Home

User Manual - Badger Meter, Inc.

1. C maximum Mounting Style Panel Mount 3 6 inch x 3 6 inch Opening NEMA 4 front only Environmental Operating Temperature 22 158 F 30 70 C Humidity 0 90 Non condensing Inputs Type Magnetic pickup input Frequency Range 0 3500 Hz Trigger Sensitivity 30 mV p p Over Voltage Protected 30V DC Outputs Type Opto isolated open collector transistor Maximum Voltage 30V DC Pulse width 20 mS Max rate 20 Hz Current ON state 0 9V drop 5 0 mA or 0 7V drop 0 1 mA Optional 4 20 mA output Page 10 DSY PM 00278 EN 02 May 2015 DIMENSIONS Dimensions B2800 SERIES ru A B C D E 4 25 in 107 9 mm 4 25 in 107 9 mm 0 75 in 19 0 mm 2 50 in 63 5 mm 4 54 in 115 3 mm TROUBLESHOOTING GUIDE Issue Remedy No LCD display e Check battery voltage Should be 1 5V DC Replace if low or bad No rate or total displayed e Check connection from meter pickup to display input terminals e Check turbine meter rotor for debris Rotor should spin freely Check programming of flow monitor Flow rate display interprets reading constantly e This is usually an indication of external noise Keep all AC wires separate from DC wires e Check for large motors close to the meter pickup e Check for radio antenna in close proximity e Try disco
2. 2015 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Marikova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 02 DSY PM 00113
3. Though it is designed for use with Blancett flow meters this display can be used with almost any flow meter producing a low amplitude AC output or contact closure signal This flow monitor is capable of accepting a low level frequency input for calculating flow rate and total These calculations can then be displayed in a variety of units of measurement All B2800 Flow monitors come pre programmed from the factory if it is ordered with a Blancett flow meter If required however it can easily be reconfigured in the field The monitor s large eight digit by 0 50 in 12 7 mm numeric liquid crystal display makes extended range viewing practical The second eight digit by 0 25 in 6 35 mm alphanumeric display provides for selectable units viewing in run mode and prompts for variables in program mode The display can show rate total or alternate between both rate and total aia N B2800 SERIES O gt ai Figure 1 B2800 Panel mount flow monitor INSTALLATION 1 Cut a 3 6 in x 3 6 in 9 144 cm x 9 144 cm square opening in the panel See Figure 2 2 Disconnect the battery from the main board terminal 3 Remove the large battery mounting plate by removing the four Phillips head screws from the main assembly standoffs 4 Mount the main assembly through the panel opening and temporarily hold in place tape will work 5 Attach the signal wires to the appropriate terminal blocks 6 Reattach the large battery mounting plate with
4. LS Blancett Blancett Flow Monitor Turbine Flow Meters gt Flow Meters B2800 Panel Mount Standard A2800 SERIES gt Badger Meter DSY PM 00278 EN 02 May 2015 U S e r M a n u a I Flow Monitor B2800 Panel Mount Standard CONTENTS Scope of This Manuals ccs iros as Be ae ee wd a a ee a wae Ghee wg we ie a GE 3 Unpacking and Inspection ee cecu edocs teeter eee eee 3 SY ci edie on Wk Mig ah oe ie Rach ok gk She gd kip te Qld Sambo a ga aea ae Gk Som Heed ak aa oe dua Bx 3 Terminology and Symbols 3 Considerati NS rol Boe OE Ge Re ee a ew led Gad we Gs a aia 3 INtMOdUCTION lt s door Bw oe He oie we tip EE Re ee GH Rw oe be he de be EM de he Seen ba Eade Ge Oe 4 InstallatiOn cios ic eh Acacias ds Be Aa elec fe oa eee we e donne Bd Wen bc Ak Quand ig Ag aoa ae at A ac Sua 4 Operating The Monitors so ce ee sts ER ER owe CR ER ae ER ER ewe ER RA ES Ow Ee EH 5 BUTTONS nica de acti Sa ue a dolar char dh a dclata on tac ah de Rear e Be ac law Me Bm Biante He ace Desa RE whe Gh do Re landers Weg ae ge ake the Bub ose 5 Modes i 64 cies bw ee Se ee eed Ewe ds OH RH ee RH bw ee BEER Oe EE Eee A ee ha Ee de ee OO 5 e sco Saisie die E 6 Programming Mode x see eke A eR ee ee ER ee Ow KERES Ew eee REKER ew ee 6 RUMIMOGG 8s aora goe a a des a eH ae Ae Bl aoe ee AE A Re ae ee GO we a a 7 Additional Scaling Parameters eee 8 FlOW 4 mA SSI e A Bee a Ae A Hea EE A a we Ge RRP 8 Flow 20 MA Setting ximo ae ES teiue bE EE o
5. RS NOTE The programming instructions below are only available for loop powered units Battery powered units do not include these programming parameters Flow 4 mA Setting Zero is the default flow rate at the 4 mA setting If the current selection is correct press ENTER to advance to the Flow 20 mA parameter To change the setting press UP to increment the flashing digit and press RIGHT to move to the next digit Press ENTER to save and advance to the Flow 20 mA parameter Flow 20 mA Setting The turbine meter s maximum flow rate is the default value for the 20 mA setting If the current selection is correct press ENTER to advance to the 4 20 mA Calibration parameter To change the setting press UP to increment the flashing digit and press RIGHT to move to the next digit Press ENTER to save and advance to the 4 20 mA Calibration parameter 4 20 mA Calibration The 4 20 mA Calibration parameter is the fine adjustment of the 4 20 mA output The 4 mA setting is typically between 35 50 To set the 4 mA value connect an ammeter in series with the loop power supply At the 4MA OUT prompt press UP to increment and RIGHT to decrement the 4 mA value to until a steady 4 mA reading is reached on the ammeter Press ENTER to lock in this value and advance to 20MA OUT The 20 mA adjustment is performed using the same procedure as the 4 mA adjustment 4 20 mA Test The monitor contains a diagnostic routine that allows the simulation o
6. amage in transit is the sole responsibility of the purchaser SAFETY Terminology and Symbols Indicates a hazardous situation which if not avoided is estimated to be capable of causing death or serious personal injury A DANGER Indicates a hazardous situation which if not avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to property Considerations The installation of the B2800 monitor must comply with all applicable federal state and local rules regulations and codes EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 A AVERTISSMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CEMAT RIEL INACCCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 DO NOT CONNECT OR DISCONNECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS A AVERTISSMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUSTENSION A MOINS QU LL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX IMPORTANT Not following instructions properly may impair safety of equipment and or personnel May 2015 DSY PM 00278 EN 02 Page 3 Introduction INTRODUCTION The B2800 flow monitor is a state of the art digital signal processing flow monitor designed to provide exceptional flexibility at an affordable price
7. and advance to the K FACTOR parameter NOTE Unless otherwise specified Blancett turbine flow meters are supplied with K factors measured in pulses per gallon PUL GAL which will automatically convert to your desired units of measure Enter The Meter s K Factor NOTE The K factor supplied with the meter or calculated from calibration data is needed to set this parameter To change the K factor value press RIGHT to select the digit that you wish to change Press UP to increment the digit until it matches the meter s K factor Repeat this process until all K factor digits have been entered Press ENTER to save the K factor and advance to RATE TOTAL Page 6 DSY PM 00278 EN 02 May 2015 Programming Select the Units of Measure The monitor is programmed with five common rate total unit options The monitor shows the rate total unit that the display is currently set for If the current selection is correct press ENTER once to advance to the DISPLAY FUNCTION parameter To change the unit press UP or RIGHT to scroll to the correct rate unit Press ENTER to save and advance to the DISPLAY FUNCTION parameter Selection Rate Total GPM GAL Gallons per minute Gallons LPM LIT Liters per minute Liters M3PH M3 Cubic meters per hour Cubic meters M3PD M3 Cubic meters per day Cubic meters BPD BBL Oil barrels per day Oil barrels Select the Display Function The monitor displays RATE TOTAL alternates between BOTH ra
8. e eS ee er ee ee CE ee ee ee Ow 8 4 20 MmVA CalibratiOns seis ais don aged dd Boda dos doe Reged ia aa Quik nog al baa acd a dea donee wal deals 8 A 2OMATCS 6 eves ieee oh ae ae COED Ce Oe CHEE OEE CRO EH Ete kd Pe te ce eo eee ee 8 Battery Replacement iedos ci cio bk aes Bie ea Se Mago Ghee WR AE Rd Bed ogi Gow Bog wo Bie Gli BEE Ae dem wl aie Ge 9 Additional Input Options en eee ee 9 SpecificatiONS a cdl ed aaa RA ee la Sa ee a Ge kd pe eae a a ed es Be ds 10 DIMENSIONS se secci n oe ES RR we Be ee ew A Ee he OK EM ee eae be be Bees A 11 Troubleshooting Guide 2 nee nee eee 11 Part Numbering 2 0 ke RR EE Ee RE EA Ee EA Ea oe Pa ea 11 Default K factor Values y adie dena wk Raed a dd a hd Gas ded gow wie ded goa Aad ghee wad a Aw beds 12 Page ii May 2015 Scope of This Manual SCOPE OF THIS MANUAL This manual is intended to help you get the B2800 flow monitor up and running quickly IMPORTANT Read this manual carefully before attempting any installation or operation Keep the manual accessible for future reference UNPACKING AND INSPECTION Upon opening the shipping container visually inspect the product and applicable accessories for any physical damage such as scratches loose or broken parts or any other sign of damage that may have occurred during shipment NOTE If damage is found request an inspection by the carrier s agent within 48 hours of delivery and file a claim with the carrier A claim for equipment d
9. erted to a K factor before programming the monitor K factor information when supplied can usually be found on the neck of the flow meter or stamped on the flow meter body The K factor represents the number of pulses per unit of volume The K factor is needed to program the monitor readout Programming Mode IO SETUP 1225 METER 1250 K Factor Units p gt PUL GAL gt PUL M3 gt PUL LTR gt PUL FT3 gt 1015 t 0315 K FACTOR 8886888 con 8500 Units gt GPM GAl gt gt LPM LIT gt M3PH M3 gt M3PD M3 gt BPD BBL gt 8750 4 2875 t 0 Pulse Output 7 gt PULS ON PULS OFF 16 y l PASSWORD f 888 ral y 10 RST PSWD 8 888 yO LU bl aa inn UU Enter Program Mode Press MENU to enter the programming mode The mode indicator changes from RUN to PROGRAM Select Meter Size At the METER prompt press UP or RIGHT to scroll to the bore size of your meter Press ENTER to save and advance to the K factor Units parameter NOTE The meter connection size and the bore size are different For example many of the one inch NPT turbines have bore sizes that range from 3 8 1 in Be sure to use the correct bore size or the meter will report incorrect flows and totals Enter The K Factor Unit Press UP or RIGHT to scroll to the K factor unit of the meter Enter the unit that the meter was calibrated in Example If the meter was calibrated in US gallons use PUL GAL Press ENTER to save the K factor unit
10. f mA values between 4 20 to check output tracking At the 4 20TEST prompt press UP to increment the simulated mA output or RIGHT to decrement the value in increments of 1 mA The ammeter should track the simulated mA output If a 4 20 mA test in not necessary press ENTER once to escape the testing at any time NOTE If you ordered the B2800 flow monitor with a Blancett turbine flow meter the 4 20 mA was programmed and factory calibrated 10 SETUP Keypad Connector DSP PULSE OUTPUT rio ama gt BABBBBBA Flow 20a gt 88888888 4MA OUT gt BBBB 10 30V DC 1 5VDC O 20MA out 9989 4 20 TEST Figure 4 Typicalammeter connection Figure 5 4 20 mA programming menu Page 8 DSY PM 00278 EN 02 May 2015 BATTERY REPLACEMENT Battery Replacement Battery powered monitors use a single 1 5V D size alkaline battery When replacement is needed use a clean fresh battery to ensure continued trouble free operation It is recommended that the total be saved to memory before the battery is removed O U e Pp IN ADDITIONAL INPUT OPTIONS The B2800 flow monitor is capable of receiving magnetic pickup input small signal sine wave or a contact closure input Carefully unscrew the enclosure cover to access the circuit board Remove the four screws securing the circuit board to the enclosure Lay the circuit board to the side being careful not to pull any wires f
11. nnecting the pickup from the monitor pig tail This should stop the noise Flow rate indicator bounces e Check K factor This usually indicates a weak signal Replace pickup and or check all connections PART NUMBERING May 2015 B28SX P XX Program Level Units of Measure AB Gallons S Simplified ED Barrels HB Liters ID Cubic Meters Power Option B Battery L Loop Mounting Style P Panel Mount DSY PM 00278 EN 02 Page 11 Flow Monitor B2800 Panel Mount Standard DEFAULT K FACTOR VALUES Meter Size Default K factor Lower Limit Upper Limit 3 8 in 9 53 mm 20 000 16 000 24 000 1 2 in 12 7 mm 13 000 10 400 15 600 3 4 in 19 05 mm 2750 2200 3300 7 8 in 22 23 mm 2686 2148 3223 1 in 25 4 mm 870 0 696 0 1044 1 1 2 in 38 1 mm 330 0 264 0 396 0 2 in 50 8 mm 52 0 41 6 62 0 3 in 76 2 mm 57 0 45 6 68 0 4 in 101 6 mm 29 0 23 2 35 0 6 in 152 4 mm 7 0 5 6 8 0 8 in 203 2 mm 3 0 2 4 4 0 10 in 254 mm 1 6 1 3 2 0 Control Manage Optimize BLANCETT is a registered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists
12. on the monitor The PASSWORD must also be set to restrict the total reset Initially the password is set to all zeros and any user can reset the stored totals on the monitor To change the password enter any four digit code Press UP to increment the digit and RIGHT to advance to the next digit After entering all digits press ENTER to store the password and return to RUN mode The reset password is now required to reset the totals on the monitor Run Mode Reset Total To reset the monitor total display in RUN mode press MENU and ENTER simultaneously If the RST PSWD has been set to something other than the default you must enter the new password before the monitor will reset The monitor flashes TOTAL RST and returns to RUN mode at the conclusion of the reset procedure Store Total The current total can be manually stored in the monitor s flash memory Use this feature prior to replacing the battery Press and hold ENTER for 2 seconds The display responds with a flashing TOTALSVD and then returns to RUN mode Automatic Store Total The monitor is equipped with a store total feature that works automatically saving the current total to flash memory The frequency of saves depends on the power supply option chosen Battery Powered Once per hour and just before a low battery condition turns the unit off Loop Powered Once every ten minutes May 2015 DSY PM 00278 EN 02 Page7 Additional Scaling Parameters ADDITIONAL SCALING PARAMETE
13. rom their connections Clip the battery retaining wire strap and remove the battery Replace the battery being sure to observe the proper polarity and install a new retaining strap or wire Reassemble the monitor reversing the disassembly process pulse Since most Blancett turbine flow meters utilize a magnetic pickup the B2800 flow monitor is shipped configured for magnetic pickup input To change to a contact closure input remove JP2 from the bottom two pins and jumper them to the top two pins See Figure 7 Pulse Input Card 30V DC Max External Totalizer Reset J 30v DC Max 20m5 Pulse Battery Power Figure 7 Circuit board layouts May 2015 DSY PM 00278 EN 02 Analog Input Card 4 20 mA 10 30V DC Ra Loop Supply Voltage 5 ee Q aia 0 02 Figure 6 Wiring diagram Magnetic Pickup External Totalizer Reset 30V DC Max 10 20 mS Pulse 10 30V DC 1 5VDC 507 _ Loop Supply Voltage 5 Rux 007 Loop Power Page 9 Specifications SPECIFICATIONS Power Supply Options Battery Powered One D size 1 5V alkaline battery Loop Powered Optional 4 20 mA loop power Alphanumeric Rate and Total Display Eight digit 0 50 inch high numeric display Eight character 0 25 inch high alphanumeric display Fixed or toggle modes of operation for flow rate and totalizer display Accuracy 0 1 Temperature Drift 50 ppm
14. te and total or TEST If the current selection is correct press ENTER to advance to the next parameter To change to an alternate display mode press UP or RIGHT to scroll to the correct display mode and press ENTER to save and advance to the TOTALIZER PULSE OUTPUT parameter The TEST function acts like a frequency counter and displays the raw input frequency being supplied to the frequency input terminals This is very useful when troubleshooting flow problems Totalizer Pulse Output The pulse output parameter can be enabled or disabled When enabled this output generates 20 mS duration pulse for every time the least significant digit of the totalizer increments The amplitude of the pulse is dependent on the voltage level of the supply connected to the pulse output and is limited to a maximum 30V DC Press UP or RIGHT to scroll to ON or OFF Press ENTER to save and advance to the PASSWORD parameter Password The PASSWORD setting restricts access to PROGRAM mode Initially the password is set to all zeros and any user can modify the parameter settings in PROGRAM mode To change the password enter any four digit code Press UP to increment the digit and RIGHT to advance to the next digit Press ENTER to store the password and advance to RST PSWD The new password is now required to enter PROGRAM mode With this password set any user is able to reset the stored totals on the monitor Reset Password The RST PSWD restricts resetting the totals
15. the four Phillips head screws 7 Secure the assembly to the panel with the four outer screws lt 3 6in gt 9 144 cm Fe 3 6in 9 144 cm Y Figure 2 Panel cutout Page 4 DSY PM 00278 EN 02 May 2015 Operating The Monitor OPERATING THE MONITOR Rate Total Display Mode And Indicator Programming Choices B2800 SERIES row montorino system ee a ES reia l TOTAL FLOW RESET Programming Units Display Keys And Programming Choices Figure 3 B2800 panel mount flow monitor Switches to PROGRAM mode Scrolls forward through the parameter options and increments numeric variables Scrolls backward through the parameter options and moves the active digit to the right Saves programming information advances to the next programming parameter and used in the reset process Buttons MENU UP RIGHT ENTER Modes RUN Normal operating mode PROGRAM Used to program parameters in the display If your monitor was ordered with a Blancett flow meter the two components ship from the factory calibrated as a set If the monitor is a replacement the turbine s K factor has changed or the monitor is being used with some other pulse generating device the monitor must be programmed May 2015 DSY PM 00278 EN 02 Page 5 Programming PROGRAMMING Each turbine flow meter is shipped with either a K factor value or frequency data If frequency data is provided the data must be conv

User Manual - Badger Meter, Inc.

Contents

Download Pdf Manuals

Related Search

Related Contents