HYDRAULIC POST PULLER Safety and Operation User's Manual
Contents
1. E O O 9 2 lt tc a gt rI PRESSURE d31dNAO9 LO3NNOOSIQ AANO 3 IVIN34 3SOH 3dld 3 1VIN ZHOOLAVS JO eoe d ui pesn eq 9LH00L JYS 3LON VN VN VN 69 0001 91 19001 AVS 0 8 001 92 09 9L 6L VN VN VN oez 000 ZL 118001 AVS ainsseld 61 v e 98 0921 21 001 AVS 98 0951 1 19001 AVS 61 v e dn gz dn 09 67 91 61 061 09 5 01 8H001 AVS 061 0 2 01 2H001 AVS ainsseld 91 8 9 VN VN VN 69 0001 91 19001 AVS Gz 09 06 002 001 Gb ve 21 6 VN VN VN oez 000 21 1 001 AVS eJnsseJg 6L vie 98 0951 41 29001 AVS 69 0001 91 1001 AVS unjeH 61 vie 06 61 001 19 Gb v 21 6 061 09 5 01 8 001 AVS 061 09 5 01 2 001 AVS 55 14 91 8 9 061 09 5 01 8001 AVS oez 000 01 Z18001 AVS 91 8 9 G 0 dn 09 01 dn Gb ve 21 6 98 091 1 001 AVS 98 091 1 001 AVS 61 vie 06 08 008 001 0 6L 8 G 061 08 2 01 8 001 AVS 061 09 5 01 2 001 AVS 58 14 91 8 9 061 09 2 01 8H001 AVS oez 000 01 Z18001 AVS 91 8 9 06 6 001 18 0 6L 8 6 000 8 H001 AVS oez 000 8 118001 AVS n zil 0 dn 09 0 dn 06 61 8 9 uva ISd oeds uva ISd oeds esoH 3sn ININ HONI Sud3 13N 1334 INdS ainssaidg pleig 13q 4 eunssaJg pieaug2. opisu esoH JINDAID OL HYDRAULIC REQUIREMENTS IMPORTANT In addition to the Safety Precau tions on pages 2 thru 5 of this manual observe the following for equipment protection and care Do not exceed the rated limits or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 175 bar Permit only experienced personnel to perform tool repair Be sure to wipe all couplers clean before con necting Use only lint free cloths The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Check fastener tightness often and before each use daily HYDRAULIC SYSTEM REQUIREMENTS The hydraulic system should provide a flow of 3 9 gpm 11 34 lpm at an operating pressure of 1000 2000 psi 70 140 bar Recommended relief valve setting is 2100 2250 psi 145 155 bar The system should have no more than 250 psi 17 bar backpressure measured at the tool end of the operating hoses The hydraulic system should h
3. PP10 HYDRAULIC POST PULLER oafety and Operation User s Manual SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER RE PAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY 2006 THE STANLEY WORKS ALL RIGHTS RESERVED AN AUTHORIZED AND CERTIFIED 59020 5 2006 Ver 3 INCCOSS OMICS 15 Index NiS PAGE p 1 Hydraulic Hose Requirements 6 7 Hydraulic FRequirerernts ueri t rn rnit eret nutrire tar ire rig 8 MA 9 auci e 11 uu cR 12 2 3 Specifications D E EE NE 13 Tool Stickers and Tags PD 4 5 Troubleshooting 5 ettet en t rrt etn ri eren Poet te 10 Walt anys 14 SERVICING THE PP10 POST PULLER This manual contains safety operation service and rou tine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read t
4. HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PROTEC TION TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller than actual size TOOL HOSE INFORMATION HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber c
5. TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 14 Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon 97267 5698 Phone 503 659 5660 Fax 503 652 1780
6. TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HY DRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE ALEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE WARNING STICKER p n 35210 STANLEY STICKER p n 05152 PINCH POINT WARNING STICKER p n 17572 NAME TAG PP10 p n 17573 D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE
7. debris is all that is required e CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source de velops a flow of 3 9 gpm 11 34 lpm at 2000 psi 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar minimum e CHECK TOOL 1 There should be no signs of leaks 2 The tool should be clean with all fittings and fasteners tight e CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is a good practice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose cou plers to be sure that oil will flow in the proper direc tion The female coupler is the inlet coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together 4 Observe all safety precautions 5 Move the hydraulic circuit control valve to the ON position to operate the tool TOOL OPERATION 1 Observe all safety precautions 2 For flanged posts position the base weldment on a flat surface with the post engaged in the jaws of the tool 3 For solid or square pos
8. 2 13 Hex O ring 3 8 x 9 16 x 3 32 e Capscrew 5 16 18 x 2 1 4 Hex Head Adapter Fitting Valve Assembly Guard Weldment Elbow Elbow 45 3 8 NPT M 6 Tube Hose Assembly Tie Rod Base Weldment Elbow 90 6 SAE 6 Tube Oylinder Base Cylinder Bearing Adapter Block Chain Assy Accessory Item Washer 7 8 Narrow Type B Modified Capscrew Shoulder Screw Jaw R H Model PP10100 Jaw R H Model PP10100A Jaw L H Model PP10100 Jaw L H Model PP10100A Pivot Block Capscrew 5 16 18 x 1 Hex Hd Lockwasher 5 16 GPM Sticker Stanley Sticker Pinch Point Warning Sticker Name Tag TFE Ring e O ring e BN Oe N ik ie oa ow 1 1 1 2 1 1 4 1 1 1 1 1 1 2 2 2 1 1 1 1 1 2 2 1 2 2 1 1 1 Swivel Hydraulic Inc 956P6 P6 Used on Model PP10100A only Post Model PP10100A only Hitch Pin Assy Model PP10100A only Coupler set Model PP10100A only Warning Decal Both Models 12 13 SPECIFICATIONS Capacity Lift per enne nnne nennen aaraa 8 in 20 cm FOCO mE 9800 1065 4450 kg em 62 Ibs 28 kg FOW EE M 3 9 gpm 11 34 Ipm Pressure Raig educ tertiis ter Pee EU Dee j i sit tavs mue j 2000 psi 140 bar PONN EU 3 8 Female Pipe Thread enn SIZE 90 Elbow 3 8 Not
9. AVE BEEN PROPERLY DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND PERSONAL INJURY ELECTRIC LINES 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY DEPARTMENT INSTRUCTIONS NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE o lt 9 Ex gt kb o z o a SVL SIHL LON OG 6 AFTER EACH USE STORE IN A CLEAN DRY AREA shown smaller than actual size The tag shown below is attached to conductive hose DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CO
10. RRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER OR HANDLING OF HOSE COULD RESULT IN BURST M FO RO HOSE FAILURE HOSE AS FAR AWAY AS POSSIBLE FROM BODY NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG SVL SIHL SAOWAY LON OG SEE OTHER SIDE po SIDE 2 shown smaller than actual size suonoouuo eso d131dN09 LO3NNOOSIG MOIND AWW lt lt lt MOTA RETURN 1 RETURN 3SOH 3dld 3 1IVIN ONIH O AVS 8 X Jdld 11VW 8 SdIHM ISOH HO HALdVdV MO14 gt gt gt b JdNSS3dd a tc 2 o o tc 2 o 0 tc n
11. T COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bum pers retaining rings and plugs rubber bushings re
12. ave enough heat rejection capacity to limit the maximum oil tem perature to 140 F 60 C at the maximum expected ambient temperature The hydraulic system should have a minimum of 25 micron filtration Recommend using filter elements sized for a flow of at least 30 gpm 114 lpm for cold temperature startup and maximum dirt holding capacity The hydraulic fluid used should have a viscosity between 100 and 400 ssu 20 and 82 centistokes at the maximum and minimum expected operat ing temperatures Petroleum base hydraulic fluids with antiwear properties and a viscosity index over 140 ssu 28 centistokes will meet the recommended requirements over a wide range of operating tem peratures The recommended hose size is 500 inch 12 mm I D up to 50 ft 15 m long and 625 inch 16 mm I D minimum up to 100 ft 30 m long Failure to use hydraulic hose labeled and certified as non conductive when using hydraulic tools on or near electric lines may result in death or serious injury Make sure that you have been properly trained in correct procedures required for work on or around electric lines Quick disconnect couplings must conform to NFPA T3 20 15 HTMA specifications OPERATION PREOPERATION PROCEDURES e PREPARATION FOR INITIAL USE Each unit as shipped has no special unpacking or assembly requirements prior to usage Inspection to assure the unit was not damaged in shipping and does not contain packing
13. coil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Opera tion and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION
14. e Weights dimensions and operating specifications listed are subject to change without notice Where specifications are critical to your application please consult the factory ACCESSORIES 17529 Chain Assy WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or work manship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGH
15. he following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 3 GENERAL SAFETY PRECAUTIONS The models PP10 Hydraulic Post Puller will provide safe and dependable service if operated in accor dance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the PP10 before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystanders The operator must be familiar with all prohib ited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safe
16. over Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid rein forcement and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constucted of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors hOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP OR SERIOUS INJURY HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU H
17. rictly followed could result in a life threatening situation bodily injury or damage to equipment IMPORTANT IHIG This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and maintenance personnel TOOL STICKERS amp TAGS The safety related stickers and tags attached to the tool prior to shipment from the factory are shown belo
18. run Power unit not functioning Check power unit for proper flow and pressure 3 9 gpm 11 34 lpm 2000 psi 140 bar effectively Coupler or hoses blocked Remove restriction Mechanical failure of lift cylinder Disassemble post puller and inspect assembly for damaged parts Post Puller does not pull Power unit not functioning Check power unit for proper pressure 2000 psi 140 bar Post Puller operates slow Low gpm supply from power unit Check power source for proper flow Couplers or hoses blocked Remove restriction 3 9 gpm 11 34 lpm Couplers or hoses blocked Remove restriction Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar Post Puller gets hot Hot fluid going through tool Check power unit Make sure the flow rate is not too high causing part of the fluid to go through the relief valve Provide cooler to maintain proper fluid temperature 140 F 60 C max Check relief valve setting Eliminate flow control devices 10 Description SEAL KIT 19219 e Denotes part in seal kit Spring Washer Shoulder Screw 3 4 x 3 4 Hex Socket Head NOTE Use Part Number and Part Name Retaining Ring 1 850 Heavy when ordering Duty Internal i Seal Retainer Rod Wiper e Washer Rod Seal e O ring 2 1 4 x 2 1 2 x 1 8 e Piston Rod Cylinder Piston Wear Ring e Elastic Stop Nut 3 4 16 Hex Lift Frame Weldment Elastic Stop Nut 1
19. ts position the base weldment on a flat surface and wrap a chain around the post Place the chain in the slots on the post puller frame 4 Actuate the control lever from the NEUTRAL position to the UP position until the post raises approximately eight inches 5 Move the control lever from the UP position past the NEUTRAL position to the DOWN posi tion This releases the jaws or chain from the post and lowers the lift frame weldment down to the base weldment bottom of post 6 Repeat steps one through five until the post is fully removed COLD WEATHER OPERATION If the post puller is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or post puller can result from use with fluid that is too viscous or thick TROUBLESHOOTING If symptoms of poor performance develop the fol source is supplying the correct hydraulic flow and lowing chart can be used as a guide to correct the pressure to the post puller as listed in the table problem Use a flowmeter known to be accurate Check the flow with the hydraulic oil temperature at least When diagnosing faults in operation of the Post 80 F 27 C Puller always check that the hydraulic power PROBLEM POSSIBLE CAUSE SOLUTION Post Puller does not
20. ty equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Donot inspect or clean the tool while the hydraulic power source is connected Accidental engage ment of the tool can cause serious injury Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connections are tight Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do operate a damaged improperly adjusted or incompletely assembled tool Stay clear of all moving parts Never wear loose clothing that can get entangled in the working parts of the tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel System pressure hose must always be connected to the tool IN or P port and system return hose must be connected to the tool OUT or T port Reversing connections or reversing flow to the tool can result in severe personal injury Never use tools near energized transmission lines Know the location of buried or covered services before starting your work SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not st
21. w and on the next page The pressure and flow rates specified must never be exceeded All stickers and tags must be read and understood prior to operating the tool The information listed on these stickers and tags must be legible at all times Always replace those that have become worn or damaged Re placements are available from your Stanley distributor Stanley Hydraulic Tool Milwaukie Oregon 97267 U S A PINCH POINT Model No 15 34 LPM 4 9 GPM STAY CLEAR OF ALL MOVING PARTS PP10 140 BAR 2000 PSI PINCH POINT WARNING STICKER p n 17572 NAME TAG PP10 p n 17573 KEEP HANDS amp FINGERS QUT OF JAWS Stanley Hydraulic Tools Division of he Stanley Works S E Naef Road Milwaukie Oregon 87267 U S A WARNING STICKER p n 35210 STANLEY STICKER p n 05152 TOOL STICKERS amp TAGS Continued GPM PRESSURE iiL g p n 16599 STANLEY STICKER p n 05152 PINCH POINT WARNING STICKER p n 17572 GPM PRESSURE STICKER p n 16599 CAUTION 4 9 GPM 15 34 LPM DO NOT EXCEED 2000 PSI 140 BAR 16599 The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC
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