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MDS 2000 USER MANUAL

1. Badger Meter Europa GmbH MDS 2000 Oil Management System USER MANUAL March 2012 Firmware v7 38 LMS MDS2000 BA 02 1203 Contents 1 Basic safety recommendations uuuszuu0 an000an0nnnnunnnnnunnnnunnnnunnnnnnnnnnunnunnnnnnunnnnnnnnnnn 1 A a aa era Een ade ae Era sim esca 2 2 1 PIOQUCEGESCHBlIONsEE Eee a doi 2 22 CNN UA A o ae sad 3 3 PUNCUON Al DESCUIDO artis A an eE meten 4 A The Keypad INterlaCe iio illa 5 52 al Pi a 5 ACCESSING ING system a eine 6 7 9YSteMl PUN CI IO ua 7 7 1 Dispensing DANCIDICS ae o 7 7 2 Master valve Air solenoid CONTFOl ooccccccccccccncccnncconncconnnncnnnnnannnnnnnnonnnononnnonanoss 7 7 3 Free dispensing MON ccccooccncccncnnccncnnccnncnnonnnonononnnnonnnononnnnnonnnrnnnnnnnnnnnnnnnnoncnnonanennnnas 7 7 4 Preselect dispensing Mode occooccncccccnnccoconoconcnconnnnnonnconononcnnonannnonnnonononnnnonannnnnnncnnonas 8 O POD Ventica ON esa doi urea 8 76 Transacci n memory amp PINUNO ei it er estel 8 8 SotMware contiguralloNiacniai ai 9 9 SUPer visor Meat ds 10 9 1 MEANS ACTION DOM S nen aia 11 9 2 EE SINSATION ara Da 11 e RS DO ad cetera temen areas 11 9 4 Product delve een 12 9 5 NEW STOCK EV Gl acriter ne e ico 12 9 0 DEL GE Es Mrs 12 97 Chande supervisor PIN NUM DE Rectes tala des 12 9G CCl driansacuon memory iio 12 OD A US Cl et ecos A ed een 13 9210 A E 13 10 CUSTOMER Me Usina 14 10 1 1 00 Bo AC A A ee ee 15 102 Mio
2. Display mode menu The Mode menu appears on the screen as Type Entering the menu allows to change the mode that the display is working in You can either select Count mode or CAN mode Count mode is designed to be used on a single outlet taking its control from the solenoid input and physically counting the pulses supplied by the pulser Can mode allows the MDS200 to provide the display data by means of the CAN Bus network The default mode is count mode Pressing the change key will alter the mode Press the Enter key to select the required mode or ESC to abort Pulses per unit menu count mode only The pulses per unit menu allows editing the count to quantity factor The default value is 100 00 pulses per unit The menu allows to edit the value by modifying each digit in turn starting with the most significant digit The display will automatically scroll left to show the 5th and last significant digit once you have confirmed the value of the 4th digit The flashing digit is the one currently selected Pressing the change button will increase that digit by one Pressing the change key whilst the digit is at nine will reset that digit back to 0 When you have selected the correct digit press the enter key to move to the next digit Once you reach the 5th digit and have selected its value pressing the enter key will store the complete value and bring you back to the main menu However if you try to enter a value greater th
3. O D Check that the fuses in the I O are not blown and are fitted correctly If you have to change a fuse ensure you use the correct rating and that it fits tightly in the fuse holder A loose fitting fuse will not create a circuit and will prevent the unit from operating See Chapter 17 7 for more details on replacing fuses Also check the power supply fuse is not blown and the trip has not been set off Check that all devices have power I O s have a red LED on the PCB which flashes on power up and power down you may have to wait a few seconds for it to flash when powering down The keypads display has a backlight which will be on when power is applied Check that all cables have been connected correctly Can Hi should be connected to Can Hi Can Lo to Can Lo and make sure that the shield is connected properly Check that there are no short circuits Remember even a single tiny strand shorting across 2 signals is enough to disrupt the network Check the CAN Bus voltage is correct by measuring the voltage on the CAN Hi and CAN Lo signals with respect to the shield Disconnect the cable from the keypad or I O and test the voltage on the cable Both Can Hi and Can Lo readings should be around 2 5 volts Anything much over or more commonly much below means communications 3 problems A zero reading could mean a faulty cable LMS_MDS2000_BA_02_1203 Troubleshooting page 28 42 5 Disconnect the complete network and the
4. numbers up and down arrow to move cursor and press Enter to save changes Enter Tank The new name has now been set The display will 0 return to show the next tank Select the next tank and product or 0 to exit Ensure all tanks are allocated a product name or set to None if not used 10 2 Set hoses Use this option to allocate hoses to a particular tank or none When the hoses option is selected the display will show ema ARES Enter hose number then press Enter 1 128 See below Enter Tank Set the tank to connect that hose and press Enter 1 8 or O if that hose is not used i Select Product Press Enter to confirm or the arrow up to change Productl tank The hose has been allocated Select Hose The display will return to show the next hose _0 Press Enter to set the next hose or 0 to exit Note Ensure all hoses are connected to a tank or set to 0 if not used yOconvolunt o ala ia als sia als in iaia GOOD romnese 10 temose 816 24 m ale ml 72 00160 o6 100112 120 128 The hoses can be configured for the whole network no matter to which I O your keypad is assigned to 3 LMS MDS2000 BA 02 1203 Customer menu page 16 42 10 3 10 4 10 5 10 6 Tank warn level A low stock re order level can be set for each tank When the tank volume drops below this level a warning will be printed on each transaction ticket If the MDS is connected to a PC a warning message will
5. Dispense Hode Pre Select Job Ho 2754 Code 1 OK Stock Level 6492 Ltr The workshop supervisor has access to some additional functions and features By entering the supervisor PIN the supervisor has access to a range of facilities including adding or removing technicians as well as checking and setting inventories A supervisor may also request transaction reports which are printed to an available printer connected to the system The supervisor level is the lowest level of security Two further levels exist The customer level and the system level each protected by their own PIN These additional security levels contain the parameters that control the set up of the entire system Reports available Transaction reports All stored transactions usage and total By User By Hose By Product Tank stock levels Current volumes low warning levels minimum levels Delivery Stock level change report Configuration Printout of system set up and parameters 3 LMS_MDS2000_BA_02_1203 The keypad interface Start up page 5 42 4 The keypad interface All operations are usually done using the keypad operator interface Below is a diagram showing the layout of a keypad The keypad is laid out similar to that of a mobile phone Numeric data can be directly entered lf you need to delete a digit then press the up arrow For text fields both numbers and letters are available You can toggle from number mode to letter mode and ba
6. User Name Language PIN 1 TEST USERI English 1234 Hose Tank Product Display Units PRU Max Oty Correction a1 e a Litres 10 0 10 7 2 iL ProduetT2 1 Litres 100500 10 0 11 System menu This menu is intended for installation service personnel only The parameters herein should only be set during installation to configure the system correctly Use this menu to Perform diagnostic testing Select master valve operation type Enable Disable stock monitoring Enable Disable job verification Configure job override code Set printing preferences Change the system level PIN Configure and calibrate pulser input Set the maximum dispense levels Allocate displays to hose reels Set the level of precision decimal places Change the I O network ID Note Changing system parameters after installation may cause unexpected results LMS_MDS2000_BA_02_1203 System menu System Menu Test Mode System Menu System Type System Menu Master Valve System Menu Monitor Stock System Menu Job Veryfication System Menu Job Override System Menu Set Report addr System Menu Set Ticket A Adr System Menu Set Ticket B Adr page 20 42 System Menu Set System PIN System Menu Pulse per Unit System Menu Max Dispense System Menu Display Alloc System Menu Decimal Places System Menu Hose Calibration System Menu Change I O I D System Menu Exit To invoke the System Menu first access the Customer
7. 0 Enter which tank the delivery was made to 1 16 O to u exit eo WLAN Enter the quantity delivered or O to leave unchanged wur whole litres gallons New Stock Level Updated stock level will be displayed for 2 seconds XXXX before returning to the initial screen New stock level Use this menu to directly adjust tank stock levels if they do not match with the physical volumes measured Enter details in the same way as for a product delivery above Set date 4 time Use this to set the date time on the internal clock This is useful when changing to and from daylight saving time When this option is selected the display will show Date 21 08 09 Edit the date then press Enter Repeat for Time Time 11 26 Use the up and down arrow to move the cursor as required 0068 Change supervisor PIN number Set Super PIN The curren PIN will be displayed default 9999 9999 Enter a new PIN code then press Enter Confirm PIN Re enter new PIN to confirm Confirm PIN Confirmed Confirmation it then returns to Supervisor menu o Clear transaction memory A clear transaction could be necessary after a transaction report The transaction memory should be cleared after commissioning to remove any test transactions or after a firmware upgrade When this option is selected the display will show 3 LMS_MDS2000_BA_02_1203 Supervisor menu page 13 42 Clear Transacts Use the up and down arrow to confirm canc
8. 15 103 Tank WarmlevVel start raid ae id ll od EE 16 102 Tank SION le Ve lus iria 16 105 Stock MOde ii 16 106 Sel dispense mode retail 16 1027 JON VENC CON eta a ee er 17 10 8 REgIStation plate ENUY a 17 109 A E 17 10 10 Setintal HIN COU eussi e ee 17 1014 gt SELINachVeEtimeoltaent een 18 10 12 Sel system language za ee 18 1013 SEL customer PIN ae 18 10 14 Diagnostic repon see ea erlernen 19 11 SVStEm MENU secs nen Eee 19 11 1 DIA NOS UIC TES MOOG Dee 21 11 2 OV SOM DE eta cc io iia 21 11 9 Master Valve Or PUMP tica 21 AA a O 22 115 WO VOntca OM sustrato plc 22 11 6 JODAOVE MO etica 22 1 7 AS nn 22 3 LMS_MDS2000_BA_02_1203 Contents 12 13 14 15 16 17 18 19 20 21 11 8 MIECRCLIOCQU OM arriba 22 11 9 Changes stem PIN E 23 MEMO 3SELDUISCSBEr Une 23 11 11 Maximum CISDENSES nn an 23 1112 a SAA nee 24 11 218 Set deeimalplaces nsse seen 24 11 14 Rose calibrat Oi spenen aa en 24 1 1215 Set VO network Di er 25 NC IO E tea es ee A A 25 DISPENSING sosise ticas 25 12 1 How does a dispense work ocoooncnccccnnccccnnncconconononononannnononcnnonnncnnonannnnnnrnnonanennnnas 25 122 POD VEMMCAUON Ger mts capsa Reken 26 12 3 JDISDENSe warnings and ero Sas 27 troubleshoollng zu ee a ieuel 27 13 1 NETWORK DODIES coet ee de tout 27 Keypad ISSUCS nee erahnen 29 141 Gontras problems ern cues tiet tetes 29 14 2 DIES OVerlays ana LOD Se deat neal 29 Printing proD
9. Input voltage 220 240VAC 50 60Hz single phase or 100 120VAC 50 60HZ single Power Keypad 18 24 VDC I O 18 24 VDC Modular expandable system to meet all sizes of installation Available in 110V and 240V versions Rugged metal cases Multilingual operation 15 languages currently available Secure access by authorised technicians only up to 100 Preselected quantities or free dispensing Dispensing in litres using up to 2 decimal places Large memory for storing transaction records and flexible reporting options Fully configurable via keypad or PC 3 level system security for management of data and settings Safe retention of data during power outages Built in diagnostics for fault finding and testing Override mode for unmetered dispensing Although our system can use more the constraints of the network system used limit the number of devices physically connected together y The MDS2000 can be networked to a PC for centralised configuration monitoring reports and DMS integration This requires a PC interface with PC software contact your distributor for details 3 LMS_MDS2000_BA_02_1203 Overview 2 2 Schematic overview page 3 42 Network PC software fa a Report printer er EE ep p a gt e a E et asogo lt __ Validation N i ur as m Server Host CAN Bus Ea BE DMS system RS232 Interface box S le QS A y ye Sy ae A je Qu l I O Control uni
10. MDS2000 is set to These are Free dispense mode The quantity is the maximum dispense quantity for the outlet This is set up as part of the configuration with each outlet having its own maximum dispense quantity Preselect mode The technician enters the desired amount just prior to starting the dispense This value can be anything up to the maximum dispense quantity for the outlet The minimum dispense is 0 5 I The valve is never opened immediately after the dispense has started There is an initial delay whilst various parameters and systems are set up This time is known as the initial timeout tn By default it is set to 6 seconds but is user definable and can be increased to as much as 250 seconds The minimum value for tint is 5 seconds The MDS2000 calculates the quantity dispensed from the pulses received from the flow meter Each meter produces a set number of pulses per unit of fluid dispensed and each outlet has its own pulses per unit setting Master valve Air solenoid control The MDS2000 not only provides control for the individual outlets it can also be used to provide control for the pumps that pressurise the fluid system The master valve or air solenoid output O P8 can be used to activate and deactivate an air valve connected to the air line of the pump or pumps as and when dispensing starts and stops The master valve can be set as individual or global In individual mode each I
11. O has its own independent master valve that is switched on and off as the outlets on that I O turn on and off However it is sometimes easier to use one overall outlet to control all the pumps and you can achieve this by using the global setting In this way the master valve on I O 0 will be open if any valve on any I O is opened It will remain open until 2 minutes tuto after all the valves on the system are closed Free dispensing mode The following diagram shows the sequence of events for a dispense in free dispense mode The order of events are as follows The MDS2000 activates the master valve see notes above for more details After the initial time out tinir the valve opens 1 2 3 As fluid flows pulses are counted from the flow meter 4 Dispensing of fluid can pause as long as the pause is not greater than the inactive timeout period tinac otherwise the valve will be closed and the dispense ends 5 The master valve closes 2 minutes after the valve is turned off tmyto 3 LMS_MDS2000_BA_02_1203 System principles page 8 42 7 4 Preselect dispensing mode The diagram below shows the sequence of events for a preselected dispense The order of events are as follows Master valve 1 The pump air solenoid or master valve turns on 2 After an initial timeout tinit the hose tint r Dispense stars s 7 6 gt Time solenoid opens This timeout is co
12. a O NLM 0 ow lt o am wm PEREZA Z 35282625 78262062628 iz 7226722672 267220726 99992900 o0 00000000 000000009090 000000009090 D0ODODODOO 0000 000000 ood oooooooooo oooooo omooo ar eee ee ee eee N I N N NT Master Valve Pump Power Supply H J Hauptventil Pumpe Versorgung l I l BD A AA AAA Wanmina Waste Oil pues N N 7 A Solenoid Valve LA Magnetventil DI DPX DPX 1 2 3 Y A A Y A x Impulsz hler o EN gt an o a Y LMS MDS2000 BA 02 1203 Remote display page 36 42 18 Remote display The remote display is a simple 4 digit 7 segment LED counter and display designed to display the quantity of a fluid being dispensed from either a single hose reel or multiple hose reels Whilst primarily designed to operate in conjunction with the MDS2000 fluid monitoring system the units facilities allow it to be used almost anywhere even as a stand alone unit The unit can operate in two modes In single hose Count mode when idle the unit displays the hose reel number prefixed by an H When the unit then detects that the solenoid valve has opened to initiate a dispense the unit goes through a brief display test before showing the amount of fluid that has been dispensed The quantity can be shown to 2 decimal places although the unit automatically adjusts this as the quantity increases in order to continually show the correct amount as accurately as possible When the uni
13. in CAN mode However in Escape 4 Change Enter count mode the display must be idle and showing the hose number To access the menu simply hold down the enter key for 2 seconds The menu has 2 fixed options DP for decimal places and type for display mode If count mode is active there are also menus for PPU for pulses per unit and HOSE for the hose number shown at idle If CAN mode is active there is an additional menu Addr to select the displays Node ID Select which menu you require by pressing the change key Press the enter key to select the menu item to view or change To exit the menu press the escape key There is also a time out so the display will exit the menu system if no key is pressed for one minute If editing a value then any changes will be lost if the unit times out LMS_MDS2000_BA_02_1203 Remote display page 39 42 18 5 18 6 18 7 18 8 18 9 Decimal places The decimal places menu allows to select the default number of decimal places to be displayed The default value is 1 decimal place The screen shows zero quantity with the required number of decimal places Zero decimal places is shown as simply 0 One decimal place is shown as 0 0 and two decimal places as 0 00 Use the change key to select and store the require setting and then press the enter key to select If you wish to exit the menu without saving any changes then press the escape key
14. is possible that one outlet may show both of these discrepancies in which case the per unit error must be corrected first Example 1 Error increases with size of dispense per unit error Volume 1 5 dispensed nieta Actual results Desired results 0 5 Time An increasing error indicates that the PPU setting is not correct The PPU correction should be re calculated using the following formula New PPU Requested volume x Current PPU Actual volume dispensed Example 2 Regular overrun per dispense error Volume 1 5 dispensed BESSERE Actual results Desired results 0 5 Time LMS_MDS2000_BA_02_1203 Appendices page 33 42 17 3 17 4 In this example you have a continous overdispense of approx 0 2 This could be caused by a slow solenoid valve which does not shut off quick enough You may lower the velocity of the fluid or calibrate as follows For a system set at 100 pulses per litre you have to enter in Hose Calibration the value 20 100 1 0 I The system will start to close the valve 0 20 earlier than before to compensate the error Note This type of correction can only be used if the dispense is overrunning It cannot be used if the dispenses are underrunning and not dispensing enough If the unit is underrunning then the cause is likely to be an incorrectly set PPU value PIN numbers Once the MDS2000 system has been configured it should not be necessary
15. product then press Enter otherwise press the arrow up to return to the hose screen and select a different hose Quantity L If the MDS2000 has been configured to operate in 0 0 preselect mode you will be required to enter the quantity The quantity entered becomes the maximum quantity that can be dispensed Finally the MDS2000 checks to ensure that the dispense can take place before returning to the Enter PIN screen 12 2 Job verification If job verification is enabled on the MDS2000 you will be required to enter the job number and the registration number Having entered the registration number the MDS2000 will attempt to verify the data If the process is successful you will immediately have access to the next data entry filed However there are 2 possible failure messages Veryfying Job The MDS2000 PC software has not responded within an No Response appropriate time frame Check that the PC software is running connected and correctly set up Veryfying Job The job number or job number registration number Invalid Job combination entered does not match with any listed valid jobs 3 LMS_MDS2000_BA_02_1203 page 27 42 Dispensing Troubleshooting 12 3 Dispense warnings and errors These warnings and errors do not require user intervention and will disappear after 2 seconds Below are the messages shown and a brief description of their meaning Battery Status OK Warning Waste Tank Full Warning Memor
16. to adjust system settings Subsequent alterations may cause the system to operate incorrectly and lead to an ineffective fluid management system To prevent unintentional or malicious interference it is strongly advised that the default PIN numbers are changed after installation The table below can be used to record new values do not allow general users access to these codes PIN number Code Supervisor menu 9999 Customer menu 1111 System menu 2222 Language codes The MDS2000 currently supports 16 languages If there is any error or omission or should you require an additional language please contact your distributor System language Code Code English GB4164 SE4246 French FR3093 TR9090 German DE4369 CR3248 Dutch NL3031 HU3186 Danish DK4205 SK40291 Italian T3279 FN0000 Spanish ES3124 Russian RU0077 Portuguese PT3155 Russian requires a special display in the keypad Please contact your distributor if you require to run in Russian 3 LMS_MDS2000_BA_02_1203 Appendices page 34 42 17 5 Transaction endcodes At the end of each transaction a status code is printed on the ticket In normal operation users should only see codes 0 or 1 Ticket code Description Explanation 0 Timed out Transaction was stopped as the outlet was idle for the Inactive Timeout period Free dispense mode This is the normal status code Preselect mode T
17. Management System for fluids Typenbezeichnung MDS 2000 LMS RF LMS Baby Model Name MDS 2000 LMS RE LMS Baby z z Seriennummer Nach Komponenten gelistet 3 Serial Number Listet by components 8 Baujahr ab 1997 E Construction year from 1997 2 Referenz Reference Maschinen Richtlinien CE Richtlinien Elektrische Betriebsmittel Machine Directives Electrical Device Directives unterliegt nicht dem Anwendungsbereich von 2006 95 EG 2006 42 EG nach Artikel 1 isn t subjected to the application area of CE Kennzeichnung 2006 42 EG acc to 1 CE marking 93 68 EEC Hiermit best tigen wir die bereinstimmung unserer Ger te mit den o g Richtlinien Vor Inbetriebnahme der oben genannten Ger te muss sichergestellt sein dass die Gesamtanlage bzw Maschine in der die Ger te verwendet werden den geltenden Richtlinien und Bestimmungen entspricht We herewith confirm that our products are in accordance with above mentioned directives The equipment identified above must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of above directives 20 07 2011 Untersetirit Signature Unterschrift Signature sch ftsf er Managing Director OMB Quality Control Horst Gras Ute Kneule QM_MDS ZF CE d e 107 doc 07 11 Badger Meter Europa GmbH N rtinger Strasse 76 72639 Neuffen Germany Tel 49 7025 9208 0 Fax 49 7025 9208 15 www badgermeter de E mail b
18. Menu then navigate to the System Config option System Cfg PIN Enter the system PIN default 2222 Press Enter System Menu Test Mode Scroll through the menu using the up and down arrow and press Enter to select an option Menu options are explained below 3 LMS_MDS2000_BA_02_1203 System menu page 21 42 11 1 11 2 Diagnostic test mode Every MDS2000 I O and keypad are fully tested before leaving the factory As such this option should not normally be needed If the system does not operate as expected first check that external equipment solenoid valves pulser units have been connected and are functioning correctly Otherwise three simple tests can be performed Use the up and down arrow to select the required test Press Enter to cancel test and exit the menu Test Mode None No test Test Mode Used to test the outputs Test A Activates each solenoid output in turn Test Mode Toggles the output if the relevant pulser input changes Test B state Used to test the inputs and requires a pulse source Test Mode Sends test patterns to the remote displays with Test C incrementing ID 1 15 while indicating on display 0 which display is currently addressed Test Mode Only for approved system PTB Used to test the FLT FLT FLT FLT connection status of quadrature pulsers FLT Faulty Note Testing should only be performed by trained personnel with the correct equipment Note Since someti
19. SCI o mal 128 144 160 176 192 200 204 20 COEN ar as Note1 All 1 O units are shipped with the ID set to 0 Note2 Any keypad can request a dispense from any hose It does not matter if the keypad and the I O controlling the selected hose are in different I O groups For example you can start a dispense on keypad ID O for hose 23 which is actually assigned to I O 3 Important The new ID will only become effective when the I O is turned off and back on again 11 16 Exit Returns to the customer menu 12 Dispensing 12 1 How does a dispense work Each outlet also called a hose on an I O has a unique number to identify it I O O controls hoses 1 to 8 I O 1 controls hoses 9 to 16 and so on You need to know which hose number you want to use A dispense can be requested on any hose from any keypad wired to the sysiem In order to dispense please go to the nearest keypad and enter your PIN You will then be requested to enter various parameters Having entered the requested data the valve will open after short delay and dispensing can begin Setting up a dispense An active technician PIN is required and should be typed in at the Enter PIN screen Having entered the correct PIN you will be greeted in the technician s selected language All screens and messages from this point onwards will also be in the technician s selected language as well Note During the dispensing process various warnings and errors may be displaye
20. adger badgermeter de Nachdruck von Texten oder Textausschnitten nur mit schriftlicher Genehmigung von Badger Meter Europa GmbH Der Missbrauch von Texten Bildern oder Firmenlogo wird strafrechtlich verfolgt LMS MDS2000 BA 02 1203 DIN ISO certificate page 42 42 21 DIN ISO certificate Management Service CERTIFICATE The Certification Body of T V S D Management Service GmbH certifies that Badger Meter Europa GmbH N rtinger Strasse 76 D 72639 Neuffen has established and applies a Quality Management System for I o re gt cc Ll o 4 O a lt 1 TE gt cc LL oO XL En a a Ll o 4 Flowmetering and Control Design Selling and Production dE Aix E 2 TATA 5 m An audit was performed Report No 70002816 Proof has been furnished that the requirements according to ISO 9001 2008 are fulfilled The certificate is valid until 2014 01 30 Certificate Registration No 12 100 24674 TMS a P gt J e Se wo Munich 2011 02 01 QMS TGA ZM 07 92 ZERTIFIKAT 0 CERTIFICATE M501 TGA 07 10 T V SUD Management Service GmbH Zertifizierungsstelle Ridlerstra e 65 80339 M nchen Germany TUV 3 LMS_MDS2000_BA_02_1203 Hotline Please contact your supplier for any technical assistance you may need Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA Nurtinger Str 76 72639 Neuffen Ger
21. also be displayed on the PC screen When this option is selected the display will show Enter Tank Enter tank number then press Enter 1 16 i De Enter the required value then press Enter 45 Enter Tank Press Enter to set the next tank or 0 to exit 0 Note The Warn level must be higher than Stop level for that tank Message Invalid Qty Tank stop level A minimum stock level can be set for each tank When the volume drops below this level no more dispenses will be allowed from that tank The stop level should be sufficient to ensure that the largest likely dispense will not empty the tank Enter details in the same way as Warn Level screens above Dispense Product Warn message Stock Level Low The dispense will be refused for this tank Note The Stop level must be lower than the Warn level for that tank Message Invalid Qty Stock mode The MDS2000 stock levels work in one of 2 modes In manual mode each dispense is deducted from the current stock level In automatic mode the stock value is read directly from a MDS2000 tank gauge unit This function is not active Set dispense mode The MDS2000 has two dispense modes Preselection User must first request the required quantity of fluid The hose will shut off automatically when this quantity is reached Free dispense User may dispense freely and the amount is measured The hose will shut off after an Inactive Timeout or a
22. an 400 00 or less than 1 00 then the new value will not be accepted and the display will return to the beginning of the editing process and its original value At anytime during this process you can press the escape key to return to the main menu and abort any edits that you may have done Hose number menu count mode only The hose number menu allows to modify the hose number that appears when the display is idle The hose number is edited in exactly the same way as the PPU The flashing digit increments by one when you press the change button and you move on to the next digit by pressing the enter key Acceptable values are from 1 to 128 and like the PPU entry if you try to enter an invalid value the new value is discarded and you return to the beginning of editing process with the original value Unit address menu CAN mode only The unit address allows to select the node ID of the display Up to 16 different display nodes can be used on any one MDS2000 system The range is from 0 to 15 Pressing the change button increments the ID number up to 15 pressing it again will cause the ID to roll round to zero Press the Enter key to accept the ID number displayed or press escape at any time to abort the changes 3 LMS_MDS2000_BA_02_1203 Warranty page 40 42 19 Warranty Badger Meter warrants that the products will be free from any defects caused by faulty material or workmanship for a period of twelve 12 months from the date of sa
23. board onto the faceplate Also ensure that the keyboard is firmly installed before finally re assembling the keypad 15 Printing problems Printing problems fall into 2 categories Ticket printing and report printing 15 1 Ticket printing problems Please check v The printer is correctly connected to the unit you are trying to print from v The printer is turned on is on line and has paper available v The keypad used to start the dispense is set up correctly and that ticket A and or ticket B point to unit which has a printer connected 3 LMS_MDS2000_BA_02_1203 Dispensing problems page 30 42 15 2 Report printing problems Please check v The printer is correctly connected to the unit you are trying to print from v The printer is turned on is on line and has paper available v The report printer setting is correctly configured 16 Dispensing problems Here are a number of possible problems and some hints to what the problem could be 16 1 Oil is not being dispensed No oil in the tank Oil pump not working Valve jammed faulty Master valve jammed faulty Valve wiring faulty Master valve wiring faulty Fuse blown on an I O NR NS ANNES 16 2 Oil taken but quantity not registering v Pulser faulty no pulses arrive on the I O v Pulser wired to wrong input v Pulser wiring faulty Note The selected hose will stay open until Inactive Timeout has been reached 16 3 Over dispensing or under dispe
24. c details Access System Menu To invoke the Customer Menu first access the Supervisor Menu then navigate to the Customer Config option Enter the Customer PIN Supervisor Menu Customet Config Customer Menu Products Customer Menu Hose Customer Menu Warn Level Customer Menu Stop Level Customer Menu Stock Mode Customer Menu Dispense Mode Customer Menu Job Num Entry Customer Menu Reg Entry Customer PIN code default 1111 Press Enter The Customer Menu is now displayed Customer Menu Odometer Entry Customer Menu Initial Timeout Customer Menu Set Language Customer Menu Set Customer PIN Customer Menu Diagnostic Customer Menu Configure System Customer Menu Exit LMS_MDS2000_BA_02_1203 Customer menu page 15 42 10 1 Products Use this option to set the name of the product held in each tank The quartet can store up to 4 different product names By default tanks 1 4 are allocated products 1 4 which are named Oil 1 to Oil 4 respectively These can be changed as required When the products option is selected the display will show Enten Tank Enter tank number 1 16 then press Enter 0 Use the up and down arrow then press Enter to Product _1 select an existing product 1 16 or None if that tank Productl is not used Product i The selected product name can now be changed if Productl required Edit name using the Alpha key for characters
25. ck again by pressing the alpha key When you are in the letter mode press additional keys to get the next letter For example press the ABC key once for A again to get B and a third time to get C A fourth press will take you back to A By using the up and down arrow you can also move the cursor forwards and backwards A aa 4 0 E3 When navigating menus use the up and down arrow to move through the options and enter to select the desired option INFO A short beep signifies a valid key press and longer beep signifies an invalid key press 5 Start up When a l O unit is powered up it runs a series of internal diagnostic checks These diagnostic checks include hardware checks as well as memory checks The results of these diagnostic will be sent to the report printer if one is set up or to the I O serial printer connection if not This report can sometimes be useful in diagnosing problems A typical I O startup diagnostic report is shown below 1 0 Unit Version 07 38 29 05 09 a Badgermeter Inc 2009 Hard PCB Version 4 Database pointers TOSES Bottom 0 3 records used from 1876 R2008 C 2083 OK Battery OK ID 00 3 LMS_MDS2000_BA_02_1203 Start up Accessing the system page 6 42 When a keypad is powered on the display shows the version number of the keypad firmware the date and the keypad network ID Once the keypad has established the communication with its cont
26. cket location The MDS2000 can issue 2 tickets for each dispense Each ticket can be sent to a different location or not used at all These menus allow to set the location that the ticket is sent to The options are none I O unit or any of the 16 keypads that the I O controls Both settings may print to the same location Ticket A Addr IO Control Unit Use the up and down arrow to change press Enter to confirm Ticket B Addr TO Control Unit ely up and down arrow to change press Enter to confirm Note This setting is unique to each keypad and must be done at each keypad For example you cannot set up the ticket location for keypad 1 from keypad 0 3 LMS MDS2000 BA 02 1203 System menu page 23 42 11 9 Change system PIN When this option is selected the display will show the current system PIN code System Cfg PIN 1234 Enter a new PIN code then press Enter System Cfg PIN 0 Re enter new PIN to confirm and press Enter der 24 Confirmation of change You will then be returned to the contirme customer menu 11 10 Set pulses per unit Use this option to configure the input for each pulser unit The default is 100 pulses per litre When this option is selected the display will show Select Hose 1 Enter hose number then press Enter 1 128 ee 4 ae Change PPU value and press Enter to confirm 1 00 400 00 pulses Select Hose 2 Press Enter to set next hose or 0 to exit Note For more deta
27. d See the next section for a list and a brief description Enter PIN No E Enter the four digit PIN number of the technician Good Morning User 3 LMS_MDS2000_BA_02_1203 Dispensing page 26 42 Once logged in the technician can enter the details of the required dispense The following table shows the possible screens and a short description What you exactly have to enter is depending on the MDS2000 configuration Once the relevant data has been entered press Enter to move to the next screen Note If none of the optional fields are required you will move directly to the Hose entry screen Enter Job No Alphanumeric entry for job number work order number repair order Optional and requires a value Enter Reg No Alphanumeric entry for vehicle license number Optional and requires a value Enter Odometer Numeric field for odometer reading Optional Enter Hose The next parameter is the hose This is a required field irrespective of the setup of the MDS2000 Enter a value between 1 and 128 then press Enter Once the hose has been entered the MDS2000 checks to ensure that the selected hose is available If the hose number you entered is invalid or is not set up correctly you will then receive an error message If everything is OK you get the product confirmation screen see below Product This shows a description of the product associated with Product Name the selected hose If this is the correct
28. e for generating reports In order to understand the printing options an understanding of where transactions are stored and a concept called I O groups is required Each I O is responsible for the control of up to 16 keypads presenting them with all the screens the keypads show and storing all the data the keypads generate The keypads that are related to an I O are determined by their ID I O 0 is responsible for keypads 0 to 15 I O 1 is responsible for keypads 16 to 31 I O 2 is responsible for keypads 32 to 47 and so on Note An individual I O and the set of keypads that are controlled by it form an I O group 3 LMS_MDS2000_BA_02_1203 System principles Software configuration Each keypad stores the dispense data it generates in the transaction memory of the I O Which I O stores the data is the one that belongs to the same I O group the keypad used to initiate the dispense This is irrespective of the I O that controls the hose that the dispense will ultimately use e g start a dispense using any of the keypads O to 15 and the data is stored on I O 0 There is no mechanism to transfer data between I O groups so this limits not only where the transaction tickets can be printed to but can also limit the amount of data shown on a transaction report as well Only printers connected to units within the I O units group that holds the data can be used to print it So when keypad 0 starts a dispense the data is stored on I O 0 Co
29. e this menu to set the number of decimal places used for dispensing and reports The options are 1 or 2 The default is 1 decimal place If this option is selected the current setting is shown MESE POS Use the up and down arrow to change press Enter to confirm Note For the oval gear meter LM OG T100 you have to choose 2 100 PPL gt 1 00L 11 14 Hose calibration Use this setting to compensate for slow closing of a valve Insert values here to begin closing the valve early just before the required volume is reached Select Hose 1 Enter hose number then press Enter 1 128 EADS we Enter number of pulses 0 255 to stop early then press Enter Select Hose 2 Press Enter to set next hose or O to exit Note For more details about PPU and calibration setup refer to Chapter 0 3 LMS_MDS2000_BA_02_1203 System menu Dispensing page 25 42 11 15 Set VO network ID Each I O unit must have a unique network ID They should be numbered in sequence starting from 0 Each system must have an I O 0 and will not operate if one is not present You need a direct access to the I O to change the ID See sample below Change I O I D 2 Enter the new ID then press Enter Example In order to have a direct access to a I O control unit which is configured on ID 2 the keypad has to be set to keypad ID in the range of 32 and 47 VO control unit 0 1 2 3 a 5 6 7 8 9 10 ml 14 15 rombeypediO o 1632 CIC
30. el then press No Enter Are You Sure Repeat to reconfirm or cancel No A message will be displayed during clearing before Clearing Memory returning to the menu 9 9 Add new user Use this menu to add new technicians on the unit When this option is selected the display will show New User Number Enter a unique reference number refer to User List for numbers already used New User PIN Enter a new PIN code must be unique number User Language English Use the up and down arrow to select a language then press enter New User Name Enter technician s name letters spaces numbers The display confirms that the user has been added before returning to Supervisor menu Note Ifthe User Number or User PIN are already used an Invalid number warning will be displayed 9 10 Remove users When this option is selected the display will show Enter ex PIN Enter the user s PIN number then press Enter refer to User List if necessary Enter ex PIN User Deletca The display confirms that the user has been deleted before returning to the main menu 3 LMS_MDS2000_BA_02_1203 Customer menu 10 Customer menu page 14 42 A manager may use this menu to set up or change site specific details Use this menu to Allocate product names tanks and hoses Define tank low level values Define hose dispensing options Change the system language Change the customer PIN code Print out site diagnosti
31. fter Max Dispense quantity is reached When this menu option is selected the display shows whichever mode is currently set Dispense Mode Use the up and down arrow to select Pre Select or Pre Select Free Dispense and Enter to confirm the required option 3 LMS_MDS2000_BA_02_1203 Customer menu page 17 42 10 7 Job verification This option allows extra service details to be recorded should it be necessary When enabled the technicians are required to enter the job number as part of the dispensing data entry process When selected the display will show the current setting Enter Job No Job Num Entry Use the up and down arrow to choose either enable or Yes disable Then press Enter to confirm 10 8 Registration plate entry This option allows extra service details to be recorded if necessary When enabled the technicians are required to enter the vehicle registration number as part of the dispensing data entry process When selected the display will show the current setting Enter Reg No Reg Entry Use the up and down arrow to choose either enable or No disable Then press Enter to confirm Note If job verification is enabled this option is automatically enabled and cannot be disabled 10 9 Odometer entry This option allows extra service details to be recorded should it be necessary When enabled the technicians are required to enter the vehicle odometer reading as part of the dispensi
32. ge 10 42 9 Supervisor menu A responsible person may be given authority to use these screens to set up or change parameters for day to day operation of the system Use this menu to Print out transaction reports Print out current stock levels Update current stock levels Set the clock time date Add or remove users Change the supervisor PIN code Clear transaction memory Access Customer Menu To invoke the Supervisor Menu enter the supervisor PIN default 9999 Enter PIN No Good Morning Supervisor After showing the welcome screen for 2 seconds the Supervisor Menu is displayed This menu is made up of the following screens Descriptions of each screen follows Supervisor Menu Transaction Rep Supervisor Menu Delivery Rep Supervisor Menu Stock Level Rep Supervisor Menu Product Delivery Supervisor Menu New Stock Level Supervisor Menu Set Date Time Supervisor Menu Set Super PIN Supervisor Menu Clear Transacts Supervisor Menu Add New User Supervisor Menu Remove User Supervisor Menu Customer Config Supervisor Menu Exit LMS MDS2000 BA 02 1203 Supervisor menu page 11 42 9 1 Transaction reports These reports give a precise history of fluids dispensed and totals Reports are directed to whichever printer is nominated as the report printer system configuration menu Only one report may be printed at any one time The reports available are as follows Choose Repor
33. he desired amount was not reached 1 Complete Preselect mode only The required quantity dispensed is OK 2 Encoder Error Pulser fault Incorrect pulses 3 Count Error Pulser fault Missing pulses 4 Powered Down Power interruption during the transaction 5 System Inactive The system was disabled whilst this dispense was active 6 O Fault Open or short circuit in either input or output channels 7 Unused 8 Unused 9 Maximum Limit Free dispense mode only The maximum quantity set for the outlet was reached 17 6 Battery replacement 17 7 The MDS2000 contains battery backed memory Over time the battery voltage will eventually fail and need replacement In order to replace the battery you will need a cross head screwdriver to open the I O and a replacement CR2032 coin cell These should be readily available locally from camera suppliers Caution In order not to lose any settings the I O battery MUST be replaced with the I O power still on Take precautions in not touching any other part of the circuitry whilst carrying out this operation Doing so may cause damage to the I O Identify the I O that contains the low battery and ensure the power is still on remove the screws from the lid of the I O and place to one side Locate the battery in the centre of the board and note the batteries polarity Carefully remove the battery from the holder being extra careful not to strain the retaining clip Slide in the new battery ensu
34. ificate soso oia 42 3 LMS_MDS2000_BA_02_1203 Basic safety recommendations page 1 42 1 Basic safety recommendations Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or repair this product In case of problems please contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source indicated If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Set up amp operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Troubleshooting Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occur e lf any power cord or plug is damaged or frayed If a unit does not operate normally whe
35. ils about PPU and calibration setup refer to Chapter 0 11 11 Maximum dispenses Use this menu to limit the amount of fluid which can be dispensed per delivery from any one hose In preselect mode the technician is unable to request dispenses above this quantity In free dispense mode the hose will shut off if this volume is reached When this option is selected the display will show Select Hose ent Enter hose number then press Enter 1 128 Max Dispense L 10 Change PPU value and press Enter to confirm 1 00 400 00 pulses Select Hose AZ Press Enter to set next hose or 0 to exit The value has been set The display will return to show the next hose Note If this feature is not required set max dispenses to large values e g 9999 3 LMS_MDS2000_BA_02_1203 System menu page 24 42 11 12 Hose display setup During dispenses it is possible to view the ongoing dispense volumes on a large character 4 digit display There are 16 possible display addresses If you do not wish to use a display set the value to 255 Each hose can be allocated to a display If this option is selected the current setting is shown Select Hose 1 Enter hose number then press Enter 1 128 Select Dr Enter display number and press Enter BEE 0 15 or 255 for no display Select Hose 2 Press Enter to set next hose or 0 to exit Note This is only available in I O firmware v7 16 or later 11 13 Set decimal places Us
36. l stock functions All settings relating to the tank levels then become inactive The default setting is enabled If it is not indended to keep the tank level updated oil deliveries it might be useful to deactivate the monitoring You will avoid that the Tank Stop Level will disable a certain tank Monitor Stock Enabled Use the up and down arrow to change then press Enter to confirm Job verification Job verification can only operate when the MDS2000 is used in conjunction with the PC interface box It can be used to disable the function or check its status but should NOT be used to enable it This should be done from the controlling PC Job Verification No Use the up and down arrow to change then press Enter to confirm Note Setting job verification to yes will automatically enable job number entry and registration entry Job override Once job verification has been enabled some way needs to be used to bypass the verification process if something fails A unique override code can be entered here If job verification is not enabled this menu will be locked OS Use the up and down arrow to change then press Enter en to confirm Report printer setup Use this menu to select the location of the report printer The options are none I O unit or any one of the 16 keypads that the I O controls Report Address TO COREE une Use the up and down arrow to change then press Enter to confirm Ti
37. le of the products to the enduser the warranty period PROVIDED THAT during the warranty period 1 Badger Meter receives notice setting out full details of any defect in any product and details of the time and place of purchase of the product and 2 The enduser returns the product to Badger Meter or its nearest representative at its own costs Badger Meter shall as its option repair or replace the product found defective by its inspection or refund the price paid by the enduser for that product Badger Meter s liability and the enduser s rights under this warranty shall be limited to such repair replacement or refund and in particular shall not extend to any direct special indirect or consequential damage or losses of any nature Note This warranty does not form part of nor does it constitute a contract between Badger Meter and the enduser lt is additional to any warranty given by the seller of the products and does not exclude limit restrict or modify the rights and remedies conferred upon the enduser or the liabilities imposed on the seller by any statute or other laws in respect of the sale of the product 3 LMS_MDS2000_BA_02_1203 Manufacturer declaration page 41 42 20 Manufacturer declaration C Herstellererkl rung Manufacturers Declaration Misuse of texts pictures or company logo will be prosecuted o Badger Meter Europa E Bauart Typ Managementsystem f r Fl ssigkeiten E Model Type
38. lems aia A 29 15 1 Ticket printing problems 29 19 2 Report printing Problems une 30 Dispensing DEODIEMS siria raen ca 30 16 1 OUS NO DOI C dispensed iii eier 30 16 2 Oil taken but quantity not regisSterino cocooncnccccnncccnnnncconnncnnncnnononenonannnononcnnononos 30 16 3 Over dispensing or under dISPONSINO oocccccocnnccccconoconnnonnncnononconononenonannnonnncnnononos 30 16 4 ENQUCOISDENSIA Cata citi a ces sic ii ie 30 RDDENCICES ici 31 1721 MENU MA stated di ata 31 17 2 Hose calibration and PPU setup cici dada ra a 32 17 2 PIN NUMDSES ernennen 33 174 Language C0985 un et oc A 33 175 ROS ACTION ENCCOCES see ee 34 1 7 0 Baliencreplacomentis nata 34 17 2 FUSE replace MEN tania data 34 Remote display ai 36 18 1 Wal MOUNTING pira 37 18 2 Connecting to a MDS2000 system count Mode occccoccnccoccncccncncccnconcnnnnnnnnncnnononos 37 18 3 Connecting to a MDS2000 system CAN MO0U8 ooncnnccncnncccccnnococcnocononononcnnononinnnnos 38 18 4 Accessing Me Mens coran ia bici 38 165 Decimal Pac Sais 39 18 6 Display mode MENU eso ee ee 39 18 7 Pulses per unit menu count mode ONly oocccccoccnncccccnncnonnconoconononenononcnnnancnnononos 39 18 8 Hose number menu count mode ONly ooccccocccccccnccccnccccnccnoninnnnncnncnnnonnonunnnos 39 18 9 Unit address menu CAN mode only ooocccccocnncccccnncconnncconcncnoncnnnnncnnnnnononnnanonononos 39 Walla 40 Manufacturer declara lisis 41 DIN ISO cert
39. many E mail badger badgermeter de www badgermeter de
40. mes the testing takes more than 60 seconds the tests WILL continue if the menu times out and returns back to the Enter PIN screen In order to stop the tests access the test menu again and select the None option System type The stand alone MDS2000 should be run in non master mode However when connected to a PC it then runs in master mode In non master mode the MDS2000 will not allow further dispensing should the memory become full This forces you to clear transaction to continue although printing a report for the archive is preferable In master mode the MDS2000 gives no such warning as it is assumed that the transaction data is passed to the PC SO AS Use the up and down arrow to change then press Enter Non Master to confirm Master valve or pump This setting must be set for each l O on a system When set to individual the master valve works on its own When set to global the master valve status is passed back to I O 0 and I O O s master valve becomes a single master valve for the whole system a ea de Use the up and down arrow to change then press Enter DS to confirm The default setting is individual Master valve Terminal V and OP8 24 VDC on the circuit board 3 LMS_MDS2000_BA_02_1203 System menu page 22 42 11 4 11 5 11 6 11 7 11 8 Monitoring stock In a few rare cases monitoring of the stock level is either not required or undesirable This setting allows you to disable al
41. n operating instructions are followed If a unit has been exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service A WARNING ere to these safety instructions may result in damage to the product or serious bodily injury 3 LMS MDS2000 BA 02 1203 Overview page 2 42 2 Overview 2 1 Product description A typical system will consist of one or more control modules called I O units and one or more user entry devices called keypads An l O unit provides control for the fluid lt controls a number of solenoid valves to start and stop dispenses by using information from flow meters in the fluid lines Up to 16 such l O s may be networked together allowing control of 128 valves in total all of which may be used simultaneously The keypad is the users interface to the system allowing not only data entry to allow fluid to be taken but also system set up and maintenance Up to 100 keypads may be used on a single system Each keypad and each I O unit has a connection for a serial printer to allow individual transaction tickets to be printed as well as various transaction and configuration reports Additionally the keypad also has the facility to read bar codes using an optional bar code scanner The complete system may also be linked to a PC running MDS2000 software for centralised management Overall specifications
42. n problems please find below some possible issues you may encounter 14 1 Contrast problems The majority of keypads uses the up and down arrow at the Enter PIN screen to modify the contrast Pressing arrow down a number of times may regain the contrast you may have to press it up to 30 times to regain the original contrast Ensure the keypad beeps with each key press If there is no beep the keypad has not registered the key press Note Using the arrow keys to adjust the contrast was disabled on V7 07 of the keypad software Important Keypads supplied later therefore 2008 have a small potentiometer inside of the keypad used to adjust the contrast adjustment will therefore not work with buttons irrespective of the version of software installed In order to adjust it you will have to open the keypad Turn the pot anti clockwise to increase the contrast The pot may require multiple turns before the text becomes visible 14 2 Dirty overlays and LCD s Another problem can be dirt on the display or the overlay The overlay can be wiped clean using a damp cloth and some mild detergent However sometimes the display itself can get dirty To clean it the keypad should be dismantled and the keyboard removed from the face plate by undoing the 4 mounting nuts Once removed you can wipe the LCD carefully with a damp cloth remembering that too much pressure will damage the display Ensure you remove any excess moisture before remounting the key
43. n reconnect it one unit at a time checking each unit is fully operational as you go Start with the simplest network of a single keypad and an I O that are next to each other on the network Use I O 0 if that is possible If that small system works add the next keypad or I O along the network and test that If the system still works then add the next device on the network and test the system again and so on Remember to adjust the network termination jumpers as you add each extra unit and check the ID s of each unit as you add it Please hereafter find an example of how this is done Below a typical installation using five keypads and three I O s that has a network problem Termination ON OFF OFF OFF OFF OFF OFF ON Jumper CN1 IN JP3 OUT CN1 OUT JP3 OUT JP3 OUT CN1 OUT JP3 OUT JP3 IN 6 Disconnect the complete network and leave only I O O and keypad O connected as shown below Activate termination with the jumpers in on both keypad 0 and I O 0 Power up both units checking that the keypad is indeed ID 0 If keypad remains on the version screen for more than a minute then disconnect the CAN Bus from the I O and check the CAN Bus voltages on the cable If the voltage is OK try using other keypad ID s in case the I O would have by mistake a different ID n Try keypad ID 16 for I O 1 gt keypad 32 for I O 2 and so on Renumber the I O unit to the correct ID if required and power it down and then back up ensuring the I O ha
44. nections are made using screw terminals In order to operate correctly the unit requires that it can sense the solenoid valve opening and closing and also any pulses that are generated by the flow meter The display must be fitted in between the l O and pulser solenoid assembly Below is a diagram showing the general wiring layout When the display is used simply take that cable and route it to the display input terminals instead The diagram below shows the individual connections that need to be made in order to connect hose 1 on an I O unit to a display unit Solenoid terminals MDS I O control unit Remote display E ee a AAA i i A second piece of 4 core cable is now GND GND required to connect Pulse e PULS IN the output terminals input hoy sn on the display to the solenoid and meter assembly Solenoid VI output OPO Y VI GND PULS OUT SOL OUT 24 V f Meter Solenoid valve a AA ES LMS MDS2000 BA 02 1203 3 Remote display page 38 42 18 3 18 4 Connecting to a MDS2000 system CAN mode All electrical connections are made using screw terminals In order to operate correctly the unit only requires power and the CAN Bus connections from the MDS2000 system Below is a diagram showing the general wiring layout Use a 4 core cable to connect the power GND and CAN Hi CAN Lo connections to MDS2000 system The sample below sh
45. nfigurable by the user The default time Hose valve is 6 seconds 3 As fluid flows pulses are counted from the flow meter Pulser input 4 Once the required number of pulses have been counted the hose valve closes 5 The dispense ends when there is a 2 second period where no pulses are Time received tpede Fara EE EN EE EE EE qu LE una ILI L Valve opens Required Dispense Master 6 Lpede Lmvto gt The master valve then closes 2 minutes pulses ends valve after the valve is turned off tmvto The received close Dr master valve will remain open if another pulse dispense is started before the 2 minutes are up St Job verification The job verification feature allows the fluid management system to verify that a job number or job number registration number combination exists on a third party database such as an invoicing system If successfully matched fluid dispensing can take place In addition a quantity and product can be predefined If no match is found an error message is given and no dispensing can occur This feature requires the use of the Fluid Management PC software though the options for set up are maybe visible on systems that do not use a PC see the PC software manual for more details Transaction memory amp printing The MDS2000 requires setting up for two types of printing One for printing tickets for a particular dispense and on
46. ng data entry process When selected the display will show the current setting Enter Odometer Use the up and down arrow to choose either enable or Sc disable Then press Enter to confirm Odometer Entry 10 10 Set initial timeout After a transaction request is made there is a delay before the valve opens This gives the technician time to prepare the hose It also gives the pumps the opportunity to pressurise the system particularly if they are being controlled using the master valve The minimum initial timeout is 5 seconds When this option is selected the display will show the current timeout setting default 6 Initial Timeout a Enter the required value then press Enter 5 255 T seconds 3 LMS_MDS2000_BA_02_1203 Customer menu page 18 42 10 11 Set inactive timeout This option sets how long an active outlet remains open without dispensing any fluid The inactive timeout works the same in both preselect and free dispense modes This option is set in steps of 5 seconds Any other values will be rounded down to the nearest 5 seconds When this menu option is selected the display will show the current timeout setting me me Enter the required timeout then press Enter 5 995 seconds 10 12 Set system language This option is used to change the system language the language for menu options User languages are not affected by this setting and are set independently By default the system language is E
47. nglish VVhen this option is selected the display vvill shovv Language Code E Enter the alphanumeric code as shown below System language Code System language Code English GB4164 Swedish SE4246 French FR3093 Turkish TR9090 German DE4369 Croatian CR3248 Dutch NL3031 Hungarian HU3186 Danish DK4205 Slovak SK40291 Italian IT3279 Finnish FN0000 Spanish ES3124 Russian RU0077 Portuguese PT3155 Russian requires a special display in the keypad Please contact your distributor if you require to run in Russian 10 13 Set customer PIN When this option is selected the display will show the current customer PIN code Customer Cfg PIN tili Enter a new PIN code then press Enter Customer Cfg PIN 1111 Re enter new PIN to confirm and press Enter Confirm PIN i Confirmation of change You will then return to the confirmed customer menu 3 LMS_MDS2000_BA_02_1203 Customer menu System menu page 19 42 10 14 Diagnostic report This menu shows a list of system settings Useful for fault finding or future reference Press Enter to start printout System Configuration Software Version OF 2 88 29705709 ID 00 Printer at Master Location Initial Timeout 6 Seconds Inactive Timeout 60 Seconds Encoder Debounce 10 Job Number Entry Disabled Registration Entry Disabled Odometer Entry Disabled Job Verification Disabled Master Valve Individual Monitor Stock Enabled Products produce De
48. ns Level3 and 4 are for system setup only Standard users should not have access to these features Before technicians can use the MDS2000 system they must be set up on the system For traceability every user should be given this own unique PIN code to identify himself whenever he makes a dispense Note For the factory default PIN codes refer to chapter 17 3 CAUTION To avoid unintentional or malicious changes being made to system parameters it is recommended to change the default security PIN codes These codes should not be available to standard users 3 LMS MDS2000 BA 02 1203 System principles page 7 42 7 System principles 7 1 7 2 7 3 Dispensing principles The MDS2000 system controls the flow of fluid by opening and closing a valve in the fluid line The amount of fluid dispensed is measured by a flow meter When the system is dispensing the MDS2000 opens the valve It then monitors the activity of the flow meter and measures the quantity of any fluid dispensed by counting pulses it produces The valve is then closed when either the fluid meter does not produce any pulses for a given period called the inactive timeout and designated by tina Or a predetermined quantity is reached tinac IS by default set to 60 seconds However it is user configurable to anywhere between 5 and 1000 seconds in 5 second intervals The predetermined quantity the technician can dispense is dependent on which dispensing mode the
49. nsequently any ticket must be printed from a printer connected to a unit in I O s 0 I O group Similarly only reports generated from within I O group O will contain the dispenses done on keypad 0 It is important to remember the following when setting up the system e Printers can be connected to any keypad or I O e There are 2 separate ticket print options allowing you to generate up to 2 separate tickets for each dispense These can be to the same printer of different printers or turned off completely e Each keypad has its own ticket printing options and these must be set at each keypad separately You cannot set keypad O s ticket print options from any other keypad than keypad 0 e The ticket print options of the keypad used to initiate the dispense determines the location of any tickets printed e Each I O group has its own report printer setting which can by modified by any keypad in that group Consequently it only needs to be set once for each I O group e Any transaction report generated will show data that was generated from keypads within a single I O group only That I O group is the one the keypad used to start the report belongs to e g if you use keypad 0 to initiate a transaction report only transactions stored on I O 0 will be printed e l a system has more than 16 keypads transaction data will be stored on 2 separate I O s and so 2 report printers will be needed to generate a complete report We would normally rec
50. nsing v Dirt in the valves v Hose parameters not calibrated see Chapter 0 16 4 Erratic dispensing v Effects of oil temperature pressure v Dirt in the valve 3 LMS_MDS2000_BA_02_1203 Appendices page 31 42 17 Appendices 17 1 Menu map Enter PIN No Enter Job No 2222 Customer menu 1111 PUSIMOS System Menu Enter Reg No Test Mode System Menu System Type Customer Menu Products Enter Odometer System Menu Master Valve Enter Hose Customer Menu Hose Quantity L System Menu Monitor Stock Customer Menu Warn Level O O O System Menu Job Veryfication Customer Menu Supervisor menu 9999 Stop Level System Menu Job Override Customer Menu Supervisor Menu Stock Mode Transaction Rep System Menu Set Report addr Customer Menu Supervisor Menu Dispense Mode Delivery Rep System Menu Set Ticket A Adr Customer Menu Job Num Entry Supervisor Menu Stock Level Rep Customer Menu System Menu Supervi M i CIE ML Reg Entry Set Ticket B Adr Product Delivery System Menu Set System PIN Customer Menu Odometer Entry Supervisor Menu New Stock Level System Menu Pulse per Unit Customer Menu Initial Timeout Supervisor Menu Set Date Time System Menu Max Dispense Customer Menu Inactive Timeout Supervisor Menu Set Super PIN System Menu Display Alloc Customer Menu Set Language Supervisor Menu Clear Transacts Sys
51. ommend using the MDS2000 PC interface and software on such a system to collate the data into a single location 8 Software configuration Before a system can be fully used it must be first set up The MDS2000 system does have some default parameters that allow limited use generally for testing purposes only These should be changed for settings that are appropriate to the installation These parameters are spread throughout the 3 levels of security Supervisor Customer and System The recommended sequence for setting up a MDS2000 is as follows SO a Clear transactions Go to the system level and set up all the system level parameters Exit from the system level and set up all the customer level parameters Exit from the customer level and set up all supervisor level parameters Add required technicians Set up ticket printers from each keypad individually Although the order you set up the parameters is not important in itself using the above sequence is the best way to ensure that no parameters are missed out For system of less than 16 keypads you may use the keypad for configuration For systems with more than 16 keypads it is highly recommended to use the PC software instead The configuration only has to be entered once on the PC and sent to the MDS2000 system Note Details for setting up the PC interface and using the PC software can be found in the PC software manual 3 LMS_MDS2000_BA_02_1203 Supervisor menu pa
52. on may vary with other systems or when configured as a stand alone unit The unit can be powered from 8V upwards but the input voltage will need to be large enough to drive whatever valve is used i e A 24V solenoid will need a 24V supply XX KKKK e Flexible design for use with other equipment or as a stand alone unit e Facility to connect to the CAN BUS network of the MDS2000 system directly e Easy to install and simple to setup e Rugged metal case e 38mm tall 7 segment digits for easy reading over long distances e Simple to use interface for setup e Interface buttons are hidden once fully assembled to prevent tampering e Factoring of pulses from 1 00 to 400 00 pulses per unit count mode only e Quantities displayed with 0 1 or 2 decimal places count mode only e Up to 16 different display addresses on the MDS2000 network CAN mode 3 LMS_MDS2000_BA_02_1203 Remote display page 37 42 18 1 Wall mounting The display must be mounted on a stable surface This can be on a wall or on a hose reel housing For mounting please first open the housing by removing the two M4 screws on the front of the display The lid will then lift off easily Note Removing and rotating the top LED display PCB only will cause the unit to display incorrectly Please ensure that you rotate the complete assembly of both boards and not just the top display PCB 18 2 Connecting to a MDS2000 system count mode All electrical con
53. ows the individual connections that need to be made O control unit Remote display CAN Low CAN Low GND GND CAN Hi CAN Hi MDS o CAN Hi GND Sample wiring CAN Low Note Just as in all CAN Bus connected units such as keypads and I O boards the display has a network termination jumper that must be positioned in such a way as to termi nate the network if physically connected at either end Accessing the menus When the power is applied to the display the display first scrolls the word SOFT followed by the software version After a short delay it then reverts to its idle state In its idle state what the display shows depends on the mode In Count mode the display shows the hose reel number In CAN mode the display will remain blank until the MDS2000 system sends data to the display The menus can only be accessed whilst the case is open as access is needed to the buttons and these are covered when the unit is fully assembled The interface is very simple comprising of 3 keys An escape key a change key and an enter key In general the escape key exits the current screen without saving any changes to the values The change key changes the value of the selected item whilst the enter key either selects or accepts an item More details on the key actions are given for each individual screen The diagram below shows the position of the keys The main menu itself can be accessed any time
54. ring that it is oriented the same way as the original Replace the I O cover and screw into place Ensure you dispose of the battery properly Fuse replacement The I O has 4 fuses protecting various parts of the system F1 protects the 24V supply for the inputs as well as the PSU for the I O s logic F2 protects the left bank of I O outlets O P 0 to O P 3 F3 protects the right bank of I O outlets O P 4 to O P 8 F4 protects the keypad power supply output WARNING Replacement fuses must be correctly rated Failure to use a correctly rated fuse may cause irreparable damage to the circuit board and will invalidate the warranty F1 is a 1A F type quickblow fuse F2 3 and 4 are all 3 15 F type quickblow fuses 3 LMS_MDS2000_BA_02_1203 Appendices page 35 42 Note A fuse blowing is generally caused by a short circuit fault though some do fail simply because of age If a fuse does blow an investigation should be carried out first to ensure that any faults are rectified before inserting the replacement fuse RESET LAMP LED1 Printer Drucker JP5 GND RS232 X RXDO CTSO CanBus I TXD1 Interface Microprocessor CAN Buffer i Battery LED2 T 32 CAN Power O IN Lamp I Terminator Terminierung RAM 2 5VDC CAN HI F3 GND 0 SIREF e ae 2 5VDC SI CAN LO 5 L Sicherung 24VDC T F2 2lg GND PEPE Fuse Sou Fi 10AT XLI Ale u OD o Keypad Power 13 9 Sicherung o Versorgung Tastatur es Se a a
55. rolling I O the screen is updating The new screen will be the one that the keypad was last displaying when the power was switched off Under normal circumstances this will be the default Enter PIN screen as shown below Whilst this Enter PIN screen is being shown if left alone for 60 seconds the keypad will briefly show the date and time details a 7 ee 000 ee Due e Date 09 06 05 Time 14 INES The keypad will always return to the default PIN screen whenever you enter data for a dispense or you exit the supervisor menu Additionally the keypad has a security feature where if it is left idle for more than 60 seconds at any point in any menu it will briefly display date and time details before reverting to the Enter PIN screen Every 60 seconds 6 Accessing the system A Personal Identification Number PIN is required to perform any action This ensures secure use of the system and allows users to be given different levels of authority There are 4 levels of access each with its own menu Level 1 User Request dispenses Level 2 Supervisor Users maintenance stock maintenance amp report printing Level 3 Customer Site specific setup Tanks product names hose setup language Level 4 System System setup Pulse unit configuration operational settings options Level 1 is for standard users e g workshop technicians operators Level 2 is for a supervisor to perform periodic management functio
56. s time to reset correctly Termination ON ON Jumper CN1 IN JP3 IN 7 The next step is to connect the I O 1 to our small network and change keypad ID 0 to 16 Move the jumpers to out on keypad 0 and to in on I O 1 Power up the system Keypad ID 16 will now communicate directly with I O 1 If the test was successful add I O 2 to the network Move the jumpers to out on I O 1 and I O 2 to in Change the keypad ID to 32 in order to communicate with I O 2 It has now been proven that all the I O s are working properly with the used test keypad 3 LMS_MDS2000_BA_02_1203 Troubleshooting Keypad issues Printing problems page 29 42 8 Change the test keypad back to ID O and keypad 1 for testing Set jumpers for the termination as described before Ensure that the test keypad reconnects correctly The displays shows Enter PIN in place of the version screen within one minute Add the rest of the keypad step by step Note Add one device keypad or I O at a time and solve any communications problems and set the correct ID s before connecting the next keypad or I O It is important to remember that when checking the network for physical faults in this way the numerical order ID of the added units does not matter so much as the position of the units along the network cable Once the network is complete double check the keypads ID s are set in sequence from 0 14 Keypad issues Apart from communicatio
57. t A SF Ay Y E H nt ey a we Bee Power max 99X users A d 7 rel supply DOC flo Ud A Li a 8x per unit 8x per unit dedi pa pa pa 8868 Product 1 Product2 Producis 3 max 16X I O control units max 32X keypads max 128X meters max 128X solenoid valves max 16X tanks max 16X products LMS MDS2000 BA 02 1203 Functional description page 4 42 3 Functional description The basic function of the system is to control the amount of fluid being dispensed The system implements this function by considering various user parameters Initially a technician must log onto the system by entering his assigned PIN The technician is then prompted to enter various parameters which can include job number registration number and odometer reading A hose must then be selected for dispense and the product from this hose is then displayed for the technician to confirm Depending on the system setup the technician may then be prompted for the actual quantity to be delivered The keypad will then return to the PIN screen to allow other dispenses to be started During dispensing of the fluid the volume is continually measured Upon completion a ticket may be issued with details of the transaction These details are also stored in the memory for later recall Example of a transaction ticket Transaction Ticket Ticket Ho 31 01 01 05 Product Delivery Technician John Smith Hose 2
58. t Transactions done by a particular user Report By User Selectable by sequential n of each user Choose Report Report By Hose Transactions from a single hose Choose Report Transactions of a product Report By Prod h R E ENE Ge All transactions in database Report All Choose Report Exi b Exit xit report sub menu Depending on the amount of data it may take a few seconds to collate the data before printing starts Sample below TRANSACTION REPORT Date 18 08 09 BY USER Time 11 17 Report for Technician 1 TEST USER 1 Page 0 No Date Time Job No Qty Co Product Hos 0 20 08 09 14 24 1 01 1 Productl 1 1 20 08 09 14 26 4 61 1 Productl i 2 20 08 09 15 40 1 01 1 Productl 1 There are 3 Transactions using 6 63 L 9 2 Delivery report This menu prints an overview of the deliveries sorted by tank STOCK RECORDS FOR TANK 1 DATE TIME TYPE QUANTITY 14 08 09 14 24 Correction 2000 17 08 09 11 04 Delivery 450 19 08 09 11 04 Delivery 1200 9 3 Stock level report This produces a printout of the current stock level warning level and minimum level for each tank Press Enter to start the report STOCK LEVEL REPORT 21 08 09 Tank Warn Level Stop Level Mode 1 0 0 M 2 6000 2000 500 M 3 5000 2000 500 M LMS_MDS2000_BA_02_1203 Supervisor menu page 12 42 9 4 9 5 9 6 9 7 9 8 Product delivery This menu will update tank stock levels following a product delivery When this option is selected the display will show Enter Tank
59. t detects the solenoid valve closing that is deemed to be the end of the dispense The dispensed quantity will remain on the screen for a further 60 seconds before the display reverts back to showing the hose number In CAN mode the unit receives its quantity details directly from the I O s themselves of the MDS2000 system which broadcast them over the CAN Bus network as and when required Installation is very simple For Count mode there are two 4 way screw connectors creating an In and Out wiring scheme The In connector provides power and connections from the controlling unit The Out terminal is used for the connection to the pulser and solenoid For Can mode only 4 wires are needed Power and ground as well as the 2 CAN Bus connections from the MDS2000 network Setup is also straight forward with a maximum of 3 different parameters that may require changing A simple 3 button interface is provided to change these values These buttons are hidden inside the unit when the unit is fully assembled to prevent tampering The actual settings required are determined by the mode the display is used in Subject to evaluation Please check with your distributor before using this item on its own or with equipment other than the MDS2000 The CAN mode is only available on units with the CAN Bus components installed and running firmware l O v7 21 or later Based on an installation with a MDS2000 Connecti
60. tem Menu Decimal Places Customer Menu Supervisor Menu Set Customer PIN Add New User System Menu Hose Calibration Customer Menu Supervisor Menu Diagnostic Remove User System Menu Change I O I D Customer Menu Supervisor Menu Configure System Customer Config Customer Menu Exit System Menu Exit Supervisor Menu Exit LMS_MDS2000_BA_02_1203 Appendices page 32 42 17 2 Hose calibration and PPU setup In certain applications the quantity actually dispensed may not match with the quantity requested or the quantity counted and shown on the screen and or ticket This may be caused by a number of factors including details like fluid density fluid viscosity dirt in the solenoid and pulser tolerances To calibrate this alteration can be made to the PPU and correction factor settings to obtain precise results It is important to remove all external factors such as faulty hardware or blocked or clogged filters before attempting to adjust these settings The first objective is to discover the nature of the discrepancy This should be done by performing a number of test dispenses in preselect mode of various volumes ranging from small to large quantities Measure the actual volume delivered and plot the results against the volume requested to determine whether adjustment is needed There are two types of discrepancy A per unit error and a per dispense error Examples of both are shown below It
61. y Full Dispensing Hose in use Dispensing Stock Too Low Dispensing I O 0 Offline 13 Troubleshooting This shows the status of the internal memory retention battery If the status ever shows Low then see Chapter 17 6 for how to replace it The waste oil input is active denoting a full waste oil tank The MDS2000 memory is full and needs to be cleared before more dispenses can be proceeded to non master mode consult the supervisor The hose you are attempting to use is already in use for another dispense Wait for the hose to become free or choose another hose The stock level in the tank associated with your desired hose is too low to attempt a dispense Check the tank levels and adjust the stock level if necessary I O O performs a number of vital tasks that are needed when dispensing For some reason I O O could not be contacted and dispensing can therefore not be conducted 13 1 Network problems As the MDS2000 is a network based system it is reliant on a good fault free network to operate The majority of problems encountered during installation with the MDS2000 system are therefore network issues Symptoms of problems can include keypads stuck on the version screen corrupted screens on keypads blank lines on the keypad display and I O s not responding when requesting a dispense Diagnosing such faults needs to be slow and methodical Here are a few hints to help you diagnosing the problem 1 NO

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