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User manual (translation) Barcode Hand Scanner BCS 160ex Series

1. Spare battery 3 6 V 2250 mAh Li ion spare battery 17 21BE M040 0000 Ex base station charging and BT connection in the Ex area Base station without cable Zone 1 Ui 4 9 V to 5 6 V only in combination with the Ex power pack Non Ex base station charging only in the safe area Base station without cable Non Ex 03 9849 0063 DC 5 V power supply for base or charging station Non Ex 03 9911 0039 Non Ex charging station charging only in the safe area Charging station without bluetooth function Non Ex 03 9849 0064 DC 5 V power supply for base or charging station Non Ex 03 9911 0039 Connection cable for Non Ex base station Scanner cable RS232 smooth 18m 03 9828 0040 Scanner cable RS232 spiral 38m 03 9828 0041 Scanner cable USB smooth 18m 03 9828 0042 Scanner cable USB spiral 38m 03 9828 0043 Connection cable for Zone 1 Base station Scanner cable RS232 smooth 18m 03 9828 0044 Scanner cable RS232 spiral 38m 03 9828 0045 Scanner cable USB smooth 18m 03 9828 0046 Scanner cable USB spiral 38m 03 9828 0047 Connection cable to POLARIS power pack and BCS 302 supply unit 17 21BB 0217 to 17 21BB 0220 BCS 3800 supply unit 17 21BB 1700 to 17 21BB 1702 Scanner cable RS232 smooth 18m 17 21BE M020 0000 Scanner cable RS232 spiral 38m 17 21BE M030 0000 Technical data subject to change without notice 46 48 Revision A Status 01 2014 Barcode Hand Scanner BCS
2. 3 15 Safety 0 5 Ha 3 151 General Safety 3 l6 Safety Instructions for Operation nennen 3 1 531 1 3 LOZ den ER 4 1 0 3 rit anil Gide receive A eue FD n 4 COMMISSIONING itcm rre rt cie 4 17 Ex Protection Type Certification and Standards sss 4 To 4 19 Other Applicable literature Set of Documents 6 LIO Conflg ralioni accionar mte tee rented ter p ecd rr i 6 2 Product Description issiria eren rene rennen nnne rere rere rene rie si site iie 7 21 PIDE M 1 211 Communication Using the BCS 160 1 21 2 Communication Using the BCS 160 amp BT 8 ei ra in ERR 9 22 10 3 Technical no ER OQ GRE E ER ER E A RR ER EF ERE diate 11 3 1 Explosion Protection etae ones ec nre cn C hc o RD a HEY RR 11 3 2 Other Applied Standards and 11 3 3 Characteristics B
3. 27 5 4 2 BCS 160 BT and Ex Base Station with power pack RS232 R 5422 or USB 28 5 4 3 BCS 160 BT and Non Ex Base nennen 28 55 Handling ACCessofies cocotte te ted ene en nie e eo v e P re d 28 5 5 1 Inserting the Battery only for the BCS 160 BT 29 5 5 2 Charging the Battery in the Non Ex Base 5 30 55 3 Charging the Battery in the Ex Base Station sssssseeeeeeeeenenennnnnnnes 31 554 Removing the Battery nennen enin aana 32 5 6 Connection to the P C Op HOSL sigasig enastar naeia taes 32 5 61 X Serial nnne netter tenni 32 gta 33 5 6 3 Set Up Tool Configuration 50 34 5 6 4 X Establishing the BCS 160 BT Connection to the Base Station 34 6 Operation rere e i 36 E RED TU RR 36 6 2 HANGING 36 6 33 Care and Cleaning ti tnnt t ea e C race tc Fn E er etc ge 37 6 3 1 ics adanen nee eminenti mieten Pa ie t n hen vd inn Fu 37 6 3 2 Cleaning ecrit dn c 38 63 3 Suitable Materials ener tete dre nrc D ERR EE 38 6 4 Operation Recommendations and Requirements ssssssseeeneeen
4. ATEX Zone 1 und Zone 21 User Manual Barcode Hand Scanner BCS 160 Series 17 21BA M318 and 17 21BA M32S BARTEC User Manual TRANSLATION Barcode Hand Scanner BCS 160 Series Type 17 21 315 Type 17 21 325 ATEX Zone 1 and Zone 21 Document no 11 21BA 7D0002 Status 31 J 2014 Revision A Reservation Technical data subject to change without notice Changes errors and misprints may not be used as a basis for any claim for damages Contents Page English 1 48 Appendix Declaration of Conformity BARTEC GmbH Contact Max Eyth Stra amp e 16 Phone 49 7931 597 0 Service mobilecomputing bartec de 97980 Bad Mergentheim Fax 49 7931 597 119 Download Germany www bartec de automation download Contents Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 21BA M32S 1 Basic Safety Instructions nennen rrr rare i t 1 ll Notes on this User Manual seen meer eren te sre nc eene 1 LLL Languages mr rec 2 112 Changes to the tootsie 2 12 Handling the 2 13 Use in Accordance with the Intended Purpose 2 13 1 Exclusive Purpose tnnt enne 2 13 2 1 onda 2 14 Operator s
5. Typenbezeichnung 17 21BA M32 17 2188 1707 IBExU 13 ATEX 1084 0437 IBExU F uchsm hlemweg 7 09599 Freiberg D Richtlinien RL directives D suivantes ATEX Richtlinie ATEX Directive ATEX Directive 044 94 S EG 94 EC 94 CE EMV Richtlinie EMC Directive CEM Directive dergentheim den 02 08 2013 2004 108 EG 2004 108 EC 2004 108 CE mx JVV VU E Directive poa Ewald Warmuth ftsloitung General Manager R amp TTE Richtlinie Directive 1999 5 EG 1999 5 EG den Normen a est conforme aux Doku the offer EN 60079 0 2009 EN 60950 1 2006 A11 2009 A1 2010 A12 2001 AG 2011 EN 300 328 1 7 1 2006 201 489 17 V2 1 1 2009 EN 60079 11 2012 EN 201 489 1 1 8 1 2008 gt All certificates see www bartec group de Technical data subject to change without notice Revision A Status 01 2014 BARTEC protects people and the environment by the safety of components systems and plants BARTEC GmbH Germany Max Eyth Stra e 16 97980 Bad Mergentheim Phone 49 7931 597 0 Fax 49 7931 597 119 info bartec de www bartec group com EN_11 21BA 7D0002 Revision A 01 2014 Automation Technology 357974
6. notexpose to any extreme temperatures Do not put it down in a dirty damp or wet environment Battery Replace regularly Discharge and recharge regularly every 3 months Technical data subject to change without notice 37 48 Revision A Status 01 2014 Operation Barcode Hand Scanner i BCS 160 Series Type 17 21 315 and 17 218 325 6 3 2 Cleaning A DANGER There is a risk of a fatal injury in hazardous areas gt Clean the devices or the accessories only outside the hazardous area ATTENTION Devices and accessories can be destroyed if handled inappropriately For your own safety and to ensure that the device will operate reliably In general disconnect the charging station from the power supply Disconnect the cable plug connector from the power supply Remove the battery before cleaning the contacts There must not be any residues e g fluff sticking to the contacts There may not be any moisture left on the contacts When drying with compressed air comply with the safety regulations www VV V 6 3 3 Suitable Materials Alcohol cleaning wipes Lens cleaning wipes Cleaning cotton buds sopropyl spray with hose Enclosure with alcohol cleaning wipes Scan window Means of cleaning for optical devices Battery Take the battery out of the device before starting to clean Contacts the cleaning
7. Power pack RS232 USB Terminal Assignment s ang eee rd Non certified accessories will endanger explosion protection In hazardous areas there is a risk of a fatal injury gt Use only original accessories from BARTEC DANGER Usage for purposes other than the intended purpose will endanger explosion protection There is a risk of a fatal injury in an explosive atmosphere gt Ex power pack is factory sealed and must not be opened An exception to this rule is the junction box gt Before commissioning make sure that the enclosure is completely sealed and screwed securely gt Disconnect the junction box from voltage before opening it gt Disconnect from voltage before doing any connection or wiring work Only instructed qualified personnel may make any alterations to the pin assignment BCS 160 Hand Scanner with Power Pack RS232 RS422 or USB RS232 422 connetion cable 4 pin plug Ex power pack assignment colour 59781 pinassignment Terminal Terminal 6 WH TxD 3 RxD 9 NC shield 4 E a PE X11 4 BR GND 2 GND x12 7 TUB 1 TUB X13 Anschlussleitung USB 4 pin plug Ex power pack Signal pin assignment Terminal 2 GN 0 3 0 9 10 WH D 2 D X10 4 BK GND 4 i 5H GND x12 7 UB 1 UB X13 27 48 Technical data subject to change without notice Revision A Status 01 2014 Commissioning 54 2 Base station BC
8. For more information see the documentation from Sick Technical data subject to change without notice Revision A Status 01 2014 5 Commissionin BCS 160 Series Types 17 21BA M31S and 17 21BA M32SJ 9 5 5 1 Inserting the Battery only for the BCS 160 BT The BCS 160 BT Bluetooth hand scanner is supplied with a battery Type Order number Charging time Battery Less than 8 Lithium ion battery 3 6 V 2250 mAh ours Non certified accessories will endanger explosion protection There is a risk of a fatal injury in hazardous areas gt Use only the Ex base station approved by BARTEC in combination with the Ex power pack when charging in the hazardous area Type17 21BB 1707 0000 base station Typel7 21BB 170x 0000 Power pack for hazardous areas Work steps 1 Take the hand scanner out of the hazardous area before inserting or replacing the battey 2 Useonly batteries which have been tested or certified by BARTEC for this purpose Use a suitable tool to remove the locking screw on the closing cap on the handle of the BCS 160 BT see illustration step 1 Apply a bit of force to pull down the closing cap see illustration step 2 Insert the battery with the contacts first into the battery compartment in the handle of the BCS 160 BT Bluetooth hand scanner and make sure the battery has been pushed in completely see
9. Status 01 2014 5 BCS 160 Series Types 17 21BA M31S and 17 21 325 4 X Transport and Storage 4 1 Transport 4 2 Storage Report any transport damage or incomplete deliveries in writing to the forwarding company and to BARTEC GmbH immediately on receipt of the deliveries Any damage caused by incorrect storage will not be covered by BARTEC GmbH s guarantee provisions ATTENTION Damage to property due to incorrect storage gt Observe storage temperatures gt Keep the hand scanners away from moisture Additional information on the batteries The BARTEC batteries type 17 21BE M040 0000 are developed and manufactured in accordance with the highest industrial standards The operating time or storage period of a battery is limited however The actual lifetime of a battery is influenced by various factors e g heat cold rough operating environment and falling from a great height If a battery is kept longer than six months the performance may be impaired permanently Keep the batteries in a cool dry place For longer periods of storage take the batteries out of the device to prevent self discharge rusting of metal parts and the leakage of electrolyte Batteries kept for a period of 6 months or longer should be charged and discharged again at least every 3 months If electrolyte escapes do not touch the areas affected and dispose ofthe batteries as prescribed
10. 1 Malfunctioning and Ano Troubleshooting 7 Malfunctioning and Troubleshooting 17 21BA M32S DANGER There is a risk of a fatal injury in hazardous areas gt Before you start to inspect defective devices or accessories take them out of the hazardous area Information on troubleshooting can be found in the User Manual from Sick Fault Possible cause Solution General Points Hand scanner does Software error Scan in the barcode for Factory standard setting from the Sick programming manual not react Caution All previous settings must be entered again No power supply Connect the power pack Battery out of charge Charge the battery Wrong connection cable Check cables The scanner beam does not appear when the trigger is pressed connection between the connection cable and supply module or to the host Check and connectthe cable Scanner beam is deactivated The hand scanner is not programmed to the barcode type Activate gt gt Please refer to the Programming Manual from Sick Activate gt gt Please refer to the Programming Manual from Sick The scanner beam is visible but the barcode is not decoded barcode is not readable The barcode is damaged Test a barcode of the same type Create a new barcode The scanner beam does not capture the c
11. BCS 160 BT see illustration step 1 4 Apply a bit of force to pull the end cap down see illustration step 2 5 The battery can be pulled out of the battery compartment with the aid of the strip see illustration step 1 5 6 Connection to the PC or Host The hand scanner from the BCS 1609 series can be connected to a PC or other host system through the RS 232 RS 422 or USB Improper usage or application can void the operating licence gt Make sure the connection cables specified connection cables from BARTEC are securely positioned and locked or screwed in place 5 6 1 Serial connection When using the Ex base station the following power pack to the supply voltage and data transmission must be used Power pack DC 24 V RS232 RS422 17 21BB 1703 0000 Power pack AC 230 V RS232 RS422 17 21BB 1705 0000 Non Ex base station Can be connected directly to a serial interface on the PC or host 32 48 Technical data subject to change without notice Revision A Status 01 2014 5 BCS 160 Series Types 17 218 15 ang eee ins Maximum ranges Ex base station to the power pack Non Ex base station to the PC or other host Power pack to the PC or other host Type Interface Maximum length 17 21BB 1707 0000 RS232 RS422 9 8m 03 9849 0064 RS232 RS422 9 8m 17 2188 1703 0000 RS232 20m 17 21BB 1705 0000 RS42
12. M32SJ 9 5 3 2 BCS 160 BT Bluetooth Hand Scanner gt Unpack the hand scanner Insert the battery into the hand scanner Charge the hand scanner on the base station Turn on the hand scanner vvv v Program the hand scanner with the aid of the programming manual Optional gt Charge the hand scanner in a charging station gt Program the hand scanner with the aid of the IDM Set Up Tool from Sick The individual steps are explained on the following pages BCS 160 BT Construction LED Communication Beeper Suspension LED Status bracket Scan windows Trigger Tether Point Looking screw Battery chamber End cap Illustration 5 BCS 160 BT Bluetooth hand scanner Technical data subject to change without notice 25 48 Revision Status 01 2014 Commissionin Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 218 325 Base Station for BCS 160 BT Construction Paging Reset button STATUS USB 3 0 bus power switch only available at non Ex basic station DC input power supply only available at non Ex basic station Host interface Illustration 6 Base station for BCS 160 x BT Bluethooth hand scanner The base station can be used for wall mounting 26 48 Technical data subject to change without notice Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S 5 4 5 4 1
13. Replace the battery if the operating time becomes much shorter The standard guarantee period for all BARTEC batteries is six months whereby it is irrelevant whether the battery was acquired separately or if it was included in the scope of supply of the BCS 160 BT Technical data subject to change without notice 21 48 Revision A Status 01 2014 Commissioning Barcode Hand Scanner 5 1 511 22 48 Before you assemble the device make sure that all components and documents are there Avoid electrostatic charging hazardous areas There is a risk of a fatal injury in an explosive atmosphere gt Do notuse dry cloth to wipe or clean devices gt Wear suitable clothing and shoes gt Donotuse rubber gloves or suchlike DANGER Any use which is notin accordance with the intended purpose will endanger explosion protection There is a risk of a fatal injury in an explosive atmosphere gt Do notalter the hand scanner in any way gt If any damage is done to the enclosure or if the device malfunctions remove the device from the hazardous area into the safe area gt the battery out of the BCS 160 BT in order to put the device out of operation gt Do notuse any rebuild batteries or batteries from other manufacturers Scope of delivery 1xBCS 160 BCS 160 BT 1 x Lithium ion battery only with the BCS 160 BT 1 x User manual Accessories optional Approved
14. and explosion protected power packs specified by BARTEC may be connected to the external contacts BARTEC Cable specified Scanner order no for connection to cable Version Length RS232 RS422 smooth 1 8 m 03 9828 0044 Explosion protected base station RS232 RS422 spiral 3 8 03 9828 0045 17 2188 1707 0000 USB smooth 18m 03 9828 0046 USB Spiral 38m 03 9828 0047 Cable specified Scanner for connection to cable Hide lara order no POLARIS supply module 17 71 1 BCS 302 supply unit RS232 RS422 smooth 18m 17 21BE M020 0000 17 21BB 0217 to 17 21BB 0220 RS232 RS422 spiral 38m 17 21BE M030 0000 BCS 3800e supply unit 17 21BB 1700 to 17 21BB 1702 Cable specified BARTEC for connection to Merle order no RS232 RS422 DC 24V 17 21BB 1703 0000 USB DC 24V 17 21BB 1704 0000 Explosion protected power pack 17 2188 1705 0000 USB AC 230 V 17 21BB 1706 0000 3 7 Data line from the Power Pack to the PC or Host It is recommendable to use a standard commercially available shielded data line to prevent external interference affecting the data line RS232 RS422 3 wire section 2 2 2 Recommended cross section USB 0 5mm Technical data subject to change without notice 18 48 Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 21BA M32S Technical Data 3 8 Connection Cable for Power Pac
15. cotton buds in the alcohol solution to remove all deposits of grease and dirt on the contacts Repeat cleaning several times Before you insert the battery make sure the contacts are completely dry and that there is no fluff sticking to them Technical data subject to change without notice 38 48 Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Type 17 21BA M31S and E poen Base station Contacts Charging Station Plug connectors Cable Connectors To clean the contacts take the battery out of the device and close the battery compartment the cleaning cotton buds in alcohol solution and then use them to remove every deposit of grease and dirt on the contacts Repeat cleaning several times Make sure the contacts are completely dry and there is no fluff left sticking to them before you put device back onto the cradle Before you start to clean the charging station contacts disconnect the charging station from the power supply the cleaning cotton buds into the alcohol solution and then use them to remove every deposit of grease and dirt on the contacts Repeat cleaning several times Make sure the contacts are completely dry and there is no fluff left sticking to them before you reconnect the charging station to the power supply Before you start to clean the cable connectors disconnect the hand scanner from the power s
16. disposed of in accordance with the respective applicable statutory regulations The sender pays the costs of the dispatch packaging 10 Dispatch and Packaging Instructions ATTENTION Sensitive devices Damage to property due to incorrect packaging gt Use the original packaging for transport Technical data subject to change without notice 45 48 Revision A Status 01 2014 Accessories Spare Parts Barcode Hand Scanner bi BCS 160 Series Type 17 218 315 and 17 21 325 11 Accessories Spare Parts BCS 160 Power Pack Power pack DC 24V RS232 RS422 17 21BB 1703 0000 Power pack DC 24V USB 17 21BB 1704 0000 Power pack AC 230 V RS232 RS422 17 21BB 1705 0000 Power pack AC 230 V USB 17 21BB 1706 0000 Connection cable Scanner cable RS232 smooth 18m 03 9828 0034 Scanner cable RS232 spiral 38m 03 9828 0035 Scanner cable USB smooth 18m 03 9828 0036 Scanner cable USB spiral 38m 03 9828 0037 Connection cable to the POLARIS power pack and BCS 302 supply unit 17 21BB 0217 to 17 21B B 0220 BCS 3800 supply unit 17 21BB 1700 to 17 21BB 1702 Scanner cable RS232 smooth 18m 17 21BE M000 0000 Scanner cable 5232 Spiral 3 8 17 21BE M010 0000 Extension cable Zone 1 Extension cable female male connector smooth 6m 03 9828 0038 Extension cable female male connector spiral 4 5m 03 9828 0039 BCS 160 BT Description Order numbers
17. of installation The versions components screens and windows shown in this User Manual are merely examples and can deviate from the actual display The information it contains refers to the explosion protected version of the barcode hand scanner from the BCS 160 series This User Manual contains all important information relating to the subject of explosion protection Original user manuals and product information from SICK with information on handling and commissioning are available also In the case of overlaps the information in this User Manual will take priority and supersede the information from SICK 5 48 Basic Safety Instructions Barcode Hand Scanner BCS 160 Series Types 17 21 1 and 17 21BA M32SJ 1 9 Other Applicable literature Set of Documents BARTEC User Manual for the Barcode Hand Scanner from the BCS 1609 series In this User Manual a description is given of the explosion protected version of the BCS 1609 series barcode hand scanner Technical datasheet for the explosion protected version of the hand scanner from the BCS 160 series this technical datasheet contains the most important explosion protection technical data as well as general technical data Manual of the power supply module type 17 21BA 17xx SICK The set of documents for the IDM160 hand scanner non Ex version contains information on the respective user requirements and covers the following
18. spare parts The applicable regulations must be observed Before commissioning check that all components and documents are there Ex Protection Type Certification and Standards Warranty Markings specifying Ex protection and certification are put on the device For Ex protection markings see Chapter 3 Technical Data The barcode hand scanner series conform to Directive 94 9 EC for devices and protective systems for use to their intended purpose in potentially explosive areas ATEX Directive For the standards conformed to see Chapter 3 Technical Data No changes or conversions may be made without the manufacturer s written consent If components other than those specified are used explosion protection will no longer be assured It cannot be guaranteed that parts procured from other suppliers have been designed and manufactured in conformance to safety requirements and with the necessary stress tolerance gt Contact the manufacturer and obtain his approval before performing any changes or retrofits Use only original spare and expendable parts The manufacturer grants complete warranty only and exclusively for the spare parts he Supplies Our General Terms and Conditions of Sale and Delivery apply as a basic rule These are made available to the owner managing operator at the latest on conclusion of the contract Warranty and liability claims for personal injury and damage to property will be inadmissible if
19. 160 Series Types 17 21BA M31S and 17 21BA M32S 12 Order Numbers BCS 160 Hand Scanner Selection chart Barcode options Code no 1D Scan Engine R 1D PDF Scan Engine T gt Complete order no 17 21BA M31S 000 0000 Hand scanner BCS 160 without connection cable BCS 160 BT Bluetooth Hand Scanner Selection chart Barcode options Code no 1D Scan Engine R 1D PDF Scan Engine T gt Complete order 17 21BA M32S _ 000 0000 Bluetooth hand scanner BCS 160 BT without connection cable or base station Technical data subject to change without notice Revision A Status 01 2014 47 48 Additional Information Barcode Hand Scanner BCS 160 Series Type 17 21BA M31SJ and 17 21BA M325j 13 Additional Information 13 1 Links http www bartec group com BARTEC homepage http www bartec de automation download BARTEC download homepage http www sick com Sick homepage Sick IDM160 user manuals for the non explosion protected version Documentation W Select Documentation Product family select IDM160 The entire documentation is available for downloading on the IDM160 page Operating Instructions W Quick Start Product information Sick IDM 160 software for the non explosion protected version W Software Product family Select 160 The following downloads are available W Configuration a
20. 1D and or PDF codes The BCS 160 BT with bluetooth ISM band rounds off the series for mobile wireless capture BARTEC has modified the BCS 160 specially for use in the hazardous area in ATEX Zone 1 and Zone 21 Its ergonomic design and easy operation make the BCS 160 series an ideal support in attaining fast data availability in enterprise processes and replacing manual data capture Other available barcode capture options are a standard 1D or 1D PDF scan engine The ergonomic design allows data to be captured easily in one hand operation 2 1 1 Data Communication Using the BCS 160 The wired versions can be installed without restriction in hazardous areas if used with an explosion protected power pack The scanners themselves are produced to be capable of being plugged into the power pack There are several variants of power packs available to suit different voltage ranges and for RS232 RS422 TTL interfaces or USB BCS 160 PC Power pack Supply vollage RS232 USB RS232 RS422 USB Ex area Illustration 1 Docking example BCS 160 Hand scanner In this example the BCS 160 with the corresponding Ex power pack is connected to a PC There are several available versions of the Ex power pack which can be installed directly in the hazardous area The power supply module and the connection cables are not included in delivery Techni
21. 2 1000 m The hand scanner must be adapted at least to the following PC or host parameters so that a connection can be established 1 Baudrate 2 Data frame consists of data bit parity and stop bit 3 Handshake protocol flow control For more information and parameters please see the programming manual from Sick 5 6 2 USB Connection When using the Ex base station the following power pack must be used for supply voltage and data transmission The hand scanner is connected to a power pack of the following type Power pack DC 24 V USB Power pack AC 230 V USB 17 21BB 1704 0000 17 21BB 1706 0000 Non Ex base station Can be connected directly to a USB interface on the PC or host Maximum ranges Type Ex base station to the power pack Non Ex base station to the PC or other host Power pack to the PC or other host 17 2188 1707 0000 03 9849 0064 17 2188 1704 0000 17 2188 1706 0000 Interface Maximum length USB 38m USB 3 8 USB 5m USB For more information and parameters please refer to the Programming Manual from Sick Technical data subject to change without notice Revision A Status 01 2014 33 48 Commissionin Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 218 325 5 6 3 5 6 4 34 48 IDM Set Up Tool Configuration Software Settings on the BCS 160 seri
22. 232 R S422 to USB Type 17 21BB 1706 0000 USB Cable specified Scanner for connection to cable POLARIS supply module 17 71 1 BCS 302 supply unit RS232 RS422 17 2188 0217 to 17 21BB 0220 RS232 RS422 BCS 3800 supply unit 17 21BB 1700 to 17 21BB 1702 3 6 2 External contacts only BCS 160 BT Version smooth spiral smooth spiral Version smooth spiral Length 18m 38m 18m 38m Length 18m 38m Technical Data Only cables specified by BARTEC may be connected to the external contact for the BARTEC order no 03 9828 0034 03 9828 0035 03 9828 0036 03 9828 0037 BARTEC order no 17 21BE M 000 0000 17 21BE M010 0000 Only the base stations and charging stations specified by BARTEC may be connected to gt the external contact BARTEC order no Specified base stations and charging stations Base station without cable Zone 1 Ui 249 V to 5 6 V only in combination with explosion protected power pack Base station without cable not explosion protected Charging station without bluetooth function not explosion protected Technical data subject to change without notice Revision A Status 01 2014 17 21BB 1707 0000 03 9849 0063 03 9849 0064 17 48 Technical Data Barcode Hand Scanner BCS 160 Series Type 17 21BA M31SJ and 17 21 325 3 6 3 External Contacts Explosion Protected Base station only BCS 160 BT Only cables
23. CS 160 and BCS 160 12 33 1 Electrical Data 1060 tem mice t teen 12 3 32 Electrical Data BCS 160 13 333 Physical characteristics ome thence ea 13 334 Radio Data Transmission only BCS 160 BT 13 3 3 5 User Environment dette inen cn ih cnc ec 13 33 6 Configuration SOTtWAle uode note ere eco cei entr ded 14 3 3 7 Decodable Barcode Types teen eee n ro oet ro n 14 34 Characteristics of Explosion P rotected Base Station for BCS 160 BT sssrinin 15 341 Electrical Data dert teet esee aa 15 342 Physical Feat les er d 15 3 4 3 Radio Data Transmission only in combination with BCS 1608 15 3 4 4 User Environment nnne inni iens 16 35 Battery only for BCS 1609 BT eects nnne nter 16 36 Extemal tror errare re cdd eh Fd a dfe HR 16 3 6 1 External contacts only BCS 160 nnns 17 3 6 2 External contacts only BCS 160 amp BT 17 3 6 3 External Contacts Explosion Protected Base station only BCS 160 18 3 7 line from the Power Pack to the PC 18 3 8 Connection Cable for Power Pack type versi
24. Quick Start Guide for the IDM160 hand scanner This Quick Start Guide describes the commissioning of the IDM160 hand scanner in short steps Programming Manual for the IDM160 hand scanner This manual describes the use and programming by means of a barcode ofthe IDM 160 hand scanner Product information for the IDM160 hand scanner This Product Information describes the IDM160 hand scanner series in general Software tools for Configuration and Firmware Upgrade Tool for IDM160 wired and bluetooth USB emulation driver to convert the USB signals into serial signals can only function with USB leads up to 1 8 m in length 110 Configuration This manual refers to the following configurations Configuration Radio connection Data capture BCS 160 1D laser scanner None barcode hand scanner or BCS 160 BT bluetooth V2 1E DR bluetooth hand scanner 2 4 to 2 4835 GHz ISM band 1D PDF scanner Ex base station bluetooth V2 1EDR none only for BCS 160 BT 2 4 to 2 4835 GHz ISM band Non Ex base station bluetooth V2 1EDR none only for BCS 160 BT 2 4 to 2 4835 GHz ISM band 6 48 Technical data subject to change without notice Revision A Status 01 2014 5 BCS 160 Series Types 17 21 315 17 21 325 2 Product Description 2 1 Definition The BCS 160 series consists of wired hand scanners for capturing
25. Revision A Status 01 2014 Technical Data Lithium ion battery 3 6 V 2250 mAh 104 x 76 x 185 mm 4 1 x 3 0 x 73 3 inches depends on the version and configuration 200 7 1 07 without connection cable 280 g 9 9 oz including battery 2LEDs operating status good read feedback 2LEDs operating status good read feedback state of battery charge radio connection Beeper buzzer can be switched off good read feedback Yes RS232 TTL or USB Bluetooth V2 1 EDR 2 4 to 2 4835 GHz ISM band frequency hopping up to 2 1 Mbit s internal Functioning radius of 30 m with unobstructed line of Sight batch function to extend the radio radius 5000 codes EAN 20 C to 190 C 4 F to 122 F 0 C to 40 32 F to 104 F 30 C to 70 C 22 F 10 158 F 5 96 to 95 non condensing IP 65 13 48 Technical Data Barcode Hand Scanner BCS 160 Series Type 17 21 315 and 17 21BA M325 3 3 6 Configuration Software The IDM Set Up Tool from Sick is Windows based configuration software for the BCS 160 series conforms to the IDM 160 Series from Sick The IDM Set Up Tool can be downloaded free of charge from www sick com Link Software further configuration software Product family IDM160 W Configuration and firmware upgrade tool for IDM120 IDM 140 and IDM160 wired and bluetooth For further information see the program
26. S 160 BT Power pack 5 4 3 5 5 28 48 Barcode Hand Scanner BCS 160 Series Types 17 21 1 and 17 218 325 BCS 160 BT and Ex Base Station with power pack RS232 RS422 or USB RS232 422 connection cable 4 pin plug Ex power pack RJ 45 pin Wire 5 Designation assignment colour Signal Pin assignment Terminal Terminal 6 White TxD 3 RxD X9 GND X10 NC shield 4 PE X11 4 Brown GND 2 GND X12 7 Yellow UB 1 UB X13 USB connection cable 4 pin plug Ex power pack RJ 45 pin Wire 5 Designation assignment colour Signal Pin assignment Terminal Terminal 2 Green 0 3 0 X9 10 White D 2 D X10 PE X11 4 Black GND 4 GND X12 7 Brown TUB 1 TUB X13 BCS 160 BT and Non Ex Base Station Usage for purposes other than those for which it was intended will endanger explosion protection There is a risk of a fatal injury in an explosive atmosphere gt Thenon Ex base station may be operated only outside the hazardous area gt Disconnect from voltage before doing any connection or wiring work For more information please also refer to the Programming Manual from Sick Handling the Accessories Non certified accessories will endanger explosion protection There is a risk of a fatal injury in an explosive atmosphere gt Use only original accessories from BARTEC Use only outside the hazardous area gt Replace the battery
27. Zone 22 The hand scanner from the BCS 160 series types 17 21BA M31S and 17 21BA M32SJ must not be used in the following areas ATEX Zone 0 Technical data subject to change without notice 10 48 Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 21BA M32S Technical Data 3 Technical Data 3 1 Explosion Protection ATEX Zone 1 and Zone 21 Zone 2 and Zone 22 are covered as well Type 17 21BA M315 17 21BA M325 Ex protection marking Certification BCS 160 BCS 160 Standards Directive BCS 160 wired hand scanner BCS 160 BT X bluetooth hand scanner 69 126 Ex ib IIC T4 Gb 69 2D Ex ib IIIC T135 C Db IBExU 13 ATEX 1083 IBExU 13 ATEX 1084 EN 60079 0 2009 EN 60079 11 2012 94 9 EC ATEX ATmosph re Explosive 3 2 Other Applied Standards and Directives Directive 2004 108 EC 1999 5 Electrical Safety EN 60950 1 2006 11 2009 1 2010 A12 2011 AC2011 EMC EN 61000 6 2 2005 AC 2005 EN 61000 6 4 2007 A1 2011 EN 301489 17 V2 1 1 2009 EN 301489 1 V1 8 1 2008 EN 300328 V1 7 1 2006 Technical data subject to change without notice Revision A Status 01 2014 EMC R amp TTE Information Technology Equipment Safety Part 1 General Requirements Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments Electroma
28. accessories from BARTEC Power pack Connection cable Extension cable Base station only for BCS 160 Charging station only for BCS 160 Spare battery only for BCS 160 BT Stand holder Desktop holder Technical data subject to change without notice Revision A Status 01 2014 Barcode Hand Scanner 5 2 Requirements in Hazardous Areas Hand Scanner 1 The hand scanner must not be opened 2 Do notuse swap for or replace any non specified components 3 Do not retrofit any components on the internal plug connectors or slots 4 Protectthe hand scanner from the effects of impacts 5 Do notexpose the hand scanner to any caustic aggressive liquids vapours mists 6 Avoid the impacts of moisture outside the specified range 7 Avoid thermal impacts outside the specified temperature range 8 Usethe external contacts only with the devices specified by the manufacturer Battery 1 The battery must not be opened 2 Takethe device out of the hazardous area before changing the battery 3 In the hazardous area use only the accessories specified by BARTEC to charge the battery Ex base station type 17 21BB 1707 0000 4 Use the battery only for the purpose specified in this User Manual It is only suitable for use in the BCS 160 hand scanner type 17 21BA M32S 5 If not used properly there is a risk of burns 6 Do notexpose the battery to any temperatures high
29. anaging operator of electrical systems in hazardous areas is obliged to have these systems checked by an electrician to ensure that they are in proper working condition 8 3 Maintenance and Repair Work When doing maintenance and repairs and when testing associated equipment comply with the 99 92 EC directive and the EN 60079 17 and EN 60079 19 standards Only trained personnel may do any work relating to assembly disassembly operation and maintenance All statutory regulations and other binding directives on workplace protection accident prevention and environment protection must be observed Technical data subject to change without notice Revision A Status 01 2014 43 48 Barcode Hand Scanner Repairs BCS 160 Series Types 17 21 315 17 21BA M32SJ 8 3 1 Notes Concerning Returns for Repairs The following information is required for repairs The device s serial number see manufacturer s label Model number or product name see manufacturer s label Detailed description of the fault problem BARTEC answers enquiries by email telephone or fax If the problem cannot be rectified by the BARTEC sales companies or commercial representations you may need to return the device to us for maintenance If you wish to send in a defective device for repairs please first read the RMA procedure guide Then fill in and sign the RMA Retum Merchandise Authorisation form an
30. are being used free of damage gt Has the battery that is being used been certified 15 the battery compartment cover closed gt 15 an base station used in applications in the hazardous area gt Are the spower packs used with the BCS 160 series hand scanners suitable and certified P Are the power packs connected properly gt Is power pack terminal junction box sealed 6 2 Handling Scanning Aim Aim the beam barcode The decoding reading process starts once the trigger button is released Technical data subject to change without notice 36 48 Revision A Status 01 2014 5 BCS 160 Series 17 21BA M31S and 17 21 325 Optimum reading position A Correct The hand scanner can read barcodes even if the scanner beam is not centred directly on the barcode 012345 e 012345 P X The hand scanner cannot decode read a barcode if the scanner beam does not capture the entire width of the barcode 6 3 Care and Cleaning For smooth and trouble free operation we recommend cleaning the devices at regular intervals depending on the degree of stress to which they are exposed and handling them with care 6 3 1 Care Enclosure Protect the device from impacts Do notexpose the device to any extreme stress e g violent jolts and drops from great heights Environment
31. art of the product It must be kept in the direct vicinity of the device and accessible at all times to installation operating and maintenance personnel It contains important notes safety instructions and test certificates which are necessary for perfect functioning when the devices are being operated and handled The user manual is written for all people who carry out assembly installation commissioning and maintenance work on the product whereby the directives and Standards applicable to areas with a gas or dust atmosphere 99 92 EC EN 60079 17 EN 60079 19 IEC 60079 17 IEC 60079 19 must be observed when doing such work Familiarity with and strict adherence to the safety instructions and warnings in this manual are essential for safe installation and commissioning Careful handling and consistent observation of these instructions can prevent accidents personal injuries and damage to property The illustrations in these operating instructions serve to make the information and descriptions more clear They are not necessarily true to scale and may deviate slightly from the actual construction of the device Safety instructions and warnings are specially highlighted in this manual and marked by wn lt 3 oz DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious inj
32. bartec group com under products and solutions in the area Automatic Technology or ordered directly from BARTEC GmbH Handling the Product The product described in these user manual has been tested and left the factory in perfect condition as regards meeting safety requirements To maintain this condition and ensure that this product operates perfectly and safely it may be used only in the manner described by the manufacturer Appropriate transportation suitable storage and careful operation are also essential for the perfect and safe operation of this product The hand scanner must be installed properly and securely if it is to work perfectly and correctly Use in Accordance with the Intended Purpose Exclusive Purpose Improper Use The barcode hand scanner from the BCS 160 series is a hand guided piece of electrical equipment It serves the purposes of mobile capture processing and wired or radio transmission of data inside hazardous potentially explosive areas It is used exclusively in combination with operating equipment which conforms to the requirements for Overvoltage Category It is essential to comply with the permissible operating data for the device being used Any other use is not in accordance with the intended purpose and can cause damage and accidents The manufacturer will not be liable for any use beyond that of its exclusive intended purpose Technical data subject to change without notice Revision A Sta
33. cal data subject to change without notice 7 48 Revision A Status 01 2014 Product Description Barcode Hand Scanner BCS 160 Series Type 17 218 315 and 17 21 325 2 1 2 Data Communication Using the BCS 160 BT For data communication the bluetooth variants require a base station which is available for both the safe area and also for the hazardous area If there is an unobstructed line of sight to the base station the bluetooth hand scanner can transmit data over a range of up to 30 m The base station in the safe area can transmit the data to a PC through an RS232 RS422 or USB interface The explosion protected version requires supply voltage and data communication through an explosion protected power pack The power pack is identical to that for the wired version of the BCS 160 series RS232 USB PC Supply voltage Base station Ex area BCS 160 BT Illustration 2 Docking example BCS 160 BT with Non Ex base station In this example BCS 1609 is used in the hazardous area The non Ex base station serves as a radio receiver station and charging station The non Ex base station is connected either directly through the RS232 RS422 or the USB and is supplied with voltage through its 5 V DC power supply The non Ex base station and the connection cables are not included in delivery 8 48 Technical data subject
34. change without notice 19 48 Revision A Status 01 2014 Technical Data Barcode Hand Scanner BCS 160 Series Type 17 21BA M31SJ and 17 21 325 3 9 ATEX Product Marking Warnings scanner and laser Type label and warnings on battery Type label under the enclosure Q Laser and Scanner Warning DO NOT STARE INTO OPTICAL BEAM DO NOT SCRATCH THE SCAN WINDOW labels for BCS 160 BCS 160 BT BCS 160 II 2G Ex ib IIC T4 Gb BCS 160 BT 112G Ex ib IIC T4 Gb Il 2D Ex ib T135 C Db 120 Ex ib T135 C Db Type 17 21BA M31S R0000000 17 21BA M32S R0000000 m SN 000000 MMJJJJ dd SN 000000 MMJJJJ Eiche Mende TM Battery type label WARNING Type 17 21BE M040 0000 SN 000000 MMJJJJ DC37V 2200mah De no s Lithium Rechargeatie Battery Only for use with Do type 17 21 BARTEC Do not Strip to aid battery removal Type number WARNING 17 21BE M040 0000 May explode if disposed of in fire Burn hazard Serial number Do not expose to temperatures above 60 F C kare dak Do not short circuit Do not incinerate Do not disassemble Do not pierce Technical data Must be recycled or disposed of property Lithium ion battery Do not change in hazardous location DC 3 6 2250 mAh Technical data subject to change without notice 20 48 Revision A
35. ck and supplied with voltage 5 Supply voltage to the Ex power pack 6 The base station confirms with acoustic signals that this is connected to voltage The LED POWER on the base station lights up in blue once 7 Insert the bluetooth hand scanner with the inserted battery into the base station by first pushing in the bottom and then the hand scanner head 8 Ifthe battery is not fully charged the STATUS LED on the hand scanner will light up in a steady red 9 If the battery is fully charged the STATUS LED on the hand scanner will flash in green at regular intervals Base station without cable Zone 1 Ui 249 V to 5 6V 17 21BB 1707 0000 only in combination with the Ex power pack Ex power pack DC 24 V RS232 RS422 17 21BB 1703 0000 DC 24 V USB 17 21BB 1704 0000 AC 230 V RS232 RS422 17 21BB 1705 0000 AC 230 V USB 17 21BB 1706 0000 For more information please refer to the documentation from Sick Technical data subject to change without notice 31 48 Revision A Status 01 2014 Commissionin Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 218 325 5 5 4 Removing the Battery Work steps 1 Take the hand scanner out of the hazardous area before inserting or replacing the battery 2 Useonly batteries which have been tested or certified by BARTEC for this purpose 3 Use a suitable tool to remove the locking screw on the end cap on the handle of the
36. d send it to our Retouren Centre Email services bartec de Fax 449 7931 597 119 We cannot guarantee any contractually agreed processing times for devices that are sent in without an RMA number The RMA guide and the RMA form are available on our homepage for downloading http www bartec de Quality and culture gt gt form Any questions Send us an e mail or call us E mail services bartec de Phone 49 7931 597 444 Technical data subject to change without notice 44 48 Revision A Status 01 2014 Barcode Hand Scanner Maintenance Inspection BCS 160 Series Types 17 21BA M31S and 17 21 25 Repairs 9 Disposal The hand scanners contain metal parts plastic parts and electronic components Our devices are intended as professional electric devices for business use only referred to as B2B devices under the WEEE Directive The WEEE directive sets the framework for waste electric and electronic equipment handling procedures which are to apply throughout the EU This means that you are not permitted to dispose of this equipment in normal household refuse It should not be given to the collection sites set G up by the public waste management authorities either but instead it should be disposed of in a separate collection in an environmentally sound manner Any product we supply can be returned by our customers to us when the time has come to dispose of it We will ensure that it is
37. e PICO mode Technical data subject to change without notice 9 48 Revision A Status 01 2014 Product Description Barcode Hand Scanner i BCS 160 Series 17 21BA M31S and 17 21BA M32S Scanning outside the range fthere is a radio connection between the hand scanner and the base station the hand scanner will transmit all scanned data directly after scanning the barcode m lf there is no radio connection it will not be possible to scan the barcode data basic setting if the scanning function is activated for scanning outside the range itis still possible to scan barcode data outside of the base station radio range All scanned data are stored temporarily in a buffer memory inside the hand scanner until the radio connection is available Scanning in the batch mode inventory mode special function of the hand scanner for saving up to 5 000 EAN codes effective solution for goods stocktaking applications For more information please refer to the Programming Manual from Sick 2 2 Usage The hand scanners from the BCS160 series are hand guided pieces of electrical equipment They are used for the capture processing and radio transmission of data inside hazardous areas The hand scanner from the BCS 160 series types 17 218 315 and 17 21BA M32SJ have been modified for use in the following hazardous areas ATEX Zone 1 and Zone 21 ATEX Zone 2 and
38. e liquids vapours or mist In the event of malfunctioning or damage to the enclosure take the device out of the potentially explosive area immediately and bring itto a safe place 1 6 Safety Instructions for Operation For electrical systems the relevant installation and operating regulations must be complied with e g Directive 99 92 EC Directive 94 9 EC and the national applicable ordinances IEC 60079 14 and the DIN VDE 0100 series The disposal of this equipment must comply with the national regulations on the disposal of waste 1 6 1 Maintenance Regular servicing is not necessary if the equipment is operated correctly in accordance with the installation instructions and environmental conditions In this context please refer to Chapter Maintenance Inspection Repair Technical data subject to change without notice 3 48 Revision A Status 01 2014 Barcode Hand Scanner Pee UROL ncc 160 Series Types 17 218A M31S and 17 21BA M325 1 6 3 1 6 4 1 7 18 4 48 Inspection Repairs Commissioning Under IEC 60079 19 and EN 60079 17 the owner managing operator of electrical installations in hazardous areas is obliged to have these installations checked by a qualified electrician to ensure that they are in a proper condition Repairs on explosion protected operating equipment may be done only by authorised persons working in accordance with the latest developments in technology and using original
39. en nnne 39 641 Basic Safety and Health Protection Requirement 39 7 Malfunctioning and Troubleshooting erre nne nnne rantes ree rere rere eren 41 8 Maintenance Inspection rennen nnne rne nsn ste reete re ere ree rens 43 81 M Maintenance 43 43 8 3 Maintenance and Repair tne nennen nns 43 8 3 1 Notes Concerning Returns for Repairs nennen 44 9 UT 45 10 Dispatch and Packaging Instructions rene 45 11 Accessories Spare Parts eese nnne rennen rennen rere ree se iit iiti ee a 46 12 auno iaa vaa jo ic on onn ond na Gr ER 47 13 Additional Information nennen nenne nnne rennen rere rere rene rs sit iii ei e n 48 ES EE TIN 48 Appendix Declaration of Conformity Technical data subject to change without notice Revision A Status 01 2014 5 BCS 1609 Series Types 17 21 315 and 17 21BA M32S mstucuens 1 Basic Safety Instructions 11 Notes on this User Manual Please read carefully before commissioning the devices The user manual is a constituent p
40. er than 60 140 F 7 In event of damage it is possible for battery acid to leak from the cells and cause acid burns 8 Defective batteries must be disposed of immediately whereby the battery disposal regulations that apply in the respective region must be observed 9 The battery can explode if it catches fire 10 Do not short circuit the batteries Accessories 1 Technical data subject to change without notice Revision A Status 01 2014 Accessories that were not explicitly approved for use in the hazardous area must be installed or replaced only outside the hazardous area Use only accessories which have been tested or certified by BARTEC for this purpose 23 48 Commissionin Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 21BA M325 5 3 First Steps 53 1 BCS 160 Hand Scanner gt Unpack the hand scanner gt Connect the hand scanner to the power pack gt Program the hand scanner with the aid of the programming manual Optional gt Program the hand scanner with the aid of the Set Up Tool from Sick BCS 160 Construction LED Operation Beeper Suspension LED Status bracket Scan window Trigger Tether Point Illustration 4 BCS 160 Hand scanner Technical data subject to change without notice 24 48 Revision A Status 01 2014 Barcode Hand Scanner Commissionin BCS 160 Series Types 17 21BA M31S and 17 21BA
41. es By means ofthe IDM Set Up Tool configuration software from Sick The IDM Set Up Tool from Sick is configuration software for Windows operating systems The software is available for downloading free of charge from Sick on the www sick com homepage With the Programming Manual from Sick The hand scanner can be programmed by scanning special programming barcodes from the Programming Manual Comparison of the BARTEC types and the corresponding Sick types in the following table BARTEC Type Sick Type BCS 160 IDM 160 BCS 1609 BT IDM 160BT System Requirements for the IDM Set Up Tool Processor Standard Intel Pentium or compatible Interface USB or serial interface Operating system Windows 98 Windows 2000 Windows NT Windows XP Screen At least 256 colours recommended 65 536 colours 16 bit high colour Minimum resolution 800 px x 600 px For detailed information on the IDM Set Up Tool please refer to the documentation from Sick Establishing the BCS 160 BT Connection to the Base Station The BCS 160 BT offers various settings in order to communicate with the host system PAIR mode 1 bluetooth hand scanner is connected to a base station PICO mode up to 7 Bluetooth hand scanners are connected to a base station HID mode direct HID communication with the bluetooth host without a base station SPP master slave mode direct serial communication with bluetooth host without a base station Detailed inf
42. gnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments Electromagnetic compatibility and Radio spectrum Matters ERM ElectroMagnetic Compatibility EMC standard for radio equipment P art 17 Specific conditions for Broadband Data Transmission S ystems Electromagnetic compatibility and Radio spectrum Matters ERM ElectroMagnetic Compatibility EMC standard for radio equipment and services Part 1 Common technical requirements Electromagnetic compatibility and Radio spectrum Matters ERM Wideband transmission systems Data transmission equipment operating in the 2 4 GHz ISM band and using wide band modulation techniques Harmonized EN covering essential requirements under article 3 2 of the R amp TTE Directive 11 48 Technical Data Barcode Hand Scanner BCS 160 Series Type 17 21BA M31SJ and 17 21 325 33 Characteristics BCS 160 and BCS 160 BT 3 3 1 Electrical Data BCS 160 Type 17 21BA M31S 0000000 RS232 RS422 5 6 V maximum input voltage 56V maximum input current 480 maximum input power Pi 125W maximum internal inductance Li negligible maximum internal capacitance Ci 46yF The input voltage is reduced from 5 6 V to 4 9 V and comes through the connection cable to the hand scanner connection cable 17 21BE M0 0 0000 Type 17 21BA M31S 0000000 RS232 RS422 4 9 V Maximum input voltage 49V Maximum i
43. he working environment is suitable Optimize workflows Alternate between the left and right hands as often as possible when conducting repetitive tasks 6 4 1 2 Notes on the Use of Wireless Devices Observe all warnings relating to the use of wireless devices 6 4 1 3 Cardiac pacemakers Manufacturers recommend a minimum distance of 15 cm between a wireless handheld device and a pacemaker to prevent potential interference This guideline is in line with independent research results and recommendations from Wireless Technology Research People with implanted pacemakers People with implanted pacemakers should ALWAYS keep at least 15 cm away from the device when itis switched on People with implanted pacemakers must not wear this device in a breast pocket The device should be held to the ear which is furthest away from the pacemaker Ifyou have reason to suspect interference SWITCH OFF your device immediately 6 4 1 4 Restrictions on Wireless Devices The use of wireless devices might be forbidden or restricted This is particularly the case board aircraft in hospitals in the vicinity of explosive substances or under other hazardous conditions If you are not sure which regulations apply to the use of the device ask permission before switching it on Technical data subject to change without notice 40 48 Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21
44. illustration step 3 6 Putthe closing cap on again and use a suitable tool to tighten the locking screw on the cap see illustration step 4 and 5 7 The Bluetooth hand scanner is ready for operation or charging o Un opm 1 There will be an audible and visual signal if the battery has been inserted correctly connection established with contacts Technical data subject to change without notice 29 48 Revision Status 01 2014 Commissionin Barcode Hand Scanner BCS 160 Series Types 17 218 A M31S and 17 218 325 5 5 2 Charging the Battery in the Non Ex Base Station Charge the battery before using it for the first time The charging process takes 8 hours A charging station for charging the hand scanner is available too It is identical to the base station but without radio connection Work steps 1 Use the non Ex base station only outside the hazardous area 2 It is important to keep the battery sufficiently charged so that the bluetooth hand scanner does lose the radio connection to the base station 3 Plug the power supply into the socket 4 Insert the mains lead into the DC input in the non Ex base station Acoustic signals from the non Ex base station will confirm the connection to voltage The POWER LED on the non Ex base station will light up in blue once The POWER LED will light up in a steady blue on the non Ex charging station DC input power su
45. k type version diameter 3 8 1 Connection cable to Barcode Hand scanner BCS 160 pre assembled 2 BARTEC Connection cable for Type Version Length Diameter perno RS232 RS422 smooth 1 8m 03 9828 0034 Power Pack to RS232 RS422 Spiral 3 8m Smm 03 9828 0035 BCS 1609 USB smooth 1 8m 03 9828 0036 USB Spiral 3 8m 03 9828 0037 POLARIS supply module BCS 302 supply unit RS232 RS422 smooth 18m bn 17 21BE M000 0000 EDS RS232 RS422 spiral 38m 17 218E M010 0000 BCS 3800 supply unit 3 8 2 Connection cable to Bluetooth hand scanner BCS 160 BT pre assembled 1 BARTEC Connection cable for Type Version Length Diameter RS232 RS422 smooth 1 8m 03 9828 0040 Power Pack to 9878 BCS 160 with RS232 R 5422 Spira 3 8m 5 mm 03 9828 0041 non Ex base station USB smooth 1 8m 03 9828 0042 USB Spira 3 8m 03 9828 0043 RS232 RS422 smooth 18m 03 9828 0044 Power Pack to 0828 BCS 1609 BT with RS232 R 5422 Spira 3 8m 5 mm 03 9828 0045 Ex base station USB smooth 18m 03 9828 0046 USB Spira 38m 03 9828 0047 POLARIS supply module BCS 302 uem RS232 RS422 smooth 18m a 17 21BE M020 0000 iie de RS232 RS422 spiral 38m 17 21BE M030 0000 BCS 3800 supply unit 3 8 3 Extension cable optional for RS232 RS422 interface BARTEC Extension cable for Type Version Length Diameter Mer Ro smooth 6m 6 5 03 9828 0038 Power Pack to hand scanner plug spiral 45m 5mm 03 9828 0039 Technical data subject to
46. ming manual from Sick forthe IDM1xx wired hand scanner or forthe IDM1xx bluetooth hand scanner 3 3 6 1 Scan Engine Source of light visible red light 630 nm Scanning frequency lt 500 Hz Code resolution gt 0 076 mm Reading distance 50 mm to 800 mm 0 5 mm with code resolution Reading field 200 mm 200 mm at distance 3 3 7 Decodable Barcode Types Standard Range Scan Engine 1D Codes UPC A with Code 128 UCC EAN128 UPC A Side One UPC A with UPCE UPC E with UPC E with 5 add ons 2 add ons 5 add ons EAN 13 with EAN 13 with Buhi 2 add ons 5 add ons EAN 8 with EAN 8 with 5 aano Codabar NW 7 Code 39 Code 32 Trioptic Code 39 Matrix 2 of 5 Interleaved 2 of 5 China Postal code German Postalcode Code 93 Code 11 MSI Plessey lessey Telepen 651 Data Bar IATA Coupon Code Korea Post Code 14 48 Technical data subject to change without notice Revision A Status 01 2014 5 BCS 160 Series Types 17 21BA M31S and 17 21BA M32S Technical Data 3 4 Characteristics of Explosion Protected Base Station for BCS 160 3 4 1 Electrical Data Type 17 21BB 1707 0000 Nominal voltage U 5V Power requirements 85 standby Maximum input voltage Ui 4 91 through connection cable 17 21BE M0 0 0000 Ui 5 61 through connection cable 03 9828 004 Maximum input current 490mA Maximum input power Pi 125W Ma
47. nd firmware upgrade tool for IDM 120 IDM140 and IDM160 wired and Bluetooth USB emulation driver to convert the USB signals into serial signals can function only with USB cables up to 1 8 m in length Technical data subject to change without notice 48 48 Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series 17 21BA M31S Declaration of Conformity Barcode Hand Scanner BCS 160 and 17 21BA M32S Appendix Erkl rung der Konformitat Declaration of Conformity Attestation de conformit BARTEC BARTEC GmbH Max E yth S Erkl rung der Konformit t Declaration of Conformity Attestation de conformit BARTEC GmbH Max Eyth Stra amp e 16 Bad Mergentheim 97980 Bad M 11 21BA 7C0008 Germany 11 21BA 7C0008 Germany BARTEC GmbH Kennzeichnung Marking Marquage io eniger Ver our sole attestons sous notre sade 126 Ex iC T4 Gb 20 Ex ib Iie 1135 Ob at the cur Verfahren der EG Procedure of EC Proc dure d examen Baumusterpr fung Type Examination de type Benannte Stelle Notified Body Organisme Notifi BCs 160 BCS 160 BCS 160 IBExU 13 ATEX 1083 Typenbezeichnung 17 218AM31 auf das sich which this deciarabor so cette ath 0637 IBExU Fuchem Nenmweg 7 09599 Freiberg D Tung den Aeforde axe rungen folgende Richtli
48. nge to the base station in order to establish the radio 4 descending signal connection tones are sounded or Activate the Scanning outside the range function Technical data subject to change without notice 42 48 Revision A Status 01 2014 5 Maintenance Inspection BCS 160 Series Types 17 21BA M31S and 17 21 325 Repairs 8 Maintenance Inspection Repairs Only trained and qualified personnel may commission and do maintenance work on the hand scanner and bluetooth hand scanner This personnel is familiar with the installation assembly commissioning and operation of the hand scanner and bluetooth hand scanner have been instructed about the risks and by virtue of the work they do have the required qualifications 8 1 Maintenance intervals 8 2 Inspection The mechanical status of the device should be checked at regular intervals The maintenance intervals depend on the ambient conditions We recommend checking at least once a year Regular maintenance is not necessary if the device is operated appropriately in conformance to the installation instructions and with due consideration to the ambient conditions DANGER Prevent electrostatic charging in hazardous areas There is a risk of a fatal injury in an explosive atmosphere gt Donotuse a dry cloth to wipe or clean the devices Under EN 60079 17 and EN 60079 19 the owner m
49. nien RL folowng directives 0 directives D suivantes entspnc ATEX Richtlinio ATEX Directive ATEX Directive C 0044 SUES Bad Mergenthbim den 02 08 2013 EMV Richtlinie EMC Directive CEM Directive t 2004 108 EG 2004 108 2004 108 CE Wn Ewald Warmuth sleitung General 1 folgenden Normen a oder normativon Doku the following standards or normes ou documents ve other normative docu normat s dessous in contoemay wih et ost conforme aux Gesch f ments EN 60079 0 2009 61000 6 2 2005 EN 60079 11 2012 EN 61000 6 3 2007 Barcode Bluetooth Hand Scanner BCS 1609 BT Erkl rung der Konformitat Declaration of Conformity Erkl rung der Konformitat Declaration of Conformity BARTEC BARTEC GmbH BARTEC BARTEC GmbH Attestation de conformit Max Eyth StraBe 16 Attestation de conformit Max Eyth Straile 16 97980 Bad Mergentheim 97980 Bad Mergentheim 11 218A 7C0007 Germany _ 11 218A 7C0007 _ Germany wor We Nous BARTEC GmbH Mating Marquage enger V declare under our sole 2G Ex 20 ibIMC 1135 Db BCS 160 BCS 160 BT BCS 160 BT und Ex Basisstation Ex base station et Ex station de base Verfahren der EG Procedure of EC _ Proc dure d examen Baumusterpr fung Examination de type Benannte Stelle Notified Body Organisme Notifi
50. nput current 480 Maximum input power Pi 125W Maximum internal inductance Li negligible Maximum internal capacitance Ci 102uF The input voltage of 4 9 V comes through the power pack to the hand scanner power pack 17 21BB 1703 0000 and 17 21BB 1705 0000 Type 17 21BA M31S 0000000 USB Maximum input voltage 49V Maximum input current 480 Maximum input power Pi 125W Maximum internal inductance Li negligible Maximum internal capacitance Ci 102 uF The input voltage of 4 9 V comes through the power pack to the hand scanner power pack 17 2188 1704 0000 and 17 2188 1706 0000 Technical data subject to change without notice 12 48 Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21 15 and 17 21 325 3 3 2 Electrical Data BCS 160 BT Supply voltage 3 3 3 Physical characteristics Dimensions in mm inches length x width x depth Weight BCS 160 BCS 160 BT Visual feedback BCS 160 BCS 160 BT Acoustic feedback Vibration Interfaces 3 3 4 Radio Data Transmission only BCS 160 BT Bluetooth Frequency Maximum data rate Antenna Range Intermediate storage of codes 3 3 5 User Environment Operating temperature Operating temperature only BCS 160 BT when charging Storage temperature without battery Air humidity Degree of Protection EN 60529 Technical data subject to change without notice
51. omplete barcode Select the optimum reading position forthe barcode gt gt see Chapter 6 2 Decoded data is not transmitted to the host The hand scanner is not programmed to the correct interface parameters Check the interface type Set the interface parameters gt gt Please refer Manual from Sick Technical data subject to change without notice Revision A Status 01 2014 41 48 Malfunctioning and Barcode Hand Scanner Troubleshooting BCS 160 Series Types 17 21BA M31SJ and 17 21BA M32S Fault Possible cause Solution connection between the Check and connectthe cable connection cable and supply module or to the host Incorrect The hand scanner was not Check the interface type transmission of programmed to the correct Set the interface parameters scanned data interface parameters Check or set barcode options Only 5160 BT Bluetooth hand scanner Reboot Switch off the voltage supply for the base station or if that is not possible disconnect the base station from the supply module Reconnect the Hand scanner does voltage supply then Software error Dos reat Take the battery out of the hand scanner and insert it again Charge the hand scanner or the Battery outof charge 9 battery No battery inserted Inserta battery Radio connection lost Reduce the ra
52. on 8 19 3 81 Connection cable to Barcode Hand scanner BCS 160 pre assembled 19 3 8 Connection cable to Bluetooth hand scanner BCS 160 pre assembled 19 3 8 3 Extension cable optional for RS232 RS 422 1 19 39 ATEX Product Marking eese e pedem dide i enter eie enin ond en 20 Technical data subject to change without notice Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Type 17 21BA M31S and 17 21 325 4 Transport and Storage esee ra n i i 21 1 TANS POM 21 4 2 GOU ea ned tn YE RERO ERE ER T ELE 21 5 COMMISSIONING me AAi na an 22 51 Scope of delves eden Cet t Eg 22 SEIL Accessories optional etie co hb reni rca atte er rtc 22 5 2 Requirements in Hazardous Areas sssssssssseeeeeenenneeenenntene neret nne 23 5 3 cinta deme eoe Ebene eene 24 5 3 1 BCS I60 Hand S canne ainena tr retten nir ive 24 5 3 2 BCS 160 BT Bluetooth Hand Scanner 25 5 4 Terminal Assignment ccepit encre entre ta n ci ene cto ed po atre e na 27 541 BCS 160 Hand Scanner with Power RS232 R 5422 or 05
53. or BCS 160ex BT Battery Lithium ion battery 3 6 V 2250 mAh Type 17 21BE M040 0000 rechargeable only in the safe area Operating temperature when charging when discharging Storage temperature Relative air humidity Battery power 0 C to 0 32 F to 104 F 20 C to 50 4 to 122 F 20 to 50 4 F to 122 F 20 to95 non condensing depends on the device settings over 45 000 scans when fully charged The bluetooth hand scanner BCS 160 BT functions For information see the Programming Manual from Sick for the IDM160 hand bluetooth scanner 3 6 External contacts DANGER Any use that is not accordance with the intended purpose will endanger explosion protection There is a risk of a fatal injury in an explosive atmosphere gt Only cables and components e g base station and charging station specified by BARTEC may be connected to the external contacts gt Do notuse any imitation cables or accessories from other manufacturers gt Itmust be ensured that the cables are securely positioned and locked or screwed in place Technical data subject to change without notice 16 48 Revision Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21 15 and 17 21 325 3 6 1 External contacts only BCS 160 connection cable Cable specified Scanner for connection to cable Power pack RS232 RS422 Type 17 21BB 1703 0000 RS
54. ormation and instructions on the functions can be found in the programming manual from Sick for the IDM160 Bluetooth hand scanner Technical data subject to change without notice Revision A Status 01 2014 5 Commissionin BCS 160 Series Types 17 21BA M31S and 17 21BA M32SJ 9 If it is not possible to establish a connection between the scanner and the base station by means of pairing Press the reset button on the base station for 5 sec in order to reset all existing connections After that repeat the pairing procedure in accordance with the instructions Paging reset button Technical data subject to change without notice 35 48 Revision A Status 01 2014 Operation Barcode Hand Scanner i BCS 160 Series 17 21 315 and 17 218 325 6 Operation The operator using an electrical system in a hazardous environment must keep the associated equipment in good working condition operate and monitor it correctly and do the necessary maintenance work and repairs Before commissioning the devices make sure you have all components and documents 6 1 Final Inspection Before commissioning the device the following conditions must be checked gt 15 there any damage to the scan window and or enclosure gt Is the BCS 160 used inside the specified temperature range gt Are the accessories cable base station power pack etc that
55. pply only available at non Ex basic station 5 Insert the bhand scanner with the inserted battery into the base station by first pushing in the bottom see illustration step 1 and then the hand scanner head see illustration step 2 6 Ifthe battery is not fully charged the STATUS LED on the hand scanner will light up in a steady red 7 If the battery is fully charged the STATUS LED on the hand scanner will flash in green at regular intervals Base station without cable non Ex 03 9849 0063 Charging station without bluetooth function non Ex 03 9849 0064 DC 5 V power supply for base station charging station non Ex 03 9911 0039 For more information see documentation from S ick Technical data subject to change without notice 30 48 Revision A Status 01 2014 Barcode Hand Scanner Commissionin BCS 160 Series Types 17 21 315 and 17 21BA M32SJ 9 5 5 3 Charging the Battery in the Ex Base Station Charge the battery before using it for the first time The charging process takes 8 hours Work steps 1 Ex base station can be used in the hazardous area 2 Anappropriate Ex power pack must be used to power supply to the Ex base station 3 It is important to keep the battery sufficiently charged always so that the bluetooth hand scanner does not lose the radio connection to the base station 4 The Ex base station must be connected to its Ex power pa
56. they are attributable to one or more of the following reasons Technical data subject to change without notice Revision A Status 01 2014 Barcode Hand Scanner BCS 1609 Series Types 17 21BA M31S and 17 21BA M32S Basie Instructions Technical data subject to change without notice Revision A Status 01 2014 Usage of the barcode hand scanner for a purpose other than that for which it is intended Incorrect handling commissioning operation and maintenance Non compliance with the instructions in the User Manual regarding transport storage commissioning operation and maintenance Unauthorized structural modifications Inadequate monitoring of parts that are subject to wear Incorrectly performed repairs Disasters caused by the effects of foreign substances or events beyond human control We guarantee the barcode hand scanner and its accessories for a period of one year exception battery for 1 2 year starting on the date of delivery from the Bad Mergentheim factory This guarantee covers all parts of the delivery and is restricted to the replacement free of charge or the repair of defective parts in our Bad Mergentheim factory As far as possible the delivery packaging should be kept for this purpose In the event of such a claim the goods must be returned to us after written arrangement The customer will not have the right to demand to have the repairs done the site
57. to change without notice Revision A Status 01 2014 Barcode Hand Scanner BCS 160 Series Types 17 21BA M31S and 17 21BA M32S Product BCS 160 BT RS232 RS422 USB PC Power pack Base station Supply vollage Ex area Illustration 3 Docking example BCS 160 BT with Ex base station and Ex power pack Safe area In this example the BCS 160 BT is used in the hazardous area The Ex base station serves as a radio receiver station and as a charging station Voltage is supplied to the Ex base station through one of the available Ex power packs The BCS 160 BT is connected to the PC by means of its power pack with the RS232 RS422 or USB interface The base station and the connection cables are not included in delivery 2 1 3 Functions PAIRING mode 1 scanner is connected to a base station W Standard mode PICO mode up to 7 scanners are connected to one base station Enables the simultaneous operation of up to 7 bluetooth hand scanners from one base station HID mode direct HID communication with bluetooth host without base station W The bluetooth hand scanner can communicate directly i e without a base station with a bluetooth capable host system Clone function Greater convenience for the user is enabled by the parameters for the host interface which can be transmitted from one connected hand scanner to all other connected scanners in th
58. tus 01 2014 Barcode Hand scanner Basic Safety Instructions BCS 160 Series Types 17 21BA M31S and 17 21 325 1 4 Owner s Managing Operator s Obligations The owner managing operator undertakes to restrict permission to work with the barcode hand scanner to people who gt familiar with the basic regulations on safety and accident prevention and have been instructed in the use of the barcode hand scanner gt have read and understood the documentation and the chapter on safety and the warnings The owner managing operator must check that the safety regulations and accident prevention rules valid for the respective application are being observed 1 5 Safety Instructions 1 5 1 General Safety Instructions gt Take the device out of the hazardous area before wiping it with a dry cloth or Cleaning it gt Do notopen devices in a hazardous area gt The general statutory regulations or directives relating to safety at work accident prevention and environmental protection legislation must be observed e g the German industrial health and safety ordinance BetrSichV or the applicable national ordinances gt In view ofthe risk of dangerous electrostatic charging wear appropriate clothing and footwear gt Avoid the influence of heat that is higher or lower than the specified temperature range gt Protect the device from external influences Do not expose the device to any caustic aggressiv
59. upply the cleaning cotton buds into the alcohol solution and then use them to remove every deposit of grease and dirt on the contacts Repeat cleaning several times Make sure the cable connectors are completely dry and there is no fluff left sticking to them before you reconnect the cable connectors to the power supply 6 4 Operation Recommendations and Requirements 6 4 1 Basic Safety and Health Protection Requirements Please consult your local health and safety officer to ensure that you are familiar with the Safety regulations your company has put in place in order to protect employees in the workplace Technical data subject to change without notice Revision A Status 01 2014 39 48 Operation Barcode Hand Scanner i BCS 160 Series Type 17 21BA M31S and 17 218 325 6 4 1 1 Ergonomic Recommendation The following recommendations for everyday work at the workplace should be heeded Avoid using just one side of your body for constantly repeated movements Body posture should be as neutral as possible Avoid using a lot of force Keep frequently used objects within functional reach Adjust the working height to your own height and the type of work you are doing Setup objects without vibrations Avoid exercising direct pressure Ensure that the tables and chairs are adjustable There must be sufficient room for body movements sure t
60. ury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury ATTENTION ATTENTION identifies a potentially damaging situation which if not avoided could damage the equipment or something in its environment Important instructions and information on effective economical and environmentally compatible handling Technical data subject to change without notice 1 48 Revision A Status 01 2014 Basic Safety Instructions Barcode Hand Scanner BCS 160 Series Types 17 21 1 and 17 2184 325 1 1 1 1 1 2 1 2 1 3 2 48 Languages The original user manual is written in German All other available languages are translations of the original user manual The user manual is available in German English and French If you require any other languages please ask BARTEC or request them when placing the order Changes to the document BARTEC reserves the right to alter the contents of this document without notice No guarantee is given for the correctness of the information In case of doubt the German safety instructions shall apply because itis not possible to rule out errors in translation or in printing In the event of a legal dispute the General Terms and Conditions of the BARTEC group shall apply in addition The respective up to date versions of data sheets manuals certificates EC Declaration of Conformity may be downloaded at www
61. ximum internal inductance Li negligible e Maximum internal capacitance 46 uF through connection cable Type 17 21BE M0 0 0000 Ci 109 uF through connection cable Type 03 9828 004 The input voltage to the explosion protected base station comes through the connection cable and is reduced from 5 6 V to 4 9 V Connection cable 17 21BE M0 0 0000 3 4 2 Physical Features Dimensions in mm inches 230 x 100 x 90 mm length x width x depth 9 0 x 3 9 x 3 5 inches Weight approx 285 g without connection cable approx 10 0 oz Visual feedback 2 LEDs operating status good read feedback power status radio connection Interfaces RS232 TTL or USB 3 4 3 Radio Data Transmission only in combination with BCS 160 BT Bluetooth Bluetooth V2 1 EDR Frequency 2 4 to 2 4835 GHz ISM band frequency hopping Maximum data rate up to 2 1 Mbit s Antenna internal Range Functioning radius 30 m with unobstructed line of Sight Batch function to extend radio radius Technical data subject to change without notice 15 48 Revision A Status 01 2014 Technical Data Barcode Hand Scanner BCS 160 Series Type 17 21BA M31SJ and 17 21 325 3 4 4 User Environment Operating temperature 20 C to 50 C 4 F to 122 F Coe oe charging 32 F to 104 F 000 battery 22 F to 158 F Air humidity 5 96 to 95 non condensing Degree of Protection IP 54 EN 60529 3 5 Battery only f

User manual (translation) Barcode Hand Scanner BCS 160ex Series

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