User Manual - POLARIS BASIC - POLARIS Control
Contents
1. EL Zone 1 and Zone 21 e c j 3 F i 1 ke d t Le io OMG GQ A Te r Bs HR Lg IN i A H 8 ATEX IECEx POLARIS BASIC Zem a N POLARIS Control 17 71 0 User Manual TRANSLATION POLARIS BASIC POLARIS Control 17 71 0 ATEX IECEx Zone 1 and Zone 21 Document No 11 71V0 7D0001 Revision 3 Status March 15 2013 Reservation Technical data subject to change without notice Changes errors and misprints may not be used as a basis for any claim for damages Contents Page English 1 35 Appendix Declaration of Conformity BARTEC GmbH Contact Max Eyth Strabe 16 Phone 49 7931 597 0 Support polaris bartec de 97980 Bad Mergentheim Fax 49 7931 597 119 Download Germany www bartec de automation download Contents POLARIS BASIC POLARIS Control L AT ld CN 1 EE o e Ron 1 2 1 1 2 Changes to Eo MD 2 1 2 Ke Hale bert EE 2 1 3 Use in Accordance with the Intended PUrpOSE NNN 2 1 3 1 Exclusive el 2 US AE eelere ER 2 14 Owners Managing Operator s Obligations NNN 3 bS 3 15 1 General Safety 5 irc erc er a hice 3 1 6 Safety Instructions for Operation ENEE 3 77777777777 32. Select the menu item with the Enter button Enter the password gt Download starts Exit download with the ESC button gt Copy data from USB Stick lt Create project in BMS Graf pro and transfer to the POLARIS using a USB stick Select menu item with the Enter button Enter the password Insert USB stick with project in the created folder BGXP2005 Start transfer by pressing the Enter button vvvvyv Choose language Select menu item with the Enter button Displays all available languages Change to selected language using the Enter button Change passwort Select menu item with the Enter button Enter the password Optionally create new password Confirm change Return to the SETUP menu gt Set time and date Select menu item with the Enter button Enter the password Change the time date using the cursor buttons Adoptthe new values using the Enter button gt Set slave number for download lt Select menu item with the Enter button Enter the password Enter new slave number using keypad Adoptthe new values using the Enter button Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control Faults and troubleshooting 8 Faults and troubleshooting Fault Nothing is shown on the display No current consumption Display turns on and off constantly Dis
3. Switch cabinet doors or operating consoles Illustration 6 Examples of floor and wall mounting Technical data subject to change without notice 12 35 03 2013 POLARIS BASIC 5 Installation We recommend setting up and testing the entire system before its ultimate installation in the ex area DANGER Electrostatic charging through a stream of particles There is a risk of fatal injury in an explosive atmosphere Make sure there no highly energetic charging mechanisms at the user interface on the display unit or its accessories gt Do not install the device in the stream of particles DANGER No PE connection Risk of fatal injury in an explosive atmosphere The POLARIS must be integrated the equipotential bonding The POLARIS Control is approved for an ambient temperature of from 0 C to 50 C and a relative air humidity of from 5 to 95 without condensation 5 1 Requirements The place where the POLARIS 15 installed must have sufficient mechanical stability fastening The enclosure intended for accommodating the POLARIS must be designed to bear the device s weight lfa supporting system is used the surface underneath and the means of fastening the supporting system must be designed to bear the weight of the POLARIS Choose the optimum height for operating the POLARIS Ensure good lighting conditions for a perfectly legible display no direct e
4. 03 2013 POLARIS BASIC POLARIS Control 5 7 5 7 1 EMC Electromagnetic Compatibility Power supply This is a class A unit and can cause radio interference in residential areas if it does the owner managing operator may be required to implement suitable measures and pay for loss or damage Only shielded conductors may be used as connecting conductors This applies both to the data line and to all other conductors too As far as possible separate conductors should be used for power supply and data A regulated mains adapter with an output of at least 2 A must be used as power supply It IS not permitted to fall below or exceed the power supply of DC 24 V 10 at the installation site The voltage drop on the supply line must be observed and corrected where necessary The voltage drop on the supply line is calculated according to the following equation AU Voltage drop on the supply line at power 2 4 V supply voltage of DC 24 V AU Voltage drop on the supply line with maximum Max 4 8 V permissible mains adapter overvoltage until 10 under voltage Is DC 24 V 10 26 4 V achieved Electricity POLARIS Control Atleast 0 6 Cable cross section of the supply line EE Specife conductance of copper GR se p of the supply line consider both the outgoing and return line Eumpes Maximum ine lengh _ me Jamie qms If the voltage
5. 5 2 1 Installation in 26 30 enclosure In order to guarantee the IP degree of enclosure protection 1 54 for installation in 2G enclosures of Ex e type of protection e g control equipment and IP 6X for installation in 2D enclosures in areas where combustible dusts exist with protection through the enclosure type of protection the reinforcement frame should be used for fastening on the front side A reinforcement frame 15 inserted between the retaining brackets and the enclosure material for good transmission of the clamping force This ensures even transmission of force DANGER If there is reinforcement frame it will not be possible to maintain the IP protection There is a risk of fatal injury in an explosive atmosphere gt Only use enclosure with atleast 2 mm wall thickness Insert the reinforcement frame between the holder and the enclosure Reinforcement frame for maintenance of Protection Class IP 65 POLARIS Control 05 0205 0011 Work steps Insertthe POLARIS into the cut out in the enclosure From the back place the reinforcement frame over the POLARIS Use screws to fasten the mounting clamps onto the POLARIS and tighten the clamping screws evenly 120 mm M j m Reinforcement frame Mounting clamp Mounting clamps set ojo Mounting Screw a clamp I M4 x 12 Illustration 8 Minimum installation depth and mounting reinforcement frame Tech
6. 92 EC IEC 60079 19 and 60079 17 when servicing doing maintenance work on and testing associated operating equipment Assembly disassembly operating and maintenance work may be done only by trained specialists The statutory rules and other binding directives on workplace safety accident prevention and environmental protection must be observed Technical data subject to change without notice 32 35 03 2013 POLARIS BASIC Repair Disposal POLARIS Control Dispatch and Packaging 9 3 1 Instructions for Repairs If you wish to send in a defective device for repair please read the RMA procedure guidance first Then fill in and sign the RMA Return Merchandise Authorisation form and send it to our Retouren Center E mail services bartec de F ax 49 7931 597 119 We cannot guarantee any contractually agreed processing times for devices that are sent in without an RMA number The RMA guide and the RMA form are available on our homepage for downloading http www bartec de gt Quality and culture gt RMA form Have you any questions Write us an e mail or call us E mail services bartec de Phone 49 7931 597 444 10 Disposal The component of the POLARIS contains metal plastic parts and electronic components The statutory requirements for electrical scrap must be observed therefore e g disposal by an approved disposal company 11 Dispatch and Packaging Instructions ATTENTION Sensit
7. final inspection has been carried out Technical data subject to change without notice 28 35 03 2013 POLARIS BASIC Operation POLARIS Control 7 Operation Once the final inspection has been carried out the device can be put into operation G The POLARIS series does not have any ON OFF switch 7 1 Operating System The MS DOS operating system 15 preinstalled on devices from the POLARIS BASIC Series The licence sticker can be found on the back of the POLARIS Illustration 14 Licence sticker 7 2 Configuration Setup The set up languages are exclusively German English and French The SETUP menu starts approx 5 sec after connecting the POLARIS to the power supply Version number POLARIS Control Time Setup POLARIS Control 12 20 00 gt Wait of Download over COM PORT lt Copy data from USB Stick Choose language Change password Set time and date Set slave number for download Slave number for downloading Technical data subject to change without notice 03 2013 29 35 Operation POLARIS BASIC P POLARIS Control 30 35 The SETUP supports the basic configuration of the POLARIS BASIC Series and enables own programs to be downloaded for example gt Select the menu item using the and buttons gt Confirm with the Enter button Nait of Download over COM Download via PROFIBUS is not possible Transferring a project with BMS Graf pro to the POLARIS gt
8. interface optional enne 21 5 5 5 TTY interface optional 22 5 5 6 RS232 interface optional 23 5 6 1 24 5 6 1 Exi USB interface for BARTEC Ex i memory stick eee 24 5 7 EMC Electromagnetic Compatibility enne 25 5 7 1 sg 25 IRURE UT TM 26 5 7 3 Interference suppression 26 DTE 50 26 5 7 5 Connection of shielding eege 27 5 7 6 Examples of Shielding Connections nenne 27 6 28 6 1 0 0 28 7 ACL 29 pd Operating EE 29 EE 29 8 Faults and troubleshooUng iascnisiiaix n uiii niu iori ceni co x i d 31 9 Maintenance Inspection E EE 32 du amem DV EE 32 EE ER 9 3 Maintenance and Repair Won 32 0 3 1 Instructions for TE 33 n Y 33 11 Dispatch and Packaging Instructions rrr 33 12 Accessories Spare Parts EE 34 13 Order UC 34 14 Additional information nennen nnns 35 Appendix Declaration of Conformity Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control Basic Safety Instructions L Basic Safety Instructions 1 1 Notes on this manual Please read carefully before commissioning the devices The user manual i
9. of the POLARIS Terminal compartment POLARIS Controller 10 other PROFIBUS participants if final device is in bus termination Maximum line length see specification Pins 3 5 7 4 6 8 are already connected inside See the interface description from the controller manufacturer for the relevant pin assignment of the controller 5 5 5 TTY interface optional Configuration TTY Terminal Interface hif eene xe COW T ax Cathode The transmitter is active and the receiver is passive in both the POLARIS and the control Terminal compartment POLARIS Controller 20 mA Ee 20 mA c D ru Ies PE Technical data subject to change without notice 22 35 03 2013 POLARIS BASIC In the POLARIS the transmitter and receiver are active The control is completely passive Terminal compartment POLARIS Controller XD 20 mA 20 mA d Tx S8 rg SES Ce 1 20 qp Nu pe __ _ _ Maximum line length depending on baud rate of up to 1 000 m See the interface description from the controller manufacturer for the relevant pin assignment of the controller 5 5 6 RS232 interface optional Configuration RS232 Terminal Connection of a controller via 5232 interface of the
10. stainless steel enclosure for wall and floor mounting Customised designs are possible on request Illustration 4 of enclosure 2 2 Schematic diagram DC 24 V e g RS422 RS485 or PROFIBUS DP Supply line Safe area Illustration 5 Simple set up Technical data subject to change without notice 7 35 03 2013 POLARIS BASIC POLARIS Control 3 Technical Data 3 1 POLARIS Control 3 1 1 Explosion Protection Type 17 71V1 Ex protection type ATEX 1126 Ex db eb qb ib T4 or 120 Ex tb T120 C IP 6X Certification IBExU 05 ATEX 1117 X Standards EN 60079 0 2009 EN 60079 1 2007 Ex protection type IECEx EN 60079 5 2007 EN 60079 11 2012 Ex db eb qb ib T4 or Ex tb T120 C IP 6X EN 60079 7 2007 EN 60079 31 2009 Certification IECEx IBE 11 0007X Standards IEC 60079 0 2011 Edition 6 IEC 60079 1 2003 F dition 5 IEC 60079 5 2007 03 Edition 3 IEC 60079 7 2006 07 X Edition 4 IEC 60079 11 2011 06 Edition 6 IEC 60079 31 2008 Edition 1 Directives 94 9 2004 108 EC Product marking 0044 Further test certificates Brazil 1 UL BRHZ 0131X Russia GOST DE ME92 B02509 PPC 00 37280 Belarus GOSPROMNADZOR 11 02 0015 2012 India CCEs 261984 Protection class Front IP65 Rear site IP54 3 1 2 General Data Construction Front panel fitting optional turn key system solutions in a stainless steel enclosure as floor or wall m
11. the device out of the potentially explosive area immediately and bring itto a safe place Safety Instructions for Operation Upkeep Maintenance For electrical systems the relevant installation and operating regulations must be complied with e g Directive 99 92 EC Directive 94 9 EC and the national applicable ordinances IEC 60079 14 and the DIN VDE 0100 series The disposal of this equipment must comply with the national regulations on the disposal of waste Regular servicing is not necessary if the equipment is operated correctly in accordance with the installation instructions and environmental conditions In this context please refer to Chapter Maintenance Inspection Repair 3 35 Basic POLARIS BASIC POLARIS Control Safety Instructions 1 6 3 1 6 4 1 6 5 1 7 1 8 4 35 Inspection Repairs Commissioning Under IEC 60079 19 and EN 60079 17 the owner managing operator of electrical installations in hazardous areas 15 obliged to have these installations checked by a qualified electrician to ensure that they are proper condition Repairs on explosion protected operating equipment may be done only by authorised persons working in accordance with the latest developments in technology and using Original spare parts The applicable regulations must be observed Before commissioning check that all components and documents are there Ex Protection Type Certification and Standards Warranty Mar
12. 2 Technical data subject to change without notice 03 2013 Basic Safety Instructions Owner s Managing Operator s Obligations The owner managing operator undertakes to restrict permission to work with the POLARIS to people who P familiar with the basic regulations on safety and accident prevention and have been instructed in the use of the POLARIS have read and understood the documentation the chapter on safety and the warnings The owner managing operator must check that the safety regulations and accident prevention rules valid for the respective application are being observed Safety Instructions General Safety Instructions the device out of the hazardous area before wiping it with a dry cloth or cleaning it gt Donotopen devices in a hazardous area The general statutory regulations or directives relating to safety at work accident prevention and environmental protection legislation must be observed e g the German industrial health and safety ordinance BetrSichV or the applicable national ordinances ven ofthe risk of dangerous electrostatic charging wear appropriate clothing and footwear P Avoid the influence of heat that is higher or lower than the specified temperature range Protect the device from external influences Do not expose the device to any caustic aggressive liquids vapours or mist In the event of malfunctioning or damage to the enclosure take
13. L602 3 WINGS CTO 4 TRS e 4 Se duu ET le 4 17 Ex Protection Type Certification and Standards ANEN 4 MEE cum 4 2 Product D ScHDDOB TEEN 6 MEE nmm 6 20 CSIC 7 3 WECM AY E 8 A 8 EN EDO ON rel 777777 8 TMS BY c 8 3 1 3 Electrical Data 9 3 14 UNS 9 22 USBEXI MEMON 10 EXPOON POECI 10 E 10 3 3 Product Labelling ME 11 4 Transport und ASS EMDIY ET 12 12 4 11 Intermediate Storage semen 12 2208 00 r 12 4 2 1 Installation 12 5 INS CHE 13 OMNE mE 13 5 2 dE le E 14 5 2 1 Installation 26 30 CNC EE 15 5 2 2 Installation as a System Solution in the Stainless Steel Enclosure 16 Technical data subject to change without notice 03 2013 POLARIS BASIC e teg INN Se EI 18 5 3 1 Installation guidelines 18 5 4 Terminal compartments ENEE 19 5 5 EX terminal 19 OU EEN 19 5 5 2 Supply Voltage t rmihal ass HEET geg r 20 5 5 3 5422 5485 interface optional 20 5 5 4 PROFIBUS DP
14. POLARIS Terminal compartment POLARIS Controller RxD 5 TxD 0 ge e fje 90 s Maximum length of the data line 15 m G See the interface description from the controller manufacturer for the relevant pin assignment of the controller Technical data subject to change without notice 03 2013 23 35 POLARIS BASIC POLARIS Control 5 6 Ex i terminal compartment DANGER Accessories which have not been approved jeopardise the explosion protection Danger to life exists in an explosive atmosphere Only use POLARIS accessories G The cover for the Ex terminal compartment need not be used when deploying a protective enclosure with protection class of at least IP 20 5 6 1 Ex i USB interface for BARTEC Ex i memory stick USB socket 4 pole Type A ATTENTION The Ex i interface has not been designed for USB devices with their own power supply Damage to property through incorrect use gt Donotconnectany USB equipment with its own power supply to the Ex i interface Extension of the USB when using a protective enclosure IP20 The USB wall bushings on the protective enclosure must correspond at least to protection class IP 20 The following types of cable should be used for the extension max 2 m Cable name Inline E258105 AWM STYLE 2725 80 C 30V VW 1 28AWGX1P 24AWGX2C USB 2 0 High speed cable 24 35 Technical data subject to change without notice
15. The plug casing of some controllers is not always well connected to earth In such cases it may prove advantageous to insulate the shielding from the sub D plug of the controller and connect it directly to the protective earth conductor by means of a cable that should be kept as short as possible 0 75 mm 1 5 mm 5 7 6 Examples of Shielding Connections Double sided shield connection on the connecting cables POLARIS Shield Do Earth Illustration 12 Example of double sided shield connection Generally connection of the shielding at both ends results in optimum damping of all interference frequencies This method is to be recommended when there is good equipotential bonding between the individual units In such cases it is possible to make use of the controller s voltage supply cable even if this is not electrically isolated Single sided shield connection on the connecting cables POLARIS Shield Difference potential Illustration 13 Example of single sided shield connection Connection of the shielding at one end only is recommended when there is inadequate equipotential bonding or none at all In such cases an electrically isolated power supply unit must be used Before the equipment goes into service the directions from the controller manufacturer regarding proper assembly and operation must be read carefully They should then be applied taking full account of the recommendat
16. aintenance work on the POLARIS Trained qualified personnel are people who are familiar with the installation assembly commissioning and operation of the POLARIS have been instructed about the risks and have the appropriate qualifications by virtue of the work they do 9 1 Maintenance intervals The mechanical status of the devices should be checked at regular intervals The length of the maintenance intervals depends on the ambient conditions We recommend checking at least once a year Regular maintenance is not necessary if operated appropriately in conformance with the installation instructions and with due consideration to the ambient conditions DANGER Prevent electrostatic charging in hazardous potentially explosive areas There is a risk of a fatal injury in an explosive atmosphere P devices out of hazardous areas before wiping them dry or cleaning them ATTENTION There is a risk of condensation forming when installed outside Damage to property may occur if this is not checked Regularly check the POLARIS for the formation of condensation 9 2 Inspection Under IEC 60079 17 IEC 60079 19 EN 60079 17 and 60079 19 the owner managing operator of electrical installations in hazardous areas is obliged to have these installations checked by a qualified electrician to ensure that they are in a proper condition 9 3 Maintenance and Repair Work Adhere to the applicable regulations under Directive 99
17. ay be done only by the manufacturer or by persons authorised by the manufacturer for this purpose The device is factory sealed Never open it The equipotential bonding connection point must be connected to the equipotential bonding conductor in the hazardous area Since the intrinsically safe circuits are galvanically connected to earth equipotential bonding is required throughout the entire installation of the intrinsically safe circuits The safety and accident prevention regulations applicable to the respective individual case must be observed Devices must be properly installed first before they may be operated It must be possible at all times to disconnect the devices from the voltage supply in fixed installations by means of an all pole mains isolating switch or fuse It must be ensured that the supply voltage agrees with the specifications in this user manual and the tolerances must be observed Use smoothed direct current Malfunctioning cannot be ruled out if levels exceed or drop below the specified tolerances If there is a power failure or if the power supply is interrupted make sure the system has not been put into a dangerous undefined condition EMERGENCY STOP mechanisms must remain effective throughout all modes and states of operation Connection cables particularly data transmission cables must be selected and laid in a way that ensures that capacitive and inductive interference will not have any adverse effe
18. ct on the equipment Appropriate measures must be taken to handle line interruptions to prevent any undefined states occurring Wherever malfunctioning can cause material damage or personal injuries additional external safety circuits must be provided e g limit switch mechanical interlocking devices etc Technical data subject to change without notice 03 2013 POLARIS BASIC 5 4 Terminal compartments DANGER Sealed locking screw The device is closed in the factory The explosion protection is lost if opened and danger to life exists in an explosive atmosphere Donotopen the locking screw DANGER Non certified cable glands and non sealed cable entries endanger the IP protection and accordingly the protection against explosions There is a risk of fatal injury in an explosive atmosphere Use Ex certified cable glands P Close non sealed cable entries Sealed screw plug Do not open Ex e Terminal chamber Terminal X1 X12 Ex i USB interface PE conncetor 45 Illustration 11 Pin assignment POLARIS 5 5 Ex e terminal compartments 5 5 1 Cable entries When connecting cables and leads to supplies communications equipment increased Safety protected areas Ex certified cable entries must be used which are suitable for each type of cable and lead You must maintain the protection concept e and include a Suitable sealing element so that an IP rating of at least IP 54 is mainta
19. drop cannot be balanced out or the calculation produces excessive cable cross sections a separate mains adapter must be installed near the installation site Example pressure tight encapsulation or ex free area on the outside of the building Technical data subject to change without notice 25 35 03 2013 POLARIS BASIC POLARIS Control 5 7 2 5 7 3 5 7 4 20 35 Back up fuse As a result of the connection of the power supply to the POLARIS Control the earth for the power supply is connected to the PE It is essential to ensure that the earth for the power supply on the POLARIS if this is not electrically isolated indicates no potential difference to the PE PA The POLARIS BASIC Series with DC 24 V is internally protected by a slow 1 A fuse The fuse can trip in the case of voltage drops or under voltage We recommend protecting the devices with a fast acting back up fuse to prevent the tripping of the internal fuse in the device The internal fuse can only be changed by BARTEC Interference suppression Shielding Certain basic measures must be taken to ensure freedom from interference when the POLARIS are installed Certain basic measures must be taken to ensure freedom from interference when the POLARIS are installed The interference voltages coupled into the device via power data and signal line and the electrostatic voltage caused by contact are to be dissipated through the equipoten
20. e due to one or more of the following reasons Use of the POLARIS for a purpose other than that for which it is intended Incorrect installation commissioning operation and maintenance Non compliance with the instructions in the manual with respect to transport storage assembly installation commissioning operation and maintenance Structural modifications without our prior authorisation Inadequate monitoring of components that are subject to wear Repairs done incorrectly Disasters due to the effects of foreign matter or Act of God events outside human control vv v vvv yv We guarantee the POLARIS and its accessories for a period of 1 year starting on the date of delivery from the Bad Mergentheim factory This guarantee covers all parts of the delivery and is restricted to the replacement free of charge or the repair of the defective parts in our Bad Mergentheim factory As far as possible the delivery packaging should be kept for this purpose In the event of such a claim the product must be returned to us after written arrangement The customer cannot claim to have the repairs done at the site of installation Technical data subject to change without notice 5 35 03 2013 m POLARIS BASIC Product Description POLARIS Control 2 2 1 6 35 Product Description Definition The POLARIS Control 15 the ideal solution for all simple applications requiring texts and smallscale graphics POLARIS Control develo
21. e installation on the basis of the drilling template see Illustration 10 Attach POLARIS to the wall Pull supply and data line s through the cable glands provided into the enclosure Ensure there is sufficient length Open the enclosure and wire according to the terminal assignment The open door must be supported and secured during the installation and servicing phase Otherwise the wall thickness specified may lead to the door sagging slightly when open Insert the supply and data line s through the cable glands and connect up Close unused cable glands with blanking plugs Close the enclosure door Illustration 10 Wall mounting dimensions of mounting straps Technical data subject to change without notice 03 2013 17 35 5 3 5 3 1 18 35 POLARIS BASIC POLARIS Control Electrical Installation Installation guidelines Only qualified personnel Le trained electricians will have the required specialised knowledge to be able to do all the electrical work Familiarity with and the technically perfect implementation of the safety instructions described in this manual are preconditions for safe installation and commissioning The user may do only the wiring at the terminals that are accessible to him her Ex and Ex e terminal compartment Any unused cable glands on the Ex e terminal compartment should be closed using an approved blanking plug More extensive dismantling work on the device m
22. i Memory Stick Explosion Protection Type Ex protection type ATEX Certification Standards Ex protection type IECEx Certification Standards Further test certificates General Data Product type Storage capacity Dimensions width x height x depth Weight Material Enclosure Brazil Russia Belarus India 17 71VZ 5000 Il 2G Ex ib IIC T4 20 lt lt 60 IBExU 05 ATEX 1117 X EN 60079 0 2009 EN 60079 7 2007 EN 60079 11 2012 EN 61241 11 2007 Ex ib IIC T4 IECEx 11 0007X IEC 60079 0 2007 60079 7 2006 IEC 60079 11 2006 IEC 61241 11 2005 11 UL BRHZ 0131X GOST R DE ME92 B02509 PPC 00 37280 GOSPROMNADZOR 11 02 0015 2012 CCEs P261984 USB flash drive 64 FAT 16 system approx 92 mm x 22 mm x 7 2 mm 280 Anodised aluminium Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control Technical Data 3 3 Product Labelling 00 0 00 TT 1 POLARIS 1 97980 Bad Mergerthaim Germany EE 80 Type label with label 126 120 SIN 1 Ex eb qb ib T4 E 06 Ge Versioni d b ez IBE 11 0007 electrical date see examination certificate 0 lt lt 50 DC 24 V Seguran a TEC d NIO 97 B Bad ART Germany pemasar Type label
23. ined Technical data subject to change without notice 03 2013 19 35 POLARIS BASIC POLARIS Control 5 5 2 Supply voltage terminal assignment Mains Connection Variant DC 24 V Sen em Xi Supply 10 24 109 Supply Eo 0 5 5 3 RS422 RS485 interface optional Configuration RS422 Interface COM 1 Transmission cable Input Interface COM 1 Transmission cable Input Receiving cable Output Receiving cable Output Interface COM 1 X11 12 umper between terminal X11 X Termination On Off and X12 for activation of the terminator resistors RS422 connection mode full duplex Terminal compartment POLARIS Controller SC TxD A TxD DONC Data Out TxD B TxD RxD A RxD d Data In to other POLARIS B RxD A RxD Data In RxD B RxD TxD A TxD e TxD TxD H if final device Maximum length of the data line 1 000 m Pins 3 7 4 8 5 9 6 10 are already connected inside Setting of the terminal resistors at the start and end of the bus line is not necessary in most cases due to internal EMC measures Depending on local circumstances the data transmission may worsen in individual cases The appropriate pin assignment of the controller can be found in the manufacturer s interface description Technical data subject to change without notice 20 35 03 2013 POLARIS BASIC POLARIS Cont
24. injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury ATTENTION ATTENTION identifies a potentially damaging situation which if not avoided could damage the equipment or something in its environment Important instructions and information on effective economical and environmentally compatible handling Technical data subject to change without notice 1 35 03 2013 Basic POLARIS BASIC POLARIS Control Safety Instructions 1 1 1 1 1 2 1 2 1 3 1 3 1 1 3 2 2 35 Languages The original user manual is written in German All other available languages are translations of the original user manual The user manual 15 available in German English French Russian and Brazilian Portuguese If you require any other languages please ask BARTEC or request them when placing the order Changes to the document BARTEC reserves the right to alter the contents of this document without notice No guarantee is given for the correctness of the information In case of doubt the German safety instructions shall apply because it is not possible to rule out errors in translation or in printing In the event of a legal dispute the General Terms and Conditions of the BARTEC group shall apply in addition The respective up to date versions of data sheets manuals certificates EC Declaration of Conformity may be downloaded at www bartec group com under products and
25. ions we make here Technical data subject to change without notice 03 2013 21 35 Comnissionin POLARIS BASIC 3 POLARIS Control 6 Commissioning For electrical systems the relevant installation and operating specifications e g Directives 99 92 and 94 9 EC BetrSichV and the applicable national ordinances IEC 60 079 14 and the DIN VDE 0100 series must be observed The operator of an electrical system in a hazardous environment must keep the operating equipment in an orderly condition operate it correctly monitor it and do the required maintenance and repairs Before commissioning the devices check that all components and documents are there 6 1 Final Inspection Check the following requirements before commissioning the device Only open the ex e terminal compartment with terminals for the supply and data line s once it has been ensured that no potentially explosive atmosphere is present and that the power supply has been turned off Has the reinforcement frame between the bracket and enclosure been inserted Is there no damage to seals cable connections or glass panel Are the supply and data line s correctly wired Have the supply and data line s been tightened in the screw terminals Are all terminal compartments closed Have all cable glands been tightened and all open cable entries closed with blanking plugs Vvvvvvyv Only start the POLARIS if a potentially explosive atmosphere is present once the
26. ive Devices Damage to property due to incorrect packaging Take the 5 maximum weight into account when selecting the packaging and mode of transport Use the original packaging for transportation Technical data subject to change without notice 03 2013 33 35 D YET 9 MEE POLARIS BASIC Order numbers POLARIS Control 12 Accessories Spare Parts Included in the scope of the delivery Mme m _ Mounting clamps 4 pieces 05 0091 0111 Reinforcement frame 05 0205 0011 Accessories Spare Parts for POLARIS Control See Visualization software BMS Graf pro V6 x x x Fullversion 17 28TF 0071 0x00 Upgrade 17 28TF 0071 0x01 Ex i memory stick 17 71VZ 5000 Mounting clamps 4 pieces 05 0091 0111 Stainless steel enclosure for floor mounting including stand 07 56D7 2800 9002 Stainless steel enclosure for wall mounting 07 56D7 2800 9001 including mounting straps Label strip White DIN A4 sheet for 03 8900 0224 laser printer External converter Converter external RS 232 RS422 03 9600 0258 Non MPI interface Converter external MPI RS 422 17 28TZ 0007 Non Original packing POLARIS Control 04 9035 0003 13 Order Numbers POLARIS Control Selection chart Version Interfaces Code no RS422 RS485 00 PROFIBUS DP 01 POLARIS Control RS232 02 TTY 03 Download only via USB Ex i memory stick gt Complete order 17 71V0 00 Technical data subject to change withou
27. kings specifying Ex protection and certification are put on the device For Ex protection markings see Chapter 3 Technical Data The POLARIS BASIC series conform to Directive 94 9 EC for devices and protective systems for use to their intended purpose in potentially explosive areas ATEX Directive For the standards conformed to see Chapter 3 Technical Data 15 not permissible to make any modifications or implement any conversions unless the manufacturer gives his approval in writing If components other than those specified are used protection against explosion can longer be assured It cannot be guaranteed that parts procured from other suppliers have been designed and produced in conformance to safety requirements and with the necessary stress tolerance Before implementing any modifications or conversions contact the manufacturer and obtain approval Use only original spare parts and original expendable parts The manufacturer grants a complete warranty only and exclusively for the spare parts ordered from him the manufacturer Technical data subject to change without notice 03 2013 POLARIS BASIC Basic POLARIS Control Safety Instructions As a fundamental rule our General Conditions of Sale and Delivery apply These are made available to the owner managing operator at the latest on formation of a contract Guarantee and liability claims for personal injury and damage to property are excluded if they ar
28. nical data subject to change without notice 15 35 03 2013 POLARIS BASIC POLARIS Control 5 2 2 Installation as System Solution in the Stainless Steel Enclosure The POLARIS is available as turn key system solution in a stainless steel enclosure for floor or wall mounting Stainless steel enclosure Standard for floor and wall mounting Type Dimensions Width x Height x Depth POLARIS Control 450 mm x 240 mm x 150 mm Work steps for floor mounting Prepare supply and data line s Prepare installation on the basis of the drilling template see Illustration 9 supply and data line s in the base Attach base to the floor using suitable material Pull supply and data line s through the cable glands provided into the enclosure Ensure there is sufficient length Mount enclosure on the base Open the enclosure and wire according to the terminal assignment For POLARIS built into the enclosure door The open door must be supported and secured during the installation and servicing phase Otherwise the wall thickness specified may lead to the door sagging slightly when open Close the enclosure door 13 50 4x 4 170 80 50 200 Illustration 9 Base drilling template base plate Technical data subject to change without notice 16 35 03 2013 POLARIS BASIC Work steps for wall mounting Prepare supply and data line s Prepar
29. on Assessment T V 96 ATEX 1086 Q Kennzeichnung Marking 6 II 2G Ex e q ib T4 attestons que le produit POLARIS s rie se r f rant cette attestation correspond aux dispositions des directives sulvantes 94 9 CE 89 336 CEE et est conforme aux normes ou documents normatifs ci dessous Attestion d examen CE de type Assurance Qualit e Production Marquage bzw II 2G Exde ib Visualisierungsgerat C oos2 I 2G Ex ib T4 Zubeh r 9 1 2D Ex tD A21 IP6X T80 C Visualisierungsgerat USB Stick 9 1 2D Ex ibD 21 T120 C Tastatur Maus Trackball Touchpad BARTEC GmbH Max Eyth StraBe 16 97980 Bad Mergentheim Ge 07 09 2006 Gesch ftsf hrung Technical data subject to change without notice 03 2013 BARTEC protects people and the environment by the safety of components Systems and plants GmbH Germany Max Eyth StraDe 16 97980 Bad Mergentheim Phone 49 7931 597 0 Fax 49 7931 597 119 info bartec de www bartec group com EN 11 71V0 7D0001 Revision 3 03 2013 Automation Technology 236278
30. ounting Permissible ambient temperature Storage Transport 20 C to 50 C Operation to 50 Relative air humidity 5 to 95 non condensing Vibration 0 7 G 1 mm 5 Hz 500 Hz pulse in all 3 axes Shock 15 11 ms pulse in all 3 axes 8 35 Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control 3 1 3 3 1 4 Electrical Data Characteristics Material Front Rear panel Computer capacity Power supply Max power consumption o o Display Backlighting Keyboard short stroke keys Interface Basic version Dimensions width x height x depth Wall cut out width x height Weight Technical data subject to change without notice 03 2013 Technical Data Polyester foil on anodised aluminium plate conditionally UV resistant galvanised sheet steel bichromated Processor 500 MHz 256MB RAM CompactFlash 512 MB DC 24V 10 max 15 W LCD display 2 colours white blue 240 x 64 pixels Visible surface approx 133 mm x 40 mm Antireflection coating glass pane Daylight display technology LED technology Alphanumeric key block 4 special keys 12 function keys able to be labelled with LE Ds 1 x Exe RS422 RS485 1 x Ex i USB for Ex i memory stick 290 mm x 151 mm x approx 130 mm 2 5 mm x 131 mm 0 5 mm approx 6 kg 9 35 POLARIS BASIC Technical Data POLARIS Control 3 2 3 2 1 3 2 2 10 35 USB Ex
31. ped by BARTEC is a real alternative to local control stations or text display For the display an extremely conveniently readable daylight blue colour display is utilised o o o o Illustration 1 POLARIS Control POLARIS BASIC Series With the POLARIS Control it is possible to connect directly to the potentially explosive area process visualisations without additional intrinsically safe separator cards The laying of blue lines for intrinsically safe circuits is dropped A separate wiring of the data line is not necessary The POLARIS Control can be directly connected to the PROFIBUS DP or the communication interface of the control station Available features include e g RS422 RS485 PROFIBUS DP RS232 or TTY An intrinsically safe USB interface for a USB Ex i memory stick enables the device configuration s easy transferability EEJ UP Illustration 2 USB Exi memory stick The creation of a visualisation is carried out using the BMS Graf pro Version 6 Xxx program package which has been specially developed for this purpose Illustration 3 Visualisation software BMS Graf pro Version 6 xxx Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control Product Description Standard assembly of the POLARIS BASIC Series is mounting on the front panel which can be performed quickly and easily On request we also supply the POLARIS BASIC Series as turn key system solution in a
32. pentine oil substitute Polyester membranes have a limited resistance to UV light and should therefore not be exposed to direct sunlight for extended periods of time D BMS791 doc Resistance list Polyester front foil Revision 1 Status July 18 2006 Technical data subject to change Technical data subject to change without notice 35 35 EC Declaration of Conformity POLARIS BASIC POLARIS Control EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Wir We BARTEC Nous BARTEC GmbH Max Eyth Strasse 16 97980 Bad Mergentheim erklaren dass das Produkt declare that the product POLARIS Serie POLARIS series Typ Nr 17 71Vx xxxx Xxxx to which this declaration relates is in accordance with the provision of the following auf das sich diese Erkl rung bezieht den Bestimmungen der folgenden Richtlinien entspricht directives 94 9 EG 94 9 EC 89 336 EWG 89 336 EEC and is in conformity with the following standards or other normative documents und mit folgenden Normen oder normativen Dokumenten bereinstimmt EN 60 079 0 2004 E IEC 60 079 5 2005 EN 60 079 7 2003 E IEC 60 079 11 2005 E EN 61 241 0 2004 mit EN 61 241 1 2004 EN 61 000 6 2 2001 EN 61 000 6 4 2001 EN 60950 1 2001 EG Baumusterpr f bescheinigung EC Type Examination Certificate IBExU 05 ATEX 1117 X Qualit tssicherung Production Quality Produkti
33. play always has stripes Dark background No transfer of project possible using the USB stick Technical data subject to change without notice 03 2013 Possible cause No power supply present External back up fuse has tripped Internal fuse has tripped Backlighting faulty Device malfunction No power supply present External back up fuse has tripped Internal fuse has tripped Device malfunction Power supply 15 too low Display 15 defective or the device doesn t boot up The backlighting is coming to the end of its service life The wrong USB stick has been used Incorrect format FAT32 or NTFS No directory created on the USB stick Remedy Check connection of the power supply Check fuse Return to the manufacturer Return to the manufacturer Replace the backlighting Return to the manufacturer Check connection of the power supply Check the fuse Return to the manufacturer Return to the manufacturer Check diameter and length of cable see Chapter 5 8 Return to the manufacturer Return to the manufacturer Replace the backlighting Check that the BARTEC Ex i Memory Stick is being used Formatthe USB stick in FAT 16 See Add On User Manual for BMS Graf pro V6 X X X http www bartec de automation download 31 35 POLARIS BASIC Repair POLARIS Control d Maintenance Inspection Repair Only trained and qualified personnel may commission and do m
34. rol RS485 connection mode semi duplex G BARTEC delivers all RS 485 interfaces as RS422 Terminal compartment POLARIS Controller i TxD A TxD RxD A RxD _ to other POLARIS DEE if final device Maximum length of the data line 1 000 m If the RS 422 interface is used as RS 485 external bridges must be placed between pin 7 pin 9 and between pin 8 pin 10 Pins 3 7 4 8 5 9 6 10 are already internally connected Setting of the terminal resistors at the start and end of the bus line 15 not necessary in most cases due to internal EMC measures Depending on local circumstances the data transmission may worsen in individual cases See the interface description from the controller manufacturer for the relevant pin assignment of the controller 5 5 4 PROFIBUS DP interface optional Configuration PROFIBUS DP ep eme Interface COM 1 SignalA rot Interface COM 1 Signal B mo Interface COM 1 Signal A Output Interface COM 1 SignalB Interface COM 1 Termination A1 Bridge for terminating network A1 A2 Interface COM 1 Termination B1 Bridge for terminating network B1 B2 Interface COM 1 Termination 2 Bridge for terminating network A1 A2 Interface COM 1 Termination B2 Bridge for terminating network B1 B2 xu xm Technical data subject to change without notice 21 35 03 2013 POLARIS BASIC POLARIS Control Connection of a controller via PROFIBUS DP interface
35. s a constituent part of the product It must be kept in the direct vicinity of the device and accessible at all times to installation operating and maintenance personnel It contains important notes safety instructions and test certificates which are necessary for perfect functioning when the devices are being operated and handled The user manual is written for all people who carry out assembly installation commissioning and maintenance work on the product whereby the directives and standards applicable to areas with a gas or dust atmosphere 99 92 EN 60079 17 EN 60079 19 IEC 60079 17 IEC 60079 19 must be observed when doing such work Familiarity with and strict adherence to the safety instructions and warnings in this manual are essential for safe installation and commissioning Careful handling and consistent observation of these instructions can prevent accidents personal injuries and damage to property The illustrations in these operating instructions serve to make the information and descriptions more clear They are not necessarily true to scale and may deviate slightly from the actual construction of the device Safety instructions and warnings are specially highlighted in this manual and marked by symbols DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious
36. solutions in the area Automatic Technology or ordered directly from BARTEC GmbH Handling the Product The product described in these user manual has been tested and left the factory in perfect condition as regards meeting safety requirements To maintain this condition and ensure that this product operates perfectly and safely it may be used only in the manner described by the manufacturer Appropriate transportation suitable storage and careful operation are also essential for the perfect and safe operation of this product The POLARIS must be installed properly and securely if itis to work perfectly and correctly The safe and perfect mounting of the POLARIS is a precondition for faultless and correct operation Use in Accordance with the Intended Purpose Exclusive Purpose Improper Use Itis used exclusively in combination with operating devices which satisfy the requirements for Overvoltage Category The POLARIS BASIC series have been designed specially for use in hazardous potentially explosive areas in Zone 1 or Zones 21 It is essential to observe the permissible operational data for the device being used Any other use is not in accordance with the intended purpose and can cause damage and accidents The manufacturer will not be liable for any use beyond that of its exclusive intended purpose Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control 1 4 1 5 1 5 1 1 6 1 6
37. t notice 34 35 03 2013 POLARIS BASIC POLARIS Control Additional information Resistance list polyester front foil POLARIS series Additional information BARTEC Page 1 of 1 The polyester front foil material used for the POLARIS series in accordance with DIN 42115 section 2 is resistant against the testing material specified as follows Alcohols Ethyl acohol Cyclohexanone Glycol Glycerol Isopropanol Methanol Hydrocarbons Aliphatic hydrocarbons General Benzine Benzene Toluene Xylene Chlorinated hydrocarbons Chlorofluorocarbon Perchloroethylene IIl trichloroethane Trichloroethylene Ethyl acetate Other organic solvents Aether Dimethyl formamide Dioxane Formic acid lt 50 Acetic acid Phosphoric acid 30 96 Hydrochloric acid lt 10 90 Nitric acid lt 10 Where not stated otherwise concentration 100 Aldehydes Acetaldehyde Formaldehyde Caustic solutions Ammonia lt 2 Caustic soda lt 2 Saline solutions Alkalicarbonate Bichromate Prussiate of potash Different substances Molecular chlorine Liquid cresolphenole soaps Oxygen Tricresyl phosphate Water 100 C Hydrogen peroxide lt 25 96 Detergents scavengers and cleaning agents Potassium soap Detergent solutions tenside Fabric softeners Technical oils and fats Cutting emulsion Diesel oil Varnish Heating oil Paraffin oil Ricinus oil Silicone oil Turpentine oil and tur
38. tial bonding The installation point should be as far as possible away from fields of electromagnetic interference This is especially important if there are frequency converters in the vicinity Under certain circumstances will it be advisable to set up partitions to isolate the graphic display from interference f inductive devices are fitted in the vicinity e g contactor relay or solenoid coils especially if they are powered from the same source protective circuits e g RC elements must be installed Power supply and data cables must be laid so as to avoid interference This can be achieved for example by avoiding laying such cables in close proximity to high current carrying cables Only cables with braided shielding should be used recommended cover density gt 80 Sheet shielding should not be used Generally connection of the shielding at both ends results in optimum damping of all interference frequencies Connection of the shielding at one side only may be more advisable if a difference in potential exists and no equipotential bonding cable can be laid Technical data subject to change without notice 03 2013 POLARIS BASIC 5 7 5 Connection of shielding A low impedance connection to the circuit protective conductor 15 important to ensure a low current fault path When sub D connectors are used the shielding should always be connected to the metal casing of the sub D plug
39. with gt 11 UL BRHZ 0131X label ATENCAO NAO SEPARE QUANDO ENERGIZADO ATENCAO ESTE INVOLUCRO VEM SELADO DA FABRICA INMETRO vom Warnings on device Test sticker o Licence sticker Technical data subject to change without notice 03 2013 11 35 Pen d Transport und Assembly 4 1 Transport A written report of any transport damage or missing items must be given to the appointed forwarder and to BARTEC GmbH immediately on receipt of the delivery Damage caused by incorrect storage and transport shall not fall within the warranty provisions of BARTEC GmbH 4 1 1 Intermediate Storage ATTENTION Damage to property through incorrect storage gt Comply with the correct storage temperatures Keep the POLARIS free of moisture 4 2 Assembly Before assembling the device make sure you have all the components and documents Scope 1 x POLARIS Control 1 x Reinforcement frame x Set of mounting clamps x User manual POLARIS BASIC POLARIS Control Optional Enclosure and supporting system for floor and wall mounting Not enclosed Assembly material and cable for voltage supply and data line Required Tools POLARIS x hex key 3 mm mounting clamps 1 x Slotted screwdriver POLARIS 1 x hex key 2 5 mm termination compartments 1 x Slotted screwdriver POLARIS PE connection 1 x ring Spanner 7 mm 4 2 1 Installation options The POLARIS Control can be installed directly in Enclosures
40. xposure to the sun s rays Do notmountin direct proximity to switching or current changing devices Only install the POLARIS in conjunction with the reinforcement frame in an IP 65 enclosure Failure to comply with this can lead to water penetrating and damaging the device Technical data subject to change without notice 03 2013 13 35 POLARIS BASIC POLARIS Control Outdoor installation ATTENTION Damage to the formation of condensation or from overheating Avoid direct sunlight Remove condensation on the POLARIS immediately gt APOLARIS installed in an enclosure should be heated and not disconnected from the mains The enclosure should be fitted with air conditioning 5 2 Mechanical Installation 14 35 Only qualified personnel i e trained skilled specialists will have the necessary specialised know how to be able to perform all the mechanical work Familiarity with and the technically perfect implementation of the safety instructions described in this manual are preconditions for safe installation and commissioning DANGER Sealed locking screw The device is closed in the factory The explosion protection is lost if opened and danger to life exists in an explosive atmosphere gt Donotopen the locking screw Sealed screw plug Do not open Illustration 7 Rear panel POLARIS Technical data subject to change without notice 03 2013 POLARIS BASIC POLARIS Control
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