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User Manual - POLARIS COMFORT POLARIS Touch Panel
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1. ocal Area Connection s Create Sew Network cable unplugged Fire connection 1 Set up a home or small Office network Change Windows E A InteR PRO 100 VE Network Firewall settings Disable this network device Cu Rename this connection Change settings of this connection Other Places A D gt Control Panel My Network Places L My Documents d My Computer Details Local Area Connection LAN or High Speed Internet Network cable unplugged Firewalled EN IAA is File Edit view Favorites Tools Help ay Gs Back e ky ne Search Folders BE Address a Control Panel D Go amp Bb mm D YP A v Control Panel A L9 i Accessibility Add Hardware Add or Administrative Automatic Date and Time Display G Switch to Category View Options Remov Tools Updates w s Bde See Also a Folder Options Fonts Game Intel R Internet Keyboard Mouse o Windows Update Controllers Extreme Options 9 Help and Support 9 b amp 5g Network Setup Phone and Power Options Printers and Regional and Scanners and Wizard Modem Faxes Language Cameras d d X8 93 Scheduled Security Sounds and Speech System Taskbar and User Accounts Tasks Center Audio Devices Start Menu e lt x sb Windows Wireless Firewall Network Set Subject to technical changes 42 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1
2. t must be possible at all times to disconnect the devices from the voltage supply in fixed installations by means of an all pole mains isolating switch or fuse t must be ensured that the supply voltage agrees with the specifications in this user manual and the tolerances must be observed Use smoothed direct current Malfunctioning cannot be ruled out if levels exceed or drop below the specified tolerances fthere is a power failure or if the power supply is interrupted make sure the system has not been put into a dangerous undefined condition EMERGENCY STOP mechanisms must remain effective throughout all modes and states of operation Connection cables particularly data transmission cables must be selected and laid in a way that ensures that capacitive and inductive interference will not have any adverse effect on the equipment Appropriate measures must be taken to handle line interruptions to prevent any undefined states occurring Wherever malfunctioning can cause material damage or personal injuries additional external safety circuits must be provided e g limit switch mechanical interlocking devices etc Subject to technical changes 24 56 07 2013 POLARIS COMFORT 5 4 Terminal Compartments A DANGER Sealed screw plug The device is closed in the factory The explosion protection is lost if opened and there is a risk of fatal injury in an explosive atmosphere gt
3. The safe and perfect mounting of the POLARIS is a precondition for faultless and correct operation 1 3 Use in Accordance with the Intended Purpose 1 3 1 Exclusive Purpose Itis used exclusively in combination with operating devices which satisfy the requirements for Overvoltage Category l The POLARIS COMFORT series have been designed specially for use in hazardous potentially explosive areas in Zone 1 or Zones 21 It is essential to observe the permissible operational data for the device being used 1 32 Improper Use Any other use is not in accordance with the intended purpose and can cause damage and accidents The manufacturer will not be liable for any use beyond that of its exclusive intended purpose Subject to technical changes 2 56 07 2013 POLARIS COMFORT Basic POLARIS Touch Panel 5 7 up to 12 1 Safety Instructions 14 Owner s Managing Operator s Obligations The owner managing operator undertakes to restrict permission to work with the POLARIS to people who P are familiar with the basic regulations on safety and accident prevention and have been instructed in the use of the POLARIS P have read and understood the documentation and the chapter on safety and the warnings The owner managing operator must check that the safety regulations and accident prevention rules valid for the respective application are being observed 1 5 Safety Instructions 1 5 1 General Safety Instructions P Take the
4. XX L3 gt Complete order no 17 71V1 A0 X000 Please insert correct code POLARIS Touch Panel 10 4 Selection chart Version Interfaces Code no RS422 00 BARTEC PROFIBUS DP 02 RS422 supply module for hand held scanners 04 BARTEC PROFIBUS DP supply module for hand held scanners 06 RS232 09 Touch Panel 10 4 TTY 11 RS232 supply module for hand held scanners 13 TTY supply module for hand held scanners 15 BARTEC PROFIBUS DP Ex d USB 33 RS422 Ex e USB 37 Further Interface combinations on request XX gt Complete order no 17 71V1 90 X000 Please insert correct code Subject to technical changes 54 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Order Numbers POLARIS Touch Panel 12 1 Selection chart Version Interfaces Code no RS422 00 BARTEC PROFIBUS DP 02 RS422 supply module for hand held scanners 04 BARTEC PROFIBUS DP supply module for hand held scanners 06 RS232 09 Touch Panel 12 1 TTY 11 RS232 supply module for hand held scanners 13 TTY supply module for hand held scanners 15 BARTEC PROFIBUS DP Ex d USB 33 RS422 Ex e USB Further Interface combinations on request gt Complete order no 17 71V1 80 X000 Please insert correct code Subject to technical changes 07 2013 55 56 POLARIS COMFORT Additional Information 15 56 36 Additional Information Resista
5. Subject to technical changes 07 2013 Commissioning P Toselectthe function Internet Protocol click figure 1 on sub item Properties gt With a double click gt on Internet Protocol figure 2 the function is started A Local Area Connection Status a 21 x A Local Area Connection Properties General Support General Authentication Advanced M Connection N Connect using Status Connected 8 Intel R PRO 100 VE Network Conne Configure Duration 00 02 46 Speed 100 0 Mbps This connection uses the following items wi IE Client for Microsoft Networks vi JS File and Printer Sharing for Microsoft Networks vi ill QoS Packet Scheduler J E oe Activity Sent ai Received e Sisi Sa d Description Transmission Control Protocol Intemet Protocol The default Packets 38 29 wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected v Notify me when this connection has limited or no connectivity Figure 1 Figure 2 gt The chart figure 3 appears when the network and a DHCP server are available gt Configuration example figure 4 when no DHCP server is available Internet Protocol TCP IP Properties 21 sl DER TCP IP Properties E 21x General Altemate Configuration General You can get IP settings assigned automatically if your network supports You can get IP set
6. Illustration 2 BMS Graf pro Version 7 visualization software Subject to technical changes 07 2013 iere ierg Product Description POLARIS Touch Panel 5 7 up to 12 1 p The project files can be transferred through the Ethernet connection or by means of the Ex i version of BARTEC s USB memory flash drive Alternative possibilities are the presentation of HTML pages or the use as a remote client Illustration 3 Exi USB memory stick A direct connection to the control or to the process control system is possible through Ethernet PROFIBUS DP or serial COM interfaces A finger mouse trackball touchpad and joystick are available as options Standard assembly of the POLARIS COMFORT series is mounting on the front panel which can be performed quickly and easily On request we also supply the POLARIS COMFORT series as a turn key system solution in a stainless steel enclosure for wall and floor mounting Customised designs are possible on request 5to0oga0oo Illustration 4 Types of enclosure 2 2 Schematic diagram Ex Safe area Touch Panel 10 4 Power supply Ethernet B e g RS422 or PROFIBUS DP 0000000000 i PLC Hand held scanner BCS 3800 e g connection to the control system HTML server or remote server oo 388 nl S Illustration 5 Simple set up Subject to technical changes 07 2013 7 36 Technical Data POLARIS CO
7. Menace OPUON aN cman DONUM RU IMUNM AUN UI UU dU DB 30 229 USB Meiate PUNA EE 31 5 5 9 Interface RS422 Ex d USB optional isinenvniivanninainnnioansnmmenivnan aissininwmnrseisin 31 560 EPSP G OW Pa EE 32 5 6 1 Connection of Ex i input device to the POLARIS optional eee 32 5 6 2 ExIUSB interface for BARTEC Ex i memory stick 32 S03 cvs cid mer 33 5 6 4 Connection of a BARTEC BCS 3800 hand scanner optional 33 5 Connection via cable bushing optional 34 5 8 EMC Electromagnetic Cotmpaliblliby E 35 2 8 POWT DO E 35 Dee BACKUP U 36 5 6 9 Interference SUD DPESSION Scsicissncnrantsonassasiveniwnieonansaseninrnntionansaniovvianisonanianieyeuvniionansarieyei 36 sp Shielding R 31 5 8 5 Connection of shielding enne 37 5 8 6 Examples of Shielding Connections NNN 31 S wEMEZUTQICOEM ON T 38 6 COMMISSIONING s nnt cca dates roit oin cunts EDU De HUE PLU Coen On REN EE DE 39 o MEE Glen ele EE 39 6 2 Commissioning Software 40 6 2 1 EWF Enhanced Write Filter 40 6 2 2 Network Ethernet Setup NENNEN 42 6 2 3 Keyboard Settings reet ege 44 Bleu 44 7 rcu 45 ro E 6 10 5 rH 527506 TNR 45 1 2 Autostart Menu Download 46 1 2 1 Autostart MenU TT 46 8 System Related A E 48 80 1 X Recov
8. Panel 12 1 POLARIS 000000000000 Display 12 1 graphics capable TFT colour display XGA resolution 1024 x 768 pixels 262 144 colours Brightness 500 cd m Visible surface approx 246 x 184 mm Contrast 700 1 Keyboard Alphanumeric key block short stroke keys 4cursor keys 12 special keys 16 function keys able to be labelled with LEDs Max power consumption Pmax 35 W Dimensions width x height x depth 440 mm x 275 mm x 130 mm Wall cut out T width x height 425 mm x 255 mm 0 5 mm Weight approx 18 kg Subject to technical changes 12 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 3 2 3 2 1 3 2 2 Explosion Protection Ex protection type ATEX Certification Standards Ex protection type IECEx Certification Standards General Data Construction Material Protection class front site Dimensions width x height Wall cut out width x height Dimensions and wall cut out mm All hole diameter 3 3 mm Subject to technical changes 07 2013 Technical Data Finger mouse Trackball Touchpad and J oystick x gt 12G Ex ib IIC T4 o 12D Ex ib IIIC T120 C 20 C lt Ta lt 60 C IBExU 05 ATEX 1117 X EN 60079 0 2009 EN 60079 11 2012 EN 60079 31 2009 Ex ib IIC T4 Ex ib IIIC T120 C IP6X IECEx IBE 11 0007X IEC 60079 0 2007 E dition 5 IEC 60079 11 2011 06 X Edition 6 IEC 60079 31 200
9. a loss of data inside the operating system gt Activate the EWF immediately after changes M Shutdown the operating system properly Subject to technical changes 40 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Commissioning Deactivating the EWF P Select CMD in the START MENU gt Enter the ewfmgr c commitanddisable command line into the command Window Confirm with the Enter key Reboot the system Changes settings can be made in the operating system Yv v Activating the EWF Select RUN in the START menu b Enter CMD In the command field J Confirm with OK E Enter the ewfmgr c enable command line into the command Window gt Confirm with the Enter key DUUM gt Reboot the system P EWF is active vvvv Subject to technical changes 07 2013 41 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Commissioning 6 2 2 Network Ethernet Setup Requirements Network Ethernet setup Physical connection connection of Ethernet cable to a network gt GotoStart gt Control panel double click gt Mark Network connections and start with double click gt Select LAN connection with lt double click gt BER File Edit View Favorites Tools Advanced Help a Q Back ky Y i Search lis Folders ies Address e Network Connections D Go LANorHigh Speed Internet Network Tasks
10. device out of the hazardous area before wiping it with a dry cloth or Cleaning it gt Donotopen devices in a hazardous area gt The general statutory regulations or directives relating to safety at work accident prevention and environmental protection legislation must be observed e g the German industrial health and safety ordinance BetrS ichV or the applicable national ordinances P In view ofthe risk of dangerous electrostatic charging wear appropriate clothing and footwear P Avoid the influence of heat that is higher or lower than the specified temperature range P Protect the device from external influences Do not expose the device to any caustic aggressive liquids vapours or mist In the event of malfunctioning or damage to the enclosure take the device out of the potentially explosive area immediately and bring it to a safe place 1 6 Safety Instructions for Operation 1 6 1 Upkeep For electrical systems the relevant installation and operating regulations must be complied with e g Directive 99 92 EC Directive 94 9 EC and the national applicable ordinances IEC 60079 14 and the DIN VDE 0100 series The disposal of this equipment must comply with the national regulations on the disposal of waste 1 6 2 Maintenance Regular servicing is not necessary if the equipment is operated correctly in accordance with the installation instructions and environmental conditions In this context please refer to Chapter Mainten
11. drive 4 GB approx 92 mm x 22 mm x 7 2 mm 20 9 Anodised aluminium Data backup and Ex i recovery stick 15 56 POLARIS COMFORT Technical Data POLARIS Touch Panel 5 7 up to 12 1 3 4 Product Labelling 16 56 TREO Bad Mergeniham d C Q Coa BARTEC 4 Ex tb iliC T120 C IP6X Gchimgche Daten tohi Baumuiterpr fbescinigung POLARIS 1 mosse MANNINI I IBExU 05 ATEX 1117 X Type label with label i 26 1 2D 9177777773 ATEX and IECEx j Exebqb ibjlic T4 Veron 157773 IECEx IBE 11 0007 X aitih data pen EC Arte enet bering Q Cs Tas x C DC 24 V Sd UP C Seguran a ra NIO B Bad ARTEC Type label with label A MIUL BRHZ 0131X l INMETR 0 ATEN O NAO SEPARE QUANDO ENERGIZADO l Warnings on the device Test sticker ATEN O ESTE INVOLUCRO VEM SELADO DA FABRICA i N O ABRA ee 2 T M Mirash KP Fae ter etat uitia hi PH DEM Sowia i e L 2 1 EN Hi he EES une Licence sticker TI T eem Subject to technical changes 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Transport and Assembly d Transport und Assembly 4 1 Transport A written report of any transport damage or missing items must be given to the appoint
12. is written in German All other available languages are translations of the original user manual The user manual is available in German English and French If you require any other languages please ask BARTEC or request them when placing the order 1 1 2 Changes to the document BARTEC reserves the right to alter the contents of this document without notice No guarantee is given for the correctness of the information In case of doubt the German safety instructions shall apply because it is not possible to rule out errors in translation or in printing In the event of a legal dispute the General Terms and Conditions of the BARTEC group shall apply in addition The respective up to date versions of data sheets manuals certificates EC Declaration of Conformity may be downloaded at www bartec group com under products and solutions in the area Automatic Technology or ordered directly from BARTEC GmbH 1 2 Handling the Product The product described in these user manual has been tested and left the factory in perfect condition as regards meeting safety requirements To maintain this condition and ensure that this product operates perfectly and safely it may be used only in the manner described by the manufacturer Appropriate transportation suitable storage and careful operation are also essential for the perfect and safe operation of this product The POLARIS must be installed properly and securely if itis to work perfectly and correctly
13. material Pull supply and data line s through the cable glands provided into the enclosure Ensure there is sufficient length Mount the enclosure on the base Open the enclosure and wire according to the terminal assignment For POLARIS built into the enclosure door The open door must be supported and secured during the installation and servicing phase Otherwise the wall thickness specified may lead to the door sagging slightly when open A Close the enclosure door 13 50 4x r 170 80 50 200 Illustration 9 Base drilling template base plate Subject to technical changes 22 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 MEET Work steps for wall mounting Prepare supply and data line s Prepare installation on the basis of the drilling template see Illustration 10 Attach POLARIS to the wall Pull supply and data line s through the cable glands provided into the enclosure Ensure there is sufficient length Open the enclosure and wire according to the terminal assignment The open door must be supported and secured during the installation and servicing phase Otherwise the wall thickness specified may lead to the door sagging slightly when open nsert the supply and data line s through the cable glands and connect up Close unused cable glands with blanking plugs A Close the enclosure door Illu
14. 8 Edition 1 Front panel fitting Polyester foil on aluminium sheet conditionally UV resistant IP65 130 mm x 170 mm 100 mm x 140 mm 13 56 Technical Data POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Finger mouse Type Installation depth Weight Touchpad Type Installation depth Weight Trackball Type Installation depth Weight Joystick without button Type Installation depth Weight Joystick with button Type Installation depth Weight 17 71VZ 1000 15mm approx 270 g 17 71VZ 2000 15 mm approx 250 g 17 71VZ 3000 43 mm approx 500 g 17 71VZ 8000 43 mm approx 500 g 17 71VZ 9000 43 mm approx 500 g Subject to technical changes 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 3 3 Ex i Memory Stick Typ 17 71V2 5000 0100 Vio ZEE TRIg I T4 LL ELEME 05 ATEX 1117 x 3 3 1 Explosion Protection Type Ex protection type ATEX Certification Standards Ex protection type IECEx Certification Standards 3 3 2 General Data Product type Storage capacity Dimensions length x width x depth Weight Enclosure material Use Subject to technical changes 07 2013 Technical Data 17 71VZ 5000 0100 o 12G ExibIIC T4 20 C lt Ta lt 60 C IBExU 05 ATEX 1117 X EN 60079 0 2009 EN 60079 11 2012 Ex ib IIC T4 IECEx IBE 11 0007X IEC 60079 0 2007 Edition 5 IEC 60079 11 2011 06 Edition 6 USB flash
15. Donotopen the crew plug A DANGER Non certified cable glands and non sealed cable entries endanger the IP protection and accordingly the protection against explosions There is a risk of fatal injury in an explosive atmosphere P Use Ex certified cable glands P Close non sealed cable entries O _ e Sealed screw plug d Ex d socket C Do not open optional am 9 Je Ex e Terminal chamber 9 Terminal X10 X26 is D 3 S et Exi terminal chamber n di Terminal X1 X9 Ex i USB interface QD PE conncetor NL Illustration 11 Pin assignment POLARIS Subject to technical changes 07 2013 25 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 5 Ex e Terminal Compartments 5 5 1 Cable entries When connecting cables and leads to supplies communications equipment in increased safety protected areas Ex certified cable entries must be used which are suitable for each type of cable and lead You must maintain the protection concept e and include a suitable sealing element so that an IP rating of atleast IP 54 is maintained 5 5 2 Supply voltage terminal assignment Mains Connection Variant DC 24 V Temi Jee ont Remaris O O X10 Supply nr DC24V 21056 Supply o Ovo Supply Protective earth 5 5 3 Ethernet Terminal Assignment Configuration Ethernet 10BaseT 100 10 BaseT Receive positive 100 10 B
16. IN 1 RD PIN 4 BK 5 6 4 Connection of a BARTEC BCS 3800 hand scanner optional Only for POLARIS Touch Panel 10 4 or POLARIS Touch Panel 12 1 Do not connect the hand scanner when there is an active power supply Configuration of hand scanner connection optional Terminal Hand held scanner Supply voltage 5 V Hand held scanner Data input RS232 Signal Hand held scanner Earth connected to protective ground Subject to technical changes 07 2013 33 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Intrinsically safe data and supply current circuits Terminals X1 X3 Terminal connection diagram BCS 3800 hand scanner to supply module by means of connector adapter Ex i terminal compartment Adapter BCS 3800 Hand held scanner POLARIS connector connector TxD RxD TxD RxD U U 5 7 Connection via cable bushing optional Potential free Digital UO Tene Te EE Te EM 200 mA 24 V 200 mA 24 V 200 mA 24 V sw omes Place all cables on Ex e terminals Subject to technical changes 34 56 07 2013 POLARIS COMFORT 5 0 EMC Electromagnetic Compatibility This is a class A unit and can cause radio interference in residential areas if it does the owner managing operator may be required to implement suitable measures and pay for loss or damage Only shielded conductors may be used as connecting conductors This applies both to the data line and
17. MFORT POLARIS Touch Panel 5 7 up to 12 1 3 Technical Data 3 1 POLARIS Touch Panels 3 1 1 Explosion Protection Type Ex protection type ATEX Certification Standards Ex protection type IECEx Certification Standards Directives Product marking Further test certificates Brazil Russia Belarus India 3 12 Electrical Data Supply voltage Ethernet 10 BaseT COM interface 8 56 17 71V1 Gi 11 2G Ex eb qb ib op pr IIC T4 bzw Gi 112G Ex db eb qb ib op pr IIC T4 Il 2D Ex tb IIIC T120 20 C lt Ta x 60 C IBExU 05 ATEX 1117 X EN 60079 0 2009 EN 60079 1 2007 EN 60079 5 2007 EN 60079 7 2007 EN 60079 11 2012 EN 60079 28 2007 EN 60079 31 2009 Ex db eb qb ib IIC T4 Ex tb IIIC T120 C IP 6X IECEx IBE 11 0007X IEC 60079 0 2007 Edition 5 IEC 60079 1 2003 Edition 5 IEC 60079 5 2007 03 Edition 3 IEC 60079 7 2006 07 Edition 4 IEC 60079 11 2011 06 X Edition 6 IEC 60079 31 2008 Edition 1 94 9 EG 2004 108 EG C 0044 11 UL BRHZ 0131X GOST R POCC DE ME92 B02509 PPC 00 37280 GOSPROMNADZOR 11 02 0015 2012 CCEs P 261984 DC 24V 1096 Terminals X10 X12 Terminals X13 X16 Terminals X17 X26 Subject to technical changes 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 3 1 3 General Data Subject to technical changes 07 2013 Technical Data Intrinsically safe data and supply circuits Hand held Uo 55V scanner lo 440 mA Po 1 25 W T
18. Panel 5 7 Display 5 7 graphics capable TFT colour display VGA resolution 640 x 480 pixels 262 144 colours Brightness 700 cd m Visible surface approx 115 x 86 mm Contrast 800 1 Keyboard Alphanumeric key block short stroke keys cursor keys 6special keys 10 function keys able to be labelled with LEDs Max power consumption Pmax lt 30 W Dimensions width x height x depth 335 mm x 199 mm x 130 mm Wall cut out width x height 321 mm x 179 mm 0 5 mm Wel approx 10 kg Subject to technical changes 10 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 3 1 5 Characteristics POLARIS Touch Panel 10 4 Bo Ll 0000000000 Display Keyboard Short stroke keys Max power consumption Dimensions width x height x depth Wall cut out width x height Weight Subject to technical changes 07 2013 Technical Data 10 4 graphics capable TFT colour display SVGA resolution 800 x 600 pixels 262 144 colours Brightness 400 cd m Visible surface approx 211 x 158 mm Contrast 700 1 Alphanumeric key block 4cursor keys 10 special keys 12 function keys able to be labelled with LEDs P max lt 30 W 400 mm x 246 mm x 130 mm 386 mm x 226 mm x 0 5 mm approx 14 kg 11 56 Technical Data POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 3 1 6 Characteristics POLARIS Touch
19. Subject to technical changes 18 56 3 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 MEM 5 Installation We recommend setting up and testing the entire system before its ultimate installation in the ex area A DANGER Electrostatic charging through a stream of particles There is a risk of fatal injury in an explosive atmosphere P Make sure there are no highly energetic charging mechanisms at the user interface on the display unit or its accessories gt Do not install the device in the stream of particles A DANGER No PE connection Risk of fatal injury in an explosive atmosphere gt The POLARIS must be integrated in the equipotential bonding The POLARIS COMFORT series is approved for an ambient temperature of from 0 C to 50 C or from 20 C to 50 C and a relative air humidity of from 5 to 95 non condensing 5 1 Requirements The place where the POLARIS is installed must have sufficient mechanical stability fastening The enclosure intended for accommodating the POLARIS must be designed to bear the device s weight Ifa Supporting system is used the surface underneath and the means of fastening the supporting system must be designed to bear the weight of the POLARIS Touch Panel Choose the optimum height for operating the POLARIS Ensure good lighting conditions for a perfectly legible display no direct exposure to the sun s rays Do not mou
20. ance Inspection Repair Subject to technical changes 07 2013 3 56 Basic POLARIS COMFORT Safety Instructions POLARIS Touch Panel 5 7 up to 12 1 1 6 3 Inspection Under IEC 60079 19 and EN 60079 17 the owner managing operator of electrical installations in hazardous areas is obliged to have these installations checked by a qualified electrician to ensure that they are in a proper condition 1 6 4 Repairs Repairs on explosion protected operating equipment may be done only by authorised persons working in accordance with the latest developments in technology and using original spare parts The applicable regulations must be observed 1 6 5 Commissioning Before commissioning check that all components and documents are there 1 7 Ex Protection Type Certification and Standards Markings specifying Ex protection and certification are put on the device For Ex protection markings see Chapter 3 Technical Data The POLARIS COMFORT series conform to Directive 94 9 EC for devices and protective systems for use to their intended purpose in potentially explosive areas ATEX Directive For the standards conformed to see Chapter 3 Technical Data 1 8 Warranty Itis not permissible to make any modifications or implement any conversions unless the manufacturer gives his approval in writing If components other than those specified are used protection against explosion can no longer be assured It cannot be guaranteed that parts pr
21. and should therefore not be exposed to direct sunlight for extended periods of time D BMS791 doc e Resistance list Polyester front foil e Revision 1 Status July 18 2006 e Technical data subject to change Subject to technical changes BARTEC protects people and the environment by the safety of components s y sft e mos and plants BARTEC GmbH Germany Max Eyth StraDe 16 97980 Bad Mergentheim Phone 49 7931 597 0 Fax 49 7931 597 119 BARTEC info bartec de www bartec group com EN 11 71V1 7D0011 Revision 0 07 2013 Automation Technology 357370
22. anufacturer s interface description Subject to technical changes 07 2013 27 36 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 5 5 PROFIBUS DP interface optional Configuration PROFIBUS DP Terminal Interface Remarks X17 not connected X18 notconnected X20 Interface COM 1 Termination A2 Bridge for terminating network A1 A2 X21 Interface COM 1 Termination B1 Bridge for terminating network B1 B2 X22 Interface COM 1 Termination A1 Bridge for terminating network A1 A2 Connection of a controller via the PROFIBUS DP interface of the POLARIS Terminal compartment POLARIS Controller Data In A Data Out Ut D to other PROFIBUS participants if final device is in bus termination Maximum line length see PNO specification Pins 26 24 22 25 23 21 are already connected inside See the interface description from the controller manufacturer for the relevant pin assignment of the controller Subject to technical changes 28 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 5 6 TTY interface optional Subject to technical changes 07 2013 Configuration TTY Terminal Interface X17 JNotconeded Am Notconnected X19 InterfaceCOM1 GND _ 18 19 Rx Interface COM 1 An 22 23 Remarks _ X22 Interface COM 1 20mA Signalpowersoureforreceier X23 Interface COM 1 GND Signal g
23. aseT Receive negative 100 10 BaseT Transmit positive 100 10 BaseT Transmit negative Assignment RJ 45 plug for Ethernet to POLARIS Touch Panel terminal block m sig onal 4 notused 5 mtwed f 6 r Ju J mtwed 8 motused Subject to technical changes 26 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 MEM 5 5 4 RS422 Interface Configuration RS422 J umper between terminal X17 and X17 Termination ec X18 On Off X18 for activation of the terminator resistors TxD B TxD Transmission cable Input Transmission cablel Input Receiving cable Input Receiving cable Input Transmission cable Output Transmission cable Output Receiving cable Output Receiving cable Output RS422 connection mode full duplex Terminal compartment POLARIS Controller TxD B TxD t RxD B RxD gt TxD A TxD RxD A RxD RxD B RxD l TxD B TxD Data In Data Out Data Out RxD A RxD we TxD A TxD to other POLARIS if final device Maximum length of the data line 1 000 m Pins 19 23 20 24 21 25 22 26 are already connected inside Setting of the terminal resistors at the start and end of the bus line is not necessary in most cases due to internal EMC measures Depending on local circumstances the data transmission may worsen in individual cases The appropriate pin assignment of the controller can be found in the m
24. bh r f i i d i J POLARIS o g e Let mg Ima aa WE mm a eben ll ascen m lt ATEX IECEX EE WAIDEIGEHIEE User Manual POLARIS POLARIS Touch Panel 5 7 to 12 1 Type 17 71V1 BARTEC User Manual TRANSLATION POLARIS COMFORT POLARIS Touch Panels 5 7 10 4 12 1 Type 17 71V1 ATEX IECEx Zone 1 and Zone 21 Document No 11 71V1 7D0011 Revision 0 Status J uly 20 2013 Reservation Technical data subject to change without notice Changes errors and misprints may not be used as a basis for any claim for damages Contents Page English 56 BARTEC GmbH Contact Max Eyth Stra8e 16 Phone 49 7931 597 0 support polaris 9 bartec de 97980 Bad Mergentheim Fax 49 7931 597 119 Download Germany www bartec de automation download Contents POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Basic Safety UNS MLC CT 1 1 1 Notes on this manual E 1 PEU MSS tal E 2 12 Changes to the CHIOT EEN 2 PEE les rela ie EE 2 13 Use in Accordance with the Intended Purpose NENNEN 2 NES ec ue 2 I AM usd 2 14 Owners Managing Operator s Obligations NEEN 3 Lo Sue WE le el E EIU yan ie einen PED UND PU UNE INPUNE 3 1 5 1 General Safety Instructions ENNEN 3 L5 Safe instructions TOF ODOFatODisiestentoded rh DOR roD aeri ODE Ae 3 INL NIME o PELLE 3 o C E NUT 3 Les ee 4 EN ee 4 LoS eut EC 4 17 Ex Protection Type Certificati
25. ct not designd for this panel Transmition break P Insertthe BARTEC USB stick containing BMS Graf pro into the intrinsically safe USB port and start the transfer gt gt The BMS Graf Runtime starts automatically if the project was transferred successfully Start the FTP transfer into the BMS Graf pro IP Address 10 0 51 80 192 168 206 1 192 168 89 1 Please start FTP Server FIP runni IP Address 10 0 51 80 192 168 206 1 192 168 89 1 pes start FTP Server erver running waiting for connection Nm P Startthe FTP server gt P Once the FTP server has started after switching on data can be transmitted at any time without the need to reboot the FTP server It is only necessary to reboot the FTP after a system start up gt TheBMS Graf runtime ends automatically and starts again after transmission Setting of the application to be automatically started A Remote Desktop e Internet Explorer The standard application which is to start automatically immediately or the next time the device starts is selected from among the Autostart options Parameters for the applications Remote Desktop and Internet Explorer must be set in the corresponding program specific options Subject to technical changes 07 2013 47 36 System Related POLARIS COMFORT Extensions POLARIS Touch Panel 5 7 up to 12 1 8 System Related Extensions 8 1 Recove
26. e X6 not used X7 not used X8 PS 2 BL MS CLK Mouse clock signal X9 Ip 0 MS DATAjMowe data signal 5 6 2 Ex i USB interface for BARTEC Ex i memory stick USB socket 4 pole Type A Extension of the USB when using a protective enclosure IP20 The USB wall bushings on the protective enclosure must correspond at least to protection class IP 20 The following types of cable should be used for the extension max 2 m Cable name Inline E258105 AWM STYLE 2725 80 C 30V VW 1 28AWGX1P 24AWGX2C USB 2 0 High speed cable Subject to technical changes 32 50 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 MEM 5 6 3 Ex d socket optional A DANGER Live plug in connections Risk of fatal injury if opened in an explosive atmosphere P Before opening the protective cap on the Ex socket on the POLARIS make sure there is no connection to voltage P Plug in connections must be closed with a protective cap immediately after separation The closing element must be positioned correctly P Use flanged socket outlets and appliance couplers only with appropriate plug in connectors couplings that are not damaged in any way Plug in connectors in the red insert series cannot be combined with plugs in the new geometrically modified green insert series When replacements are delivered the plug in system must be replaced in pairs PIN 2 WH PIN Signal Colour acing eee pint WC nm _ P
27. e graphic display from interference If inductive devices are fitted in the vicinity e g contactor relay or solenoid coils especially if they are powered from the same source protective circuits e g RC elements must be installed Power supply and data cables must be laid so as to avoid interference This can be achieved for example by avoiding laying such cables in close proximity to high current carrying cables Subject to technical changes 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 MEM 5 8 4 Shielding Only cables with braided shielding should be used recommended cover density gt 80 Sheetshielding should not be used Generally connection of the shielding at both ends results in optimum damping of all interference frequencies Connection of the shielding at one side only may be more advisable if a difference in potential exists and no equipotential bonding cable can be laid 5 8 5 Connection of shielding A low impedance connection to the circuit protective conductor is important to ensure a low current fault path When sub D connectors are used the shielding should always be connected to the metal casing of the sub D plug The plug casing of some controllers is not always well connected to earth In such cases it may prove advantageous to insulate the shielding from the sub D plug of the controller and connect it directly to the protective earth conductor by means of a cable that
28. ed forwarder and to BARTEC GmbH immediately on receipt of the delivery Damage caused by incorrect storage and transport shall not fall within the warranty provisions of BARTEC GmbH This device is heavy 10 18 kg There is a risk of injury if itis lifted or moved incorrectly gt You will need help from others when transporting it 4 2 Intermediate Storage ATTENTION Damage to property through incorrect storage gt Comply with the correct storage temperatures P Keep the POLARIS free of moisture 4 3 Assembly Before assembling the device make sure you have all the components and documents Scope Optional Not enclosed Required Tools Subject to technical changes 07 2013 1 x POLARIS Touch Panel x Reinforcement frame x Set of mounting clamps 1 x User manual POLARIS COMFORT Touch Panel Enclosure and supporting system for floor and wall mounting Assembly material and cable for voltage supply and data line POLARIS x hex key 3 mm mounting clamps 1 x slotted screwdriver POLARIS 1 x hex key 2 5 mm termination compartments 1 x Slotted screwdriver POLARIS PE connection 1 x ring spanner 7 mm 17 56 Transport and Assembl D ARCUP nC iL p M POLARIS Touch Panel 5 7 up to 12 1 4 3 1 Installation options The POLARIS can be installed directly in Enclosures Switch cabinet doors Operating consoles Illustration 6 Examples of floor and wall mounting
29. erminal R 25 Q X1 X3 Co 558yF Lo 0 2 mH Construction Display Touch screen Backlighting Computer capacity Operating system Interface basic version Interface optional Permissible ambient temperature Storage Transport Operation Relative air humidity Vibration Shock Material Front Rear panel Protection class Front Rear site Input devices Uo 6 0 V lo 2 29 A ctationary 0 16 A Terminal Po 0 20 W X4 X9 E 40 uF Lo 5 uH Front panel fitting optional turn key system solutions ina Stainless steel enclosure as floor or wall mounting TFT colour display Resistive touch LED technology Service life approx 50 000 hours at 25 C LX800 Prozessor 500 MHz Compact Flash 4 GB Windows XP Embedded pre installed Note protected by EWF e g Built 008 1x Exe Ethernet 100 10BaseT optional LWL 1 x Exe RS422 1 x Ex i USB for Ex i memory stick 1 x Ex i for PS 2 for intrinsically safe mouse only POLARIS Touch Panel 10 4 and 12 1 1 x Exi Supply module for hand held scanner 20 C to 50 C 0 C to 50 C optional 20 C to 50 C 5 to 95 non condensing 0 7 g 1 mm 5 Hz 500 Hz pulse in all 3 axes 15 g 11 ms pulse in all 3 axes Polyester foil on anodised aluminium plate conditionally UV resistant galvanised sheet steel bichromated IP 65 IP 54 9 56 Technical Data POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 3 1 4 Characteristics POLARIS Touch
30. ery Backup Function NNN 48 We edGchee du EI EE 48 9 12 BCID EE 48 8 1 3 Backup ON the USB SUCK iis vira rii epp Sr cun RE 49 8 1 4 Switching Off and Shutting Down 49 9 Faults and TroublesnooBhd ioci indu are e i inel au ck eI rua EAT EVE dud 50 10 Maintenance Inspection Renee 51 10 1 Mantenance Ter 51 OA ee 51 10 3 Maintenance and Repair Work 51 10 3 1 Instructions for Repails enn 52 EE ve 52 12 Dispatch and Packaging Instructions rernm nnne rns 52 13 Accessones Spare Parts EE 53 14 Order NUMDENS sities 54 15 Additonal tele E 56 Subject to technical changes 07 2013 POLARIS COMFORT Basic POLARIS Touch Panel 5 7 up to 12 1 Safety Instructions L Basic Safety Instructions 1 1 Notes on this manual Subject to technical changes 07 2013 Please read carefully before commissioning the devices The user manual is a constituent part of the product It must be kept in the direct vicinity of the device and accessible at all times to installation operating and maintenance personnel It contains important notes safety instructions and test certificates which are necessary for perfect functioning when the devices are being operated and handled The user manual is written for all people who carry out assembly installation commissioning and maintenance work on the product whereby the directives and Standards applicab
31. es for a period of 1 year starting on the date of delivery from the Bad Mergentheim factory This guarantee covers all parts of the delivery and is restricted to the replacement free of charge or the repair of the defective parts in our Bad Mergentheim factory As far as possible the delivery packaging should be kept for this purpose In the event of such a claim the product must be returned to us after written arrangement The customer cannot claim to have the repairs done at the site of installation Subject to technical changes 07 2013 3 56 POLARIS COMFORT Product Description POLARIS Touch Panel 5 7 up to 12 1 2 2 1 6 56 Product Description Definition All POLARIS COMFORT Touch Panels have high resolution displays and touch screens as standard They not only offer the utmost in operating comfort they can also be ideally integrated into any application Even in poor lighting conditions or at unfavourable viewing angles state of the art LED display technology assures an exceptionally brilliant image quality OOOoOOOOOOt Illustration 1 POLARIS COMFORT Series The POLARIS COMFORT series works with the new generation of BARTEC BMS Graf pro 7 x x x visualisation software It has sufficient processing power to comfortably manage all tasks such as image presentation communication for controlling and the transfer of projects through Ethernet h aa A BMS Graf p Version 7 8 0 0
32. ges 07 2013 45 56 Operation POLARIS COMFORT P POLARIS Touch Panel 5 7 up to 12 1 7 2 Autostart Menu Download Once the operating voltage has been applied the POLARIS Touch Panel boots in XP Embedded The user administrator is logged on automatically with a password 22021963 an input is not necessary The Explorer starts which in turn runs the Autostart menu in Autostart 7 2 1 Autostart Menu Splash screen If no key is pressed the last application selected is started which can be a BMS Graf Runtime b Internet Explorer c Remote desktop If a key is pressed or a mouse button clicked within 5 seconds of the appearance of the start screen the following settings can be made Download the BMS Graf pro Project through the serial interface i P m 4 T N a P Setthe station number and activate the download server Ki P Start the transfer into BMS Graf pro gt TheBMS Graf Runtime starts automatically after the transfer Subject to technical changes 46 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Transfer of the BMS Graf pro project data from the BARTEC USB stick to the POLARIS Ka 0a Please plug in the BARTEC USB Stick Please plug in the BARTEC USB Stick at USB and start transfer is and start transfer T X9 Download Searching for BARTEC USB Stick BARTEC USB Stick Project not designd for this panel BARTEC USB Stick found Proje
33. l thickness P Insert the reinforcement frame between the holder and the enclosure Reinforcement frame for maintenance of Protection Class IP 65 POLARIS 5 7 05 0205 0006 POLARIS 10 4 05 0205 0008 POLARIS 12 1 05 0205 0007 Work steps nsertthe POLARIS into the cut out in the enclosure From the back place the reinforcement frame over the POLARIS Use screws to fasten all mounting clamps onto the POLARIS and tighten the Clamping screws evenly 120 mm Reinforcement frame Mounting clamp Mounting clamps set ole Mounting Screw Nu clamp I M4 x 12 Illustration 8 Minimum installation depth and mounting reinforcement frame Subject to technical changes 07 2013 21 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 2 2 Installation as a System Solution in the Stainless Steel Enclosure The POLARIS is available as turn key system solution in a stainless steel enclosure for floor or wall mounting Stainless steel enclosure Standard for floor and wall mounting Type Dimensions Width x Height x Depth POLARIS 5 7 500 mm x 280 mm x 200 mm POLARIS 10 4 560 mm x 320 mm x 200 mm POLARIS 12 1 600 mm x 350 mm x 200 mm Work steps for floor mounting Prepare supply and data line s Prepare installation on the basis of the drilling template see Illustration 9 nstall supply and data line s in the base Attach base to the floor using suitable
34. le to areas with a gas or dust atmosphere 99 92 EC EN 60079 17 EN 60079 19 IEC 60079 17 IEC 60079 19 must be observed when doing such work Familiarity with and strict adherence to the safety instructions and warnings in this manual are essential for safe installation and commissioning Careful handling and consistent observation of these instructions can prevent accidents personal injuries and damage to property The illustrations in these operating instructions serve to make the information and descriptions more clear They are not necessarily true to scale and may deviate slightly from the actual construction of the device Safety instructions and warnings are specially highlighted in this manual and marked by symbols A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury ATTENTION ATTENTION identifies a potentially damaging situation which if not avoided could damage the equipment or something in its environment Important instructions and information on effective economical and environmentally compatible handling 1 56 Basic POLARIS COMFORT Safety Instructions POLARIS Touch Panel 5 7 up to 12 1 1 1 1 Languages The original user manual
35. mes for devices that are sent in without an RMA number The RMA guide and the RMA form are available on our homepage for downloading http www bartec de gt Quality and culture gt RMA form Have you any questions Write us an e mail or call us E mail services bartec de Phone 49 7931 597 444 11 Disposal The component of the POLARIS contains metal plastic parts and electronic components The statutory requirements for electrical scrap must be observed therefore e g disposal by an approved disposal company 12 Dispatch and Packaging instructions ATTENTION Sensitive Devices Damage to property due to incorrect packaging P Take the device s maximum weight into account when selecting the packaging and mode of transport P Use the original packaging for transportation Subject to technical changes 52 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Accessories Spare Parts 13 Accessories Spare Parts Subject to technical changes 07 2013 Included in the scope of the delivery Name POLARIS Touch Panel with Windows XP Embedded Driver for Mainboard and Touch Mounting clamps Reinforcement frame POLARIS 5 7 POLARIS 10 4 POLARIS 12 1 Accessories Spare Parts for POLARIS Touch Panels Name Visualization software BMS Graf Pro 7 Ex i memory stick Mounting clamps 4 pieces 6 pieces Input devices Mouse Trackball Touchpad Joystick without button J
36. nce list polyester front foil POLARIS series POLARIS Touch Panel 5 7 up to 12 1 BARTEC Page 1 of 1 The polyester front foil material used for the POLARIS series in accordance with DIN 42115 section 2 is resistant against the testing material specified as follows Alcohols Ethyl acohol Cyclohexanone Glycol Glycerol Isopropanol Methanol Hydrocarbons Aliphatic hydrocarbons General Benzine Benzene Toluene Xylene Chlorinated hydrocarbons Chlorofluorocarbon Perchloroethylene IIl trichloroethane Trichloroethylene Ethyl acetate Other organic solvents Aether Dimethyl formamide Dioxane Formic acid 50 96 Acetic acid Phosphoric acid 30 Hydrochloric acid lt 10 Nitric acid lt 10 Where not stated otherwise concentration 100 Aldehydes Acetaldehyde Formaldehyde Caustic solutions Ammonia lt 2 Caustic soda lt 2 Saline solutions Alkalicarbonate Bichromate Prussiate of potash Different substances Molecular chlorine Liquid cresolphenole soaps Oxygen Tricresyl phosphate Water lt 100 C Hydrogen peroxide 25 96 Detergents scavengers and cleaning agents Potassium soap Detergent solutions tenside Fabric softeners Technical oils and fats Cutting emulsion Diesel oil Varnish Heating oil Paraffin oil Ricinus oil Silicone oil Turpentine oil and turpentine oil substitute Polyester membranes have a limited resistance to UV light
37. nce the final inspection has been carried out Subject to technical changes 07 2013 39 56 Commissionin POLARIS COMFORT 3 POLARIS Touch Panel 5 7 up to 12 1 6 2 Commissioning Software 6 2 1 EWF Enhanced Write Filter What is EWF The Enhanced Write Filter is a write protection and it protects the POLARIS Touch Panel operating system if there is a power failure ensuring that the POLARIS Touch Panel will be able to start perfectly What is the as delivered condition The POLARIS Touch Panel 5 7 10 4 and 12 1 with Windows XP Embedded are Supplied with an activated EWF Enhanced Write Filter Processor LX800 Built 008 The CF card 4 GB used is divided into Partition C Size approx 2 GByte boot drive with operating system protected by EWF Partition D Size approx 1 8 GByte application data BMS Graf Runtime not protected by EWF Behaviour when EWF is activated Partition C When the EWF is activated it is not possible to write on Partition C All write accesses to the C partition are redirected into an RAM overlay The changes that are made are not available after rebooting Partition D Is not protected by EWF Write access to Partition D is possible at any time The data is still available after a reboot Data can be lost during write access if there is a power failure Procedure when changing system settings ATTENTION Switching off when the EWF is deactivated can cause
38. nk sleeve or cable tie signal wiring Subject to technical changes 38 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 6 Commissioning For electrical systems the relevant installation and operating specifications e g Directives 99 92 EC and 94 9 EC BetrSichV and the applicable national ordinances IEC 60 079 14 and the DIN VDE 0100 series must be observed The operator of an electrical system in a hazardous environment must keep the operating equipment in an orderly condition operate it correctly monitor it and do the required maintenance and repairs Before commissioning the devices check that all components and documents are there 6 1 Final Inspection Check the following requirements before commissioning the device Only open the ex e terminal compartment with terminals for the supply and data line s once it has been ensured that no potentially explosive atmosphere is present and that the power supply has been turned off Has the reinforcement frame between the bracket and enclosure been inserted Is there no damage to seals cable connections or glass panel Are the supply and data line s correctly wired Have the supply and data line s been tightened in the screw terminals Are all terminal compartments closed Have all cable glands been tightened and all open cable entries closed with blanking plugs vvvvvyv Only start the POLARIS if a potentially explosive atmosphere is present o
39. nt in direct proximity to switching or current changing devices The POLARIS must be heated when at temperatures below 0 C We furthermore recommend protecting the display from the cold e g with a door on the front of the enclosure The POLARIS should be heated when at temperatures below 10 C to avoid the service life of the backlighting being curtailed Only install the POLARIS in conjunction with the reinforcement frame in an IP 65 enclosure Failure to comply with this can lead to water penetrating and damaging the device Subject to technical changes 07 2013 19 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Outdoor installation ATTENTION Damage to the formation of condensation or from overheating P Avoid direct sunlight Remedy e g shelter with sufficient air circulation gt Remove condensation on the POLARIS immediately gt APOLARIS built into an enclosure must be heated and not removed from the mains P Equip the protective housing with breather 5 2 Mechanical Installation This device is heavy 10 18 kg Risk of injury if lifted or moved incorrectly gt Two people are needed for mounting dismounting the device Only qualified personnel i e trained skilled specialists will have the necessary specialised know how to be able to perform all the mechanical work Familiarity with and the technically perfect implementation of the safety instructions described in thi
40. ocured from other suppliers have been designed and produced in conformance to safety requirements and with the necessary stress tolerance gt Contact the manufacturer to obtain approval before making any modifications or conversions Use only original spare parts and original expendable parts The manufacturer grants a complete warranty only and exclusively for the spare parts ordered from him the manufacturer Subject to technical changes 4 6 07 2013 POLARIS COMFORT Basic POLARIS Touch Panel 5 7 up to 12 1 Safety Instructions As a fundamental rule our General Conditions of Sale and Delivery apply These are made available to the owner managing operator at the latest on formation of a contract Guarantee and liability claims for personal injury and damage to property are excluded if they are due to one or more of the following reasons Use of the POLARIS for a purpose other than that for which it is intended Incorrect installation commissioning operation and maintenance Non compliance with the instructions in the manual with respect to transport storage assembly installation commissioning operation and maintenance Structural modifications without our prior authorisation Inadequate monitoring of components that are subject to wear Repairs done incorrectly Disasters due to the effects of foreign matter or Act of God events outside human control vv v vvvv We guarantee the POLARIS and its accessori
41. on and Standards ANEN 4 LS 00 c 4 Product Description iissa cir nir oin En n FE EIE v Er ir nO P E FK van 6 MES el le E 6 E e ne evo Nm Technical Data E H A PORE Kelter EEN 8 DE elle ION FTO IO EE 8 AP TOC ICG DAG 8 SD de Cl e E E EE 9 3 14 Characteristics POLARIS Touch Panel 5 7 eee 10 3 15 Characteristics POLARIS Touch Panel 10 4 mnn 11 3 1 6 Characteristics POLARIS Touch Panel LJ U N 12 3 2 Finger mouse Trackball Touchpad and J oystick sene 13 3 2 1 Explosion POTECUONM cssissisiccsstiwersaseurs etm rck rra rtr rir m rnc t rir nr 13 ON MEC IS Cb MR 13 33 S Olli EE 15 E EDOSION e le EE 15 SPEECH 15 A POCU e EDO EE 16 Transport und ASSembDIJ E 17 ae INGA TEE 17 42 ntermedate SIOTRde ee 17 ES c ndr Tc 17 4 3 1 Installaton ett 18 DEEP 19 SB Celsum 19 5 2 Mechanical Installation 20 5 2 1 Installation in 2G 3D enclosure nnne 21 5 2 2 Installation as a System Solution in the Stainless Steel Enclosure 22 S MEE eue E TERM 24 SE Se Ewell el 24 Sr MEME uni bonis qs D TETTE ETUR 25 Subject to technical changes 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 S WEN RR EH unter 26 SRM MEME GIOI cO 26 5 5 2 Supply voltage terminal assignment eene 26 5 5 3 emet Terminal EEN 26 3 5 RA eene 21 5 5 5 PROFIBUS DP interface TODUOfl geegent 28 S T RECE eier el EE 29 290 R9232
42. oystick with button for mouse 1 8m 3 0 m for trackball joystick 1 8m 3 0 m for touchpad 1 8m 3 0 m Connection cable Enclosure for floor mounting with stand POLARIS 5 7 POLARIS 10 4 POLARIS 12 1 Enclosure for wall mounting including mounting straps POLARIS 5 7 POLARIS 10 4 POLARIS 12 1 white DIN A4 sheet for laser printer Hand held scanner with integrated decoder Converter external RS232 RS422 Non Ex Converter external MPI RS422 Non Ex POLARIS 5 7 POLARIS 10 4 POLARIS 12 1 Label strip BCS 3800 External converter MPI interface Original packing Order no 05 0205 0006 05 0205 0008 05 0205 0007 Order no 17 28TF 0075 17 71VZ 5000 0100 05 0091 0111 05 0091 0112 17 71VZ 1000 17 71VZ 2000 17 71VZ 3000 17 71V2 8000 17 71V2 9000 05 0068 0163 03 0068 0204 03 0068 0172 05 0068 0205 03 0068 0183 03 0068 0206 07 56D7 9011 9002 07 56D7 9611 9002 07 56D7 9711 9002 05 0005 0050 07 56D7 9011 9001 07 56D7 9611 9001 07 56D7 9711 9001 03 3600 258 17 21BA 0024 03 9600 0258 17 28TZ 0007 04 9035 0004 04 9035 0005 04 9035 0006 53 50 POLARIS COMFORT Order Numbers POLARIS Touch Panel 5 7 up to 12 1 14 Order Numbers POLARIS Touch Panel 5 7 Version Interfaces Code no RS422 00 BARTEC PROFIBUS DP 02 RS232 09 Touch Panel 5 7 TTY 11 BARTEC PROFIBUS DP Ex d USB 33 RS422 Ex e USB 37 Further Interface combinations on request
43. round for transmitter The transmitter is active and the receiver is passive in both the POLARIS and the control X X X X X X Terminal compartment POLARIS Controller On Cao E Tx m Rx X Tx cu NEU NS ge A SG 23 i i C SG Or 20 mA 22 c 20 mA Rx ZEE L T 21 w 31 D X b S amp 4 E Ee In the POLARIS the transmitter and receiver are active The control is completely passive Terminal compartment POLARIS Controller Tx R Tx Rx 7 SG DIR m SG oc 13 ap 20 mA 26 e x 20 mA 0 OZ SEH mita Rx Tx ANUS i N Rx L Tx r4 eee SG 7 PE gt Maximum line length depending on baud rate of up to 1 000 m See the interface description from the controller manufacturer for the relevant pin assignment of the controller 29 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 5 7 RS232 interface optional Configuration RS232 Xi Wemmel X18 jNotcomeded fF X19 Notconnected fF X20 Wemmel Xl Wemmel X22 Notconnected fF X23 Notconnected fF Connection of a controller via RS232 interface of the POLARIS Terminal compartment POLARIS Controller RxD n C TxD l TxD RxD me rf PE i I GND 26 mm 1 C GND PE e gt Maximum length of the data line 15 m G See the interface description from the controller manufacturer for the relevant pin assignment of
44. ry Backup Function The POLARIS can be restored to delivery status by means of a recovery stick The recovery flash drive is not included in the scope of supply It can be ordered from the contact address support polaris 9 bartec de The recovery flash drive contains the functions image recovery factory reset flash drive backup restoration 8 1 1 Recovery Stick Image The recovery stick image for the POLARIS Touch Panel can be found on the POLARIS type label EN iC 0044 BARTEC POLARIS 7777777777 D 97980 Bad Mergentheim i Typ I V 0 0j PEDIS 0 Il2D Ex tb IIIC T120 C IP6X IBExU 05 ATEX 1117 X SN II 0 C lt Ta lt 50 C Version REN OG Addition DC24V DM x e g Built 008 G The POLARIS can be restored to the original state only with the BARTEC recovery stick or BARTEC recovery stick image 8 1 2 Backup We expressly point out that it is the users responsibility to make a backup of the POLARIS and all its functions We strongly recommend saving such a POLARIS backup on a recovery stick Subject to technical changes 48 50 07 2013 POLARIS COMFORT System Related POLARIS Touch Panel 5 7 up to 12 1 Extensions 8 1 3 Backup on the USB Stick Insert the recovery reset backup stick into the USB port Boot up the POLARIS and follow the instructions 8 1 4 Switching Off and Shutting Down Irrespective of the application the Microsoft Windo
45. s manual are preconditions for safe installation and commissioning A DANGER Sealed crew plug The device is closed in the factory The explosion protection is lost if opened and there is a risk of fatal injury in an explosive atmosphere gt Donotopen the crew plug O ZA N Z N Gi Sealed screw plug P N I N Lom y p Ne p A Do not open e Y e D Lx hu Pd AN OSY A N P m T TP p oim v O f d Leu Q F f Ls bad PEAN Z Wim 2 TOD V Vx C o D Illustration 7 Rear panel POLARIS Subject to technical changes 20 56 07 2013 POLARIS COMFORT 5 2 1 Installation in 2G 3D enclosure In order to guarantee the IP degree of enclosure protection P54 for installation in 2G enclosures of Ex e type of protection e g control equipment and IP 6X for installation in 2D enclosures in areas where combustible dusts exist with protection through the enclosure type of protection the reinforcement frame should be used for fastening on the front side A reinforcement frame is inserted between the retaining brackets and the enclosure material for good transmission of the clamping force This ensures even transmission of force A DANGER If there is no reinforcement frame it will not be possible to maintain the IP protection There is a risk of fatal injury in an explosive atmosphere gt Only use enclosure with atleast 2 mm wal
46. should be kept as short as possible 0 75 mm 1 5 mm 5 8 6 Examples of Shielding Connections Subject to technical changes 07 2013 Double sided shield connection on the connecting cables POLARIS Shield Illustration 12 Example of double sided shield connection Generally connection of the shielding at both ends results in optimum damping of all interference frequencies This method is to be recommended when there is good equipotential bonding between the individual units In such cases it is possible to make use of the controller s voltage supply cable even if this is not electrically isolated 31 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Single sided shield connection on the connecting cables PLC POLARIS Shield E Difference in potential Illustration 13 Example of single sided shield connection Connection of the shielding at one end only is recommended when there is inadequate equipotential bonding or none at all In such cases an electrically isolated power supply unit must be used Before the equipment goes into service the directions from the controller manufacturer regarding proper assembly and operation must be read carefully They should then be applied taking full account of the recommendations we make here 5 8 7 Ethernet 8 wire network cable Terminal box CAT 5 CAT 6 oder CAT 7 cable POLARIS Bend unused wires and fix them Connect e g with heat shri
47. stration 10 Wall mounting dimensions of mounting straps Subject to technical changes 07 2013 23 36 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 3 Electrical Installation 5 3 1 Installation guidelines Only qualified personnel i e trained electricians will have the required specialised knowledge to be able to do all the electrical work Familiarity with and the technically perfect implementation of the safety instructions described in this manual are preconditions for safe installation and commissioning The user may do only the wiring at the terminals that are accessible to him her Ex i and Ex e terminal compartment Any unused cable glands on the Ex e terminal compartment should be closed using an approved blanking plug More extensive dismantling work on the device may be done only by the manufacturer or by persons authorised by the manufacturer for this purpose The device is factory sealed Never open it The equipotential bonding connection point must be connected to the equipotential bonding conductor in the hazardous area Since the intrinsically safe circuits are galvanically connected to earth equipotential bonding is required throughout the entire installation of the intrinsically safe circuits The safety and accident prevention regulations applicable to the respective individual case must be observed Devices must be properly installed first before they may be operated
48. te mains adapter must be installed near the installation site Example X pressure tight encapsulation or ex free area on the outside of the building As a result of the connection of the power supply to the POLARIS the earth for the power supply is connected to the PE It is essential to ensure that the earth for the power supply on the POLARIS if this is not electrically isolated indicates no potential difference to the PE PA The POLARIS COMFORT series with DC 24 V is internally protected by a slow 1 6 A fuse The fuse can trip in the case of voltage drops or undervoltage We recommend protecting the devices with a fast acting 1 6 A back up fuse to prevent the tripping of the internal fuse in the device The internal fuse can only be changed by BARTEC Interference suppression Certain basic measures must be taken to ensure freedom from interference when the POLARIS are installed Certain basic measures must be taken to ensure freedom from interference when the POLARIS are installed The interference voltages coupled into the device via power data and signal line and the electrostatic voltage caused by contact are to be dissipated through the equipotential bonding The installation point should be as far as possible away from fields of electromagnetic interference This is especially important if there are frequency converters in the vicinity Under certain circumstances will it be advisable to set up partitions to isolate th
49. the controller Subject to technical changes 30 56 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 Installation 5 5 8 USB interface optional Configuration USB Terminal Interface Sigml X17 X22 notconnected The individual conductors are colour coded in a 4 wire USB cable as follows Plug TypeA Socket Type A Plug Type B Socket Type B D I EXE TeuchPane USB connection Colour Function mi de qWOpV The maximum length of a lead should not exceed 2 m Maximum current 500 mA 5 5 9 Interface RS422 Ex e USB optional Configuration RS422 Ex e USB Terminal Interface Signal XT X micnmeced o RxD A RxD Receiving cable Input Subject to technical changes 07 2013 31 56 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 6 Ex i Terminal Compartment A DANGER Accessories which have not been approved jeopardise the explosion protection There is a risk of fatal injury in an explosive atmosphere gt Only use POLARIS accessories G The cover for the Ex i terminal compartment need not be used when deploying a protective enclosure with protection class of at least IP 20 5 6 1 Connection of Ex i input device to the POLARIS optional G Do not connect the mouse trackball touchpad joystick while the power supply Is active PS 2 for input devices Terminal Interface Colour Signal X4 PS 2 WH BR VCC Supply voltag
50. tings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for this capability Otherwise vou need to ask your network administrator for the appropriate IP settings the appropriate IP settings biam an IP address automatically C Obtain an IP address automatically r C Use the following IP address 3 Use the following IP address 1 IP address IP address 192 369 E 20 Subnet mask Subnet mask 255 255 255 0 Default gateway Default gateway W E eA Obtain DNS server address automatically btan DNS server address automatically C Use the following DNS server addresses Use the following DNS server addresses Preferred DNS server Prefered DNS server 192 188 1 21 Alternate DNS server aa Altemate DNS server cau Advanced Advanced et Figure 3 Figure 4 43 36 Commissionin POLARIS COMFORT i POLARIS Touch Panel 5 7 up to 12 1 6 2 3 Keyboard Settings P Keyboard customization to suit the I Keyboard Table Switch respective application RSView32 x B V This is not necessary with the BMS Graf pro visualisation software The use of software from other sources must be checked in each individual case 6 2 4 Touch Screen In the POLARIS with touch screen the touch screen software is pre installed already The touch screen sof
51. to all other conductors too The data lines must be stranded in pairs Example 2 x 2 x 0 75 mm LIYCY TP As far as possible separate conductors should be used for power supply and data 5 8 1 Power supply A regulated mains adapter with an output of at least 2 A must be used as power supply It IS not permitted to fall below or exceed the power supply of DC 24 V 10 at the installation site The voltage drop on the supply line must be observed and corrected where necessary The voltage drop on the supply line is calculated according to the following equation AU Voltage drop on the supply line at power supply Max 2 4 V voltage of DC 24 V AU Voltage drop on the supply line with maximum Max 4 8 V permissible mains adapter overvoltage until 1096 undervoltage is DC 24 V 10 26 4 V achieved fa Electricity fora POLARIS Touch Panel Atleast 1 5 A A Cable cross section of the supply line RECH D Specific conductance of copper 6 s Length of the supply line consider both the outgoing and return line Subject to technical changes 07 2013 35 50 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 5 8 2 5 8 3 36 56 Back up fuse Examples Cablecross section Maximum line length Supply voltage DC 24 V 0 75 mm approx 50m 15 mm approx 100 m o 25 m approx 170m If the voltage drop cannot be balanced out or the calculation produces excessive cable cross sections a separa
52. to the end of its service life Return to manufacturer Replace the backlighting Wrong USB flash drive Check if the BARTEC Ex i memory Project cannotbe stick used stick is being used transferred with See user manual for BMS Graf pro the USB stick No directory created on V7 X X X the USB flash drive http www bartec de automation download Subject to technical changes 20 56 07 2013 POLARIS COMFORT Maintenance Inspection POLARIS Touch Panel 5 7 up to 12 1 Repair 10 Maintenance Inspection Repair Only trained and qualified personnel may commission and do maintenance work on the POLARIS Trained qualified personnel are people who are familiar with the installation assembly commissioning and operation of the POLARIS have been instructed about the risks and have the appropriate qualifications by virtue of the work they do 10 1 Maintenance intervals 10 2 Inspection The mechanical status of the devices should be checked at regular intervals The length of the maintenance intervals depends on the ambient conditions We recommend checking at least once a year Regular maintenance is not necessary if operated appropriately in conformance with the installation instructions and with due consideration to the ambient conditions A DANGER Prevent electrostatic charging in hazardous potentially explosive areas There is a risk of a fatal injury in an explosive atmosphere P Take devices out of ha
53. tware is available for download under http www bartec de automation download Calibration gt Open the program by clicking on Start All programs gt UPDD gt Calibrate gt Follow the instructions DMC TSC 10 Series on Whole Desktop Please touch the center of each cross as it appears G The EWF must be deactivated first before the touch screen can be calibrated Subject to technical changes 44 96 07 2013 POLARIS COMFORT POLARIS Touch Panel 5 7 up to 12 1 7 Operation Once the final inspection has been carried out the device can be put into operation G The POLARIS series does not have any ON OFF switch 7 1 Operating System The POLARIS series are fully pre installed with the Windows XP Embedded operating systems The license sticker is affixed on the back of the POLARIS next to the type plate Please note that according to the license issued for Windows XP Embedded the application of this system as an Office PC is not permitted Y WN if N H VW d M H P a i MW if N A CNJ A Na Ae C Q aper Oo LNA Jj Li J x d Pu Pod ul om Weg bow d E Be LN P ou 4 2 D Ae Zi W ut gf Q 8 eg A Q LA N o f A N Le N N NA eJ KA a Py rf Nk NL g Q Tons Illustration 14 Licence sticker Subject to technical chan
54. ws operating system saves important data in the working memory during system operation Before the PC or the POLARIS is Switched off this data must be saved on the hard disk ATTENTION Shutting down the POLARIS in an orderly fashion prevents malfunctioning in the operating system P Use the Windows button to shut down or switch off the POLARIS gt Do not switch off the POLARIS until Windows informs the user that the data has been saved appearance of the logout script Subject to technical changes 07 2013 49 56 Faults and POLARIS COMFORT Troubleshooting POLARIS Touch Panel 5 7 up to 12 1 9 Faults and Troubleshooting Fault Possible cause Remedy Device has shut down Reboot the device Power Save Mode screen saver is switched Press any key on No display No voltage supply DE supply and external Voltage present Internal fuse tripped No current consumption Return to manufacturer Return to manufacturer Backlighting defective Replace backlighting Device defective Return to manufacturer Windows doesnt Faults in the operating Install the operating system again start system Recovery stick There are always stripes on the display Display defective or CPU does not boot up Return to manufacturer The power from the power supply Display turns on unit is too low and off Voltage supply faulty u Supply line cross section is too narrow The backlighting is Dark background coming
55. zardous areas before wiping them dry or cleaning them ATTENTION There is a risk of condensation forming when installed outside Damage to property may occur if this is not checked gt Regularly check the POLARIS for the formation of condensation Under IEC 60079 17 IEC 60079 19 EN 60079 17 and EN 60079 19 the owner managing operator of electrical installations in hazardous areas is obliged to have these installations checked by a qualified electrician to ensure that they are in a proper condition 10 3 Maintenance and Repair Work Subject to technical changes 07 2013 Adhere to the applicable regulations under Directive 99 92 EC IEC 60079 19 and IEC 60079 17 when servicing doing maintenance work on and testing associated operating equipment Assembly disassembly operating and maintenance work may be done only by trained specialists The statutory rules and other binding directives on workplace safety accident prevention and environmental protection must be observed 21 56 Repair Disposal POLARIS COMFORT Dispatch and Packaging POLARIS Touch Panel 5 7 up to 12 1 10 3 1 Instructions for Repairs If you wish to send in a defective device for repair please read the RMA procedure guidance first Then fill in and sign the RMA Return Merchandise Authorisation form and send it to our Retouren Center E mail services bartec de Fax 49 7931 597 119 We cannot guarantee any contractually agreed processing ti
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