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CP-UM-5143E - Azbil Corporation

1. 3 Setting up the RSW input source logical action Specify the RSW input type to operate the setup contents of the RSW input tables RSW TBLI to RSW_TBL8 displayed on the horizontal axis using Input assign1 Input assign2 or Input assign3 With the cursor placed at the column of Input assign or Input assign2 select Edit Bit Input and the below window will appear Set up the desired input type here 1 Setting up the input type Setup window with the cursor placed at the column of Input assign1 M DILDUROWIE NEC COCHE NER CINNC bit 2 RSW3 X Cancel bit 3 RSWA bit 4 RSW BUS1 hit 5 RSW BUS hit 5 RSW BUS3 bit RSW BUS4 bit8 EV TBL1 internal computation result bit 8 EV TBL2 internal computation result hit10 Ev TBL3 internal computation result hit11 EY TBL4 internal computation result hit12 EV TBL5 internal computation result _ hit 3 EV TBL6 internal computation result bit14 EV TBL internal computation result bit15 EV TBL8 internal computation result ILIEIEI Select the contents to be assigned here M Selected L Not selected e Setup window with the cursor placed at the column of Input assign2 LS 21 en nc i bit 2 Cancel bit 3 x bit 7 bite EV1 L bit9 EV2 hit1 EV3 L bit11 EV4 hit12 COMM DI 1 hit1 3 COM
2. 4 1 E Vilar e aaa 4 4 NW Connecting the Power Supply cccooocnncccconnccncccncnncanoncnnnananoncnnannnonnnnnananonenas 4 6 E Connecting for CPL Communications ecce 4 6 B Connecting to the SSR c eee eL Lee ree ecce e enean enean er Ines 4 7 DEVICE CONNECTIONS amp CONFIGURATION B Number of Connected Units eeceeeeeeeeee ee reeeeeeeneenene 5 1 M Setting the Device Address eeeeeeeeercreeeeeeeeeeeee 5 2 B Configuration When Combined With the CMC10 5 3 NW Layout of Event Output Module DMCH0E 5 4 SETUP amp OPERATIONS M Overall Operation Procedure eee eere eee ene 6 1 E Setup NERONI cornu RON DREAMS ete DENN D MM AI 6 1 LOADER e A TT 7 1 E Losde Facies eerie 7 1 B System Operating Environment e eeeeeeee eene 7 2 Installing Starting up and Quitting the Software Package 7 3 Miu l unm e 7 3 Bl Device Driver Installation for USB Loader Cable 7 6 EH Sumng Up SLP dnd in bM ic 7 10 vi 7 3 Setup Function a B Outline of Setup Fuh ti r o E Sc
3. 8 33 NW Setup Parameters only external switch input special operations 8 33 NH Detailed Explanation suivant 8 33 Chapter 9 SETUP PARAMETERS DMC10D 9 1 Outline of the Advanced Functions eere eene nnne O7 1 Mud ve Te RAR 9 1 E Control Output R Q 9 2 Detailed Explanation ot Basic Functions e r 9 3 B Heat Cool Output Assignments eeeeeeeecceeeeeeeeeee 9 3 E Inter channel Deviation Control eere 9 4 E Control by Remote SP iria 9 5 E Position Proportional Control cccconnnnnciconncanccocenncanoncnnanannonnnnanncnnrnnnnannnnenas 9 6 E Time Proportional Power Saving Mode 9 11 EN MY UI GT So uiidiaisdih dad iai dad ia 9 14 Chapter 10 COMMUNICATIONS FUNCTIONS 10 1 Outline Of Communications e eeeeeeeee nennen nennen nenne LO 1 vii Mig ui no 10 1 E Dei X 10 1 NW Communications ProCedures ccccccccsssseesssssssseeseesseeesseeesseeseseeessesseeed 02 10 2 Message er o c 10 3 E ooo cio 0 e 10 3 mh PE QE eT T HS 10 3 E Applicaton LAVET sarcen naa 10 5 10 3 Description of Commands isisisnisisccsesssnssrmeniiniiisnsiniadnensenaswensanecitaradns
4. 13 3 EH Control Related TODD Lo isi de ehe lab ERREITI I XOU CERE id 13 4 Chapter 14 SPECIFICATIONS 14 1 General Specifications 1 e e eeceee eec eeee e lieeee nenne nana annus 14 2 Performance Specifications ceeeee e cceeee eese rennen nnn Maud e B isolation Between Inputs and Outputs B External Dimensions eere ern nnn Appendix 1 Advice on Control Constants E ON OFF Control aene ERN AR A mennan nnna E Control by Self tuning eeeeeeeeeeeeeeeeeee eren E Control by PID Fixed Values eee eere NEC ON EVON RTI TR 3 Event Output Special Operation eeceee eere rennen B Internal Structure of Event Output Special Operation B Block Diagram of Output Special Operation E Operating Procedures for Event Output Special Operation 4 External Switch Input Special Operation NW Internal Structure of External Switch Input Special CORTADO TTT EEEE iaa li NW Operating Procedures for RSW Input Special Operation B Sample Applications Combining the Event Output
5. u EMEN A EN B NE un oe May 2002 Edition Apr 2003 Edition p E 10 18 10 29 10 30 5 7 2 10 42 to 10 44 10 45 to 10 46 11 2 10 25 to10 27 10 30 to 10 32 11 1 14 1 14 6 Communications DI input to Communications DI input 1 to 12 changed Input assignment to Input assignment2 changed Input assignment2 to Input assignment changed Additional Processing of model numbers DO Provision of Inspection Sheet to Inspection Cetificate provided changed YO Traceability supported to Complying with the traceability certification changed COMMI to COMM12 added Note changed Handling Precautions Item added 10 9 Detail Explanation on Communication Conditions added Section 10 9 to 10 10 changed Old 10 42 to 10 43 page 30 Loop diagnosis 2 ON and OFF Delay added 00 00 00 to 99 59 59 26 Deviatiob lower limit Illustrations changed 1 of Checksum LROC It is 1 to 3 eee gt Itis 2 to 3 0 changed Range No 31 to 34 of O RTD PV input type range table added RESTRICTIONS ON USE changed Note of List of CMC10 related products added Description replaced between Event relay output CH1 2 and External switch input CH1 2 of 2 channel model Handling Precautions Item added Setting range of input type changed Factory setting of channel targeted for LED operation 0 OR operation on all channels gt 1 channell changed External bus definition
6. 10 9 GRAM area Up to 28 words changed to Up to 27 words 10 15 RS 232C changed to RS 485 10 16 to 10 29 Table revised Old pages 10 16 to 10 32 10 27 Latch Description in the Data information column changed to 1 ON latch in ON 2 0N latch in OFF 10 30 Items 6 and 7 for CH1 or CH2 motor adjustment error Description changed Old page 10 33 10 31 to 10 42 Old pages 10 34 to 10 46 11 2 MODBUS ASCII The application layer in the description changed to 3 11 3 MODBUS RTU The application layer in the description changed to 2 11 4 MOther Specifications Data count 16 WRITE in the table changed to 10 WRITE 12 5 Wiring diagram A and C changed 14 1 Screw tightening torque Description in the Specifications column changed 14 4 Load current added Current output deleted App 6 App 7 Latch Changed to 1 ON latch in ON 2 ON latch in OFF 10th Edition 10 23 Use of output branch control RAM address Hex 7903H changed to OF3F ROM address Decimal OF3F changed to 7903H ROM address Hex 1DEFH changed to 1EDFH 10 29 Data format ROM address Decimal changed to 7802H ROM address Hex changed to 1E7AH Transmission speed ROM address Decimal changed to 7803H ROM address Hex changed to 1E7BH 14 2 MPV Input Input type
7. O Dont search will choose the driver to install d from a list Windows does not guarantee that Choose this option to select the device driver the driver you choose will be the best match for your hardware Proceed with steps 3 to 6 O Uninstalling the device driver t Handling Precautions Removing the driver requires restarting the computer Close other applications first and then uninstall the driver To uninstall the driver administrator rights are required on the computer Uninstalling should be done by the administrator or by a user who belongs to the administrator group 1 Execute the driver removal program 1 Start the removal program DrvRemover Ycslip exe by double clicking the icon on the CD ROM If the SLP CD ROM is not available there is also a copy of DrvRemover Ycslip exe in the folder in which SLP is installed Normally C Program Files slp SLPD10 gt gt A confirmation dialog box for the driver removal appears 1 USB Serial Driver Remover x Press OK to remove driver Cancel 2 Click OK gt gt The following window appears Warning A If you want to install new driver you must re boot Windows system now ediately Will you re boot Windows system immediately 3 To complete the removal of the driver the computer must be restarted Click Yes to restart the computer Chapter 7 LOADER B Starting Up SLP D10 1 Click Start at the bottom of the scre
8. ID O o o o o o o o o O O O O O O ID O O O lo o o o O O O O O O O o o o o o o o o O O O O Oo Oo o o o o o o o O O mIn co co co OD 69 109 OD c co 09 1 co 1 n co co co D109 109 OD 09 19 0d 1 1 mm 1 m co co co 109 CO 09 19 OD 09 cO 09 1 a co co co o o Decimal Point nformation RAM address ROM address Decimal Hex Decimal Hex o o 8 8 8 8 WS E WS E w9 E 9 E Ela A Ela A E 9 a T Ela 2 33 ll Lese z2 3 B IEEE ce ae B ele EM ee ui E Gic tC ololo Gia c CC p lolo CC p lolo 22 Die 3 es viajo als gt gt vojo Sl5 gt gt d o c ojojo jEJEJEIS ejo o e V V VU ElElE S VL O oO c o ojoicieEgccigSIo oO c O o N amp lg amp igisksiziej siejojio o E igigixksizio s e ojo o ElElEl S Oo S 2 D0 0 o cc c 7 k 3 S lO c lt c c c Bm Bm bmItepepjpu mcloictic c sm em oo ee al la i Oo ae Ea c EB jS gt aaa sig s 585sgss sS siEERS s gt S gt gt 3 800180 51512 E z 0 00 SG G G Gj mlmlm olo 9jo d o 2 9 SG So molm ollella 9 gt 3 GS S S555 606999 l 3 0 o0 o o z lze Le laS 0 o0 o o c T m3 99 9 9 5 nin o o 101 D O 5 nin o c we le gt jojojo o D ele gt gt oo o oo o D ele gt ojojo jolo D alala gt cigg o S t lololo VIEJElE L o 8 le lololo VIE ElE L o 1S Je j olo o DIESE o 9S e Si5Sif lo IS IS LjiLi g9iozisioo lo IS IS ululuiio si iSiSif lo IS I
9. PV of channel 1 PV of channel 2 PV of channel 3 PV of channel 4 MV of channel 1 MV of channel 2 MV of channel 3 MV of channel 4 SP of channel 1 10 SP of channel 2 11 SP of channel 3 12 SP of channel 4 13 User defined data 1 2 3 4 O 6 f 8 9 User defined Address of relevant parameter when the Address of communicable Communications Set the communications address when a 0 to 127 address CMC10B for example is used Communications Set the communications sub address when 0 to 127 ubsde acu Ci oramg Ru oY O Starting sampling 1 Handling Precautions When a user defined address has been specified numerical values are displayed without a decimal point Manually set the decimal point position in the Numeric Monitor Setup screen When you have finished making the settings monitoring of trends can be started Click The operation is the same by selecting the Trend Monitor Trend Monitor Start This starts trend sampling and the trend of the specified parameter is displayed on screen When trend monitoring is started operation is continued until either operation is stopped or until data has been sampled for 7200 times Trend monitoring automatically stops when data has been sampled for 7200 times even if operation is not stopped During trend monitoring the Numeric Monitor screen can be entered but the loader cannot be quit nor the Setup screen entered To quit the loader or
10. 10 17 Chapter 10 COMMUNICATIONS FUNCTIONS gt 2 x5 HS X X x5 X5 0 5 X le Note 5 T see Table 10 o 9999 10X value o 9999 10X value o 9999 10X value or details O O JO O O O O O JO LL pe pe le le lx lx fe fe lx xx xx e e ooloolojojofolololo ololojofo x x lo fo iij ojo O X X X X X X X X X X X X X X X X E fe fe fe fe e x x x x be pps o xm Ph L L L IL LT E L L LL L I L E L L ZEE EE BE ee Se ee ee ee I I I l LI TEI Y LO co 00 O lt x toa O Q LLI LL e N st LO O JKR 00 lt M O JA JU LL JO jm JN JO st LO JO NR 00 O lt JO O U L o O O 19 JO O O O O JO JO O O JQ a a O O O O O O OO Jl LL LLL LL LL Lu LU u LLI LLI LLI LLI LL iP co iP iP iP iP ap eo e iP ap iP 192 eo ioe CD 0 M 0 0 A a OD JOD fm CD a OD CD ioe co m jm ja a T T T T T zZ x x x y T _ w ml eel A e lA lA ld w e a mm e je je T w m i re r e N eo Y LO co co O o N Co t LO O IN 0 1D O IN 09 Y LO CO TKR 0 O O 7 IN CO NY LO N coo Jo TIN CO st M PM SX I 0 09 o0 00 09 OO 0 0 O D D O o O Oo o O o jojo O O O O O O O O O O O O O O O O O O O O O O O OJO O JO O O O O O O O O eo oO o jejeje LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO
11. 2906 JOB5AH 6906 1 AFAH RAM address Alias of 3039W Event 4 setting value main 2907 0B5BH 6907 f AFBH RAM address Alias of 3055W RAM address Alias of 3056W RAM address Alias of 3072W RAM address Alias of 3073W RAM address Alias of 3089W RAM address Alias of 3090W nN O eo E o g al E T D eo E gt TI O I vent 4 setting value sub vent 5 setting value main vent 5 setting value sub vent 6 setting value main vent 6 setting value sub 1 ITI no co o co o g a J T D o 2 A J L B NIN CO co O al O O oO co O H gt gt TH mm II e eo o o o CO CU m I N o o Oo UJ al m IL oo UJ al 1 m L E 2 N co N o U O eo zr O co N UJ eo o I 3 Event 7 setting value main 2913 0B61H 6913 1B01H RAM address Alias of 3106W Event 7 setting value sub 2914 0B62H 6914 1BO2H RAM address Alias of 3107W 4 Event 8 setting value main 2915 OB63H 6915 1BO3H RAM address Alias of 3123W ITI AM address Alias of 3124W N co A O o B64 E O co A O UJ O gt E sub mm mm lt lt lt lt m ol ol ch ol lt c El l El E o ol ul 0 m m vent 8 setting value ol ola o jojo ern o 3 o bh o Evi io 28 3002 OBBAH 7002 1B5AH to 4 OFF 1 ON Event setting value main 3004 JOBBCH 7004 1B5CH 2000 to 10000
12. Even if another communications port can be selected it sometimes cannot be used depending on its shape Normally use Use Loader Cable Chapter 7 LOADER e Step 4 setting special functions Set this item to use special functions To display the setting items relating to the special functions click the check box in front of the function name to be used Multi SP set Set this item when using multiple SP sets The DMC10 holds up to 16 SP values Event output special operation Set this item to use event output assignments See page 8 3 External switch input special operation Set this item to use external switch assignments See page 8 4 Heat cool control DMC10D only Use heat cool control See page 9 2 Remote SP input DMC10D only User remote SP input See page 9 2 MV branch output DMC10D only Use MV branch output Position proportional control type DMC10D only Use position proportional control type Energy saving DMC10D only Use energy saving function e Step 5 Setting up DMC10 parameters Move the cursor to the target channel of each setup item and perform the following operations When the setting is a numerical value Enter the numerical value and press the Return key When a setting is selected by a number To display the list of settings click the setting display on the parameter display area Select and click the desired item name to end the setting Set each of the parameters required for running
13. Note Device address Product address you wrote Exception code See table1 3 CRC See the Modicon s Specification or see sample program 11 3 page Table 1 3 Exception code Code Contents Cause Illegal Function Undefined function code Illegal Data address Undefined data address 3 Illegal Data value Data range over Note Go on writing except range over data B ASCII Encoding O Structure of request Request of reading multiple registers Function code 03 mas omo amas mas 20m ch UF gt Note Start code Start of request Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication table of each product manual Word count Number of resister you want to read This is up to 16 LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS Request of writing multiple resisters Function code 10 Start code Resister address Word count Byte count Resister values LRC Note Start code Start of request Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication resister table of each product manual Word count Number of resister you want to read This is up to 16 Byte count byte count 2 x word count This is up to 64 Resister value
14. O Target channel 2 channel models of the DMC10 are provided with a current transformer input function for measuring the current value of a heater Monitoring the current value flowing to the heater allows you to detect line breaks or overcurrent and the short circuit state of control devices such as relays Designate the target channel for current transformer input As current transformer is designated to each channel as the default this setting need not be changed when the controller is used on a single phase power supply To use the controller on a 3 phase power supply designate the target channel by this setting item Factory Setting Target channel CT1 1 CT2 2 O Measurement standby time This item is for setting the time from when control output turns ON up to when measurement of the current value is started When a heater line break or overcurrent is detected the error state is monitored by measuring the current value when the heater is in an ON state Set this time to a longer value when a large value is detected due to rush current immediately after the control output has turned ON due to the load on the application When the ON time of the control output is short change the setting to reduce the time until measurement Control output Heater current Time lO Measurement standby time Current cycle Formula for calculating the standby time Standby time ms Setting value x 10 Factory Setting
15. OFF Note Channels can be appended a label name for on screen use only This name is for screen use only and is not downloaded to the DMC10 7 19 Chapter 7 LOADER O Changing of data switching of modes Operation by entry of numerical values Enter the numerical value and press the Return key e Operation by clicking a lamp Click the target lamp indication O Setting of user defined address Optional data not in the table can be registered to user configuration address UF 1 to 4 in the table Data can be read or written according to the data type How to set user defined address 1 Select the Set monitor tag under Option O Setup in the pull down menu 2 Enter the address of the data to display according to 10 8 List of All Communications Parameters page 10 16 1 Handling Precautions Up to four user configuration data items can be set This data however is common to all channels Use of the command line Data can be read or written or the mode switched by directly entering communications commands on the command line 1 Handling Precautions Transmission of the wrong command may result in trouble on the DMC10 For this reason take sufficient care when describing command types addresses data and other information For details on communications commands and data addresses see Chapter 10 COMMUNICATIONS FUNCTIONS Memory protection is enabled O Checking details
16. Output type 0 4 to 20mA 1 Oto 20mA 0 setting 2000 to 10000 100 setting 2000 to 10000 When SP gradient is being used by the SP value of the operation type the SP value becomes the SP value on the gradient The 0 and 100 settings are the settings on the output type Example In the case of output type 0 to 20mA 0 is the value at 0mA 100 is the value at 20mA 8 29 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 4 Event Output Special Operation In event output output of logical calculations AND OR or port signals as they are is possible by selecting event output special operations in special functions The following shows a list of setup parameters for event output special operations and describes these parameters For details on the internal structure of event output special operations see Appendix Advice on Events NW Setup Parameters only for event output special operation Level Event type Type of action Same as action type of standard event output See page 8 3 Target channel Same as target channel of standard event output See page 8 3 Alarm OR operation Same as alarm OR operation of standard event output See page 8 3 Event setting value Same as event setting value main of standard event See page 8 3 main output Event setting value Same as event setting value sub of standard event See page 8 3 sub output Same as hysteresis of stand
17. Permissible operating 24Vdc 10 power voltage Vibration resistance 0 to 1 96m s 10 to 60Hz for 2h in each of XYZ axes Transpor storage conditions Vibration resistance O to 4 90m s 10 to 60Hz for 2h in each of XYZ axes Impact resistance 0 to 196m s DIN rail mounted state 3 times in vertical direction 0 to 392m s wall mounted state 3 times in vertical direction Package drop test Drop height 60cm free fall on 1 corner 3 sides 6 planes Other specifications terminal by 500Vdc insulation testing set secondary terminal Power consumption DMC10S DMC10D types Max 5W under operating conditions DMC10E type Max 3W under operating conditions Screw tightening torque Terminal wiring model M3 5 screw 0 8 to 1 0 N m Connector wiring model Connector terminal 0 5 to 0 6N m Connector mount 0 5 to 0 6N m Max 200g External dimensions 30 x 100 x 110mm For details see external dimension drawings 14 1 Chapter 14 SPECIFICATIONS 14 2 Performance Specifications B PV Input Specification Input type Thermocouple K J E T R S B JIS C 1602 1995 DIN U DINL DIN43710 1985 PLII Engelhard Industries documents IPTS68 RTD Pt100 JIS C 1604 1997 JPt JIS C 1604 1989 Linear DC current 4 to 20mA Linear DC voltage 1 to 5V O to 5V O to 1V input sampling cycle Indication accuracy DMC10S DMC10D 0 5 FS 1 digit 0 3 FS 1 digit The negative area of the thermocouple Th
18. Blinking during inference of motor control position Related setting item Channel targeted for LED operation 1 By this setting the LED blinks for the value of the SP number 2 By this setting the LED blinks only during reception at the self device address D type eme Channel targeted for LED operation This item is for setting the channel number targeted for operation when the content set in the LED operation D relates to channel designation Factory Setting Channel OR operation on all 1 channel 1 targeted for channels LED operation channel 1 channel 2 channel 3 channel 4 Related setting item LED operation type The set content varies according to the LED operation type he setting is invalid when the LED operation type is not related to a channel The setting is invalid when the LED operation type is set as follows 7 Blinking at memory alarm occurrence 9 Blinking during host communications 10 Blinking during host loader communication Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 3 Detailed Explanation of Option Functions B Event Output The DMC10 is provided with the following event outputs 4 event relay outputs in case of models w options e 4 event bus outputs all models By output of these events the operation state ON OFF state can be read by communications For details see Appendix 2 Advice on Events 1 Handling Precautions Event Bus O
19. Changes are possible in the loader regardless of the following SP SP values SP set number MODE RUN READY AUTO MANUAL auto tuning start stop LOCAL REMOTE Factory Setting Memory O All writable O All writable E S M protection 1 Only SP EV MODE and communications DI writable Only SP MODE and communications DI writable Not writable except memory protection Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D LED operation type This function is for setting the operation of the POWER lamp on the front panel of the DMC10 Set this item to check the running state during trial running for example by the lit blinking state of the LEDs Normally the LED lights at all times when the power is ON ETE Lit at all times O Lit at all times Blinking in READY mode Blinking in MANUAL mode Blinking in RSP mode Blinking at self tuning correction standby Blinking at execution of auto tuning Blinking at PV alarm occurrence Blinking at memory alarm occurrence SP set selection number blinking 1 Blinking during master communications 2 Blinking during master loader communications Control output mode lit when ON Event output mode lit when ON Event bus output switch mode lit when ON External switch input mode lit when ON External bus mode lit when ON Communications Dl input mode lit when ON Blinking during inter channel deviation control Blinking during SP gradient time
20. Chapter 10 COMMUNICATIONS FUNCTIONS RAM address ROM Data Information Decimal Hex Decima JJ ddress Hex 5 Target Item HOM roportional band P Reset time l Rate time D MV lower value OL MV upper value OH Manual reset RE Disturbance response coefficient i C o 3 D Y o w a C N e CO Oo I N o C N k UJ N J zL o no mb Information N gt ow o co al T I O gt ow N Tl Tl I to 9999 10X value Note 5 to 3600 Note 5 to 1200 Note 5 Note 5 Note 5 Note 5 Note 5 N B gt e co Q e E O B gt i 00 eo o E NO A e o Co I Oo E e 00 O E N k Eh O o co O PO E O i Eh O 00 o N L N gt N o 00 o Co m O gt N 00 O ow E N E 00 o co o A E o mb BR 00 M co e E I n mk Q A o co O gt ac e oO A mk Co o gt E Differential DIFF 2156 086CH 6156 180CH Varies according to decimal point information EV1 RAM address Alias of 3004W RAM address Alias of 3005W EV2 Event 2 setting value main 2903 0B57H 6903 1AF7H RAM address Alias of 3021W Event 2 setting value sub 2904 0B58H 6904 1AF8H RAM address Alias of 3022W EV3 Event 3 setting value main 2905 0B59H 6905 1AF9H RAM address Alias of 3038W Event 3 setting value sub
21. NO PO POY PO C9 GO G N N O ojl ojl O CO C1 O1 O1 C1 By o N O O O O xa a a w GO j PO N O NI NJ NI M TI aj A od po N ow wo o co al al ZE O 09 ow N Tl al E N E gt o co al o E O i E I i N Tl O T n A o O co a O T e mk A o N TI O T N m I N o co al m E O i E N N Tl ITI I cae RW rw jo x x x o ale 1 EMM EA ESA A OPPP S jo fo fo fo EEN ES REM ue e e jeoe eoe jo fo fo fot ES ESA ES ES py pe pe Ja e po fo fo fot amp po fo fo fot o jo fo fo jo o gt oe EN WEE eae Ketel ESA ac c fo fo fo foto EIA ES ESA po fo fo fot o pe sclo e e 1 po fo fo fot o po fo fo fot o po fo fo fot o posee Fem Js Orla o 7 fo fo fo foto SS 9 8 a je 9 e e N ENEE ANE fo fo fo foto e e je eoe po fo fo fot SP value No 1 SP 2025 07E9H 6025 1789H o o o o o po fo foto o e e je eoe po fo fo fot o e je e 0 jo fo fo fot fo fo fo fot jo fo fo fot EMENCALO MEA did id il po fo fo fo CALCATA Eee Eo ES Ee po fo fo fot po fo fo fot PEEL fo fo fo fot ALCS ko EEN ICA pelo jo fo fo fot fea Eos EA ESA E PERPE 1 H C when setting heat cool control 2 Enabled only on 2 channel models 10 20
22. added Reception resistance Max 50Q changed to Max 120 2 Date Nov 2005 CP UM 5143E External switch input Type of action Setting Range No 13 and 14 changed Table 10 4 No 1 to 8 and No 9 to 16 Remarks added Table 10 5 No 1 to 4 and No 5 to 8 Remarks added 10 34 Table 10 6 No 1 to 4 Remarks changed No 5 to 8 and No 9 to 12 Remarks added 10 35 to 10 37 Table 10 8 to 10 13 title and remarks added 10 36 10 37 Table 10 10 10 12 10 13 Value and Note changed 10 38 Table 10 14 Item Communication DI5 to DII2 DII to DIS changed No 9 to 12 Item changed No 13 to 16 Value changed Note changed 13 3 E Host Communications Related Trouble No response in communications Cause and Remedy 1 tem added App 8 1 Output destination picture changed Mar 2006 10 26 10 27 Type of action of RSW1 to RSW4 and RSW busl to RSW bus4 Item Data Infoemation 0 to 12 1 to 14 changed Jan 2007 111 1 System disk Floppy disk chenged to CD ROM iii 1 Model No SLP D10J20 chenged to SLP D10J60 2 3 DIN rail stopper chenged to DIN rail locking tab Mounting Locations description of the Ist and 5th item added 3 O Mount each DMC10 module vertically as in the figure below added 7 2 Operating system Windows95 deleted Serial port deleted USB port added GHardware configuration changed 7 3 OlInstalling SLP D10 1 to 3 changed 7 6 to 7 9 MDevice Driver Installation for USB Loader Cable added 7 10 t
23. 1 2 13 4 5 o o ES zl e ro PB o E ES RESET acto 1 Handling Precautions Mount the DMC10 modules in the same horizontal plane Deviation from the horizontal should not exceed the amount stated in the specifications Chapter 3 INSTALLATION O Do not mount as shown below Front 3 When mounting the base by screws Secure the two mounting holes on the base by MG screws Unit mm When securing on a DIN rail Secure the DMC10 on the DIN rail fully draw out the DIN rail locking tab and hook the base onto the DIN rail Next push the DIN rail locking tab upwards until you hear it click into place B Mounting the Body on the Base Fit the hook into the base and push the body into the base until you until you hear it click into place To remove the body from the base pull the body towards you while pressing down the lever Chapter 4 WIRING NCAUTION Before removing mounting or wiring the DMC10 be sure to turn off the DMC10 and all connected devices Failure to do so might cause electric shock Wire the DMC10 properly according to predetermined standards Also wire the DMC10 using designated power supply according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause fire Do not use unused terminal
24. 2H iss Bd 03H ODHOAH SIX X J J JETX CR LF 005 0 1 0 16401 CI CI CO Data link layer Application layer Data link layer ee Mame 0 1 STX start of message 6 ETX end of command response 2 Station address 7 Checksum 3 Sub address 8 CR delimiter 4 Device ID code 9 LF delimiter 5 Send message command Response message response The data link layer is of a fixed length The position of each data item and the number of its characters are already decided Note however that the data positions of the data link layer from ETX onwards shift according to the number of characters in the application layer The character length however remains unchanged Response start conditions The device sends the response message only when 1 message structure 2 device address 3 sub address 4 checksum and 5 message length of a single frame in the data link layer are all correct If even one of these is incorrect no response messages are sent and the device stands by for reception of STX 1 Handling Precautions The sub address must be set to 00 30H 30H on the master station Number of Word Addresses Accessible by a Single Frame RD Hexadecimal format read command 28 28 Hexadecimal format write command Hexadecimal format random read command Hexadecimal format random write command 10 3 Chapter 10 COMMUNICATIONS FUNCTIONS O List of data lin
25. 4 data bus output for On Off signal X 4 Only connecting via these connectors allows two or more number of DMC10 units the mutual use of these functions This chapter describes the bus for On Off signal O Purpose of the bus signal transmitted via the side connector On Off signal transmission This signal is used to notify the On Off status of a specific DMC10 unit to other DMC units or event modules This function is useful when two or more number of DMC10 units are used together O Specifications for the bus signal transmitted via the side connector On Off signal transmission In the DMC10 units connected via side connectors the On Off signal buses are ORed Accordingly if the bus output of any one instrument becomes ON the inputs to all the instruments are turned ON and finally the corresponding output relay of the event module is turned ON BUS1 to 4 RSW BUS to 4 BUS1 to 4 RSW BUS to 4 BUS IN EV1 to 4 output terminal tor Side connec DMC10E Side connector Side connector Event output module O Data transmittable via side connectors On Off signal transmission See the sections following on the event output operation and event input operation Preparation for use of bus signals transmitted via side connectors On Off signal transmission The minimum settings to use this bus among two or more number of DMC10 units are as follows 1 Defining the signal output to the bus from e
26. Administrator privileges on the computer are required for driver installation Installation should be done by the administrator or by a user who belongs to the administrator group The USB loader cable is supported on Windows 98 Me 2000 XP 32 bit type It is not supported on 64 bit Windows XP or on Windows 95 Windows NT MS DOS or PC DOS If there are multiple USB ports connect the USB loader cable to the same port every time If it is connected to a different port there is a chance that driver installation may be required again 1 Put the SLP CD ROM into the CD ROM drive of the personal computer When the installation program starts cancel it 2 Insert the USB loader cable into the USB port gt gt When Windows recognizes the USB cable the notification shown below appears on the task tray and the driver installation wizard appears 072 18 11 16 AM 3 Install the device driver 1 Usually when Windows recognizes the USB loader cable the window shown below appears In some cases depending on the Windows environment it may not appear Select No not this time and click Next gt Found New Hardware Wizard Welcome to the Found New Hardware Wizard indows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission ead our privacy policy Chapter 7 LOADER 2 For the retrieval location of the d
27. Data you want to write LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code O Structure of response Response of reading multiple resisters Note Start code Start of request Device address Product address you read Byte count 2 x Number of resister you read Resister value Data you read LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Response of writing multiple resisters onmes tomen eas mas omes on UF Note Start code Start of request Device address Product address you wrote Resister address Resister address you wrote Word count Number of resister you wrote LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS O Structure of exception response Exception response of reading multiple resisters Sar code Batter s omm ae Note Start code Start of request Device address Product address you wrote Exception code See table2 3 LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Exception response of writing multiple resisters Sia code acters 90 he Note Start code Start of r
28. E r co y D o 2 3 fad E v lt v E D Qo IA N N e O co o E N I N N o UO Og qa Co m J e I I ls Ep o efelett e eese e epe E Een NC sd e E Nd bd dos Red e E o dd e 10 26 Chapter 10 COMMUNICATIONS FUNCTIONS Note 5 Note 5 10X value see Table 10 12 see Table 10 11 see Table 10 12 see Table 10 11 see Table 10 12 see Table 10 11 see Table 10 12 see Table 10 11 Varies according to type Data Information 4to20mA 1 0 to 20mA to 20mA 1 0 to 20mA OFF 1 ON OR 1 AND or see Table 10 12 d Direct action or details see Table 10 11 Or USE see Table 10 12 Or d see Table 10 11 Or see Table 10 12 Or roe see Table 10 11 00 to 1000 or details or ree or TE Or roe or TE or roe or EE Or ree Y LO Y N N N N N 9 ojo 9 9 9 9 9 aceordng to type selection aceordng to type selection o UM action Severse action o SUM action E ee action 4 Died action E reverse action o SM action T Beverse action verse action l Severse action 1 Reverse action selection LO o pan 560 to 10000 Varies E 5 8 Boo to 410000 Varies o SM action o Dieci action Decimal Point Information LO aaa JAJAJAJA JOJAIJA A a aIa a QO O j QO ja OjO O ja ja a Ojo G O jo apa N jA JAJAJAA eigo EDD T t T r T m r It LO O IR CO O O IN CO IT
29. LO JOIN oo o Jo a co eV co st LO co N 00 Oo E O o le le A AIA c0 co 109 1 12 19 19 oo JO t xr t 4 LO LO LO LO LO LO LO LO LO CID o o o o o o Oo o o oO o o o 6Jo o o o lo lo lO O O O O O O O O O E LO tO O ro to ILO to Lo LO tO LO LO LO LO 10 LO t LO Lo ro LO ro to LO LO LO LO LO LO LO LO LO TEE pepa tac pala faja I I I I I T pac pac fac tac fac fac fac fac poc fac ac pac pac bc pac pac Is lc la ll I r I r lr I T I I I T I I x o 1M O JO JW ILL JO INI co sr ILO JO IR JO A LLI ILL JO le e eo t LO JO KR CO lo lt MIO A WIL fO jle e eo LO O N oo oan O Q LLI LL e T CN m d es 23 Ed H E j EH l es os es os es ls eo ls 5 ls eo S IS IS ISIS ISIS IS sg Sg ISIS ISIS IS xis x zi ixxix le lu ix ix S JS 5 T 8 18 8 18 18 8 18 1S 18 S S 18 S S S 63 C3 1S 1S 1S S S15 o S o S 5 S S 3 S S S 3 S o S 5 o eio e Jo c ce Q e o e e e Si e oo x 100 co INR 00 O O Je e oo JLo lo Je e e sx Lo c Nn lo lo O e xr LO co IN lo o lo a eo x LO O r oo eV co st LO co N 00 Oo E o oiojojio o ololio 1 j wq w q w e e e ew e co 100 6 109 eo 10 00 Je 19 1M s st lt E t I st 4 lio LO LO LO LO LO LO LO LO sloljolojolojojojololojolojojojojojojololojojojololojololalalalolaojaojo lalo lolo Jo ja olo ojo lo O O O O O O O O Pt bani hani hani hanti banii hanti hani banii eee banii hanti hani b
30. Measurement 3 to 30 x 10ms 3 E S M standby time 8 25 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D B External Switch Input When this model supports options up to four external switch inputs can be used as external switch input functions On all DMC10 models four event outputs EV BUSI to EV BUSA can be used in the same way as external switch bus inputs RSW BUSI to RSW BUSA Note Event bus outputs can be used as external switch bus inputs Though event bus outputs can also be output from the DMC10 as inputs to an event output module event bus outputs can be used instead of external switch bus inputs as they are internally on the DMC10 This function enables the following The control output of another channel or all channels is taken as OFF READY mode by occurrence of an alarm on a certain channel Control of another channel or all channels is started READY mode changed to RUN mode after a certain channel has reached a fixed temperature Control of another channel or all channels is started RUN mode or stopped READY mode after a fixed time has elapsed Type of action This item is for setting the action that functions according to external switch input or event output The same operation can be designated to individual channels and to all channels that are the target of the action The action condition for external switch inputs is input at all levels To continue the action the input must be he
31. PLC or other host devices MODBUS COMMUNICATIONS FUNCTIONS This chapter describes how to communicate with a personal computer PLC or other host devices through MODBUS communications ADJUSTMENT amp ZENER BARRIER ADJUSTMENT This chapter describes how to adjust the DMC10 and the adjustment procedure TROUBLESHOOTING This chapter describes how to find the cause of trouble that occurs when using the DMC10 and how to remedy trouble SPECIFICATIONS This chapter describes the general specifications performance specifications and external dimensions of the DMC10 This appendix provides advice for methods of use V Contents SAFETY PRECAUTIONS Unpacking The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 7 1 7 2 INTRODUCTION O SS 1 1 B Model Selection Guide coococncncnncnccnconcononconcnncnnc nro ncnnn nro nronnnnn nro ncnnrna nara 1 2 NAMES 8 FUNCTIONS OF PARTS A AAA tee m 2 1 4 2 2 INSTALLATION E Mounting ENS m M 3 1 E Linking Modules met RE 3 1 E instalaiion POCO ii Meme 3 1 B Mounting the Body on the Base eese 3 2 WIRING Air R w
32. SP SP of specified CH inter channel deviation control deviation Inter channel deviation control deviation 0 Other PID parameters are set to an appropriate value The following operation block diagram is used The shaded area in the figure indicates parameters whose setting can be changed Tice SSS SS 7 Inter channel deviation control function of CH2 Chapter 10 COMMUNICATIONS FUNCTIONS 10 1 Outline of Communications The DMC10 is provided with an RS 485 communications function as part of the standard specifications This enables communications with a personal computer PLC or other host devices using a user prepared program The communications protocol can be selected from the CPL communications which is the Azbil Corporation s standard and the MODBUS communications This chapter describes the communications common functions and the CPL communications For the explanation specific to the MODBUS communications see Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS B Features The features of the DMC10 s communications functions are as follows B Defaults Up to 15 DMC10s can be connected to a single master station as a host device When 16 or more units are to be used the communications converter CMC10B sold separately is required When the communications specifications of the host device conform to the RS 232C interface RS 232C RS 485 conversion can be performed by the communications converter CMC10L s
33. Step 1 Setting up the loader type Step 2 Initialization clearing previous setting values Step 3 Setting up the environment Step 4 Setting special functions Step 5 Setting up DMC10 parameters Step 6 Saving setup data Step 7 Downloading the setup 1 Handling Precautions Operations in steps 1 to 6 are required before the setup parameters are entered on the DMC10 Be sure to perform these steps Otherwise the DMC10 may be set up incorrectly For example the required setup items may not be displayed or unrequired items may be displayed e Step 1 setting up the loader type Set up the SLP D10 s type to match the DMC 10 s model number 1 Click E The operation is the same by selecting the Option Type Setting command or the Ctrl T keys The Type Setting dialog box is displayed Type Setting El DMC10D2TRO1XX X Cancel Type A C DMC108 Standard Module DMC10D High Function Module Loop L 2 2ch C 4 4ch Connect C T Terminal C C Connector Output O R Relay C V Voltage add A fs 01 CT2 Event4 Relay C 02 CT2 RSW4 C 03 AUX2 Event4 Relay C 04 AUX2 RSWA4 C 05 CT2 Event2 Relay Event2 Voltage C 06 CT2 RSv 2 Event2 Voltage 2 Set the functions number of control loops wiring method control output and additional functions 3 Select from the selection items for each setting item 4 Click OK Note The type setting can also
34. are set according to the event type Factory Setting Event setting According to action type E S M value main Event setting value sub O Hysteresis Direct reverse This is the setting value of the event The setting value becomes the upper limit value when two values upper and lower limit are set according to the event type Factory Setting Event setting According to action type 1000 E S M value Sub This is the difference between the ON point and OFF point Use this item to set a value of a certain extent to prevent frequent turning ON and OFF of the event output Factory Setting 10 10000 SM The direct reverse setting is used to reverse invert an ON OFF relationship the operation of the set event Factory Setting Direct reverse O Direct action O Direct E S M 1 Reverse action 1 Handling Precautions Direct operation of the PV upper limit and deviation upper limit is the same as the reverse limit of PV lower limit and deviation lower limit operation Example Event operation type setting 3 PV upper and lower limits Direct reverse action setting 1 reverse ON O O OFF HYS ON HYS Main Sub PV gt e When using the PV deviation upper lower limit and heater line break overcurrent and control device short circuit alarm set HYS so that the OFF point is not lost O O ON HYS HYS ON ON Hys gt HYS j ON Main Sub Main Sub Py Py Bad setting Correct setting 8 23 C
35. bsos ener page Ful opentime tto2508 30s Position proportional Potentiometer full resistor value motor resistor value 0 Less than 400 ohm 1 400 ohm to 1000 ohm 2 1000 ohm to 4000 ohm EMEN Eoceno A service life 1 Potentiometer long service life Items during operation Setting Range Factory Setting Manual operation with 0 Halt E S M no position proportional 1 to 9999s Operation time s FB in open direction 1 to 2000s Operation time s in close direction Motor feedback value 5 0 to 110 0 readonly Note If the type of position proportional control is directly written at word address 7275W without using batch writing of the loader set event output assignment with reference to the table Default output buffer when use of position proportional control is selected Model Position Proportional Channel OPEN CLOSE FB 2cH Cm CH2 No FB Cms wa 30H cH CH2 Chapter 9 SETUP PARAMETERS DMC10D O When FB control is used Be sure to perform automatic adjustment When FB inference is used inference position control is automatically set when an error is detected in feedback input For example in the event of breakage of the feedback wire or feedback error due to deterioration of the potentiometer position control is continued uninterruptedly and so this control can be used as a backup operation n an inference state the system is restored to the state
36. i N O co E A oro OU L NI L L NIN A A gt A A O N U N L lt aries according to decimal oint information unit min 1 unit h C 1 Special unit Note 4 5 Heat control 1 Cooling control 1 Varies according to input type Note 5 aries according to input type and decimal point information Qo AS E O O Qiu aj O1 Ww gt IT M Ai OO z UJ T I js o E A N E e U al U ZE E Ts N i O E Q A N N O g a m T N DA N N O TI m L o E D N ov o C al TI I N D N E O E wo Js N E y o e E N IN N E mb g Q o al e g I lt Qo A D N Io oo oro o lu Q O D II M NEN N o oo mb g aN Co I N N U o ev E N I N N h g O Co L ower SP limit Upper SP limit MV at PV alarm occurrence 342 MV in READY mode E IR NO 00 U o A E N IN NO E o L g D e L N I N de g e al E 100 to 1100 10X value 0 ON 1 OFF 0 Bumpless 1 Preset 100 to 1100 10X value E D ev o O o o I N D ev E gJ L E Cold junction compensation action AUTO MANUAL switching action Preset manual value P down gradient P up gradient P gradient time unit emperature unit Control action nput type Decimal point position U C Ul vu gt Mm Mm wo e lt lt v o
37. key on the keyboard held down This manual expresses numerical value ranges using minus and plus for example as 10 to 100 when expressing a range starting with a minus value Ranges are not expressed using a plus when the range starts from a plus value for example as O to 1000 Data specified in transmission and reception in communications need not be prefixed with plus An error occurs if data is prefixed with the plus symbol Chapter 1 INTRODUCTION B Features This modular is provided with 2 loop or 4 loop control functions on each single unit Input types are thermocouples K J E T R S DIN U DIN L resistance temperature detector Pt100 JPt100 current signals 4 to 20mAdc and voltage signals 0 to 1Vdc 0 to 5Vdc 1 to 5Vdc Each of these input types can be designated to each channel This allows different inputs to be combined on a single controller Each of the channels is isolated eliminating worry of trouble caused by rerouting circuits Control output types are relay and voltage pulse and control types are ON OFF control self tuning control and control by fixed PID Optional functions for the 2 channel model include current transformer input used for the heater line break alarm upper lower limit alarm or heater line break alarm event output that can be used as a delay timer RUN READY or AUTO MANUAL mode switching external switch input that can be used as a functi
38. o o o o RAM address Alias of 3200W 3327 JOOFFH 7827 Corn o o o o gt o AM address Alias of 213W PV fiter 3s28 ooH 7s28 icaoH o o o o a RAWaddress Alias o 3217W Self tuning up down startup 3329 0D01H 7329 ICA1H a a peer Note 5 condition Seltuningcorecionwidi 3330 0D02H 7330 paz o o s o a RAM address Alas of 3249W news 3331 odo 7331 CASH o o o o RAWaddress Alias of 3905W_ Ratio for MV branch output 3332 oDoaH 7332 cA H o o o o m RAM address Alias of 3225W 3333 JonosH 7333 icasH o o o o a RAM address Alias of 3229W Time proportional operating 3336 0D08H 7336 1 CA8H PRE deii mode CH4 3337 0D09H 7337 CASH o o o o RAM address Alias of 3204W Notes Time proportional cycle 3338 JoD0AH 7338 cAH o o o o RAM address Alias of3210W 3339 J0D0BH 7339 CABH o o o o o RAM address Alias of 3214W PV fiter s340ocH vaso caca o o o o RAM address Alias of 3218W Self tuning up down startup 3341 ODODH 7341 ICADH EE ene Note 5 condition SelF tuning correction width 3342 poH va42 FOAEH o o o o a RAM address Alas of 3250W es 3343 oon 7343 CAFH o o o o RAWaddress Alias of 3906W Ratio for MV branch output 3344 oD10H 7344 CBOH o o o o m RAM address Alias of 3226W 3645 ODITH 7845 icetH o o o o RAM address Alias of 3230W Time proportional operating 3348 0D14H 7348 l
39. response time addition 380 Min communications response time 10 30 H e ROM address X HAM HOM Decimal Point Data Information W Information R 0 8bit EVEN 1st 1 8bit NO 2st Note 5 i Pee o jo lo For details see page 10 1 Chapter 10 COMMUNICATIONS FUNCTIONS B Bit Information Data O Table 10 1 Representative all alarms 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 te 1 a a i2 n too Je 7 e Js 4 a J2 1 PV error representative The value becomes 1 if an error occurs PV upper lower limit error CJ error B on even one of PV1 to PV4 line error 2 Internal data error The value becomes 1 if an error occurs Memory alarm has occurred in RAM or on even one of PV14 to PV16 EEPROM Heseved U atalitimes 3 4 Reseed U atall mes 3 Reseved O atall times 6 CH1 motor adjustment error The value becomes 1 if the position The value of 1 is maintained until the 7 CH2 motor adjustment error proportional motor adjustment does not power is reapplied or the adjustment normally end normally ends 0 at all times 9 PV error of PV channel 1 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 1 channel 1 for PV input error 10 PV error of PV channel 2 The value becomes 1 of an error occurs Either upper lower limit
40. up down startup of PV value rise and fall of condition 1 Start at rise of PV value PV value Related setting item Control method O Self tuning correction width This is the deviation width for starting up self tuning When this width is set to 0 self tuning by deviation does not start up Self tuning by SP change is started up The self tuning correction width is set to 0 in the following applications n the case of interference devices e g instruments that are easily influenced by changes in the temperature of adjacent up down left right control targets n the case of devices where disturbance is generated intermittently e g packaging equipment Factory Setting Self tuning Thermocouple RTD 2 0 C correction width 0 0 to 5 0 C DC voltage DC current 0 5 FS 0 0 to 3 0 FS SP value Correction width lt Self tuning startup Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D B SP and Control Parameters SP value This item is for setting the control set point The DMC10 holds up to 16 SP values total of all channels The SP values can be switched by communications or external switch input When multiple SP values are used on single channels use multi SP in special functions must be set Factory Setting SP value Lower SP limit value to E S M Upper SP limit value O Proportional band P Reset time I Rate time D This item is for s
41. 0 All channels E S M Action types 1 to 5 7 8 1 Channel 1 Channels 3 and 4 are possible 2 Channel 2 on 4 channel models 3 Channel 3 2 Channel 4 Reverse Auxiliary Type of action o PV RSP value input 1 PV1 PV2 value 2 SP value 3 Manipulated variable 4 Heat side manipulated variable 5 Cooling side manipulated variable 6 Manipulated variable PID calculation results before ratio operation 7 Feedback value AR PA ee 2 Channel 2 AUX2 Smee ieam o o ooo NENNEN 1 to 20mA OOOO AS OONOARWN O 0 setting 2000to 10000 E S M 100 setting 2000 to 10000 000 E S M 8 4 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 2 Explanation of Basic Functions B PV Input O Input type This item is for setting the type of PV input In the case of a temperature sensor set the sensor type and temperature range and in the case of DC voltage DC current input set the type of signal The DC voltage DC current range and decimal point position are set in the PV range lower value and PV range upper value items Factory Setting Input type See Range Code Table 43 0 to 5V E S M page 13 3 Note On the DMC10 temperature sensor and DC current voltage signals can be used as PV input Also different input types can be assigned to each channel When there is an unused channel control output and PV alarm are OFF by setting range number 0 For this reason wiring to PV input
42. 10 6 List of Status Codes page 10 14 1 Status code e Maximum number of write data items per message Up to 14 words for both RAM and EEPROM area 10 11 Chapter 10 COMMUNICATIONS FUNCTIONS 10 4 Definition of Word Addresses RAM and EEPROM area of word addresses Word addresses are categorized as follows Word address 1000W to RAM access Reading and writing of these addresses are both 4999W word performed on RAM With writing addresses are address stored in RAM So the address becomes the EEPROM value when the power is turned OFF then ON again Note however that for some special data the data is stored to EEPROM where it remains 5000W to EEPROM Reading and writing of these addresses are both 8999W access word performed on EEPROM address When EEPROM is read the result is the same as having read 1001W to 4999W With writing addresses are stored to EEPROM So values are restored even if the power is turned OFF then ON again 1 Handling Precautions The number of times that EEPROM can be rewritten is limited 100 000 operations Accordingly we recommend writing parameters that are rewritten extremely frequently to RAM that can be infinitely rewritten to Note however that when writing to RAM is performed the data in EEPROM is transferred to RAM when the power is turned ON again O Write data range Writing is not performed and a specific code is returned if the write value exceeds the range det
43. 2 power supply unit or Class 2 transformer in order to apply UL 1 Handling Precautions Select a power supply that can cover the total power consumption of all linked modules B Connecting for CPL Communications CPL communications RS 485 is performed using a 3 lead connection Connect to one of the linked modules for communications XE DB 6 SG 1 Handling Precautions The DMC10 has a built in resistor equivalent to a terminator Do not connect an external terminator to a communications line or all the devices including the DMC10 on communications line Be sure to connect SG terminals each other Failure to do so might cause unstable communications Chapter 4 WIRING E Connecting to the SSR Up to 3 DMC10s can be connected in series to the main SSR Note however that connection is subject to conditions When connecting to a PGM made by Azbil Corporation Number of Connection Conditions Remarks SSR a External resistors of DMC10 100 510Q 510Q consumption voles PGM current 1 2W or more output E SSR are required in series How to connect to one PGM made by Azbil Corporation Series connection Series connection How to connect to two or more PGMs made by Azbil Corporation The following shows an example of how to calculate when the DMC10 is connected to two units of the PGM made by Azbil Corporation V 13V 5 R1 1500 596 R2 2600 VF 1 2V V 2 X VF Voltage between
44. 2t S o o 2 2 a HE ne O nm O A c EgE ES z 2 3 w leli lo EELE z2 2 u ele se T G5 ojojo zizisi ojojo zizisis ojojo o S Ole o oiocieigic 9 o o c o oioic amp eigic 9 o o c 0o 0 o o ne 3 EIEIElS Sls lolS 2 alo N Elele s s o S 2Dm 0 7p ElIEJElSlSls lt 53 10 ABRA 2 zIiESSSsrtEZs le 2 IzzSSSE 3 SIS S SS oopozsooos9 9 gt lg EEEo Sollas 2 gt g BET o o o g 0 5 E ojojolojojo Ole w lw gt 2 y o0 0 9o o o o 5 lels 2 m vc Oo 9o O 009 o 2 sit SO lolo o El lt c lt 2 O E lololo o E c ie o S Je lololo o 5 ij L j u555g9ptr sgoiol jo IS o ILuugB5g9ttisoo jo S lo ES zizzjrii cg sisi S v2 zzziuiuiuligsslIsi x IS 2 zizizuluriLr o Iz gt gt o gt O O IO O O O H lt u u T a 05 l O O IO O O O H lt u u X QO o l O JO O JO O O O A A 2 DiN p t o clo 2 2 TIN OD Y amp jo St IN fo st e eo Tina Y 2 3 gt go a a T GG x m p a ll ZEITEI cr gt gt O O IO JO O IO JO O JO O O JO O JO O O O O O Jiu LLI LLI 10 23 Chapter 10 COMMUNICATIONS FUNCTIONS 30 see page 8 Priority on controllability Priority on control device life hermocouple RTD 0 to 20 C voltage current 0 to 50 10X value or details see page 9 12 to 1000 10X value During PV up down During PV up PV deviation value SP deviation value to 250 10X value or details see page 9 6 or details
45. 3 decimal digits are indicated settable PV range lower limit 2000 to 10000 E S M Settable at DC voltage or DC current input PV range upper limit 2000 to 10000 1000 E S M Settable at DC voltage or DC current input Cold junction 0 Internal 0 Internal thermocouple input only compensation action 1 External Lower SP limit PV range lower value to upper SP PV range lower S M limit value limit Upper SP limit Upper SP limit value to PV range PV range upper S M upper value limit SP down gradient 0 to 10000 o pm SP up gradient 0 to 10000 Oo pmp c SP up oo time 0 LI E P nid 143 LI E Control Control method 0 ON OFF control 0 ON OFF control E S M output 1 Control by self tuning 2 Control by PID fixed values Control action 0 Heat control etu dM action 0 Heat control E S M 1 etu dM control direct action Time proportional cycle 5 to 120s relay output E S M Not settable at ON OFF control 1 to 120s voltage output Time proportional 0 Priority on controllability 0 Priority on ON OFF action once within operating mode 1 Priority on control device life controllability time proportional cycle Not settable at ON OFF control PID initial MV 10 0 to 110 0 0 0 __ __M_ Not settable at ON OFF contol Not settable at ON OFF control AUTO MANUAL 0 Bumpless 0 ER MANUAL mode cannot be switching action 1 Preset switched to at ON OFF control Preset manual value 10 0 to 110 0 Not settable at ON
46. 3289 changed page 9 10 to page 9 6 MA bout Zener Barrier Adjustment range 27 28 added EPV Input Allowable wiring resistance range 31 32 33 34 added Data information for RAM adress 1111 1114 added Allowable input voltage added Loader jack SLP D10J20 to SLP D10J50 changed Handling Precautions item 1 changed Handling Precautions changed June 2012 BEEN 17th Edition EE Company name changed 18th Edition ii 10 16 to 10 44 8 1 Changed cautions concerning lightning surges and wiring Changed cautions wiring Added reference page Changed and added explanations MEMO Terms and Conditions We would like to express our appreciation for your purchase and use of Azbil Corporation s products You are required to acknowledge and agree upon the following terms and conditions for your purchase of Azbil Corporation s products field instruments control valves and control products unless otherwise stated in any separate document including without limitation estimation sheets written agreements catalogs specifications and instruction manuals 1 Warranty period and warranty scope 1 1 Warranty period Azbil Corporation s products shall be warranted for one 1 year from the date of your purchase of the said products or the delivery of the said products to a place designated by you 1 2 Warranty scope In the event that Azbil Corporation s products has any failure attributable to azbil during the aforementioned
47. AY 1 OR action used ume pese main Events sub Events erem xum A 1 Reverse action Standby 0 None 0 None S M Standby action restarted at SP 1 Standby change 2 Standby standby at SP change o S Action in READY mode O Action conned in READY mode 0 Action 1 Action forcibly turned OFF in continued in READY mode READY mode Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D eve Event output ONdelaytime h Oto99h MT when event ON delay time min Oto59min________ 0 M outputspecial ON delay time s 0Otosbs __0 M action isnot OFF delaytime h 01099 0o M used SEF fetay time 0000 HH Current Designated channel for 0 transformer current transformer input input Measurement standby 3 to 30 x 10ms eal Standby time setting value x time External Type of action No function 0 SA function Even on models w out the switch 1 added to SP set number external switch input option input 2 added to SP set number use with internal bus is 4 added to SP set number possible RUN READY AUTO MANUAL LOCAL REMOTE Auto tuning stop start Self tuning stop execution Timer stop start 10 Latch state release 11 Inter channel deviation control switching 12 Inter channel deviation control type 13 External switch input state 14 SP lamp stop Target channel
48. CMC10L 2 DOS LEER ERR Cro E Y gt rr IATA rr 3 399 375 For DSS AS CEES DMC10S DMC10D DMC10S DMC10D RS 485 RS 485 The communications converter CMC10B sold separately is needed to connect 16 or more DMC10s Note The CMC10B allows up to 31 DMC10s to be connected to a host device t Handling Precautions he number of connected units refers to the number of units that can be connected electrically In this kind of connection you must check whether or not the transmission speed is suited to the required level in the application Consult Azbil Corporation sales agent Event output module DMC10E is not included in the number of connected units Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Setting the Device Address The device address must be set to the DMC10 in order to use the DMC10 Set the device address as follows e When connecting 15 DMC10s directly to a single host device Set the rotary switch for device address on the front panel to 1 to F respectively and then turn the power ON again 1 Handling Precautions The same device address cannot be used Use unique device addresses When connecting 15 DMC10s each to a host device via multiple CMC10Bs 1 Set the rotary switch for device address on the CMC10B to a number within the range 1 to 99 2 Set the rotary switch for device address on the front panel of the DMC10 to a value within the range 1 to F
49. CMC10L CMC10B Set a value 1 to 99 CMC10B Set a value 1 to 99 CMC10B Set a value 1 to 9 DMC10S DMC10D DMC10S DMC10D DMC10S DMC10D Set a value 1 to F Set a value 1 to F Set a value 1 to F RS 485 RS 485 Note The CMC10B allows up to 31 DMC10s to be connected to a host device 1 Handling Precautions The CMC10B cannot be connected if MODBUS is used Be sure to set the device address of DMC10s connected to the same CMC10B to unique values The same device address can be used when a DMC10 is connected to different CMC10Bs For details on CMC10B settings refer to the Communications Controller CMC10B CPL CPL Converter separate Instruction Manual Design Manual CP SP 1064E Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Configuration When Combined with the CMC10 Connecting two CMC10s Change the setting of the communications disconnection switch on the base to the right when two CMC10Bs are linked by the side connector Slave communications between CMC10s are independent of this setting communications disconnection switch to right side A AA a TETEE Example In the following instrumentation configuration the communications disconnection switch on the base of only the CMC10Bs indicated in the figure must be set to the right to isolate slave communications with the CMC10B on the left side This saves wiring to the power supply CMC10L CMC10B O Position of CMC10B The CMC
50. CV CN QUO CON CONI CONI CV CN QU CV CV QU CV CV CN CV CN CN QU CN QU CV CV CN CV CV CN CN CN QU QU CN CONI TG cd CN CN CN IN CV CN IN ININ ININ QU CON CXV QU IN CN T HIE OGGI ILD IL IL jr ITIL IL IL IL IL IL IL ILL LLL IL IL IL IL IL IL IL IL IL IL ITIL IL IL IL IL IL IL IL IL IL IL IL I IL I I r I r IL I um IVIL ITIL ITE EL IL r Iolo Jeet IM lo WILL JO lmit IK CO D JT MIO O WI ILL JO e IR JO O ea O QO LW LE JO e eo xr LO O IK joo o fen O ju O IN SO xr 10 co KR jo o fO Ja ww o O2 D o ja a amp fe a ft ft Jt OO OO en en OO OO JO en JO JM 1M JO JO 10 JO JO JO O OO JO JO fo OJOJO O OQ AA AO AAA lO la 0 10 JO O O JO O JO O O JO O JO O JO JO O JO O JO O JO JO O JO O O JO JO JO O O O O O O O OO O O O JO O O JO O JO JO O JO O OO IO IO Jo lo IO DIO LO JIO LO OO lO IO JO IO IO OO JO AO OD OI O LO lO IO JOJO JO OO AO OO JO 1 G9 JO O19 JO 9 jolo lo lolo lo lolo SlSlololo lo lo lo lo lolo lolo lolo lolo CO s LO OTK OO ID O IA LO O O O INI MIY LO O TK CE D O ILO O T CO IM O IN CO JT LO O M0 O O IN CO lt OJIN CO O O I INIM JA LO JO IK CO O IN JO CN CN CN CN CON ON QU CO CO OD CO IM PSS SS SE SE LO LO LO LO LO LO CO O O O CO CO CO JO JO JOIN IB IR IK IX BIR IS MF 00 00 00 00 00 OO PO Je O AININ CV C
51. D14 8 31 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D O Output assignment 3 Of the event output special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 40 signals in combination with output assignments 1 and 2 Output signals check marked on the loader are enabled EI Output Communications DI5 None E S M assignment 3 Communications DI6 Communications DI7 Communications DI8 Communications DI9 Communications DI10 Communications DI11 Communications DI12 Undefined Undefined Undefined Undefined Undefined Undefined Undefined Undefined Note The values ranging from 32768 to 32767 i e OOOOH to FFFFH are writable However the undefined bits do not operate because they are reserved Always set to 0 Logic Of the event output special operations this item is for setting the logical value of signals selected at output assignments 1 and output assignments 2 when logic operations are used Factory Setting Logic 0 OR 1 AND Of the event output special operations this item is for setting the latch to the O Latch logical output of signals selected at output assignments and output assignments 2 The specifications of this setting are the same as those of the latch for standard event output 0 OFF 2 ON latch in OFF Of the event output special operations this
52. LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO LO L L L LL L I I I L I L I I E L TE I FL J Lk LL TE EE E E E E L I I a I I I I I N N N N N N N N N N N N Co Co co CO 0 0 CO V CO V V 1M O19 V sE SE E SE SE st Y Is Y ys s LO to Y t st Se ds dS SS st st Tit it tit is o o Oo Oo Oo o o Oo Oo C e e e Oo C5 C C CO O O O lO O lO O O O O O O O O O O O e CO lolo oO Oo O O JO e T N eo Y LO co co O o T N co t LO CO S 0 1D O IN 09 st LO CO TKR 0 O O 7 IN CO lt LO oo Jo TIN OO Y JO MIS IS I I 0 09 009 00 09 00 OO G D D D O O o o o O JO o jo JO e e e e e e e e e O O O O O O O JO JO JO O JO JO O JO JO JO O O OJO OJO O JO O o O o T T T T T T T T T m r ye e ye r ir ir r r m r leo le ir ir T T r r ir ir D D D O D O D D O O O O O O o o 9999 10X value 10 to 110 10 to 110 10 to 110 10 to 110 0 to 4095 Decimal Point nformation HAM ROM address RAM address 110 106 roportional band P before ratio operation otor feedback value roportional band P Reset time l roportional band P Reset time I Reset time I 1 to 12 ojojo position proportional FB is Communications DI input Manual operation when no equi
53. OFF control MV in READY mode oowoo ow M 1 MV at PV alarm 10 0 to 110 0 0 096 occurrence MV rate of change limit 0 1 to 100 0 100 0 M Not settable at ON OFF control Self tuning up down 0 Start at both rise and fall of PV O Start at both Only at control by self tuning startup condition value rise and fall of 1 Start at rise of PV value PV value Self tuning correction 0 0 to 5 0 C at temperature 2 0 C Only at control by self tuning width sensor input 0 5 FS 0 0 to 3 0 FS at linear input 8 1 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Level parameters limit value fixed values indi fixed values fixed values control control Manual reset value rE 10 to 110 Mil Settable during control by PID fixed values and when reset time Os a 1 to ee ZEN NEN EN P Ete control nc response EN EN to 30 BENE settable Lu ON OFF coefficient Quick t demas FITTER Communi Transmission speed 2400bps a NEM E S M 4800bps 9600bps 19200bps cations 8bits even parity 1 stop bit 0 8bits even E S M N i i bits parity 1 stop bit 1 10ms Min time from end of command reception up to start of return of response Addition to the min communi 0 to 100ms O a Added to the min communica cations response time tions response time CPL MODBUS 0 CPL switching 1 MODBUS ASCII format 2 MODBUS RTU format Memory protection All writable 0 All writable E S M Can be c
54. Oo JN CO Y LO O r OID O N LO CO N 00 O O Q cO st ad leg IN led leg 18 leo E 183 5 c e SS FH 7631 OH 7632 1H 7633 2H 7634 TECA EEA 7A 7655 8H 7640 ee c lt x 0 0 O O a zi am 0 0 oO O a Mi lt am EL ES Input assignment 2 Input assignment 1 Input assignment 2 Input assignment 1 Input assignment 2 Input assignment 1 Input assignment 2 Input assignment 1 Input assignment 2 Input assignment 1 Input assignment 2 Input assignment 1 Input assignment 2 Input assignment 1 Type of action Target channel Output type Target channel Output type Type of action Target channel Direct reverse Target channel Direct reverse Target channel Direct reverse Target channel Direct reverse Target channel Direct reverse Direct reverse Direct reverse AUX2 Type of action W2 Type of action RSW Type of action RSW Type of action bus 2 Target channel RSW Type of action bus 3 Target channel CH1 Heat cool control dead zone GH2 Remote SP input Operation of heat cool control RSW3 Type of action RSW4 Type of action 10 27 Chapter 10 COMMUNICATIONS FUNCTIONS r details see Table 10 12 r details see Table 10 11 r details see Table 10 8 OR 1 AND r details see Table 10 9 OFF r details see Table 10 8 OR 1 AND r details see Table 10 9 OFF r details see Table 10 8 OR 1 AND r details
55. Special Operation and the RSW Special Operation 5 Settings When Heat Cool Control Is Used E Setting PFOCOOUPB raci n iO isis 6 Settings When Remote SP Is Used scere eere e A A A 7 Settings When Inter Channel Deviation Control Is Used A Sening PPPS Oe RE T E ix App 15 Conventions Used in This Manual The following conventions are used in this manual 1 Handling Precautions Note 1 2 3 Open button Tu 77 SLP D10 exe Printing Open file gt Tab key F4 key Ctrl T key minus to plus Handling Precautions indicate items that the user should pay attention to when handling the DMC10 Notes indicate useful information that the user might benefit by knowing The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation Indicates a selection button in screens displayed on the personal computer Indicates icon buttons displayed on the personal computer Indicate messages and menus displayed on the personal computer Indicates the result of an operation details displayed on the personal computer or devices or the state of a device after an operation Indicates keys on the keyboard Indicates the operation of pressing the T key with the Ctrl
56. Switching of SP values is as follows according to the number if input points M used l input SP1 SP2 2 inputs SPI to SP4 3 inputs SP1 to SP8 tpoint__ External switeh input x 9 gt points External switch input 1 External switch input 2 3 points External switch input 1 External switch input 2 x O x x External switch input 3 X X O O The number of the external switch inputs in the above table may differ O ON x OFF 4 RUN READY This item is used for switching between the RUN control mode and the READY control stopped mode External switch input OFF N RUN READY 5 AUTO MANUAL This item is used for switching the controller from the AUTO automatic control mode to the MANUAL manual operation mode For details on related settings see page 8 10 External switch input OFF AUTO MANUAL 1 Handling Precautions The mode cannot be switched to MANUAL when the control method is ON OFF control t 6 LOCAL REMOTE This item can be used on advanced model DMC10D This item is used for switching control by local SP to SP by remote SP input External switch input OFF LOCAL REMOTE 8 27 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 7 Auto tuning stop start This item can be used to start and stop auto tuning of PID constants When this item is turned OFF while auto tuning has started up tuning is canceled To normally quit and re execute auto tuning after auto tuning has started up
57. Varies according to type selection 0 to 10000 Varies according to type selection 1 Reverse action 2 Reset at SP change 1 Forcibly OFF ON delay time min 3012 OBC4H 7012 1B64H ON delay time s EE OFF delay time h 3014 oBC6H 7014 1B66H 010 59 EV 3018 JOBCAH 7018 1BSAH Tto4 3020 JOBCCH 7020 186CH 2000 to 10000 Varies Event setting value sub 3022 OBCEH 7022 1B6EH according to type selection Hysteresis 3023 OBCFH 7023 1B6FH 0 to 10000 Varies according to type selection Direct reverse 3024 OBDOH 7024 1B70H 1 Reverse action Standby 3025 0BD1H 7025 1B71H 2 Reset at SP change eo O o 3 5 E D a O 5 O O es lt O TI Ti Event action in READY mode 3027 OBD4H 7027 1B74 I x D ON delay time h 3028 OBD5H 7028 1B75H to 99 ON delay time min 0 to 59 ON delay time s 3030 0BD7H 7030 HB77H 3032 oBD9H 7032 1B79H 0 to 59 EVs 3036 0BDBH 7035 1787 KE OFF TON Enabled only on 2 channel models Chapter 10 COMMUNICATIONS FUNCTIONS Oo Oo Oo Oo C C C C o 99 o 99 o9 9 9 o 99g o 5 9 o 5 9 o 510 BIO c u o 0 O 0 O ab O ab O g Llo D g Llo D a o D ae o D 5 gt 0 G c gt 0 G c gt jT c gt 0 8 c S 22 les sols sles sols siz sols sles E je gle S 99 8 ale Sg o S82 S 99 8 ale 6 35 O g c ol QM LL ziescz c ol QM LL ziescgcz c ol Aj L z Q c Oo c ct L O gt o gt
58. _1 0N ___Joalduation result ofa 4 Event output internal calculation resut4 0 OFF 1 ON loader as event output 5 Event output internal calculation resut5 0 OFF 1 ON related and defined in an 6 Event output internal calculation rasute 0 OFF _1 ON vent table It is not the Event output internal calculation result 7 0 OFF 1 ON A staia Orte n terminal or external bus 8 Event output internal calculation result 8 0 OFF 1 ON 9 External switch input internal calculation result 1 0 OFF 1 ON External switch input calculation External switch input internal calculation result 2 0 OFF 1 ON result This is the calculation External switch input internal calculation result 3 0 OFF 1 ON result of a function indicated in External switch input internal calculation result 4 0 OFF 1 ON salad External switch input internal calculation result 5 0 OFF 1 ON Mere it is not the external A switch input or external bus External switch input internal calculation result 6 0 OFF 1 ON input terminal state For the External switch input internal calculation result 7 0 OFF 1 ON input terminal state refer to External switch input internal calculation result 8 0 OFF 1 ON Table 10 5 Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to ZFFEH Table 10 5 External switch input state 1045W 215 214 213 212 211 210 29 28 of 26 25 24 23 22 2i 20 6115 14 18 r2 n v
59. address Alias of 1035W Note5 AM address Alias of 1043W Note5 AM address Alias of 1087W Note5 AM address Alias of 1088W Note5 AM address Alias of 1089W Note 5 AM address Alias of 1090W Note5 aries according to input type Note 1 o O I on al O 6o o UJ E JJ al al O al o O Q e 2 o gt co A E E al al al al O al 8 E al al U UJ 00 A E I JJ J Q e o co I on a ron o UJ I on e E e E T O e E O UJ gt E k on e n a w T O e o UJ UJ E V E eo o A O N I 8 eo o i k N N i L E SP value No 2 SP 2002 07D2H 6002 1772H and decimal point information Note 1 2 SP value No 5 SP 1 2005 07D5H 6005 1775H Note 1 2 SP value No 7 SP 1 2007 07D7H 6007 1777H Note 1 2 CH2 SP value No 1 SP 2009 07D9H 6009 1779H Varies according to input type J Note 1 2 and decimal point information Note 1 2 SP value No 3 SP 2011 07DBH 6011 177BH Note 1 2 2014 D7DEH 6014 177EH Note 1 2 SP value No 8 SP 1 2016 07EOH 6016 1780H Note 1 2 CH3 Varies according to input type Note 1 2 SP value No 2 SP 2018 07E2H 6018 1782H and decimal point information Note 1 2 SP value No 4 SP 2020 07E4H 6020 1784H Note 1 2 CH4 P value No 1 SP Varies according to input type Note 1 2 SP value No 2 SP 2026 07EA
60. address Alias of 1047W 1515 JOSEBH 5515 ji58BH o o o o RAM address Alias of 1075W nes Reset me 1516 OSECH 5516 secH o o o o RAMaddress Alias of 1076W noes 1517 SEDH 5517 rssoH o o o o BAM address Alias of 1077W noes Manual reset RE 1518 JOSEEH 5518 seeH o o o o RAMaddress Alias of 1078W wes CH2 1519 joserH o x x X o RAM address Alias of 1005W SPvaueinuse 1520 osroH ss20 HesoH o o o o o BAM address Alias of 1009W ne 1 2 SPsetnumberinuse 1521 osFiH sse HeetH o o o o BAM address Alias of 1013W ne 2 Po LM during regular control side valid only for heat cool control side valid only for heat cool control 1525 JosF5H 5525 1595H o o o o RAM address Alias of 1029W notes RUN READY mode 1526 JosreH 5526 rsosH o o o o RAM address Alias of 1033W noes LOCAUREMOTE mode 1527 osr7H 5527 1597 o o o o RAM address Alias of 1037W woes 1528 Josren 5528 seeH o o fo o RAMaddress Alias of 1041W _ notes CTvaue j o x x x a RAMaddress Alias of 1048W 1530 JO5FAH 5530 issaH o o fo o BAM address Alias of 1079W notes Reset me 1531 osFBH 5531 sosH o o o o BAM address Alias of T080W nes 1532 05FCH 5532 rsecH o o o o BAM address Alias of T081W nes Manual reset RE 1533 JOSFDH 5533 issoH o o o o RAMaddress Alias of T082W n
61. alarm or A D error on even one of the bits related to PV has occurred in PV channel 2 channel 2 for PV input error 11 PV error of PV channel 3 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 3 channel 3 for PV input error 12 PV error of PV channel 4 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 4 channel 4 for PV input error IS Reseed atalitimes 14 RAM parameter checksum At error occurrence 1 Checksum error in RAM parameter area err e m rmt 15 RAM adjustment checksum At error occurrence 1 Checksum error in RAM adjustment area eer e mtd 16 EEPROM all areas At error occurrence 1 Checksum error occurred in EEPROM O A Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH lt Read example gt When a PV error at PV channel 1 occurs 1 and 9 turn ON simultaneously and send and response are as follows Send RS 1001W 1 Response 00 257 10 31 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 2 PV alarm details 215 214 213 912 211 210 29 28 27 26 25 24 23 22 21 20 wes na 18 12 1j 0 o 8 v 6 5 4 3 2 0 Hem Value Remarks PV channel 1 upper limit alarm RU E d m limit 1096 is exceeded PV channel 2
62. attention to this during prolonged operation Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Control Output O Control method O Control action Select the control method from the following For details see Appendix Advice on Control Constants ON OFF control By this control method PV reaches the SP value and PV is repeatedly switched ON and OFF This control method is used when not much priority is given to controllability as a certain degree of overshoot and undershoot occur 1 Handling Precautions In actual fact a certain fixed gap called a differential is provided during ON OFF switching to avoid frequent ON OFF operation of the control device The value of this differential can be set within the range 1 to 9999unit e Control by self tuning By this control method the controller automatically tunes the control constants to achieve a stable state when hunting occurs when the SP value is changed or when the control characteristics change e Control by PID fixed values By this control method control is performed based upon PID control constants set by auto tuning or set on the loader As PID constants are not changed as long as they are not operated the PID constants must be operated when control 1s disturbed when the SP value is changed or when the characteristics of the control target change Factory Setting Control method 0 ON OFF control 0 ON OFF control Control by self tuning Con
63. be adjusted 3 Select the gain starting from the smallest number and adjust all gains Start from gain number 01 4 Select Zero at the zero span selection item This is because zero span are in a set for each single gain item Select the gain be sure to execute Zero and then execute Span 5 Press the Read key 6 Apply the zero applied voltage current resistance for the gain selected at the target customer terminal For details on the connection method when applying these refer to the following figures ch1 ch2 ch3 ch4 7 Hold the applied state for about 30 seconds Note however that this is not the case when the terminal is left open for a long time before applying the above For this reason set the terminal to the OV state or short circuit across terminals before applying the above 8 Press the Execute key 9 Return to the zero span selection at step 4 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single gain proceed to the next step 10 Return to the gain selection at step 3 move to the next higher gain number and repeat steps 3 to 9 11 When you have completed adjusting all gains within the selected channel return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above Chapter 12 ADJUSTMENT
64. cic ojo EJE EE DD oio oio Oo 0 2 2 D Input assignment 3 Output assignment 1 o c c gen o o D _ ca kr Direct reverse c Q 9 5 5 G gt o P O e D gt E Q EV bus 2 Output assignment 2 RSW bus 4 EV EV2 Cc O T E 2 amp v e C c O O oO s E E 5 S9 o S e O oc s c OC loc uN ils 5E Oo S x 2E Olo cs Ww x lt DID 5 I Oo x EE e cis 2 ax d oc oc cg mee 10 28 Chapter 10 COMMUNICATIONS FUNCTIONS 9 see Table 10 latch in OFF Data Information latch in ON ro ere see Table 10 8 0 OR 1 AND or details see Table 10 9 OFF or details see Table 10 8 OA 1 AND or details see Table 10 9 OFF a see Table 10 8 0 OR 1 AND or details see Table 10 9 z OFF or details see Table 10 8 o OH 1 AND or details see Table 10 9 OFF Tere see Table 10 8 0 OR 1 AND or details see Table 10 9 OFF or details see Table 10 8 OR 1 AND 7 OFF 1 ON For details see Table 10 10 For details see Table 10 10 For details see Table 10 10 2 ON latch in OFF 2 ON latch in OFF 0 Direct action 2 ON latch in OFF 0 Direct action 2 ON latch in OFF 0 Direct action 2 ON latch in OFF O Direct action 0 Direct action 1 ON latch in ON k Reverse action 2 ON Reverse action 1 ON
65. communications states you can tell at a glance whether or not communications has been established Factory Setting LED operation type No function 0 No function E Blinking in READY mode Blinking in MANUAL mode Blinking in RSP mode Blinking at self tuning correction standby Blinking at execution of auto tuning Blinking at PV alarm occurrence Blinking at memory alarm occurrence SP set selection number blinking Blinking during master communications 1 10 Blinking during master loader communications 11 MV relay state lit when ON 12 Event relay state lit when ON 13 External bus calculation result lit when ON 14 Physical DI input state lit when ON 15 External bus mode lit when ON 16 Communications DI input mode lit when ON 17 Blinking during inter channel deviation control 18 Blinking during SP gradient time 19 Inference of motor control position in progress 1 Blinks when reception is successful at the self device address 13 1 Chapter 13 TROUBLESHOOTING B PV Input Related Trouble The following table shows PV input related trouble Description of Fault Indicated value is out of range PV upper limit or PV lower limit alarm occurred on loader PV value fluctuates e PV value stays fixed and does not change The sensor is not connected In the case of a sensor that requires a power supply appropriate power is not being supplied S
66. control m Designated channel for inter 1 to 2 2 channel model ch1 2 channel deviation control 1 to 4 4 channel model ch2 3 4 1 O Inter channel deviation control type This item is for setting whether to perform control by the deviation of PV or SP of the reference channel when performing inter channel deviation control RETA Inter channel deviation O Designated channel PV control action deviation value is taken as SP 1 Designated channel SP deviation value is taken as SP 0 SP of control loop PV value of designated channel inter channel deviation control deviation value 1 SP of control loop SP value of designated channel inter channel deviation control deviation value O Inter channel deviation control deviation value This item is for setting the deviation value when performing inter channel deviation control ETE Inter channel deviation 2000 to 10000 control deviation value Chapter 9 SETUP PARAMETERS DMC10D E Control by Remote SP When remote SP is set at special functions on the loader it is possible to switch between remote SP and local SP fixed SP for each PV channel e Switchover between remote SP and local SP is possible by a write through communication or external switch input Setting Range Factory Setting Remote SP input 0 Not used 0 Not used Displayed on 1 Used special functions Hemote 0 Local SP fixed SP Remote SP input 1 remote local 1 R
67. correction is set to 0 self tuning by deviation does not start up Only startup by SP change is performed Self tuning up down startup condition Set this parameter when setting startup only at PV rise change of SP value in up direction during self tuning by SP change Normally setup is performed when the PV both rises and falls change of SP value in down direction However the control characteristics are markedly different during PV rise and fall and the setting is changed when controllability during PV fall is not required We recommend this setting for example when controlling an injection molding machine having high heat retaining properties 1 Handling Precautions Self tuning is not active at all times it is active only when SP changes or when a deviation of fixed value or more self tuning correction width or more occurs In other states control is performed using already determined control constants fthe power is turned OFF while self tuning has started up the tuning result is not written to the controller Whether or not self tuning has ended can be verified on the PC loader s monitor screen Of the self tuning startup conditions tuning that is started up on deviation is not suitable for the following control targets Control targets that are adjacent to each other up and down left and right such as reflow chambers dies and injection molding machines and that are each influenced by fluctuations
68. internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result External switch input 1 External switch input 2 External switch input 3 External switch input 4 OUT1 OUT2 OUT3 OUT4 control calculation result control calculation result control calculation result control calculation result O Output assignment 2 EV_TBL1 EV1 EV TBL2 EV2 EV TBLS EVS3 EV_TBL4 EV4 EV TBL5 EV BUS1 EV TBL6 EV BUS2 EV TBL7 EV BUS3 EV TBL8 EV BUS4 OUT result OUT1 OUT2 result OUT2 OUT3 result gt 0UT3 OUTA result gt 0UT4 Of the event output special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 32 signals in combination with output assignments 1 Output signals check marked on the loader are enabled EI Output RSW TBL1 assignment 2 HSW TBL2 HSW TBLS3 HSW TBL4 HSW TBL5 HSW TBL6 HSW TBL7 HSW TBL8 internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result External switching bus input 1 External switching bus input 2 External switching bus input 3 External switching bus input 4 Communications DI1 Communications DI2 Communications DI3 Communications
69. it was needed to write the new setting to all the channels individually by 60 times of transmission Moreover at least a delay of several seconds was observed Appendix 5 Setting When Heat Cool Control Is Used available for 2 channel model DMC10D only To use the heat cool control function it is necessary to select the advanced function 2 channel model DMC10D then set up the heat cool control and output setting assignment For the applicable models see Configuration of DMC10S DMC10D model numbers on page 1 2 B Setting Procedures 1 Specifying the heat cool control Special Function EN x Special Function T Multiple SP Modular control motor control method O None EventSpecial i C 1 MFB inference RSW Special Es C 2MFB Remote SP C 4No MFB power on position adjustment MY Branch output r Energy saving O No indicatition C 1 Energy saving O 2 X Cancel When reseting Event Special or RSW Special all assigns are initialized On the PC loader select Option Special Function then check Heat Cool on the Special Function window 1 Handling Precautions It is not allowed to use the heat cool control together with the remote SP control 2 Setting up the output assignment of heat cool control Select the types of heat cool control output and cool control output Assignment is forcibly performed according to the setting contents As the ou
70. item is for setting the polarity of Direct reverse logical value output of the signals selected at output assignments 1 and output assignments 2 The specifications are the same as direct reverse for standard event output Factory Setting Direct reverse O Direct action 1 Reverse action 8 32 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 5 External Switch Input Special Operation In external switch input logical calculations AND OR can be performed on signals from the input port and other signals by selecting external switch input special operation in special functions The following shows a list of setup parameters for external switch input special operation and describes these parameters For details on the internal structure of external switch input special operations see page App 10 NW Setup Parameters only external switch input special operations Level External Type of action Same as action type of standard external switch See page 8 4 switch input input Target channel Same as target channel of standard external See page 8 4 switch input Input assignment 1 See detailed explanation on the following E S M See page 10 36 DET peser o Input assignment 2 See detailed explanation on the following E S M See page 10 36 e pages or Table 10 9 EM Logic 0 OR UC nao 0 o t Direct reverse action 0 Direct meme A B Detailed Explanation The content of each of the
71. items in the external switch inputs is the same as the items for standard external switch inputs For details refer to each of these items O Input assignments 1 Of the external switch input special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 24 signals in combination with input assignments 2 Input signals check marked on the loader are enabled Input External switch input 1 RSW1 RSW_TBL1 assignment 1 External switch input 2 HSW2 HSW TBL2 External switch input 3 HSWS HSW TBLS3 External switch input 4 RSW4 RSW_TBL4 External switching bus input 1 RSW_BUS1 RSW_TBL5 External switching bus input 2 HSW BUS2 HSW TBL6 External switching bus input 3 HSW BUSS HSW TBL7 External switching bus input 4 HSW BUSA HSW TBL8 EV TBL1 internal calculation result EV TBL2 internal calculation result EV TBLS3 internal calculation result EV TBLA4 internal calculation result EV TBL5 internal calculation result EV TBL6 internal calculation result EV TBL7 internal calculation result EV TBL8 internal calculation result 8 33 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D O Input assignments 2 Of the external switch input special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 24 signals in c
72. not performed at all times Factory Setting Time 5 to 120s relay output 10s E S M proportional 1 to 120s voltage pulse cycle output Related setting item Control method O Time proportional operating mode PID initial MV Set the operating mode during time proportional control Priority on controllability Priority is given to controllability When the manipulated variable must be made to fluctuate control output is controlled to the optimum value while being operated on frequently even if control is within the time proportional cycle e Priority on control device life Only one ON OFF operation is performed within the time proportional cycle even if the manipulated variable is fluctuating greatly to avoid frequent operation of the control device 1 Handling Precautions We recommend using the time proportional operating mode in combination with lengthening the time proportional cycle to reduce the operating frequency of the control device Factory Setting Time O Priority on controllability 0 Priority on proportional 1 Priority on control device controllability operating mode life Related setting item Control method This is the initial manipulated variable when the power is turned ON when the READY control stopped state is switched to the RUN control in progress mode or when the SP value has been changed Factory Setting PID initial MV 10 0 to 110 0 00 M Chapter 8 SETUP PAR
73. number of write data items to WRITE LEN and the write data to WRITE_DATA call the subroutine DATA WRITE This program permits two data items to be written from data address 234 Change the setting to match the device used 10 43 Chapter 10 COMMUNICATIONS FUNCTIONS O Data read write sample program The sample program is installed in the folder containing the installed loader In the standard installation the sample program is as follows c programfiles slp slpd10 sample95 bas 1 Handling Precautions Azbil Corporation shall not be liable for any damages resulting from the use of this program sample 10 44 Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 1 Outline of Communications B Features The features of the DMC10 s communications functions are as follows Gives the option of CPL communications or MODBUS ASCII RTU communications Upto 15 DMC10s can be connected to a single master station as a host device The CMC10B cannot be connected if MODBUS is used When the communications specifications of the host device conform to the RS 232C interface RS 232C RS 485 conversion can be performed by the communications converter CMC10L sold separately Almost all of the parameters held by the device can be communicated For details on communications parameters see 10 8 List of All Communications Parameters page 10 16 Two types of address arrangements are available for frequently us
74. numerical values receive message characters The must not be appended to indicate plus numerical values 32768 to 32767 Values out of this range are not allowed Discontinue message processing and return the erroneous end code by the receive message Cannot be omitted Be sure to use 0000 Cannot be appended 0000H to FFFFH 10 13 Chapter 10 COMMUNICATIONS FUNCTIONS 10 6 List of Status Codes The termination code is returned as the response message when an error occurs on the application layer Status Code Description of Error 00 Nomalend TAi processes ended normaly Undefined command The end code is returned and AA 1001W 1 message processing is not RXO3E80001 performed 22 Value of written data out of range Processing is continued except WS 2001W 3000 on the relevant word address 23 Writing is not possible depending Processing is continued except on the device setting value on the relevant word address conditions or device external conditions 40 Number of read words in error The end code is returned and RS 1001W A message processing is not RDO3E9000Z performed 41 Word address out of range The end code is returned and RS 100000W 1 Conversion error message processing is not WDOXXX0001 Range 32768 to 32767 performed exceeded 42 Value of data exceeds the out of Processing is performed up to WS 2001W 100 XXX range data error and
75. of governmental public agencies or specific industries b Machinery or equipment that may affect human lives human bodies or properties 6 Other machinery or equipment equivalent to those set forth in items 1 to 5 above which require high reliability and safety 4 Precautions against long term use Use of Azbil Corporation s products including switches which contain electronic components over a prolonged period may degrade insulation or increase contact resistance and may result in heat generation or any other similar problem causing such product or switch to develop safety hazards such as smoking ignition and electrification Although acceleration of the above situation varies depending on the conditions or environment of use of the products you are required not to use any Azbil Corporation s products for a period exceeding ten 10 years unless otherwise stated in specifications or instruction manuals 5 Recommendation for renewal Mechanical components such as relays and switches used for Azbil Corporation s products will reach the end of their life due to wear by repetitious open close operations In addition electronic components such as electrolytic capacitors will reach the end of their life due to aged deterioration based on the conditions or environment in which such electronic components are used Although acceleration of the above situation varies depending on the conditions or environment of use the number of open close ope
76. output type latch in ON latch in OFF Logic Latch Polarit Output assign1 to 3 0 OH 0 OFF 0 Dieci Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF i Logic Latch Polarit uput assigni io 0 OR 0 OFF 0 Direct Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF The output terminal varies according to the model D eo 2 Appendix E Operating Procedures for Event Output Special Operation To use an event output special operation follow the procedures below Event output special operations do not operate without these settings The main steps are 1 Specify the use of event output special operation 2 Set up the contents of the event action event table 3 Set up the event table output destination and logical action Detailed procedures are described below O Setting procedures 1 Specify the use of event output special operation Special Function special Function multiple SP RSV Special X Cancel When reseting Event Special ar RS Special all assigns are initialized In the PC loader select Setup Special Function then check Event Special in the Special Function window The Event Table and Event assign items will appear under Option for setting event details and assigning the output destination The separate window for event setting is called an Event Table 2 Set up the event t
77. port output port SMS AUX1 ans lowe ial ik ASS Fee 2 MiS 3 BE eee ll n za x 5 Mi gt AE MiS 7 Mi 2 AM r ax MS x To Heat Current AUXi Ml aa MET ev HEM ev FTO MEC EE settings vary according to the model There is no heat cool model among the 4 The relationship between the settings and the output specifications is shown The settings shown below become effective only after collectively being written e DMC10D2XR01 XO Pw e DMC10D2XV01 XO Spuctopexvosxo e DMC10D2XV01 X0 Spuctopexvosxo e DMC10D2XR05X0 Spuctopexnoexo e DMC10D2XR05X0 Spuctopexmosxo e DMC10D2XV05X0 Spuctopexvosxo e DMC10D2XR03X0 Spuctopexmono o e DMC10D2XR03X0 Spuctopexmonxo e DMC10D2XV03X0 Spuctopexvosxo e DMC10D2XV03X0 Spuctopexvosxo e DMC10D2XX03X0 One loop Note The Xs in the numbers of the available models indicate that any applicable functional code is acceptable Chapter 4 WIRING O Position proportional model 2 channel model EV3 4 TTE eoo Ear US ROH Io SIMS el COL Ol Or Go A OUT1 PV1 OUT2 PV2 The position proportional control function allows you to use the DMC10 as a position proportional controller for one channel or two channels The output terminal assignment shown below becomes effective only after Available models Position proportional PV Feedback OPEN CLOSE Remarks CH No input DMCTODZXFXXX
78. processing according to the content of the message 3 The slave station sends a message corresponding to the processing content as the response message 4 The master station receives the response message 1 Handling Precautions CPL and MODBUS can be switched only on the PC loader Even when the MODBUS operating mode has been selected the CPL communications are used on the loader port side Onthe host side communications port it is not possible to use the CPL with the MODBUS ASCII format or the MODBUS RTU format 10 2 Chapter 10 COMMUNICATIONS FUNCTIONS 10 2 Message Structure EH Message Structure The following shows the message structure Messages are broadly classified into two layers the data link layer and the application layer B Data Link Layer O Outline Data Link Layer This layer contains the basic information required for communications such as the destination of the communications message and the check information of the message Application layer Data is read and written in this layer The content of the layer varies according to the purpose of the message Messages comprise parts 1 to 9 in the figure below The command details sent from the ma ster station and the response details returned from the slave station are stored in the application layer SSeS See See See pee ce ccu SPS I OISEAU ODE See Se EOM LUCR S Sey eee pe I U IU a rie MEC See ice UT comen eee Se cc n Pere TEE
79. products parts Please note that the production of any Azbil Corporation s products may be discontinued without notice For repairable products we will in principle undertake repairs for five 5 years after the discontinuance of those products In some cases however we cannot undertake such repairs for reasons such as the absence of repair parts For field instruments we may not be able to undertake parts replacement for similar reasons Azbil Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com azbil Specifications are subject to change without notice 09 1st edition July 2000 R 18th edition Aug 2012 M
80. rate of change limit elf tuning correction widt V branch output offset otor adjustment djustment value on the fully closed side otor open time nergy saving nergy saving delay Designated channel for CT input Position proportional control type Current transformer input nter channel deviation contro measurement standby tim Time proportional operatin Potentiometer long service CH1 Adjustment value on the nter channel deviation full open side control type nter channel deviation Designated channel for control deviation value inter M E U Tir IN LILII U CH3 CH4 CH1 CH3 CH4 CH1 CH2 CH4 CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH4 CH1 CH3 CH4 CH1 Target Item Channel CH1 Motor resistance selection N N CH1 CH2 CH1 H2 CH1 CH2 N TN L Lir E 10 24 Chapter 10 COMMUNICATIONS FUNCTIONS Target Item RAM address ROM address HAM ROM Decimal Point Data Information Deme neonatos fera rex JA WR Wo Woman O o OH 3301 OCESH 7301 icesH o o o o _ RAWaddress Aras or 3201W es Time proportional cycle 3302 JocesH 7302 icaed o o o o RAM address Alias of3207W 3308 ocem 7308 icezH o o o o o RAM address Alias of 3211W_ PV iter 3304 ceH 7304 icaeH o o o o a RAM address Alias o 3215W Self tuning up down startup 3305 OCE9H 7305 1C89H MIELE c did
81. readjust it 1 Handling Precautions While the position proportional control function is used the self tuning function heat cool control power saving function remote SP function etc cannot be used simultaneously f automatic adjustment cannot be executed because of the status of the apparatus etc try adjustment as follows 1 Set the instrument to the full close position read current FB count for motor adjustment and record it for the word addresses see the table below 2 Set the instrument to the full open position Record the time required to reach the full open state and the motor adjustment value at the time of full open for the word addresses see the table below 3 Manually enter the full close adjustment value full open adjustment value and full open time at the Automatic motor adjustment on the loader and write to the instrument Or write values at the respective word addresses BENE ii idi ciu id Control 1 Control 2 Current FB count value 1038W 1039W Read only Full close side adjustment value 7280W 7281W Full open side adjustment value 7282W 7283W poe Full open time 7284W 7285W a Position proportional operation at loader screen It is possible to perform motor adjustment for position proportional control and manual operations from the loader screen POPPE ence when checked from the instrument UT fomes to the instrument adjustment proportiona
82. receive notification of version upgrades and we will not be able to provide the necessary support in response to your inquiries 111 The Role of This Manual In all 3 manuals have been prepared for the DMC10 Read the manual according to your specific requirements The following lists all the manuals that accompany the DMC10 and gives a brief outline of the manual If you do not have the required manual contact the azbil Group or your dealer DMC10S DMC10D Distributed Multi channel Controller Manual No CP UM 5126E This manual is packaged with the DMC10S or DMC10D This manual describes only the precautions when using the DMC10S and DMC10D their specifications and how to wire DMC10E Distributed Multi channel Controller Manual No CP UM 5131E This manual is packaged with the DMC10E This manual describes only the precautions when using the DMC10E its specifications and how to wire DMC10 Distributed Multi channel Controller and SLP D10 Smart Loader Package Manual No CP UM 5143E This manual This manual is supplied with the Smart Loader Package SLP D10 system disk This manual describes the product body and the exclusive SLP D10 This manual describes an outline of the DMC10 how to install the DMC10 for building it into instrumentation how to wire maintenance and inspection how to remedy trouble that may occur function specifications how to install the Smart Loader Package SLP D10 operations on the person
83. saving group to the same value Be sure to set operation terminal life oriented type Set the default value for the logical operation setting in output assignment of time proportional output Do not set And Or or inversion Use it with a fixed PID Do not use self tuning This function cannot be used simultaneously with heat cool control and position proportional control In this case be sure to set this function to Not used Be sure to set a necessary delay to absorb the delay of the actuator with respect to the channel to be the slave The delay time varies depending on the actuator used There are restrictions on the use as follows f the output of the channel to be the master is large and the output time of the slave channel cannot fall within the cycle time the output is cut at the last part of the cycle time of the time proportional output on the salve side Thus the control calculation result may not be fully output In such a case set a high limit to the output with Output high limit OH at the master channel so that the total output does not exceed 100 Normally the following settings are used In the case of 1 4 power saving MV high limit 2 2596 for all channels In the case of 1 2 power saving MV high limit 2 5096 for all channels In Manual or Ready mode or in the event of a PV alarm the result of time proportional output which is output with power saving is given higher priority Therefo
84. see Table 10 9 OFF r details see Table 10 8 OR 1 AND r details see Table 10 9 OFF r details see Table 10 8 OR 1 AND r details see Table 10 9 OFF r details see Table 10 8 OR 1 AND or details see Table 10 13 OFF or details see Table 10 13 or details see Table 10 9 ON latch in OFF ON latch in OFF Direct action ON latch in OFF Direct action ON latch in OFF Direct action ON latch in OFF Direct action Reverse action ON latch in ON ON latch in OFF Direct action Reverse action ON latch in ON Direct action Reverse action ON latch in ON Reverse action ON latch in ON Reverse action ON latch in ON Reverse action ON latch in ON Reverse action O Direct action c Ool o O Ojoj OJO Ojoj OJO OO rea ee wela xx O o LL L O LL Li LL L LL L LL L O LL L O LL L O LL LL O I B5 TI ici I I Tm I Titi iImitizi I TIZES X E EII I T LO CO N 0 O O CN e TY LO O IN 00 O O N olalalala lm pw lw la tw Iw fio fw w e le lH a m a SEIN ININ a lalulala a lalalala N lalala ln c alalalalala lalalalalala lala lv lu lm ju w NT fou lu lu wo fou Jou lo fo Ww fae fou LI foo t ui foo dos fo Qi tu fo LLI LL uw ete e le e fe fe le ir m m m T m m T T T w e w m M T IO O IN 00 OIOlr IN CO t LO CO INMY LO OIN 00 O gt eo TININ tS LO OIN 00 iIo O T CN CO s LO O IK 00 O g
85. see page 9 6 oint information to 1 Fordetails o Q o e cC co or or im or o lo o o LL LL o fit b gt T eb Pp bau Du pus P I DID IL IL ILL IL IL IL IL IL IL IL ILL LIL IL LL LIL IL IL IL IL IL IL ILL LIL ILL IL IL IL IL IL IL IL IL ITIL o LLL LIL IL IL IL IL IL IL IL IL ILL jl II N O e IM IO OD WILL JO IM TH KR CO OD I lt MIO lO LU LL JO IN IK OID e O O ILLI LL JO QN CO Y LO JO IR CO O lt Im O JO JW IL O jm IN MO 10 JO JK CO DIO IO WW C C2 IM CO CO IM IM 1M CO SE IT SE SE IDS ET x I4 FE E SE SF ILO LO LO LO LO LO LO LO LO LO LO LO O CO CO CO CO CO CO CO CO CO o Jo CO co cO O Pe P Ae P Ae Ae Ae IB P amp JX JKR IN O IO IO JO JO IO O JO JO JO JO IO JO JO IO JO JO JO IO JO JO JO JO JO JO JO JO JO OO JO JO JO IO JO JO JO JO JO JO JO JO O JO JO JO O IO IO IO JO JIO JO JO O O IO IO IO JO JO lO O TT T y T r Y T opc Y y m T ym T q pv T T T T T T m Y r Y T T T T T T T T T T y irm q Tr T T T Tm r dr T fl w C Ist LO OTK OO O O A LO O JD O o INIM Y LO JO TK ooo lNO IN CO O O IN 09 JT LO CO JKR OW O O INIM LO OJIN CO O O INIM JA LO LO TK CO DIN JO t CN CN CN CV CON ININ CO CO CO CO OD CO PS St SE ST LO LO LO LO LO LO CO JO O CO CO JO JO JO O ININININ ININ BIR ININ 00 00 00 00 00 OO C fO PO O AININ CN CV ININ CV CV
86. the DMC10 The following two types of parameters are set e Basic functions Basic functions for device operation such as control and communications functions Option functions Functions relating to option specification such as event output external switch input and current transformer input 1 Handling Precautions In addition to the above functions the DMC10 has several other functions called special functions These functions are setting groups or setting items within basic functions or option functions For details on the functions see Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D and Chapter 9 SETUP PARAMETERS DMC10D e js displayed within the cell for parameters whose setting is not required or is prohibited by other setting items These parameters cannot be set In this case re check the type setting or other related settings Items on the horizontal axis are channel numbers when basic functions are being set up and are event output numbers or external switch input numbers when option functions are being set up About connection to the personal computer Normally the special cable is used for connecting the personal computer to the DMC10 However the CMC10B L is used to enable the connection to the DMC10 when the communications setup is to be changed by the Option Environment Setting Communication Setup command Before the CMC10B L is connected the communications set
87. to 8 3 Detailed Explanation of Option Functions page 8 16 onwards Items that are displayed vary according to model number of the DMC10 and the use setting of special functions Event output Current transformer input External switch input eve Event Type of action No event 0 No event E S M output PV upper limit when PV lower limit event PV upper lower limit output Deviation upper limit special current reference SP action is Deviation lower limit not used current reference SP Deviation upper lower limit current reference SP Inter channel deviation upper limit Inter channel deviation lower limit Inter channel deviation upper lower limit 10 READY mode 11 MANUAL mode 12 Control action direct 13 Auto tuning startup mode 14 Self tuning correction standby mode 15 Loop diagnosis 16 Timer 17 Heater line break overcurrent 18 Heater short circuit 19 Individual channel PV alarm 20 Memory alarm 21 LOCAL 22 SP upper limit 23 SP lower limit 24 SP upper lower limit 25 Deviation upper limit final reference SP 26 Deviation lower limit final reference SP 27 Deviation upper lower limit final reference SP 28 SP gradient in progress 29 Inference of motor control position in progress 30 Loop diagnosis 2 Target channel 1 or 2 in case of 2 channel EV BUS 11 E S M Not settable when action type models EV BUS 2 2 is set to O 7 E um in case of 4 channel BUE 3 gt 3 BUS 4 gt 4 a ni
88. upper limit alarm At error occurrence 1 l l i The manipulated variable is output 3 PV channel 3 upper mit alarm when a PY alarm occurs Feedback input Y ine break No special action 4 PV channel 4 upper limit alarm Same as 1 Feedback input 2 Y line break No special action PV channel 1 lower imit alarm An error occurs when the range upper T limit 10 is exceeded 6 PV channel lower imit alarm mn The manipulated variable is output T PV channel lower imit alarm when a PV alarm occurs Feedback input 1 G line break No special action PV channel 4 lower limit alarm At error occurrence 1 Feedback input 2 G line break PV channel 1 CJ BC line At error occurrence 1 CJ malfunction thermocouple alarm B or C line break RTD The manipulated variable is output when a PV alarm occurs 10 PV channel 2 CJ BC line At error occurrence 1 CJ malfunction thermocouple B or C line break RTD The manipulated variable is output when a PV alarm occurs PV channel 3 CJ BC line At error occurrence 1 CJ malfunction thermocouple alarm B or C line break RTD The manipulated variable is output when a PV alarm occurs Feedback input 1 T line break NORRIS n 12 PV channel 4 CJ BC line At error occurrence 1 CJ malfunction thermocouple B or C line break RTD The manipulated variable is output when a PV alarm occurs At error occurrence 1 An error occurs when the A D The manipulated variable is output PV c
89. window Option E Changes the environment Ctrl E setup Quit Quits the application Ctrl Q Version A Displays the version Ctrl A information 7 Chapter 7 LOADER O Setup screen Menu bar SR Untitled SLP D10 File Edit Communication Setup UserLevel Option Button bar x ype ys 3IP SP eS La 43 015 sv Parameter display area tanc PVinut cht ch aca E SP Control TE de a 0 0 Selection window nee option i000 1000 L E o o SURE 00 00 0 0 1000 1000 0 0 0 0 0 0 Table Input en Valid sgttings 0 to 13 21 to 28 41 to 44 RAM Address 3405 EEPROM Address 7405 Message window me oji Gemeswdua TC B Save Smeteacwedua M oms Swe amp s Saves the active deta wih anew name Clea csvowog Saves the active data in CSV format Crex Pre Out Hy Saves the active detain HTML format Cts ou fuiste application oma cat _ Bata Gheck Checks al soting values omo Temes mustbtss ide swem E owe T Lemma ri tamente Environment Setting Changes the environment setup Ctrl E Special function U AE A Automatic motor adjust ment M Data of the row at the current cursor position is copied and pasted one row at a time E Operation Procedure Off line tasks Chapter 7 LOADER Off line tasks are tasks performed without connecting cables to the DMC10 The following tasks are performed
90. writing setting them to the DMC10 Up to about 70 types of parameters can be set After the setup parameters have been written to the DMC10 changes to and tuning of control constants while the DMC10 is running switching of modes RUN READY AUTO MANUAL etc run state and alarm occurrence can be checked The run state can also be checked on the Trend screen and sampled data can be output in CSV format so that it can be handled in third party spreadsheet software such as Microsoft Excel 1 Handling Precautions The monitor target is limited to only one unit when the loader jack on the front panel is used for performing monitoring This function is used when the user adjusting DMC10 input For details on the adjustment function see Chapter 12 ADJUSTMENT ZENER BARRIER ADJUSTMENT 1 Handling Precautions When the adjustment function is used adjustment value stored on the DMC10 so far are discarded When this function is used for the first time the DMC10 s default adjustment values are discarded Pay sufficient attention to this when using this function 7 1 Chapter 7 LOADER B System Operating Environment The following system environment is required for using the SLP D10 O Hardware Computer higher XP Home edition XP Professional Web browser Internet Explorer etc when using HTML me Devices or built into computer body Hard disk drive Hard disk with at least 40M byte of free space CD ROM drive P
91. 0 0000 B iom Information M C Option 5 Latch 0 0 0 0 B Event Table 0 o Event assign y CT Input RSW Input 2 Assigning the setup contents With the cursor placed in the Output assignl or Output assign2 row select Edit Bit edit and the following window will appear e Setup window with the cursor placed in the Output assignl row Untitled SLP D10 File Edit Communication Setup UserLevel Option 101 x 1g DataCheck CtD e Bit edit EV Bt 0002 0004 0008 0010 0020 Ea Copy Ctrl C 0000 0000 0000 0000 0000 0000 MA Paste Cite 0000 0000 0000 0000 0000 0000 M T 0 o 0 0 0 0 option 0 0 0 0 0 0 E Exe 0 0 0 0 0 0 El RSW Input PAN OSM C uu How bit 1 EV TBL2 L hit 2 Ev TBL3 x Cancel bit3 EV TBL4 bit 4 EV TBL5 bit 5 EV TBL6 hit6 Ev TBL C bit EV TBL8 Event Special C bit 8 RSYY1 Table Input C bit 9 RSW2 II O tit 0 RoW bitl1 RSVW4 bit2 OUT1 computation result bit3 OUT2 computation result hit4 OUT3 computation result bit15 OUT4 computation result Select the contents to be assigned here Iv Selected O Not selected App 8 Appendix e Setup window with the cursor placed in the Output assign2 row ELO RSW T internal computation result RSW 2 internal computation result RSW 3 internal computation result x Cancel RSW 4 internal computation result RSW BUS1 i
92. 0 o 8 7 6 5 2 8 2 0 L gem Value E ETS External switch models only External switch input terminal on off pile External bus input on off state 6 External switch bus input2 0 OFF_1 0N a External switch bus input 4 0 OFF 1 ON S Reeved Uaalims 10 Reserved MWPatalltmes o co 11 Reserved Oatallimes ss 12 Reserved WWatalltimes 13 Reserved MWPMatalltimes ss 14 Reserved fWatalltimes oo 15 Reserved MW atalltimes 16 Reserved waal ms Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 34 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 6 Event output control output state 1046W 215 214 213 912 214 210 29 28 97 26 25 24 23 22 2i 20 ws sj ro 2 1 0 8 7 6 5 42 3 2 0 M 1 Event output terminal on off state Enabled only on models with an event output terminal Indefinite value on other models External bus output on off state G Eventbusouput2 0 OFF ON CS ee Control output terminal on off state In the case of 2 channel models value is indefinite as OUTS and 12 OUTA do not have terminals 13 Reserved Notfied o i4 Reseved Notfixed o ooo co 5 Reseved Notfixeda ooo ooo co He Resewed nona 7 Note The data of all 16 bits is obtained as the data of a single signed word 327
93. 000 10000 99 59 59 99 59 59 values of two different channels deviation upper limit 8 2000 to Oto 00 00 00 to 00 00 00 to Action on deviation between PV channel 310000 10000 59 99 59 59 values of two different channels deviation lower limit Inter 2000 to Main to Oto 00 00 00 00 to Action on deviation between PV channel Sub 10000 10000 59 99 59 59 values of two different channels deviation upper lower dirait WV IN 5 mode 99 59 59 99 59 59 mode is entered me sess sso T manual medergenered mod 99 59 59 99 59 59 MANUAL mode is entered 12 Control Bl Bl 00 00 00 to LE O 1 The event turns ON when the control action 99 59 59 99 59 59 action becomes direct action cooling direct control 13 Auto tuning 00 00 00 to 00 00 00 to 1 to 6 The event turns ON when auto tuning 99 59 59 99 59 59 starts and is ON until auto tuning ends startup mode Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Range Action Direct reverse EGRE di 2M h min s h min s 14 Self tuning 00 00 00 to 00 00 00 to 1 to 6 The event turns ON when self tuning is correction 99 59 59 99 59 59 started with control by self tuning in an standby executing state and stays ON until the mode control constants are calculated 15 Loop Oto 2000to Oto 00 00 00 to 00 00 00 to 1 to 4 diagnosis 10000 410000 10000 99 59 59 288 59 59 16 Timer 00 00 00 to 0 00 00 to 1t06 ON de
94. 1 ON CH2 ON Y X ON times overlap with each other Cycle start cli CH1 ON ON times do not overlap with each other CH2 L foa Delay time Set the delay time so that the ON times do not overlap with each other A TITTET x Setting Range Factory Setting Power saving time 2 channel model Multi function proportional output 0 Not used 1 Used 2 Undefined 1 4 channel model 0 Not used 1 1 4 power saving 2 1 2 power saving 2 Power saving delay time O to 1000 ms 1 4 channel model only do not set this for 2 channel model 2 Set this to 1 ms or greater according to the actual instrumentation ON condition of each output channel 1 2 power saving Power Saving Group 1 Power Saving Group 2 CH4 2CH Preferred master When CH10UT is Off ror ecto o 4CH Preferred master When CH10UT is Off Preferred master When CH3 is Off This is meaningful only for the 4 channel model can be set but in the case of a 2 channel model it operates in the same way as if 1 were selected 1 4 power saving Power Saving Group 1 CH2 Preferred master When CH10UT is Off When CH1 and When CH3 is Off slave of CH1 2 are Off slave of CH1 2 3 slave of CH1 2 9 12 Chapter 9 SETUP PARAMETERS DMC10D 1 Handling Precautions O Be sure to check the following settings before using the product Set the cycle time of the channels of the power
95. 1 word the relevant word address WS 2001W 100000 range however processing from then WDO3E900010XXX on is not performed 10 14 Chapter 10 COMMUNICATIONS FUNCTIONS 10 7 Reception and Transmission Timing B Timing Specifications for Instruction and Response Message When a slave station is connected with the master station directly via the RS 485 or the CMC10L the following precautions regarding the transmission timing of instruction messages from the master station and response messages from the slave station should be observed Response time out The maximum response time from the end of the instruction message transmission by the master station until when the master station receives a response message from the slave station is 2s 1 in figure So the response time out should be set to 2s Generally when a response time out occurs the instruction message is resent O Transmission start time A wait time of 10ms or more is required before the master station starts to transmit the next instruction message to the same slave station or a different slave station after the end of receiving a response message 2 in figure RS 485 3 wire system 1 2 Transmission Instruction Response line message message 1 End of master station transmission Transmission start time of slave station Max 2000ms 2 End of slave station transmission Transmission start time of master station Min 10ms B RS 48
96. 10B can be positioned anywhere within a linked group CMC10B CMC10B Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Layout of Event Output Module DMC10E Only one event output module DMC10E can be used within a group linked by connectors When the connection is made by wiring from the bases without using the side connectors as shown below each group is independent and a new event output module can be used Position of event output module DMC10E DMC10E DMC10E RS 485 communications RS 485 communications DMC10E DMC10E Two or more units cannot be used in the same group The event output module DMC10E can be positioned anywhere within a linked group DMC10E DMC10E Chapter 6 SETUP amp OPERATIONS BI Overall Operation Procedure Note B Setup Method The following operation and preparations are required to use the DMC10 Determine the values of the DMC10 s parameters for running from the user s application Enter the setup parameters for running to the communications device computer sequencer PLC etc Write the setup parameters to the DMC10 from the communications device The DMC10 must be mounted on the panel and wired beforehand Start running and tune the control constants This step is sometimes not required when self tuning is used The exclusive Smart Loader Package SLP D10 is available for the DMC10 This loader allows you to easily set up data before you star
97. 17 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Operation for each event type Including that value O Not including that value Item Direct action Reverse action When no function is set event output turns OFF even if other settings are made 1 PV upper limit PV lower limit PV upper lower limit Deviation upper limit Deviation lower limit Deviation upper lower limit nter channel deviation upper limit Inter channel deviation lower limit nter 8 18 channel deviation upper lower limit Note however that the latch is not released even if the event type 0 Same action as PV lower limit reverse action HYS ON Main Same action as PV upper limit reverse action O ON HYS Main Same action as deviation lower limit reverse action C HYS ON SP Main PV gt Same action as event type 4 deviation upper limit reverse action O ON HYS SP Main Same action as PV upper lower limit reverse action O 0 HYS The inter channel deviation is calculated as follows Designation model model Same action as deviation lower limit reverse action O HYS ON Main Inter channel deviation gt O Same action as PV lower limit direct action O N HYS Same action as PV upper limit direct action HYS ON Main Same action as deviation lower limit direct action ON HYS SP 4 Main PV Same action as dev
98. 3 21 to 28 41 to 44 Note 4 5 Varies according to input type and decimal point information Co EIN al R e O N m IL N IN al R U m I U E U E wj w W YY A A RY A ai O1 O1 O CO CO NI O1 S ol oro o 9 9 o O9 N oo Rol gt 7 T I I NN NI N A AY AL AN Or Cr Gi O Oo N 0 mb g I Co R o o O co R L N IN o eo k U U N EIL 9 gt O N e U Co O E N gt O N UJ N O L ower SP limit Upper SP limit MV at PV alarm occurrence MV in READY mode E A o ev EJ 00 N I N A o E mb O L w o ER O co co L N BR o ER h O m 00 L E RB O al O co L N IN O E mb g I 100 to 1100 10X value 0 ON 1 OFF 0 Bumpless 1 Preset 100 to 1100 10X value w RB O O e O co gt L N IN O O g I O I oo AR O N g Co UJ L N AB O N e g co O N B Q 00 O M O I Cold junction compensation 3468 action AUTO MANUAL switching action U o A a U 35 Mm NM e lt lt v 0 SIG 313 E Eh 2 e U co al E N I E U I U N U I Co R N g N m mu P down gradient P up gradient P gradient time unit ED operation type Channel targeted for LED operation E E N i e U co TI I E Eh N U E Varies according to decimal E IN N Co e g E N IN N E g
99. 5 4 3 2 1 Mem ae Remarks The 1 ON bit state is used for on off of extemal switch input 76 CommunicationsDHO 6 6FF ON 78 Communications Dit 0 OFF 1 0N a Undefined oaas OT atal Timos Note The values ranging from 32768 to 32767 i e 8000H to 7FFFH are able to write However the undefined bits do not operate because they are reserved Always set to O 10 38 Chapter 10 COMMUNICATIONS FUNCTIONS O Table 10 14 Communications DI 215 214 213 212 2 210 29 28 97 26 25 24 23 22 2i 20 tof ts t ro s2 1 0 9 j 6 v Je s 4 3 2 9 E O IS nis 7 Communications DA WOFF ron 2 Communications foio ron 8 Communications DIS foio ron o 74 Communications foor ron 5 Communications bs foo ron 6 Communications be foo ron 7 Communications ROPERO Communications be OO ON Communications D OO ON 10 Communications Dno 0OFF ron Communications oni OR non OO Z CommuncaionsDH2 foor ron 3 Unddind Uealims 14 Undefined foral times 3 O at all times EE RN 0 at all imes a Note The values ranging from 32768 to 32767 i e 8000H to 7FFFH are writable However the bits 13 to 16
100. 5 Driver Control Timing Specifications When the transmission reception on the RS 485 3 wire system is directly controlled by the master station care should be paid to the following timing 1 y y Effective data response message enable Master station Driver control enable Transmission line instruction message Slave station Driver control disable End of master station transmission d of master station transmissio End of slave station transmission 1 2 3 4 End of master station transmission Driver disable time Max 500us End of slave station reception Driver enable time Min 1ms End of slave station transmission Driver disable time Max 10ms End of master station reception Driver enable time Min 10ms gt S 10 15 Chapter 10 COMMUNICATIONS FUNCTIONS 10 8 Listof All Communications Parameters in RAM address order B Word Address Data 10 16 Reading writing of RAM ROM O Possible Ll Ranges whose PV decimal point position cannot be changed cannot be written Example In the case of PV range No 1 0 cannot be written to the PV decimal point position X Not possible Decimal point information O Data is handled according to the content of the data information Example When the PV decimal point position is set to 1 and the conventional PV value is 100 0 C at PV range No 22 the PV value i
101. 512 313 iw I 1D13H 1D15H Varies according to decimal Varies according to input type and decimal point information Qo ABA Go Go EE e o o 9 O O O UJ T M ABA A oo g L wo I v N e Q o J I N I v N Q o U L E A e J o TI I N D v E mb o m Co RR A o O N o L N IN IN o h U eo Co Co A gt gt gt O k e o U U N N O k I I M M E E E AR O U U O ZE T Co RB A A O N BR L N IN IN IN U IS L ower SP limit Upper SP limit MV at PV alarm occurrence MV in READY mode E RB A al O N gl L N IR aN E U al I Co RB A Oo e O N o L N IN IN O U O E 4 100 to 1100 10X value 0 ON 1 OFF 0 Bumpless 1 Preset 100 to 1100 10X value C5 I gt oj N U co L E Preset manual vale Conrolacion Decimal point position 3442 0D72H 7442 1D12H UpperSPlimi MV at PV alarm occurrence MV in READY mode gJ gt O E Cold junction compensation action AUTO MANUAL switching action Preset manual value P down gradient P up gradient P gradient time unit emperature unit Control action nput type Decimal point position 4 ss X Co RB al 2 O I Co I al E e O N g L N IN al E U g L 1D2A Varies according to decimal point information O to 1
102. 68 to 32767 8000H to 7FFFH O Table 10 7 Latch release 215 214 213 912 9211 210 29 28 97 26 25 D4 23 22 21 20 we s5 13 12 fio 9 8 7 6 5j 4 3 2 0 HT 52 i Eventoutputt 0 No operation 1 Camel 2 Event output O Nooperaton 1 Cancel 3 Event output 0 Nooperation 1 Cancel 4 Event output4 O Nooperaion 1 Cancel 5 Event bus ouput 0 No operation 1 Cancel lt TEM a OOO 7 Event bus outputs 0 No operation tance 8 Event bus output4 0 No operation 1 Cans a ojo 0 Nooperation 1 Cancel M OUTg3 JjONoopeation 1 Cancel 12 OUT4 0 No operation 1 Cancel 5 13 Reserved ataltmes o o 14 Reserved O atalltimes__ ___ _____ 15 Reserved O atalltimes J o 16 Reserved atall times oo t Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to ZFFFH 10 35 Chapter 10 COMMUNICATIONS FUNCTIONS O Table 10 8 Output assignments 1 7702W 7707W etc 215 214 213 212 2l 210 29 28 97 26 25 24 23 22 2i 20 w ss 3 2j 1 00 9 8 v7 6 5 2 93 2 1 em ret dares 1 EV TELI internal calculation rest O OFF TON Tre 1 ON bit state s used 2 EV TBL2 internal calculation rest O OFE 1 ON for output 6 EV TBL
103. 9 59 59 final reference 27 Deviation O to 0 to 0 to 00 00 00 to 00 00 00 to 1 to 4 upper lower 10000 10000 10000 99 59 59 99 59 59 limit final reference 28 SP gradient 00 00 00 to 00 00 00 to 1 to 6 in progress 99 59 a DO 59 59 29 Inference of 00 00 00 0 00 00 to 1 to 6 motor control 09 s 59 59 position in progress 30 Loop 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 diagnosis 2 410000 10000 99 59 59 99 59 59 A Though the normal standby action can be used the standby action at the time of SP cannot be used When a standby action is used in a deviation event use the event type number 25 26 or 27 When no function is selected the event calculation result event output is 0 at all times The channel setting range is as follows 1to 4 Designation of PV channel 9 OR operation on all existing channels 6 AND operation on all existing channels The channel of the current transformer is displayed for the channel of heater related events items 17 18 e gt in the table indicates parameters that do not require setting These parameters can be written even though they do not have any meaning Event setting value 2000 to 10000 channels 1 to 6 direct reverse 0 to 1 do not influence DMC10 functions even if they are set Enter a value 10X the actual power supply value as the main sub and HYS of event operation types 17 and 18 Ex Becomes 115 in case of 11 5A 8
104. 9600bps 3 19200bps 1 Handling Precautions As the DMC10 has a built in resistor equivalent to a terminator connecting an external terminator will prevent communications Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Data format This item is for setting the format of the communications data Select the format matched to the specifications of the communications host device Factory Setting Data format 8bits even parity 1 stop 0 8bits even bit parity 1 stop bit Obits no parity 2 stop bits O Min communications response time This item is for setting the minimum standby time after a command is received up to return of the response Though a shorter setting will speed up communications the setting must be changed to a longer setting when a certain degree of standby time is required depending on the specifications of the communications host device or converter Fco Seng Min response 10ms time O Min communications response time added Value ms The response time set in this parameter is added to the value set for min communications response time the total time is the actual min communications time Example Setting for min communications response time 1 10 ms Setting for min communications response time added value 50 ms Total min communications response time 60 ms B Other Memory protection This function is for prohibiting changes to specific communications parameters
105. AMETERS Common to DMC10S and DMC10D AUTO MANUAL switching action This item is for setting the action when the AUTO automatic control mode is switched to MANUAL forced output of a fixed manipulated variable mode The DMC10 has a function for forcibly outputting any manipulated variable set in addition to automatic control This function can be used for example to check operation of a control device while it is running or to hold the temperature of a control device at a fixed output Preset Any manipulated variable is output when the MANUAL mode is switched to The manipulated variable at this time is set in the preset manual value item Bumpless The manipulated variable in the automatic control mode before switching was performed is used as the default Factory Setting AUTO MANUAL 0 Bumpless 0 Bumpless S M switching action 1 Preset Related setting item Preset manual value Control method 1 Handling Precautions The MANUAL mode cannot be switched to when the control method is set to ON OFF control Preset manual value When the action when the MANUAL mode is switched to the AUTO mode is set to preset set the manual value manipulated variable when switching is performed Factory Setting Preset manual 10 0 to 110 0 0 0 S M value Related setting item AUTO MANUAL switching action O MV in READY mode This item is for setting the manipulated variable in the READY control stopped state m
106. CMCTOL e O Port COM3 O Port COM11 O Use CMC10B ES cue HE ane Station address Station sub address e g o 10 OPeotCOMB OPotcOMI4 Address b E Ai O Port COM O Port COMIS i OPort COMB O Port COMIG Sub Address 13 O12 r Transmission speed Data Length Parity Stop bits 4800bps 9600bps 19200bps 7 bit Born pau 2 1 stop bit odd parity 38400bps B bit no parity 2 stop bits Fixed Cell Width Tar Veith va ee ce ety Tee MT eto Wr ope heen et 7 8 Chapter 7 LOADER Note If the CD ROM for the SLP is not available for the retrieval of the device driver to be installed in step 2 above select Install from a list or specific location Advanced and click Next gt Then click Browse to specify the folder in which SLP is installed and click Next gt Standard folder locations are e For SLP C35J50 normally C Program Files slp SLPC35 e For SLP C35PRO normally C Program Files slp SLPC35PRO e For SLP D10 normally C Program Files slp SLPD10 Found New Hardware Wizard Please choose your search and installation options Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM Include this location in the search y
107. Data delimiter 1 2 3 Word address 4 Number of read data items Response message A response message corresponding to the command content is returned when the message is correctly received The figure below shows the structure of the application layer of the response message when the data is read e Maximum number of read data items per message At normal termination reading of single data item At normal termination reading of multiple data items Oro AER 0009 9 q Wu 2 9 e At abnormal termination The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code 2 Data delimiter 8 Data 4 Data 2 to n 1 b Data n Up to 16 words for both RAM and EEPROM area 10 6 Chapter 10 COMMUNICATIONS FUNCTIONS B Write Continuous Data Command WS command This command writes data to continuous addresses Send message The figure below shows the structure of the application layer of the send message for the data write instruction Write command Data delimiter Write data 1st word 1 2 8 Start write word address 4 b Write data 2nd word Response message The figure below shows the structure of the application layer of the response message for the data write instruction At normal completion 0 0 1 At abnormal completion or warning The abnormal termination code is
108. E internal calculation result 0 OFF ON a EV TBL8 internal calculation result 0 OFF TON Exemaswihipui OOFF ton Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to ZFFEH O Table 10 9 Output assignments 2 7701W 7706W etc 215 214 213 212 211 210 29 28 of 26 25 24 23 22 21 20 e ms r2 v0 o 8 7 6 55 2 8 2 0 TL Hm IL veu c Remaks CTT RSW_TBL1 internal calculation result 0 OFF ON The 1 ON bit state is used 2 RSW TBL2 internal calculation result O OFF 1 ON ror output 6 RSW_TBLE internal calculation result _ 0 OFF 1 0N 78 ASW TBLS internal calculation result O OFF 1 ON o External switching bus npa O 0FF 1 0N Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 36 Chapter 10 COMMUNICATIONS FUNCTIONS O Table 10 10 Output assignments 3 7761W to 7772W 215 914 213 212 9211 210 29 28 of 26 25 24 23 22 2i 20 tof ssf sa 1812 1j 0 j 8 Je s a4 3 2 0 E dro Lo The T ON bit state is used for output 76 Communications Dno O OF ron F amp CommunisonsDH2 0 0FF TON o onena Ustalimes Note The values ranging from 32768 to 32767 i e 8000H to 7FFFH are able to write However the undefined bits do not operate because they are reserved Always set to O Table 10 11 Input
109. F PV alarm OFF Thermocouple PV input type range table Lo Kea o t imo 1 o 6A 8 6 86 31 o ka oe o oa kea t 340 17 A 57888 5 31 os Jic 29 1o 340 17 o eee 98 789 1 os tcc 20 w mo 17 o DINU 20 to 4o 17 i6 biNL 0 805 31 Co R ow eo 1 ae f s p oem 19 mm owo 1 A Ao 589 A The minimum resolution of these ranges is 1 0 1 C only on the advanced model DMC10D L RTD PV input type range table o womm o1 e O 6 729 iu 25 Po 80 t0 i0 1 01 L E 958m 1 1 Lm f mo ow 3 vor 26 JPHo0 50 to i0 101 roo 3195393399 3 28 ome o e IS 29 Po 50 to i50 101 30 mo 50 tv i50 1 01 100 io 4200 1 01 O Linear input PV input type range table sensor Symbol Input Range Programmable Range Min Resolution C 4 20mA 4 to 20mA 2000 to 410000 1 0 1 0 01 0 001 1 to 5V 2000 to 10000 1 0 1 0 01 0 001 0 to 5V 2000 to 10000 1 0 1 0 01 0 001 0 to 1V 2000 to 10000 1 0 1 0 01 0 001 14 3 Chapter 14 SPECIFICATIONS 14 4 O Control output Conditi
110. H 6026 178AH and decimal point information Note 1 2 Proportional band P 2101 0835H 6101 17D5H 1 to 9999 10X value Note 5 Rate time D 2103 0837H 6103 17D7H Note 5 i0to 110 Mies MV upper value OH Manual reset RE Disturbance response coefficient N o al o co Se co I O i O al E N OU Co I Note 5 Note 5 Note 5 N mb o E O co es E s e e E N Q gt T N m En N o Qo IA o I O i N N m I gt O wo o Differential DIFF 2114 0842H 6114 17E2H Varies according to decimal point information 1 to 9999 10X value ies Rate time D 2117 0845H 6117 17E5H O to 1200 notes MV upper value OH Manual reset RE Disturbance response coefficient Differential DIFF N Co o 00 E N I O En co N m N I 10 to 110 Note 5 Note 5 Note 5 Varies according to decimal point information 1 to 9999 10X value Note 5 O to 3600 Note 5 O to 1200 Note 5 10 to 110 Note 5 Note 5 Note 5 Varies according to decimal point information N i N O o Qo Eh co E O N O N m Co I N N O e 00 amp m L O N O N m m E N N 00 o co al o L O N 00 i N TI o I roportional band P eset time l ate time D MV lower value OL MV upper value OH Manual reset RE Disturbance response coefficient Differential DIFF
111. M DI 2 bit14 COMM DI 3 hit15 COMM DI 4 e Setup window with the cursor placed at the column of Input assign3 DEO COMM DIA sss L vox bit 1 COMM DI6 C hit2 COMM DI 7 X Cancel bit 3 COMM DI 8 bit 4 COMM DIY bit 5 COMM DI10 hit 6 COMM DI11 COMM DI12 2 Logical action setup When two or more number of setup items have been selected specify AND or OR in Logic setting If not specified OR will be selected App 13 Appendix B Sample Applications Combining the Event Output Special Operation and the RSW Special Operation App 14 The sample applications are shown below They are only a few cases among those to be realized by combined settings of new functions The widest range of functions can be realized by setting event types RSW functions and I O conditions types logical operations polarity and latch of buses etc freely as required ORing the event alarm results of multiple DMC10s and issuing an alarm nasystem composed of 15 DMC10 units with four channels each total of up to 60 PV channels linked via side connectors 1f either of deviation event state reverse action and alarm event state reverse action has satisfied the event generation condition in any one of the units the event module will issue an alarm ANDing multiple event alar
112. N CV CV CN CV CN CONV CN CN CONV CON O CN CN CN CN 1 I be Bs Pe DS Ps s Ls Lf s Ls LS N N N NINININININININININININ N N N A A o o o o I r mr jrj rj rj rirljrlirlir I E E I I ls I I I I ITIL a E E I T q of fu ul mm Dm Bu nl a fm IL ILC IL IL OF A O rm DB a a Jm Ja I Ole Ix lele IH KIRK INN e e ei e e N AIN e ex ex ex 62 jo 69 o a eo co co co 109 co lem co oo 60 00 oo los leo l l lo lao co 1D O jar 5 JO QO o lo JO JO O O O O JO O O O O OQ O O IOIO O JO JO O O O JO O O O O JO IO IO O IO IO IO IO IO JO JO IO O JO IO JO IO JO IO O JO L JO JO O O 5 ololololololololololo o e e e OQ O O O O O O O O O O O e o o O10 19 10 10 O10 O O o o J oJ ololijiolioliol o o o O O O O O O O Decimal Point nformation ex cim es ol BIO r oo O e jo JO KN oo rep o e CD t LO NR lojo o Ia o0 xt LO lo N o ol ia 09 st LO Je a co x IR o jo O e jo lt 00 o RN 00 1 9 lo jo r o o o 10 JO Je Ie jejejejejeje T T T jejejejejeje jejejejeje T T T T Io IC IT CN CON ON ON CV CV CN OV CN CV CN CN CN CV IN IN OO CN CN CN CV rc 9 a A fo jo jo Jo fa Jed fa o co co co CD CO CO CO ed ed od od od co 09 co co 59 o CD OD Od od co OD C9 e co OD OD Od co 69 Od C0 OD C0 OD a a mm o o 5 pan o pen o el li o pm O ole HE E HE o ar e 4t seo Q fel
113. No CP UM 5143E DMC10 Distributed Multi channel Controller and SLP D10 Smart Loader Package User s Manual das Thank you for purchasing the DMC10 Distributed Multi channel Controller This manual describes the DMC10 and the SLP D10 Smart Loader Package This manual contains information for ensuring correct use of the DMC10 It also provides necessary information for installation maintenance and troubleshooting This manual should be read by those who design and maintain devices that use the DMC10 Be sure to keep this manual nearby for handy reference Azbil Corporation RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection Start stop control devices for transportation and material handling machines Aeronautical aerospace machines Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this user s manual in part or in whole is forbid den The information and specifications in this manual are subject to change without
114. ON E Number of Connected Units When connecting 15 or less units Note Up to 15 DMC10s can be connected directly to a single host device personal computer programmable display device PLC The following shows a guideline of the time required for communications Communications time number of data items per unit x 3 3ms 27ms x number of connected units Note however that this value is a reference value that includes processing time on the host Windows98 Pentium III 500MHz when Azbil Corporation host test program is used at a transmission speed of 19200bps When 15 units of 4 channel model is multi dropped under the above conditions and also PV of each device 4ch X 15 units PV amount of 60 channels is read out Use of Azbil Corporation CMC10L for RS 232C RS 485 conversion e Communication command RDO3EA0004 PV is read out for 4 channels on each device In this case the communication completes in approx 600ms CMC10L DMC10S DMC10p Hex dbunis T 7 CY E LISS RAAT P3 CY AA E m CEDE ER EERE OY ARR D OS Lr Yd LOA This value may vary considerably according to the operation content of the host device content of communications with the DMC10 setup and commands used The CMC10L is a converter for converting between RS 232C to RS 485 communications This converter 1s not required when the host device has a 3 lead RS 485 communications port O When connecting 16 or more units
115. PGM terminals X R24 VF R1 2 X R2 5 3V Allowable voltage between PGM terminals In the above connection operation is possible within 3 to 6V 4 7 Chapter 4 WIRING When connecting to a PGM10N F made by Azbil Corporation Number of Connection Conditions Remarks SSR Parallel connection 3 Parallel connection How to connect to two or more PGM10N F PGM10N only made by Azbil Corporation The following shows an example of how to calculate when the DMC10 is connected to the PGM10N015 made by Azbil Corporation e Max input current of SSH x Allowable max current of voltage pulse output This relation must be satisfied Since the input current is 10mA or less 1OmA X 3 units 30mA This is less than the allowable max current 30mA of voltage pulse output Therefore 3 units can be driven The input voltage range of SSH must be within the range of voltage between terminals of voltage pulse output 13V 5 voltage between terminals of output 150 2 5 internal resistance X 30mA driving current for 3 units 7 5 to 9 5V This is within the input voltage range 3 5 to 30V of SSR Therefore 3 units can be driven When connecting to a G3PA made by Omron Corporation Number of Connection Conditions Remarks SSR ais Parallel connection E 3 Parallel connection How to connect to two or more G3PA made by Omron Corporation Chapter 5 DEVICE CONNECTIONS amp CONFIGURATI
116. S wiu ieg ollos ie IS IS SISIS gt S 9 Jzlziziujrj L Sgls s 2 gt S 9 zIiziziirjr gls s S LE amp 9 1212 2 S s s S S S JQ a gt lo 2 gt gt ao gt S co Li gt gt M gt gt o B gt gt zd gt Lu I Q O if O O JO JO O O IE le lt LL U I Q O LL O O O OO JO O E le lt LLI 1 Q 0 l O O JO JOJO O I le lt LL u I Q 47 ul m e 0 5 Elo y 5 5 gt Siz i 2 Fa Ce gt Q LLI LLI 10 22 Chapter 10 COMMUNICATIONS FUNCTIONS LO WO WO WO o oc oco qc Se o o o o x o a O O S Cl C o 9 9g o 9 2 E 6 9 oO 619 O c mt b ol Dd ms O a 9 D e Q9 D jo gt 0c gt 0c c o 5 ale cl32 ole cz g T E a g 2 Bm au a g 2 Sjo ol De gt o o gt ls lt Sp o gt I862 lt Sp S O x Z lo Sle 2 3 3 I lo Sle ol elS en 9 E O ols gt O ols gt cn m DIO o a aa c T olos p c 5 O o o 1 lo 2 leolstiz2 12 loc2 l5o ugos3 o G O Q Oo o o o co Lio DIS Vio gt 2 alz 9 olo Oo o co Lio TIO Sl10 gt 2 a Llao lo o o 4 O n e LL O O O N st L Sir ajz p glo O O O O N st L l 012 glo O LO O O O X m LL O Oo O o O o O O S K olo olo ojojO S ojo SJaXK zXAjOL olo olo o o O e ojgg amcizalour ojo olo N iL Z O Olo A J zi sa es se as sa j OO sk ay a eee aa 9t o e slo zio Jliemwl o io dio sorladAlo o o o ojo o o olr
117. Te e v rcv vvv md _ 0 lo o aV st LO co r oo O JAI lt to JO IN 00 Oo T alm xt LO JOIN JO J e co I LO fe co olol IANO x co IN o o o Je e co LO co CO xb st lt tt st lst st st sf 00 JLo L LO tO LO Lo LO LO o KO XO cO cO cO co JOIN IN IR IRIN N N N N 00 oo c cd CO ID O o o o alolo o o o eJlol o o o o o o o o o o ce O O cjeolajeclslclsle la joa le o o o ole SlololSlelelalola iG O O O I I E T T I r r r LIL i i r r r r I I I ac ac fac fac pac fac IL IL IT foc Ix IIT I I I SC oa tete e tel II I I T W LL T CN w LO O N CO OD lt JO JA u L O Je CN Co LO OIN Io 1D IM O LLI jA JO N co DE co K 0 D J lt 1M O LLI LL JO N OO E LO N alo W Lu Lu Lu W LLI LLI LLI LLI Lr Jos joo fu LLI fal fa LL LL LL LL LL Jb LL Jie LL LL JL JL J JO e o e eO ioloiololo loelieli i i pia m an m m m m m cn ia ia ia jm len la fan an an m m m m CO jm la jean an an la la O O O O O O OQ O JO IOIO JO JO O IO JO O O O O O olojo ololololololslololololo olololololololololo jo lo e e e ejololololeololojololo jo e e e o lo o aV st LO co r 100 O JAI lt to JO IN 00 Oo eN co xt LO JOIN O JO J au I LO o co O O IA x co IN o o lo Je e co LO co cO s st tt s st lst st St JLo JLo 10 LO tO LO Lo LO LO O O10 10 c 10 o JOIN mn IR Nh N N N N 00 oo 00 00
118. V CN CV CV CV CV CV IN QU CV CN CN QU CV QU CV CV CV CV CV CN CV CN CV CAL CV QU CN CV CN CN CV CX CONI CV QU QU IG CONI GN CN CV CV CV OV CV CV CN ININ IN ININ CV IN IN O Cx E o o O to 10000 1000X value Varies according to decimal 2000 to 410000 10X value For details see page 9 6 2000 to 10000 Decimal Point Data Information Information LR IW R IW o o o fo o o fo fo CACALAS o fo fo fo o fo fo fo o o fo fo OO EA qo o fo fo o o o fo fo ESA REM ESA o fo fo 9 epe pec peu o o fo fo ox po poc 87 o o fo fo o o fo fo o fo fo fo o fo fo fo per poco ES pp por EEN o fo fo fo poc erp ge o o fo fo persos pone MEM o o fo fo o Jo fo fo o o fo fo o o fo fo foam Kee EON ESA o o fo fo o o fo fo o fo fo fo SIN EST EEN os jo fo fo fo o fo fo fo 9 9 E ES ue EE E ES E ENE ESI o o fo fo o o fo fo o fo fo 9 o o fo fo pe Te je 9 ull re Je e TO jo fo fo fo jo fo fo fo o fo fo fo o L9 To om EE EA EOS m pope o o fo fo o o fo fo o Jo fo fo o o fo fo o o fo fo o fo fo fo EA ESA E EA 2 Ke eae Ree daa 3275 c E uN ils BS SE TO S x 3H 218 C o uN x lt DIS SG TO Sl 8 e cjs channel deviation elf tuning up down startu control condition xternal bus type definition V
119. Wi e fecdback DMCT0D2xROIX Cht PVi OUTi OUT2 without Dwctobexmosx cHa Pv Evs Eva feedback collectively being written by the loader Note The Xs in the numbers of the available models indicate that any applicable functional code is acceptable 1 Handling Precautions Make sure to use the auxiliary relay for driving the motor When the DMC10 is set so that the position proportional control is used with feedback the PV input channel is used for feedback input See above Connect the motor as follows When the position proportional channel 2 is not used it is also allowed to use EV3 and EVA as the normal EVENT terminals by changing the event special output operation assignment of output terminals When the position proportional channel 2 is not used it is also allowed to select the model number DMC10D2XRXXX It is not allowed to change the feedback input channel O Position proportional model 4 channel model PV3 OUT3 PV4 OUT4 ETE SIMON ome EEA HONO EEO EEA EEA EEA EEA S Y OUT1 PV1 OUT2 PV2 Available models Position proportional PV Feedback OPEN CLOSE Remarks control CH No input DMIGTOD4XAXKX with feedback DMCTOD4XAXXX cmi evi OUTt OUTS Without cre eve ou oura feedback Note The Xs in the numbers of the available models indicate that any applicable functional code is acceptabl
120. able Select Option Event Table to open an event table as shown below and set up the contents of the event action Up to 8 event tables from EV TBL I to EV TBLS are available 1 Untitled SLP D10 File Edit Communication Setup UserLevel Option A ASE Standard 0 0 0 0 0 0 0 E SP Control B Communication El Other denm A Control Output 1 Type B Event assign Bl CT Input Bl RSW Input 5 OFF delay time minute 16 0FF delay time second Event Special Table Input TAI Valid settings 0 to 30 RAM Address 3001 EEPROM Address 7001 App 7 Appendix nn n M 3 Set up the event table output destination and logical action Select Option Event assign and set up the output destination of the set event table and the logical action 1 Output destination The names of the output destinations are displayed along the horizontal axis of the screen They include EVI EV2 EV3 EV4 EV BUSI EV BUS2 EV BUS3 EV BUSA OUTI OUT2 OUT3 and OUT4 some of these may be unavailable for some DMC10 models i Untitled SLP D10 File Edit Display Communication Setup User Level Option Di o gt Ged BS X EL Eventassign EV leva deva Ev4 Standard hella ae 1 Output assign 0002 0004 0008 SP Control 2 Output assign2 0000 0000 0000 0000 Communication 3 Output assign3 0000 0000 000
121. ach instrument e Select Event Special on the Special Function screen of the loader The Event Assign of loader will be additionally displayed in the menu In its settings set the following items as required a Selecting the data to be output multiple data items can be specified Output Assignl to Output Assign3 b AND OR operation of selected items Logic c Latching the results Latch d Selecting the direct reverse action Polarity App 3 Appendix 2 Defining the processing of each instrument after receiving a signal from the bus Select RSW Special on the Special Function screen of the loader The menu for RSW input of loader will be expanded Set as required a Selecting the function to operate the DMC10 for the states of buses 1 to 4 RSW type b Selecting the PV channel to operate Channel c Selecting the On Off status to be used Input Assign1 to Input Assign3 d OR AND operation of input status Logic e Reversing the input status Polarity For details see Event output special operation and External switch input special operation on the following sections Device configuration and number of unit limitations Only one event output module DMC10E can be used in a linked group When groups are wired from the base and not linked by the side connector as shown in the figure below each group becomes an independent group and a new DMC10E modul
122. added H added of Hex Item Features Item 2 changed Rated power voltage in Reference conditions gt Power voltage changed Dotted line between AUX CH1 and AUX CH2 changed to solid line in the figure of Isolation between inputs and outputs Description added of O When the event output special operationused table Manual name changed RESTRICTIONS ON USE changed Screw tightening torque changed MConnecting the Power Supply Explanation added to apply UL MConnecting for CPL Communications Item added to Handling Precautions Date Aug 2004 CP UM 5143E O When connecting to a PGMION F made by Yamatake Corporation Added O When connecting to a G3PA made by Omron Corporation G3NA deleted Operating system OS added Menu screen changed Item No 19 Explanation in the direct action column changed G Alarm OR action Explanation added Latch Description in the Setting Range column changed to 1 ON latch in ON 2 ON latch in OFF Latch Description in the Description column changed to 1 ON latch in ON 2 ON latch in OFF 9 G Position proportional control international branch control deleted 10 7 Q9 Maximum number of read changed to Maximum number of write End code changed to Status code 10 8 to 10 11 OSend message four or eight hexadecimal digits changed to four hexadecimal digits End code changed to Status code
123. al computer each of the functions and how to setup iV Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 Appendix INTRODUCTION This chapter describes a brief outline of the DMC10 and the product model numbers NAMES amp FUNCTIONS OF PARTS This chapter describes the names and functions of parts on the DMC10 INSTALLATION This chapter describes installation sites for the DMC10 and how to install the DMC10 WIRING This chapter describes how to wire the DMC10 how to connect the power supply and how to connect for RS 485 communications DEVICE CONNECTIONS amp CONFIGURATION This chapter describes the configuration of the DMC10 system and the product model numbers SETUP amp OPERATIONS This chapter describes overall operation methods for running the DMC10 LOADER This chapter describes how to operate the Smart Loader Package SLP D10 exclusively for the DMC10 SETUP PARAMETERS Common to DMC10S and DMC10D This chapter lists setup parameter tables and describes each function in detail SETUP PARAMETERS DMC10D This chapter describes additional setup parameters relating to the DMC10D only in detail COMMUNICATIONS FUNCTIONS This chapter describes how to communicate with a personal computer
124. amp ZENER BARRIER ADJUSTMENT Adjusting cold junction compensation With this adjustment leave the DMC10 for at least one hour with all I Os in an OFF state Failure to do so might result in faulty adjustment of this item 1 Select the Adjust Terminal Temperature tab 2 Select the target channel to be adjusted 3 Press the Read key 4 Connect the thermometer to the terminal 5 For details on the connection method refer to the following figures Thermometer 6 Make the connection and wait for about five minutes 7 Enter the thermometer value while the thermometer is indicating 8 Press the Execute key 9 Return to selection of the channel that you want to adjust as described and repeat adjustment of the remaining channels following the same procedure as described above O Adjusting wiring resistance 1 Select the Adjust Wiring Resistance tab 2 Select the target channel to be adjusted 3 Select Zero at the zero span selection item This is because zero span are in a set for a single channel Select channel gain be sure to execute Zero and then execute Span 4 Press the Read key 5 Apply the zero resistance for the channel selected at the target customer terminal For details on the connection method when applying these refer to the following figures 6 Hold the applied state for about 30 seconds Note however that this is not the case when the terminal is left open for a
125. anii e hanti handi haii hani hani hani hani hani hanti 2 haii hani hani han qum e pr pr rT rT rT rT rT rT rT rT oo zlo O O or details see Table 10 1 aries according to input type and decimal point information to 4 4 channel model to 8 2 channel model 100 to 1100 10X value 100 to 1100 10X value 100 to 1100 10X value Decimal Point nformation ROM RAM RON RAM minutes ON delay timer remaining seconds ON delay timer remaining hours ON delay timer remaining time hours P set number in use P value in use valid only for heat cool control Cooling side control output valu valid only for heat cool control AUTO MANUAL mode Event output control outpu state ON delay timer remaining Internal calculation result of event output external switch input ON delay timer remaining ON delay timer remaining time seconds ON delay timer remaining time minutes ON delay timer remaining time hours ON delay timer remaining time seconds Heat side control output valu time minutes All alarms representative PV alarm details Count value for motor Control related status during regular control LOCAL REMOTE mode adjustment RUN READY mode ime ime ime v f O tu U ep LL J t t t LU NJ LLLI CH2 CH3 CH4 CH1 CH2 CH1 CH2 CH1 EV2 EV3 Channel NIAE CH3 CH4 CH1 CH3 CH4 CH1 CH2 CH3 CH4 CH1 CH2
126. ard event output Same as direct reverse of standard event output Same as standby of standard event output Same as ON delay h of standard event output Same as ON delay min of standard event output Same as ON delay s of standard event output Same as OFF delay h of standard event output Same as OFF delay min of standard event output Same as OFF delay s of standard event output Event output Output assignment 1 See detailed explanation on the following E S M See page 10 36 assignment pages or Table 10 8 Output assignment 2 See detailed explanation on the following E S M See page 10 36 pages or Table 10 9 Logic 0 OR 1 AND Latch 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse O Direct 1 Reverse External bus type 0 External bus assigned to definitions be a relay for time proportional operation 1 External bus assigned to receive voltage pulse for time proportional operation External bus type definitions The DMC10 automatically switches to time proportional operation when it transmits an output signal to an external bus side connector The loader setup screen will look like the example shown below O External bus assigned to be a relay for time proportional operation 1 External bus assigned to receive voltage pulse for time proportional operation Example If the voltage pulse output is set to have a 2 second cycle time and it is transmitted to an external bus side connec
127. assignments 1 7604W 7610W etc 215 214 213 212 211 210 29 28 2f 26 25 24 23 22 21 20 t6 15 4 a3 2 01 10 9 j8 7 6 5 4 3 2 0 re dr Le The 1 ON bit state is used for on off of external switch input 6 Extemal switching bus npt2 0 OFF 1 0N 78 External switching bus inpata O OF oN o EV TBLI internal calculation resut 0 OFF 1 0N Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to ZFFFH 10 37 Chapter 10 COMMUNICATIONS FUNCTIONS O Table 10 12 Input assignments 2 7603W 7609W etc 215 214 213 912 211 210 29 28 0 26 25 24 23 22 51 20 16 15 e e ve wr vo o 8 7 6 5 2 8 2 0 tem Valve Remaks O 0 at all times The 1 ON bit state is used for on off 0 at all times of external switch input Oat all times at allies O at all times 75 Reserved O atalltimes 7 Reseed 0 at ali times a Resened 0 atal times 9 Event output 1 0 OFF 1 ON 5 OFF 1 ON Event output 3 0 OFF 1 ON Event output 4 Eos ON Communications DI1 0 OFF 1 ON Communications DI2 0 OFF 1 ON Communications DIS 0 OFF 1 ON e AO Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to ZFFEH Table 10 13 Input assignments 3 7649W to 7656W 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 we ms 4 13 2 Prof 9 8 7 6
128. ation shown below appears on the task tray and Windows now correctly recognizes the USB loader cable J Found New Hardware x Your new hardware is installed and ready to use J 2 22PM 5 Get the number of the Azbil Corporation USB Loader Comm port from Ports COM amp LPT Ports COM amp LPT may be found by navigating to Control Panel System gt Hardware Device Manager for Windows XP 2000 or Control Panel System Device Manager for Windows 98 Me Device Manager File Action View Help e mime 2 HIRA 9EFBA3B1DA i Batteries 4 Computer lt Disk drives 2 Display adapters 4 DVD CD ROM drives oa EE 5 43 Floppy disk controllers tf Floppy disk drives 3 IDE ATA ATAPI controllers te Keyboards D Mice and other pointing devices J Network adapters y ERE 4 Communications Port COM1 E Communications Port COM2 4 Printer Port LPT1 E Yamatake LISB Loader Comm port COM3 Processors E SCSI and RAID controllers H Sound video and game controllers H a Storage volumes E 4 1 6 Start the Smart Loader Program select Menu Option E and set to the communications port number obtained in the previous step Then press the OK to complete the configuration Environment Setting Communication Port Communication Setup Font size OPort COMI O Por COMS Use Loader Cable O7 OPort COM2 OPortcomio OUse
129. be set by uploading the data from the DMC10 to be used This prevents downloading wrong parameter data by setting an incorrect model number Chapter 7 LOADER 1 Handling Precautions Type set here is the setting for internal use on the SLP D10 The model number of the DMC10 will not change even if the type is changed on the SLP D10 f you select 4ch when designating the Loop Connect is forcibly fixed to Connector and add to None For an explanation of each of the specifications see the Model Selection Guide e Step 2 initialization 1 Click New The operation is the same by selecting the File New command or the Ctrl N keys The New dialog box appears Information d Initialize Data P Cancel 2 Click OK gt A new file opens e Step 3 setting up the environment Set the communications port and font on the personal computer 1 Click s The operation is the same by selecting the Option Environment Setting command or the Ctrl E keys The Environment Setting dialog box appears Communication Port Communication Setup Font size Address Sub address g Communication parameter i z x Cancel 2 Set the communications port Select the port from the selection items 3 Set the font size Select the front size from the selection items 4 Click OK 1 Handling Precautions Normally use COM1
130. c shock Do not remove or attach the DMC10 from or to the base while its power is ON S Doing so might cause faulty operation Do not disassemble the DMC10 Y Doing so might cause faulty operation o Use the DMC10 within the operating ranges temperature humidity vibration shock mounting direction atmosphere etc recommended in the specifications Failure to do so might cause fire or faulty operation Do not block ventilation holes S Doing so might cause fire or faulty operation Q Wire the DMC10 properly according to predetermined standards Also wire the DMC10 using designated power supply according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the DMC10 case S Doing so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Q Insufficient tightening of terminal screws might cause fire Do not use unused terminals on the DMC10 as relay terminals S Doing so might cause electric shock fire or faulty operation If there is a risk of a power surge caused by lightning use a surge absorber Q surge protector to prevent fire or device failure When disposing of the DMC10 dispose of it appropriately as industrial waste o in accordance with local bylaws and regulations Use the relay on the DMC10 within the rated life described in the specifi
131. calculations are carried out MV of PID Dead zone DZ OPEN instruction CLOSE instruction A l STOP H 4DZ MADZ Motor position 9 10 Chapter 9 SETUP PARAMETERS DMC10D E Time Proportional Power Saving Mode Output so that channels with time proportional output are not turned ON simultaneously 1 2 power saving Current consumption is reduced to 1 2 In the case of the 2 channel model the channels are not turned ON simultaneously In the case of the 4 channel model the 2 channels of each pair are not turned ON simultaneously Cycle time i lt __ CH1 ON Time proportional 4 ss 2 channel model E on Time proportional output i i CH3 ON Time proportional j 4 channel model output 2 Time proportional output 1 4 power saving 4 channel model only Power consumption is reduced to 1 4 The 4 channel time proportional outputs are not turned ON simultaneously Cycle time CH ol 1 Time proportional ON output CH1 o Jon Time proportional l output i i Group H Time proportional o nf output zu o oa Time proportional output Chapter 9 SETUP PARAMETERS DMC10D O Delay If the ON statuses of the time proportional outputs overlap with each other due to an operation delay of the actuator set a delay time after the preceding channel is turned OFF until the next channel is turned ON Cycle start CH
132. cations Continued use of the DMC10 outside of the rated life might cause fire or faulty operation The DMC10 will not function for about ten seconds after turning the power ON Pay attention to this when using the relay output from the DMC10 as an interlock signal Prevent the total power consumption of all linked modules from exceeding Qo 100W Do not supply power from two or more lines to all linked modules S Doing so might cause fire or faulty operation Do not short the control output section at voltage pulse output Doing so might activate the overcurrent protection circuit for the internal power supply and reset the DMC10 ii Unpacking Check the following when removing the SLP D10 from its package Check the model No to make sure that you have received the product that you ordered 2 Check the SLP D10 for any apparent physical damage 3 Check the contents of the package against the Package List to make sure that all accessories are included in the package After unpacking handle the SLP D10 and its accessories taking care to prevent damage or loss of parts If an inconsistency is found or the package contents are not in order immediately contact your dealer Smart Loader Package SLP D10J50 CD ROM SLP D10 sus disk EN UM 5143E EN manual English version User Registration Card Enter the required particulars in the User Registration Card and return it to us immediately Otherwise you will not
133. cations where it is subject to wind or ambient temperature fluctuations Failure to do so might result in faulty accuracy Do not adjust the DMC10 using equipment that fails to satisfy the specifications indicated in the item MW Measurement Equipment Required for Adjustment below Failure to do so might result in faulty accuracy E Measurement Equipment Required for Adjustment Specifications Reference Accuracy 0 1 or less current voltage min resolution 1004V or less voltage generator min resolution 100pA or less current Resistor Accuracy 0 1 or less min resolution 0 1Q or less Ammeter Accuracy 0 1 or less min resolution 15A or less Thermometer Accuracy 0 1 C or less min resolution 0 1 C or less B Adjustment Procedure O Inspecting each I O 1 Select the Inspect I O tab 2 Select the desired item from among the inspection items 3 Press the Execute key Inputs external switch input etc can be read continuously So cause an input at the input terminal of the DMC10 and display the ON OFF state on the display With outputs event output etc the setting ON OFF marked in the checkbox is output to the output terminal of the DMC10 12 1 Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT 12 2 O Adjusting PV input 1 Handling Precautions All gains must be adjusted when performing PV input adjustment 1 Select the Adjust PV Input tab 2 Select the target channel to
134. conditions Max 100A under operating conditions Current Current transformer used Sold separately QN206A hole dia 5 8mm transformer input QN212A hole dia 12mm Measurement current range 0 4 to 50 0A Indication accuracy 5 FS Reception resistance Approx 500 Indication resolution 0 1A Input sampling cycle 100ms Host Signal level RS 485 compliant communications Transmission path connection Multi point max 31 units per single host Communications system Half duplex Synchronization Start stop synchronization Transmission control Polling selecting Max line length Max 500m Number of communications lines 3 lead system Transmission speed error Max 0 1696 Terminator Terminator having equivalent terminal resistance built in So external terminator cannot be used Transmission speed 2400 4800 9600 19200bps Data length bits Stop bit 1 or 2bits Parity bit Even parity or no parity 14 5 Chapter 14 SPECIFICATIONS B isolation between Inputs and Outputs The following figure shows the mutual isolation between inputs and outputs Power supply CPL communications Loader communications When a voltage output type is selected the power supply is not isolated Isolated Not isolated B External Dimensions O DMC10S Unit mm Terminal block type Connector type aM R VENDUE t Dimesion required J for mounting onto and removal from DIN rail Dimesion required for mounting and removal of the b
135. d If none of the data is written the abnormal termination code two decimal digits is returned At normal completion 0 0 1 At abnormal completion or warning The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code e Maximum number of write data items per message RAM area Up to 27 words EEPROM area Up to 16 words 10 9 Chapter 10 COMMUNICATIONS FUNCTIONS B Read Fixed Length Random Data Command RU command 10 10 Send message Response message This command reads random non continuous data in 2 byte units The data address four hexadecimal digits of the data to be read is sent in the specified order SOLI gg AA 1 2 3 4 5 1 Read fixed length random data command 2 Sub command fixed to OO 3 Data address 1 4 Data address 2 5 Data address n If the message is sent successfully the termination code is taken to be normal two decimal digits and the termination code is returned appended with the number of read data four hexadecimal digits x number of read data items specified by the command If message transmission ends in error the termination code is taken to be in error two decimal digits and returned without the read data appended At normal completion At abnormal termination XiX The abnormal termination code is entered at XX 1 For details on con
136. d from Manual gt Open Manual Close or Manual Off 4 Press the Auto button to return to the normal state The same processing can be performed from Manual Auto Automatic motor adjustment Setup Manual Display C OPEN C CLOSE C Adjust C Comm Valid settings to 1900 Chapter 9 SETUP PARAMETERS DMC10D Position proportional adjustment value motor full close value and motor full open value When FB is used Set by automatic adjustment and normally need not be set When FB is not used Check that it is set to the default set value motor full close 1000 motor full open 3000 Full open time When FB is used Set by automatic adjustment and normally need not be set When FB is not used Exactly measure the time from motor full close to motor full open and enter the value in second units Position proportional motor resistor value Set it according to the motor resistor value Potentiometer long service life When potentiometer long service life is set control is performed by suppressing the frequency of operating the operation terminal and attaching importance to the life of the potentiometer The optinal values of MV rate of change limit and position proportional dead zone of each channel are calculated internally and used No user set value is used These user set parameters are invalidated Feedback output calculation The following output
137. data items O NENRRTE 1 2 3 4 At abnormal termination XiX The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 Status code Data Data 2 to n 1 Data n a 1 2 3 4 e Maximum number of read data items per message Up to 28 words for both RAM and EEPROM area 10 8 Chapter 10 COMMUNICATIONS FUNCTIONS B Write Continuous Fixed Length Data Command WD command Send message Response message This command writes continuos data in 2 byte units This command is suited to handling of data in ladder programs sent by PLC communications as the data is of a fixed length The start data address is expressed as four hexadecimal digits Data is expressed as four x n n is a plus integer hexadecimal digits The write start data address four hexadecimal digits and the number of write data items four hexadecimal digits x n are sent Writing of single data item wo I 3 4 1 2 3 Writing of multiple data items i ii ta eee eee UC EE 1 2 3 4 5 1 Write continuous fixed length data command 2 Start data word address 3 Data 1 4 Data 2 to Data n 1 5 If writing is successful the normal termination code two decimal digits is returned If only part of the data is written and the remaining data is not written the warning terminal code two decimal digits is returne
138. designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels This event turns ON when no changes in PV value are seen even though control output is ON This is used to detect malfunctioning of the control device O Setup items e Main setting Control output value Sub setting PV value ON delay time Diagnosis time in case of loop diagnostic event Use of action Set O for operation in READY mode Set 0 as the standby setting This turns ON when the PV value set in the sub setting is not reached within the diagnosis time even though a control output value of main setting value or greater is held for the diagnosis time Heat control Condition 1 Condition 2 Condition 2 MV main Condition 3 ON delay setup time rE Cooling control Condition 1 Condition 2 i Condition 2 Condition 3 ON delay setup m1 EV i r gt 1 to 4 Individual channel designation Standby setting prohibited When area conditions 1 and 2 for satisfying the event ON conditions are established the ON delay is started When area conditions 1 and 2 for satisfying the event ON cond
139. do not operate because they are reserved Always set to O r r 10 39 Chapter 10 COMMUNICATIONS FUNCTIONS 10 9 Detail Explanation on Communication Conditions he parameters of which write conditions are changed according to various conditions are indicated as follows on each type Target parameter Conditions under which writing cannot be made B Write Conditions Parameters of which write conditions are changed according to operation mode AUTO MANUAL mode At ON OFF control Manipulated variable during regular control Note Write MV in MANUAL mode At AUTO At ON OFF control Motor adjustment At MANUAL e At READY e At generation of feedback input alarm e Position proportional type of 3 MFB or 4 No MFB position adjustment at power supply application AT startup Auto tuning stop start state Auto tuning stop start state assigned to RSW Position proportional control automatic adjustment At ON OFF control Reference Writing can be made in MANUAL READY and PV alarm generation However AT does not start Parameters of which write conditions are changed according to other settings SP group selection At setting of single SP LOCAL REMOTE mode REMOTE LOCAL switching set to RSW e Setting to no use of RSP HEAT COOL in use PV range lower limit and PV range upper limit At range selection for thermocouple or RTD Decimal point position When a range number which cannot a
140. e latch in ON latch in OFF Side con nector output Information inside the product Output assign1 to 3 ole 0 OFF E States of time Selecting the output type 1 AND 1 ON latch in ON 4 Reverse proportional 2 ON latch in OFF OPMS UT Output assign1 to 3 ES 0 OFF Mud Folarity Computation 0 OR 0 Direct Its of Selecting the output type 1 AND 1 ON latch in ON 1 Reverse Ls o 2m 2 ON latch in OFF s 1 to Output assign1 to 3 a BORE Latch Ed Information outside Selecting the output type 1 AND 1 ON latch in ON 1 Reverse the product 2 ON latch in OFF States of RSW inputs 1 to 4 SUED SEN aS 0 0R 0 OFF 0 Direct Computation Selecting the output type 1 AND 1 ON latch in ON 1 Reverse results of RSW 2 ON latch in OFF a 1 M Output assign1 to 3 l p e Latch E States of side en Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF 1to4 e States of com Output terminal munications DI1 Output assign1 to 3 Logic Latch Polarity Deere 0 OR 0 OFF 0 Direct Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF 0 OR to DI12 E Logic Latch Polarit Multiple items can be Output assignt to 3 OH 0 OFF O Direct specified Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF Polarity O Direct 1 Reverse Output assign1 to 3 Selecting the
141. e Chapter 4 WIRING DMC1OE azb l EV1O EV20 EV3O EV4O Extended event CH1 NO Normally Open open NC Normally Close close The DMC10 will not function for about ten seconds after turning the power ON Pay attention to this when using the relay output from the DMC10 as an interlock signal Check the model number of the controller and terminal numbers on the label on the side of the controller to prevent any wiring errors Use crimped terminals for M3 5 screws to connect terminals Prevent crimped terminals from coming into contact with adjacent terminals I O signal lines should be routed at least 50cm away from power lines Also do not route I O leads through the same distribution box or ducts Before connecting in parallel to other equipment thoroughly check the conditions of the other equipment Pass a lead wire for carrying the heater current through a current transformer Do not use a heater current that exceeds the allowable current described in the specifications Doing so might damage the DMC10 The controller is designed not to function for ten seconds after the controller is turned ON This is to allow it to stabilize The controller then enters the Run mode However allow at least 30 minutes for the controller to warm up so that the specified accuracy is satisfied When wiring is finished check the connections for any miswiring before turning the power ON Chapter 4 WIRING O Wir
142. e can be used in that group DMC10E DMC10E DMC10E RS 485 communications RS 485 communications x DMC10E Dmci0E Two or more units cannot be used in the same group O Assignment of event bus outputs to D I App 4 Event bus outputs can be assigned to D I internally as they are Example Switching from the RUN mode to the READY mode when a heater line break Occurs is possible without outputting that change in state How to set Event assign and RSW Input on the loader In the basic function setup the channel number is displayed on the horizontal axis on the loader screen However by Event Assign and RSW Input the event output number event bus output number or external switch input number are displayed on the horizontal axis Appendix 3 Event Output Special Operation E Internal Structure of Event Output Special Operation Normal status Normally the action is set so that the results of operation for one event factor one event table X 8 are simply output to one fixed output port Event terminal 1 models with an event terminal only Results of EV1 Available for models with an Event terminal 4 models with an event terminal only Results of EV BUS Results of time proportional output operation PVch2 LEN 4 channe OUT4 Results of time proportional output operation PVch4 models only When the event output special operation is used By performing various settings and operat
143. e monitor mode on the loader which of the following trouble applies Description of Fault CJ cold junction The cold junction compensation Contact the azbil Group or your Azbil compensation function function is faulty Corporation agent error In the case of RTD input the B line Check the connector leads Replace if e B line break state to the sensor is broken abnormal A D conversion function The A D converter on the PV input Contact the azbil Group or your Azbil section is faulty Corporation agent RAM parameter checksum Noise or device fault is causing a Turn the power OFF then back ON error checksum error in the RAM data again If this does not correct the problem contact the azbil Group or your Azbil Corporation agent Turn the power OFF then back ON again If this does not correct the problem contact the azbil Group or your Azbil Corporation agent EEPROM all areas Noise etc has damaged the data in Contact the azbil Group or your Azbil checksum error EEPROM Corporation agent RAM adjustment checksum Noise or device fault is causing a checksum error in the RAM data 13 2 B Loader Communications Related Trouble Check the following if communications with the personal computer loader is not Chapter 13 TROUBLESHOOTING established via the loader jack on the front panel of the device Description of Fault Writing to the DMC10 is not possible from the personal compu
144. e negative area of the thermocouple 1 0 FS 1 digit 0 6 FS 1 digit For the thermocouple B For the thermocouple B Under 260 C x5 096FS 1U Under 260 C z 5 096FS 1U 260 to 800 C x2 096FS 1U 260 to 800 C z1 096FS 1U 800 to 1800 C x1 096FS 1U 800 to 1800 C x0 596FS 1U Input bias current Thermocouple Max 0 2uA under reference conditions RTD Approx 1mA current flowing from A terminal Linear Max 5pA under reference conditions Allowable wiring Thermocouple Max 2500 total of all leads resistance RTD range 21 24 27 28 Max 800 per lead RTD range 22 23 25 26 29 30 31 32 33 34 Max 100 per lead Linear Max 2500 total of all leads Influence of wiring Thermocouple Max 0 2uV Q resistance RTD Max 0 05 FS Q Linear Max x5 V O Input impedance Max 1200 4 to 20mA input range Allowable Max 4V a higher voltage might cause device failure input Voltage Operation at a thermocouple input line break Break Circumstances Movement of PV Value Alarm Indication Control Output Event Output Thermocouple break Upper limit alarm According to setting Operation continued Can be changed by setting O Operation at an RTD input line break BC line alarm occurs when allowable wiring resistance is exceeded Circumstances PV Value B line break Up scale Upper limit alarm According to setting Operation continued 1 BC line alarm C line break Down scale Low
145. ed parameters Parameter groups that can be handled by single commands can be selected according to the application A maximum transmission speed of 19200bps is supported B initial Setting The following setups are required for starting communications Setting Item Setting Location Setting Range Factory Setting Communication Set on PC Loader 0 CPL type 1 MODBUS ASCII format 2 MODBUS RTU format Station address Set on rotary switch O to F for station address 2400bps 3 19200bps Transmission Set on PC Loader 4800bps speed 9600bps 19200bps Data format Set on PC Loader 8 bits even parity 1 stop bit O 8 bits even parity 8 bits no parity 2 stop bits 1 stop bit Min response Set on PC Loader E time B Communications Procedures The communications procedure is as follows 1 The instruction message is sent from the host device master station to the DMC10 unit slave station to communicate with 2 The slave station receives the instruction message and performs read or write processing according to the content of the message 3 The slave station sends a message corresponding to the processing content as the response message 4 The master station receives the response message Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 2 Message Structure E Message Structure The below shows the message structure All messages are expressed in hexadecimals MODBUS ASCII A
146. edical equipment In addition you are required to conduct a consultation with our sales representative and understand detail specifications cautions for operation and so forth by reference to catalogs specifications instruction manual etc in case that you intend to use Azbil Corporation s products for any purposes specified in 1 through 6 below Moreover you are required to provide your Equipment with fool proof design fail safe design anti flame propagation design and other designs of protection safety circuit on your own responsibility to ensure the reliability and safety whereby preventing problems caused by failure or nonconformity 1 For use under such conditions or in such environments as not stated in technical documents including catalogs specification and instruction manuals 2 For use of specific purposes such as Nuclear energy radiation related facilities For use outside nuclear energy controlled areas For use of Azbil Corporation s Limit Switch For Nuclear Energy Machinery or equipment for space sea bottom Transportation equipment Railway aircraft vessels vehicle equipment etc Antidisaster crime prevention equipment Burning appliances Electrothermal equipment Amusement facilities 3 Supply systems such as electricity gas water supply systems large scale communication systems and traffic air traffic control systems requiring high reliability 4 Facilities that are to comply with regulations
147. elected MV lower value and MV upper value AUX available or not available Event setting value main and event setting value subsidiary Event type Decimal point position PV range lower value and PV range upper value Self tuning start up band nput type SP upper limit and SP lower limit PV range lower limit and PV range upper limit Parameters of which write range is changed according to model number Target channel of each parameter e Setting of CH not available Time proportional cycle Relay output and voltage output 10 41 Chapter 10 COMMUNICATIONS FUNCTIONS B Constant Write Inhibit Regarding parameters that cannot be written in the usual way see Writing precautions in section 10 8 List of All Communication Parameters page 10 16 10 42 Chapter 10 COMMUNICATIONS FUNCTIONS 10 10 Cautions when Making Communications Programs for the Master Station Pay attention to the following points when making communications programs The longest response time on the device is two seconds For this reason set the response time out to two seconds Resend the same message if there is no response within two seconds Set a communications error to occur if there is no response even after two retries Be sure to make the above resends if the message cannot be send correctly due to the influence of noise for example during communications Note When the master stati
148. emote SP Set to 1 at the switching time of setting O Assignment of RSP input When remote SP input is set the following input assignment is used CH2 CH4 Em Lovr 9 oor A E oT 2 PV1 OUT1 Channel 1 Invalid remote SP 4 PV1 OUT1 PV2 OUT2 Channel 1 Invalid Channel 2 Invalid remote SP remote SP For terminals see page 4 1 O Additional functions The remote SP input channel can use decimal places range high low limit bias and filter 1 Handling Precautions Match the decimal place of the remote SP input channel with the decimal place of the channel that uses this input Even if 10 of the high low limits of the remote SP input range is exceeded no input alarm similar to a PV input error is generated Control by remote SP cannot be used together with heat cool control inter channel deviation control or position proportional control Chapter 9 SETUP PARAMETERS DMC10D B Position Proportional Control Position proportional control setting items Selection by special functions of loader Setting Range Factory Setting Position proportional control O Not used E S M Use type 1 FB inference 2 FB 3 No FB 4 No FB powering on position adjustment Setting item before operation Position proportional control O Halt stop E S M comete acuse tise M Position proportional 0 1 to 25 0 10 0 faim fT Position proportional O to 9999 1000 Perreo 0 0 o Position proportional O to 9999 2000
149. en and click the SLP D10 DMC10 under Programs SL P The SLP D10 is started up and the menu window is displayed Note For details on the operating system and the mouse you are using refer to the User s Manual provided with Windows B Quitting SLP D10 1 Click close at the top right of the screen The operation is the same by selecting the Menu Quit command 2 Click OK Quit dialog box Confirm El 2 Quit 7 3 Chapter 7 LOADER Setup Function EW Outline of Setup Function The setup function allows you to set the various parameters about 10 to 70 constants required for operation and write these parameters to the DMC10 so that it functions according to your particular control requirements When the DMC10 is used for the first time it will not function as required unless it is set up by using this setup function Parameters such as SP set point and control constants PID values that are changed relatively frequently while the DMC10 is running can also be set from the monitor function screen By the setup function parameters that hardly need changing later once they are set are saved to file in list format before the DMC10 is run and the saved file is called up and written to the DMC10 in a single operation B Screen Explanations Menu screen SLP D10 Menu Help Setup EEWonitor Monitor Displays the Monitor Trend Ctrl M window Adjust Displays the Adjustment Ctrl J
150. ensor fault is causing the input value to exceed the upper limit or lower limit values The wiring to the sensor is broken Terminal screws are loose PV input terminals on unused channels are in an open state The device is faulty The device is influenced by external noise The control method is incorrect The control constants are not appropriate values The terminal screws are loose and are causing faulty contacts The device is faulty The sensor is faulty In the case of a sensor that requires a power supply appropriate power is not being supplied The device is faulty lit when ON B Body Alarms Related Trouble Connect the wiring to the sensor Check if power is being supplied If it is check the voltage value Check the sensor Replace if faulty Check the connector leads Replace if abnormal Tighten the screws Short circuit PV inputs on unused channels Contact the azbil Group or your Azbil Corporation agent Adopt noise countermeasures Change the control method Perform auto tuning Manually enter the PID constants Tighten the screws Contact the azbil Group or your Azbil Corporation agent Check the sensor Replace if faulty Contact the azbil Group or your Azbil Corporation agent The below table shows body alarms related trouble If an error occurs in many cases the device body is malfunctioning and repair or replacement is necessary You can check at Alarm in th
151. enter the Setup screen quit trend monitoring 7 21 7 22 Chapter 7 LOADER Stopping sampling Select Trend Monitor Trend Monitor Stop This stops monitoring of the trend O Saving sampled data Data sampled by trend monitoring can be saved to file in CSV format Data sampled in this format can be handled in third party spreadsheet software such as Microsoft Excel 1 Handling Precautions Data can also be saved to file while trend monitoring is in operation Data saved to file remains on screen or on the personal computer as long as the loader is not initialized The data however cannot be re displayed on screen O Clipboard graph output The display details on the Trend Monitor screen can be saved to Clipboard as a screen dump Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 1 List of Setup Parameters B Basic Functions For details see 8 2 Explanation of Basic Functions page 8 5 10 9 Detail Explanation on Communication Conditions page 10 40 E Easy S Standard M Multi function Level PV input Input type According to PV input type range table 43 O to 5V E S M See page 14 3 Temperature unit 0 C 0 C At thermocouple or RTD input i Special unit Decimal point position 0 With no decimal point 0 With no Settable at DC voltage or DC 1 1 decimal digit is indicated decimal point current input Or some 2 2 decimal digits are indicated thermocouple or RTD ranges 3
152. entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code e Maximum number of write data items per message Up to 16 words for both RAM and EEPROM area 10 7 Chapter 10 COMMUNICATIONS FUNCTIONS B Read Continuous Fixed Length Data Command RD command This command reads continuos data in 2 byte units This command is suited to handling of data in ladder programs sent by PLC communications as the data is of a fixed length The start data address is expressed as four hexadecimal digits The number of data items is expressed as four digits and data is expressed as four x n n is a plus integer hexadecimal digits Send message The read start data address four hexadecimal digits and the number of read data items four hexadecimal digits are sent 1 Read continuous fixed length command 2 Start data word address 3 Number of data items Response message If the message is sent successfully the termination code is taken to be normal two decimal digits and the termination code is returned appended with the number of read data four hexadecimal digits x number of read data items specified by the command If message transmission ends in error the termination code is taken to be in error two decimal digits and returned without the read data appended At normal termination reading of single data item ool 1 2 At normal completion reading of multiple
153. entnaraaene 10 6 B Read Continuous Data Command RS command 10 6 B Write Continuous Data Command WS command 10 7 B Read Continuous Fixed Length Data Command RD command 10 8 B Write Continuous Fixed Length Data Command WD comman4d 10 9 E Read Fixed Length Random Data Command RU command 10 10 B Write Fixed Length Random Data Command WU command 10 11 10 4 Definition of Word Addresses eeeeseeeeee eene 10712 10 5 How Numerical Values Are Expressed in the Application Layer 10 13 10 6 List of Status Codes MER 10 14 10 7 Reception and Transmission Timing eee 10 15 B Timing Specifications for Instruction and Response Message 10 15 B RS 485 Driver Control Timing Specifications 10 15 10 8 List of All Communications Parameters in RAM address order 10 16 Mi QUE AGNESS DATA LI 10 16 ee ele maon CA m 10 31 10 9 Detail Explanation on Communication Conditions 10 40 E ci RR TT 10 40 Ali duci 10 41 NH UConslant Wie In DIL ui ibat atlantic EGO OPIDO NIRGREREHUR ABRIR DR HUM MR 10 42 10 10 Cautions When Making Communications Programs for the Master Station 10 43 Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 1 Outline of Commun
154. equest Device address Product address you wrote Exception code See table2 3 LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Table 2 3 Exception code Note Go on reading or writing until undefined character code appeared 3 Illegal Data value Data range over Note Go on writing except range over data Undefined character code of data value Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT This chapter describes how to adjust the DMC10 t Handling Precautions Azbil Corporation accepts no liability regarding trouble arising from wrongful adjustment of the DMC10 by the user The DMC10 can be restored to its original default adjusted state during the adjustment by selecting Command Restore Data in the pull down menu and discarding the adjustment data set so far Note that all the adjustment settings made by the user so far will be lost if this procedure is performed mistakenly during adjustment B Precautions before Adjustment Observe the following during adjustment Supply power to the DMC10 for at least one hour before starting the adjustment Failure to do so might result in faulty accuracy Make sure that the ambient temperature in which the DMC10 is adjusted conforms to the reference conditions stipulated in the DMC10 s specifications Failure to do so might result in faulty accuracy Do not adjust the DMC10 in lo
155. er channel deviation control from regular control Exiemal witch input Device state Regular control Inter channel deviation control 8 28 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 12 Inter channel deviation control type This item can be used on advanced model DMC10D This item is used to switch between deviation control with PV value and deviation control with SP value on peer devices as inter channel deviation control External switch input OFF Device state Deviation control with Deviation control with peer PV value peer SP value 13 External switch input state This is a function only to take the external switch input signal inside the DMC10 as is This item is to be used as a general purpose DI It is used with the event output special operation etc External switch input OFF Device state 0 1 14 SP lamp stop When the SP lamp is used the lamp can be stopped using this item If the SP lamp is stopped while it is being used the SP value becomes the finally attained SP value External switch input OFF SP lamp being used SP lamp stopped E Auxiliary Output current output On the DMC10 auxiliary output functions current output can be used on two points as an option Factory Setting Type of action PV value E S M PV1 PV2 value SP value Manipulated variable Heat side manipulated variable Cooling side manipulated variable Target channel 1 to 2 AUX11 S M AUX2 2
156. er limit alarm According to setting Operation continued 1 HN NET NN RI M 2 or more lines break Up scale Upper limit alarm According to setting Operation continued 1 A A lecineaam PA A A B lines short circuited Lower limit alarm 2 According to setting Operation continued 1 A C lines short circuited Lower limit alarm 2 According to setting Operation continued 1 1 Can be changed by setting 2 Ranges 21 and 24 cannot be detected O Operation at a linear input line break Break Circumstances Movement of PV Value Alarm Indication Control Output Event Output Voltage range break Upper limit alarm According to setting Operation continued Current range break Lower limit alarm According to setting Operation continued Can be changed by setting 14 2 Chapter 14 SPECIFICATIONS Action at the time of feedback input line break Break Circumstances Behavior of Position Proportional Control Alarm Indication Control Output T line break When the position proportional T line break alarm Y line break control type of 1 is used the Y line break alarm G line break inferred position control is used G line break alarm Unused channel range table When there is an unused channel control output and PV alarm output turn OFF by setting to the range Nos in the following table PV input processing to unused channels is not required opecifications 00 PV value Fixed at 0 C control output OF
157. ermined by parameters O Write conditions A fixed end code is returned also when the writing 1s not possible due to the conditions 10 12 Chapter 10 COMMUNICATIONS FUNCTIONS 10 5 How Numerical Values Are Expressed in the Application Layer Each of the numerical values in the application layer must be expressed with zero suppressed The table below shows specifications including those obtained when zero suppressed is not performed Data in send messages at the host must be sent with all zeros suppressed O Handling of numerical values and signs Specifications Numerical value field sign field In case of RS and WS command the sign must not be appended Append a to express minus numbers Unwanted 0 s and spaces must not be appended Discontinue message processing and return end code 99 by the receive message e RS and WS commands Specifications Unwanted space Cannot be appended Discontinue message Cannot be appended processing and return the Cannot be omitted erroneous end code by the Zero Be sure to use 0 Other unwanted Numerical values may be prefixed with a expressing a minus number This sign cannot be appended to other 4 sign characters Range of usable numerical values O RD WD RU and WU commands Specifications Unwanted space Cannot be appended Cannot be appended Numerical value Zero Other unwanted characters Range of usable
158. es CH3 1534 pere o x x X o RAMaddress Alias of 1006W SP value in use 1535 05FFH 5535 iesFH o o o o o BAM address Alias of 1010W woe 2 SP set numberin use 1536 o60oH 5536 TSAOH o o o o RAMaddress Alias of 1014W woe 2 Manipulated variable 1537 0601H X X RAM address Alias of 1022W LOL d LI eee 1540 0604H 5540 i5A4H o o o o RAM address Alias of 1030W Notes RUN READY mode 1541 osdsH 5541 seH o o o o BAM address Alias of 1034W nes 1543 Joso7H 5548 isAzH o o o o BAM address Alias of 1042W woes Proportional band P 1545 Osos 5545 tsasH o o o o BAM address Alias of 1083W wes Reset me i 1546 060AH 5546 isAaH o o o o RAMadaress Alias of 1084W_ wies 1547 jososH 5547 rsasH o o o o RAMaddress Alias of 1085W noes 1548 JoeoCH 5548 saca o o o o RAM address Alas of T086W e 10 19 Chapter 10 COMMUNICATIONS FUNCTIONS Target Item HAM address ROM address H HOM Data Information CH4 1549 oopH 1551 060FH 5551 I5AFH RAM address Alias of 1015W _ woe 1 2 Manipulated variable 1552 0610H 5552 15B0H during regular control UTO MANUAL mode UN READY mode uto tuning stop start state 1558 roportional band P eset time l ate time D Manual reset RE CH1 P value No 1 SP on al O o oo I O al O o UJ Co I JJ AM address Alias of 1031W Note5 AM
159. etting control constants proportional band P reset time I and rate time D These constants are automatically set matched to the characteristics of the control target when self tuning or auto tuning is used Enter these constants manually when the optimum values are already known or when it is difficult to produce the desired effect by self tuning or auto tuning Factory Setting Proportional 0 1 to 999 9 5 0 E S M band P Reset time I 0 to 3600s Rate time D 0 to 1200s Related setting item Control method MV lower value OL MV upper value OH This item is for setting the upper and lower values of the manipulated variable Factory Setting MV lower value 10 to MV upper value 096 OL MV upper value MV lower value to 11096 10096 OH Related setting item Control method Manual reset value rE A deviation occurs between PV and SP when reset time I is set to 0 second This item is used when a fixed manipulated variable is adjusted to make PV and SP correspond in order to eliminate this deviation difference between PV and SP This item can be set when the control method is set to 1 or 2 control by PID fixed values and reset time I is set to O second Factory Setting Manual reset 10 to 411096 5096 S M value Related setting item Control method Reset time Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D O Differential This item is for setting the difference between
160. evice driver to be installed select Install from a list or specific location Advanced and click Next gt Found New Hardware Wizard This wizard helps you install software for USB Serial Controller If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do O Install from a list or specific location Advanced Click Next to continue Ce es gt gt Retrieval of the device driver starts Found New Hardware Wizard Please wait while the wizard searches 2 USB Serial Controller Hardware Installation The software you are installing for this hardware Yamatake USB Loader Comm port has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important 3 Click Continue Anyway gt gt Installation of device driver starts Found New Hardware Wizard Please wait while the wizard installs the software eS EJ Yamatake USB Loader Comm port Yesip sys To CAWINDOWS system32NDRIVERS Pl Chapter 7 LOADER gt gt When the device driver installation is complete the following window appears Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for y Yamatake USB Loader Comm port Click Finish to close the wizard 4 Click Finish gt gt When the installation is complete the notific
161. faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation B Mounting Locations Avoid installing the DMC10 in the following locations Locations subject to low and high temperature and humidity exceeding the specified ranges Locations subject to corrosive gases such as sulfide gases Locations subject to dust or oil smoke Locations subject to direct sunlight wind or rain Locations subject to vibration or shock exceeding the specified ranges Locations under high voltage lines and near sources of electrical noise such as welders Locations within 15 meters of high voltage ignition equipment such as boilers Locations where magnetic fields are generated Locations near flammable liquid or steam B Linking Modules The DMC10 can be linked with other modules by the connectors on the left and right of the base Modules must be linked before the DMC10 is mounted on the DIN rail or mounted by screws By linking modules together the power supply of each module and CPL communications are connected eliminating the need for wiring CPL communications can be disconnected by the communications disconnection switch on the base B installation Procedure The DMC10 can be mounted in either of two ways by mounting its base by screws or by securing on a DIN rail Mount each DMC10 module vertically as in the figure below Top SSI ONO OND ISOH Bg NN Front E d e E D pd e
162. for 1115 o458H 5115 isFBH o o o o addresses 1111 1114 1101 1116 josscH 6116 fro o o o o andt111 to Comm 1102 and 1117 lo45bH 5117 fisFDH o o Jo o tt12to COMMA etc rre oaen 5118 areH o o o o rre ern srre rseFH o o o o 1120 os60H 5120 1400H o o JoJo m21 Joss star homo o o o 1122 os62H 5122 iaogH o o o 9 Aralarms representative 1507 psbon o X X x BAM ad ress Alias of 1001W PValarmdetaiis 1502 sDEH o x x x PAM address Alias of 1002W _ Controrelated status 1503 psorH o x x x PAM address Alias of 1003W cm 1504 EH o x x X o RAM address Alias of 1004W _ SP valueinuse 150s JOsE1H 5505 HsBiH o o o o o BAM address Alias of 1008W wee 2 1506 05E2H 5506 sezH o o o o RAMaddress Alias of 012W noe 1 2 CPT LL E EE ca during regular control side valid only for heat cool control side valid only for heat cool control 1510 osEeH 5510 1586H o o o o RAM address Alias of 1028W notes RUNIREADY mode 1517 osEzH sett isezH o o o o RAMaddress Alias of 1032W wes LOCAUREMOTE mode 1512 05E8H 5512 isesH o o o o RAMaddress Alias of 1036W__ notes 1513 JosesH 5513 tsesH o o o o BAM address Alias of 1040W nes CTvaue 11 psem o x X X a BAM
163. full scale at initial startup when the control method has been set to control by self tuning e When a deviation of the parameter self tuning correction width or more has occurred during control 1 Handling Precautions Full scale refers to the full extent of the range on the controller Example In the case of K thermocouple input of 200 to 400 C Full scale is 600 C and 10 FS is 60 C Control by self tuning is PID time proportional control combined with automatic tuning of the PID constants by self tuning The more times that tuning is repeated the more controllability of self tuning improves We recommend combined use of self tuning with auto tuning when calculating satisfactory controllability from when the DMC10 starts to run The following settings and operations are required for performing self tuning Setting of the control method Self tuning correction width Self tuning up down startup condition Time proportional cycle Time proportional control operation mode when necessary Auto tuning startup when calculating a satisfactory controllability from initial running Du Bo Na App 1 Appendix Description of related setting items e Self tuning correction width Of the self tuning startup conditions this is the startup condition width of self tuning that is started up by occurrence of deviation Self tuning is started up when a deviation that exceeds this width occurs When
164. ge The table below shows the configuration of the application layer lem Desonption RS read decimal number format continuous address data command WS write decimal number format continuous address data command RD read hexadecimal number format continuous address data command WS write hexadecimal number format continuous address data command RU read hexadecimal number format random address data command WU write hexadecimal number format random address data command Data delimiter HS WS comma Other commands None Word address HS WS 501W etc Other commands 01F5 etc Numerical value of characters expressed as 1 for example Numerical value to RS WS Numerical value of characters expressed be written as 100 for example Other commands Numeric value of characters expressed in hexadecimal as 0064 for example 10 5 Chapter 10 COMMUNICATIONS FUNCTIONS 10 3 Description of Commands B Read Continuous Data Command RS command This command reads data of continuous addresses Designated addresses can be applied to actual addresses and virtual addresses Send message This instruction enables the content of continuos data addresses starting with the specified read start address to be read as a single message The figure below shows the structure of the application layer of the send message when the data is read Read continuos command
165. hanged on loader Only SP EV MODE and communications DI writable Only SP MODE and communications DI writable Not writable except memory protection 0 Lit at all times 0 Lit at all times 1 Blinking in READY mode 2 Blinking in MANUAL mode 3 Blinking in RSP mode 4 Blinking at self tuning correction standby 5 Blinking at execution of auto 6 ES 8 9 Data format Min communications response time ld a ee on oe Others LED operation type tuning Blinking at PV alarm occurrence Blinking at memory alarm occurrence SP set selection number blinking Blinking during master communications 10 Blinking during master loader communications 11 Control output mode lit when ON 12 Event output mode lit when ON 13 Event bus output switch mode lit when ON 14 External switch input mode lit when ON 15 External bus mode lit when ON 16 Communications DI input mode lit when ON 17 Blinking during inter channel deviation control 18 Blinking during SP gradient time 19 Blinking during inference of motor control position hannel targeted for OR operation on all channels 0 OR operation LED action type settings Not LED operation channel 1 on all channels settable in the case of 7 9 and channel 2 10 channel 3 channel 4 8 2 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Bl Option Functions The following option functions are available For details refer
166. hannel 4 A D alarm Ap letra Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 1 Handling Precautions When the setting for using the remote SP is used and the local SP is selected the PV upper lower alarm does not occur on the channel to which the remote SP is entered PV upper lower alarms when remote SP is used word 3519 7519 are set to 1 DuringlocalSP During Remote SP 2 channelmodel_ ON OFF ON ON ON ON W PV upper lower limit alarm OFF W out upper lower limit alarm 10 32 Chapter 10 COMMUNICATIONS FUNCTIONS O Table 10 3 Control related status 215 214 213 212 211 210 29 28 97 26 25 24 23 22 2i 20 16 15 14 13 12 11 10 9 8 7 6 5 4 8 2 t em Vales Remaks Channel 1 self tuning During correction standby 1 correction correction standby 2 Channel 1 current When measurement is enabled 1 disabled enabled 3 Channel 1 position 0 Potentiometer feedback value in Meaningful only while position hi proportional inference use state 1 Inferred feedback value in use 4 Channel 1 position 0 Motor running Meaningful only while position proportional adjustment 1 Motor being adjusted proportional control being used state Channel 2 self tuning During correction standby 1 correction correction standby Channel 2 current When measurement is enabled 1
167. hapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 24 O Standby O Latch The standby function prevents an event from turning ON even when the ON condition of that event is satisfied at controller power ON or when the READY mode changes to the RUN mode Standby is activated when an ON condition is satisfied after an OFF condition has been satisfied With 2 Standby standby at SP change standby is reset when the SP is changed SP value is changed or SP set number is changed in addition to the function of 1 Standby Item Factory Setting Standby 0 None 0 None S M 1 Standby 2 Standby standby at SP change Once event output is ON the latch function holds an event in the ON state even when an OFF condition is satisfied Follow the procedure below to reset the latch function at the event OFF condition Set Latch Release to the external switch input and turn the external switch ON Turn the power OFF and back ON again e Send the latch release message See 1109W on page 10 18 IUE Latch 0 None 0 None 1 Latch operation Action in READY mode Set this item to prevent operation of event output when the controller is in the READY mode Factory Setting Action in O Action continued in READY mode O Action READY mode 1 Action forcibly turned OFF in continued in READY mode READY mode Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D E Current Transformer Input
168. he device setting The communications conditions do not match the device setting The device address of the send message is in error The format of the send message is in error The send message contains a checksum whose content is in error Wire to the correct terminals Replace the connector lead Tighten the screws Correctly set the address on the front panel on the DMC10 Check the transmission speed on the personal computer loader and correct the settings Check the communications conditions on the personal computer loader and correct the settings Correct the device address of the send message Correct the format of the send message Check and correct the content of the checksum The terminating resistor is used Remove the terminating resistor Communications timing is not correct See 10 7 Reception and Transmission Timing page 10 15 See 10 6 List of Status Codes page 10 14 e A communications response indicating an error content has been returned The send message is in error 13 3 Chapter 13 TROUBLESHOOTING B Control Related Trouble The below table shows control related trouble Note however that it is sometimes difficult to alleviate these troubles by measures performed only on the control device due to the characteristics of the control device or the structure of the instrumentation Description of Fault It takes a long time to start Suitable contro
169. he functions set in the RSWs and perform OR AND operations for them Selecting factors for RSW activation e RSW type Multiple items selectable from Logic 0 OR 1 AND among the following 40 types Polarity 0 Direct 1 Reverse EVTRLS 1108 Event outputs 1104 e RSW inputs 1 to 4 RSW6 OUT 1 to 4 internal computation results RSW7 e RSW TBL 1 to 8 internal computation results RSW8 e RSW bus inputs 1 to 4 e Communications DI1 to DI12 Every model is standardly equipped with 8 RSW input tables including those without external contact input Consequently it is possible to control the state of an instrument for up to 8 items individually App 10 Appendix Block diagram of input assignment Polarity O Direct 1 Reverse RSW1 function RSW type Channel Input assign1 to 3 State type selection for switching RSW function Input factors available for Input UN to3 RSW input assignment tate type selection for switching RSW function States of RSW RSW function nector bus inputs 1 Polarity O Direct 1 Reverse RSW2 function RSW type Channel Polarity O Direct 1 Reverse RSWS function RSW type Channel 4 Input assign1 to 3 Polarity RSW4 function to State type selection for switching O Direct RSW type Computation RSW function 1 Reverse Channel results of event Input assign to 3 TBLs 1 to 8 State
170. i Note 5 condition E loss 3307 JOGEBH 7307 CaBH o o o o RAWaddress Alias or903W Ratio for MV branch output 3308 OCECH 7308 Cech o o o o m RAM address Alias of 3223W 3309 CEDA 7309 cepH o o o o RAWaddress Alias or3227W CT measurement standby me 3811 OGEFH 7311 icerH o o o o RAWaddress Alias of 3235W Time proportional operating 3312 JOCFOH 7312 1C90H e IN n mode CHE Controtmethod s818 ora zar CTH o o o o RAMaddress Alas oF 3202W wes 3314 cF 7314 icon o o o o RAMadoress Alias of 3208W PVbas ssis ora vats icesd o o o o gt BAM address Alias of3212W 3316 ocra 7316 rosa o o o o RAM address Alias of 3216W Self tuning up down startup 3317 0CF5H 7317 1C95H mp eer d Note 5 condition Self tuning correction width 3318 OCFeH 7318 iCo H o o o o RAM address Alias of 3248W notes MV branch output channel 3818 Joce7a 7319 ioo o o o o RAM address Alias of 3904W 3320 ocreH 7a20 jicesH o o o o 4 RAM address Alias of 3224W MV rate of change limit 3321 pore 7set ceen o o o o RAM address Alias of 3228W CT measurement standby time 3323 JoCFBH 7323 iC9BH o o o o RAM address Alias of 3236W Time proportional operating 3324 OCFCH 7324 I C9CH pee e eee mode CH3 3325 JOCFDH 7325 fiC9DH o o o o RAM address Alias of 3203W notes Time proportional cycle 8826 JOGFEH 7326 icon
171. iation upper limit direct action HYS ON SP 4 Main Same action as deviation lower limit direct action ON HYS Main Inter channel deviation The inter channel deviation is calculated in the same way Action is the same as upper limit direct action as the inter channel calculation target Action is the same as upper limit reverse action ON HYS Main Inter channel deviation gt Inter channel deviation HYS HYS ON Main Main Inter channel deviation ON 1 Hvs y Sub Inter channel deviation Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Channel Designation 10 READY mode 11 MANUAL mode 12 Control action direct 13 Auto tuning startup mode 14 Self tuning correction standby mode 15 Loop diagnosis When the READY mode is entered The event state turns ON When the MANUAL mode is entered The event state turns ON When control becomes direct action The event state turns ON When auto tuning is started The event state turns ON During self tuning correction standby The event state turns ON The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output 1 to 4 Individual channel designation OR operation on all channels AND operation on all channels Individual channel
172. ications eeeeeeeeeee e eeeeeee enne nennen nnn 11 1 Mu cuc mem RI 11 1 lui e 11 1 BE Communications Procedures c ceeeeeee ee eeeee enne 11 1 Ti a Message SITUCIUFE e eibi brace ii 11 2 OM D fug egg W r 11 2 B Transmission Message eeee e reeeeeee rennen n2 1 174 E Response TG meer 11 4 E Other e AA A 11 4 11 3 Description of Commands A AEN A A A 11 5 E ALIEN ala 11 5 ON e cisco np eee id 11 6 Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT B Precautions before Adjustment e essere 12 1 B Measurement Equipment Required for Adjustment 12 1 NH Adjistment PIOCBOIPB micos 12 1 E About Zener Barrier Adjustment eeee eere 12 5 viii Chapter 13 TROUBLESHOOTING B How to Use the LEDs on the Front Panel When Checking Alarms 13 1 E PY input Related ITOUDIO assiaianiciniiana ir 13 2 B Body Alarms Related Trouble cceeeeee nere 13 2 B Loader Communications Related Trouble 13 3 B Host Communications Related Trouble
173. ifications are the same as direct reverse for standard external switch inputs Factory Setting Direct reverse O Direct 1 Reverse 8 35 Chapter 9 SETUP PARAMETERS DMC10D 9 1 Outline of the Advanced Functions B PV Input E Control Output O Heat cool control On the advanced model DMC10D some of the thermocouple ranges for details see Range List can be used at the No 1 decimal point This is more effective for detailed temperature control The following control methods have been added on the advanced model DMC10D On 2 channel advanced models not supported on 4 channel models two channels worth of heat cool control is possible Select heat cool at special functions on the loader and then make each of the settings If these settings are not made heat cool control will not be possible on the DMCIOD This control method cannot be used jointly with remote SP input or inter channel deviation control O Inter channel deviation control This control method makes the temperature of the target object uniform and function more effectively than conventional loop independent control in applications that interfere with each other Set the channel in which this control method is to be implemented to 1 in the internal channel deviation control parameter in control output in the loader s basic functions Then set the inter channel deviation control type and inter channel deviation control de
174. in PV Machinery that intermittently causes disturbance such as packing machines In this case set the self tuning correction width to O This disables startup by self tuning due to occurrence of deviation Self tuning is started up only when the SP changes B Control by PID Fixed Values App 2 This function allows the user to set PID values for control constants manually or by auto tuning for performing control Once control constants have been set they do not change as long as manual setting or auto tuning is not performed We recommend this control method in the following instances when the characteristics of the control target do not change even if the SP value or work is changed when disturbance in control due to fluctuation of these is no problem The following settings are required for performing control by PID fixed value e Setting of the control method e Setting of PID values or startup of auto tuning Note For details on the disturbance response control Quick FiTTER see page 8 13 This parameter is for suppressing overshoot when PV changes from down to up on control targets whose temperature repeatedly fluctuates in a fixed pattern Appendix 2 Advice on Events O Buses The side connector is the terminal standardly provided on the back of DMC10 for linking multiple units side by side The side connector contains 1 power supply 2 RS 485 line 3 data bus input for On Off signal X 4 and
175. in which a normal feedback value is used only when a normal state continues under a certain condition while the motor is running The position of the motor aperture can be checked O When No FB is used f No FB is used position proportional control with no FB wire can be performed Be sure to set motor full open time before use For motor full open time be sure to set a measured value When No FB power on position adjustment is used a difference between the position of the motor and the position inferred by the instrument is eliminated by forcibly outputting a close instruction to the motor by the time set at motor full open time when power is turned on However a close instruction is stopped in MANUAL mode READY mode or in the event of a PV alarm Whena MANUAL state is set the motor does not operate with a normal manual setting Set to Manual operation with No FB The setting is performed in time units as follows Time for outputting open instruction a positive value is written in second units Time for outputting close instruction a negative value is written in second units When a READY state is set A close instruction is retained when MV in READY state 0 An open instruction is retained when MV in READY state gt 0 When MV 0 100 a close instruction and an open instruction are retained Position proportional control automatic adjustment When carrying out position propo
176. ing 250Vac 1A Internal resistance 1500 5 30Vdc 1A OFF leakage current Max 100uA Life 100 000 operations or Output current Max 30mA more resistive load Min switching specification 5V 10mA Output type O to 20mAdc or 4 to 20mAdc Selectable in the setup Allowable load resistance Max 5100 Output resolution Min 1 10000 Output content PV SP MV inter channel Output updating cycle 500ms Output accuracy DMC10S 0 5 FS under reference conditions DMC10D 0 3 FS under reference conditions Note however that 1mAdc or less is outside the guaranteed accuracy Number of outputs 4 Output type Relay output Contact configuration EV2 4 1a SPST Normally Open EV1 3 1c SPDT Normally Open amp Normally Closed Contact rating 1A 30Vdc 250Vac resistive load 100 000 operations or more 30 operation min Min switching voltage current 5V 10mA Chapter 14 SPECIFICATIONS Conditions Specifications Extemal Numberompus ord switch input rooms Vin 10OMS Parallel connection with other Can be connected in parallel directly with SDC10 SDC40 devices For details on other devices consult Azbil Corporation sales agent Connectable output type No voltage contact or open collector Open terminal voltage 13Vdc 10 Terminal current short circuit Current flowing from terminal 5mA typ under operating conditions Max 250Q under operating conditions Min 100kQ under operating conditions Max 2V under operating
177. ing PV filter 0 0 to 120 0s Note Minute fluctuation of the PV value leads to sudden fluctuation of the manipulated variable When the control device is frequently switched ON and OFF or when the heater current value for example that is currently being controlled repeatedly fluctuates suddenly the PV filter can also be used to stabilize the PV value Note however that when the PV filter is used the actual PV value may differ from the apparent PV value due to a delay This relationship is shown by the following formula OUT OUT 1 IN OUT 1 T TS 1 PV filter 0 0 to 120 0s 0 0 indicates that filter is OFF A primary delay digital filter can be applied to PV IN gt PV filter OUT N Input to PV filter OUT Current filter calculation output p lt OUT 1 Previous filter calculation output T Filter setting value s Ts Sampling cycle 500ms Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Cold junction compensation operation at thermocouple input only This item is used when a cold junction compensator such as an ice box is used to perform control more accurately instead of the DMC10 s internal cold junction compensation function on a thermocouple Factory Setting Cold junction 0 Internal 0 Internal compensation 1 External action Related setting item Input type Upper SP limit lower SP limit These items are for setting the upper and lower limits of the SP value setti
178. ing connectors 81440792 001 sold separately e Specifications of cable used Lead type Lead size single lead or twisted 0 2 to 2 5mm AWG28 to 12 Ideal exposed lead length 7mm 7mm e Screw tightening torque Connector terminal 0 5 to 0 6 N m Connector mount 0 5 to 0 6 N m e Specifications of recommended screwdriver We recommend using a screwdriver matched to the connector screw to firmly fasten the cable Manufacturer Phoenix Contact Model No Note SZS0 6 x 3 5 Crimped terminal Generally use a sleeve for the crimped terminal to mark each of the cables The following shows crimped terminals matched to this connector for reference purposes Manufacturer J S T Mfg Co Ltd Model No VTUB 1 25 pack of 1000 w insulated covering lead size 0 25 to 1 65mm2 VTUB 2 pack of 1000 w insulated covering lead size 1 04 to 2 63mm TUB 1 25 pack of 1000 w out insulated covering lead size 0 25 to 1 65mm2 TUB 2 pack of 1000 w out insulated covering lead size 1 04 to 2 63mm Chapter 4 WIRING E Connecting the Power Supply NCAUTION Q Prevent the total power consumption of all linked modules from exceeding 100W Connect the power terminal as follows Power is mutually connected between linked modules Supply power to one of the linked modules 0 2 24Vdc E Do not use 24Vdc The power supply unit must be a UL approved Class
179. ions converter CMC10B sold separately is required When the device address is set to 0 30H 30H the device creates no response even if device addresses match The device returns the same device address as that received as the response message Sub address The DMC10 does not use the sub address For this reason set 00 30H 30H The device returns the same sub address as that received as the response message Device ID code The device sets X 58H or x 78H as the device judgment code This code is determined for each device series and other codes cannot be selected The device returns the same device judgment code as that received as the response message X 58H is used as the default and x 78H is used for judging the message as the resend message e ETX ETX indicates the end of the application layer 10 4 B Application Layer Chapter 10 COMMUNICATIONS FUNCTIONS Checksum This value is for checking whether or not some abnormality e g noise causes the message content to change during communications The checksum is expressed as two hexadecimal characters How to create the checksum 1 Add the content of the message from STX through ETX in single byte units 2 Take 2 s complement of the addition results 3 Convert the result to character codes CR LF This indicates the end of the message Immediately after LF is received the device immediately stands by for permission to process the received messa
180. ions for factor output for each output destination terminal it is possible to freely select and perform operations on the data to be output to the output terminals and side connector buses total of 12 terminals Output destination terminal name Various settings for output the factors via total of 12 terminals each of 12 terminals Event terminal 1 O Factor selection Multiple items selectable from models with an event terminal only among the following 40 types factors Event terminal 2 EV TBLs 1 to 8 models with an event terminal only Event terminal outputs 1 to 4 Event terminal 3 RSWs 1 to 4 models with an event terminal only Event terminal 4 models with an event terminal only BUS1 side connector BUS2 side connector BUSS side connector BUSA side connector OUT 1 to 4 internal computation results RSW TBL 1 to 8 internal computation results RSW bus inputs 1 to 4 Communications DI1 to DI12 Logic 0 OR 1 AND O O Polarity O Direct 1 Reverse O Latch 0 OFF 1 ON latch in ON OUTI 2 ON latch in OFF OUT O_ External bus type definitions 0 rela OUT3 1 voltage pulse see page 8 30 OUTA App 5 Appendix The following are the outline of each factor The types factors of output Descripiton available states total of 40 types EV TBL event table 1 to 8 The results of internal computation on the event tables 1 to 8 This is the state of internal computation results bef
181. itions are established the ON delay is started Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Channel Designation 16 Timer The timer turns ON when the ON delay time has elapsed after the startup signal has turned ON The timer turns OFF when the OFF delay timer has elapsed after the startup signal has turned OFF The startup signal here refers to DI such as an external switch input or internal bus Action of ON delay timer I 1 ON delay Time E NM i or bus external switch input e Action of OFF delay timer l ON Timer event output Timer event output lt gt OFF delay Time gt setup time S External switch input ow or bus external switch input Other cases The timer starts again from the ON delay default as the timer down counter is reset if the power is turned OFF and then back ON or if the timer setting value is changed 17 Heater line break over This item operates when a current of the main setting value or more is measured by the current transformer input while control output 2 ON or when only a current of the sub setting value or less flowed current 18 Heater short circuit 19 Individual channel PV alarm 20 Memory alarm 21 LOCAL 22 SP upper limit 23 SP lower limit ON d Hys 1 Y HYS JON Main Sub Current uvs ON P Hys y Main Sub Current Set 0 as the standby se
182. ity of Azbil Corporation s products in case of your use of the same with your machinery equipment etc hereinafter referred to as Equipment on your own responsibility taking the following matters into consideration 1 Regulations and standards or laws that your Equipment is to comply with 2 Examples of application described in any documents provided by Azbil Corporation are for your reference purpose only and you are required to check the functions and safety of your Equipment prior to your use 3 Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use Although Azbil Corporation is constantly making efforts to improve the quality and reliability of Azbil Corporation s products there exists a possibility that parts and machinery may break down You are required to provide your Equipment with fool proof design fail safe design anti flame propagation design safety design or the like so that the said Equipment may satisfy the level of the reliability and safety required in your use whereby preventing any occurrence of physical injuries fires significant damage and so forth 3 Precautions and restrictions on application Azbil Corporation s products other than those explicitly specified as applicable e g azbil Limit Switch For Nuclear Energy shall not be used in a nuclear energy controlled area radiation controlled area Any Azbil Corporation s products shall not be used for with m
183. k layer data definitions The following list shows the definitions for data in the data link layer Data Name Character Code Number of Meaning of Data Characters on 1 Sttofmessage Station address O to OFH are expressed Judgement of device to iiid Foro E a S n as Hex character codes Device ID code X 58H or x 78H Device type ETX 03H End position of application layer Checksum OOH to FFH are Checksum of message expressed as 2 digit Hex character codes End of message 1 End of message 2 CR 0DH POF OAH O Description of data items e STX 02H When STX is received the device judges this to be the start of the send message For this reason the device returns to the initial state whatever reception state it was in and processing is started on the assumption that the STX of the first character has been received The purpose of this is to enable recovery of the device s response at the next correct message e g RETRY message from the master station in the event that noise for example causes an error in the sent message Station address Of the messages sent by the master station the device creates response messages only when device addresses are the same Device addresses in messages are expressed as 2 digit hexadecimal characters The device address is set by the rotary switch for the device address within the range 0 to F When 16 or more units are to be used the communicat
184. l CBAH ee AEEE seen mode Memory protection 8401 poss 740r 1CESH o To gt po ows Singleimult SP sei 3402 oaan 7402 fiCEAH o o Jo o o Sngie SP 1 Muti sP CHT 3403 J0D4BH 7403 CEBA o Jo o o 1076 1 Special unit Note 4 5 Conroacion 3404 oach 7404 cEcH o o o o 8 Pestontol 1 Cooling cona 3405 OD40H 7405 CEDH o o o o 01013 211028 411044 weas Decimal point position 3406 J0D4EH 7406 iceen o fa o a 0 1 Varies according io nput ype wes PV range lower imi 8407 DaF 7407 CEFH o o o o gt Varies according to input type 3408 OD50H 7408 ttCFoH o o o o o land decimal point information LowerSPlmi 3409 osm 7409 hermo o o o o 3410 osan 7410 horno o o o o _ MV at PV alarm occurrence 3411 oossH 41t icesH o o o o a 10019 1100 10x value 3412 os 7412 hormo o o o a PID ina my ens JoDssH rara rosa o o o o a ERSTE Ln action AUTO MANUAL switching 3415 0D57H 7415 HCF7H A ae action 3416 0D58H 7416 1CF8H or e ee pe to 1100 10X value 10 25 Chapter 10 COMMUNICATIONS FUNCTIONS c ddress ROM address HAM HOM He W Data Information w o 3 2 y e a Target Item HAM P down gradient P up gradient P gradient time unit emperature unit Control action nput type Decimal point position Information J v O E
185. l constants are not Start up auto tuning up being input The startup time of the control target Increase the capabilities of the control itself is long device Self tuning and interference or e Set the PID values to their defaults intermittent disturbance is causing and either set the control method to PID constants to be extremely large control by PID fixed values or set values the self tuning correction width to 0 The PV value is unstable Suitable control constants are not Start up auto tuning being input Overshoot at startup is Suitable control constants are not Start up auto tuning large being input Tuning does not end e Minute fluctuations in the PV value Setthe value of the PV filter to about do not come to a stop 1 or 2 seconds Control signals repeatedly The time proportional cycle is short Increase the time proportional cycle turn ON and OFF more Control output values are fluctuating Change the time proportional than necessary excessively operating mode setting to priority on The differential is large in ON OFF control device life control Increase the differential value Set the value of the PV filter to about 1 or 2 seconds Note that controllability sometimes drops when these remedies are performed 13 4 Chapter 14 SPECIFICATIONS 14 1 General Specifications B Environmental Conditions Reference conditions Operating conditions
186. l control 1 2 proportional control 1 2 proportional control 3 4 proportional control 3 4 proportional control 3 4 Displays when type of position proportional control 3 4 Channel selection Selects CH1 or CH2 CH2 cannot be selected when 2 channel model is used and type of position proportional control 1 2 Close Closes the screen a A T Close Chapter 9 SETUP PARAMETERS DMC10D n M Motor automatic adjustment Only available when type of position proportional control 1 2 with feedback Adjustment method 1 Read from the setting screen 2 Select Setup Automatic motor adjustment 3 Select a CH number in 2 channel model only CH1 can be selected 4 Select Adjustment Start Automatic adjustment starts Automatic motor adjustment Setup Adjustment Display C OPEN C CLOSE C Adjust C Comm E e CH1 Dp Input with motor fully closed Input with motor fully open Motor full close full open time C CH2 Ji Close Valid settings 0 to 1900 Motor manual operation Only available when type of position proportional control 3 4 without feedback Operation method 1 Read from the setting screen 2 Select Setup Automatic motor adjustment 3 Press the Open Close Off button The same processing can be performe
187. latch in ON Reverse action 1 ON latch in ON Reverse action 1 ON latch in ON Reverse action 1 ON latch in ON 1 Reverse action For details O Direct action Decimal Point Information E rL LLII IL I IL ILI II LU m r le ir w m e r T w in r T T iii T w r m e T w w je e jr e r jr r r e e AIS D amp 9 15 16 e lee isp oO s Co e e D c D D e e 3 y 3 i F E Y 3 S D LO o to i LO O Lo ts i co o Dr nm m rm M AM MR M MAR ll Ll Ll Le wAn r M A A rmm FRA A A A mmm pe o um 2 SS Q TN LO K 09 O Q T IN LO O CO O O r m 7731 rer T on 736 BH 77ST si BR 7741 nra i 7746 snprrar E RAM address ROM address meine Hex Decimal Output assignment 3 Direct reverse Direct reverse Direct reverse Direct reverse Direct reverse Output assignment 2 Direct reverse Output assignment 1 Output assignment 2 Logic Output assignment 1 Output assignment 2 Logic Output assignment 1 Logic Output assignment 1 Output assignment 1 Logic Output assignment 1 Logic Logic OUT2 Output assignment 2 OUT1 Target Item Channel EV bus 3 Output assignment 2 EV bus 4 Output assignment 2 OUTS OUT4 Output assignment 3 10 29 Chapter 10 COMMUNICATIONS FUNCTIONS RAM address ecimal Hex OEDAH Target Channel Data format Transmission speed 7802 Min communications
188. lay action Event output turns ON 99 59 59 1 when a preset time has elapsed after the signal external switch input or internal bit for timer startup has turned ON OFF delay action Event output turns OFF when a preset time has elapsed after the signal external switch input or internal bit for timer startup has turned OFF 1 Designate the PV channel on which the READY mode is monitored when the event has turned OFF in the READY mode 2 Be sure to set to 0 17 Heater line O to Sub Main to O to 500 00 00 00 to 00 00 00 to 1 to 2 Action on current nec value iin dl E dai sien m 2 LO P icion onwwnenmv ore short circuit 99 59 59 99 59 59 Action only when MV OFF 19 Individual Me 00 00 to 00 00 00 to 1 to il Action on alarm state The event turns channel PV 99 59 59 99 59 59 ON while the alarm of the set PV alarm El O is ON LL ELI alarm 99 59 59 99 59 59 O 99 59 59 99 59 59 E mI ee ls IS 21 limit 310000 10000 99 59 59 99 59 59 ier Er sm eel ager TOTS 3 limit 310000 10000 99 59 59 99 59 59 24 SP 2000 to Main to 0 to 00 00 00 to 00 00 00 to 1 to 4 upper lower Sub 10000 10000 99 59 59 99 59 59 limit 25 Deviation 2000 to 0 to 00 00 00 to 00 00 00 to 1 to 4 upper limit 10000 10000 99 59 59 final reference 26 Deviation 2000 to 0 to 00 00 00 to 00 00 00 to 1 to 4 lower limit 10000 10000 99 59 59 9
189. ld Normally the DMC10 is used in direct action However when reverse action is set the ON and OFF action can be switched When reverse action is set the ON and OFF action in descriptions is reversed Target channel Type of action 0 No function 0 All channels 0 Direct action 1 added to SP set number 1 to 4 Individual 1 Reverse action 2 added to SP set number channels or 4 added to SP set number event outputs RUN READY 1to4 AUTO MANUAL 5 to 8 Bus output LOCAL REMOTE Auto tuning stop start Self tuning stop execution Timer stop start Release latch state of actual output of event Inter channel deviation control switching Inter channel deviation control type 13 External switch input state 14 SP lamp stop h 2 3 4 O 6 f 8 9 1 8 26 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 0 No function The controller does not function at all even if the assigned external switch input is ON Note however that the ON OFF state of the assigned external switch input can be read by communications For this reason these ON OFF states can be used for capturing the ON OFF states of alarms and monitor switches 1 1 added to SP set number 2 added to SP set number 3 4 added to SP set number The DMC10 can hold up to 16 SP values eight per channel on 2 channel models and four per channel on 4 channel models This item is used to switch these SP values
190. ll messages other than delimiters are written in hexadecimal ASCII codes A message of MODBUS ASCII consists of 1 to 6 below 3 stores commands which are transmission contents from the master station and responses which are transmission contents from the slave station All messages use ASCII codes Each slot below corresponds to one character 1 Beginning of message expressed with ASCII code 3AH colon p Agree id a eee See eee ae Se p LH IN ii e e TUE CEA EA c M NC NE IM NUT oo ES EE S ODH OAH ESE EA ee GOL ERRE 2 S 4 6 2 Station address 2 bytes 3 Transmission message response message 4 Checksum 2 byte LRC 5 CR delimiter 6 LF delimiter Colon 3AH When a colon is received it has the same function as STX of CPL See Description of data items STX of CPL communications e Station address Has the same function as that of the CPL station address See Description of data items page 10 4 for details e Checksum LRC Has the same function as that of the CPL station address See Description of data items page 10 4 for details However the method of creating a checksum is different from that of CPL Checksum creation method 1 Add transmission data in 1 byte units starting from the character next to the colon 3AH at the beginning of a message Note that the value to be added is not an ASCII character value of the transmission message but the transmission data before conve
191. lly started At this time the output on the Heat side is also automatically output based on the result obtained with the AT on the Heat side 5 When the AT on the Cool side is terminated the PID value on the Cool side is saved 1 Handling Precautions Before interrupting the AT of heat cool control set a READY state or MANUAL state At the start of the AT check that the system is not in an AUTO state or RUN state or there is no PV alarm In these states the AT cannot be started Moreover when the AT is in operation if the system enters into these states the AT is stopped When the AT is stopped before 3 above the PID value before the AT is executed remains When the AT is stopped in and after the state in 3 a new PID result is saved Chapter 9 SETUP PARAMETERS DMC10D B inter channel Deviation Control O Inter channel deviation control This parameter must be set when performing inter channel deviation control This parameter can be set to ON or OFF on each channel When this parameter is set to OFF on a channel regular control is performed on that channel cnm Inter channel deviation 0 OFF control 1 ON Designated channel for inter channel deviation control This item is for setting which channel is to be the reference channel when performing inter channel deviation control The channel set here becomes the reference channel and other channels take the deviation of this reference channel as the SP for
192. long time before applying the above For this reason set the terminal to the OV state or short circuit across terminals before applying the above 7 Press the Write key 8 Return to the zero span selection at step 3 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single channel proceed to the next step 12 3 Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT O Adjusting CT input O Adjust AUX output 12 4 9 Return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above 1 Select the Adjust CT Input tab 2 Select the target channel to be adjusted 3 Select Zero at the zero span selection item This is because zero span are in a set for each single channel Select the channel be sure to execute Zero and then execute Span 4 Press the Read key 5 Apply the zero or span current value for the channel selected at the target customer terminal For details on the connection method when applying this refer to the following figures 6 Hold the applied state for about 30 seconds 7 Press the Write key 8 Return to the zero span selection at step 3 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single channel proceed to the next step 9 Retu
193. ls AND operation on all channels Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Channel Designation 25 Deviation upper limit final reference SP 26 Deviation lower limit final reference SP 2T Deviation upper lower limit final reference SP 28 SP gradient in progress 29 Inference of motor control position in progress 30 Loop diagnosis 2 Same action as deviation lower Same action as deviation lower limit reverse action limit direct action O HYS ON ON i HYS SP Main PV SP Main PV Same action as deviation upper Same action as deviation upper limit reverse action limit direct action O ON HYS pHs Y ON SP Main P SP Main V ON ws i f Hys ON i lt gt lt gt SP PU Main 1 to 4 Individual channel event state becomes 1 designation OR operation on all channels AND operation on all channels During the inference of motor The reverse of direct action is control position the event state output becomes 1 Becomes ON when PV does not change though the control output has been turned ON Used to detect a failure in a operation terminal This is different from 15 Loop diagnosis in terms of event ON conditions for PV O Setting items Main setting value MV e Sub setting value None e Hysteresis Deviation from the PV value at the time when the MV has surpassed the main setting value O Action specifications Beco
194. m results up to 8 points in a DMC10 and issuing an alarm Example If the deviation of any channel is out of the range this is determined by the deviation event and the PV has surpassed the preset value this is determined by the PV upper limit event an On signal is issued to the bus This signal places all the other DMC10sS linked to this unit in the Ready state using the external switch table ANDing the event results of multiple PV channels up to 4 channels in a DMC10 and issuing an alarm Example An alarm is issued when the deviations of all the PV 1 to 4 channels have reached the preset value this is determined by the deviation event Programming with a simple time control Example If the deviations of all the PV 1 to 4 channels have reached the preset value this is determined by the deviation event the SP set is automatically changed using the external switch input after 120 seconds using the event ON OFF delay and the temperature rises to the next setting value With communications Dls switching the states of up to 15 units X 4 channels DMC10s Run Ready state for example by sending the command only once e Example The On Off state is transmitted to the communications DII of one single DMC10 from the host computer over a communications line This state is output to the external bus and responding to the state of this bus the Run Ready states of all the linked PV channels change at the same time Conventionally
195. mes ON when the MV is held above the main setting value and the PV has not reached the PV value at the time when the MV has surpassed the main setting value plus minus the hysteresis setting value within the diagnostic time ON delay time In case of heat control In case of cool control Condition 1 Condition 2 Condition 2 Condition 3 On delay setting time EV EV Condition 3 On delay bm eee setting time The area satisfying the event The area satisfying the event ON condition ON condition ON delay starts when both the ON delay starts when both the conditions 1 and 2 are satisfied conditions 1 and 2 are satisfied 8 21 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 22 Note O Target channel Alarm OR action Event ON delay An event operation whose condition exceeding an upper temperature limit for example has been satisfied is not activated until a set time has elapsed PV PV Event setting value e Eees Time ON AEE TE A MN vent inpu EE ON delay time Designate the channel targeted for event operation The meaning of the target channel is divided into PV channel and current transformer channel depending on the event type e When 5 can be set all channels are ORed e When 6 can be set all channels are ANDed When PV ALARM OR is set at the same time the setting of the target channel becomes PV chan
196. mmunications error has occurred is displayed If writing is not possible refer to Chapter 13 TROUBLESHOOTING 7 4 B Outline Chapter 7 LOADER Monitor Function The Smart Loader Package SLP D10 exclusively for the DMC10 is used for monitoring DMC10 operation To enter the monitor screens click Monitor in the menu screen The Smart Loader Package has the following two monitor screens Numeric Monitor screen This screen is for performing operations such as changing setups or switching modes Numeric display of the various running parameters parameters can be changed Lamp indication of the various running modes lamp indications can be operated Alarm display representative and detailed e Trend Monitor screen This screen is for monitoring the running state of the DMC10 in the form of a trend graph e Screen display of trends for max of eight data items Export of sampled data as CSV file Trend screen dumps Data type PV SP MV user defined data all analog data that can be communicated e Sampling cycle Variable within the range 1 to 3600s e Max sampling count 7200 fixed regardless of number of data items to sample Note A CSV file is the data format that can be handled in third party spreadsheet software such as Microsoft Excel In this format sampled trend data can be interpreted in spreadsheet software These screens can be used to perform the following operations M
197. n communications is handled as 1000 A Data is handled as 10X the actual value Example When the actual value is 50 0 this value is handled as 500 in communications A1 Data is handled as 1000 times the actual value For example When the actual value is 1 000 it is handled as 1000 in communications The decimal point information is not influenced Alias A word address that is linked to the source word address Though the content is completely the same the data arrangement has been changed For this reason the word address can be selectively used according to the purpose Example To read the PV values of all channels continuously word addresses 1004W onwards are handy To read the data in individual channel units word addresses 1504W onwards are handy Writing precautions Note 1 During SP ramping 500 ms max after writing the SP up slope SP down slope and SP value the value of the final SP point that was reached is read out Note 2 If Standby standby at SP change is set in the event standby settings if the SP value is changed the event will go into standby mode Please refrain from writing as usual when standby at SP change is set Note 3 When ROM is written to in AUTO MANUAL mode RUN READY mode or LOCAL REMOTE mode the present values of these states in RAM of the same channel are written to EEPROM For example if ROM is written to in the AUTO MANUAL mode of CH2 the present values of the RUN READY m
198. nel selection on PV ALARM OR at the same time PV ALARM OR cannot be set separately from the event setting type n the case of event types for which the target channel need not be set 1 to 8 can be set though operation is not influenced even if a target channel is set Factory Setting Target channel 1 or 2 in case of 2 channel EV1 EV BUS11 models EV2 EV_BUS2 2 1 to 4 in case of 4 channel EV3 EV BUS33 models EVA EV BUS4 4 When a PV related alarm for all existing PV channels or a device memory alarm occurs the state of that event type is ORed to turn the event ON When the event type is set to 0 each of the parameters for the event setting becomes an ALARM OR exclusive setting By this ALARM OR action this setting is ignored and output even if standby is set to ON Accordingly if standby was set to ON and the PV alarm occurred immediately after the power was turned ON the event immediately turns ON in the case of direct action Even if reverse action is set ALARM OR events become direct action at all times However in case of standby ON when changed to READY state the event becomes OFF Factory Setting Device alarm 0 None 0 None OR operation 1 OR operation used Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Event setting value main This 1s the setting value of the event The setting value becomes the lower limit value when two values upper and lower limit
199. ng applicable standard EN61010 1 EN50081 2 EN50082 2 When the CE standard is to be acquired on the instrumentation use a third party 24V dc power supply that has CE marking 1 1 Chapter 1 INTRODUCTION B Model Selection Guide O Configuration of DMC10S DMC10D model numbers Basic Number of Wiring Control Options Additional Specifications moei No Chanel Memos Cup promseng OOOO OO O S omcios To T Teeman SSS Ca A vanedfuncionmode 2 d 2cnmmnfinu 2 5 L2 4cnmaneinut 3 OT QJTemiawrng Connector wiring Relay output V Voltage pulse output for SSR drive 0 Noe S ot 2CTinputs 4 event relay outputs 02 2 CT inputs 4 external switch inputs _ 03 2 AUX outputs 4 event relay outputs 04 2 AUX outputs 4 external switch inputs 05 2 CT inputs 2 event relay outputs 2 event voltage outputs 06 2CTinputs 2 external switch inputs 2 event voltage outputs 00 Nome Do Inspection Cerificate provided 1 When the standard model is selected you cannot select options 05 and 06 2 When 2 channel input is selected option 00 cannot be selected 3 When 4 channel input is selected option 00 is fixed List of DMC10 related products Model No DMC10E4CRO000 Event output mod
200. ng range SP values outside of the range set here cannot be written Factory Setting Lower SP limit PV range lower value to PV range lower S M upper SP limit value limit Upper SP limit Lower SP limit value to PV PV range upper range upper value limit SP down gradient SP up gradient SP down gradient time unit These items are for setting the SP up gradient down gradient and gradient time unit In the instances described below the current PV value is taken to be the start SP value and the SP value gradually rises or falls in the form of a gradient towards the final SP value These items are used for example to make the PV value rise or fall gradually When the power is turned ON When the MANUAL mode is switched to the AUTO mode When the READY mode is switched to the RUN mode When auto tuning ends In the instance described below the last SP value in the REMOTE mode is taken to be the start SP and acts towards the final SP value e When the REMOTE mode is switched to the LOCAL mode When the currently used SP is read during SP gradient the SP value on the gradient is read When the currently used SP is read during the MANUAL or READY modes or during AT execution the target SP final SP is read Factory Setting SP down O to 10000 gradient SP up gradient O to 10000 SP gradient 0 unit min time unit 1 unit h 1 Handling Precautions The time accuracy is 1 of the set time Pay
201. notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omis sion please contact the azbil Group In no event is Azbil Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2000 2012 Azbil Corporation All Rights Reserved The DMC is a trademark of Azbil Corporation in Japan ET SAFETY PRECAUTIONS JH E About Icons The safety precautions described in this manual are indicated by various icons Please be sure you read and understand the icons and their meanings described below before reading the rest of the manual Safety precautions are intended to ensure the safe and correct use of this prod uct to prevent injury to the operator and others and to prevent damage to proper ty Be sure to observe these safety precautions Warnings are indicated when mishandling this AN WAR N l N G product might result in death or serious injury Cautions are indicated when mishandling this N CAUTION product might result in minor injury to the user or only physical damage to the product B Examples Use caution when handling the product The indicated action is prohibited Be sure to follow the indicated instructions ANCAUTION o Before removing mounting or wiring the DMC10 be sure to turn off the DMC10 and all connected devices Failure to do so might cause electri
202. nternal computation result RSW BUS2 internal computation result RSW BUSS internal computation result RSW BUS4 internal computation result RSW BUS1 RSW BUS2 RSW BUSS RSW BUS4 COMM DI1 COMM DI2 COMM DI3 COMM DI4 jolla ele ure o t2 X Cancel COMM DIO COMM DI11 COMM DI12 bit 9 biti bit11 hit12 bit1 3 hit14 bit15 SERIE ST ESTER ESI ES ESTEE E ESTE The availability of Output assign1 Output assign2 and Output assign3 depends upon the type of setup contents 3 Logical action setup When two or more setup items have been selected specify AND or OR in the Logic setup menu If not specified OR will be selected 4 Logical action setup If it is necessary to change the Latch or Polarity setting specify your selection App 9 Appendix 4 External Switch Input Special Operation NW Internal Structure of External Switch Input Special Operation Normal status Normally the factor to switch the function of RSW is fixed as follows Input terminal name Available parameters Name of the RSW to be activated e RSW type Available for models with an Logic 0 OR 1 AND external terminal only e Polarity 0 Direct 1 Reverse Side connector event bus input RSW6 RSW BUS2 RSW7 RSW BUS3 RSW8 RSW BUS4 When the RSW input special operation is used It is possible to freely select the factors to switch t
203. ntrol 0 0 0 0 Event Table B Output operation at changing Auto Manual 0 0 Event assign CT Input T Preset manual value 0 0 0 0 RS Input 8 Output at READY 0 0 0 0 0 0 0 0 100 0 1000 0 0 0 5 0 5 14 Differential control between channel 0 MN 15 Base channel far differential control 1 16 Type of channel differential control 0 17 Walue of channel differential control 0 Event Special Table Input 243 Validsetings0 1 RAM Address 3256 EEPROM Address 7256 14 Differential control between channel Specifying the differential control between channels is used or not 0 Used 1 Not used 15 Base channel for differential control Specifying the channel on the other end of the deviation to be set from among the channels 1 to 4 16 Type of channel differential control Specifying either deviation from the following Deviation from the PV of the channel on the other end Normal selection when the PV value of the master channel is stable Deviation from the SP of the channel on the other end Select this when the PV value of the master channel is unstable 0 SP PV of the specified channel value of channel differential control 1 SP SP of the specified channel value of channel differential control 17 Value of channel differential control Setting up the value of differential control App 17 Revision History Date Sep 2000 CP UM S143E St Ediion
204. o 7 22 Old pages 7 7 to 7 18 9 2 Q Time proportional power saving mode branch control chenged to deviation control 10 24 3293 Data Inf 1 ON chenged to 1 1 2 Energy saving 2 1 4 Energy saving 10 25 3349 OD15H 7349 1CB5H chenged to 3348 0D14H 7348 1CB4H 10 26 to 10 27 RSW1 to RSW4 RSWbusl to RSWbus4 Data Inf 1 to 14 chenged to 0 to 14 14 2 EPV Input Reception resistance chenged to Input Inpedance Operation at a thermocouple input line break added to Can be changed by setting May 2007 14th Edition i SAFETY PRECAUTIONS Examples changed 111 SLP D10J60 changed to SLP D10J50 List of data link layer data definitions Character code 0 to 07H changed to 0 to OFH MWord Address Data Decimal point information Al Added Data information for RAM address 1028 1029 changed 1 AUTO to 0 AUTO and changed 2 MANUAL to 1 MANUAL Printed Manual Number Edition Revised pages Date I 14th Edition 7 oe L n 7 10 16 Data Information for RAM addresses 1032 1033 changed 1 RUN to 0 RUN and changed 2 READY Data Information for RAM addresses 1036 1037 changed 1 LOCAL to 0 LOCAL and changed 2 REMOTE to 1 REMOTE Item for RAM addresses 1052 1055 1058 1061 1064 1067 1070 1073 changed hours to minutes Item for 3231 3232 added Data information for RAM address 3235 3236 changed 1 to 6 to 3 to 30 Data information for RAM address 3275 changed page 9 7 to page 9 6 Data Information for RAM addresses 3286
205. o o ojo olr lo o ojo Ora LO gt o a slojojoloololo ololojolo lo lo lo fololoolooolojololoo lo Jo o o0olo ojolojolo o olo ojolo lolo o lo ojolojolo o o lt Fle lololololololofofolofolo lo lo Jo eje fo lo le lelelelelolelelelelelelelelelelelellelelelelelelelle I LILITILE IL IL IL IL IL I L I I rIrjririririr riririr JE T T zE E E BE JE a ls e ll Se e rl sl IS al e e LIE o co o m O JAIL O e co lt LO co 00 Oo IM JO iu o c e eo sr Lo re O lt M O O JW LL e IA c0 st IN o O lt m O JO JW LL JO N LL c0 t Lo o D m 00 an JM ma ma JO OO JO JO O O O O JOJO JO O O 2 ja ja jajaja Q Q Q A 10 10 10 10 JO IN IN NIN er er e e e e ev e o 162 jo 02 aA 02 OD a 109 5 A N jm M m en an M fan an M a ea e en M IM M an an an an jan en jan en e en em m m Im lm la IO IO JO OJO JO IO JO JO JO OO JO JO JO JO Iu JO JO JO O 5 r e le rl ll e i x I cir Icir r bo cl ll De E e e cl rl ll ll e e cell o cel Ico r oo O O im t ILO jo o O o CN CO st LO CO IK 0 O IN CO LO o N O Ojer IN MIYO IN IO IT IK CO O JO IN CO JT ILO O JKR CO 1M DM O N Elololololololslolo lo lolo o jejejejeje CN CN CN CV IN IN N N N OD 109 CO 10 CO CO O O O JO O JO JO Ir je r Q r IN CO CN O O10 O 10 ln je jr jejejeje T T T T7 r i n n i r CN CN CN CV CN C
206. ode and the LOCAL REMOTE mode of CH2 are stored in ROM Note 4 When writing connected with input type or temperature unit is executed the self tuning setting band setting of the same channel is restored to the factory setting and written to EEPROM Note 5 If writing is done in the usual way it will not work properly When necessary write just once Chapter 10 COMMUNICATIONS FUNCTIONS see Table 10 6 Data Information r details see Table 10 2 r details see Table 10 3 aries according to input type and decimal point information r details see Table 10 5 to 500 10X value MANUAL or the auto tuning of heat cool control see page 8 28 For details see Table 10 4 For details ojo O LL I or or L pre xo e 0 Jo foo olo ooo xxx x x x o 0 0 0 0 o ofolofo x xfolofofolx B Iep x x fe e pe fe x x e t bebe bebe fe be be be be be be be z fklele bebe bebe x fe be be be be be x LyLlyL LIL IL ILL TIT IL ITIL IL IL IL IL IL IL ILIT I I II I E E E T T I I I x O AI It LO JO INR t LO co IN 00 O m O IO WILL Jo IN a ea O Q LLI LL o eV co O o O ID lo lo O O j j su a a x Im m ma m a tn ta m tn O O O O I m 109 109 c cO ja a CD 10D OD OD co 10D 109 od c9 09 9 Od eo CO CO co co co co co co co co co eo 3 p A A A A A e ee v lam a e e ek qe e ln rn fa t T T T T um w E mua LI bd ES co o o l le co r to 0 o O IN x
207. ode not to 0 but to a fixed value This item is used for example in the case of devices that require a certain degree of remaining heat even if control is stopped Factory Setting MV in READY 10 0 to 110 0 0 0 mode MV at PV alarm occurrence This item is for setting the manipulated variable when an alarm occurs for the PV input due to a sensor malfunction or line break Factory Setting MV at PV alarm 10 0 to 110 0 0 0 occurrence Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D MV rate of change limit This item is used to suppress fluctuations in the manipulated variable to a fixed manipulated variable or less It is used when sudden output fluctuations from the controller adversely influence the control device or processing target Set the limit as the maximum amount of change of the manipulated variable for each output updating cycle or in the case of the DMC10 the maximum amount of change per 0 5 seconds Factory Setting MV rate of 0 1 to 100 0 100 0 change limit O Self tuning up down startup condition This function disables startup of self tuning when the PV value is moving down when self tuning is in use Use this function for control targets when the characteristics of temperature rise differ greatly from those during temperature fall and controllability is not required when temperature falls Factory Setting Self tuning O Start at both rise and fall 0 Start at both
208. ody O DMC10E Unit mm Dimesion required for mounting onto ane ee Hom Dimesion required for mounting and removal of the body 14 6 Appendix 1 Advice on Control Constants The DMC10 has the following three control methods ON OFF control Control by self tuning Control by PID fixed values These control methods and related parameters are set at Standard Control Output or SP Control B ON OFF Control This is the simplest control method Though setting and operation is simple controllability is worse than other control methods The following settings are required for performing ON OFF control Differential This is the setting for the difference between the ON point and OFF point This setting is for avoiding frequent ON OFF operation of the control device A large differential setting prevents frequent ON OFF operation of the control device though controllability decreases Alternatively a small differential setting increases controllability whereas the control device frequently turns ON and OFF e SP value B Control by Self tuning Self tuning is a function for starting PID tuning automatically on the controller when the following operations are performed Self tuning frees the user from the trouble of setting the PID constants even if the characteristics of the control target fluctuate due to changing of the SP or work When the SP set point has changed 5 or more of full scale 10 or more of
209. of alarms You can check the details of alarms in the Alarm window when an alarm occurs e Click ES The operation is the same by selecting the Option O Alarm A The details of the alarm that is occurring are displayed 1 Handling Precautions This window displays the details of currently occurring alarms and does not have a function for restoring the DMC10 To restore the DMC10 you must perform the appropriate remedy described in Chapter 13 TROUBLESHOOTING O About the numeric group monitor The numeric group monitor can be used when Connect via CMC10 is set by the Environment Setting Communication Setup command Connect the loader cable to CMC10B Up to eight groups can be monitored 7 20 Chapter 7 LOADER B How to Operate the Trend Monitor O Setup Select Trend Setup at Option O Setup and make the following settings for each sampled data 1 to 8 As the cycle and display upper lower limits are common to all channels these items can be set for sampled data 1 and not for sampled data 2 to 8 Setting Item Setting Range Factory Setting Setting of sampling cycle 1 1o 3600s Display lower Lower value of vertical axis of screen display 2000 to display upper a limit limit Display upper Upper value of vertical axis of screen display Display lower limit to NEN limit 10000 Display Designation of display non display on 0 Display OFF screen E Display ON Data type Type of sampled data 0 Not used
210. ogram Fi les 5LP SLPD10 Browse Note To change the installation destination directory click Browse 4 Click Next gt gt The following screen appears JA Select Start Menu Group Enter the name of the Start Menu group to add SLP DIOCDWC10 icons to Accessories HP DeskJet 7206 Series McAfee VirusScan Microsoft Global IME Microsoft Hardware Microsoft Plus 95 SLF Cancel 5 Click Next gt Note To change the group enter the new group name Chapter 7 LOADER Ja Start Installation You are now ready to install SLP D1OCGMCITOS Press the Next button to begin the instal lation or the Back button to reenter the installation information Cancel 6 Click Next gt 7 Click Finish gt When installation ends normally the following screen appears JA Installation Complete SLP D10COMC10 has been successfully installed Press the Finish button to exit this installation Chapter 7 LOADER B Device Driver Installation for USB Loader Cable A device driver must be installed before using the USB loader cable Follow the procedure below to install the device driver Installing the device driver 1 Handling Precautions Be sure to follow the procedure below when installing the device driver The USB cable may not be recognized if the procedure is not followed If the cable is not recognized uninstall the driver and then install it again
211. ointing device Windows compatible mouse or equivalent device 1 Handling Precautions Before starting up SLP D10 quit all other applications If you start up SLP D10 while another application is running SLP D10 may not function Also set the power save setting infra red communications and screen saver to OFF e Make sure that the Decimal symbol has been set to for Control Panel Regional Settings Number If it has been set to other character the loader cannot correctly function O Hardware configuration SLP D10 o Hard disk Reading Saving 3 S 24 Communications Special cable provided SS LZ 22 SEES EEE TES gt LESS FS ELL LLLA IL O m LL Note Personal computer used for confirmation of Model No operating environment Del Optiplex Gxi5200 Dell Optiplex GX5166 FMV 5166T3 Chapter 7 LOADER 7 2 Installing Starting up and Quitting the Software Package B installation This section describes how to install the SLP D10 on a personal computer t Handling Precautions If you start up the Installer while another application is running the Installer may malfunction Remove other resident applications from their directories before starting up the Installer The SLP D10 sometimes cannot be started up depending on the combination of other applications and drivers For details on Windows and personal computer settings refer to the User
212. old separately Almost all of the parameters held by the device can be communicated For details on communications parameters see 10 8 List of All Communications Parameters page 10 16 Two types of address arrangements are available for frequently used parameters Parameter groups that can be handled by single commands can be selected according to the application Random access commands are available Parameters at addresses separated by a single command can be read or written A maximum transmission speed of 19200bps is supported The following setups are required for starting communications Setting item Setting Location Setting Range Factory setting CPL MODBUS Set on PC Loader 0 CPL 0 CPL switching 1 MODBUS ASCII format 2 MODBUS RTU format Device address Set on rotary switch for Oto F device address Transmission speed Data format Min response time Set on PC Loader 2400bps 3 19200bps 4800bps 9600bps 19200bps Set on PC Loader 8bits even parity O 8bits even parity 1 stop bit 1 stop bit Obits no parity 2 stop bits Set on PC Loader 10 1 Chapter 10 COMMUNICATIONS FUNCTIONS E Communications Procedures The communications procedure is as follows 1 The instruction message is sent from the host device master station to the DMC10 unit slave station to communicate with 2 The slave station receives the instruction message and performs read or write
213. ollowing operations are possible when the device and the loader are correctly connected Monitoring of run state and changing of parameters Numeric monitor displayed Label in table format PV Numeric group monitor SP value SP set Manipulated variable MV PID value Heater current value RUN READY mode AUTO MANUAL mode Auto tuning start stop state State monitor displayed in RUN READY mode lamp lighting format AUTO MANUAL mode Auto tuning start stop state Self tuning start stop state Control output ON OFF state Event output ON OFF state Event bus output ON OFF state External switch input ON OFF state PV alarm occurrence condition Alarm occurrence condition Operation Operations SP value change possible in numeric SP set change changes are limited as Manipulated variable MV change in MANUAL mode follows PID value change RUN READY switching AUTO lt gt MANUAL switching Auto tuning start lt gt stop switching Entry of channel tag name Lamps Lamps operable by RUN lt READY switching clicking are limited as AUTO lt gt MANUAL switching follows Auto tuning start gt stop switching About the operation mode RUN READY mode 0 RUN 1 READY AUTO MANUAL mode 0 AUTO 1 MANUAL The ON OFF state of monitor event bus outputs for event bus output ON OFF states are reflected only on devices where ON or OFF operation has been performed on the event bus output On other devices the ON OFF state is indicated on screen as
214. ombination with input assignments 1 Input signals check marked on the loader are enabled ENTE Input Reserved None E S M assignment 2 Reserved Reserved Reserved Reserved Always set to 0 Reserved Reserved Reserved Event output 1 Event output 2 Event output 3 Event output 4 Communications DI1 Communications DI2 Communications DI3 Communications D14 O Input assignment 3 EE Input Communications DI5 None E S M assignment 3 Communications DI6 Communications DI7 Communications DI8 Communications DI9 Communications DI10 Communications DI1 1 Communications DI12 Undefined Undefined Undefined Undefined Undefined Undefined Undefined Undefined Note The values ranging from 32768 to 32767 i e OOOOH to FFFFH are writable However the undefined bits do not operate because they are reserved Always set to 0 1 Handling Precautions Reserved is used internally so be sure to set to O 8 34 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D O Logic Of the external switch input special operations this setting is for setting the logic of signals selected at input assignments 1 and input assignments 2 when logical operations are to be used O Direct reverse Factory Setting Logic 0 OR 1 AND Of the external switch input special operations this item is for setting the polarity of logical value output of the signals selected at input assignments and input assignments 2 The spec
215. on for switching four setting values and current output AUX that enables input of PV value trends to a recorder Select the option to suit your particular control requirements Optional functions cannot be added on to 4 channel models Use of the event output module sold separately enables use of event output even on 4 channel modules Connection of the link connector on the side of the DMC10 and relay terminals provided on the base enable connection to up to 15 modules The DMC10 has not display or setup unit This allows it to be designed in a compact size 30mm W x 100mm H x 110mm D The DMC10 can be mounted on DIN rail or screw mounted on walls This facilitates mounting on panels or instrumentation The DMC10 Smart Loader Package sold separately is supported on PC AT compatible personal computers Windows OS Parameters can be read and written easily on the DMC10 Smart Loader Package sold separately In addition to setting the table format operations while the DMC10 is running and monitoring of the control state on the trend screen are possible This enables operation of the DMC10 without the need for a program on the host device With the advanced function model DMC10D heat cool control inter channel deviation control remote SP input position proportional control and power saving functions can also be used in addition to the above functions The DMC10 conforms to IEC directives and has acquired CE marki
216. on resends the message alternatively use the device judgment codes X and x This is handy as you can tell whether or not the received message is the previously received message Example of communications program The program example shown here is written in Fujitsu F BASIC 6 0 Windows version This program is given here as a reference when the user makes a program and does not assure all operations Check the communications conditions and device address of the device before executing this program This program is used for reading and writing data When the program is executed the application layers of the instruction message and response message communicated are indicated Instruction message application layer HS 123W 4 Response message application layer 00 10 20 O 40 Instruction message application layer WS 234W 1 1 Hesponse message application layer 00 Example of execution results display Communication settings Set the device address of the other station to ADDRESS Open the RS 232C and call the subroutine INIT DATA Data reading After setting the read start data address to READ_ADRS and the number of read data items to READ LEN call the subroutine DATA READ This program permits four data items to be read from data address 123 Change the setting to match the device used Data writing After setting the write start data address to WRITE ADRS the
217. on unused channels is not required O Temperature unit This item is for setting the temperature unit when a temperature sensor is used for the PV input The temperature unit can be set for thermocouple unit or RTD unit Factory Setting Temperature 0 C 0 C unit 1 Special unit Related setting item Input type O Decimal point position when some input types are DC voltage DC current or RTD and when some input types are thermocouple on advanced function models Set the decimal point position of the range when some input types are DC voltage DC current or RTD and when some input types are thermocouple This setting changes the decimal point position of all related parameters to the setting made here Related parameters are PV SP PV related event setting values PV bias SP upper limit SP lower limit inter channel deviation control value auxiliary output 0 100 setting SP up gradient and SP down gradient Factory Setting Decimal point 0 With no decimal point 0 With no decimal S M position 1 1 decimal digit is indicated 2 2 decimal digits are indicated 3 3 decimal digits are indicated Related setting item Input type PV range lower limit PV range upper limit PV related event setting values inter channel deviation control deviation value auxiliary output 096 100 setting SP up gradient SP down gradient t Handling Precautions When the decimal point has been changed each of the alread
218. onitoring of the running state and changing of parameters in the Numeric Monitor screen e Switching of the run mode in the Numeric Monitor screen Tuning of control constants in the Numeric Monitor screen Monitoring of trends and sampling of data while the DMC10 is running Monitoring of alarm states in the Numeric Monitor screen 1 Handling Precautions About connection to the personal computer The loader must be connected to the DMC10 by the loader cable when the Smart Loader Package SLP D10 is used to set up the DMC10 or monitor its running To access other DMC10s the loader cable must be swapped The Trend screen must be set up to start the trend monitor Be sure to set up the Trend screen before starting monitoring The sampling cycle sometimes shifts due to fluctuations in the communications cycle To perform measurement at exact times use the special recorder or data logger Chapter 7 LOADER mM Screen Explanations Numeric Monitor screen HEISLP D10 Monitor Screen Numeric Monitor OFFIT rend Monitor OFF File Numeric Monitor M Trend Monitor T Window w Option Q ES Ez EJ ER ash Numeric Monitor Trend Monitor i234 Mmekwows ena ez I Ready Label Manual Auto tuning Self tuning Remote Output 26 Event Bus RSW PV Alarm Other Alarm e Trend Mon itor screen TE SLP D10 Monitor Screen Numeric Monitor OFFIT rend Monitor OFF File Numeric Monitor M Trend Monitor T Wind
219. ons Relay output Voltage output V Event output DMC108S Specifications ON OFF time proportional PID Relay output 1a SPST Normally Open 3A 30Vdc 250Vac resistive load 100 000 operations or more BV 100mA 1 1000 5s to 120s set in 1s increments Updating of time proportional Select the following in the setup output Output turns ON OFF tracked to changes in the OUT value that occur within the time proportional output cycle Output turns ON once within the time proportional output cycle Control method ON OFF time proportional PID Output type Voltage drive system Internal resistance 1500 5 Open terminal voltage 13Vdc 5 Load current Max 30mA Note Care is required to prevent the device from being reset by actuation of the overcurrent protection function in the internal power supply circuit when output is short circuited OFF leakage current Max 1004A Time proportional output resolution 1 1000 Time proportional output cycle 1s to 120s set in 1s increments Updating of time proportional Select the following in the setup output Output turns ON OFF tracked to changes in the OUT value that occur within the time proportional output cycle Output turns ON once within the time proportional output cycle Number of points 2or4 Output type Relay contact output Voltage output DMC10D model Output rating Contact type SPST Open voltage 13Vdc 5 Auxiliary output AUX Event output DMC10E model Contact rat
220. op must be set when performing heat cool control The selection content differs as I O varies according to the model number Heat cool output assignment 0 to 10 0 ESM Relationship between Setting and Output Specifications Any relevant function code is acceptable for LI in the Usable Model Numbers column O Heat cool dead zone This item is for setting a dead zone between heat side output and cool side output when performing heat cool control Factory Setting Heat cool dead zone 100 0 to 100 0 0 1096 E S M 1 2 of 1 2 of 1 2 of 1 2 of dead zone dead zone dead zone dead zone re gt ic 100 0 r 100 0 100 0 100 0 L i I L L L 1 T T T T T T Cooling Heating Cooling Heating Cooling i Heating side MV side MV side MV side MV side MV i i side MV 0 0 0 0 0 096 0 0 PID MV gt PID MV gt PID MV gt L L 0 096 50 096 100 096 0 096 50 096 100 096 0 096 50 096 100 096 Heating cooling dead zone 0 Heating cooling dead zone 0 Heating cooling dead zone gt 0 Heat cool control AT When the heat cool control AT is started the following operations are performed 1 The AT is started 2 The AT on the Heat side is performed 3 When the AT on the Heat side is terminated the same PID value as that on the Heat side is also saved on the Cool side 4 Then the AT on the Cool side is automatica
221. ore output to the terminal The factor of event table uses the results computed with the following parameters Event type channel polarity standby alarm OR action event setting value main sub hysteresis event action at Ready ON delay OFF delay Event terminal outputs Output state of event terminal RSWs 1 to 4 States of RSWs 1 to 4 pene ___ avai for models with an optional RSWony OUT 1 to 4 computation Computation results of time proportional output RSW TBLs 1 to 8 internal The states set and used on the RSW TBLs 1 to 8 computation results The factor of RSW table uses the results computed with the following parameters e RSW type channel logic polarity RSW bus inputs 1 to 4 The state of side connector bus input signal Communications DI1 to DI12 Bit state freely turned On Off by being written through communications Every model is standardly equipped with 8 event tables including those without event terminals Consequently it is possible to set up to 8 event states individually and output them via the side connector bus or read the event states through communications B Block Diagram of Output Special Operation Logic Latch Polarity 0 OR O Direct 1 Reverse Output assign to 3 Selecting the output type OFF ON latch in ON ON latch in OFF Polarity O Direct 1 Reverse Factors available for output assignment Output assign1 to 3 Selecting the output typ
222. ow W Option Q UI TT TRES Numeric Monitor Trend Monitor 18 17 16 15 14 13 O rnc coo 4 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 8 90 95 100 egi eo ees Shortcut Keys File New Initializes the monitor trend setup Ctrl N Qut Quits the Monitor window Cirl Q Numeric Numeric Monitor Starts stops the monitor Ctrl M Monitor M Start Stop M Trend Pont Trend Monitor Starts stops trend sampling Ctrl T Monitor T Start Stop T L CSV Out X Outputs the trend data in CSV Ctrl X format Clipboard Graph Outputs an image of the graph to the Ctrl C Out C Clipboard Window W Numeric Monitor Displays individual numeric monitors M Numeric Group Displays numeric group monitors Monitor 6 rena Mentor 7 Displays wend montors LEN new repays Are Dots inion LA Command tine 0 Displays the Command Line window Chapter 7 LOADER B How to Operate the Numeric Monitor Screen O Start of monitoring start of communications The following operation is required to start monitoring Otherwise monitoring and rewriting of data cannot be performed e Click ES The operation is the same by selecting Numeric Monitor Numeric Monitor Start gt During normal operation The data on the DMC10 is displayed During an error The message Check the device to which the loader is connected is displayed Remedy according to Chapter 13 TROUBLESHOOTING The f
223. pped ON delay timer remainin time seconds Proportional band P ON delay timer remainin Reset time l PID operation results ON delay timer remainin time minutes ON delay timer remainin time hours ON delay timer remainin time seconds ON delay timer remainin time minutes ON delay timer remainin time hours ON delay timer remainin time seconds ON delay timer remainin time minutes ON delay timer remainin time hours ON delay timer remainin time seconds ON delay timer remainin time minutes ON delay timer remainin time hours ON delay timer remainin time seconds ON delay timer remainin time minutes time hours Manual reset RE Manual reset RE Manual reset RE Manual reset RE Rate time D Rate time D Rate time D Rate time D Oo Beal xm IN CO I IJI a a a N eo EVA EV5 EV6 EV7 EV8 CH CH4 CH1 COMM COMM COMM COMM L L O O qir N IJI I N zm y 10 18 Chapter 10 COMMUNICATIONS FUNCTIONS Target Item RAM address ROM address HAM ROM Decimal Point Data Information Deme ssa Hox ona rex m Wm W Wemawn 75 COMM1 Communications DI input 1111 o457H 5111 H3F7ZH O o Jo o 01 1112 pasen sri2 aren o o fo o Reading writing of addresses 1113 os59H 5113 isFSeH o o o o 101 1104 is done to the same 1114 pasan sri4 ioraH o o o o commi locations as
224. pply a decimal point to thermocouple or RTD is selected When switching of each function is set to external switch input type of action e At SP group switching 1 1 added to SP group number 2 2 added to SP group number and 3 4 added to SP group number At AUTO MANUAL switching 5 AUTO MANUAL AL RUN READY switching 4 RUN READY AL LOCAL REMOTE SP switching 6 LOCAL REMOTE At AT start switching 7 Auto tuning stop start At switching to use inter channel deviation control 11 use inter channel deviation 10 40 Chapter 10 COMMUNICATIONS FUNCTIONS Parameters of which other write conditions are changed SP group number in use e SP3 and SP4 selection on 4CH model Communication conditions transmission speed communication system and communication type e Setting from RS 485 can set from loader only Parameters related with auxiliary output Parameters S type related with position proportioning Parameters S type related with heal cool control Time proportional power saving S type LOCAL REMOTE SP switching S type 3CH and 4CH parameters 2ch model Write conditions according to model number write to a function not available B Write Range Parameters of which write range is changed according to other parameters SP group number in use Range number selected SP group in use 2CH model and 4CH model SP value nput type s
225. r performing setup and monitoring on the Loader POWER lamp Lights when power is being supplied factory setting Blinks for approx 10 seconds for initialization after the power is turned ON Communications is not possible during initialization Various states can be monitored according to the lamp setting EV1 to EV4 operation lamps Light when the relay contact of the target channel inside the module turns ON The compatible connector for the DMC 10S and DMC10D connector wiring models and the DMC10E is part No 81440792 001 4 pc s set This is an equivalent product of MSTB2 5 5 STF 5 08AU made by Phoenix Contact 2 1 Chapter 2 NAMES amp FUNCTIONS OF PARTS B Base Lever Mounting holes 2 locations For securing the body For securing the base with M3 screws Communications disconnection switch Used for disabling CPL communications with devices linked on the left side factory setting CONNECT linked state Side connector Power supply terminal L n ASA ALL RARAS o CARAJOS PT Mounting hole CPL communications terminal 3 lead RS 485 connector terminal DIN rail locking tab Used for locking on a DIN rail 2 2 Chapter 3 INSTALLATION NCAUTION Use the DMC10 within the operating ranges temperature humidity vibration shock mounting direction atmosphere etc recommended in the specifications Failure to do so might cause fire or
226. rations of relays etc as prescribed in specifications or instruction manuals or depending on the design margin of your machine or equipment you are required to renew any Azbil Corporation s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals Field instruments sensors such as pressure flow level sensors regulating valves etc will reach the end of their life due to aged deterioration of parts For those parts that will reach the end of their life due to aged deterioration recommended replacement cycles are prescribed You are required to replace parts based on such recommended replacement cycles 6 Other precautions Prior to your use of Azbil Corporation s products you are required to understand and comply with specifications e g conditions and environment of use precautions warnings cautions notices as set forth in the technical documents prepared for individual Azbil Corporation s products such as catalogs specifications and instruction manuals to ensure the quality reliability and safety of those products 7 Changes to specifications Please note that the descriptions contained in any documents provided by Azbil Corporation are subject to change without notice for improvement or for any other reason For inquires or information on specifications as you may need to check please contact our branch offices or sales offices or your local sales agents 8 Discontinuance of the supply of
227. re depending on the MV of the channel to be the master the set MV may not be output In the case of a relay output model the relay may be turned OFF or ON without keeping minimum ON time or minimum OFF time of 200 ms he sum of the control output and delay time of each channel must be 100 or less at the time of stabilization PV SP If it exceeds 100 the channel on the slave side cannot be controlled with the set value The time proportional MV which is actually output is restricted when the set value is changed or when disturbance occurs and so the response characteristic may change compared with the time proportional output control result when power saving is not used 9 13 Chapter 9 SETUP PARAMETERS DMC10D B MV Branch Control An arbitrary channel result is used on the normal MV calculated by PID or a ratio or offset calculation is performed on the MV e Switching between use not in use of this function e Selection of channel to be output e Ratio with respect to selected MV Offset with respect to selected MV MV MV of selected channel x ratio offset limited by MV high low limit As the MV of the selected channel the value obtained by applying high low limit to the MV of the original channel beforehand is used PID calculation result normal MV MV before ratio calculation 1091 to 1094W 1020 to 1023W Run Rdy1 Auto Mant E ChEn 1 OL OH1 Run Rdy1 Auto Man1 Run Rdy2 H Auto Man
228. reen Explanations AM 7 11 B Operation Procedure 1 ccssssssscccssnssessccnnsssscccensssssccsnssssssncnsssesscosnassenees 7 13 FOE OE Ft RR a 7 17 EN DUROS iniciales necia 7 17 NH Scroon EXPIDO iaa 7 18 B How to Operate the Numeric Monitor Screen 7 19 B How to Operate the Trend Monitor 7 21 Chapter 8 SETUP PARAMETERS en to DMC10S and DMC10D 8 1 List of Setup Parameters LEE c dull ert ENT T O 8 1 EH Opli n FUNCIONS assii 8 3 8 2 Explanation of Basic Functions ce eeeeeeeeeeee eere eene ener OUD M d Me m e 8 5 E Control Output A RED eee LE B SP and Control rama A petuum mde E 8 12 Sr a METRI TP UE 8 13 E NINE AR HEREDI ahha nea 8 14 8 3 Detailed Explanation of Option Functions 8 16 Wl its o0 Pc 8 16 E Gurrent Transtormer In usussadasasaaatX Ri qup dob b add AR Qld wa dada aac 8 25 B External Switch Input A c Q B Auxiliary Output current b tniub alibi ki oben debo ocio ATER RR OR 8 4 Event Output Special Operation ve ascia dU B Setup Parameters only for event m suc an tina 8 30 E Detailed Explanation siii a 8 31 8 5 External Switch Input Special Operation
229. rencing channel is set to Ready the master MV MV in Ready mode Therefore the referenced channel also carries out a calculation based on this MV If the referenced channels are in Ready or Manual mode the MVs of the respective channels in Ready mode or Manual mode are output Operation in Manual mode When the referencing channel is set to Manual and the referenced channel is AUTO and RUN the value is obtained by applying a ratio offset and MV high low limit to the referenced channel MV manual MV If the referenced channels are in Ready or Manual mode the MVs of the respective channels in Ready mode or Manual mode are output Operation combined with inter channel deviation control When MV Branch output and Differential control between channels are set at the same time it is possible to erase an offset that cannot be erased by adjustment of an output ratio setting alone This adds the PID MV obtained by the differential control between channels calculated by the own channel to the MV calculated by MV branch control When the gain of the PID calculation result of the own channel is high the response characteristic up to the setting improves but the degree of interference between zones channels increases in an interference system Example When CHI is followed by CH2 CH2 setting e Setting of MV rate of change limit CH specification 1 ratio 0 800 offset 0 0 e Setting of inter channel deviation control CH specification 1
230. rn to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above 1 Select the Adjust Voltage Output tab 2 Select the target channel to be adjusted 3 Select Zero at the zero span selection item This is because zero span are in a set for each single channel Select the channel be sure to execute Zero and then execute Span 4 Press the Read key 5 Apply the zero or span current value for the channel selected at the target customer terminal For details on the measurement method refer to the following figures Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT 6 Hold the applied state for about 30 seconds 7 Read the current on the ammeter in mA units down to three digits past the decimal point enter the value on screen and press the Write key 8 Return to the zero span selection at step 3 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single channel proceed to the next step 9 Return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above E About Zener Barrier Adjustment When RTD input is combined with Zener barriers for use on the DMC10 the DMC10 must be adjusted to compensate for deviation in the resi
231. ro gt o n o gt o e gt o pe Tw uio o 7 510 o Tos uio o T as io o S toggs29r sac It GIS o s Ble o s gt Sie sie Ql sls Flo Sle 291 315 gt Oo Nj DO YN r DIO YN r T DIO o r a O c Oj ic o O c pij amp ic o O c pj c oO O c pj lt ic o Q 54 10 ols O H F DIO O 0 E Z 9 plo Dls o E F O plo Dls o E F Q o DIS gio Sle ac 2 2 o o o 00 Lig DIO Yio gt 20 2 2 D O o o 00 Lio DIS Blo gt e BIE 2 D O o o 00 Lio DO Vid Sie wale o el O16 02 0 ol 9o uo O LO NIT IL IS 6 7 O16 0 0 a Ja to O O NI IL IS lT O16 O10 6 jo O LO NIT Lio lT olocojloo oolgaoamczmiour oljo olo o o O ieolegoacizalouwioo olo o o Oo eojlgegiamcizajuriolo olo o ojO S ole SOX Z AJO LL lo plo l Alo dioso lo mqw o Sio o l Alo dio o lie mqwi io 2 0 POP los ll A O O O O O o Ojo O O O o O O OJO O o BES amp s BbrtaBsonursz amp 5 amp setaasenubsrs 5 s 5 zsssoonEszss sz 5 E o A lt LO O IN lo O Oo aV co LO OIN 00 o NINO 00 co 00 cO 00 ao Jad oo foo 0 Q a O O o O o O O o O o lt lt lt LILILILILIL IL IL L m N m en en ea m IM m ea ea ea cn M M M M jen an jan jan jan mM en em ea ea cn 00 M M M en an an an aa ea ea ea n M M en mM Im an m n m en na ea en en o y T q mo ee pv t ll T Y T T y o m me Im e E xk Le Te e e Te T Y
232. rted to an ASCII character It is 2 to 3 in the figure above that are added 2 Find a 2 s complement of the addition result 3 Convert the lower 1 byte of the addition result to a character code e CR LF Has the same function as that of CR LF of CPL See Description of data items page 10 4 for details MODBUS RTU Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS All messages are written in binary data A MODBUS RTU message consists of 1 to 3 below 2 stores commands which are transmission contents from the master station and responses which are transmission contents from the slave station All messages use binary data Each slot below corresponds to one character 1 Station address 1 byte 1 2 3 1frame 2 Transmission message response message 3 Checksum 2 bytes e Station address Has the same function as that of the CPL station address See Description of data items page 10 4 for details e Checksum Has the same function as that of the CPL station address See Description of data items page 10 4 for details However unlike CPL the method of creating a checksum carries out a CRC check The checksum CRC creation method is shown below CRC calculation Input unsigned char length Number of transmission bytes r unsigned char top Transmission data start pointer Output unsigned short CRC CRC calculation result gi unsigned short crc16
233. rtional control using the FB wire be sure to carry out automatic adjustment after all wires are connected correctly Adjustment can be performed also from the loader setting screen The operation of the loader is explained in the following item When adjustment is started operation automatically shifts from motor full close to motor full open and 3 parameters of position proportional adjustment motor full close value motor full open value and time are automatically set During control with no FB automatic adjustment is not available in a MANUAL state or READY state or in the event of FB input error Moreover if the system enters into these states during adjustment the adjustment is stopped When the adjustment is stopped the value saved so far 1s retained When the following condition is detected it is judged as an adjustment error and the adjustment result is not saved In this case select the most suited input type at Motor resistor selection 1 Motor full open adjustment value motor full close adjustment value 100 2 Motor full close adjustment value gt 1000 9 7 Chapter 9 SETUP PARAMETERS DMC10D 3 Motor full open adjustment value gt 1000 4 Motor full open time lt 5 s When adjustment is not correctly completed such as the motor is stopped at some midpoint without running to the full close or full open position the motor resistor selection may not be correct Change it to a different value and
234. s Manuals provided with Windows and the personal computer O Installing SLP D10 1 Put the CD in the CD ROM drive of your personal computer gt gt The installation program starts automatically and the following screen appears 2 Only when the SLP D10 of old version has been installed click OK to delete the old SLP D10 Delete old version E5LP D1 O DMC x y Delete old version SLP D10 DMC10 Cancel The following screen appears JA Welcome x Welcome to SLP D10C0WC10 Setup program F This program will install SLP D10COWC10 on WoOourF computer lt is strongly recommended that you exit all Windows programs before running this Setup Program Click Cancel to quit Setup and close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law 3 Click Next gt Chapter 7 LOADER 43 Choose Destination Location Setup will install SLP DIOCDMCIO in the following folder Ta install into a different folder click Browse and select another folder You can choose nat to install SLP DIOCOWCIO by clicking Cancel to exit Setup Destination Folder F Pr
235. s on the DMC10 as relay terminals Doing so might cause electric shock fire or faulty operation B Wiring 2 channel model Relay output CH1 Voltage output Voltage output CH1 E RTD input RTD input CH1 ETE OMe DC voltage DC current PR CH1 HOTS Nee BOO Relay output CH2 Voltage Voltage output CH2 4 channel model m Nie output CH uy output E A Event 4 E Event 4 Thermocouple input CH3 RTD dl CH3 E output CH3 Voltage output CH3 DC voltage DC DC voltage DC Cue input CH3 urreni input CH4 EAE SIMON KENE JOWS OF 47 O j RTD input RTD input CHA DC voltage DC current Var CH2 RTC OO a Note The terminal numbers are the same on the connector model Relay output CH1 3 output CH1 OUT1 Thermocouple input input CH1 CH1 Vene HONIG OTIC ROC COTES Relay m CH2 p CH2 ONT HE CH2 DC voltage DC current pui CH1 DC voltage DC current Input CH2 TON IONS Note The terminal numbers are the same on the connector model 4 1 Chapter 4 WIRING Heat cool model 2 channel model In the heat cool control it is necessary to set up the outputs of each loop The channel models TIE ae SES MES IG PON by the loader owe pa Ug terminal type output
236. sition adjustment MY Branch output E Energy saving e O No indicatition C 1 Energy saving O X Cancel When reseting Event Special or RSW Special all assigns are initialized On the PC loader select Option Special Function then check Remote SP on the Special Function window In PV Input in the Standard menu the input channel indication for remote SP changes to RSP o Handling Precautions It is not allowed to use the remote SP control together with the heat cool control App 16 Appendix 7 Settings When Inter Channel Deviation Control Is Used viti tor puctop oniy In the advanced function models it is possible to use the control method where the inter channel PV deviation is used as an SP This method is used by setting up so that the channels other than the master one perform the inter channel deviation control while the master channel performs the normal control B Setting Procedures 1 Set up the items from 14 to 17 in Control Output in the Standard menu The following is a sample setting with the channel 1 as the master channel i Untitled SLP D10 NENNEN oi xi File Edit Communication Setup UserLevel Option Dube EP UP eS Ga L371 ves 1 Control output 1 1 SP Control 2 Control action 0 Communication 3 Time proportional cycle 10 10 Other me a Information 4 Time proportional cycle mode 0 0 Option 5 Initial output of PID co
237. stance values of the Zener barriers Generally the internal impedance of a Zener barrier is large For this reason use a Zener barrier that matches the allowable wiring resistance specifications of the resistance temperature detector Zener barriers made by Azbil Corporation have an internal impedance of about 709 So they can be used in DMC10 s ranges 21 24 27 or 28 1 Wire as shown in the following figure E B DMC10 RTD 2 Select Zener barrier adjustment in Setup Function Setup on SLP D10 1 Handling Precautions Zener barrier adjustment is performed at Menu Setup on the loader This adjustment item is not included in Adjust 3 Designate the PV channel to be adjusted 4 Press the Read key 5 Hold the applied state for about 30 seconds 6 Press the Write key 7 To continue adjusting another channel repeat steps 3 to 6 of this procedure 12 5 Chapter 13 TROUBLESHOOTING Trouble is broadly classified into the following types PV input related trouble Body alarms related trouble Loader communications related trouble e Host communications related trouble e Control related trouble B How to Use the LEDs on the Front Panel When Checking Alarms The below types of operation can be assigned to the LEDs on the front panel of the DCM10 in the settings Operation for example when an error occurs can be checked by the lit state of the LEDs In particular regarding
238. t eo St sEISE SE SE SF t LO LO LO LO LO LO LO JO O O O eo O o o o T ii i N CN CN ININ N CN IN ININ m CO CO CO CO CO jo KO CO CO CO CO CO CO CO RN in IB Ib N NINININ N NINININ N NINININ N NINININ N NINININ N NINININININ O o o N NINININ N NINININ N NINININ N NINININ N NINININ N A o I ririrl r I la le lo lo I iririri r I lefa lala I ri ririr I M191 1M CO st st srisr sri srisrisrisr fr nr rr N NINININ N M CO CO 00 co co 00 00 00 co coo O O Oo LU LLI LLI LLI LLI LLI LL LLI LLI LO LLI LLI LLI LLI BELLE JULY LAY LLI LU LLI LLI LLI LLI LU L LLI LLI LLI LU LO LLI LLI LLI LU LLI LLI LLI LLI LU pod fu LLI LLI OJo o o o o Oe IOIO DO JO JOJO sJOJfo io joo e O IOIO O O O Joo jo e O Joo O e O Oo Oo o e O o jojo o M ist LO O IN 00 DO JO INIM T O O fe NO JY LO O IK 00 O gt O TININ It LO OIN OO Io O TIN CO s LO O IK 00 O gt eo Tite to ti tit t LO LO LO LO LO LO LO JO O O O O OlJOlOl O m iii jeleire N CN CN ININ N CN IN ININ m CO CO CO CO CO CO CO CO CO CO CO CO CO CO Ir P P IB N NINININ N NINININ N NINININ N NINININ N NINININ N C E o 4 0 1 2 0 1 0 1 2 0 1 0 1 2 0 1 0 1 2 0 1 0 1 2 0 1 0 1 2 0 1 1 ogic Direct reverse Output assignment 2 Direct reverse Output assignment 2 Output assignment 1 Output assignment 1 WN
239. t running the DMC10 enter setup parameters for running monitor operation while the DMC10 is running and changing the settings When the exclusive Smart Loader Package is not used the user must make the program for the DMC10 The Smart Loader Package drastically reduces the load in creating and debugging programs reduces trouble in setup and monitoring and reduce the size of the program on the host communications device There are three ways of setting up the DMC10 1 When the exclusive Smart Loader Package is used to set up the DMC10 or monitor the DMC10 while it is running Proceed to Chapter 7 LOADER 2 When a user program is used to set up the DMC10 or monitor the DMC10 while it is running Proceed to Chapter 10 COMMUNICATIONS FUNCTIONS 3 When the exclusive Smart Loader Package is used to set the required setup parameters before running the DMC10 and the user program is used to set parameters such as SP set point or PV process variable that required monitoring or changing while the DMC10 is running Read both Chapter 7 LOADER and Chapter 10 COMMUNICATIONS FUNCTIONS Chapter 7 LOADER 7 1 Introduction B Loader Functions O Setup function Monitor function O Adjustment function The SLP D10 has three functions e Setup function Monitor function Adjustment function This function is for setting up parameters required for running the DMC10 on the personal computer and
240. table of each product manual Word count Number of resister you want to read This is up to 32 Byte count byte count 2 x word count This is up to 64 Resister value Data you want to write CRC See the Modicon s Specification or see sample program 11 3 page O Structure of response Response of reading multiple resisters 03 hex byte count bytes See Table 1 5 11 4 page Note Device address Device address Product address you read Byte count 2 x Number of resister you read Resister value Data you read CRC See the Modicon s Specification or see sample program 11 3 page Response of writing multiple resisters Device address FunctionCode Resister address Word count Note Device address Product address you wrote Resister address Resister address you wrote Word count Number of resister you wrote CRC See the Modicon s Specification or see sample program 11 3 page Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS O Structure of exception response Exception response of reading multiple resisters Device address FunctionCode Exception code CRC 1byte 83 hex 1byte 2bytes See Table 1 5 11 4 page Note Device address Product address you wrote Exception code See table1 3 CRC See the Modicon s Specification or see sample program 11 3 page Exception response of writing multiple resisters Device address Function code Exception code CRC 1byte 90 hex 1byte 2bytes See Table 1 5 11 4 page
241. tent of code see 10 6 List of Status Codes page 10 14 Status code Data 1 Data 2 to n 1 Data n 4 o O Maximum number of read data items per message Up to 28 words for both RAM and EEPROM area Chapter 10 COMMUNICATIONS FUNCTIONS B Write Fixed Length Random Data Command WU command Send message Response message This command writes data to random non continuous addresses in 2 byte units Data is expressed as four hexadecimal digits The maximum number of data items that can be written by a single command is eight words Data is sent for the specified number of write data items with the data address four hexadecimal digits of the data to be written and the data four hexadecimal digits as a pair wUIO 0 3 3 pt 1 2 3 4 5 6 1 Write fixed length random data command 2 Sub command fixed to 00 8 Data address 1 4 Write data 1 b Data address n 6 Write data n If writing is successful the normal termination code two decimal digits is returned If only part of the data is written and the remaining data is not written the warning terminal code two decimal digits is returned If none of the data is written the abnormal termination code two decimal digits is returned At normal completion 0 0 1 At abnormal completion or warning The abnormal termination code is entered at XX 1 For details on content of code see
242. ter in the Setup screen Data cannot be uploaded to the DMC10 from the personal computer in the Setup screen The numerical monitor cannot be started in the Numerical Monitor screen The trend monitor cannot be started in the Trend Monitor screen Data cannot be read in the Adjust screen The loader cable is not correctly inserted into the front panel port on the DMC10 The loader cable is not inserted into the correct communications port on the personal computer The authorised cable is not used A break or other abnormality has occurred on the cable The setting of the loader s communications port is in error Appropriate power is not being supplied to the DMC10 B Host Communications Related Trouble Check the following if communications with the personal computer PLC or other Check the wiring state of the loader cable Check the communications port of the personal computer to which the loader cable is currently connected Check the settings of the loader s communications port Replace the cable Make sure that appropriate power is being supplied to the DMC10 host device is not established by the RS 485 communications functions on the device body Description of Fault No response in communications Wiring is not performed to the correct terminals A break has occurred in the wiring The screws are loose The address setting for the DMC10 is in error The transmission speed does not match t
243. the ON point and OFF point during ON OFF control This item is for avoiding repeatedly turning the control device ON and OFF frequently Note however that the PV value fluctuates greatly and controllability deteriorates if this item is set to too large a value Factory Setting Differential 1 to 9999unit Related setting item Control method Disturbance response coefficient Quick FiTTER This item is used to quicken restoration to a stable state to suppress overshoot when disturbance of the same pattern occurs at a fixed cycle The effect of this item increases the larger the value is set and the PV value is restored slowly and smoothly Regular PV PV when Quick FiTTER is running mm m um Re eee SSS ee ME nm 9 Temperature restoration and ly Max effect reaction overshoot when a disturbance occurs can suppressed so that a stable state can be restored as quickly as possible Quick FiTTER can be used only when the control method is set to control by fixed PID values Factory Setting Disturbance O to 30 response coefficient E Communications O Transmission speed This item determines the transmission speed Normally we recommend use at the fastest speed of 19200bps Change the transmission speed before use if the specifications of the communications host device prevent communications from being performed successfully Factory Setting Transmission 0 2400bps 3 19200bps speed 1 4800bps 2
244. time added value timeout time See Min communications response time and eMin communications response time added value ms page 8 14 for details Bl Other Specifications See 10 7 Reception and Transmission Timing page 10 15 for details e Supports MODBUS Class 0 Errorend code 01 Command error 02 Address error 03 Data error e Maximum communications data word count Other For details of the MODBUS specification see OPEN MODBUS TCP SPECIFICATION Release 1 0 of MODBUS Corporation Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 3 Description of Commands This protocol is compliant to Modicon s MODBUS protocol MODBUS communication DMC10 supported has two encoding RTU encoding and ASCII encoding Conformance class of that is Class O B RTU Encoding O Structure of request Request of reading multiple registers Function code 03 hex 1byte 03 hex 2bytes 2bytes See Table 1 5 11 4 page Note Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication table of each product manual Word count Number of resister you want to read This is up to 32 CRC See the Modicon s Specification or see sample program 11 3 page Request of writing multiple resisters Function code 10 hex Note Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication resister
245. tor as specified by the event output assignment the set external bus definition will prompt one of the following operations If the external bus has been assigned to act as a relay the cycle time and dead zone of the time proportional calculation function as a relay output Cycle time 2 5 seconds for lowest There will be an on off dead zone If the external bus has been assigned to act as a voltage pulse the cycle time and dead zone of the time proportional calculation operate as a voltage pulse output Note Though the latch was provided for the setup parameters of the standard event outputs the latch has 8 30 been moved to event output assignments in event output special operation Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D B Detailed Explanation The content of each of the items in the event tables is the same as the items for standard event outputs For details refer to each of these items O Output assignments 1 Of the event output special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 32 signals in combination with output assignments 2 Output signals check marked on the loader are enabled Sa Output EV TBL1 assignment 1 EV TBL2 EV TBLS3 EV TBLA4 EV TBL5 EV TBL6 EV TBL7 EV TBL8 internal calculation result internal calculation result internal calculation result
246. tput terminals OUT1 OUT2 control output terminals EV3 EV4 event output terminals or AUX1 AUX2 auxiliary output terminals are used Li Untitled SLP D10 CNN Bl xl File Edit Communication Setup UserLevel Option O Relay Relay OUT1 ch1 H EV3 chl1 CYOUT2 ch2 H EV4 ch2 C a 1 Not Applicable OUT1 ch1 H EV3 ch1 CVOUT2 ch2 H EV4 ch2 C E He br 2 Not Applicable EV3 ch1 H OUT1 ch1 CVEV4 ch2 H OUT2 ch2 C A 3 Not Applicable EV3 ch1 Hy OUT1 cht CVEV4 ch2 H OUT2 ch2 C ape 4 Not Applicable OUT1 ch1 H EV3 ch1 CVOUT2 ch2 H EV4 ch C tractor 5 Not Applicable OUT1 ch1 H EV3 ch1 CVOUT2 ch2 H EV4 ch2 C Option amp Not Applicable OUT1 ch1 H AUX1 ch1 CVOUT2 ch2 H AUX2 ch2 C B Event Table T Not Applicable AUX1 ch1 H OUT1 ch CVAUX2 ch2 H OUT2 ch2 C ranma 8 Not Applicable OUT1 ch1 H AUX1 ch1 CYOUT2 ch2 H AUX2 Ch2 C El CT Input 8 Not Applicable AUX1 cht H OUT1 ch CVAUX2 ch2 H OUT2 ch2 C El RSW Input 10 Not Applicable AUX1 ch1 H AUX2 ch1 CY OUT1 ch2 H OUT2 ch2 C HeatiCool uem List Selection 1 1 Valid settings 0 to 10 App 15 Appendix 6 Settings When Remote SP Is Used available tor DMC10D only B Setting Procedures 1 Specifying the remote SP control Special Function EE n x Special Function 7 M Multiple SP Modular control motor control method O None Event Special DT C 1 MFB inference ecia P C 2MFB Heat Cool I MS MER p C 4 No MFB power on po
247. transformer measurement disabled enabled Channel 2 position 0 Potentiometer feedback value in Meaningful only while position proportional inference use proportional control being used state 1 Inferred feedback value in use Channel 1 position 0 Motor running Meaningful only while position proportional adjustment 1 Motor being adjusted proportional control being used state Channel 3 self tuning During correction standby 1 correction correction standby Channel 3 current When measurement is enabled 1 ET disabled enabled Channel 1 motor action Output on the open side 0 OFF close 1 ON Channel 1 motor action Output on the close side 0 OFF open 1 ON 3 Channel 4 self tuning During correction standby 1 0 11 2 correction correction standb 14 Channel 4 current When measurement is enabled 1 transformer measurement disabled enabled i close 1 ON 6 Channel 2 motor action Output on the close side 0 OFF open 1 ON Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 33 Chapter 10 COMMUNICATIONS FUNCTIONS O Table 10 4 Internal calculation result of event output external switch input 1044W 215 914 213 212 21 210 29 28 27 26 25 24 23 22 2 20 we s5 13 12 1 10 9 J 8 v 6 5 42 93 2 1 Lem Lv TO Bemaks internal event calculation result This fs the S Event output internal calculation resuts 0 OFF
248. trol by PID fixed values Set whether or not to use the DMC10 for heat or cooling control Heat control By this control method the manipulated variable is decreased or turned OFF accompanying the increase in PV value This control method is also called reverse action as the change in PV value and manipulated variable are in a non proportional relationship Cooling control By this control method the manipulated variable is increased or turned ON accompanying the increase in PV value This control method is also called direct action as the change in PV value and manipulated variable are in a directly proportional relationship Factory Setting Control action O Heat control O Heat control reverse action reverse action 1 Cooling control direct action Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D O Time proportional cycle This item is for setting the time cycle during time proportional control The value obtained by applying the manipulated variable to this time becomes the ON time Generally controllability improves the shorter the time proportional cycle becomes However if the cycle is set to a short value the control device tends to be repeatedly switched ON and OFF frequently and so the life of the control device must be taken into consideration When the cycle is set to 10 seconds or more or when relay output is included in the control operation ON OFF operation shorter than 200ms is
249. trol motor control method None C 1 NFB inference C 2 MFB C 3 No MFB C 4 No MFB power on position adjustment nergy saving O No indication C l Energy saving TT When resetting Event Special or RSW Special all assignment are initialized On the PC loader select Setup Special Function then check RSW Special on the Special Function window gt gt The contents of RSW input settings and the actual input are separated Moreover the Input assign1 Input assign2 Input assign3 and Logic items are newly added to RSW Input The separated RSW setting unit is called an RSW Input Table The assignment of the RSW input table to the desired input source is performed with Input assign1 Input assign2 or Input assign3 2 Setting up the contents of RSW input action RSW input table Select Option RSW Input shown below to set up the contents of RSW input action Lf Untitled SLP D10 nl x File Edit Communication Setup UserLevel Option E a Output 1 RSW type Sae CAS B communication inm i Option B Event Table B Logic e cel RSW Special Table Input The setup contents of the RSW input tables RSW_TBL1 to RSW_TBL8 are displayed on the horizontal axis of the screen Specify the desired RSW type and Channel Appendix D
250. tting 1 channel 1 2 channel 2 This item operates when a current of the event setting value or more flows while control outputZOFF HYS ON Main Current Sets the PV ALARM of individual channels PV upper lower limit alarm B line break alarm Device memory alarms parameter area RAM checksum adjustment area EEPROM RAM checksum and PV alarms PV upper limit alarm lower limit alarm CJ error B line break alarm are targeted and the event turns ON even if one of the alarms occurs When local SP is used the event state becomes 1 Same action as SP lower limit reverse action Same action as SP upper limit reverse action O ON HYS Main SP gt Same action as SP upper upper lower limit reverse action 8 20 ON d HyS Y Hys JON 1 1 PV gt P Main Sub ON HYS Main Current The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output Same operation as SP lower limit direct action O ON HYS Main SP gt Same operation as SP upper limit direct action Same operation as SP upper limit direct action T HYS ON SP Main Set 0 as the standby setting 1 channel 1 2 channel 2 1 to 4 Individual channel designation OR operation on all channels AND operation on all channels 1 to 2 Individual channel designation OR operation on all channe
251. turn the external switch input OFF then back ON again External switch input OFF Auto tuning stopped Auto tuning started Note For the auto tuning of heat cool control see O Heat cool control output assignments on page 9 3 8 Self tuning start execution This item switches between stop and execution of External switch input OFF ON Device state Start of self tuning Start of Tm URS enabled forbidden 1 Handling Precautions To use this function the Control method setting at Basic functions Control output must be set to 1 Control by self tuning 9 Timer stop start This item becomes the startup signal when the event output type is taken as the timer When this signal turns ON the timer count is started and when this signal turns OFF before the count finishes the count stops and the count value is reset Though events are still active after the count has finished the event action and count value are reset when the startup signal turns OFF External switch input OFF ON Device state Timer count stopped Timer count started and reset 10 Release latch state Set this item when using external switch input as release of the event output latch state External switch input OFF ON Device state Holding of latch state Latch state TL enabled 11 Inter channel deviation control switching This item can be used on advanced model DMC10D This item is used to switch to int
252. type selection for switching States of event RSW function output terminals 1 Input assign1 to 3 to 4 State type selection for switching States of com RSW function Polarity O Direct 1 Reverse RSWS5 function RSW type Channel Polarity O Direct 1 Reverse RSW6 function RSW type Channel munications DI1 to Input assign1 to 3 Polarity RSW7 function DI12 State type selection for switching O Direct RSW type RSW function 1 Reverse Channel Polarity O Direct 1 Reverse RSW8 function RSW type Channel Input assign1 to 3 State type selection for switching RSW function RSW TBL 1 to 8 internal computation results App 11 Appendix E Operating Procedures for RSW Input Special Operation O Setting procedures App 12 If you want to use the special operation of RSW input set following the procedures shown below The RSW input special operation does not operate without these settings Make settings following the steps below 1 Specifying the use of RSW input special operation 2 Setting up the contents of RSW input action RSW input table 3 Setting up the RSW input source and logical action Detailed procedures are as follows 1 Specifying the use of RSW input special operation Special Function E3 Special Function Multiple SP Event Special F RSW special Heat Cool Remote SP MY Branch output odular con
253. ule 4 channel relay output SLP D10J50 Smart Loader package for DMC10 including special cable 81440792 001 Connector set pack of 4 MSTB2 5 5 STF 5 08AU made by Phoenix Contact SDU10T0100 For Distributed Multi Channel Controller DMC10 List of CMC10 related products Model No CMC10ACL1A000 Communications Controller CC Link CPL converter CMC10BCP1A000 Communications Controller CPL CPL Converter CMC10G Communication Controller PLC Controller Converter RS 232C RS 485 converter Smart Loader package for CMC10B including special cable 81440792 001 Connector set pack of 4 MSTB2 5 5 STF 5 O8AU made by Phoenix Contact Connect this terminating resistor to both of the units that are at either end of the CC Link However please note that the specifications of the terminating resistor vary depending on the cable used for the CC Link For more information on the terminating resistor refer to e Mitsubishi Electric CC Link System Master Local Unit User s Manual currently being revised e Mitsubishi Sequencer Technical News No PLC D 330 Chapter 2 NAMES amp FUNCTIONS OF PARTS B Body DMC10S DMC10D Rotary switch for device address Sets the address used for host communications 0 Communications disabled factory setting 1to F Communications enabled DMC10E Note Loader jack Used for connecting the special cable packaged with the DMC10 Smart Loader Package SLP D10J50 fo
254. unsigned char length unsigned char top unsigned short CRC Oxffff unsigned short next unsigned short carry unsigned short n unsigned char crcl while length next unsigned short top CRC next for n 0 n lt 8 n carry CRC amp 1 CRC gt gt 1 if carry CRC 0xA001 top crcl CRC amp Oxff00 gt gt 8 CRC lt lt 8 CRC l crcl return CRC Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS e 1 frame end judgment A message end 1 frame end is determined when a time specified for each transmission speed has passed during which no character is received It is considered that 1 frame has ended when the following character is not received by the time the following timeout time passes However the timeout time has a fluctuation of 1 ms from values in the following table Table 1 5 Set Transmission Speed Timeout Time bps 2400 B Transmission Message Details of a transmission message are as follows ASOIASOI character notation RTU binary notation Word address 03E9 03E9H Read count Numerical value expressed in characters 1 word units Write value Numerical value expressed in binaries word units B Response Time The time after one full frame of a transmission message is received until the instrument starts to reply a response message is a time ms expressed by minimum communications response time minimum communications response
255. up of the loader must be matched to that of the DMC10 The communications setup cannot be changed when the special cable is used Chapter 7 LOADER e Step 6 saving setup data When you have finished making the settings save the setup Saving setups in advance and using saved setups greatly reduces the time and load when setting up the loader The following items are saved Type Use non use of special functions e Setup parameters 1 Click Save As Select the File command The operation is the same by selecting the Ctrl A keys The Save As dialog box appears Save in 3 My Documents My Pictures 8 test d10 8 412 010 File name Rm Save as type SLP D1 Ofile 01 0 Cancel y 2 Enter the file name and click Save e Step 7 downloading the setup Write the set parameters or parameters called up from a saved file to the DMC10 1 Use the special loader cable to connect the personal computer to the DMC10 body to write the setup parameters to 2 Turn the DMC10 ON 3 Click The operation is the same by selecting Write SLP DMC10 command in the pull down menu The message Writing is going to be executed is displayed 4 Click OK gt This starts writing of the setup parameters During writing the message Please wait is displayed When writing ends the message Normal end is displayed 1 Handling Precautions If writing fails the message Co
256. utput This is event output that can be output from the relays of the event output module via the bus line inside the DMC10 base Event bus output is used when physical relay output is required on a 4 channel model that does not have event relay output or when many event outputs are required even on a 2 channel model Event bus output can also be used as an internal bit signal even if there is no event output module O Operation type Range Action D E h min s h min s ee a cera ay u 99 59 59 99 59 59 Event output is forcibly turned OFF even if the latch was being used rz 9 i ll limit 10000 10000 99 59 59 99 59 59 2 PV lower 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 AA O on PV value oe 3 PV 2000 to Main to Oto 00 00 00 to 00 00 00 to 1 to 4 Action on PV value ERES MR M RN limit 4 Deviation 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 Action on deviation between SP and upper limit 410000 10000 99 59 59 99 59 59 PV current reference SP Direct reverse 5 Deviation 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 Action on deviation between SP and lower limit 10000 10000 99 59 59 99 59 59 PV current reference SP 6 Deviation 0 to 0 to Oto 00 00 00 to 00 00 00 to Action on deviation between SP and upper lower 10000 10000 10000 99 59 59 99 59 59 PV limit current reference SP 7 nter 2000 to Oto 00 00 00 to 00 00 00 to Action on deviation between PV channel 410
257. viation value O Control by remote SP By this control method remote SP can be controlled by signals from an external analog oscillator Select remote SP at special functions on the loader and then make each of the settings O Position proportional control Allows position proportional control using the MODUTROL MOTOR Select position proportional control at special functions on the loader When this function is selected RSP control heat cool control power saving and self tuning cannot be used simultaneously The motor status can be checked by bit information data see page 10 33 Position proportional control of the following model No can be selected from the loader Chapter 9 SETUP PARAMETERS DMC10D FB mucus o NoRB 23 DMC10D2XRO3X DMC10D4XROOX DMC10D2XRXXX No FB When 1 loop s worth is used Note FB Abbreviation of Feedback wire Time proportional power saving mode Select time proportional power saving mode at special functions on the loader When this function 1s selected heat cool control and inter channel deviation control cannot be used simultaneously O MV branch control Results of an arbitrary channel are applied to the normal MV calculated with PID or a ratio or offset operation is applied to the MV Chapter 9 SETUP PARAMETERS DMC10D 9 2 Detailed Explanation of Basic Functions BE Heat Cool Output Assignments Heat cool output assignments The output of each lo
258. warranty period azbil shall without charge deliver a replacement for the said product to the place where you purchased or repair the said product and deliver it to the aforementioned place Notwithstanding the foregoing any failure falling under one of the following shall not be covered under this warranty 1 Failure caused by your improper use of Azbil Corporation s products noncompliance with conditions environment of use precautions etc set forth in catalogs specifications instruction manuals etc 2 Failure caused for other reasons than Azbil Corporation s products 3 Failure caused by any modification or repair made by any person other than azbil or azbil s subcontractors 4 Failure caused by your use of Azbil Corporation s products in a manner not conforming to the intended usage of that product 5 Failure that the state of the art at the time of Azbil Corporation s shipment did not allow us to predict or 6 Failure that arose from any reason not attributable to Azbil Corporation including without limitation acts of God disasters and actions taken by a third party Please note that the term warranty as used herein refers to equipment only warranty and Azbil Corporation shall not be liable for any damages including direct indirect special incidental or consequential damages in connection with or arising out of Azbil Corporation s products 2 Ascertainment of suitability You are required to ascertain the suitabil
259. y set parameter values must be set again Example SP is 40 0 when the decimal point position is changed to the No 1 position after SP is set to 400 When a range whose decimal point cannot be changed has been set this decimal point position cannot be written by communications Example In the case of range No 1 the decimal point position is fixed to 0 However 0 cannot be written Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D PV range upper lower value only when input type is DC voltage or DC current This item is for setting the PV range upper lower values when the input type is DC voltage or DC current Set the indication value when the input signal is the minimum value or maximum value In the case of DC 4 to 20mA input set the minimum value when 4mA is input and the maximum value when 20mA is input Factory Setting PV range lower 2000 to 10000 MELLE E S M limit PV range upper 2000 to 10000 1000 limit Related setting item Input type Decimal point position PV bias This item is used when performing PV value offset Offset 1s used when the sensor has deteriorated Factory Setting 2000 10 10000 o SM O PV filter This item is used when the PV value suddenly fluctuates repeatedly and control is not possible or when the PV value fluctuates minutely due to the influence of noise In almost all cases this item can be used at its default and so it need not be set Factory Sett
260. z E HO Offset 2 ChEn 2 H OL OH2 H Run Rdy2 H Auto van2 mv2 v1 PID calculation result 1 PID calculation result 2 OL OH2 Run Rdy3 Auto Man3 E nO Offset 3 ChEn 3 H OL OH3 H Run Rdy3 Auto Man3 Mv3 PID calculation result 3 OL OH3 PID calculation result 4 OL OH4 Run Rdy4 Auto Man4 EH ChEn 4 Run Rdy4 Auto Man4 MV4 a a MV branch control 4 Adds the own channel PID calculation result only when Channel selection ratio offset addition are When MV branch control is used and Inter channel arbitrarily applicable to all channels deviation control is used offset canceled Category Setting Range Factory Setting User Level Control output Used 0 Not used 1 Used Select channel to be used 0 to 10000 1000 Use set value x 0 001 Offset 2000 to 10000 0 Use set value x 0 1 Use In the case of not used setting the set parameters are ignored and factory settings are forcibly used In this case other values stored as parameters are not changed Selection of channel When branch control is performed set the channel to indicate the calculation result of the PID used Ratio setting Set a ratio for the MV of the selected channel Set value X 0 001 is used as a ratio 9 14 Chapter 9 SETUP PARAMETERS DMC10D Offset setting Set the MV of an offset for the MV of the selected channel The set value x 0 1 is added as an offset Operation in Ready mode When the refe

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