User Manual IPC-510-B/C
Contents
1. 2 1 2 2 The following procedures instruct users to install a backplane motherboard add on cards and disk drives into the IPC 510 Please also refer to Appendix A Exploded Diagram for the detailed parts of IPC 510 Caution Use caution when installing or operating the components with the chas sis open Be sure to turn off the power unplug the power cord and A ground yourself by touching the metal chassis before you handle any components inside the machine Removing the top cover Please remove the chassis cover by releasing the two screws which are on rear of chassis Installing the backplane or motherboard These chassis supports either a backplane with up to 15 slots or an ATX mother board To install the backplane or motherboard please proceed as follows Note Use caution when installing a motherboard It s highly recommended to Tas integrate Advantech motherboard series with this chassis to ensure the quality safety and optimized air flow design 1 Dismantle the hold down clamp by removing the two screws on both its ends 2 A yellow label is located inside the chassis bottom see Figure 2 1 It shows the copper stub locations for attaching the specific backplane or motherboard Users can find the copper stubs in the accessory box Be sure to follow the instructions and fasten the backplane or motherboard onto the chassis with the correct stub locations 3 While installing a BACKPLANE fasten it in place and a2. IPC 510 B C AU Rackmount Chassis for General Applications Trusted ePlatform Services ADVANTECH Copyright The documentation and the software included with this product are copyrighted 2009 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use nor for any infringements of the rights of third parties which may result from its use Acknowledgements The IPC 510 AIMB 742 AIMB 744 AIMB 750 AIMB 760 AIMB 762 AIMB 763 AIMB 764 AIMB 766 PCA 6114P4 PCA 6114P7 PCA 6114P10 PCA 6114P12 and PCA 6114P12X are trademarks of Advantech Co Ltd All other product names or trademarks are properties of their respective owners On line Technical Support For technical support and service please visit our support website at http support advantech com support Part No 2002051021 Edition 2 Printed in China March 2009 IPC 510 B C User Manual ii Safety Instructions 10 11 12 13 14 15 16 17 Read these safety instructions carefully Keep this User Manual for later reference D
3. 4 Figure 1 1 Dimension diagram 4 System Setup sennnnnnnnennnnnne 9 Removing the top Cover sarcen di nananana kana dan etaan aaa tana dra taha dann 6 Installing the backplane or motherboard 0 cece eeeeeeeeeeeeneeeeeeteeneaeeees 6 Figure 2 1 Yellow label indicating copper stub locations 7 nistallING disk GIVES 88m hein ae 7 Figure 2 2 Disk drive bay 7 Attaching the ears amp handles u 44444ennssnnnnnnnnnnnnnnnnnsnnnnnnnn nn 7 Operation and Chassis front panels sestiers iida aaa aa inana aan 10 Figure 3 1 Front view 10 3 1 1 Switch Button and I O interfaces 10 3 1 2 LED Indicators for System Status 10 Replacing cooling fan and filter 11 Figure 3 2 Replacing the Cooling fan amp filter 11 Exploded Diagram 8 Parts List 13 Exploded Diagram 8 Parts List 14 Table AT Parts List 4248er 14 Backplane 8 Motherboard Options 15 Backplane Options amenant ie kald ken 16 Table B 1 Backplane Options renrnnenannennea 16 Motherboard Options nn een 16 Table B 2 ATX Motherboard Options 16 vii IPC 510 B C User Manual IPC 510 B C User Manual viii General Information This chapter provides general information about the IPC 510 B C Sections include Introduction E Specifications H Power Supply Options E Dimension Diagram 1 1
4. 560 MB 562 a Be careful to screw the Copper Stub under 10 kef cm PEPEPEPE PEPEPEPE Figure 2 1 Yellow label indicating copper stub locations Installing Disk Drives You can remove the disk drive bay form the chassis by removing the four screws from the disk drive bay After installing each disk drive in place then return the whole drive bay unit into the chassis and fasten it Then connect the suitable cables ex IDE SATA or SAS etc from the motherboard or CPU card and plug the power con nectors from the power supply Figure 2 2 Disk drive bay Attaching the Ears amp Handles There are a pair of ears and a pair of handles in the accessory box If you need to install the chassis in a rack just attach the ears and handles to the front corners of the unit using the screws provided 7 IPC 510 B C User Manual IPC 510 B C User Manual Operation This chapter introduces the sys tem operation information Sections include E The front panel E Replacing the cooling fan m Replacing the filter 3 1 3 1 1 3 1 2 Chassis front panel The front panel features a lockable door and six LED indicators There are a dual USB port a PS 2 port aPower LED and an HDD LED on the left of the front panel When opening the door there is a system reset button and a momentary power switch INDUSTRIAL COMRUIER Figure
5. Introduction IPC 510 B C is a 4U IPC rackmount chassis which includes a 14 slot ISA or ISA PCI backplane and a 250 W 300 W ATX PFC PS 2 power supply Itis the best price per formance industrial chassis platform for building mission critical applications IPC 510 B C has a shockproof design with front accessible drive bays for easy installation of three half height 5 25 drives one 3 5 FDD USB devices and a PS 2 keyboard connector The design also includes one internal 3 5 HDD drive bay For high density applications IPC 510 B C supports a range of ISA PCI backplanes with the ATX M B version and a 250 W 300 W ATX PFC power supply optional IPC 510 B C is a rack optimized IPC chassis that offers the best total cost of owner ship and scalability for customers who want to grow their businesses without increas ing costs A wide range of standard computing peripherals can be integrated with the chassis to meet different application development requirements under mission criti cal environments IPC 510 B C User Manual 2 1 2 1 3 Specifications Table 1 1 Specifications Front accessible Internal Drive Bay i 1 5 25 3 Cooling Fan 1 77 CFM each iO interface USB 2 front accessible PS 2 1 front accessible Miscellaneous Rear panel Indicator BP version Two D SUB 9 pin openings MB version One D SUB 9 pin bracket and one 68 pin SCSI openings LED display for power on and HDD activity Environ
6. on cards Modern electronic devices are very sensitive to static electric charges As a safety precaution use a grounding wrist strap at all times Place all electronic components on a static dissipative surface or in a static shielded bag when they are not in the chassis 21 CAUTION Any unverified component could cause unexpected damage To ensure the correct installation please always use the components ex screws provided with the accessory box A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of indus trial environments Whether your new Advantech equipment is destined for the labo ratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s cus tomer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical support We want you to get the maximum performance from your products So if you run into technical difficulties we are here to help For the most freguently asked guestions you can easily find answers in your product documentation These answers are nor mally a lot more detailed than the ones we can give over the phone So pl
7. 3 1 Front view Switch Button and I O interfaces Momentary Power switch Press this switch to turn the system power on or off Please use system shutdown or press this switch for few seconds to turn off the sys tem ATX power System Reset button Press this button to reboot the system Dual USB ports For connecting a wide range of USB devices for data transfer backup or input PS 2 port For connecting the keyboard or mouse depending on the features of the motherboard CPU card LED Indicators for System Status There are two LEDs one indicates the system power supply status and the other the hard disk drive activity When the system power is on the power LED glows steady Green When the power LED is RED it indicates a redundant power supply module failure To stop the alarm beeping press the Alarm Reset button Examine the redundant power supply module right away and replace the failed module with a good one The HDD LED blinks Green while data is transferring IPC 510 B C User Manual 10 3 2 Replacing Cooling Fan and Filter Refer Figure 3 2 to find the location of the system cooling fan and filter Please replace the system cooling fan if either is defective The filter functions to block dust or particles coming from the work environment and to extend the longevity of the sys tem It is better to replace the filter periodically To replace the filter open the front door and simply pull out the fan filter behind the le
8. ackplane version 15 pcs rubber cushions back plane version or 7 pcs motherboard version and a pair of ear handles If any of these items are missing or damaged contact your distributor or sales repre sentative immediately We have carefully inspected the IPC 510 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the IPC 510 check it for signs of shipping damage For example damaged box scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales rep resentative immediately Also please notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspection we will make arrangements to repair or replace the unit V IPC 510 B C User Manual IPC 510 B C User Manual vi Contents Chapter 1 mh midi N gt 1 4 Chapter 2 2 1 2 2 2 3 2 4 Chapter 3 3 1 3 2 Appendix A A 1 Appendix B B 1 B 2 General Information 1 Introduction unse AEDA AASIAAT 2 SPECICATION m nalen fesse ant nr tahkena rate les 3 Table 1 1 Specification revnenennenennannnnenan naene 3 Power Supply Options vaat d enda a vanale 3 Table 1 2 Power Supply Options 3 Dimension Dlagram 10324444 00k add t vaadake eine
9. ease consult this manual first If you still cannot find the answer gather all the information or guestions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products In fact most problems reported are minor and can be easily solved over the phone In addition free technical support is available from Advantech engineers every busi ness day We are always ready to give advice on application reguirements or specific information on the installation and operation of any of our products IPC 510 B C User Manual iv Product Warranty Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installation Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous testing most of our customers never need to use our repair service If an Advantech product is defec tive it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be bil
10. ed by service personnel H The power cord or plug is damaged Liquid has penetrated into the equipment E The equipment has been exposed to moisture H The equipment does not work well or you cannot get it to work according to the user s manual H The equipment has been dropped and damaged H The equipment has obvious signs of breakage CAUTION The computer is provided with a battery powered real time clock cir cuit There is a danger of explosion if battery is incorrectly replaced Replace only with same or equivalent type recommended by the manufacture Discard used batteries according to the manufacturer s instructions THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY WITH APPRO PRIATE SAFETY STANDARDS INCLUDING IEC 60825 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT iii IPC 510 B C User Manual 18 This device complies with Part 15 ofthe FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation 19 CAUTION Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges 20 CAUTION Always ground yourself to remove any static charge before touching the motherboard backplane or add
11. ft panel Then put a new filter in place INDUSTRIAL Cupu INDUSTRIAL Gbaapuze Figure 3 2 Replacing the Cooling fan amp filter 11 IPC 510 B C User Manual IPC 510 B C User Manual 12 Appendix A Exploded Diagram amp Parts List Table A 1 Parts List A 1 Exploded Diagram amp Parts List Hinge 11 Top cover Front door 12 13 14 15 16 1 Hold down clamp Drive bay 2 Rackmount ear Handles 5 25 CD ROM cover Card guide 4 5 6 7 8 Body of chassis Disk mounting bracket I O bracket Card guide bracket Fan bracket 7 Adapter bracket 18 19 20 120 mm fan set USB amp PS 2 Filter cover Rear window bracket Power supply 9 10 14 IPC 510 B C User Manual Appendix B Backplane amp Motherboard Options B 1 Backplane Options IPC 510 supports a variety of PICMG 1 0 backplanes Users can contact a local sales representative for detailed specifications and information Table B 1 Backplane Options Slots Per Segment Meds Dane Aeman PICMG PICMG PCI PCI ISA PCA 6115 Single 15 PCA 6114 Single 14 PCA 6114P4 Single 2 4 8 PCA 6114P7 Single 3 1 6 4 PCA 6114P10 Single 2 10 2 PCA 6114P12 Single 1 1 11 1 PCA 6114P12X Single 1 1 11 1 PCA 6113P4R Single 2 4 7 PCA 6113P7XE Single 2 7 4 B 2 Motherboard Options IPC 510 supports a variety of Advantech ATX m
12. isconnect this equipment from any AC outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning For plug in equipment the power outlet socket must be located near the equip ment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall may cause damage Do not leave this equipment in an environment unconditioned where the storage temperature under 0 C 32 F or above 40 C 104 F it may damage the equipment The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Place the power cord such a way that people can not step on it Do not place anything over the power cord The voltage and current rating of the cord should be greater than the voltage and current rating marked on the product All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient overvoltage Never pour any liquid into an opening This may cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If one of the following situations arises get the equipment check
13. led according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandise authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer Initial Inspection When you open the carton please make sure that the following materials have been shipped m IPC 510 Chassis m User Manual H Warranty Card m Accessory box with a package of screws for fastening the backplane or mother board optical disk drive other disk drives ear handles etc a pair of keys a pc of EMI spring shielding for b
14. ment Operating Non Operating Temperature 0 40 C 32 104 F 20 60 C 4 140 C Humidity 10 85 10 95 Vibration 5 500 Hz 1 Grms 2G Shock 10 G With 11 msec duration 1 2 sine wave 08 Altitude 10 000 ft 40 000 ft Acoustic Noise Less than 52dB sound pressure at 5 28 C 41 82 F Dimensions W x H x D 482 x 177 x 448 mm 19 x 7 x 17 6 die Weight 12 5 kg 27 5 lb Compliance Safety CE compliant Power Supply Options Table 1 2 Power Supply Options Model Name PS 250ATX ZE PS 300ATX ZBE Watt 250 W ATX PFC 300 W ATX PFC Input 115 230 VAC Selected 100 240 Vac Full range Output 5 V 27 3 3 V 20 A 5 V 30 A 3 3 V 28 A 12 V 13A 12 V 0 8A 12 V 15A 12 V 0 8 A 5 V 0 3 A 5 Vsb 2 A 5 V 0 3 A 5 Vsb 2 A Mini load 5 V 0 5A 3 3 V 0 0 3 A 5 V 0 1 3 3 V 0 3A MTBF 100 000 hours 25 C 100 000 hours 25 C Safety UL TUV CB CCC UL TUV CB CCC 3 IPC 510 B C User Manual 1 4 Dimension Diagram Motherboard Backplane AIA MIN NUN LIRE Unit mm inch Figure 1 1 Dimension diagram IPC 510 B C User Manual 4 System Setup This chapter introduce the instal lation process Sections include E Removing the top cover E installing a backplane or moth erboard E Installing disk drives E Attaching the ears and handles
15. otherboards as shown below Users can contact a local sales representative for detailed information Table B 2 ATX Motherboard Options Slots Per Segment Model Mame Ge PCIISA ISA AGP SATA AIMB 740 4 32 bit 1 1 AIMB 742 4 32 bit 1 1 1 8X 2 PCI X 64 bit AIMB 744 it D gt 1 8X 2 2 PCI X 64 bit AIMB 750 oo E y E 1 4X 2 1 PCI E 1X IMB 780 5 POI re i i 4 1 PCle 16X AIMB 762 1 PCle 4X 4 5 PCI 32 bit 1 PCle 16X AIMB 763 1 PCle 1X 4 5 PCI 32 bit 1 PCle 16X AIMB 764 1 PCle 4X A 5 5 PCI 32 bit 1 PCle 16X AIMB 766 2 PCIe 1X 6 4 PCI 32 bit IPC 510 B C User Manual 16 17 IPC 510 B C User Manual Trusted ePlatform Services ADVANTECH wwWw advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2009
16. ttach the supplied EMI spring shielding with the screws provided 4 For the PICMG 1 0 BACKPLANE connect the orange white wire from connec tor HCN1 on the backplane to connector CN21 on the CPU card 5 While installing a MOTHERBOARD attach the motherboard I O shielding onto the rear plate first Then fasten the motherboard onto the chassis 6 Connect the 20 pin or 24 pin ATX power connector and the 4 pin 12V power connector from the power supply to the backplane or the motherboard For the PICMG 1 0 BACKPLANE the 4 pin 12 V power connector is connected to the CPU card 7 Connect the 9 pin USB wire PS 2 wire power switch wire and the system reset switch wire from the chassis to the motherboard 8 Connect the HDD LED wire from the chassis to the motherboard IPC 510 B C User Manual 6 2 3 2 4 __NUT NUMBER BP MP MODEL PCA 6113P4R PCA 6114P7 K ok ok ok OK ok ok mx ok x te x x PCA 6114P12 PCA 6114P4 PCA 6114P10 kf e lle x PCA 6114 B k x ok ok amp x ok x PCA 6113P7X x ok XX x x x y k 7 ak PCA 6115 k x ok amp x gt k PCA 6114P12X ok x x x y PCE 7B13 64 PCE 5B12 64 KK OK a x MB 740 MB 742 MB 744 MB 750 ae gt 4 j k 112 3456 7 8 9110 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 X AM MB 760 MB 762 MB 764 MB 542 MB 554 MB 556 MB
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