SERVICE MANUAL Level 1&2
Contents
1. 2007 RM 320 312 added New Exploded view incl Assembly A4 changes Spare Parts overview and General Recycling Recommendation removed Approved 60 12 Sept 2007 RM 160 added additionally Exploded view Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 3 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below ailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety inf2. COVER A5 GPS CAN COVER A5 lt ll z06 1208 Il ar CAN COVER A5 BB SHIELD ASSY A7 A6 CHASSIS ASSY DONAU SPEAKER A7 LEVEL 3 amp 4 ONLY 1214 1221 1214 pole if WATER INGRESS LABEL A7 DONAU SPEAKER GASKET A7 iil A 1221 LEVEL 3 amp 4 ONLY 1215 Il DC JACK A7 1219 CHASSIS AUDIO ANTENNA ASSY A7 1216 1UJ FLASH MODULE A7 inl 1217 inl TYPE LABEL A5 i 1209 LEVEL 3 amp 4 ONLY AV CONNECTOR A7 1218 A6 BOTTOM COVER ANTENNA ASSY CAMERA PROTECTIVE SHUTTER 1212 1213 oor em MICROPHONE A6 a oe anne A6 TOP COVER ASSY nae Y RRK caine A8 BACK COVER ASSY SCREW ML 6X7 T6P ja A 1224 1227 1223 2 BACK COVER A8 1224 she BACK COVER ASSY RIGHT _ ADHESIVE AB f SD CARD DOOR A8 1227 BACK COVER ASSY LEFT ADHESIVE A8 M 1226 BATTERY COVER Ver 8 0 1228 sf only available as assembly Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 5 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 3 EXPLODED VIEW FOR RM 320 RM 321 N95 RM 320 321 Exploded view A1 FRONT COVER ASSY 1001 1003 FRONT COVER A1 ste 1001 EARPIECE GASKET A1 inl 1003 2 EARPIECE A1 1002 S60 KEYPAD ASSY 1004 A
3. 2 SLIDE UNIT ASSY INCL A3 A4 HOG 2 8 QVGA DISPLAY _ 1005 S60 DOME SHEET A3 1103 ste A3 UI FPC ASSY 1101 1103 sf SLIDE MODULE A4 ve 1104 CMOS CAMERA MODULE A3 se 1101 UI FPC A3 1102 A4 SLIDE MODULE ASSY 1104 1105 x MM KEYPAD ASSY A4 1105 ITU KEYPAD ASSY SCREW T5P 1201 1106 iil N SCREW RF 1 8X6 6 T6P 1202 MAIN CAMERA ey A5 LIGHT SWAP PACKAGE I 1204 1210 DOME SHEET A5 USB SEAL A5 1210 lt gt BT CAN COVER A5 Il 1206 LIGHT SWAP PWB A5 v amp 1205 i GPS CAN COVER A5 1208 BB SHIELD ASSY A7 A6 CHASSIS ASSY IHF SPEAKER 11x15 RECTANGULAR A7 LEVEL 3 amp 4 ONLY 1214 1222 1214 1220 WATER INGRESS LABEL A7 IHF GASKET A7 1221 LEVEL 3 amp 4 ONLY 1215 m DCJACK A7 1219 CHASSIS AUDIO ANTENNA ASSY A7 1216 2ET FLASH MODULE A7 m 1217 AV CONNECTOR A7 1218 ef t 5 CAMERA WINDOW ASSY A7 SS A6 BOTTOM COVER ANTENNA ASSY 1212 1213 SCREW M1 6X7 T6P T i iil MICROPHONE A6 23 l ll 1213 BOTTOM COVER A6 TOP COVER ASSY 1212 A8 BACK COVER ASSY 1224 1226 1227 BACK COVER A8 1224 BACK COVER ASSY RIGHT _ ADHESIVE A8 inl 1227 BACK COVER ASSY LEFT ADHESIVE A8 lll 1226 jij These parts can not be reused after removal BATTERY C
4. 23 Ease out the MICROPHONE and discard it use a new one 24 Remove the DC Jack hen reassembling Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved Care Page 23 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 ant br TH X ICANN v SEUS 25 and the AV CONNECTOR with the DC plug 29 and than the second one Do not touch or bend the gasket 30 Gently release the adhesive of the CAMERA PROTECTIVE Keep it together with the PWB SHUTTER MODULE Mind the hidden switch underneath Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 24 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 31 Remove it now It can t be reused again 32 Release the flex of the LUJ FLASH MODULE beginning at the connector s side gt 34 Now release the still fixed side with the SS 93 The module can t be used again 35 Check that no residues of the adhesive remain 36 The disassembly procedure of the lower block is now completed Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 25 53 Approved 6 0 CMO Operations amp Log
5. 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 52 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 31 QUICK TROUBLE SHOOTER CMOS CAMERA Explanation r Zoom position Mees Count of Note First zoom fault starts with positions Sint ality Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 53 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 32 QUICK TROUBLE SHOOTER MAIN CAMERA Explanation Fault Zoom position Count of name fault Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved
6. 320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 49 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 28 QUICK TROUBLE SHOOTER FLASHLIGHT Explanation Zoom position Fault Count of Note First zoom starts with name fault Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 50 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 29 QUICK TROUBLE SHOOTER AV CONNECTOR Explanation i 4 Zoom position Fault Count of Note First zoom name fault starts with positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 51 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 30 QUICK TROUBLE SHOOTER USB Explanation f Zoom position Fault Count of Note First zoom starts with name fault Service Manual N95 RM 159
7. 9 CHASSIS AUDIO ANTENNA ASSY A7 1216 2ET FLASH MODULE A7 i AV CONNECTOR A7 1218 CAMERA WINDOW ASSY A7 me 1222 in YZ A6 BOTTOM COVER ANTENNA ASSY 1212 1213 MICROPHONE A6 gt Nn ini Sees A6 aN BOTTOM COVER A6 A8 BACK COVER ASSY 1224 1227 BACK COVER A8 1224 sf SD CARD DOOR A8 1225 TOP COVER ASSY gt R SCREW M1 6X7 T6P inl 1223 BACK COVER ASSY RIGHT _ ADHESIVE A8 inl 1227 BACK COVER ASSY LEFT ADHESIVE A8 M These parts can not be reused after removal ai Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 7 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 5 LEVEL 2 SOLDER COMPONENTS N95 RM 159 160 245 Level 2 solder components N95 8GB RM 320 321 Level 2 solder components Solder components only for LEVEL 2 T 4402 he i o p p J D F me re e ssa P TO m y i Tk a e ai Ey f id Tar mb jAi Po 62200 N4600 Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 8 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia
8. Creation amp Support CONFIDENTIAL 12 Sept 2007 6 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS 5 Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5F only RM 159 245 160 Inserted under the back cover this Li Ion battery provides power in a lightweight package Internal Battery BL 6F only RM 320 321 Inserted under the back cover this Li Ion battery provides power in a lightweight package CA 75U a atl Video connectivity cable for TV out testing DKE 2 Service Cable to connect the PC with the phone connector Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 9 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 RJ 118 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corpora
9. N BLUETOOTH Explanation fi Zoom position Mees Count of Note First zoom fault starts with positions WLAN BLUETOOTH 2 Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 38 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 17 QUICK TROUBLE SHOOTER GPS Explanation r Zoom position oo Count of Note First zoom fault starts with positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 39 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 18 QUICK TROUBLE SHOOTER EARPIECE Explanation name fault positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 40 53 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 QUICK TROUBLE SHOOTER IHF SPEAKER Zoom position Note First zoom Starts wit
10. NOKIA Care CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support Page 1 53 Approved 6 0 MGR CONFIDENTIAL 12 Sept 2007 SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA NISS N95 8GB RM 159 RM 245 RM 160 RM 321 RM 320 Transceiver characteristics Nokia lt 6 Service Manual N95 RM 159 245 160 RM320 321 Band Quad band phone for EGSM850 900 1800 1900MHz WCDMA RM 159 320 321 2100MHz RM 160 850 1900MHz Camera Main 5Mpix with autofocus and Flash LED Sub CIF for video calls Display RM 159 245 160 6 604cm 2 6 24bit QVGA TFT full transimissive resolution 240x320 pixel RM 320 321 7 112cm 2 8 24bit QVGA TFT full transimissive resolution 240x320 pixel Operating System Series 60 Bluetooth WLAN only RM 159 160 320 GPS Connector mini USB Connector AV Connector Memory card slot only RM 159 245 160 Transceiver with BL 5F Li Ion battery pack only RM 159 245 160 Talk time Standby Depends on network parameters and up to 160 210h up to 9days phone settings Transceiver with BL 6F Li Ion battery pack only RM 320 RM321 Talk time Standby Depends on network parameters and phone settings up to 210 300h up to 11 5days Environmental characteristics Lead free soldered Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 2 53 CMO Operations amp Logistics Train
11. OVER only available as Ver 1 0 1228 Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 6 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 4 EXPLODED VIEW FOR RM 160 N95 RM 160 Exploded view A1 FRONT COVER ASSY 1001 1003 FRONT COVER A1 sfe 1001 EARPIECE GASKET A1 inl 1003 EARPIECE A1 1002 S60 KEYPAD ASSY 1004 A2 SLIDE UNIT ASSY INCL A3 A4 S60 DOME SHEET A3 1103 FRANK 2 6 QVGA DISPLAY 1005 A3 UI FPC ASSY 1101 1103 3 UI FPC A3 1102 A4 SLIDE MODULE ASSY 1104 1105 SLIDE MODULE A4 CMOS CAMERA MODULE A3 AA 1101 MM KEYPAD ASSY A4 Aa Sx SS 1104 ke 1105 q 2 lt a lt ENS SQ x AAA Soa O OTU KEYPADASSY SCREW M1 6x3 6 TP a 1201 r106 Il N f SCREW RF 1 8X6 6 T6P lt 1202 MAIN CAMERA ASSY A5 LIGHT SWAP PACKAGE 1203 1204 1210 T DOME SHEET A5 iN 1204 USB SEAL A5 LIGHT SWAP PWB A5 1210 1205 BT CAN COVER A5 D 1206 GPS CAN COVER A5 5 1208 inl BB SHIELD ASSY A7 A6 CHASSIS ASSY DONAU SPEAKER A7 LEVEL 3 amp 4 ONLY 1214 1222 1214 pem fi WATER INGRESS LABEL A7 DONAU SPEAKER GASKET A7 T 1221 LEVEL 3 amp 4 ONLY 1215 N gt DC JACK A7 121
12. RY COVER Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 33 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 12 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem 1s solved If this doesn t help you are not authorized to go forward Check the mechanical condition of the component bent broken or missing Only marked components can be replaced If additionally CHANGE ASSY appears then change the whole assembly e g A4 D COVER ASSEMBLY Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only Fault Count of Zoom position Note First zoom starts with name fault Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 34 53 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 13 QUICK TROUBLE SHOOTER POWER ON Zoom position Note First Zoom Starts with LEVEL 2 ONLY e T E tad 4 lt MEASURE OPEN AND PRESSED STATE m ON DOTH SID ES OF THE SWI
13. TCH Approved 6 0 MGR 12 Sept 2007 ti kS Fault Count of name fault positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 35 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 14 QUICK TROUBLE SHOOTER CHARGING Explanation i Zoom position inol Count of Note First zoom fault starts with positions LEVEL 2 ONLY Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 36 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 15 QUICK TROUBLE SHOOTER NO SERVICE GSM WCDMA Explanation t Zoom position a Count of Note First zoom fault starts with positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 37 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 16 QUICK TROUBLE SHOOTER WLA
14. Y Sri r How to measure 4 pol switch open MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 47 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 26 QUICK TROUBLE SHOOTER VOLUME KEYS Explanation Fault Zoom position Count of name fault VOLUME KEYS 2 A 5 LEVEL 2 ONLY o T w 1 e i or 8 fg a ag at pl In si ly open MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 48 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 27 QUICK TROUBLE SHOOTER CAMERA KEY AUTOFOCUS Explanation Fault c Zoom position Count of Note First zoom name fault starts with positions i RT f F j jc f A re he LEVEL 2 ONLY ESQ L ae ii ot t pl Ly MEASURE OPEN AND PRESSED STATE Service Manual N95 RM 159 245 160 RM
15. cond Gad hia la i a MoS 7 Shift the Slider into the other position 8 Unscrew these 2 screws in the order shown and discard them too aa ia f E a 9 Do not use them again 10 Unlock these middle metal clips hidden under the FRONT COVER w i r A s D J i g9 gt i Z fi Bis ut 11 Turn the unit and release the second connector too 12 Peel up the protection film Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 13 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 13 Now lift up the FRONT COVER 17 Only for RM 159 245 Be double careful while opening l his connector The whole SLIDE MODULE must be replaced if 18 Lift up the display damaged The display connector for RM 320 321 is different Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 14 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 WA v i N KJ H p i 19 Gently release the adhesive of the EARPIECE The gasket ill be destroyed while removal 21 The disassembly procedure is now complete Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation Al
16. ent Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 m y err N a Ai ee ye ee P m Pee ba z a TN a BAL ennicseine copa a FE 11 Unscrew the 4 torx plus size 6 screws in the order shown 12 Remove all screws and discard them Do not use them again Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved Care Page 21 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 14 Shift out the assembly in order to gain the maximum flex foil length 15 Separate the assemblies keep in mind that the flex foil is 16 Be double careful while opening this connector Do not still connected destroy the hidden components underneath fal 17 Now the parts can be separated 18 Unscrew both screws in the order shown and remove them Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 22 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 Sane ANSON SMO NCA RAVI Ob j Y 19 Lift up the LIGHT SWAP PWB together with the MAIN 20 To separate the camera disconnect the flex connector first Do not lever out against the components 22 The BOTTOM COVER can be separated easily Microp hone
17. h Approved 6 0 MGR 12 Sept 2007 Fault Count of name fault positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 41 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 20 QUICK TROUBLE SHOOTER DISPLAY Explanation F Zoom position Fault Count of Note First zoom starts with name fault Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 42 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 21 QUICK TROUBLE SHOOTER MICROPHONE Explanation 4 Zoom position dma Count of Note First zoom fault starts with positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 43 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 22 QUICK TROUBLE SHOOTER ITU KEYPAD 4 i y Zoom po
18. ing and Vendor Development Multimedia Creation amp Support CONFIDENTIAL TABLE OF CONTENTS 1 INTRODUCTION 2 EXPLODED VIEW FOR RM 159 RM 245 3 EXPLODED VIEW FOR RM 320 RM 321 4 EXPLODED VIEW FOR RM 160 5 LEVEL 2 SOLDER COMPONENTS 6 SERVICE DEVICES T SW UPDATE 8 UPPER BLOCK DISASSEMBLY 9 UPPER BLOCK ASSEMBLY 10 LOWER BLOCK DISASSEMBLY 11 LOWER BLOCK ASSEMBLY 12 LEGEND FOR QUICK TROUBLE SHOOTER 13 QUICK TROUBLE SHOOTER POWER ON 14 QUICK TROUBLE SHOOTER CHARGING 15 QUICK TROUBLE SHOOTER NO SERVICE GSM WCDMA 16 QUICK TROUBLE SHOOTER WLAN BLUETOOTH 17 QUICK TROUBLE SHOOTER GPS 18 QUICK TROUBLE SHOOTER EARPIECE 19 QUICK TROUBLE SHOOTER IHF SPEAKER 20 QUICK TROUBLE SHOOTER DISPLAY 21 QUICK TROUBLE SHOOTER MICROPHONE 22 QUICK TROUBLE SHOOTER ITU KEYPAD 23 QUICK TROUBLE SHOOTER S60 KEYPAD 24 QUICK TROUBLE SHOOTER MM KEYPAD 25 QUICK TROUBLE SHOOTER REVIEW KEY 26 QUICK TROUBLE SHOOTER VOLUME KEYS 27 QUICK TROUBLE SHOOTER CAMERA KEY AUTOFOCUS 28 QUICK TROUBLE SHOOTER FLASHLIGHT 29 QUICK TROUBLE SHOOTER AV CONNECTOR 30 QUICK TROUBLE SHOOTER USB 31 QUICK TROUBLE SHOOTER CMOS CAMERA 32 QUICK TROUBLE SHOOTER MAIN CAMERA CHANGE HISTORY Approved 6 0 MGR 12 Sept 2007 Approved 19 Apr 2007 Level 2 solder components and Trouble Shooter Section updated Approved 30 May 2007 Exploded view updated General Information page removed Approved 5 0 29 Aug
19. istics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 11 LOWER BLOCK ASSEMBLY Eri 2 Remove the protective film from the 1UJ FLASH MO 3 Align the module exactly to the alignment tabs D hig DE R ore Oia S 6 Do not bend the connector springs while pushing down Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Page 26 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 gt Ay 7 T ir j UAN MANY NPA bP i WAS WO ty Lani y y Wai o IANS ye 5 y Tr a YY AAS NICO Nt A Wi j nl p y w WG 4 f BR Wes CO KERRE IRI STEED Weed i wee Y 1 Jogi s PA P i Fr FA ea ete TI de WII A gt fr p 7 Remove the protection film from the CAMERA PROTECTIVE SHUTTER ri 10 Do not bend the HF gasket a ff oe whic x 11 Complete the DONAU SPEAKERS with new adhesives 12 Mind the correct positioning before placing the speakers into he CHASSIS Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 27 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 15 and the DC JACK 16 Insert
20. l rights reserved NOKIA Care Page 15 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 9 UPPER BLOCK ASSEMBLY 3 Flip over the keypad 4 gt s wa T 7 b K L W 5 Open the connector if necessary while inserting 6 Carefully close the connector Again when destroying this connector or parts of it the whole SLIDE MODULE must be replaced Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 16 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 COG ite TSO TO en 7 Place the display into its compartment 8 Flip over the keypad 10 Place the S60 KEYPAD 11 Check that the window and camera are clean otherwise 12 Place the FRONT COVER and smooth it down evenly clean it up before going on Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 17 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 BAEN 14 Shift open the slider 15 Insert two new screws 16 Set the correct torque y f aa Ta 17 Tighten both screws in the order sh
21. ormation Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are men
22. own 18 Slide the assembly into the second position to access the next treads Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 18 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 19 Insert the next 2 screws 20 Tighten them to the correct torque in the order shown 21 Check the functionality of the slider Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 19 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 10 LOWER BLOCK DISASSEMBLY 1 Needed tools SS 93 the dental pick metal tweezers a bit holder with a Torx plus size 6 bit a torque driver a straight bladed screwdriver and a DC plug a xS2 Bheue 4 A P D SM nett n 7 Snel Pal ae Ny J N y H X ie e X Aa ERIT hta y j SN Af B oe MTs AAL ES KO a Wy WIN re Py gt vette x g r FE aS Ei ia oy 4 ty 5 Bend open the BACK COVER ASSEMBLY carefully 6 The Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved ae A a S om Care Page 20 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Developm
23. sitio fault Count of Note First zoom name fault starts with positions Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 44 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 23 QUICK TROUBLE SHOOTER S60 KEYPAD Explanation Fault cunt of Zoom position Count o r name fault positions V5 1 4 028393 Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 45 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 24 QUICK TROUBLE SHOOTER MM KEYPAD Explanation Zoom position Note First zoom Starts with Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 46 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 25 QUICK TROUBLE SHOOTER REVIEW KEY Explanation EVEL 2 ONL
24. t 2007 31 Insert the 2 new screws 32 Tighten these screws slightly med 33 Now place the TOP COVER 34 Insert the next 2 new screws aha el BTW AS the nh sry OSS 35 Close the slider 36 Set the correct torque Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 31 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 38 Ensure that the protection film is still fitted otherwise protect it with a plastic film ra 39 Turn the unit E 40 Insert the ITU KEYMAT 4 ae q E f gt 41 Smooth it down evenly click the snaps into their places 42 Complete the BACK COVER with the SD CARD DOOR Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support 43 Check all 6 adhesives for cleanness Replace them if there are dirty destroyed or missing nrScime 45 Place the BACK COVER over the assembly 4T Check that no gaps remain and that all keys operate Service Manual N95 RM 159 245 160 RM320 321 Page 32 53 Approved 6 0 MGR CONFIDENTIAL 12 Sept 2007 7 itt ee 245 rA a SA AS gt i 54 48 Complete the assembly with the BATTE
25. the MICROPHONE Bb 17 Fit the BOTTOM COVER to the CHASSIS now 18 Place the USB SEAL Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 28 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 pppp f Senne 19 Insert the PWB into the CHASSIS beginning from the 20 Insert the screws of the BOTTOM COVER bottom ilia SEPS a 21 To prevent damaging the plastic threads turn the screws 22 Check the camera and the window for cleanness before o the left first Then tighten them slightly going on 23 Position the MAIN CAMERA over its recess 24 Push down the camera Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 29 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 26 Set the correct torque i 29 Close the flex connector 30 Bring the slider into position shown while placing it over the lower part Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 30 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sep
26. tion All rights reserved NOKIA Ca re Page 10 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 1 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE SOFTWARE i PRODUCT SPECIFIC SOH BATTERY Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved Care Page 11 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 8 UPPER BLOCK DISASSEMBLY Pre 2 LETE gt imt Ze 1 Needed tools SS 93 the SRT 6 the bit holder with a torx plus size 5 bit and a torque driver Q y HORN Tey d AUNA AOA ARAUAN 3 C g on 5 Unscrew these 2 screws 6 Discard them they can t be reused Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 12 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 k J P a by 4 Pt ls a y T a ji Pi SLAR hss Ye ys fay Ls f 4 FA NY les E the by th N CNIR i te Wa
27. tioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual N95 RM 159 245 160 RM320 321 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 4 53 Approved 6 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Sept 2007 2 EXPLODED VIEW FOR RM 159 RM 245 See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N95 RM 159 245 Exploded view A1 FRONT COVER ASSY 1001 1003 60 KEYPAD ASSY EARPIECE GASKET A1 inl 1004 1003 EARPIECE A1 1002 A2 SLIDE UNIT ASSY FRANK 2 6 QVGA DISPLAY INCL A3 A4 1005 S60 DOME SHEET A3 1103 sf A3 UI FPC ASSY TRACK SCREW A4 1101 1103 sf Torque 15Ncm nogi ee eeaeee NEW SLIDE TRACK RIGHT COATED A4 UI FPC A3 1107 1102 sfe NEW SLIDING SURFACE RIGHT A4 _ 1108 a A4 SLIDE MODULE ASSY CMOS CAMERA MODULE A3 A 1104 1105 1107 1109 st ve 1101 MM KEYPAD ASSY A4 1105 SLIDE MODULE A4 ITU KEYPAD ASSY SCREW M1 6x3 6 Teel 201 11061 SCREW RF 1 8X6 6 T6P 1202 MAIN CAMERA SY AS LIGHT SWAP PACKAGE oe 1204 1210 DOME SHEET A5 ll 204 USB SEAL A5 LIGHT SWAP PWB A5 1210 e 1205 lt BT CAN
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