to ensure the unit is completely de energised 7 Disconnect the communication wires 8 Disconnect any optional connections 9 Disconnect the solar panel string wiring with the special tool figure 7 10 Disconnect the AC wires 11 Disconnect the DC wires 12 Disconnect the battery wires 13 The PowerRouter can now be removed for disposal or repair AN DANGER The wires from the solar p
25. etion of the self test only has failed clears this error P081 H Hard The installation wizard or installation Restart the system section 7 6 1 tool failed to write the anti islanding Run the installation tool or install TN again settings to the PowerRouter Contact your dealer if this error occurs frequently Hard The PowerRouter configuration is Contact your dealer if this error occurs incorrect Hard The firmware in the PowerRouter Contact your dealer if this error occurs does not match the hardware P100 S Soft There was too much load variation Turn off the loads connected to the same phase as the during the sensor test PowerRouter Restart the system section 7 6 1 P105 S Soft The PowerRouter needs a 1 phase Make sure the connection of the 1 phase or 3 phase or 3 phase sensor to operate in the sensor is Correct and in the right position For detailed selected scenario This sensor was information see the related section in this manual not detected Restart the system section 7 6 1 P106 S Soft The connection between the Check the connection between the PowerRouter and PowerRouter and the 3 phase the 3 phase sensor sensor has been lost or the 3 phase Check the power connection of the 3 phase sensor sensor has no power Restart the system section 7 6 1 42 eS r PowerRouter Solar battery Installation manual 7 Troubleshoot P111 S Soft The PowerRouter was not able to Make sure the 3 ph
26. fter the restart Contact your dealer if this error occurs frequently After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Turn off the loads connected to the PowerRouter Restart the system section 7 6 1 The error will disappear and normal operation will resume when the grid frequency is within approved limits The error will disappear and normal operation will resume when the grid voltage is within approved limits The error will disappear and normal operation will resume when the 10 minute average of the grid voltage is within approved limits Restart the system section 7 6 1 Run the installation wizard or tool again and select country Check the ambient temperature of the room where the batteries are located The ambient temperature of the room in which the PowerRouter is located must not exceed 40 degrees Celsius The error will be cleared when the temperature decreases Check the PowerRouter airflow section 7 6 2 When the module cools down the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Check the following the battery capacity settings with the install tool or the wizard on the display the quality of the batteries Make sure the loads on the local out are turned off Restart the system section 7 6 1 Make sure the loads on the local out are turned off Restart the s
27. m during operation This noise is normal and has no effect on performance but it can be disturbing if the unit is installed on a wall in a living area on the outside of a wall that is near a living area or on certain types of materials thin wood panels or sheet metal e The wall should be within 5 vertical The mounting surface must be able to support the weight of the PowerRouter 21 5 kg e The type information sticker must be visible after mounting the PowerRouter figure 1 The sticker contains the serial number which is the login code for the install wizard the software installation tool and to register at www myPowerRouter com for logging and monitoring e The outside dimensions of the PowerRouter are 765 x 502 x 149 mm W x H x D The PowerRouter must be installed with 300 mm clearance at the top and bottom of the unit If multiple PowerRouters are stacked there must be 800 mm of clearance between each PowerRouter 22 x r PowerRouter Solar battery Installation manual 4 Installation A DANGER EN Do not mount the PowerRouter on or underneath flammable construction materials Do not mount the PowerRouter in areas where highly flammable materials are stored e Do not mount the PowerRouter in areas where there is a danger of explosion AN WARNING To prevent electric shock or other injury check for existing electrical or plumbing installations in the walls before drilling the holes for the Po
28. n electric shock energy or fire hazard AN WARNING Series fuse protection may be required depending on the type and configuration of the solar panels used in the system 2 6 Batteries A DANGER Batteries deliver electric power and can cause an energy or fire hazard when they are shorted or wrongly installed A WARNING Series fuse protection is required for the 24V lead acid batteries 48V Li ion batteries have fuse protection inside Batteries must be located in a designated battery area A battery area must comply with the local regulations This is because of the dangers of hydrogen gas and battery acid e A Explosive gasses Prevent flames and sparks Provide adequate ventilation during charging AN CAUTION As a feature the 24V lead acid batteries are equipped with a battery temperature sensor the PowerRouter uses the sensor input to control charging of the batteries If batteries become too hot the PowerRouter will stop charging the batteries 48V Li ion batteries do not need the battery temperature sensor 18 x r PowerRouter Solar battery Installation manual 3 General description 3 General description 3 1 The PowerRouter intended use The PowerRouter is a DC to AC solar inverter designed for indoor use It is designed for use with solar panels connection to the grid and battery storage to optimise self use In case of a grid failure the AC local out may supply backup power to the conn
29. n the strain reliefs with a torque between 1 2 Nm and 1 5 Nm x I r 23 4 Installation PowerRouter Solar battery Installation manual AN WARNING Before you connect the PowerRouter to the Public AC grid contact the local utility company They have to confirm that it is allowed to connect the system 4 5 Connect the solar panels See figure 14 for the overview of the solar panel connections 1 Make sure the DC Disconnect Switch on the PowerRouter is OFF 2 Verify that the DC voltage and current of your solar installation do not exceed the maximum values specified on the type plate of the PowerRouter 600 VDC 15 A 3 Check the polarity of the solar panel string by performing a voltage measurement 4 Use a suitable tool to attach the MC4 plug to the solar panel string wires Use copper wire 4 mm for all wiring from the solar panel string to the PowerRouter Only use solid or stranded wire Do not use fine stranded wire 5 Connect one string to the left input terminals use mating MC4 connectors 6 If applicable connect the second string to the right input terminals use mating MC4 connectors N DANGER The wires from the solar panels are always energised AN CAUTION Do not connect a single solar panel string to both solar panel string terminals simultaneously parallel connection E e Do not connect a single solar panel string to both solar panel string terminals in series To prevent
30. ndby timer Select a time interval in which the PowerRouter goes to standby e 5 4 Grid 5 4 1 Country Set the country grid settings for a specific country AN CAUTION It is not allowed to select another country than the country the PowerRouter will be installed w 5 4 2 EEG 2012 Set the dedicated parameters to your installation size to comply with the German EEG 2012 regulation EEG 5 4 3 VDE 4105 Change the grid settings to comply with the VDE 4105 per local utility reguirements VDE 4105 5 4 4 Dynamic feed in limiter With the Dynamic feed in limiter the output of the system can be adjusted You can Limit the output of the system Limit the output to the grid after the point where the load is connected to the grid x r 37 5 Software installation tool PowerRouter Solar Battery Installation Manual 5 5 Battery pack You can change Type of battery pack Size of battery pack only for 24V lead acid batteries e Depth of Discharge for self use e Depth of Discharge during grid failures AN CAUTION Wrong settings may harm the batteries 5 5 1 Battery charging This option is not available for 48V Li ion batteries For 24V lead acid batteries you can change The charging procedure to float charging e The absorption voltage and float voltage he charge current AN CAUTION Wrong settings may harm the batteries 5 5 2 Maintenance charge Set the i
31. no and the control code from it and enter this data into their corresponding fields Part no 9560688 Ser al no A722B0002 Control code 7XT44 T m lllustrations PowerRouter Solar battery Installation manual 10 A a Im PowerRouter Solar battery Installation manual Contents Contents lj cc 11 EN uen X Ana 14 LI APPICADIINY ua liane 14 1 2 Symbols used in the documentation T 14 IRE 14 UMS oe u aun 17 2 1 General Safely au ala 17 22 POWER DIS uuu u 17 23 EC QUO imma 17 040 fe E A 17 2 5 SOLA panels aa 18 2 0 Balers Lulu ila 18 3 General description uuu ca cc 19 3 1 The PowerRouter intended use 19 glt Merno conne ClO Immmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm 19 3 1 2 PowerRouter software installation tool 19 3 2 1 phase sensor accessory PRA1ISENSE 19 3 3 3 phase sensor accessory PRA3SENSE 20 3 4 External relay ac
32. ntact your dealer if this error occurs frequently G023 H Hard he local out output was overloaded s Turn off the loads connected to the PowerRouter Restart the system section 7 6 1 x r 43 7 Troubleshoot G028 H G029 S G031 H G034 H G036 H G039 S G040 S G041 S G043 H B004 S 44 Hard Soft Hard Hard Hard Soft Soft An error occurred on one of the internal voltage supplies of the grid module G The grid module G start up procedure failed There was an overpower on the output of the PowerRouter See P092 H See P098 H The output power of the grid module G has been reduced because the grid frequency was too high The output power of the grid module G has been reduced because the grid voltage was too high The output power of the grid module G has been reduced because the 10 minute average of the grid voltage was too high Error occurred in anti islanding settings The battery temperature sensor indicates the temperature of the batteries is too high The internal temperature of the battery module B is too high The output power of the module has been reduced The voltage level of an internal battery module B circuit was out of bounds An overcurrent was detected in one of the internal circuits of the battery module B PowerRouter Solar battery Installation manual Restart the system section 7 6 1 The system should recover from the error a
33. nterval of when to perform the maintenance charge 5 5 3 Self use battery settings Change specific battery setting to optimise self use With the battery power limiter enabled the battery will not be used to compensate peak loads but only for the base load 5 5 4 Wintermode Wintermode controls the usage of the battery module during the winter period I PowerRouter Solar battery Installation manual 6 Operation 6 Operation 6 1 Display menu Open the menu Press any button on the display to open the menu Navigate through the menu e Use the UP DOWN buttons to navigate through the menu Use YES to open the selected item Use NO to return to the previous item Select and change settings e Use YES to change a selected setting e Use the UP DOWN buttons to change the selected setting e Use YES to confirm the changed setting e Use NO to cancel the change Main menu Status History Settings Service menu menu menu Grid Solar Date amp Time Solar Battery Display Internet Install connection Wizard Maintenance charge x r 39 7 Troubleshoot PowerRouter Solar battery Installation manual 7 Troubleshoot 7 1 Troubleshooting If you encounter difficulty with the operation of your PowerRouter follow the steps below e Check the LED status e Check the error message on the LCD display and the error history If the difficulty remains contact your installer dealer Collec
34. ot included The disconnection is according to the German directive EEG2012 Only the disconnect contacts of the relay are used The external relay can be ordered via your local Business Partner 3 5 Wireless Energy Management Kit accessory PRA1WEMK The Wireless Energy Management Kit can be used with PowerRouter products that support energy management If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the Wireless Energy Management Kit The Wireless Energy Management Kit is available in several country dependend versions and can be ordered via your local Business Partner The Wireless Energy Management Kit contains a e Binary input module Eaton CBEU 02 xx e Wireless plug in actuator Eaton CSAP 01 xx 3 6 Batteries The PowerRouter SB models function with any 24V lead acid batteries The SBi models function with 48V LI lon batteries Proper settings can be made via advanced settings in the software installation tool A CAUTION Never exchange 24V batteries with 48V batteries or vice versa Always check the specifications of the supplier before making the settings 20 x r PowerRouter Solar battery Installation manual 3 General description 3 Battery temperature sensor The battery temperature sensor is installed on the 24V lead acid batteries The PowerRouter uses the sensor input to optimise charging of the batteries When the bat
35. our dealer if this error occurs frequently activated x r 45 7 Troubleshoot PowerRouter Solar battery Installation manual 7 6 Procedures 7 6 1 Restart the PowerRouter The PowerRouter can be restarted in any of the following ways e Turn the system off and on with the on off switch on the display Use the restart function in the service menu 7 6 2 Check the PowerRouter airflow If an over temperature condition occurs check the following Make sure the ambient temperature in the room where the PowerRouter is located does not exceed 40 degrees Celsius Make sure the airflow through the PowerRouter is not obstructed Check the air output at the top and the air input at the bottom Open the connection area of the PowerRouter and make sure the internal fans are turning this step must be performed by a trained service engineer 7 6 3 Check the internet connection The display will show information about the internet status like Internet connection status ok error counting Last date and time when the PowerRouter was connected to the internet the IP number and status of the firmware distribution 7 6 4 Look up the firmware versions and id number Open the display menu and navigate to revision Here you will find e The firmware versions of the various internal modules e The PowerRouter s unique identification number here 7 6 5 Reset the PowerRouter If the PowerRouter is not working as expect
36. our username and password and click on login Enter the following data about your PowerRouter and ssa mm iii Partno g5809555 G Keep me logged in Serial no AN18AD007 Click on register Forgot password Control code BBBBB you re in charge rg you re in charge Welcome New User For us to be of good service we ask P Welcome New User For us to be of good service we ask you to enter the following data you to enter the following data Step 1 of 3 Account Step 2 of 3 Your name and address Language pa First name Test Choose a password and repeat it exactly We will mail you this password as a reminder Last name uenee confirmation Please leave your E mail address for your password lt Tf till Munchen confirmation Further we may contact you periodically for new PowerRouter features and updates Pass Re EI Bayern 8 Sep PowerRouter Solar battery Installation manual Illustrations General Solar inputs Location Description PRS0SB BS Self use Serial no 9561773B101DEMO1 Type label PR50SB BS S240 Version 3 3 3 Installation date 18 01 2012 Battery 225 Ah les PR50SB BS Self use m PR50S PR37S Enter the following data about your PowerRouter and click on register Part no as 3 Control code On the back of the PowerRouter you wili find a corresponding sticker like depicted here Take the serial amp part
37. owerRouter on www myPowerRouter com 1 So S e OM Pe Make sure you have the Part no Serial no and Control code available as mentioned on the type label of the PowerRouter figure 1 Check the internet connection via menu service status internet connection The display should show OK Go to a computer and open www myPowerRouter com In the login screen click New user figure 19 Fill out the Part no Serial no Control code and click Register figure 20 Fill out the fields in the window figure 21 and click Continue Fill out the fields in the window figure 22 and click Continue You will receive a confirmation e mail 4 14 5 Register additional PowerRouters on one login You can register two additional PowerRouters on the same login To do this Q N Login on www myPowerRouter com Click My PowerRouter Click New PowerRouter figure 23 Fill out the Part no Serial no Control code and click Register PowerRouter figure 24 AN CAUTION The PowerRouter internet connection will not work if a proxy server is being used Do not use the AC local out of the PowerRouter to provide power to the internet router or internet switch the connection will be lost during a reset x I r 33 4 Installation PowerRouter Solar battery Installation manual ll rl 34 The PowerRouter only uses internet port 80 This is the default setting on most networks The PowerRouter needs a DHC
38. r G007 S Soft The voltage level on the local out is If this error occurs during installation make sure the grid too high in a situation where no is connected to the AC GRID connection voltage is expected e When this error occurs during normal operation an error has occurred in connection with the anti islanding safety requirements Restart the system section 7 6 1 Contact your dealer if this error occurs frequently G011 S Soft An undervoltage occurred on the e Make sure the loads on the local out are turned off local out The local out will be e After one minute the error will disappear and normal temporarily turned off operation will resume Contact your dealer if this error occurs frequently G012 S Soft Anovervoltage occurred on the local e Make sure the loads on the local out are turned off out The local out will be temporarily After one minute the error will disappear and normal turned off e g a very high load operation will resume connected to the local out was Contact your dealer if this error occurs frequently suddenly disconnected G013 H Hard A short circuit was detected on the Make sure the loads on the local out are turned off PowerRouter local out Check the wiring connected to the local out for a short Restart the system section 7 6 1 G015 S Soft There was an internal After one minute the error will disappear and normal communication error within the operation will resume PowerRouter Co
39. rotect sensitive loads against high voltage Or to switch on additional loads when the grid voltage is high Which is usually an indication of high feed in power Battery State of Charge SoC Alarm based on the battery state of charge The alarm relay is activated when the battery State of Charge is outside the specified range Battery temperature alarm Alarm based on the temperature of the battery pack The alarm relay is activated when the temperature of the battery pack is above the specified range Battery voltage alarm Alarm based on the voltage of the battery pack The alarm relay is activated when the battery voltage below the specified range Grid connection alarm Alarm based on whether the system is connected to the grid The relays are inactive if the system is in standby and no grid is available to power the relays AN CAUTION This alarm is not to be used for backup functionality Energy management Switch on additional loads when a surplus of solar energy is available to increase the self use Self use with backup Alarm based on whether the system is connected to the grid When disconnected from the grid the PowerRouter will switch to backup mode 36 Xo r PowerRouter Solar Battery Installation Manual 5 Software installation tool 5 3 3 Standby Select that the PowerRouter can go in standby The PowerRouter will go in to standby when there is no solar power or battery power available 5 3 4 Sta
40. s 43 E IPOrV G000 rante 41 5 ilu et ere 42 EON VO COG OS uuu TIU H HE 46 7 6 1 Restart the PowerRoutler crolli 46 7 6 2 Check the PowerRouter airfloW a a nnn nnne rns nnns 46 7 6 3 Check the internet connection nennen nentes senses nsns ssa a aua 46 7 6 4 Look up the firmware versions and id number 46 7 6 5 Hesetthe PowerHoulter r a nentes ntes tes nunu asses sauna 46 SAEI ILL UTE mmt 47 8 1 De install cca 47 g2 DISPOSA Jima 48 9 Technical specifications u u 49 9 1 Technical specifications of the PowerRouter SB models 49 9 2 Technical specifications of the PowerRouter SBi models 50 x r 13 1 Introduction PowerRouter Solar battery Installation manual 1 Introduction 1 1 Applicability This installation manual is intended for qualified installation personnel It describes how you can safely install connect and start the following PowerRouter types PR50SB BS e PR37SB BS e PR30SB BS e PR50SBI BS e PR37SBI BS 12 Symbols used in the do
41. s to set the system parameters 4 13 1 Installation wizard on the display 1 The installation wizard starts automatically the first time you switch on the PowerRouter 2 Use the buttons on the PowerRouter display to go through the installation wizard screens and make changes AN CAUTION The installation wizard only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost If you start the installation wizard manually you must enter a password The password is the last four digits of the serial number on the type plate at the bottom of the PowerRouter 4 13 2 Software installation tool for advanced settings 1 Connecta PC with the software installation tool to the PowerRouter s USB port use a USB cable as shown in figure 8 2 Use the software installation tool to set the system parameters A CAUTION The software installation tool has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter
42. safe mode and will not function until the user has turned the system off and on or a reset is performed A hard error is indicated when the error LED is flashing 7 4 2 Soft error When a soft error occurs the module in which the error originated will go into a safe mode Other modules in the PowerRouter will continue to operate The PowerRouter can recover from the error automatically A soft error is indicated when the error LED is on 7 43 Error code Example P027 H P The first letter indicates where the error originated within the PowerRouter P Platform S Solar module B Battery module G Grid module 027 The number indicates which error has occurred H The second letter indicates the level of the error that occurred H Hard error S Soft error x r 41 7 Troubleshoot PowerRouter Solar battery Installation manual 7 5 Errors Check www PowerRouter com for the latest version of the errorlist P027 H Hard A grid error has occurred Restart the system section 7 6 1 The system should recover from error after the restart Contact your dealer if this error occurs frequently P058 H Hard After a firmware update one of the Contact your dealer for the correct firmware package modules has an incompatible Update the firmware of the system with the correct firmware version version Restart the system section 7 6 1 P073 H Hard Last grid connection self test italy Restart the self test succesful compl
43. stallation manual 10 C to 50 C derating to prevent overtemperature 40 C to 70 C maximum 95 non condensing CE VDE AR N 4105 2011 08 EEG2012 C Tick EN 60950 1 EN 62109 1 2 EN 60335 2 29 EN 62040 1 EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 61000 3 12 EN 61000 6 2 EN 61000 3 11 VDE 0126 1 1 G83 1 UK RD1699 2011 ESP CEIO 21 IT AS4777 AUS check www PowerRouter com for other country certifications five years optional extension to ten years 765 x 502 x 149 mm indoor use IP20 21 5kg galvanically isolated transformer forced airflow All specifications apply at 25 C unless stated otherwise 9 2 Technical specifications of the PowerRouter SBi models Continuous output power AC output current Cos Phi Output voltage AC performance local out Peak power local out Protection Standby losses User interface Connectivity User selectable relays 5000 W DE 4600 W 3700 W DE UK PT 3680 W 25 A DE 22A 18A 1 DE IT 0 9 ind 0 9 cap adjustable 230 Vac 2 50 Hz 0 2 180 264 Vac 45 55 Hz true sine wave lt 3 THD single phase 5000 VA 3700 VA DE 4600 VA 1 5 x Pnom 10 sec 1 2 x Pnom 30 sec electronic fused lt 3 W display with 4 button operation ethernet RJ45 TCP IP 2 provided NO NC 250Vac 1 A 24 Vdc 5 A PowerRouter Solar battery Installation manual 9 Technical specifications Max input 5 5 kWp total 15 A per 4 kWp
44. static charge you must ground the supporting frame of your solar panels Read the instructions of the manufacturer Do not connect multiple AC local outputs parallel Do not connect multiple AC local outputs in 3 phase The PowerRouter PR30SB model has one solar panel string input I 24 SS PowerRouter Solar battery Installation manual 4 Installation 4 6 Connect the 24V lead acid batteries See figure 5 for the connection overview 1 Installa Battery Disconnect Switch 2 pole isolation between the PowerRouter and the batteries Use battery cables with a cross sectional area of 70 mm to 95 mm and a maximum length of 2 5 m per cable 2 Install a fuse 300 A slow blow in series with the positive battery cable It must be installed on a fixed surface as close as possible to the battery Strip approximately 25 mm of insulation from the cable Insert the cable into the terminal of the PowerRouter red to the positive terminal black to the negative terminal Tighten the cable connection with a torque between 15 Nm and 20 Nm Use cable lug eyelet terminal on the other end of the battery cable Insulate the battery poles Clean the surface where you will place the temparature sensor Stick the self adhesive battery temperature sensor onto the battery near the pole Connect the sensor wires to the TMPS red wire and GND black wire terminals of the PowerRouter A WARNING Batteries must be lo
45. t the following information before you contact your installer or dealer figure 1 e Model number Serial number e Brief description of the problem LED status Displayed error message Error history e Software version and ID number 7 2 Check the LED status When an error has occurred the LEDs will either be OFF or FLASHING as follows ME C Sub 1 2 23 or Notiniaised Bg wi j a im Sytem eee a for rr Soter fon on j Harder gi jn Fimware update Je de de Valdaingthe gid ig Grdcomected TS jm KAA Fast chargngbateres f BB The LED can be on blinking or off The PowerRouter is receiving installing an update this process may last for 25 minutes The display will show a progress bar from 0 to 100 During this time you must not do any other actions on the PowerRouter 40 x r PowerRouter Solar battery Installation manual 7 Troubleshoot 7 3 Check the error messages The PowerRouter shows the latest error message on the display The last ten error messages are stored in the error history For possible solutions see section 7 5 Most errors are cleared automatically by the system if the error condition disappears If an error message does not clear itself press the NO button for at least 3 seconds to clear the error 7 4 Error explanation 7 4 1 Hard error When a hard error occurs the PowerRouter goes into a
46. tact your local Eaton dealer 4 11 Connect the additional cable Italy The additional cable is only applicable for Italy directive CEI 021 See figure 16 for the connection overview Remove the plate from the knock out hole 1 Place the cable gland 4 from the bottom through the hole Fasten the cable gland with the nut 3 on the inside of the PowerRouter Slide the cable through the cable gland Connect the cable to the connector 2 Fasten the cable nut 5 The cable can be connected to an external receiver from the power company In figure 16 DI DE ee E Contact closure A blue activates the remote trip Contact closure B green activates the move frequency band signal C orange and D brown are not connected for further use 8 Install the clip on coil 6 on the cable within 10 cm of the powerrouter 4 12 Switch on the system Close the lower front cover 2 For 24V lead acid batteries set the external battery disconnect switch to on For 48V Li ion batteries switch on the unit 3 Set the solar switch on the PowerRouter to on Set the external AC disconnect switch to on 5 Switch on the PowerRouter switch on the display Xma SS 29 pA 4 Installation PowerRouter Solar battery Installation manual 4 13 Initialise the PowerRouter The PowerRouter must be initialised by setting system parameters After setting the parameters the PowerRouter is ready to use There are two method
47. teries overheat the PowerRouter stops charging the batteries Proper settings can be made via advanced settings in the software installation tool 48V Li ion batteries do not need the battery temperature sensor x r 21 4 Installation PowerRouter Solar battery Installation manual 4 Installation 4 1 Check the contents of the PowerRouter box The PowerRouter box must contain the following e he PowerRouter Wall mounting bracket Set of manuals including the drill template 1 phase sensor Battery temperature sensor only for PowerRouter SB e Clip on ferrite core for the UTP cable Internet e Cable gland for installation in Italy e Clip on ferrite core for the digital input for installation in Italy 4 2 Determine the mounting location The installation location of the PowerRouter must meet the following The PowerRouter must be mounted indoors Mount the PowerRouter as close as possible to the meter cupboard e Do not mount the PowerRouter in direct sunlight Do not mount the PowerRouter during periods of precipitation or high humidity 29596 Moisture trapped within the location may cause corrosion and damage to the electronic components e When the internal temperature is too high derating will occur The PowerRouter reduces the power output if the internal temperature becomes too high The location is not accessible for children The PowerRouter emits a slight hu
48. that is incorrect misleading or incomplete we would appreciate your comments and suggestions 16 eS Ses PowerRouter Solar battery Installation manual 2 Safety 2 Safety 21 General safety Before installing or using the PowerRouter read all of the instructions and alerts on the hardware and in the user and installation manual AN WARNING The local output is floating if the system is not connected to the public grid 2 2 PowerRouter There are two labels on the PowerRouter figure 1 e A warning label with battery warnings e A type label that provides technical specifications The image shows an example of the labels The labels may be different depending on the PowerRouter lype 2 3 Local grid A DANGER The local grid delivers electrical power 230 V 50 Hz A WARNING As an extra safety measure it is required that a 2 pole emergency switch is installed at the AC LOCAL OUT connection if used This emergency switch must be connected in accordance with the UPS safety standard 2 4 Public grid A DANGER The AC grid delivers electrical power 230 V 50 Hz Kme 17 2 Safety PowerRouter Solar battery Installation manual A WARNING Before you connect the PowerRouter to the Public AC grid contact the local utility company They have to confirm that it is allowed to connect the system 2 5 Solar panels AN DANGER Solar panels produce electrical power when exposed to light and can cause a
49. tings in the software installation tool see chapter 5 AN DANGER The local out output is only suitable for 1 phase loads Connecting 1 phase of a 3 phase load may lead to damage to the 3 phase load AN CAUTION e Batteries will not be charged if the local out has a continuous load with an average load of 80 of the rated power If the batteries are not charged they may be severely damaged and the lifetime may be reduced Make sure the batteries get charged by reducing the connected loads or intemitted use e Connect the earth according local regulations 4 10 Install the PRA1WEMK See figure 17 for the connection overview and figure 18 for installation details Open the binary input module Connect two wires to the connection AA of the binary input module Fix the location of the wires with a cable tie Remove the foil 1 from the battery Press the button 2 once The LED 3 flashes once and stays on for a few seconds 6 While the LED is on press the button 2 once The LED 3 flashes twice and stays on for a few seconds If the LED is off the configuration is completed If the LED flashes three or four times repeat the step above until the LED flashes twice a oP PR e 7 Press the button 4 once 0 5s to set the wireless plug in actuator in teaching mode 8 Short circuit the contacts AA and keep it this way This simulates activation of the binary input module the wireless plug in actuator should mak
50. tipulated by law and which are not affected by this factory warranty Our products come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonable foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure x I r 15 1 Introduction PowerRouter Solar battery Installation manual Disclaimer All rights to the content of this manual are owned by N V Nederlandsche Apparatenfabriek Nedap hereinafter Nedap By using this manual you accept the terms of this disclaimer Nedap has made every effort to ensure that this manual is accurate Nedap accepts no liability for any inaccuracies or omissions in this manual nor for any damages arising from or related to its use No data published in this manual may be reproduced or published in any form or by any means without the prior written consent of Nedap Information in this manual is subject to change without notice and does not represent any commitment on the part of Nedap Nedap does not assume any obligation to update the information in this manual after publication and reserves the right to make improvements to this manual and or to the products described in this manual at any time without notice If you find information in this manual
51. ue or no to cancel Wait untill the grid is connect and the voltage lower trip test starts Wait untill the test is finished Se ftest OK or Selftest fail Press yes to continue Wait untill the grid is connect and the voltage upper trip test starts 9 Wait untill the test is finished Se ftest OK or Selftest fail 10 Press yes to continue 11 Wait untill the grid is connect and the average voltage upper trip test starts takes 10 minutes 12 Wait untill the test is finished Se ftest OK or Selftest fail 13 Press yes to continue POI m x de co qe oe x I r 31 4 Installation PowerRouter Solar battery Installation manual 14 Wait untill the grid is connect and the frequency lower trip test starts 15 Wait untill the test is finished Se ftest OK or Selftest fail 16 Press yes to continue 17 Wait untill the grid is connect and the frequency upper trip test starts 18 Wait untill the test is finished Selftest OK or Selftest fail 19 Press yes to continue The display should show Selftest passed Press yes to continue A CAUTION If the test is cancelled the PowerRouter reacts as if the selftest failed If the PowerRouter switches off during the selftest or the display shows an error restart the PowerRouter and redo the test If the selftest failes the second time contact your local Bussiness Partner 4 14 Connect the PowerRouter to the internet AN CAUTION Install the clip on coil on the UT
52. w myPowerRouter com 33 4 14 5 Register additional PowerRouters on one login sess 33 Software installation tool U u uu na sn 35 5 1 SOO UCU OIG wakaa 35 5 2 DISDIAV SENDEKA 35 Due T Pai 35 CC ME P UL EE IA 35 I ANUAI 35 Did POWeFHOUIeFr SCHINOS wa ia 36 SJ A 80 li 36 ode ARIA 36 i CH 37 Odd S 22027 aa 37 SA GI ll 37 Ol ritieni 37 Ad ul ia 37 dl VE AA AA 37 5 4 4 Dynamic feed in limiter iwa kini waw ww waki aida 37 5 5 Balleryy Back AA 38 di Baly CG i 38 5392 Wainenancechaide o 38 5 5 8 Self use battery settings L a 38 od WIFI ciccia 38 OPEeralioi lan il A n 39 eT UPAY MODI ica aaa 39 Ls le sia is os AA 40 Z TVOUDICSNOOUNG nun 40 7 2 Check the LED status 40 7 3 Check the error messages 41 7 4 BI bi ON AI DI ENTRE 41 F ri Ii t 41 dz SOCIO idirmm m m m m m m mrm wuu u m m m m m m m m mmmm m m m m m mmmmmmmmmmmmmmmmmmmmrckH irirr 41 PowerRouter Solar battery Installation manual Content
53. werRouter AN CAUTION Ensure that there is sufficient clearance for the airflow around the PowerRouter Local regulations may reguire larger working clearances If you mount the PowerRouter in a cabinet closet or other relatively small enclosed area sufficient air circulation must be provided in order to dissipate the heat generated by the unit 4 3 Mount the PowerRouter The PowerRouter is shipped with a wall mounting bracket that is suitable for use on most walls To mount the PowerRouter 1 Use the drill template provided with the PowerRouter to drill the holes for the wall mounting bracket Follow the illustrated instructions on the drill template figure 2 Mount the wall mounting bracket Mount the PowerRouter Open the lower front cover Mount the additional screws use a screwdriver with a blade length of at least 160 mm 4 4 Connect the AC grid GU Spe 93 N See figure 5 for the connection overview Install an AC Disconnect Switch between the PowerRouter and the AC grid 2 Strip the insulation off the wires To prevent overheating of the wires you must use wires with a conductor size of 4 mm 3 Pass the wires through the strain reliefs at the bottom of the PowerRouter 4 Connect the earth according local regulations 5 Connect the phase L and neutral N wire from the AC grid to the AC disconnect switch and from the AC disconnect switch to the GRID terminal on the PowerRouter 6 Tighte
54. ystem section 7 6 1 xl ee Fl n PowerRouter Solar battery Installation manual 7 Troubleshoot B020 S Soft An overvoltage occurred on the When the voltage drops below the safe level the error power backbone The grid module will disappear and normal operation will resume G will be temporarily turned off Contact your dealer if this error occurs frequently B Wa short on the module input Restart the system section 7 6 1 024 H Hard The battery module B detecteda Check the wiring of the battery to the PowerRouter B026 H Hard See P092 H B028 H Hard See P098 H B038 S Soft There was an internal e After one minute the error will disappear and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently B055 H Hard The battery module B detected an Check the wiring of the battery to the PowerRouter overvoltage on the module input Restart the system section 7 6 1 B056 S Soft Battery voltage is too high When the voltage drops below the limit the error will disappear Contact your dealer if this error occurs frequently B058 H Hard The battery current shunt is not Connect the current shunt in the negative battery cable present or not detected negative Without the current shunt the PowerRouter cannot battery cable measure the current comming from or going into the battery S002 S Soft The internal temperature of the solar
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