EN Original User Manual Warning term DANGER
Contents
1. served in order to ensure safe han dling Make sure that a special version of your device has been ordered for use with oxygen and that the expected device has been delivered The easiest way for you to verify this is by checking the type plate see Fig 1 re garding this If your order code ends with the digits 007 then your device is suitable for oxygen applica tions When it is delivered the device is packaged in a plastic bag to protect it from contamination Take note of the advice sticker with the text Device for oxygen unpack immediately before installation Also note that contact with skin should be avoided when unpacking and in stalling the device so as to avoid leaving grease resi dues on the device The relevant provisions concerning explosion protection must be met during installation Also check whether ap proval as intrinsically safe equipment is required in addi tion to suitability for oxygen This is not the case for the device as supplied Please note that the entire system must comply with the requirements of the BAM German Federal Institute for Materials Research and Testing DIN 19247 Pressure transmitters designed for use without seals are recommended for oxygen applications gt 25 bar Pressure transmitters with 70 EPDM 281 sealing rings Maximum permitted values 15 bar 60 C and 10 bar 60 C to 90 C BAM approval Pressure transmitters with FKM Vi 567 sealing r2. 6 Switching and resetting behavior for window function in pressure time graph 6 3 Structure of the menu system i gt See DS3XX Menu System supplementary sheet 7 IO Link Interface 7 5 Parameter data 10 Servicing Repair The parameter data for the pressure sensor correspond to the Smart Sensor profile hex 7 1 General device information Baud al Input process data length IO Link version 10 1 Recalibration 6 4 Menu list It is possible that the offset value or the scaling value may shift during the lifetime of the device This is indicated by a deviation in the output signal value with reference to the set measurement range start or end values respectively If either of these two phenomena should occur after a prolonged period of use recalibration is recommended in order to Comment First menu level SP l The action is executed 0x81 Delete min max value 0x82 res OxA0 SetO Menu 1 Set Switching Point 1 Sets the particular value above which Switching Point 1 shall be enabled If the window function is enabled SiO mods FH I in Menu 5 6 the value of Switching Point 1 is the upper pressure limit of the window FensterHigh Menu 2 Set Return Point 1 Sets the particular value above which Return Point 1 shall be enabled If the window function is enabled in Menu 5 6 the resetting value of Switching Point 1 is the lower pressure limit of the window FensterLow Menu 3 Set Switching Poi
3. Four LEDs to indicate units 2 LED Out 1 yellow Status display for Switching Output 1 3 LED Out 2 green Status display for Switching Output 2 4 Seven segment display for measured value and parame ters 5 Button for movement within a menu 6 Button from menu to menu Fig 3 Control pad for device with 2 switching outputs LED status in Normal Mode On switching Point 1 reached yellow LED switching output enabled switch point not reached On switching Point 2 reached green LED switching output enabled switching point not reached Button function short press page from Menu 1 to Menu 5 and f then back to the display long press rapidly increment parameter value select the menu item within a menu press both buttons at the same time apply the set parameter and return to the current menu item The device is configured according to VDMA 24574 1 return to the display 6 2 Switching resetting behavior Pressure P t SP f f 1 d VF Hysteresis SP rP r Timet NO contact Hno Fig 4 Switching and resetting behavior for hysteresis func tion in pressure time graph Pressure P 4 SP 4 _ fy r Hysteresis SP rP Time t NO contact NC contact i i Time t Hnc i Time t Fig 5 Switching and resetting delay for hysteresis function in pressure time graph Pressure P FH 7 Window Timet NC contact Fne Timet Fig
4. Limitation of liability and warranty Failure to follow the instructions or observe technical regula tions improper use or use of the device in a manner other than that intended or alteration or damage to the device will void the warranty and invalidate claims for liability 1 5 Intended use The DS 3XX Pressure Switches have been developed for pressure monitoring applications depending on the particular model They are equipped with a 4 digit LED display which indicates the adjacent system pressure Depending on the particular device and mechanical connection they are suitable for a wide range of appli cations The pressure sensor is intended for installation in a machine or system It is the responsibility of the us er to check whether the device is suitable for the chosen application If in doubt please contact our sales office BD SENSORS cannot however assume any liability for an incorrect choice or any consequences arising from this Media that can be measured are gases or liquids that are compatible with the materials that contact the medi um These are described in the data sheet Further more it must be ensured in each individual case that the medium is compatible with the parts the come in contact with it The technical data as set out in the current data sheet are authoritative If you do not have the data sheet please request it from us or download it from our web site Danger of death through incorrect
5. ceeded 3 5 Installation instructions for NPT connectors Additional seal materials e g PTFE tape may be used to provide sealing Screw the device into the mounting thread by hand Then tighten it with the open end wrench for 1 4 NPT approx 30 Nm for 1 2 NPT approx 70 Nm The specified tightening torques must not be ex ceeded 3 6 Installation instructions for dairy pipe connectors Check that the O ring is undamaged and is seated in the groove provided for it in the receiving fitting Center the dairy pipe connector in the corresponding receiving fitting Screw the union nut on to the receiving fitting Then pull it tight with a hook wrench 3 7 Installation instructions for clamp and Varivent connectors Use a suitable seal that is compatible with the process medium and the pressure to be measured Place the seal on the corresponding receiving fitting Center the clamp or Varivent connector above the corresponding receiving fitting with its seal Then attach the device using a suitable fastening ele ment e g semi ring or retractable ring clamp in ac cordance with the manufacturer s instructions The sensor must not be exposed to high temperatures or rapid pressure increases that exceed the specified limits See data sheet for limit values The sensitive di aphragm of the flush mounted sensor must not be touched since it may deform or tear 3 8 Orientation of the displ
6. AN use In order to avoid accidents use the device only in accordance with its intended use WARNING 1 6 Package contents Check that all of the listed parts are included in the delivered package and have been supplied in accordance with your order Electronic pressure switch from the DS 3XX series For DIN 3852 mech connectors O ring pre fitted User manual 2 Product Identification The type plate serves to identify the device The most important data can be taken from this The order code is used for unique identification of your product Serial number Measure Order code ment range Type designation 2 IO Link C pui 0 10 bar gauge Pin 1 Vee Output 1O LinkiSIO PNP Pin 2 PNP er Suppiy 18 30 V Pin R Vs eas Sheek Bfessure Por Pin 4 O LinkiSio TIT Signal Supply Pin configuration Fig 1 Type plate t amp The type plate must not be removed from the device 3 Installation 3 1 Installation and safety instructions Danger of death from electric shock Install the device only when the ma chine is depressurized and the power supply has been switched off Danger of death from improper installation Installation must be performed only by appropriately qualified specialist personnel who have read and under stood the user manual Danger of death from explosion through improper use of devices intended for use with oxygen The following points must be ob
7. Sate BD SENSORS Original User Manual CE DS 3XX Electronic Pressure Switch DS 300 DS 300 P DS 301 DS 300 www bdsensors com Headquarters BD SENSORS GmbH BD Sensors Str 1 D 95199 Thierstein CZ 687 08 Buchlovice Germany Czech Republic Tel 49 0 9235 9811 0 Tel 42 0 572 4110 11 Fax 49 0 9235 9811 11 Fax 42 0 572 4114 97 Eastern Europe BD SENSORS s r o Hradi tsk 817 China BD SENSORS China Co Ltd Russia BD SENSORS RUS 39a Varshavskoe shosse RU Moscow 117105 No 1188 Lianhang Rd 201112 Shanghai Russia China Tel 7 0 95 380 1683 Tel 86 0 21 51600 190 Fax 7 0 95 380 1681 Fax 86 0 21 33600 613 You can find our offices in EUROPE ASIA e Belgium e Romania e India e Denmark e Sweden e lran e England e Switzerland e Israel e Finland e Slovakia e Japan e France e Spain e Kazakhstan e Greece e Turkey e Korea e Italy e Ukraine e Malaysia e Lithuania e Singapore e Luxembourg AFRICA e Taiwan e Netherlands e Thailand e Norway Egypt e Vietnam e South Africa e Poland e Portugal AUSTRALIA The addresses of our overseas offices can be found at www bdsensors de Data sheets user manuals ordering codes and certificates are also available for you to download from our website Table of contents General Information Product Identification Installation Electrical Installation Commissioning Operation IO Link Interface Decommissioning Maintena
8. ay module In order to ensure easy readability even when the device is installed in an awkward location the display can be rotated into the desired position Its rotational capability is illustrated below Note rotation limits 210 100 110 220 Fig 2 Display module 4 Electrical Installation Danger of death from electric shock Switch off the power supply before installing the device Electrically connect the device in accordance with the specifications given on the type plate the following pin assignment table and the connection diagram Pin assignment table Electrical connections M12x1 4 pin metal without Po output M12x1 4 pin metal with analog output Supply Supply Signal Communication Switching Output 1 Switching Output 2 Shielding Pressure connector Pressure connector Connection diagrams 3 wire system IO Link SIO with switching output o 3 wire system lO Link SIO with analog output Lr If possible use a shielded and twisted multicore cable for the electrical connection 5 Commissioning t Before using the device for the first time check that it has been properly installed and make sure that it does not show any visible defects t The device may by commissioned only by appropriately qualified specialist personnel who have read and under stood the user manual 6 Operation 6 1 Control and display elements 1
9. ce is in principle maintenance free If necessary Danger of injury from media escap the housing of the device may be cleaned with a damp cloth ing under pressure and a non aggressive cleaning solution while it is switched Dismount in an orderly fashion when off the machine is depressurized and the power supply has been switched off Check whether the medium needs to be drained before dismounting Menutem Description Factoryseting Ownsetting With certain media may however deposits or contamination may accumulate on the diaphragm The specification of appropriate maintenance intervals for inspection is recom mended in this case Once the device has been properly decommissioned the diaphragm can normally be cleaned with a non aggressive cleaning solution and a soft brush or sponge Care should be taken while doing so If the dia phragm is covered in limescale decalcification by BD SENSORS is recommended See the Servicing Repair section with regard to this Menu 52 dS1 Switching Delay Time 1 we ooo Danger of injury from the measured medium Menu54ds2 Switching DelayTimet ose f Menus are Reseting DelayTimet ose p Menu Sout Switching Function for Outpatt o f Menu 5 7 ou Switching Function for Output mo p PMenus uni Unis Menu S13 lt AP Measurement Damping Ome Menu Siidcode Password OOS Depending on the measured medi um suitable precautions should be lakan 0 protettive Moves d
10. g e g gloves goggles when cleaning it a 5 A Caution a WY mw Menu 5 5 Resetting Delay Time 2 Sets the value for Resetting Delay Time 2 after reaching Resetting Point 2 setting range 0 50 s Menu 5 6 Output 1 Switching function of the switching output Hno Hysteresis function normally open Hnc Hysteresis function normally closed Fno Window function normally open Fnc Window function normally closed Menu 5 7 Output 2 Switching function of the switching output Hno Hysteresis function normally open Hnc Hysteresis function normally closed Fno Window function normally open Fnc Window function normally closed Menu 5 8 Change Units Selects the physical units for the displayed and set pressure values bAr bar nnBa mbar PSi PSI mPA MPa Menu 5 9 Min Value Displays the minimum pressure that was recorded during the measurement period the value is lost if the voltage supply is interrupted Menu 5 10 Max Value Displays the maximum pressure that was recorded during the measurement period the value is lost if the voltage supply is interrupted Menu 5 11 Delete Min and Max Values The execution of the value deletion process is confirmed on the display 0x0C 0x00 Device Access Lock 0x00 Unlocked 0x00 0x01 IO Link Lock Unlocked 0x02 Data Storage Lock 0x04 Parameterization Lock 0x08 User Interface Lock 0x03 IO Link Lock Data Storage Loc
11. he electrical connector 3 2 General installation instructions Carefully remove the device from its packaging and dispose of the packaging properly Then proceed as described in the following installation instructions 3 3 Installation instructions for DIN 3852 connectors DO NOT USE ANY ADDITIONAL SEALING MATERI ALS SUCH AS TOW HEMP OR TEFLON TAPE Check that the O ring is undamaged and is seated in the groove provided for it Make sure that the sealing surface of the receiving part is perfectly clean and smooth Rz6 3 Screw the device into the mounting thread by hand If you have a device with a knurled ring the device need only be screwed in by hand Devices with wrench flats must be tightened with an open end wrench with steel wrench flats G1 4 approx 5 Nm G1 2 approx 10 Nm G3 4 approx 15 Nm G1 approx 20 Nm with plastic wrench flats max 3 Nm The specified tightening torques must not be ex ceeded 3 4 Installation instructions for EN 837 connectors Use a suitable seal that is compatible with the process medium and the pressure to be measured e g a cop per seal Make sure that the sealing surface of the receiving part Is perfectly clean and smooth Rz 6 3 Screw the device into the mounting thread by hand Then tighten it with the open end wrench for G1 4 approx 20 Nm for G1 2 approx 50 Nm The specified tightening torques must not be ex
12. in away Ensure that sealing surfaces are not exposed to standing liquid Install the device such that it is protected from direct sunlight In the worst case direct sunlight may result in the maximum permissible operating temperature being exceeded which can then damage the device or affect its ability to function correctly If the internal pressure in the device rises this could also cause temporary meas urement errors i Take care that the pressure connector is not subjected to any mechanical stresses higher than that permitted since this could cause the characteristic to shift or result in damage This applies especially to very small pres sure ranges as well as to devices with a pressure con nector made of plastic i In the case of hydraulic systems orient the device such that the pressure connector faces upwards for venting i Provide a cooling section when using the device in steam lines t If there is a risk that a device installed outdoors might be damaged by lightning strike or overvoltage we rec ommend the provision of overvoltage protection be tween the power supply unit or control cabinet and the device Er If the device is installed with the pressure connector facing upwards make sure that no liquid runs down the housing This could result in moisture and dirt blocking the gauge reference in the housing and cause malfunc tions If necessary remove any dust and dirt from the edge of the screw joint of t
13. ings Maximum permitted values 25 bar 150 C BAM approval ti Please treat this highly sensitive electronic measuring instrument carefully both when packed and when un packed tNo modifications or alterations may be made to the device Do not throw or drop the device Only remove the packaging and if applicable the pro tective cap from the device shortly before its installation so as to avoid damaging the diaphragm Be sure to re tain the supplied protective cap tr Fit the protective cap back over the diaphragm immedi ately after dismounting the device t Treat the unprotected diaphragm with extreme care it can be damaged very easily t Do not apply any force to install the device so as to avoid damaging the device and the system t The display and the plastic housing are equipped with a rotation limiter Please do not attempt to overtighten the display or the housing by applying increased force t amp When installing outdoors or in humid environments the following points should be noted The device should be electrically connected immediate ly after installation to ensure that no moisture is able to penetrate into the plug connector If this is not possible the ingress of moisture must be prevented by using a suitable protective cap The protection class specified in the data sheet applies to the connected device Select an installation position that allows splashed water and condensation to dra
14. k 0x05 IO Link Lock Parameterization Lock 0x09 IO Link Lock User Interface Lock 0x06 Data Storage Lock Parameterization Lock Ox0A Data Storage Lock User Interface Lock 0x07 Data Storage Lock IO Link Lock Parameterization Lock OxOB Data Storage Lock IO Link Lock User Interface Lock 0x24 0x00 Device status 0x00 Device is operating properly 0x02 Out of Specification 0x04 Failure SwitchPoint mode 1 SwitchPoint mode 2 Sub Object name index hex 0x30 S RW R R 11 Disposal The device must be disposed of in accordance with European Directives 2002 96 EC and 2003 108 EC Waste Electrical and Electronic Equipment Waste electrical products may not be disposed of with household waste 7 4 Event codes Device Type status Notifica 1 1 1 0 No malfunc 0x0000 0x0000 tion tion General 0x1000 0x1000 4 Error malfunction Unknown error Process 0x8C30 0x8C10 2 Warning variable range underrun Process data uncertain Hysteresis NO Hysteresis NC t Depending on the medium used residues on the device may constitute a hazard to the environment You should therefore take appropriate precautions if necessary and dispose of the device properly Window NO Window NC Hysteresis NO Hysteresis NC Window NO Window NC 0x00 bar 0x01 mbar 0x02 PSI 0x03 MPa 12 Guarantee Conditions The guarantee conditions are subject to the statutory warran ty period of 24 months starting from the date of di
15. nce 10 Servicing Repair 11 Disposal 12 Guarantee Conditions 13 Declaration of Conformity CE Senor oNS 1 General Information 1 1 Information concerning the user manual Follow the safety and handling instructions that are set out in this user manual Compliance with the applicable accident prevention regulations and safety regulations as well as with national installation standards and recognized codes of practice must also be ensured This user manual is part of the device and should be kept accessible to personnel at all times in the immediate vicinity of the installation location of the device Subject to technical alteration Room B 2nd Floor Building 10 1 2 Symbols used Nature and source of danger Measures to prevent danger Immediate danger Failure to observe will result in death or serious injury Possible danger Failure to observe may result in death or serious injury Dangerous situation Failure to observe may result in slight or moderate injury CAUTION t NOTE Tips and information for the user in order to ensure trouble free operation 1 3 Qualification of personnel Installation Commissioning operation maintenance de commissioning and disposal may be carried out only by appropriately qualified specialist personnel Work on electrical components must be performed only by a qualified electrician and in accordance with the applicable regulations and guidelines 1 4
16. nt 2 Sets the particular value above which Switching Point 2 shall be enabled If the window function is enabled in Menu 5 7 the value of Switching Point 2 is the upper pressure limit of the window Menu 4 Set Return Point 2 7 2 SIO mode standard IO mode In this mode the sensor operates like a normal pressure sensor with standard output signals The digital output is always on Pin 4 Output 1 of the M12 connector plug Depending on the design Pin 2 Output 2 can be an analog or an additional digital output 7 3 IO Link mode communication mode by writing in the subindex Upload Start Upload End Download Start 0x03 0x00 Data Storage Index Download End Data Storage Break ensure a continued high level of accuracy 10 2 Return Whenever the device is returned no matter whether for recalibration decalcification modification or repair it must be carefully cleaned and packed such that there is no risk of breakage The device must be accompanied by a notice of return giving a detailed description of the fault If your device has come into contact with pollutants then a notice of decontamination will also be needed You can find the relevant templates on our website at www bdsensors de Should you send in your device without a notice of decon tamination and doubts with regard to the medium used should arise in our service department repair work will commence only once an appropriate notice has been
17. oggies ES Incorrect cleaning can result in irreparable damage to the measuring cell For this reason you should never use sharp objects or compressed air to clean the dia phragm DS3XX_E_210714
18. re ceived Sets the particular value above which Return Point 2 shall be enabled If the window function is enabled in Menu 5 7 the resetting value of Switching Point 2 is the lower pressure limit of the window Menu 5 Extended Functions Second menu level Menu 5 1 Reset Restores all settable parameters to their delivery state and deletes the minimum and maximum values Menu 5 2 Switch Delay Time 1 Sets the value for Switch Delay Time 1 after reaching Switching Point 1 setting range 0 50 s Menu 5 3 Resetting Delay Time 1 Sets the value for Resetting Delay Time 1 after reaching Resetting Point 1 setting range 0 50 s Menu 5 4 Switch Delay Time 2 Sets the value for Switch Delay Time 2 after reaching Switching Point 2 setting range 0 50 s The pressure sensor switches to the IO Link communication mode when it operates under an IO Link master IO Link communication is only possible over Pin 4 of the M12 connector plug m n5 ig v0 kt e 7 3 Process data 5 m WY The process data length of the sensor is 16 bits The switch states BCD1 and BCD2 as well as the current measured values are transmitted The 14 bits of the measured value are scaled according to the measuring range Signed bit Measured BDC2 BDC1 value Output 2 Output 1 7 3 Error codes P o WY be Danger of injury from pollutants If the device has come into contact with pollutants wear suitable protective clothin
19. spatch No warranty claims will be accepted if the device has been used improperly modified or damaged The warranty does not the IO Link cover damaged diaphragms Warranty cover also excludes process data any claims for defects that have arisen as a result of normal are not wear changed Pressure units for the display are changed 0x00 bar Oo I He 13 Declaration of Conformity CE The supplied device fulfills the statutory requirements The relevant directives harmonized standards and documents are listed in the EU Declaration of Conformity applicable to the product This can be found at http www bdsensors de In addition the operational safety of the device is confirmed by the CE mark on the type plate Menu 5 12 Zero Point Adjustment Corrects the zero point of the display and the analog output signal by up to 3 of the nominal pressure range Process 0x8C10 Ox8C10 Menu 5 13 Measurement Damping variable range Sets the value for measurement damping 0 1000 ms in 10 ms steps dee Process data Menu 5 14 Access Protection uncertain Sets the password for protecting access to the menu 0000 No password Setting range 0000 9999 Menus marked with an asterisk are not available for sensors with analog output 2 byies 2 byies ot sec ot sec ot sec ot sec 0xD7 0x00 Measurement Damping R 2 bytes 0 1000 1 in 10 ms steps 9 Maintenance 8 Decommissioning The devi
Download Pdf Manuals
Related Search