XR4 WASH USER MANUAL REL 1.1 ENG
Contents
1. XR4 WASH The Lighting Company D S Illuminazione srl ITALY Attp www dts lighting it Made in Italy 2 XR4 WASH Le informazioni contenute in questo documento sono state attentamente redatte e controllate Tuttavia non assunta alcuna responsabilit per eventuali inesattezze Tutti diritti sono riservati e questo documento non pu essere copiato fotocopiato riprodotto per intero o in parte senza previo consenso scritto della D T S DTS si riserva il diritto di apportare senza preavviso cambiamenti e modifiche estetiche funzionali o di design a ciascun proprio prodotto D T S non assume alcuna responsabilit sull uso o sull applicazione dei prodotti o dei circuiti descritti The information contained in this publication has been carefully prepared and checked However no responsibility will be taken for any errors All rights are reserved and this document cannot be copied photocopied or reproduced in part or completely without prior written consent from D T S D T S reserves the right to make any aesthetic functional or design modifications to any of its products without prior notice D T S assumes no responsibility for the use or application of the products or circuits described herein Les informations contenues dans le pr sent manuel ont t r dig es et contr l es avec le plus grand soin Nous d clinons toutefois toute responsabilit en cas d ventuelles inexactitudes Tous droits r serv s2. D T S reserves the right to make any aesthetic functional or design modifications to any of its products without prior notice D T S assumes no responsibility for the use or application of the products or circuits described herein MADE IN ITALY C The Lighting Company ISO 9001 2000 D T S quality system is certified to the ISO 9001 2000 standard D T S products are designed and manufactured at the D T S m 05171099 D T S Illuminazione s r Via Fagnano Selve 10 12 14 47843 Misano Adriatico RN Italy Tel 39 0541 611131 Fax 39 0541 611111 info dts lighting it www dts lighting it
3. ERROR INPUT IN AUTO MODE a ERROR INTERNAL COMMUNICATION ERROR ENCODER PAN ERROR ENCODER TILT ERROR DMX ADDRESS ERROR LOADING EPROM DATA ERROR COLOUR SENSOR CIRCUIT 15 XR4 WASH 12 HIDDEN MENU For technical personnel only To operate this menu Connect the projector to the DMX controller DMX SIGNAL MUST BE CORRECTLY RECEIVED Reset the XR4 reset from the MENU not from the DMX controller While reset is running press the MENU and ENTER keys at the same time Electronic calibration of the motors Reset EEPROM Reset all settings ATTENTION by pressing this key you must repeat all previous calibrations Exit from hidden menu 16 PAN Anal To align pan movement e pA e E Up Down ENTER Up Down TILT ALIGNMENT To align tilt movement a m Z HE HAL To align shutter sal 8 128 Up Down ENTER Up Down colour WHEELALIGNMENT To align colour wheel E FFAL s BE Up Down ENTER Up Down EFFECT ALIGNMENT Effect alignement FE IS ES ENTER 16 XR4 WASH 13 OPENING THE PROJECTOR HOUSING It is possible to inspect the inside of the projector by removing the cover as indicated below ATTENTION REMOVE MAINS POWER PRIOR TO ACCESSING THE PROJECTOR S INTERNAL COMPONENTS 1 Loosen the 3 1 4 turn screws which fix the head covers photo 1 2 Once unscrewed simply lift the covers to access the internal components photo 2
4. Photo 2 14 PERIODIC CLEANING 14 1 Lenses and reflectors Even a fine layer of dust can substantially reduce the luminous output Regularly clean all lenses and the reflector using a soft cotton cloth dampened with a specialist lens cleaning solution 14 2 Fans and air passages The fans and air passages must be cleaned approximately every 6 weeks This periodic cleaning will depend of course on the conditions in which the projector is operating Suitable instruments for performing this type of maintenance are a brush and a common vacuum cleaner or an air compressor If necessary clean the fans and air passages more frequently 15 PERIODIC CONTROLS Lamp The lamp should be replaced if there is any visible damage or deformation due to heat This will help to avoid the danger of the lamp exploding Mechanical parts Periodically check all mechanical parts gears guides belts etc for wear and tear replacing them if necessary Periodically check the lubrication of all components particularly the parts subject to high temperatures If necessary lubricate with suitable lubricant available from your D T S distributor Check the tension of the belts and adjust it if necessary Electrical components Check all electrical components for correct earthing and proper connection of all connectors refasten them if necessary Fuse replacement Locate the fuse which protects the lamp and electronics in the base of the XR8 Using a mult
5. 37 gt o o FO o i Right rotation speed 5 Right rotation speed 6 Right rotation speed 7 Right rotation speed8 __ Right rotation speed 9 min Stop __ Leftrotation speed I min Leftrotationspeed 2 GEN 238 240 241 243 244 246 247 249 gt 28022 gt 2325 1 9 Leftrotation speed 9 max DMXCHANNEL 9 Parameter EFFECTS Move DMX range range Mode Option Function Value degrees MI No effect ESTI Frosth gt AA Frost DMX CHANNEL Parameter RESET MODE 1 DEFAULT Left rotation speed 3 Move DMX range range Mode Option Function Value degrees 02200 190 1 gt Moe 201 239 220 Internal Motors Reset 240 255 247 Total Reset 20 XR4 WASH 17 COLOUR WHEEL 3 ME E 2 7 4 COL1 COL2 COL3 COLA 0507K004 0507K003 0507C046 D01 0507C051 D01 CONV FILTER CTO CONV FILTERCTB WOOD SW 460 ORANGE LW590 TC3256 DL542 COLS COL6 COL7 COLS 0507C042 D01 0507C047 D01 0507C041 D01 0507C053 D01 GREEN WB5055 RED LW 640 DARK BLUE SW490 AMBER LW 550 ri CN CN CN m CN The information contained in this publication has been carefully prepared and checked However no responsibility will be taken for any errors All rights are reserved and this document cannot be copied photocopied or reproduced in part or completely without prior written consent from D T S
6. Ce document ne peut tre copi photocopi ou reproduit dans sa totalit ou partiellement sans le consentement pr alable de D T S D T S se r serve le droit d apporter toutes modifications et am liorations esth tiques fonctionnelles ou de design sans pr avis chacun de ses produits D T S d cline toute responsabilit sur l utilisation ou sur l application des produits ou des circuits d crits Las informaciones contenidas en este documento han sido cuidadosamenteredactadas y controladas Con todo no se asume ninguna responsabilidad por eventuales inexactitudes Todos los derechos han sido reservados y este documento no puede ser copiado fotocopiado o reproducido total o parcialmente sin previa autorizaci nescrita de D T S D T S se reserva el derecho a aportar sin previo aviso cambios y modificaciones de car cter est tico funcional o de disefio a cada producto suyo D T S no se asume responsabilidad de ningun tipo sobre la utilizaci n o sobre la aplicaci n de los productos o de los circuitos descritos 3 XR4 WASH INDEX 1 TECHNICAL FEATURES 4 2 IMPORTANT SAFETY INFORMATION 5 2 1 Fire prevention 2 2 Prevention of electric shock 2 3 Protection against ultraviolet radiation 2 4 Safety 2 5 Level of protection against the penetration of solid and liquid matter 3 MOUNTING THE LAMP 6 3 1 Lamp alignment 4 VOLTAGE AND FREQUENCY 7 5 INSTALLATION 7 5 1 Safety cable 5 2 Protection against liquids 5 3 Movem
7. S Electromagnetic ballast 230V 50 60Hz FUSE 3 15 A MENU UP ENTER DOWN DISPLAY FUNCTIONS The XR4 display panel shows all the available functions Using these functions it is possible to change some of the parameters and add some functions Changing the DTS setting can vary the functions of the unit so that it does not respond to the DMX 512 used to control it Carefully follow the instructions below before carrying out any variations or selections NOTE the symbol IS shows which key has to be pushed to obtain the desired function PAN MOVEMENT INVERSION To reverse Pan movement from left to right and vice versa Up Down Counterclockwise ENTER MENU Up Down ENTER Up Down Clockwise ENTER TILT MOVEMENT INVERSION To reverse Tilt movement from bottom upwards and vice versa gt Up Dan Counterclockwise ENTER gt IS gt gt 21007 MENU Up Down ENTER Up Down ENTER Up Down position EMER REVERSE DISPLAY S Reverses display s reading depending on BH uspension the mounting position position ENTER On the ground or suspended Up Down DISPLAY STAND BY To turn off the display after 5 seconds Display Or leave it always on always ON ENTER 12 XR4 WASH 8 DISPLAY FUNCTIONS TEST MODE PAN Full test and single function test RESET ENABLED VIA DMX IS MENU Up Down R IS Down ENTER RESET Al motors reset RESET DISABLED VIA DMX IS TOTAL RESET 13 a ENTER MENU Up Down DEFAULT To restore default set
8. ed 70 C Never handle the unit until at least 10 minutes have elapsed since the lamp was turned off Always replace the lamp if any physical damage is evident Never install the fixture in an enclosed area lacking sufficient air flow The ambient temperature should not exceed 40 C A hot lamp may explode so always wait for at least 10 minutes prior to attempting to replace the lamp Always wear suitable hand protection when handling the lamp 2 5 Level of protection against the penetration of solid and liquid matter The projector is classified as an ordinary appliance and its protection level against the penetration of solid and liquid matter is IP 20 3 MOUNTING THE LAMPS Warning Switch off the unit before replacing the lamp Philips MSD250 2 Power 250W Luminous flux 18 000 Im Colour temperature 8 500 K Lampbase GY9 5 Rated life 3 000 hours 1 Using a screwdriver remove the 3 screws X Y Z photo 1 which fix the lamp holder Photo 1 Photo 2 Photo 3 2 Remove the lamp holder assembly and insert the lamp photo 2 The lamp used on XR4 is made in quartz glass and should be handled with care Always follow the instructions supplied in the lamp s packaging Never touch the glass directly but use the tissue provided in the lamp s packaging The GY9 5 lamp socket is not symmetrical DO NOT USE UNDUE FORCE ON THE GLASS In case of difficulty read again the instructions and repeat the procedure 3 Replace the
9. elosed speed I min 19 1909 Flashelosedspeed2 200200 J A f Flashcloedsped3 2102019 Flash dosed speed 4 max 20227 Coloursinblackout 228233 A Pan Tiltin black out 2342585 1 pp Open DMX CHANNEL PeT Parameter COLOUR Move Value degrees 012 0 1325 Coluwl1 3200K 2638 1 Colu2 500K 39581 Colour 582 644 BiCoeu34 GT Colour 7890 BiCoeu45 9110 CoburS 10416 BiColur 5 6 n 29 Cobur6 1012 BiCoeu6 7 143 255 Colour 1560168 Bicour7 8 gt 16 1801 1 Colour8 1822197 BicolourS white 198 200 Right rotation speed 1 max _ 2012005 Rightretationspeed2 204200 1 Rightretationsped3 20720 1 1 Rightretationsped 4 19 XR4 WASH 210222 213215 1 gt 216218 gt 219200 0 22023 00 gt 225 228 229 231 232 234 _ o o EE o 235 2
10. ent 5 4 Risk of fire 5 5 Forced ventilation 5 6 Ambient temperature 6 MAINS CONNECTION 8 6 1 Protection 7 DMX SIGNAL CONNECTION 9 7 1 DMX Addresses 7 2 Selecting the DMX address 8 DISPLAY FUNCTIONS 11 9 PAN amp TILT SPEED 14 10 FANS SPEED 11 ERROR MESSAGES 12 HIDDEN MENU 15 13 OPENING THE PROJECTOR HOUSING 16 14 PERIODIC CLEANING 14 1 Lenses and reflectors 14 2 Fans and air passages 15 PERIODIC CONTROLS 16 DMX PROTOCOLS 17 17 COLOUR WHEEL 20 4 XR4 WASH 1 TECHNICAL FEATURES The new XR4 WASH is one of the brightest moving heads in the 250W range The XR4 WASH is fitted with a discharge 250W lamp MSD 250 2 combined with a dichroic parabolic reflector which gives a light efficiency of 5 200 Lux at 5 mt 17 XR 4 WASH incorporates a multi step zoom a colour wheel 8 dichroic filters open with linear selection electromagnetic ballast The internal operating system can be updated via DMX The XR4 WASH is suitable for use in concerts shows tours and special events as well as in clubs theatres permanent installations and all other applications requiring a compact light with high luminous output The XR4 WASH offers also a new design modern and elegant important for easy installation even in the most refined settings XR4 WASH Cod 03 MW004 L Power supply 230V 50 60 Hz XR4 WASH Cod 03 MW004 100 L Power supply 100V 50 60 Hz XR4 WASH Cod 03 MW004 120 L Power supply 120V 50 60 Hz Als
11. gnetic ballast operate at 230 VOLT 50 60 Hz 100V 50 60 Hz and 120V 50 60 Hz on request Prior to connecting the unit to your mains supply ensure that the model in your possession correctly matches the mains supply available For connection purposes ensure that your plug is capable of supporting 3 15 amps at 230V Electromagnetic ballast or 6 amps at 100 120V 230V 50 60Hz Strict adherence to regulatory norms is strongly recommended 100V 50 60 Hz and 120V 50 60 Hz _ on request 6 1 Protection The use of a thermal magnetic circuit breaker is recommended for each XR4 A good earth connection is essential for the correct operation of the projector 7 DMX SIGNAL CONNECTION The unit operates using the digital DMX 512 1990 signal Connection between the mixer and the projector or between projectors must be carried out using a two pair screened g 0 5 mm cable and a CANNON XLR 5 or 3 pins connector 9 XR4 WASH Ensure that the conductors do not touch each other Do not connect the cable ground to the XLR chassy The plug housing must be isolated Connect the mixer signal to the DMX IN projector plug and connect it to the next projector by connecting the DMX OUT plug on the first projector to the DMX IN plug of the second one In this way all the projectors are cascade connected NB If the display showing the DMX address flashes then one of the following errors has occurred DMX signal not present DMX address not valid
12. i DMX reception problem ti 4 ES I 4 a i A gt y i if CONTROLLER e gt STANDARD Mea Pala de Eg DM X 512 a er 5 1 4 kl A For Installations where long distance DMX cable connections are needed we suggest to use a DMX terminator The DMX terminator is a male XLR 3 5 pins connector with a 120 ohm resistor Between pin 2 and 3 The DMX terminator must be plugged into the last unit DMX out panel connector of the DMX line PLACE A 120 OHM RESISTOR BETWEEN PIN 2 AND 3 OF A MALE XRL CONNECTOR AND PLUG IT INTO THE DMX OUT PANEL CONNECTOR OF THE LAST UNIT CONNECTED TO THE DMX LINE PIN 3 PIN 2 10 XR4 WASH 7 1 DMX Addresses XR4 WASH have 10 DMX channels Set the following addresses on the mixer Projector 1 A001 Projector 2 A011 If you want to select the next projector just add 10 Projector 3 A021 A projector 6 A051 7 2 Selecting the DMX address 1 Press the UP DOWN key until you reach the required DMX channel The numbers on the display will start to flash but the new DMX address hasn t yet been set 2 Press ENTER to confirm your selection The numbers on the display will stop flashing and the projector is now setted to the new DMX address TRICKS if you keep pushed the UP or DOWN keys the channels are calculated more quickly and you get a faster selection 11 XR4 WASH 8 DISPLAY FUNCTIONS DISPLAY DMX IN DMX OUT MAIN
13. imeter test the condition of the fuse replacing it with one of equivalent type if necessary 17 XR4 WASH 16 DMX PROTOCOL 10 CHANNEL MODE 16bit PAN msb 540 PAN Isb TILT msb 270 TILT Isb MOVEMENT SPEED DIMMER SHUTTER COLOUR EFFECT 0 RESET O0 0 10D VU d 0 SN Parameter PAN msb 540 Parameter PAN Isb Parameter TILT msb 270 DMXCHANNEL 4 Parameter TILT Isb Parameter MOVEMENT SPEED DMX range Vector mode from fast to slow _ ll NN en DMX signal fast to slow eR signal DMX CHANNEL 6 Parameter DIMMER DMX range Blackout gt Ld 8 255 Proportional dimmer 18 XR4 WASH Parameter SHUTTER Move DIDO Ie range Mode Option Function Value degrees p Black out 239 Open 4059 Blaekout gt 6079 1 Stroberandomsped 80 89 1 Strobespedlmin 9099 1 JJ Strobespeed2 10 310 1 Strobespeed3 H0H9 1 Strobespeed4d gt 019 A StrobespeedS 130139 1 Strobsped max 140 149 1 f Flashopenspeed 1min 150159 Flashopensped2 160160 J Flahopensped3 170179 1 AJ Flashopenspeed4max 180189 Flash
14. lamp assembly and tighten the screws X Y Z which were previously removed photo3 3 1 Lamp alignment Attention we recommend to align the lamp in the optical system to avoid overheating of the dichroic filters and other components inside the unit aie Photo 5 2 ETT I HU TL A Ea cea A B REDE Alignment is carried out using the 3 adjusters A B and C During this operation you must have a uniform luminosity all around the projected area 7 XR4 WASH 4 VOLTAGE AND FREQUENCY The XR4 with electromagnetic ballast can operate at 230 VOLT 50 60 Hz 100V 50 60 Hz and 120V 50 60 Hz on request 5 INSTALLATION XR4 may be either floor or ceiling mounted For floor mounting installations the XR4 is supplied with four rubber mounting feet on the base For ceiling mounted installations we reccomend the use of appropriate clamps to fix the unit to the mounting surface The supporting structure from which the unit is hung should be capable of bearing the weight of the unit as should any clamps used to hung it The structure should also be sufficiently rigid so as not to move or shake whilst the XR4 is moving Four quarter turn fast locks placed on the base of the units allows by using the two fast lock C clamps provided in the box to fix the unit in any position gt 9 5 1 Safety cable We recommend the use of a safety cable or chain connected to the XR4 and to the suspension truss in order to avoid the fixture acciden
15. materials 1 MT Minimum distance from the closest illuminable surface 2 MT Replace any blown or damaged fuses only with fuses of identical value Refer to the wiring diagram if there is any doubt Connect the projector to mains power via a thermal magnetic circuit breaker 2 2 Prevention of electric shock High voltage is present inside the unit Unplug the unit prior to performing any function which involves touching the inside of the moving head including lamp replacement The level of technology present in the XR4 requires the assistance of specialised personnel for all servicing Please refer to an authorised DTS service centre A good earth connection is essential for proper functioning of the projector Never connect the unit without proper earth connection The fixture should be located in places with a good air ventilation 2 3 Protection against ultraviolet radiation Never turn on the lamp if any of the lenses filters or ABS covering is damaged Their respective shielding functions will only operate efficiently if they are in perfect working order Never look directly the lamp when it is on 2 4 Safety The projector should always be installed with bolts clamps and other tools that are capable of supporting the weight of the unit Always use a second safety cable to sustain the weight of the unit in case of the failure of the main fixing point The external surface of the unit at various points may exce
16. o available in white RAL 9003 colour on demand Lamp Philips MSD 250 2 Automatic restrike of lamp in case of accidental switching off Optical group Fresnel lens 150 mm dichroic parabolic reflector 5 200 Lux 5 m 179 Zoom Multi step zoom Dimmer shutter strobo Linear dimmer Shutter Strobe from 0 85 flash sec to 10 flash sec Colours Colour wheel 8 colours open with linear selection for perfect 2 colour beams Colour change with blackout sync Rainbow effect Pan Tilt Pan 540 2 8 sec Tilt 270 2 sec 16 bit resolution 6 Speed function 6 selectable pan tilt speeds 10 DMX channels Internal operating system updatable via DMX Reset via DMX Connections 4 XLR connectors 3 pole In and Out 5 pole In and Out by Neutrik POWERCONN connector by Neutrik Power supply Electromagnetic ballast Power supply 230V 50 60 Hz 100V 50 60 Hz and 120V 50 60 Hz on request Power consumption 350 W Operating ambient temperature 10 40 Pe A Weight 18 Kg nm re Packing Dimensions H HxWxL E E 550 x 440 x 880 mm O O n 3 B e inh Weight L 25 Kg E class Pera i 408mm m 5 XR4 WASH 2 IMPORTANT SAFETY INFORMATION 2 1 Fire prevention XR4 can fit a Philips MSD250 2 or a Osram HSD250 2 or a GE CSD250 2 The use of any other alternative lamp is not recommended and will null and void the fixture s warranty Never locate the fixture on any flammable surface Minimum distance from flammable
17. tally falling should the main fixing point fail Make sure that the iron cable or chain can bear the weight of the entire unit You may attach the safety chain to the two holes A located on the base of the fixture as shown in the picture below 5 2 Protection against liquids The projector contains electric and electronic components which should under no circumstances come into contact with oil water or any other liquid The proper unit functioning would be compromised should this occur 8 XR4 WASH 5 3 Movement The projector has a maximum movement of 540 for Pan and 270 for Tilt DO NOT place any obstructions in the path of the projector s movement 5 4 Risk of fire Each fixture produces heat and must be installed in a well ventilated place The minimum recommended distance from flammable material is 1 MT Minimum distance from the object being illuminated is 2 MT 5 5 Forced ventilation You will note on inspection that the unit features various air inlets and cooling fans located on both the base and head of the fixture These should under no circumstances be blocked or obstructed whilst the projector is in operation Doing so could cause the fixture to seriously overheat thereby compromising its proper operation 5 6 Ambient temperature The projector should never be installed in places that lack a constant air flow The ambient temperature should NOT exceed 40 C 6 MAINS CONNECTION XR4 with electroma
18. ting SOFTWARE Pcb 8 motors Software version RS ES MENU Up Down SGFE E ENTER 16 MENU Up Down LEN IS Down 4 ENTER Fan control To control the fan speed ENTER PENE p Up IN SPEE x ENTER ES Down ENTER SPEED control Pan Tilt Speed control BENI DEFAULT 2 ENTER 8 DISPLAY FUNCTIONS ss MENU Up Down ENTER RESERVED Pan lock Tilt lock Pan free Tilt free PAN LOCK LOCK THE PAN TO THE DESIRED VALUE TILT LOCK LOCK THE TILT TO THE DESIRED VALUE 13 Up Down ENTER Up Down XR4 WASH ENTER Up Down ENTER Sm ENTER Up Down ENTER MSA ENTER Up Down Su BPE BIE B oa TO PAN MOTOR ES Ss ENTER Gio i LOWER TO TILT MOTOR IS ES ES E i TIME reset possible Es R and total UNIT LIFE TIME reset not possible 14 XR4 WASH 9 PAN amp TILT SPEED SPEE default 2 You can set the PAN and TILT motors at high speed on your XR4 Press menu until you see SPEE Press ENTER and select a speed with UP DOWN there are 4 speeds Confirm by pressing ENTER When you use speed 4 the highest PAN and TILT speed is very high and your projector may loose its path In this case the encoder corrects the position 10 FAN SPEED FANS default 12 Fan speed regulation makes it possible to reduce fan noise However the ambient temperature must be less than 35 C 11 ERROR MESSAGES ERROR POSITIONING OF COLOUR WHEEL ERROR POSITIONING OF BEAM SHAPE EFFECTS
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