site:de intitle:"user manual"
Contents
1. Pict 10 15 6 Trouble shooting Pict 11 Trouble Cause Solution The machine does not start 1 Lack of electric energy in the power supply 2 The Emergency stop switch is locked 3 The safety guard and or the head are up 4 The timer is in position 0 1 Check the main switch the plug the wire 2 Rotate the button following the direction of the arrow 3 Close both the safety guard and the head correctly 4 Rotate the knob of the timer from 1 to 30 minutes The hook turns The chain is loose Stretch the chain following the inconstantly instructions as 5 2 7 Specification Max Dough Model No Voltage Power ial Bow Bowlsize Gearbox capacity V KW speed rpm speed rpm EO 930002M 230 0 75KW 90 2 9 1 3601210 50 18KG 930002T 380 1 1K W 90 2 9 1 360 210 50 18KG 930004T 380 1 1K VV 98 9 8 450 210 50 25KG 930005T 380 2KW 98 9 8 500 270 75 38KG 93000IT 380 0 55KW 92 9 8 360 210 40 18KG 930001M 230 0 37kw 92 9 8 360 210 40 18KG 930003T 380 1 1kw 90 2 9 1 450 210 50 25KG 16 8 Electric diagram 930002M Single Phase Models I ela DE SB2 Ca 230VAC 24VAC KM py N E KM KN FA An E ESF KM Contactor T Transformer SB 1 Green Button SB2 Red Button PT Timer M Motor SS Micro Switch FA Thermo protection of Engine 930002 4 5T Three2. MORGAN CATERING EQUIPMENT 93000 Series Spiral Mixer Spiral Mixer User Manual Index Machine illustration diagram amp Part list Warning Installation instruction Operation instruction Maintenance Trouble shooting AN A a RR N m Specification 8 Electrical drawing 9 EC declaration of conformity ATTENTION Please read this manual before operating the machine 1 Machine illustration diagram amp Part list 1 1 930002T M 930004 5T illustration diagram amp Part list Exploped Diagram 930002M T Part List Item Description Qty De Remark 930002M 930002T 1 Safety guard 1 22 224 22 224 2 Bowl 1 22 006 22 006 3 Bowl Flange 1 22 022 22 022 4 Locking Flange 1 22 008 22 008 5 Transit ring 3 22 053 22 053 6 Bearing 6205 5 22 055 22 055 7 Bearing support 1 22 019 22 019 8 Chain 126 1 22 041 22 041 9 Chain wheel 72 1 22 042 22 042 10 Support axle 1 22 015 22 015 11 Screw 4 22 062 22 062 12 Guard ring 2 22 035 22 035 13 Guard axle 1 22 225 22 225 14 Off set ring 1 22 173 22 173 15 Screw 12 22 073 22 073 16 Screw 4 22 064 22 064 17 Spring washer 15 22 090 22 090 18 Washer 15 22 084 22 084 19 Chain wheel 15 1 22 043 22 043 20 Spiral support 1 22 020 22 020 21 Screw 4 22 063 22 063 22 Bearing 6205 1 22 055 22 055 23 Key 1 22 059 22 059 24 Mixing Axle 1 22 018 22 018
3. 97 Round bearing support 1 10 014 10 014 103 Water shield 1 10 097 10 097 104 Adjusting screw 2 10 042 10 042 106 Bearing 6202 1 10 026 10 026 1 3 930003T illustration diagram amp Part list Exploded Diagram 930003T Part List Item Description Qty 930003T Item Description Qty 930003T 1 Safety guard 1 33 087 42 Rubber shoe 4 22 034 2 Bowl 1 33 078 43 wheel with stopper 2 22 031 5 Transit ring 2 22 053 44 Motor 1 22 046 6 Bearing 6205 5 22 055 45 Top cover 1 22 009 7 Bearing support 1 22 019 47 Nylon ring 1 22 029 8 Chain126 1 22 041 48 Screw 4 22 070 9 Chain wheel 72 1 22 042 54 Wheel 2 22 032 10 Support axle 1 22 015 58 Transit ring 1 22 093 11 Screw 4 22 147 60 Screw 4 22 072 13 Guard axle 1 22 012 61 Gear box 1 22 047 14 Off set ring 1 22 145 62 Screw 16 22 068 15 Screw 7 22 073 63 Back cover 1 22 010 16 Screw 2 22 064 69 Chain 1 22 040 17 Spring washer 10 22 090 70 Chain wheel 29 1 22 045 18 Washer 5 22 085 71 Bearing Connector 1 22 021 19 Chain wheel 15 2 22 043 72 Washer 4 22 083 20 Spiral support 1 22 020 73 Spring washer 8 22 089 21 Screw 4 22 063 74 Screw 4 22 060 22 Bearing 6205 1 22 055 76 Key 2 22 056 23 Key 1 22 056 84 Key 1 22 057 24 Mixing Axle 1 22 010 85 Screw 1 22 148 Item Description Qty
4. 1 10 012 10 012 8 Chain 102 1 10 017 10 017 9 Chain wheel 50 1 10 016 10 016 10 support axle 1 10 009 10 009 11 screw 4 22 064 22 064 13 Guard axle 1 10 010 10 010 14 ring 1 22 145 22 145 15 Screw 2 10 037 10 037 16 screw 6 22 063 22 063 17 Spring washer 10 22 090 22 090 18 Washer 12 22 085 22 085 19 Chain wheel 11 1 10 019 10 019 20 spring support 1 10 013 10 013 27 Cable fixer 1 22 110 22 110 28 Cable 1 22 125 10 028 Part no Item Description Qty Remark 930001T 930001M 33 Divider 1 10 092 10 092 34 screw 2 10 035 10 035 39 side cover 1 10 093 10 093 41 Foot 4 22 033 22 033 42 rubber shoe 4 22 034 22 034 43 Wheel with stopper 2 22 031 22 031 44 Motor 1 10 101 10 020 45 Top cover 1 10 004 10 004 47 Nylon ring 2 22 029 22 029 48 screw 4 22 070 22 070 54 Wheel 2 22 032 22 032 58 Transit ring 1 10 022 10 022 60 screw 4 10 034 10 034 61 Gear box 1 10 021 10 021 62 screw 12 22 068 22 068 63 Back cover 1 10 002 10 002 69 Chain 1 10 094 10 094 70 Chain wheel 29 1 22 045 22 045 76 Key 3 22 056 22 056 81 Chain wheel 14 1 22 044 22 044 84 Transmission axles 1 10 011 10 011 85 screw 1 10 031 10 031 86 Micro switch 1 22 094 22 094 87 Structure 1 10 095 10 095 92 Bearing 6202 1 10 026 10 026 93 Connector axle 1 10 015 10 015 94 Spiral 1 10 008 10 008 95 Transit ring 2 10 024 10 024 96 Control switch 1 10 096 10 029
5. phase machines 930001T M 930003T model F Safety guard Pict 6 G Micro switch Auto stop when the guard is up Warning The safety devices are applicable when Raising the safety guard F pict 6 The machine stops 12 Pict 6 Pict 7 Pict 8 Before operating the machine the safety guard F must be completely lowered pict 6 4 3 Working test 4 3 1 930002T M 930004 5T models Operating Set timer D and push the Green button B to start the bowl and the hook Pict 1 Stop Push the red button C to stop the bowl and the hook In order to operate the machine again after the stop due to the raising of the safety guard F or to the activating of the emergency button C it is necessary to proceed as follows Lower again and completely the safety guard F release the button C by rotating it clockwise as show by the arrow and push the operating button B 4 3 2 930001T M 930003T models Operating Push the green button a to start the bowl and the spiral Pict 2 Stop Push the red button b In order to operate the machine again after the stop due to the raising of the safety guard F it is necessary to proceed as follows lower again and completely the safety guard F Note For 3 phase machine if the rotation of the bowl is opposite to that shown by the arrow it is necessary to follow these indications for the connection Stop the machine Take the 2 phase wire out Reverse the wire connection position o
6. 2 Part no Item Description Qty Remark 930002M 930002T 25 Spiral 1 22 004 22 004 27 Cable fixer 1 22 110 22 110 28 Cable 1 22 086 22 125 29 Screw 4 22 077 22 077 32 spring 1 22 052 22 052 33 Divider 1 22 003 22 003 34 Screw 2 22 061 22 061 35 Locker 1 22 048 22 048 36 Lock axle 1 22 232 22 232 37 lock spring 1 22 049 22 049 38 key 1 22 050 22 050 39 Side cover 1 22 229 22 229 40 Structure 1 22 222 22 222 41 foot 4 22 033 22 033 42 Rubber shoe 4 22 034 22 034 43 Wheel with stopper 2 22 031 22 031 44 Motor 1 22 152 22 046 45 Top cover 1 22 230 22 230 46 Head 1 22 223 22 223 47 Nylon ring 2 22 029 22 029 48 Screw 4 22 070 22 070 49 Air spring 1 22 051 22 051 50 Micro switch 1 22 079 22 079 51 Head axle 1 22 271 22 271 52 Nylon cover 2 22 030 22 030 53 Electrical box 1 22 233 22 233 54 Wheel 2 22 032 22 032 55 Contactor 1 22 155 22 155 57 Emergency stop 1 22 099 22 099 58 Transit ring 1 22 093 22 093 60 Screw 8 22 072 22 072 61 Gear box 1 22 074 22 074 62 Screw 14 22 068 22 068 63 Back cover 1 22 231 22 231 64 Transformer 1 22 154 22 107 66 Electrical panel 1 22 228 22 228 67 Start Switch 1 22 100 22 100 68 Timer 1 22 103 22 103 60 Chain 1 22 056 22 056 70 Chain wheel 29 1 22 045 22 045 71 Bearing Connector 1 22 021 22 021 72 Washer 12 22 083 22 08
7. 25 29 Screw 4 22 077 14 Off set ring 1 22 173 32 spring 1 22 052 15 Screw 12 22 073 33 Divider 1 22 003 Item Description Qty 930004T Item Description Qty 930004T 34 Screw 2 22 061 66 Electrical panel 1 22 228 35 Locker 1 22 048 67 Start Switch 1 22 100 36 Lock axle 1 22 232 68 Timer 1 22 103 37 lock spring 1 22 049 69 Chain 1 22 056 38 key 1 22 050 70 Chain wheel 29 1 22 045 39 Side cover 1 22 272 71 Bearing Connector 1 22 021 40 Structure 1 33 078 72 Washer 12 22 083 41 foot 4 22 033 13 Spring washer 8 22 089 42 Rubber shoe 4 22 034 74 Screw 8 22 060 43 Wheel with stopper 2 22 031 75 Connector axle 1 22 017 44 Motor 1 22 046 76 Key 2 22 055 45 Top cover 1 22 230 71 Connector key 1 22 024 46 Head 1 22 223 78 Engager 1 22 026 47 Nylon ring 2 22 029 79 Screw 4 22 076 48 Screw 4 22 070 80 Round bearing i 22 054 49 Air spring 1 22 051 support 50 Micro switch 1 22 079 81 Wheel 14 1 22 044 51 Head axle 1 22 271 82 _ key 1 22 055 52 Nylon cover 2 22 030 83 Transmission axles 1 22 016 53 Electrical box 1 22 233 84 _ Rey 1 22 057 54 Wheel 2 22 032 98 Lever 1 22 172 55 Contactor 1 22 155 99 Screw 10 22 180 57 Emergency sto
8. 3 Item Description Qty ead Mla Remark 930002M 930002T 73 Spring washer 8 22 089 22 089 74 Screw 8 22 060 22 060 75 Connector axle 1 22 017 22 017 76 Key 2 22 055 22 055 77 Connector key 1 22 024 22 024 78 Engager 1 22 026 22 026 19 Screw 4 22 076 22 076 80 Round bearing support 1 22 054 22 054 81 Wheel 14 1 22 044 22 044 82 key 1 22 055 22 055 83 Transmission axles 1 22 016 22 016 84 Key 1 22 057 22 057 98 Lever 1 22 172 22 172 99 Screw 10 22 180 22 180 100 Hook divider 1 22 185 22 185 101 Locking hook 1 22 161 22 161 103 Water shield 1 22 187 22 187 104 Adjusting screw 2 22 192 22 192 105 Hook washer 22 193 22 193 930004T Part List Item Description Qty 930004T Item Description Qty 930004T 1 Safety guard 1 33 079 16 Screw 4 22 064 2 Bowl 1 33 081 17 Spring washer 15 22 090 3 Bowl Flange 1 22 022 18 Washer 15 22 084 4 Locking Flange 1 42 005 19 Chain wheel 15 1 22 043 5 Transit ring 3 22 053 20 Spiral support 1 22 020 6 Bearing 6205 5 22 055 21 Screw 4 22 063 7 Bearing support 1 22 019 22 Bearing 6205 1 22 055 8 Chain 126 1 22 041 23 Key 1 22 059 9 Chain wheel 72 1 22 042 24 Mixing Axle 1 22 018 10 Support axle 1 22 015 25 Spiral 1 22 004 11 Screw 4 22 062 27 Cable fixer 1 22 110 12 Guard ring 2 22 035 28 Cable 1 22 125 13 Guard axle 1 22 2
9. 930003T Item Description Qty 930003T 25 Spiral 1 22 004 86 Micro switch 1 22 094 27 Cable fixer 22 110 87 Structure 1 33 079 28 Cable 1 22 125 96 Control switch 1 10 029 33 Divider 1 22 003 102 Transmission axles 1 22 175 34 Screw 2 22 064 103 Water shield 1 22 187 39 Side cover 1 33 080 104 Adjusting screw 2 22 192 41 foot 4 22 033 2 Warning 2 1 Keep your working area in order Disorder can cause dangerous accidents 2 2 Consider environmental conditions Do not use the machine in humid wet or badly lit environments close all inflammable liquids or gas 2 3 Make sure water and heat sources are at safe distance 2 4 Keep away form children and non authorized personnel 2 5 Be sure to use right voltage before using 2 6 Dress appropriately Do not wear hanging clothes or any items that can be caught in the machine Use no slip shoes For hygiene and safety keep your hair tied back and wears protective gloves 2 7 Protect the cable Do not pull the cable to extract the plug Do not leave the cable near high temperatures sharp objects water or solvents 2 8 Avoid insecure positions Find the best surface to ensure the machine is balanced 2 9 Take the plug out when the machine is not in use before cleaning maintenance and moving it 2 10 Do not use further extensions 2 11 Check that the machine is not damaged Before using the machine carefully check that all security devices are work
10. Phase Models i SBI SB L 7 3B0VAC L3 E KN Es ce KM Contactor T Transformer SB1 Green Button PT Timer SB2 Red Button SS Micro Switch M Motor 17 930001M Single Phase Models 230VAC KLD 28A SS Micro Switch M Motor Power Source Wire L Red N blue E yellow green FA Thermo protection of Engine KLD 28A General Switch 930001T 930003T Three Phase Models 1 and Es E 380VAC SS Micro Switch M Motor CK31 Switch Power Source Wire L1 blue L2 black L3 red Ground Wire E yellow green
11. aise the bowl and take it out of the machine Finally take off the dough After cleaning put the bowl back on and make sure that the four pins underneath pict 9 are correctly fixed in the four holes M of the machine then lock the bowl rotating clockwise the Locking Flange J Put the head down pushing it downwards as far as it is blocked by the Locker H 4 5 Usage of the machine provided with timer For 930002T M 930004 5T models The timer is an electromechanical device that allows to program from 1 to 30 minutes The work time of the machine by rotating the knob 0 in the desired position Operate the machine following the instructions of 4 4 Once the set time is over the timer stops the machine Important Before taking off the dough make sure the timer are in position 0 14 5 Maintenance Warning Before starting any kind of maintenance or cleaning you must cut off the power supply In any case of malfunctioning or damage of the machine you must apply for authorized assistance from the manufacturer or dealer 5 1 Cleaning The cleaning must be done every time the machine has been used following all the rules to prevent malfunctioning of the machine and for hygienic purposes Using a wooden or plastic palate first clean the residue of dough then with a soft sponge and warm water accurately clean the bowl the hook the leading shaft and the safety guard dry with kitchen paper Warning We recommend not to use a
12. f two phases example L1 with L2 and vice versa Restart the machine and verify if the bowl is rotating in the right direction Start the machine without loading let it run for about one minute and verify that it is functioning perfectly 13 4 4 Usage of the machine For 930002T M 930004 5T models after lifted up the safety guard F pour ingredients to the bowl close the safety guard and press the operating switch B with timer setting For 930001T M 930003T models after lifted up the safety guard F pour ingredients to the bowl close the safety guard and press the operating switch a The movement made by the hook which is synchronized with the rotation of the bowl gives a mixer of flour water salt yeast and other eventual ingredients till you obtain a mixture of the consistence required If necessary in order to modify the characteristics and or the consistence of the initial dough pour the ingredients through the safety guard F When work cycle is completed leave the machine on hold lift up the safety guard F to maximum opening take the mixture out proceed to cleaning of the machine following the indication at 5 1 Note For 930002T M 930004 5T models please stop the machine unplug the machine raise the safety guard F completely pull the Locker H as far as the head is un lock and raise the head by means of the little piston underneath Then rotate clockwise the Locking Flange J as far as the bowl is unlocked r
13. ing Check that the mobile parts are not blocked there are not any parts damaged all the parts have been set up correctly and all the conditions that could influence the regular functioning of the machine are in working order 2 12 When installing or repairing the machine you should ask the qualified personnel and make sure that they are using the original spare parts before installing or repairing The non compliance with these rules can be dangerous for the user 3 Installation instruction 3 1 The machine must be installed in dry drafty and bright environmental condition 3 2 Please place position the machine on a flat and firm place you can put it on a workbench whose height fits equal to you and leave a space around it of 50 cm for easier usage and cleaning 3 3 The machine is constructed to have IPX1 protection level 10 3 4 The electric network must be provided with an automatic differential switch having characteristics suitable to those of the machine in which the opening distance between the contacts must be of at least 3 mm Most of all it is necessary a good ground system Verify that the electrical set up corresponds with the numbers of the specification 7 found and on the small label at the back of the machine 3 5 The connections type Y of the machine with the electric network is made by means of an operation cable which is provided with a plug only in the single phase model As far as the three phase machines are co
14. ncerned it is necessary to put together the cable and a normalized and polarized plug 3 6 The plug must be easily accessible must not require any kind of movement The cable from the machine to the wail plug must not be pulled tightly also do not rest the machine on the cable 4 Operation instruction The machines are provided with the following operation and safety devices 4 1 Operating devices 4 1 1 Sing phase or Three phase machines 930002T M 930004 5T models A Warning English Germany Italian B Green button Operating C Red button Emergency stop D Timer WARNI NG Pict 1 4 1 2 Sing phase or Three phase machines 930001T M 930003T model a Green button Operating Pict 2 b Red button Stop a Pict 2 11 4 2 Safety Device 4 2 1 Sing phase or Three phase machines 930002T M 930004 5T models F Safety Guard Auto stop when the guard is up G Micro switch Non operation when head is lifted up H Locker Pict 3 J Locking Flange Warning The safety devices are applicable when Raising the safety guard F pict 4 The machine stops Raising the head by means of Locker the machine does not start Pict 3 Pict 4 Pict 5 Before operating the machine the safety guard F must be completely lowered pict 5 and that the head is down and locked by the Locker H this must be completely inserted After inserting the plug the machine is ready to use 4 2 2 Sing phase or Three
15. ny kind of chemical product abrasive or corrosive Absolutely avoid using spraying water sharp tools rough or abrasive objects metal sponges etc which can damage the surfaces and be dangerous from an hygienic point of view To maintain the efficiency and security of the machine it is necessary to proceed with periodical maintenance every 6 months of the following indications 5 2 Tensioning of the upper chain 5 2 1 930002T M 930004 5T models The chain must be tightened If the chain is loose or rotation of the hook is not constant Unscrew the cover P you can find out by checking the screws Q Pict 10 or pull the support of the hook R as far as the tightening is achieved Then Put the cover P on once more and fix it 5 2 2 930001T M 930003T models The chain must be tensioned it by checking it it becomes loose or if the rotation of the hook is not constant Unscrew the cover P Pict 6 loosen the screws Q Pull the support of the hook R as far as the tension the chain is optimized Lock the support R with the screws Q Put the cover P on once more and fix it 5 3 Lubricating the chains After unscrewing the fixing screws take away the cover P and the back panels V put reasonable amount of proper grease on the chains S ET For 930002T M 930004 5T models pict 10 11 For 930001T M 930003T models pict 6 8 sufficient to lubricate all the links of the chain Once this is done mount the two panels and secure again with screws
16. p 1 22 099 100 Hook divider 1 22 185 58 Transit ring 1 22 093 101 Locking hook 1 22 161 60 Screw 8 22 072 103 Water shield 1 22 187 61 Gear box 1 22 074 104 Adjusting screw 2 22 192 62 Screw 14 22 068 105 Hook washer 22 193 63 Back cover 1 22 231 64 Transformer 1 22 107 930005T Part List Item Description Qty 930005T Item Description Qty 930005T 1 Safety guard 1 42 012 8 Chain 144 1 33 027 2 Bowl 1 42 002 9 Chain wheel 85 1 33 029 3 Bowl Flange 1 22 022 10 Support axle 1 22 015 4 Locking Flange 1 42 005 11 Screw 4 22 062 5 Transit ring 3 22 053 12 Guard ring 2 22 035 6 Bearing 6205 5 22 055 13 Guard axle 1 42 013 7 Bearing support 1 22 019 14 Off set ring 1 22 173 Item Description Qty 930005T Item Description Qty 930005T 15 Screw 12 22 073 54 Wheel 2 33 023 16 Screw 4 22 064 55 Contractor 1 22 155 17 Spring washer 15 22 090 57 Emergency stop 1 22 099 18 Washer 15 22 084 58 Transit ring 1 33 042 19 Chain wheel 15 1 33 031 60 Screw 8 22 072 20 Spiral support 1 33 018 61 Gear box 1 33 034 21 Screw 4 22 063 62 Screw 14 22 068 22 Bearing 6006 1 33 036 63 Back cover 1 42 016 23 Key 1 33 038 64 Transformer 1 22 107 24 Mixing Axle 1 33 017 66 Electrical panel 1 22 097 25 Spiral 1 33 004 67 Start Swi
17. tch 1 22 100 27 Cable fixer 1 22 110 69 Chain 1 42 007 28 Cable 1 22 125 70 Chain wheel 29 1 33 032 32 spring 1 22 052 71 Bearing Connector 1 33 019 33 Divider 1 42 001 72 Washer 12 22 083 34 Screw 2 22 061 73 Spring washer 8 22 089 35 Locker 1 22 048 74 Screw 8 22 060 36 Lock axle 1 42 014 15 Connector axle 1 33 016 37 lock spring 1 22 049 76 Rey 2 22 055 38 key 1 22 050 717 Connector key 1 22 024 39 Side cover 1 33 115 78 Engager 1 33 020 40 Structure 1 42 010 79 Screw 4 22 076 41 foot 4 33 024 80 Round bearing support 1 33 035 42 Rubber shoe 4 22 034 81 Wheel 16 1 33 030 43 Wheel with stopper 2 33 022 82 key 1 33 039 44 Motor 1 33 033 83 Transmission axles 1 33 015 45 Top cover 1 42 015 84 Key 1 22 057 46 Head 1 42 011 98 Lever 1 22 172 47 Nylon ring 3 22 029 99 Screw 10 22 181 48 Screw 4 22 070 100 Hook divider 1 22 185 49 Air spring 1 22 051 101 Locking hook 1 22 161 50 Micro switch 1 22 079 103 Water shield 1 33 062 51 Head axle 1 22 271 104 Adjusting screw 1 22 192 52 Nylon cover 2 33 115 105 Hook washer 22 193 53 Electrical box 1 22 096 930001M T Part List Item Description Qty RATE De Remark 930001T 930001M 1 Safety guard 1 10 091 10 091 2 Bowl 1 22 006 22 006 5 Transit ring 2 10 023 10 023 6 Bearing 6204 2 10 025 10 025 7 Bearing support
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