INSTALLATION MANUAL FOR MÜNCHEN SOLAR PV
Contents
1. M nchenSolar amp MAXIMALENERGIE INSTALLATION MANUAL FOR MUNCHEN SOLAR PV MODULE D C Cl PV CYCLE www munchensolar de INSTALLATION MANUAL FOR M NCHEN SOLAR PV MODULE M nchenSolar MAXIMALENERGIE 1 1 OBJECT This manual contains information about the installation and safe handling of M nchen Solarenergie GmbH photovoltaic modules Mono MSMxxxAS 18 MSMxxxAS 18 EU MSMxxxAS 24 MSMxxxAS 24 EU MSMxxxAS 36 MSMxxxAS 36 EU MSMxxxAS 40 MSMxxxAS 40 EU MSMxxxAS 48 MSMxxxAS 48 EU MSMDxxxAS 18 MSMDxxxAS 18 EU MSMDxxxAS 24 MSMDxxxAS 24 EU MSMDxxxAS 27 MSMDxxxAS 27 EU MSMDxxxAS 30 MSMDxxxAS 30 EU MSMDxxxAS 36 MSMDxxxAS 36 EU Multi MSPxxxAS 18 MSPxxxAS 18 EU MSPxxxAS 24 MSPxxxAS 24 EU MSPxxxAS 27 MSPxxxAS 27 EU MSPxxxAS 30 MSPxxxAS 30 EU MSPxxxAS 36 MSPxxxAS 36 EU MSPxxxSP 48 MSPxxxSP 36 MSPxxxSP 24 MSPxxxSP 18 AEON Series Mono MSMDxxxSC 36 Multi MSPxxxSC 36 MSPxxxSC 36A MSPxxxSC 36B These modules are hereinafter referred to as module and Munchen Solarenergie GmbH as Munchen Solar 1 2 TARGET GROUP Special skills and expert knowledge are required for the installation of photovoltaic systems This document is intended for corresponding specialists This manual must be read and understood prior to installation In case of any questions please contact our sales department for further expla nations During installation of the2. by means of bolted connections or module clamps Adhere to the instructions and safety precautions of the assembly rack manufacturer 3 4 TYPES OF ASSEMBLY CAUTION DANGER OF MATERIAL DAMAGE NN the modules with great care during unpacking transport andassembly Do not enter the modules Avoid bending Do not use the cables or junction box as a handle CAUTION DANGER OF MATERIAL DAMAGE Only use the existing mounting holes in the module frame see dimensional drawing Do not carry out any independent modifications on the module gt Depending on the module type they have 8 or 16 ventilation openings and 4 drainage openings in the module frame During assembly make sure that these openings are not covered Keep a distance of 5 mil imetres between the modules as they expand slightly when heated f possible the modules should be mounted at an installation angle of at east 15 in order to support their self cleaning effect The modules are suitable for on roof in roof or free standing installa tion Rod and mast mounting are also possible FREE STANDING INSTALLATION During free standing installation particularly if located close to the ground attention must be paid that the lower module area is also not covered with snow for a long period of time in regions with heavy snowfall Furthermore it must be ensured that the module is not located in the shade of plants or trees and that it is not damaged by flying sand and
3. module the installer must adhere to all safety precautions in accordance with this manual and to the valid local regulations Before installation of a photovoltaic system the installer must become familiar with the mechanical and electrical requirements of such a system Keep this manual in a safe place for future reference care and maintenance and for the case of the sale or disposal of the modules 1 3 VALIDITY M nchen Solar reserves the right to make modifications to the modules or assembly instructions at any time without notice Please contact Munchen Solar if you have any questions regarding the validity of the documents 1 4 GUARANTEE AND PROPER USE The current Munchen Solar guarantee policy for photovoltaic modules shall apply 1 5 LIABILITY EXCLUSION As the use of these instructions and the circumstances or methods of installation operation use and maintenance of the photovoltaic PV products are beyond its influence Munchen Solar shall not assume any responsibility and explicitly rejects any liability for loss damage or expenses resulting from or in any way associated with the installa tion operation use or maintenance Munchen Solar shall not assume responsibility for any infringement of patents or other third party rights resulting from the use of the PV product A license under a patent or patent rights shall not be granted neither by implication nor by any other way The information in these instructions are
4. stones in strong winds n case of several rows of modules reciprocal shading must be prevented by adhering to appropriate minimum distances CAUTION Danger of insufficient fastening A For free standing installation on flat roofs an edge clear ance in accordance with DIN 1055 Part 4 must be observed ROOF PARALLEL MOUNTING Sufficient rear ventilation of the modules must be ensured for roof parallel mounting at least 100 mm airspace between the module and the mounting surface Each penetration required for the installation of the module must be properly sealed to prevent the roof from leaking ELECTRICAL INSTALLATION 4 1 DESIGN The electrical nominal values are within a range of 3 percent of the stated values of V and Pra under standard test conditions radiation density of 1 000 W m AM 1 5 spectrums and a cell temperature of 25 C in the sense of the tolerances of the measuring instruments used In normal outdoor use conditions the current strength and voltage produced by the module deviate from the values stated on the data sheet The datasheet values are the values achieved under standard test conditions The short circuit current values and the open circuit voltage values should be correspondingly multiplied by a factor of 1 25 during system design in order to be able to sufficiently size the component voltage current load capacity of the conductors size of the fuses and size of the regulating devices
5. the total of the current strengths of the individual modules Even contact with a direct current voltage of 30 volts or higher is potentially dangerous Never disconnect the module under load Before working on the PV system disconnect the AC and DC inverter circuits Cover the module fully with a non transparent material during installation to avoid the generation of current Only use insulated tools approved for working on electrical equipment Do not insert any electrically conducting parts into the ports of the modules 2 1 HAZARD WARNINGS e Do not carry out any work on the PV system in case of wet weather conditions or strong winds e Use proper fall arrest systems on the roof e Adhere to the safety regulations for all other components used in the system including cables plugs charge controllers inverters accumulator batteries rechargeable batteries etc 2 2 WARNING OF MATERIAL DAMAGE e The proper conception of the rack is the responsibility of the system designers and installers e Never short circuit the modules Only use equipment connections cables and racks suitable for an electric solar system Always use the same type of module within a certain PV system e Do not use defective or damaged modules Do not attempt to disassemble the module and do not remove any of the existing identification labels or components from the module e No colouring agents or adhesives may be applied to the top surface o
6. based on the knowledge and experience of Munchen Solar and are stated in good faith This information including the product specifications without restrictions and suggestions neither represent an explicit nor implied guarantee Munchen Solar reserves the right to change the instructions the PV product the specifications or product information sheets without notice 1 6 USED SYMBOLS The following symbols are used in the manual Warning of life threatening injuries in case of non observance Warning of material damage in case of non observance P P Indication of useful information 1 7 REGULATORY PROVISIONS All technical rules for planning installation and operation of PV systems must be adhered to The following standards and regulations merely represent an excerpt e DIN VDE 0100 Installation of power installations with nominal voltages up to 1 000 V VDI 6012 p 2 Local energy systems in buildings DIN 1055 Load assumptions for structures VDE 0185 Lightning protection BGR 203 Safety regulations of the trade association for roof work DCH A2 A3 Electrical systems and equipment Regulations of the central organisation of the German roofing craft professional association of roofing wall and waterproofing technology Regulations of the local grid operators Regional building regulations 1 8 PRODUCT IDENTIFICATION Each module has labels on the back containing the following information Identification lab
7. connected to the modules or to the system output The open circuit voltage of the PV system must not exceed the maxi mum permissible input voltage of the inverter used and the maximum system voltage ace to the module datasheet 1 000 V The maximum system voltage of other system components must also be observed Do not use modules with different configurations in the same system Highest number of modules N V a system MV with STC The cross sectional area of the cable and the connection capacity must correspond with the highest short circuit current of the system the recommended cross sectional area of the cable is 4 mm for a single module nominal current of a connection gt 10 A as otherwise the cable and the connection over heat at high current strength The modules fulfil the requirements of application class A IEC 61730 protection class Il The direct current generated by photometric systems can be converted into alternating current and fed into the local grid As the grid operators have different infeed conditions from town to town for the connection of renewable energy systems contact with the responsible grid operator should be made in due time Approvals for the installation of such a system are usually required application for grid connection Connection to the grid may only be carried out by a licensed electrician 4 2 EARTHING Please refer to the valid module datasheet for detailed module data T
8. el Describes the product type rated output rated current rated voltage open circuit voltage short circuit current ace to the standard conditions as well as the maximum system voltage dimensions and weight and the position of the mounting holes and other technical specifications can be taken from the datasheets provided Barcode Each individual module has a unique serial number There is only one barcode on each module It is permanently attached to the inside of the module and is visible from the front This barcode is inserted before lamination A SAFETY INSTRUCTIONS Caution Removal or defacing of one or several labels is not permissible In case of infringement all guarantee claims become null and void A Installation may only be performed by specialists Keep children away from the system during the transport and installation of the mechanical and electrical components Installers are liable themselves for the entire risk with regard to accidents and injuries during installation including but not restricted to injuries caused by electric shock Please adhere to the safety instructions for working with direct current A single module can generate direct current voltages of more then 30 volts in direct sunlight In case of series connection of the modules the total voltage corresponds with the total of the individual module voltages If the modules are connected in parallel the total current strength corresponds with
9. f the module e Do not use any mirrors or other magnifying equipment to artificially concentrate the sunlight onto the modules e Do not expose the rear film to direct sunlight e Do not use the module near equipment or in places where flammable gases are generated or may accumulate e Do not drill any additional mounting holes in the module frames 0 The guarantee becomes null and void in case of infringement e Do not attempt to drill any holes in the glass surface of the modules The guarantee becomes null and void in case of infringement Do not lift the module by the junction box or the electrical cables Do not stand on or step onto the module Do not place any heavy objects on the module Avoid dropping the module and do not set it down jerkily Prevent objects from falling onto the module When installing the system you must adhere to all local regional and national ordinances If applicable apply for a building permit MECHANICAL INSTALLATION 3 1 SELECTION OF THE LOCATION e Select a suitable location for the installation of the modules Modules can be installed on the ground on roofs vehicles or waterborne vessels In northern latitudes the modules should be orientated towards the south and vice versa You will find detailed information about the best angle of inclination for installation in specialised literature or from an experienced solar installer or system designer Shading including tempora
10. he electrical rated parameters of the modules are also stated on the module type plate CAUTION Danger of material damage Please observe the local regulations and provision for earthing gt CAUTION Danger of material damage Bolts screws or other earthing connections may not be used to fasten the module to the assembly rack A The modules have two holes 2 mm on the back for fastening the potential equalisation in the module frame 4 3 CABLING direct current CAUTION Danger of electric shock Please observe the safety instructions for working with CAUTION Danger of electric shock and burns Do not disconnect the plug in module con nections under load Otherwise non extinguishing electric arcs may result The modules are pre conditioned with fixed cables and MC4 plug connections Only use suitable and equivalent plug connections for the wiring Only use special UV resistant solar cables and suit able connectors Do not bend the cables and observe the minimum bending radius Please make sure that the cables are laid such that they cannot rub against sharp edged objects or roof tiles UV resistant cable ties for example are suitable for fastening Some mounting systems also have special cable fastenings and guides Make sure the the cables are not installed under tensile stress Replace damaged cables If possible ensure short cable lengths to minimise intrinsic losses Please check the open circuit voltage a
11. nd the short circuit current for each installed strand see also section 4 4 4 4 TEST Test all electric and electronic components of the system before use Follow the instructions in the manuals provided with the components and equipment Perform a test of the open circuit voltage and short circuit current before connection of the system OPEN CIRCUIT VOLTAGE Check the open circuit voltage of each strand with a digital multimeter The measured values should corre spond with the total of the open Circuit voltage for the individual modules You will find the nominal voltage in the datasheet of the module used If the measured value is substantially lower than the expected value continue in accordance with the section Trouble shooting at low voltage SHORT CIRCUIT CURRENT Test the short circuit current of each series circuit This can be meas ured directly with a digital multimeter which is connected to two clamp ing plates of the series circuit or module or with any load such as e g PY lighting in order to carry out a rough measurement Please make sure that the nominal scale of the ampere meter or the rated current of the load must amount to 1 25 times the rated short circuit current of the series module You will find the rated current in the datasheet of the module used The measured value can vary strongly depending on the weather time of day and possibly the shade The electrical values of the provided individual measu
12. ons every six months to ensure that they are clean safe and undamaged e H a fault should occur please contact a specialist Important Follow all maintenance instructions for all system components including the racks charge controllers inverters rechargeable batteries etc 5 4 RETURNING AND DISPOSAL Sustainability is a high priority topic for Munchen Solar This is why modules for disposal can be returned to Munchen Solar for recycling Submission of the delivery note or invoice stating the date of purchase is required when returning The existing conditions on the Munchen Solar Internet site or as described in another appropriate way that are respectively valid at the time of return apply for the return and disposal system Please do not hesitate to contact Munchen Solar if you have any questions M nchenSolar MAXIMALENERGIE M nchen Solarenergie GmbH www munchensolar de LEGAL20140320V01
13. rements allocated to the respective serial number are decisive TROUBLESHOOTING AND MAINTENANCE 5 1 BLOCK DIODES AND BYPASS DIODES CAUTION Danger of electric shock Please observe the safety instructions for working with direct current CAUTION Danger of electric shock Never disconnect the module under load Before working on the PV system disconnect the AC and DC inverter circuits Cover the module fully with a non transparent material during installation to avoid the generation of current For systems with more than two in series modules high counter current may flow through shaded solar cells if only part of the module is affected by shade while the other part is exposed to sunlight This current flow can cause the affected cells to overheat thus damaging the module Bypass diodes are used in the module to protect it from such high reverse current All modules of these series already have bypass diodes integrated into the junction box In the improbable case of a diode failure it can be easily replaced 5 2 TROUBLESHOOTING AT LOW VOLTAGE Request the type of diode required for replacement from Munchen Solar stating the type of module and the serial number First of all determine whether this is normal or excessive low voltage In the case of normal low voltage there is a drop in the open circuit voltage in the module caused by a temperature increase of the solar cells or lower radiation density Exce
14. ry shading or partial shading must be avoided The modules are evaluated at Fire Classification C and can be mounted on Class A roofs 3 2 DIMENSIONAL MODULE DRAWINGS See next page for module drawings 990 Multi MSPxxxAS 30 940 140 pase Grounding holes 6 26 Mounting holes 4 DE Drainage holes 8 3 8 860 1640 Multi MSPxxxAS 36 990 940 140 Grounding holes 6 26 Mounting holes 4 DE Drainage holes 8 3x8 1180 1960 Mono MSMxxxAS 36 808 140 758 Grounding holes 6 26 Mounting holes 4 DES Drainage holes 8 3 8 80 1580 1580 3 3 SELECTION OF A SUITABLE ASSEMBLY RACK e The assembly rack for the module must be made of durable corrosion and UV resistant material The assembly rack must be sufficiently sized for the regionally occurring snow and wind loads The modules with the four anchorage points must be securely fastened to the assembly rack Additional anchorage points must be provided in case of the occurrence of increased snow and wind loads Please refer to the following drawing for detailed information Load calculations are per formed by the system designer or installer Depending on the assembly rack the modules can be fastened to the assembly rack
15. ssive low voltage is usually caused by defective connections at the terminals or defective bypass diodes e First test all cable connections to make sure that there is no open circuit or faulty connection e Test the open circuit voltage of each module e Cover the modules with a non transparent material Disconnect the connection at both module ports Remove the non transparent material from the test module and measure the open circuit voltage at the connections f the measured voltage is only half the rated value you can assume that the bypass diode is damaged For further information please refer to the section Block diodes and bypass diodes f the radiation density is not very low and the voltage between the terminals deviates by more than 5 then it is probable that the port is defective 5 3 MAINTENANCE CAUTION Danger of electric shock The grounding of the modules may not be interrupted or destroyed by maintenance and repair work CAUTION Danger of damage to the modules Avoid scratches and damage to the glass surface Do not use aggressive abrasive or hard cleaning agents Munchen Solar recommends the following maintenance for optimum module performance Clean the glass surface of the module as required Always use water and a soft sponge or cloth for cleaning A mild non abrasive cleaning solution can be used for the removal of stubborn dirt e Check the electrical and mechanical connecti
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