Service Manual Level 1&2
Contents
1. ELECTRO SILICONE METAL reuasnc Pws cover Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE Customer and Market Operations OL Training and Vendor Development Bochum Germany Multimedia Creation amp Support 5 SPARE PARTS OVERVIEW EARPIECE A1 1004 LCD MODULE A1 1006 MAIN FLEX A1 1009 A COVER Level 3 4 only UI COVER 1001 tT 2X SCREWS M1 6x4 1 1035 4 x SCREWS M1 4x2 4 1019 BACK PLATE 1018 2X SCREWS ANTENNA ASSY POWER DOMESHEET A3 1022 ste ANTENNA A3 1021 IHF SPEAKER A3 1024 ste ANTENNA COVER A3 1023 Service Manual 8800 8801 Level 1 amp 2 _ CAMERA HOUSING L4 PAGE 7 21 Approved 4 0 MGR CONFIDENTIAL 4 August 2006 1 LCD SLIDE ASSY A1 1005 A2 C COVER ASSY SLIDER A2 a 1013 CAMERA MODULE A1 ste 1007 THERMO TAPE A2 1014 s MAGNET A2 ste 1012 DOMESHEET A1 1008 se C COVER A2 ve 1015 SPRING RIGHT A2 SPRING LEFT A2 1010 1011 3 BOTTOM FLEX TYPE LABEL 1017 ENGINE MODULE INCL Level 3 4 only PRINTED TYPE LABEL 1037 Level 3 4 only SPEAKER GASKET 1039 B COVER D COVER A4 1038 1034 THERMO TAPE RF A4 1033 se THERMO TAPE BB A4 1032 SIM RETAINER A4 1030 VIBRA MOTOR ADHESIVE A4 1026 VIBRA MOTOR A4 1025 SYSTEM2. CONNECTOR A4 1027 1 LCD SLIDE ASSY incl A2 A2 C COVER ASSY A3 ANTENNA ASSY A4 D COVER ASSY MICROPHONE A4 1029 SYSTEM CONN ECTOR ADHESIVE A4 1028 fe ONLY AVAILABLE AS ASSEMBLY Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 8 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 6 SPARE PARTS LIST Please exchange this page placeholder with latest corresponding Service Bulletins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Home User Sitemap Log Out NOKIA Nokia Online Search cD cor Support Library Warranty Info Service Points Training Support Library Browse files Latest files Select category Phones Browse files Select subcategory Doox XXXX XXXX Select subcategory Service Bulletins Date range from Month Day Y ear until Month j Day Year Search SEARCH Files for Serwice level 2 Date 03 02 2005 B 20000000000000000000X Files for Service level 1 Date 16 02 2005 Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 9
3. screwdriver Ensure that no adhesive remains Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 13 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 9 Once removed the Microphone can t be reused 10 Unlock and remove the SIM Retainer again SUN SIN 4 Nw WU ja PIN Y MS g hifi MTM 1 1 GLEN a DS 11 Pull up the A Cover Mind the Flex foil S 12 Open the first flex connector of the Engine components Module with the SRT 6 gt 13 Open the second flex connector and remove the 14 Peel 0 thet Bodom Flex ner Engine Module uns I i NUT B Ne p 16 released the Backplate can t be reused continuing again Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 14 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support MS UL on cya PATE Sup n ih ee th Mt va EN ML LI NAT SINN ha Wat n 18 Unscrew four Torx size 4 Plus screws in the shown order For Assembly use the reverse order and a torque of 17 Ncm Always use n
4. 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 1 SERVICE TOOLS FLS 4S incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Internal Battery BL 5X Inserted under the back cover this Li Ion 600 mAh battery provides power in a lightweight package Travel Charger ACP 12 RM 13 RM 33 only Small and lightweight charger for fast charging of your phone battery Travel Charger 4 RM 165 only Small and lightweight charger for fast charging of your phone battery Headset HDC 5 Small and lightweight mono headset for handsfree functionality and listening to FM radio XCS 1 Service Cable is used to connect FLS 4S to SF 29 Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 10 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support SF 29 POS Flash Adapter is used in POS Point of Sales environment for software updating It provides controlled supply voltage and necessary connections between the phone and the Flash Device It substitutes for the phone s standard battery duri
5. 06 RM 165 added Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 3 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below mailto cc ts rc documentation NOKIA com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKI
6. Creation amp Support 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL UI COVER 1001 SPEAKER GASKET LEVEL 3 4 ONLY 1039 1002 CAMERA HOUSING A1 1005 EARPIECE A1 1004 KEYMAT CAMERA MODULE A1 1007 1003 LCD MODULE A1 rec al A1 1006 MAIN FLEX A1 MAGNET A2 1009 1012 SPRING RIGHT A2 SLIDER A2 1010 t 1013 SPRING LEFT A2 1011 BALL BEARING A2 1014 C COVER A2 4 x SCREWS M1 4x2 4 1015 1019 THERMO TAPE A2 BACK PLATE 1016 sfe 1018 BOTTOM FLEX ENGINE MODULE INCL 1017 PRINTED TYPE LABEL Level 3 4 only 1020 ANTENNA A3 VIBRA MOTOR A4 s 1021 1025 POWER DOMESHEET A3 a VIBRA MOTOR ADHESIVE A4 ve 1022 1026 IHF SPEAKER A3 ER CONNECTOR A4 1024 1027 ANTENNA COVER A3 SYSTEM CONNECTOR A4 e 1023 ADHESIVE POWER KEY A4 1028 1031 e MICROPHONE A4 1029 THERMO 4 A Ks 1032 mm D COVER A4 1034 ste 2X SCREWS M1 6x7 5 1036 eX SCREWS M1 6x4 1 THERMO TAPE RF A4 se 1033 TYPE LABEL Level 3 4 only 1037 1035 SIM RETAINER A4 1030 A1 LCD SLIDE ASSY B COVER ind A2 1038 A27 C COVER ASSY A3 ANTENNA ASSY A4 D COVER ASSY s ONLY AVAILABLE AS ASSEMBLY
7. NG PEOPLE PAGE 20 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 13 G0NOGO TEST To test the Camera and Bluetooth functionality refer to the phone User s guide The User s Guide is available on www nokia com Before starting the GoNoGo test check that camera window is clean If not clean the window with cloth Bluetooth test You need another Bluetooth device e g 6230 to do a GONoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other KE Bluetooth connection Reference unit Bluetooth activated Test unit Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 21 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 14 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved
8. NG SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Servi
9. NOKIA CONNECTING PEOPLE PAGE 1 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support NOKIA 22300 SIROCCO EDITION RM 13 RM 33 RM 165 Transceiver characteristics e 8800 RM13 RM 165 Tri band phone for GSM 900 1800 1900MHz 8801 RM 33 Tri band phone for GSM 850 1800 1900MHz e Camera Integrated SVGA camera 0 5 Megapixel e Camera RM 165 only Integrated 2 Megapixel e Display Active matrix color display with 262 144 colors resolution 208 x 208 pixel e Bluetooth e FM radio e Vibra Alert Small round Vibra motor e Connector Fasy Flash connector Transceiver with BL 5X RM 13 33 only BL 6X RM 165 only Li Ion battery pack Talk time Standby Depends on 15h 3h Up to 8 days network parameters Environmental characteristics e Lead free soldered SERVICE MANUAL Service Level 1 amp 2 Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 2 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support TABLE OF CONTENT Page 1 INIRODUCTION 3 2 GENERAL REPAIR INFORMATION cccccssccccsssscscssssccccssssccscssscccssssccsssssc
10. a Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 5 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 3 PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual there are several instructions and information which have to be followed Main documentation database is NOKIA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library Every new information has to be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folder like Support Library Phones i Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online can be found on NOKIA Online NOKIA Online 1 Care Services li Training li e Product informations e Videos Disassembly Assembly Nokia 1100 Technical Training Microsoft Inter
11. a Creation amp Support 11 QUICK TROUBLE SHOOTER PART 1 ENGINE MODULE INCL PRINTED TYPE LABEL LEVEL 3 4 ONLY 1020 EARPIECE 1004 5 DOMESHEET 1008 Al LCD SLIDE ASSY 8 Component MEM isl changeable C MICROPHONE ai LCD SLIDE ASSY 8 sme PRINTED TYPE LABEL 180 LEVEL 3 4 ONLY _ ANTENNA ASSY MICROPHONE 1029 d VIBRA 1025 Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 19 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 12 QUICK TROUBLE SHOOTER PART 2 THF SPEAKER 8 f Cg ENGINE MODULE j INCL PRINTED Xa TYPE LABEL LEVEL 3 4 ONLY xx 2 P 1020 BES cvm e X150 D a n xg A3 ANTENNA ASSY 8 wo amp 1 LCD SLIDE ASSY A4 D COVER 55 2 MAIN FLEX Fon yy EM 9 j SYSTEM CONNECTOR 1027 Eo nO PH 24 er BOTTOM FLEX 1017 ENGINE MODULE INCL PRINTED TYPE LABEL tii LEVEL 3 4 ONLY 1020 Component changeable Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTI
12. ce Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 4 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs O O X 42 O To familiarize oneself with NOKIA product read the tutorials or user guide on www NOKIA com gt Support gt Phones by selecting the Phone Model Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device Always use original NOKIA spare parts Check the soldering join
13. cssssssessssssccsssssscsssssccssssscessssssessssesessssssees 4 3 PATHFINDER FOR WORKSHOP STAFRT eere eere eene ae etna ee tense eene ee eese e tense eene ee eese e ense e eaae eee 5 4 EXPLODED VIEW AND COMPONENT DISPOSAL eeeeeee eene eere teen e etes se teens se tease e eese ee ense eese e esee eas 6 5 PARTS 7 ONES I 31 IERI 8 SERVICE TOG 9 6 SWUPDATE T 11 NEED Vu BB EIER E 12 10 LEGEND FOR QUICK TROUBLE SHOOTER cccccscscsssssscsssssscccssscccsssssccsssssccsssssccscsssccsssscsssssscsssssssessosesesees 17 11 QUICK TROUBLE SHOOTER PART 1 cccccccssssssssssscccsssccsssssccccssscccccssscccssssccscsssccsscsssccsssssccssssssccssossscosssees 18 12 QUICK TROUBLE SHOOTER PART 2 6 En ka va 19 13 CONOGO ge 20 14 BATTERY TESI eren Ee PS 21 CHANGE HISTORY Status Version No Date Comments 07 04 2005 Initial draft Approved 09 05 2005 Approval Approved 15 07 2005 8801 RM 33 added Approved 3 0 21 11 2005 Exploded and Spare Parts overview Item 1039 Speaker Gasket added Approved 04 Aug 20
14. ew screws 19 Remove the UI Cover 20 Protect the i inner side window and the LCD with a a plastic film SE AA UON EY ao NOS 21 Carefully lever out the Camera Module with the 22 Remove the Earpiece with tweezers SRT 6 23 Pull up the Camera Housing 24 Lever out the Keymat with the SS 93 Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved ONNECTING PEOPLE PAGE 15 21 Approved 4 0 rid Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support E v 25 Make sure that the SS 93 is moved between the 26 Move the 6 93 TT the right TOT and fix TUS Keymat and the Domesheet Keymat on the left side with your thumb RES AA St vu AN 2 RU A J i 31 Release the Springs from the middle pin first 25 J n the End ipe of the Springs Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 16 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support For assembly only 33 Mind the correct positioning of the Springs Place 34 Now place the upper Spring the lower Spring first 35 Check the correct functional
15. ity of the Springs Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 17 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 10 LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward O Only marked components e g 1002 be changed Fault symptom J The start point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean with ESD brush only if necessary No more actions possible send product to the appropriate service supplier with higher service level Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 18 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedi
16. net Explorer provided by NOKIA NOKIA Nokia 1100 Technical Training Former NOKIA CarePoint e Online Troubleshooting content such as Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training This training offers a quick overview ofthe Nokia 1100 phone and support for hove t renalr and use the phone Overview amp Guides Disassembly amp Troubleshooting Assembly Phone Models Fixes for most common problems with the Nokia use it mechanical parts of the phone phone Geta quick overview of the phone and how to Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview amp Guides Basic information about the Disassembly amp Assembly Troubleshooting Instructions to disassemble and Step by step instructions on how to assemble the phone locate and repair the most common problems with the phone phone features and technologies To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix packages or Service Manuals only once and distribute it internally for further use Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 6 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia
17. ng the software update Test Pins for Flash Adapter SF 29 RJ 87 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 11 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 8 SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online XCS 1 lt uas Flash SW 8800 RM 13 It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged X NA 0 LY Y NND Nii i MRN NL AN i ui iM Qo n WM ANE M UA o S N NN tae i NS SN NES AN NW N NN NN N KG S hie hs X m au SM wry ut Vi Insert the Flash Adapter SF 29 like a EE start at the NOU Cue doin the bottom side of Hie phone and Connector e cl
18. ose the locking mechanic Do not use too much force Y an hn i Nn i i Wi i d p QU n A fe of See Wig y p X When removing rins hone IOS start from the bottom Now take the unit away side of the unit First unlock the locking mechanic Service Manual 8800 8801 Level 1 amp 2 Copyright 2005 2006 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 12 21 Approved 4 0 Customer and Market Operations OL MGR Training and Vendor Development Bochum Germany CONFIDENTIAL 4 August 2006 Multimedia Creation amp Support 9 DISASSEMBLY INSTRUCTIONS Torx Size 6 Plus Torx Size 4 Plus Torx Size 6 Plus Bit LC Torque Driver a SRT 6 ize 4 Plus Bit Slotted Screwdriver n HAITI Metal Tweezers SES fff DC Plug SS 4 1 You need the following tools 2 Always protect the window with a plastic film 4 Unscrew the four Torx size 6 plus screws in the shown order Mind the different screw lengths For Assembly use the reverse order and the following torques For M1 6x4 1 17Ncm for 1 6x7 5 25Ncm Always use new screws 5 Remove the D Cover by shifting it as shown in the 6 Unlock the Antenna Assy beginning from the left picture carefully Mind the sharp contact springs side T Use the DC Plug to remove the System Connector 8 Lever out the Vibra Motor with a slotted Ensure that no adhesive remains
19. ts of the parts which are concerned regarding the indicated error e g soldered connectors or switches and resolder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on NOKIA Partner Web Site NOKTA Online Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction A SIM card is needed for all GoNoGo tests When doing the fault log entries always note the Item code which caused the malfunction Also fill in the appropriate part code from the assembly if needed Please be aware that some malfunctions could be software related and solved by an update There are several documents available on NOL which have to be followed First take care for the latest content pages of Service Bulletins which are always available for each folder on NOKIA Online This is also important to recognize if existing documents have become invalid The service level indicator at the bottom of each document tells the appropriate destination Downloads Support Library Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc Se
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