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User Manual - Badger Meter Europa GmbH

1. E MA J2 m E 00000 Roll Overs Eun wl Roll Over 1 2 aL OR D JE HE Indicator LI us Coo D 1000 E Total m uum F Bee IH NN E LEBEN Totalizer Mode Figure 17 Grand total Test The Test setting places the monitor into a special diagnostic mode that shows the current input frequency and the accumulated input counts Figure 18 shows the layout for test mode values The Test mode makes it possible for you to see precisely the frequency input the monitor is seeing and is very useful in troubleshooting and noise detection Ej _ HN Input Frequency H 0 m
2. Common Simultaneously shows Rate and Total 5 x 7 Dot Matrix LCD STN Fluid 6 Digit Rate 0 5 inch 12 7 mm numeric 5 7 Digit Total 0 5 inch 12 7 mm numeric Engineering Unit Labels 0 34 inch 8 6 mm Display m 6 Digit Rate 0 37 inch 9 4 mm numeric B30X Z 7 Digit Total 0 37 inch 13 mm numeric Engineering Unit Labels 0 24 inch 6 1 mm Annunciators Alarm 1 Alarm 2 2 Battery Level 5485 Communications Auto switching between internal battery and external loop power B30A Z includes isolation between loop power and other I O B30A B X Z 2 m m Battery 3 6V DC lithium D Cell gives up to 6 years of service life Loop 4 20 mA two wire 25 mA limit reverse polarity protected 7V DC loop loss B30S Internal battery 3 6V DC Nicd provides up to 30 days of power after 6 8 hours exposure of the integrated photovoltaic cell to direct sunlight en 1 3500 Hz Range Frequency Measurement 0 1 Magnetic Pickup Accuracy inputs Over Voltage 28V DC Protection 30mV High or 60 mV Low selected by circuit board jumper Sensitivity Amplified Pulse Direct connection to amplified signal pre amp output from sensor Analog 4 20 mA 4 20 mA two wire current loop 25 mA current limit One pulse for each Least Significant Digit LSD increment of the totalizer Pulse Type 2
3. Totalizer Counts Figure 18 Test mode screen At the Display prompt press ENTER to view the current display setting If the current display setting is correct press ENTER to advance to the next parameter To change the display setting press UP or RIGHT to scroll through the display options Press ENTER to save and advance to the KFacUnit parameter June 2015 DSY PM 00022 EN 06 Page 11 Programming Select Meter s K Factor Unit At the KFacUnt prompt press ENTER The display shows the current K factor unit If the current selection is correct press ENTER to advance to the next parameter To change the K factor unit press UP or RIGHT to scroll to the correct unit the units should match the units that the meter was calibrated in Press ENTER to save and advance to the KFactor parameter Enters Meter s K Factor NOTE The K factor supplied with your meter or calculated from calibration data is needed to complete this step At the KFactor prompt press ENTER The most significant digit in the K factor flashes If the current K factor is correct press ENTER to advance to the next parameter To change the K factor press UP to increment the digit until it matches the meter s first K factor digit Press RIGHT to advance to the next digit Repeat this process until all K factor digits have been entered Press ENTER to save the K factor and advance to the Rate nt parameter NOTE The number of di
4. peiqeu3 paiqesia aqqeu3 819 510 gt HOUNN MOT 07 01032 514 sjulog Aaquy DHOUNN Aaquy 121031 55 41 SngaOW paiqesia GINO papayas syiun ssew 5 Ajuo wa sue160 Iy 10nbr1 1914 1994 Y 1931 519311 540 1195 5 195 1 53 13 41 10nbr1 1914 1 4 1994 Y 1041 dear 1 c94919W 17434 SUOTIED 1 45 1797 1 80 c pem UT AMIN Sey 5206 55644 JEEE MOT TLN 211004 34 5 5 4 Ayd 4 CH hg TEE Nn 9 5 5 1591 18 00014 10 0 5 MOT 4 seg Set BIET pinbr Figure 32 Advanced I O liquid Page 23 DSY PM 0002
5. 3 8 Spares Alarm Set point 1 9 0 Set point OFF 1 Set point ON Alarm Set point 2 10 0 Set point OFF 1 Set point ON 11 16 Spares Table 8 Modbus coil map Opcode 01 Read Coil Status This opcode returns the state of the alarm coils The following Coils are defined Coil Description 9 Alarm Set point 1 10 Alarm Set point 2 11 and up Spare Table 9 Read coil status Command lt addr gt lt 01 gt lt 00 gt lt 08 gt lt 00 gt lt 02 gt lt crc 16 gt Reply lt addr gt lt 01 gt lt 01 gt lt 0x gt lt crc 16 gt Opcode 03 Read Holding Registers This opcode returns the input holding registers such as flow rate or totalizer NOTE Each value must be requested individually Return of a block of registers is not implemented at this time Example requesting flow rate in floating point format Command lt addr gt lt 03 gt lt 00 gt lt C9 gt lt 00 gt lt 02 gt lt crc 16 gt Reply lt addr gt lt 03 gt lt 02 gt lt data gt lt data gt lt crc 16 gt Opcode 05 Force Single Coil This opcode sets the state of a single coil digital output The following Coil Registers are defined Coil Description 1 Reset Totalizer 2 Grand Totals 3 and up Spares Table 10 Force single coil The transition of coil from 0 to 1 will initiate function This bit is auto reset to 0 so there is no need to set it to 0 after a totalizer reset command
6. Figure 8 Typical amplified pickup connection Ex Proof June 2015 DSY PM 00022 EN 06 Power Connections POWER CONNECTIONS Standard The power supply used in the B30A B X Z is an internal lithium 3 6V DC D cell that will power the monitor for about six years when no outputs used The monitor can also get power from 4 20 mA current loop see Figure 9 and Figure 10 If the current loop is used a sensing circuit within the monitor detects the presence of the current loop and disconnects the battery from the circuit The B30S uses solar power only RS485 Gnd 10 28V DC Setpoint 1 Setpoint 2 4 20 mA Current Loop 10 28 DC 10 28 DC Iso Total Pluse du 4 20 mA Current Loop 10 28V DC Total Reset n 0 OC Total Pluse P 3 6Vdc Battery Iso Total Pluse Signal Gnd w Total Reset jeubis OC Total Pluse Signal Gnd Figure 9 Loop power connections NEMA 4X Figure 10 Loop power connections Ex Proof GROUNDING FOR THE EXPLOSION PROOF ENCLOSURE IS NECESSARY THE EXPLOSION PROOF ENCLOSURE IS PROVIDED WITH A GROUNDING SCREW ON THE INSIDE OF THE ENCLOSURE THE CONDUCTOR USED FOR GROUNDING MUST BE OF A WIRE GAGE EQUAL TO OR GREATER THAN THE SIGNAL WIRES BEING USED SEE FIGURE 11 The explosion proof enclosure is provided with a grounding screw on the inside of the enclosure
7. 214 UT squlog Jeeur STAESTQ 10 uong NNAW PIOU pue 55944 papayas SUN 552 sieodde Ajuo wa nue N 1 63 13 41 oo ueumnwv 1 780 nh 1941 1724 13434 ueumw 01 2 paiqesia 18 05 qinor pueg 10nbr1 191489 1994 Y s4931 S4939lN ad suoj e5 1 41 Pueg zonbry 191184 1994 Y 51917 S4939lN ad 1 9 SUOTIED suoJ e5 eee Edd AYJd 19 125 4sa 1591 1 0014 19 4 MOT uIW S191 4222 1n0H SJ939lN z 4939W 54 5 91 8 110 UlIN SUO eD seg 1 SIdWIS SOUEAPH Figure 34 Solar powered liquid Page 25 DSY PM 00022 EN 06 June 2015 Menu Maps Lisuid 2 Low 2 Medium 2 High Flow Flow GT Test Pulses M gt Pul mi Pulses Liter
8. 5 4 DUNN 01032 234 UT s ulog DUNN Aaquy SOA OH ON SVD GADNVAGV tee HONE 344 S493 Jeuu40N 34 34 W 34 34 5 02 PIN noq 02 sen PIM Ty 8 LAST MOT 334 0100 NETH DUNN 13 595 1 599 W ses nd ubiH unIpaW Figure 36 Advanced I O gas Page 27 DSY PM 00022 EN 06 June 2015 Menu Maps WENU Oe 29 2 Low 2 Medium 2 High Pulses Liter Pulses Ft Entry WwWwsblancett conm GAS Solar Powered Standard Ft Actual Ft Normal M Actual M Liters Million Ft Thousand Standard FC Actual Ft Normal M Actual M Liters Million Ft Thousand Numeric Entry Numeric Entry Numeric Entry Numeric Entry Numeric Entry Numeric Entry Linear Points Lin Pts 2 to10 Numeric Entry Numeric Entry J Numeric Entry Numeric Entry
9. POR Gode 22 Menu ea ee 23 a uc 09 09099 oe 29 Collet ROIS bo bead ons be eed 29 Explosion Proof ENCIOSUIEe ou 39 9 3 3 9 98 6302 319 9 Pu P IR du 32 eee eae 22 Modbus Interfac 4 ay a4 oo ES eee ee 35 Modbus Register Word 36 Sa ues x99 38 655455558 ST tt Be oe DTE 77 77 a 39 Part Number 5 41 OS 6a shoe ee ee 42 MT MOUNT s acie ES Sas 42 Remote 42 644444564644 954223 42 Ned RE am Ok Oo oe Ax ana d 43 Page ii DSY PM 00022 EN 06 June 2015 Scope of This Manual SCOPE OF THIS MANUAL This manual is intended to help you get the B3000 flow monitor up and running quickly IMPORTANT
10. 35104 XVW 92 3 1 35104 17101 4844 1A0OW LNIOd 13S Wald vg 1 5 214 1 583 3 4 II SSv 15 8110 INOZ 155 12 155412 931415510 5 2015 2 NOLLWD01SNOGYVZVH NON Ls91 e Huoo Sp 2 3noo 40 0 450 D Pao PAST XeWA duum sorsu nuns 2 318 1 ASN UV TIWIS 380 15 v4nNVW LSINDIY V OHM H313W 9 40 583144015 1432 3 LH Va SIHL32nGO3d3H OL NMOHS TV2INH23 LHO SIHL 40 H3 LIVW 123 805 IHL ISN OL 1HOIH ON Su334NO2 NOISS3SSOd YO 1413939 HALIW YIDGV OL SI SIHL June 2015 DSY PM 00022 EN 06 Page 34 Modbus Interface MODBUS INTERFACE RS485 standards state that a daisy chained topology is recommended with stubs being as short as possible much shorter than the main bus length Use a shielded twisted pair cable no less than 24 AWG for connecting devices on a RS485 network The B3000 monitor is rated as a 1 8 unit load device input impedance equal to 96 The RS485 specification states it
11. aeaa se eases ee ae 5 Connecting the B3000 to a Frequency Output Device 5 POWBRCODDSCUOLNS s s x 4 9 8 xq Shee V Pos 7 saec Rowe EEE EEE EEEE E EE E 7 515550538954 8 Operating The MONIO s e aco obo de den er d Sog a de Ka hoe ae ok 8 PP Te See eee a 9 Programming Using Frequency Output Turbine Flow 5 9 245 2b on 5464459654495 38 7 99494 9 1919 4 9 99 9 9 3 io Dope da ddr rio 10 ees ek dee we 10 Ce ree 0 ee 19 Return to RUN MOdE X PX 9333 3 90385 29 5 2023 4 28 Boa Seow qu S RS 19 Tro bleshooting uar a SHREDS 9 09 309 39 39 09 HHS gir d ed i 20 K Fact r Valles s cca toa can ko BAPE Eee 11177221127 7717117227 20 Battery Replacement B30A B X Z 0 21 NEMA AK 05 onde de hee ee 21 Explosion PIOODERnCI OSUI B cs aded ah arde d me cde 9r S Oo dedos
12. Disabled Disable Enabled Enable Press and hold MENU button for Extended settings Yes Ves Numeric Entry Numeric Entry Figure 37 Solar powered gas June 2015 DSY PM 00022 EN 06 Page 28 K Factors Explained K FACTORS EXPLAINED K factor with regard to flow is the number of pulses that must be accumulated to equal a particular volume of fluid You can think of each pulse as representing a small fraction of the totalizing unit An example is a K factor of 1000 pulses per gallon This means that if you were counting pulses when the count total reached 1000 you would have accumulated one gallon of liquid Using the same reasoning each individual pulse represents an accumulation of 1 1000 of a gallon This relationship is independent of the time it takes to accumulate the counts The frequency aspect of K factors is a little more confusing because it also involves the flow rate The same K factor number with a time frame added can be converted into a flow rate If you accumulated 1000 counts 1 gallon in one minute then your flow rate would be 1 gpm The output frequency Hz is found by dividing the number of counts 1000 by the number of seconds in a minute 60 to get the output frequency 1000 60 16 6666 Hz If you were looking at the pulse output on a frequency counter an output frequency of 16 666 Hz would be equal to 1 gpm If the frequency counter registered 33 333 Hz
13. 2 25 57 1 3 35 85 1 Figure 38 Ex proof enclosure dimensions Loosen set screw on instrument cover with a 2 mm Allen wrench Unthread the instrument cover and carefully set aside to prevent damage to the cover threads and glass lens 6 Pull wires into enclosure making certain they are long enough to make the required connections and to remove the instrument or power supply if servicing is required 7 Install instrument and power supply if applicable and make all electrical connections 8 Test wiring for correctness by checking continuity and also check for unwanted grounds with insulator resistance tester Make sure test equipment being used will not damage instrument to be housed in the ExDirect instrument enclosure 9 Carefully re thread cover to enclosure housing Tighten cover until cover flange contacts body face Page 32 DSY PM 00022 EN 06 June 2015 Explosion Proof Enclosure THE HAZARDOUS LOCATION INFORMATION SPECIFYING CLASS AND GROUP LISTING OF EACH INSTRUMENT ENCLOSURE IS MARKED ON THE NAMEPLATE OF EACH ENCLOSURE ALL UNUSED CONDUIT OPENINGS MUST BE PLUGGED PLUG UNUSED CONDUIT OPENINGS WITH APPROVED EXPLOSION PROOF PLUGS PLUGS MUST BE A MINIMUM OF 1 8 IN THICK AND ENGAGE A MINIMUM OF 5 FULL THREADS NOTE When installing device be sure to check instrument dimensions to avoid interference with clamping ring on glass lens and the cover on standard units USE CARE TO PREVENT DIRT GRIT OR OT
14. 401 318V2 DNIL2313S N3HM lt 59802 1 201 41H10 YO DAN JHL HO 00S TTDILHV XIGNAddV 81 7236 L LYVd 3302 1V21419313 NVIQVNVO DNIMVYC TOH LNOO 6 431444 32NVQHODOV NI Q3TIVISNI 38 15011 59 v OS 11 NOLIV2OT NOISIAIG NI 38 AVW NO SYJLIWYYYd ALLEN3 39NVL9nONI ANY 3oNVLIDVdVO JHL OL 1VN03 1 553138 LSNW LNAWdINOA 34VS ATIVOISNIHINI 3H L dO JDNVLINGNI 39NVILIDVdVO JHL SM1d 39NVLIDVdVO 318 2 DNILO3NNODH3INI 7 318 1 NMOHS SV 38 TIVHS 32NVILIDVd VO DNIQ33DX3 LON 25 DNIQ33DX3 LON 3AVH ANY AHL 34VS ATIVOISNIS LNI SV 9 38 LSNW 583 Q312313S 1 15 44 NO SALON SNOGYVZVH SgvSu 9921 130004 15 ry 1 od 5 INIJYNL OL LHOIVHLS 13 406 HOLDANNOD 1 WL k dins TYNOLLdO VUOZ vuoz 1 ve L DOA SE 07 9044 1300 02000688 LYVOd SS3NHVH 12000688 LHVd SS3NUVH 3UIM OLH OLH Add 3302 5 9 4 14001 0119 OL
15. E saama Open Collector N Control Output 100 mA Y AN 5 Gn E 2 2 10K 1 and 2 Pull up Resistor il 19 Open Collector Control Output 1 and 2 150 Total Pluse Total Reset ETS OC Total Pluse Signal Gnd Figure 24 Set point output NEMA 4X Figure 25 Set point output Ex Proof At the SetPt prompt press ENTER most significant digit of the current setting flashes If the current setting is correct press ENTER to advance to the next parameter To change the current setting press RIGHT to advance to the first digit of the required set point value Press UP to increment the digit until it matches the first number of the required set point Repeat for all the digits the set point Press ENTER to save the new set point and advance to the HystSP1 parameter June 2015 DSY PM 00022 EN 06 Page 17 Programming Hysteresis 1 The hysteresis parameter modifies how the output transistor reacts around a set point and prevents an output from turning on and off rapidly when the programmed flow rate is at or very near the set point For example a low flow alarm is set to activate when the flow falls below a pre programmed point When the flow is reduced to the set point even small changes of flow above the set point turns the output off disabling the alarm Without hysteresis if the flow rate fluctuates slightly above and below the set poin
16. Pulses FO gt ENTER Standard Normal Numeric Entry Actual M Liters Million Ft Thousand FC Numeric Entry Standard Actual Ft ACF Normal M Hm Actual M Am Liters Ltr Million Ft Thousand Ft Disabled Disable Enabled Enable Numeric Entry Numeric Entry Numeric Entry Numeric Entry Numeric Entry No Yes yes Numeric Entry Numeric Entry Numeric Entry Linear Points Lin Pts 2 1010 Numeric Entry Numeric Entry lt lt e Press and hold MENU button for Extended settings No Mo Yes yes Numeric Entry Numeric Entry Figure 35 Gas June 2015 DSY PM 00022 EN 06 Page 26 Menu Maps Ploy pue SA OH ON ma 01 mo 121031 sngqOW pejqeu3 paiqesia sbunies 10 DUNN gt 2 4 1 DUNN pejqeu3 paiqesia
17. Read this manual carefully before attempting any installation or operation Keep the manual accessible for future reference UNPACKING AND INSPECTION Upon opening the shipping container visually inspect the product and applicable accessories for any physical damage such as scratches loose or broken parts or any other sign of damage that may have occurred during shipment NOTE If damage is found request an inspection by the carrier s agent within 48 hours of delivery and file a claim with the carrier A claim for equipment damage in transit is the sole responsibility of the purchaser SAFETY Terminology and Symbols DANGER Indicates a hazardous situation which if not avoided is estimated to be capable of causing death or serious personal injury Indicates a hazardous situation which if not avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to property Considerations The installation of the B3000 flow monitor must comply with all applicable federal state and local rules regulations and codes EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 A AVERTISSMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CEMATERIEL INACCCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 DO NOT CONNECT OR DISCON
18. The conductor used for grounding must be of a wire gage equal to or greater than the signal wires being used Grounding Screw To Earth Ground Figure 11 Required grounding for Ex proof enclosure June 2015 DSY PM 00022 EN 06 Page 7 Operating The Monitor Solar A solar cell mounted on the top of the monitor in the B30S charges an internal 3 6V DC nickel cadmium battery that powers the monitor A fully charged battery powers the monitor for approximately 30 days The solar powered B3000 has a single totalizing pulse output and cannot be powered by a 4 20 mA loop Solar Cell Figure 12 Solar powered B3000 OPERATING THE MONITOR The monitor has three modes of operation referred to as the Run Programming and Extended Programming modes Communications Alarm Indicator Activation Battery Indicator El Rate E Rate Units E Totalizer Multiplier Total H Totalizer Units Figure 13 Display annunciators To access the program mode momentarily press and then release MENU until the first programming screen is displayed The extended programming mode is entered by pressing and holding MENU until the first programming option appears After programming the display with the necessary information a lock out feature is available to prevent unauthorized access or changi
19. 1 000 870 0 696 0 1044 1 500 330 0 264 0 396 0 2 000 52 0 41 6 62 0 3 000 57 0 45 6 68 0 4 000 29 0 23 2 35 0 6 000 70 5 6 8 0 8 000 3 0 2 4 4 0 10 000 1 6 1 3 2 0 Gas Meter Range Default K factor Low 325 Medium 125 High 80 DSY PM 00022 EN 06 June 2015 Battery Replacement B30A B X Z only BATTERY REPLACEMENT B30A B X Z ONLY Battery powered monitors use a single 3 6V DC D size lithium battery When replacement is necessary use a clean fresh battery to ensure continued trouble free operation Replacement Batteries Manufacturer Part Number Blancett B300028 Xeno 511 0205 10 03 Tadiran TL 5930 F Table 3 Replacement batteries NEMA 4X Enclosure 1 Unscrew the four captive screws on the front panel to gain access to the battery 2 Press the tab on the battery connector to release it from the circuit board 3 Remove the old battery and replace it with new one and then re fasten the front panel NOTE The battery is held in place with a wire tie that will need to be cut and replaced see Figure 30 The approval on the product requires the wire tie KB Display Unscrew Captive Screws MENU A ENTE 4 Y ue je NN Figure 30 NEMA 4X battery replacement The solar powered variation uses a single nickle cadmium battery and is not field replaceable June 2015 DSY PM 00022 EN 06
20. 2 G Ex d IIC T4 Gb and ATEX II D Ex tb IIICT125 C Db Complies with Directive 94 9 EC Certifications B30A B 4 20 mA Loop Vmax 28V DC 26 Ci 0 5 uF Li 0mH B30A B S Pulse Output Vmax 28V DC Imax 100 mA Ci 0 uF Li 0 mH Entity Parameters B30A B S Reset Input Vmax 5V DC Imax 5mA Ci 0 uF Li 0 mH B30A RS485 Vmax 10V DC Imax 60mA 0 Li OmH 5 Turbine Input Voc 2 5V Isc 1 8 mA Ca 1 5 uF La 1 65H EMC 2004 108 EC Common Accuracy 0 05 Response Time COMON Response 1 100 seconds response to a step change input user adjustable Damping Time Common Limits 22 158 30 70 C 0 90 humidity non condensing Materials and B30A B S Polycarbonate stainless steel polyurethane thermoplastic elastomer acrylic NEMA 4X IP 66 Enclosure Ratings B30X Z Copper free epoxy coated aluminum buna seal NEMA 4X IP66 Gallons Liters Oil Barrels 42 gallon Liquid Barrels 31 5 gallon Cubic Meters Million Gallons Cubic Feet Million Liters Acre Feet Gas Cubic Feet Thousand Cubic Feet Million Cubic Feet Standard Cubic Feet Actual Cubic Feet Normal Cubic Meters Actual Cubic Meters Liters engineering Mints Rate Time Seconds minutes hours days Totalizer 0 00 0 0 X1 x10 x100 x1000 Exponents K factor Units Pulses Gallon Pulse cubic meter pulses liter pulses cubic foot DSY PM 00022 EN 06 June 2015 Part Number Const
21. Check battery voltage Should be 3 6V DC Replace if low or bad No LCD Display Loop Power NOTE Not available on B30S Check 4 20 mA input Voltage must be within the minimum and maximum supply voltage and capable of supplying enough current to run the display The input voltage is checked across or in parallel with the 4 20 mA terminals and current is checked with the ammeter in series with the 4 20 mA output Solar Place meter with solar cell exposed to a strong light source for 24 hours No Rate or Total Displayed Check connection from meter pickup to display input terminals Check turbine meter rotor for debris Rotor should spin freely Check programming of flow monitor Flow Rate Display Interprets Reading Constantly This is usually an indication of external noise Keep all AC wires separate from DC wires Check for large motors close to the meter pick up Check for radio antenna in close proximity Try disconnecting the pickup from the monitor pig tail This should stop the noise Flow Rate Indicator Bounces This usually indicates a weak signal Replace pickup and or check all connections Examine K factor DEFAULT K FACTOR VALUES Page 20 Liquids Meter Bore Size Default K factor Lower Limit Upper Limit 0 375 20 000 16 000 24 000 0 500 13 000 10 400 15 600 0 750 2 50 2200 3300 0 875 2686 2148 3223
22. Pressure At the Op Pres prompt press ENTER The first digit of the current pressure setting flashes If the current selection is correct press ENTER to advance to the next parameter To change the operating pressure press UP to increment the digit until it matches the first digit of the correct pressure value Press RIGHT to move to the next digit When all the digits have been entered press ENTER to save and advance to the Op Temp parameter Operating Temperature At the Op Temp prompt press ENTER The first digit of the current temperature setting flashes If the current selection is correct press ENTER to advance to the next parameter To change the operating temperature press UP to increment the digit until it matches the first digit of the correct pressure value Press RIGHT to move to the next digit When all the digits have been entered press ENTER to save and advance to the next parameter In Programming mode the monitor advances to the PulsOut parameter see Totalizer Pulse Output on page 14 In Extended Programming mode the monitor advances to the Damping parameter see Damping Factor on page 13 Return to Run Mode After entering all parameters press MENU Saving displays on the menu followed by a blank screen and then the firmware version number The monitor then returns to Run mode June 2015 DSY PM 00022 EN 06 Page 19 Troubleshooting Guide TROUBLESHOOTING GUIDE Trouble Remedy Battery B30A B X Z only
23. from an un amplified magnetic pickup This signal is normally a sine wave in appearance and the amplitude of the waveform varies with the flow Small turbines have comparatively small rotating masses so they produce a smaller amplitude waveform and higher frequencies than larger turbine sensors 2 is the frequency signal from the transducer is amplified wave shaped or both to produce a waveform of a specified type and amplitude Most amplified transducers output a square wave shape at one of many standard amplitudes For example a popular amplified output is a 10V DC square wave If the flow sensors output signal is type 1 you must also determine the minimum amplitude of the frequency output The B3000 monitor has a high or low signal sensitivity setting Use the high signal sensitivity 30 mV with low amplitude usually small turbine flow sensors Use the low signal sensitivity setting 60 mV for larger turbines and amplified transducers see Figure 3 and Figure 4 NOTE Use the high signal sensitivity setting where the minimum signal amplitude is below 60 mV Setting the sensitivity lower than necessary may allow of noise interference Input Signal Level Selection Low Signal Sensitivity 60 mV Selection Shown Input Waveform Selection Magnetic Pickup Selection Shown Input Waveform Selection Magnetic Pickup Selection Shown ct m TU un High Low Signal Input Bi Pulse Mag Input Si
24. is capable of supporting 32 standard unit loads 1 standard unit load equals 12 In order to determine the maximum number of devices on a network the user must identify the unit load rating of each device on the network The maximum common input voltage range of the B3000 monitor is 7 10V This differs from the RS485 standard of 7 12 make sure this range is achieved the RS485 ground connection must be tied together daisy chained fashion The shield of the cable used should be tied to chassis or earth ground on only one end of the network See Figure 39 for an example configuration and description Use a termination resistor of 120 at the end of the bus A subset of the standard Modbus commands is implemented to provide access into the data and status of the B3000 monitor This feature is available on the B3000 monitor advanced models only The Modbus commands and their limitations supported by the B3000 monitor can be found in Table 4 Label Description Minus Inverting data signal Plus Non inverting data signal RS485 GND Voltage reference for inverting and non inverting signals EARTH GND _ Earth ground used for shield only at one end of network Figure 39 Daisy chain wiring configuration example Command Description 01 Read Coils 03 Read Holding Registers 05 Force Single Coil 1 Function code 0x03 is limited insofar that it only allows one ad
25. parameter sets the totalizer to a predetermined amount The preset can have seven digits up to 8 888 888 At the SetTotl prompt press ENTER The monitor displays the current set total If the set total is correct press RIGHT to advance to the next parameter To change the set total press ENTER again The first digit of the current preset total flashes Press UP to increment the display digit until it matches the first digit of the correct preset Press RIGHT to advance to the next digit Repeat for all digits Press ENTER to save and advance to the Cutoff parameter NOTE Ifthe number you enter is out of range the display flashes Limit and refuses the entry Low Flow Cutoff The flow cutoff shows low flow rates that can be present when pumps are off and valves are closed as zero flow on the flow monitor A typical value would be about five percent of the flow sensor s maximum flow Enter the low flow cutoff as an actual flow value For example if the maximum flow rate for the flow sensor was 100 gpm set the low flow cutoff value to 5 0 At the Cutoff prompt press ENTER The first digit of the current low flow cutoff flashes If the current selection is correct press ENTER to advance to the next parameter To change the low flow cutoff press UP to increment the display digit until it matches the first digit of the new low flow cutoff value Press RIGHT to advance to the next digit Repeat for all digits Press ENTER to save and advance to the
26. press ENTER The first digit of the first linear point s frequency input flashes Press UP to increment the numerical values and RIGHT to change the position of the number being entered When the frequency value input is complete press ENTER to save and advance to the Coef 7 parameter Coefficient The coefficient is the value applied to the nominal K factor to correct it to the exact K factor for that point The coefficient is calculated by dividing the average nominal K factor for that point by the actual K factor for the flow meter Nominal K Factor Linear Coefficient Actual K Factor At the Coef 7 prompt press ENTER The first digit of the coefficient flashes Press UP to increment the digit and RIGHT to move to the next digit When all digits have been entered press ENTER to save and advance to the next frequency input Continue entering pairs of frequency and coefficient points until all data has been entered Press ENTER to save and advance to the Modbus parameter NOTE The frequency values must be entered in ascending order If a lower frequency value is entered after a higher value the B3000 monitor flashes Limit followed by the minimum frequency value acceptable to the display Example The following is actual data taken from a one inch turbine flow sensor calibrated with water Unit Under Test UUT Calibration Data Table In GPM Actual Nominal K Linear Raw Error gpm Coefficient Hz Cou
27. rtinger Strasse 76 72639 Neuffen Germany Tel 49 7025 9208 0 49 7025 9208 15 www badgermeter de E mail badger badgermeter de DSY PM 00022 EN 06 Page 31 Explosion Proof Enclosure EXPLOSION PROOF ENCLOSURE The ExDirect instrument enclosure is designed to house instrumentation and control equipment as well as act as a conduit Installation 1 ExDirect instrument enclosures are furnished with three 3 4 in NPT offset through feed cast hubs for conduit entries 2 Secure the enclosure to the conduit system If the enclosure has mounting feet select a mounting location that will provide sufficient strength and rigidity to support the enclosure as well as the enclosed device and wiring ELECTRICAL POWER MUST BE OFF BEFORE AND DURING INSTALLATION AND MAINTENANCE SELECT A MOUNTING LOCATION SO THAT THE ENCLOSURE WILL NOT BE SUBJECTED TO IMPACT BY HEAVY OBJECTS IMPACTS CAN DAMAGE ENCLOSED DEVICES OR GLASS LENS 3 Install sealing fittings as required by Section 501 5 and or 502 5 of the National Electrical Code and Section 18 of the Canadian Electrical Code or any other applicable IEC 60079 14 codes and when enclosure is installed in Class Group B hazardous locations For CSA Group C applications unsealed conduit lengths must not exceed 5 ft or 152 cm DO NOT OPEN WHEN ENERGIZED INSTALL SEAL WITHIN 18 OF ENCLOSURE KEEP TIGHTLY CLOSED WHEN IN OPERATION 5 25 133 4 5 65 143 5 0 33 8 4
28. the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2015 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing Office C209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Ma ikova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 02 DSY PM 00003 EN
29. to complete the 4 20 calibration press ENTER to advance to the Linear parameter See Linearization To complete the 4 20 calibration press UP or RIGHT to change the display to Yes Press ENTER to advance to the 4mA Out parameter The DAC used in the B3000 monitor is an twelve bit device The valid entries are 0 4095 85485 Gnd Setpoint 1 Setpoint 2 Es in 4 20 mA Current Loop EU 11 30V DC n 9 e BIS as nd 210 Iso Total Pluse POWER Signal Gnd K SUPPLY Figure 23 4 20 mA calibration setup 4 mA Adjustment To set the 4 mA value connect an ammeter in series with the loop power supply as shown in Figure 23 The 4 mA DAC setting is typically 35 50 At the 4mA Out prompt press UP to increase or RIGHT to decrease the current output while monitoring the ammeter When a steady 4 mA reading is established on the ammeter press ENTER on the monitor to save the output and advance to the 20mAOut parameter 20 mA Adjustment The 20 mA adjustment is performed using the same procedure as the 4 mA adjustment 4 20 MA Test The 4 20 mA test simulates the mA output values between 4 20 to check output tracking At the 4 20 Test prompt the current output flashes Press UP to increase the simulated mA output or RIGHT to decrease in increments of 1 mA The ammeter should track the simulated mA output If a 4 20 mA test is not necessary press ENTER to advance
30. to the Linear parameter NOTE Press ENTER when the monitor is in test mode to exit the test mode and move on to the next programming parameter Linearization To increase accuracy linearize the monitor The linearization function accepts a maximum of ten points and requires additional calibration data from the meter being used with the monitor Typically calibration information can be obtained in three five and ten points from the flow meter s manufacturer If linearization is not needed press RIGHT to advance to the Modbus parameter See Modbus on page 16 To complete linearization press ENTER at the Linear prompt The meter advances to the Lin Pts parameter June 2015 DSY PM 00022 EN 06 Page 15 Programming Number of Points The Lin Pts value displays If the number of points is set to 0 linearization is disabled Press ENTER The most significant digit of the number of points entry begins to flash The first number can be a 7 0 only Press UP to change the first digit Press RIGHT to move to the least significant digit NOTE If the number you enter is out of range the display flashes Limit and refuses the entry Press ENTER to advance to the Freq 1 prompt NOTE Ifthe number of linear points is set to 7 the B3000 monitor assumes you are entering the maximum frequency and coefficient Further the meter assumes that the implied first point is at a frequency of 0 Hz and a coefficient of O Frequency At the Freq 1 prompt
31. 0x6180 141 0x6300 281 0 6240 0x6600 6 1 0xA781 0 6740 0xA501 0 65 0 0x6480 OxA441 0 6 00 OxAD81 0 6 040 OxAFO1 Ox6FCO 0 6 80 OxAE41 01 0x6B80 41 0x6900 9 1 881 0x6840 0x7800 8 1 0xB981 0x7940 OxBBO1 0 7 0x7A80 41 Ox7ECO Ox7F80 OxBF41 0 7 00 1 OxBC81 0 7 40 0xB401 0 74 0 0x7580 0xB541 0 7700 7 1 OxB681 0x7640 0 7200 0xB2C1 0xB381 0x7340 0xB101 0 71 0 0 7080 0 041 0 5000 0x90C1 0 9181 0x5140 0x9301 0 53 0 0 5280 0x9241 0x9601 0 56 0 0x5780 0x9741 0x5500 0x95C1 0x9481 0x5440 0 9 01 Ox5CCO 0x5D80 Ox9D41 5 Ox9FC1 Ox9E81 0 5 40 0x5A00 0x9AC1 0x9B81 0x5B40 0x9901 0 59 0 0x5880 0x9841 0x8801 0 48 0 0 4980 0x8941 0 4 00 0x8BC1 0x8A81 0x4A40 0 4 Ox8EC1 Ox8F81 0 4 40 Ox8D01 Ox4DCO 0x4C80 0x8C41 0 4400 0x84C1 0x8581 0x4540 0 8701 0 47 0 0 4680 0x8641 0x8201 0 42 0 0 4380 0x8341 0x4100 0 81 1 0x8081 0 4040 unsigned short calculate crc const unsigned char int size unsigned short crc OxFFFF for size crc crc gt gt 8 crc table crc pv amp OxFF return crc Page 38 DSY PM 00022 EN 06 June 2015 SPECIFICATIONS Specifications
32. 2 EN 06 June 2015 Advanced Advance Simple Simple Liquid Gas Gallons Min Gallons GF T Gallons Million Gallons fG T Oil Barrel Day Barrels Meters Meters Day Liters LP T Meters Million Liters Meters Hour Acre Feet Meters Oil Barrel Liters Min Liquor Barrel Liters Pounds Kilograms Flow Flow GT F low GT Test Test Gallons Million Gallons Meters Liters Million Liters Acre Feet Oil Barrel Liquor Barrel Pulses GallonPul Gal Pulses M amp Pulz m3 Pulses Liter Pul Lir Pulses F Numeric Entry Menu item only units are selected WNW blamcett com Menu Maps LIQUID Numeric Entry Numeric Entry Numeric Entry Numeric Entry Numeric Entry Numeric Entry Numeric Entry Linear Points Lin Fts 2 to10 Figure 33 Liquid Numeric Entry Numeric Entry Numeric Entry Numeric Entry Disable Enable Disabled Enabled Numeric Entry umeri y L Press and hold MENU button for Extended settings June 2015 DSY PM 00022 EN 06 Page 24 Menu Maps 2
33. 2 x 16 666 Hz then the flow rate would be 2 Finally if the flow rate is 2 gom then the accumulation of 1000 counts would take place in 30 seconds because the flow rate that the 1000 counts is accumulated is twice as great Calculating K factors Many styles of flow meters are capable of measuring flow in a wide range of pipe sizes Because the pipe size and volumetric units the meter will be used on varies it may not possible to provide a discrete K factor In the event that a discrete K factor is not supplied then the velocity range of the meter is usually provided along with a maximum frequency output The most basic K factor calculation requires that an accurate flow rate and the output frequency associated with that flow rate be known Example 1 Known values are Frequency 700 Hz Flow Rate 48 700 Hz x 60 sec 42 000 pulses min 42 000 pulses per min K factor _ 875 pulses per gallon 48 2 Known values Full Scale Flow Rate 85 gpm Full Scale Output Frequency 650 Hz 650 Hz x 60 sec 39 000 pulses per min 39 000 pulses per min K factor 458 82 pulses per gallon 85 gpm The calculation is a little more complex if the velocity is used because you first must convert the velocity into a volumetric flow rate to be able to compute a K factor To convert a velocity into a volumetric flow the velocity measurement and an ac
34. B3000 monitor is engineered to provide several levels of programming tailored to the needs of the user The first or standard level provides access to the most commonly used setup parameters bypassing the more advanced settings The first level programming is entered by pressing and holding MENU for about one second The second level or extended settings are accessed by pressing and holding MENU until the extended programming menu starts With the standard and solar liquid monitors there is a third level For the most basic unit setup choices the B3000 monitor employes a simple and advanced setup option accessed through the Rate SU parameter If Simple is selected the rate and total choices are reduced to the five most common combinations avoiding the need to make unit and interval choices Liquid Meters Standard Solar Advanced I O Basic Functions Press MENU for about one second and then release Extended Functions Press and hold MENU until the extended programming menu starts Simple Setup Select Rate SU in the extended functions and choose Simple Not Applicable Advanced Setup Select Rate SU the extended functions and choose Advanced Table 1 Display mode selection information Enter Programming Mode The programming modes are accessed by pressing MENU for basic functions Extended functions are accessed by pressing and holding MENU until the first programming parameter appears Batt
35. Command lt addr gt lt 05 gt lt 00 gt lt 00 gt lt FF gt lt 00 gt lt crc 16 gt Reply lt addr gt lt 05 gt lt 00 gt lt 00 gt lt FF gt lt 00 gt lt crc 16 gt June 2015 DSY PM 00022 EN 06 Page 37 Modbus Interface C Source Code A 1 1 CRC 16 Calculations unsigned short crc_table 256 0x0000 0xCOC1 0xC181 0x0140 0xC301 0 03 0 0x0280 0xC241 0xC601 0 06 0 0x0780 0 741 0x0500 5 1 481 0x0440 0xCC01 OxOCCO 0 0080 OxCD41 0 0 00 OxCFC1 OxCE81 0x0E40 OxCB81 0 0 40 0xC901 0 09 0 0x0880 841 OxD801 0 18 0 0x1980 OxD941 0 1 00 OxDBC1 OxDA81 0x1A40 0x1E00 OxDEC1 OxDF81 0 1 40 0x1DCO 0x1C80 1 0 1400 0xD4C1 0xD581 0x1540 0xD701 0 17 0 0x1680 OxD641 0xD201 0 12 0 0x1380 0 0341 0 1100 OxD1C1 0 0081 0x1040 0 001 0 30 0 0x3180 OxF141 0x3300 OxF281 0x3240 0x3600 OxF6C1 OxF781 0x3740 OxF501 0 35 0 0 3480 441 0 3 00 OxFCC1 OxFD81 0x3D40 OxFFO1 Ox3FCO Ox3E80 OxFE41 OxFA01 0x3B80 41 0x3900 OxF9C1 OxF881 0x3840 0x2800 OxE8C1 OxE981 0x2940 Ox2BCO 0x2A80 41 01 Ox2ECO Ox2F80 OxEF41 0 2000 OxEDC1 OxEC81 Ox2CA0 OxE401 0 24 0 0 2580 OxE541 0x2700 7 1 0 681 0 2640 0 2200 201 OxE381 0 2340 OxE101 0 21 0 0 2080 41 001 0 60 0
36. Damping parameter NOTE Ifthe number you enter is out of range the display flashes Limit and refuses the entry NOTE If the fluid being measured is set to Gas the monitor advances to Op Pres in Extended Programming mode See Gas on page 19 Damping Factor The damping factor is increased to enhance the stability of the flow readings Damping values are decreased to allow the monitor to react faster to changing values of flow This parameter can be any value between 0 99 96 with 0 being the default At the Damping prompt press ENTER The most significant digit of the current setting flashes If the current selection is correct press ENTER to advance to the next parameter To change the damping value press UP to increment the display digit until it matches the new damping value Press RIGHT to advance to the next digit Press ENTER to save and advance to the PulsOut parameter June 2015 DSY PM 00022 EN 06 Page 13 Programming Totalizer Pulse Output The PulsOut parameter can be enabled or disabled When enabled the output generates a fixed width 30 mS duration pulse every time the least significant digit of the totalizer increments The amplitude of the pulse is dependent on the voltage level of the supply connected to the pulse output and is limited to a maximum 28V DC The B3000 monitor provides two types of totalizer pulses The basic open drain FET output Figure 19 and Figure 20 provides a ground referenced output pulse that s
37. HER FOREIGN MATERIAL FROM LODGING ON THREADS IF SUCH MATERIAL SETTLES ON THREADS CLEAN WITH KEROSENE OR STODDARD SOLVENT THEN RE LUBRICATE WITH AN APPROVED THREAD LUBRICANT 10 Tighten cover set screws with the 2 mm Allen wrench to prevent cover from loosening under vibration TO MAINTAIN THE EXPLOSION PROOF INTEGRITY OF THE ENCLOSURE WITH A SCREW IN A TAPPED MOUNTING PAD HOLE THERE MUST BE A MINIMUM OF 1 16 IN OF MATERIAL BETWEEN THE DRILL POINT AND THE BACK WALL IF FOR ANY REASON A SCREW WILL NOT BE THREADED INTO THE DRILLED HOLE A MINIMUM OF 1 8 IN OF MATERIAL MUST REMAIN BETWEEN THE DRILL POINT AND THE BACK WALL TO AVOID THE POSSIBILITY OF AN EXPLOSION OXIDATION AND CORROSION DO NOT USE GASOLINE OR SIMILAR SOLVENT June 2015 DSY PM 00022 EN 06 Page 33 Explosion Proof Enclosure 130 1334 5 LNIYYND 3NON E VS 0c000 8 15 1uvd 08664 3 02 YOLINOW 00068 586 669 292 4 02 9 669 092 131 77501 NISNODSIM 2 H38WAN LHvd 0 lt 000 lt 4 H35QV8 SSTINN 38 TIM SIHLOL INOA SIONVHD TWANVW ANY W31SAS AYDOLNY NO G3SIA3H 38 AINO NYD dv201NY NO INOG SYM ONIMVHQ SIHL 13215 TL 6L 534 45 444 5 Ad G3SIA34 H33NIDN3 60 7 21 NO
38. ILdO LNNOW H313W e1 e 25 20A 8 21111891 TL 61 wg L 2S SYM 2 AS T 20A SVM CL diva N23 SNOISIA3H OL L23dS38 71062 NYHL HOW 31VH3N39 HO ISN LON LSNW LNAWdINOA TOHINOD 1 SU VE STIONV 500 000 0 0 007 SIVNI23Q NO 32NVHTTOL INIWdINOF TOHINOD NO S310N SONILLIA F1HH L LHOIVH IS 1 GAlsILYAD 52 8 1n 43715 ATEVLINS 1 38 LSNW AYNSOTINA AHL OLNI S3IH LN3 318 VO 11 1 S3HONI NI SNOISN3WIG 23141035 3SIMH3HLO 5531 01 2240 IN3WdINO SI AYLNA 4142 NO SALON C 318VL ANY YOLINOW 00068 3H L NO SYILIWYYYd ALLEN3 ANISHNL CT IDNVLONONI 85 32NVLID Vd VD 3H L OL 5531 38 15 df iDId JILINDVW FHL 30 JDNVLINGNI ANY FHL 5019 32NVLIDVdVO 3184 2 ONILDANNODYALNI L YOSNAS NO SALON 02202248 LHVd HOLDINNOD 1ON3HdMWV lON3HdWV 06 H LIM 37872 310W3H 1220208 18 Vd HOLIINNOD TON3HdMWV 15 HLIM 318 V2 310W34 Al8W3SSV 318 2 1YNOILdO NOILdO LNNOW 13AIMS jl 18 8 6 01 35 49 09 CNW Z O SH3 13A VH Vd SHLHLIM 318V2 JSN H3 13W ANISHNL OL
39. LS Blancett Compact Digital Flow Monitor Turbine Flow Meters B3000 Flow Meters Flow Meters TOTAL FLOW RESET Press Both Keys TOTAL FLOW RESET Model S N Intrinsically Safe When Installed Loop Output Input Per Drawing B300020 5 S curit intrins que lorsqu il est VEN 28V DC 28v DC SV DC 10V DC 3 54 ie par le dessin 8300020 4 26mA 100mA 5 lcs 3 6mA Class 1 Div 1 Groups C amp D Electrical and os oorr oor oor Gase Zone OIE TH 7 0 0mH 0 0mH 0 0mH 0 0mH La 1 65H ciass A 4 20mA Pulse Reset Turbine WARNING Substitution of components may impair 30 lt Tamb lt 70 intrinsic safety CAUTION Use only Blancett B300028 3 6V Lithium Battery AVERTISSEMENT La substitution de composants peut compromettre la S curit FAITES ATTENTION Utiliser seulement que des batterie Blancett B300028 3 6V Lithium Model S N Pulse Reset Turbine Intrinsically Safe When Installed Output Input Input Per Drawing B300020 5 S curit intrins que lorsqu il est 28VDC 5VDC Voc 25V install par le dessin B300020 c us 100 sma tes 1 8mA Elgctioal and Ca 1 5pF Class Zone 0 IIB T4 sos Class 30 lt Tamb lt 70 C WARNING Substitution o
40. NECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUSTENSION A MOINS QU LL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX IMPORTANT Not following instructions properly may impair safety of equipment and or personnel Direct Alternating Earth Protective Chassis Current Current Groundl Ground Ground Electrical Symbols 77 1 June 2015 DSY PM 00022 EN 06 Page 3 Introduction INTRODUCTION The B3000 flow monitor incorporates state of the art digital signal processing technology designed to provide exceptional flexibility at a very affordable price Though designed for use with Blancett flow sensors this monitor can be used with almost any flow sensor producing a low amplitude AC output or contact closure signal MENU 6 MENU A D gt ENTER TOTAL FLOW RESET Press Both Keys Figure 1 B3000 Flow monitor NEMA 4X Figure 2 B3000 Flow monitor Ex Proof This monitor can accept low level frequency input signals typically found in turbine flow sensors The output signal for these types of sensors is a frequency proportional to the rate of flow The B3000 monitor uses the frequency information to calculate flow rate and total flow Through the use of the programming buttons you can select rate units total units and unit time intervals among other functions All B3000 flow monitors co
41. Opto isolated Iso open collector transistor Non isolated open drain FE circuit board jumper Maximum 28V DC Totalizing Pulse 08 Maximum Current 100 mA Outputs Capacity Maximum Output 16 Hz Frequency Pulse Width 30 mSec fixed Type Open collector transistor Adjustable flow rate with programmable dead band and phase B30A Z Maximum Voltage 28V DC Maximum Current 100 mA Pullup Resistor External required 2 2 k ohm min 10 k ohm max B30B S X None Modbus RTU over RS485 127 addressable units 2 wire network 9600 baud long integer and Modbus Digital B30A Z single precision IEEE754 formats retrieve flow rate job totalizer grand totalizer alarm status Communications and battery level write reset job totalizer reset grand totalizer B30B S X None B30A B X Z Two four digit user selectable passwords level one password enables job total reset only level Protection two password enables all configuration and totalizer reset functions June 2015 DSY PM 00022 EN 06 Page 39 Specifications Page 40 B30A B S Class Division 1 Groups D Class Division 1 Groups E F G Class IIl for US and Canada Complies with UL 913 and CSA C22 2 No 157 92 Safety Class Division 1 Groups B C D Class Il Division 1 Groups F G Class III for B30X Z US and Canada Complies with UL 1203 and CSA C22 2 No 30 M1986 ATEX II
42. P to increment the flashing digit until you reach the first digit of the new specific gravity Press RIGHT to move to the next digit When all digits have been entered press ENTER to save and advance to the next parameter NOTE If Gas was chosen as the fluid see Gas on 19 and follow the directions for the gas parameters In Programming mode the monitor advances to the PulsOut parameter see Totalizer Pulse Output on page 14 Page 12 DSY PM 00022 EN 06 June 2015 Programming Enter a Scale Factor The scale factor is used to force a global span change For example in Run mode the display is reading a consistent three percent below the expected values at all flow rates Rather than changing the K factor and linearization parameters individually the scale factor can be set to 1 03 to correct the readings The range of scale factors is from 0 10 5 00 The default scale factor is 1 00 At the Scale F prompt press ENTER The first digit of the existing scale factor flashes If the current selection is correct press ENTER to advance to the next parameter To change to an alternate scale factor press UP to increment the display digit until it matches the first digit of the new scale factor Press RIGHT to advance to the next digit Repeat for all digits Press ENTER to save and advance to the SetTotl parameter NOTE Ifthe number you enter is out of range the display flashes Limit and refuses the entry Preset Total The preset total
43. Page 21 Battery Replacement B30A B X Z only Explosion Proof Enclosure REMOVE DE ENERGIZE ANY EXTERNAL POWER FROM THE UNIT BEFORE REMOVING THE SCREW COVER FROM THE ENCLOSURE FAILURE TO DO SO CAN BE DANGEROUS SEE FIGURE 30 ON PAGE 21 AND FIGURE 31 1 Remove the screw cover from the enclosure body 2 Remove the two thumb screws and carefully remove the circuit board assembly far enough to access the battery connector 3 Press the tab on the battery connector plug to release it from the battery connector socket m Remove the four screws holding the battery mounting plate to the enclosure base and then remove the battery mounting plate Cut the tie wrap holding the battery to the mounting plate and remove the old battery Install a new tie wrap and battery securing the battery to the mounting plate with the tie wrap Re install the battery mounting plate po ow Im Plug the battery into the circuit board and re install the circuit assembly into the explosion proof housing using the thumb screws 9 Re install the enclosure screw cover Battery Bracket Thumb Screws Tie Wrap ET EEE Battery Connector Release Tab Figure 31 Ex proof battery replacement Page 22 DSY PM 00022 EN 06 June 2015 Menu Maps MENU MAPS 5 104 uonng MNAW pue 55944 SOA io 0 Ub tH
44. ancett Turbine Meter Monitors B30X and 307 Conform to the following Standards Emissions CISPR 11 EN 55011 Al and A2 2009 05 2007 05 IEC 61000 3 2 A14 EN 61000 3 2 2009 02 2006 05 IEC 61000 3 3 EN 61000 3 3 2008 06 2008 12 Immunity IEC 61000 4 2 EN 61000 4 2 2008 12 2009 03 IEC 61000 4 3 EN 61000 4 3 2008 04 2008 05 IEC 61000 4 4 EN 61000 4 4 2004 07 2004 IEC 61000 4 5 EN 61000 4 5 2005 11 2006 12 IEC 61000 4 6 EN 61000 4 6 2008 10 2007 08 IEC 61000 4 8 EN 61000 4 8 2001 03 2001 IEC 61000 4 11 EN 61000 4 11 2004 03 2004 10 Safety EN 60079 0 2009 EN60079 1 2007 and EN60079 31 2009 Blancett and B30Z Flow Monitor products meet the requirements as described within the specifications of EN61000 6 4 for a Class B product for emissions EN 61000 6 2 for immunity tests of an ISM product and Council Directive ATEX 94 9 EC to ATEX Il 2G Ex d 116 T4 Gb and ATEX 2D Ex th IIIC 135 C Db Ta 30 C to 70 C for safety Reference Documents ENGINEERING TEST REPORT 309378 C 771 conducted 30 November 2009 hy LS Research LLC EC Type Examination Certification No TRACIZATEXOO17X issued by TRaC Global Ltd Notified body No 0891 Unit 1 Pendle Place Skelmersdale West Lancashire WN8 9PN UK pA 9 010 09 07 2013 Untersthif Unterschift aschaftsfiibrer Managing Director QMB Quality Control Horst Gras Ute Kneule QM Racine ZF CE e B30X Z 540 doc 07 13 Badger Meter Europa GmbH N
45. curate measurement of the inside diameter of the pipe must be known as well as one US gallon of liquid is equal to 231 cubic inches June 2015 DSY PM 00022 EN 06 Page 29 K Factors Explained 3 Known values Velocity 4 3 ft sec Inside Diameter of Pipe 3 068 in Find the area of the pipe cross section Area ni 8 2 35 7 39 in Find the volume in one foot of travel 88 7 ft 7 39 in x 12 in 1 ft What portion of a gallon does one foot of travel represent 88 71 in 0 384 gallons 231 in So for every foot of fluid travel 0 384 gallons will pass What is the flow rate in gpm at 4 3 ft sec 0 384 gallons x 4 3 FPS x 60 sec 1 min 2 99 1 gpm Now that the volumetric flow rate is known all that is needed is an output frequency to determine the K factor Known values are Frequency 700 Hz measurement Flow Rate 99 1 By calculation 700 Hz x 60 sec 42 000 pulses per gallon 42 000 pulses per min K factor 423 9 pulses per gallon 99 1 Page 30 DSY PM 00022 EN 06 June 2015 June 2015 K Factors Explained Declaration of Conformity Badger Meter We Badger Meter Inc of 4545 W Brown Deer Road Milwaukee WI 53224 USA EU Representative Badger Meter Europa 01 N rtingerstr 76 72639 Neuffen Germany In accordance with Directives 94 9 EC ATEX 2004 108 EC EMC Declares that the Products Bl
46. d or Gas Press ENTER to save and advance to the Meter parameter NOTE The fluid selection choice affects which menu choices are available Consult the full Menu Maps on page 23 for details Select Meter Size At the Meter prompt press ENTER to display the current meter size If the current meter size is correct press ENTER to advance to the next parameter To change the meter size press UP or RIGHT to scroll to the correct meter size Press ENTER to advance to the next parameter NOTE The meter size selection refers to the bore of the meter and not the connections size For a listing of the Blancett turbine bore sizes see the default K factor table in the Default K Factor Values on page 20 NOTE Programming mode the monitor advances to the KFacUnit parameter See Select 5 K Factor Unit on page 12 Page 10 DSY PM 00022 EN 06 June 2015 Programming Select Display Function The B3000 monitor has three display settings Flow Grand Total and Test Flow Use the Flow setting for normal operation of the monitor In this mode the display shows both the instantaneous flow rate and current total simultaneously See Figure 16 Instantaneous Flow Rate 4 Flow Rate Units Totalizer Mu
47. dress 2 16 bit registers to be read at a time That is multiple addresses multiple sets of data cannot be read contiguous or non contiguous via function code 0x03 Table 4 Modbus commands Type Bits Bytes Modbus Registers Long Integer 22 4 2 Single Precision IEEE754 32 4 2 Table 5 Available data formats June 2015 DSY PM 00022 EN 06 Page 35 Modbus Interface Modbus Register Word Ordering The B3000 monitor sends each byte of a 16 bit register in big endian format For example the hex value 1234 is sent as 12 34 The B3000 monitor provides for big endian and little endian word ordering when a master requests data To accomplish this the B3000 monitor provides two register map spaces See Table 6 and Table 7 for little endian and big endian register maps Please note that both spaces provide the same data Register Mappings Little Endian Modbus Registers Data Component Name Available Units Single Precision Long Integer Format Floating Point Format Spare 40100 40101 40200 40201 Flow Rate 40102 40103 40202 40203 Gallons Liters MGallons Cubic Feet Cubic Meters Acre Feet Oil Barrel Liquid Spare 40104 40105 40204 40205 Barrel Feet Meters Lb Kg BTU MBTU MMBTU TON Positive Totalizer 40106 40107 40206 40207 Por Grand Total Totalizer 40108 40109 40208 40209 Second Minute Hour Day 40210 40211 X XX Battery Volta
48. ery Indicator Units Indicator Numeric Values LT i EEE mm Cri mmi Totalizer Multiplier Function OEE Totalizer Units Figure 15 Programming mode display PROGRAMMING The following programming assumes the meter is set for liquid Parameters for gaseous fluids can be found in Gas on page 19 NOTE All of the following parameters appear in Extended Programming mode Parameters with an asterisk appear in Programming mode as well Liquid Select Fluid At the Fluid prompt press ENTER to view the current fluid type If the current fluid type is correct press ENTER to advance to the next parameter To change the fluid type press UP or RIGHT to switch between Liqui
49. esis is set to 2 gom and the trip set point is set to High see Figure 27 When the flow goes above 10 gpm the OC transistor stops conducting and the output goes high The output stays high until the flow rate drops below 8 gpm which is the set point 10 gpm minus the hysteresis 2 gpm Maximum Flow Minimum Flow S Output OFF Hysteresis 2 gpm Figure 27 Set point example At the TripSP1 prompt press ENTER The current tripping condition setting displays If the current setting is correct press ENTER to advance to the next parameter If the current setting requires a change press UP or RIGHT to change to the alternate choice Press ENTER to save and advance to the SetPt 2 parameter The SetPt 2 HystSP2 and TripSP2 parameters are set using the same procedures as the SetPt 1 HystSP1 and TripSP1 parameters When these parameters have been entered the monitor advances to the Clr G T parameter Page 18 DSY PM 00022 EN 06 June 2015 Programming Clear Grand Total At the Clr G T prompt press ENTER The monitor displays No on the screen To clear the grand total press UP or RIGHT to change from No to Yes Press ENTER to save and advance to the Passwd parameter The totalizer can also be reset using a hardware reset as shown in the following diagrams and by pressing MENU and ENTER simultaneously Setpoint 1 Setpoint 2 andu 4 20 Normally Open Pushbutton Switch Normally Open Total Reset g Pushb
50. f components impair intrinsic safety AVERTISSEMENT La substitution de composants peut compromettre la S curit intrins que 126 Ex d IIC T4 Gb 27000000000 0518 MODEL 112 D Ex tb T135 C Db SIN Clsss I Div 1 Groups 800 166 may be present Class amp Ill Div 1 Groups ERG WARNING Do not open when energized 1 Install seal within 18 inches of enclosure Operating Temperatu re Code T4 oe Keep tightly closed when in operation Ta 30 C to 70 C Ouvrir le circuit avant d enlever le couvercle 30VDC 25mA C e Mig By Badger Meter inc TRACI2ZATEX0017X Racine WI USA E112860 Badger Meter DSY PM 00022 EN 06 June 2015 U 5 r M n u a Compact Digital Flow Monitor B3000 CONTENTS Scobe or Mis 10010 es 3 49x43 nee an EN oe 3 Unpacking and Inspection 3 ae a re a ee ee ae ee ee ee ee 3 Terminology and 5 3 oy b de 66 3 Electrical 4454 fo 499999593299 a eee 2995 34 53 5932 9 45 992 eee 3 lees M sana hanna Ga eet sae hase owe ee eee ee 4 MEO eaea aaa
51. first digit of the address flashes If the current setting is correct press ENTER to advance to the next parameter To change the address press UP to increment the display digit until it matches the first digit of the new bus address Press RIGHT to advance to the next digit Repeat for all digits of the address Press ENTER to save the new address and advance to the SetPt 7 parameter Set Points Set points allow the meter to signal when a specific flow condition has been achieved They are commonly used to indicate high or low flow conditions that need attention The B3000 monitor has two open collector outputs controlled by the set point function The set point transistors have the same current limitations and setup requirements as the totalizing pulse output transistors described previously see Figure 23 on page 15 Figure 24 and Figure 25 Both set point one and set point two are configured using the same procedures but the hysteresis and tripping conditions are independently set for each set point output NOTE In most instances the current capacity of an open collector transistor is not sufficient to operate old style counters that relied on relay contact closures When used with basic counting circuits a solid state relay is needed Set Point 1 The set point is the flow value at which the output transistor changes state It is set using the same units as the rate units 2 2 10K Pull up Resistor 100 mA Maximum
52. ge 40110 40111 40112 40113 40212 40213 Table 6 Modbus register map for little endian word order master devices For reference If the B3000 Totalizer 12345678 hex Register 40106 would contain 5678 hex Word Low Register 40107 would contain 1234 hex Word High Spare Big Endian Modbus Registers Data Component Name Single Precision Available Units Long Integer Format Floating Point Format Spare 40600 40601 40700 40701 Flow Rate 40602 40603 40702 40703 Gallons Liters MGallons Cubic Feet Cubic Meters Acre Feet Oil Barrel Liquid Spare 40604 40605 40704 40705 Barrel Feet Meters Lb Kg BTU MBTU MMBTU TON Positive Totalizer 40606 40607 40706 40707 Grand Total Totalizer 40608 40609 40708 40709 Second Minute Hour Day Battery Voltage 40610 40611 40710 40711 X XX Spare 40612 40613 40712 40713 Table 7 Modbus register for big endian word order master devices For reference If the B3000 Totalizer 12345678 hex Register 40606 would contain 1234 hex Word High Register 40607 would contain 5678 hex Word Low Page 36 DSY PM 00022 EN 06 June 2015 Modbus Interface Modbus Coil Description Modbus Coil Notes Heset Running Forcing this coil ON will reset the running totalizer After reset the coil automatically returns to the OFF state Reset Grand Totalizer
53. gits available before and after the decimal point is determined by the bore size of the flow sensor being used The largest K factors are associated with the smallest bore sizes The maximum allowable K factor is 99999 9 The minimum must be at least 1 000 If an out of range number is entered the display flashes Limit and refuses the entry Select Rate Interval At the Ratelnt prompt press ENTER The monitor flashes the current time interval If the current selection is correct press ENTER to advance to the next parameter To change to an alternate time interval press UP or RIGHT to scroll to the correct time interval Press ENTER to save and advance to the RateUnt parameter Select Flow Rate Units At the RateUnt prompt press ENTER The monitor flashes the current rate unit If the current selection is correct press ENTER to advance to the next parameter To change to an alternate unit press UP or RIGHT to scroll to the correct rate unit and press ENTER to save and advance to the Jot Unt parameter Select Total Units of Measure At the TotlUnt prompt press ENTER The monitor flashes the current total units If the current selection is correct press ENTER to advance to the next parameter To change to an alternate unit press UP or RIGHT to scroll to the correct totalization unit Press ENTER to save and advance to the Jot Mul parameter Select Total Multiplier This parameter displays the accumulated flow total in multiples of 10 F
54. gnal Level Selection Low Signal Sensitivity 60 mV Selection Shown Freq Figure 3 Input jumper settings NEMA 4X Figure 4 Input jumper settings Ex Proof When the type of waveform and input signal level amplitude are determined set the jumpers on the B3000 monitor circuit board For typical variable reluctance magnetic pickups set the waveform selection jumper for Mag Determine the setting for the input level by looking at the magnetic pickup specifications If the minimum amplitude at the minimum rated flow is greater than 60 mV use the low signal sensitivity jumper position see Figure 3 and Figure 4 If the minimum signal level is below 60 mV use the high signal sensitivity jumper position June 2015 DSY PM 00022 EN 06 Page 5 Installation Figure 5 Typical magnetic pickup connection NEMA 4X Input mi 1 Pulse Mag P 3 6Vdc Battery Figure 6 Typical magnetic pickup connection Ex Proof For amplified input signals the input jumper should be set to Pulse and the signal jumper set to Low see Figure 7 and Figure 8 NOTE Amplified magnetic pickups require an external power source The B3000 does not supply power to an amplified pickup 420 POWER SUPPLY mm Figure 7 Typical amplified pickup connection NEMA 4X Page 6 3 6Vdc M SUPPLY Input Pulse Mag Signal OC Total Pluse POWER Battery
55. ltiplier Current H Total EEM Current Total Units Figure 16 Instantaneous flow rate and current total Grand Total The Flow GT setting forces the meter to alternate between the instantaneous flow and the grand total with roll over counts See Figure 17 The grand total is the accumulation of all the fluid that has gone through the meter since the last time the grand total was cleared This totalizer is in addition to the current total totalizer on the display and is always enabled In addition the grand total screen displays the number of times the grand total has reached its maximum count 9 999 999 and rolled over to zero
56. me pre configured from the factory when ordered with a Blancett flow sensor If required the monitor can easily be re configured in the field Finally you can choose between simultaneously showing rate and total or alternating between rate and grand total The monitor is available in two different levels of functionality and two packaging options The base model provides all the functions necessary for the most common flow metering applications The advanced version adds communications capabilities over an RS485 bus using Modbus RTU and control outputs The B3000 monitor can be powered using loop battery or solar power Packaging options include a polycarbonate NEMA 4X version and an aluminum explosion proof enclosure Page 4 DSY PM 00022 EN 06 June 2015 Installation INSTALLATION Connecting the B3000 to a Frequency Output Device Most turbine flow sensors produce a frequency output that is directly proportional to the volumetric flow through the sensor There are however different output waveforms that can be presented to the display device depending on the transducer that converts the mechanical motion of the turbine into an electrical signal The B3000 monitor has two jumpers for setting the type of signal and the minimum amplitude of the signal that it accepts First establish the type of output provided by the flow sensor The outputs almost always fall into one of two types lis the unaltered frequency signal coming
57. ng of the meter s setup parameters Page 8 DSY PM 00022 EN 06 June 2015 Operating The Monitor Programming Mode rn En Geo A A CDI CES OT 1 El Hy HA HA a T LL DE of iid Figure 14 Keypad detail Buttons MENU Switches between normal running and programming modes UP Arrow In programming mode scrolls forward through the parameter choices and increments numeric variables RIGHT Arrow gt programming mode scrolls backward through the parameter choices and moves the active digit to the right ENTER Used to save programming information advance to the next programming parameter and in the reset process TOTAL FLOW RESET This touch sensor button allows the total to be reset without opening up the case This button pertains to the explosion proof version only NOTE The through the glass touch sensor button is currently under development in the explosion proof version of the B3000 Special Functions MENU ENTER Simultaneously press and hold to re
58. nts US Gallon GPM Rate 50 02 755 900 906 72 49 72 1 0060 0 59 28 12 426 000 908 96 28 02 1 0035 0 35 15 80 240 500 913 29 15 82 0 9987 0 13 8 88 135 800 917 57 8 93 0 9941 0 59 4 95 75 100 910 30 4 94 1 0020 0 20 Nominal 912 144 Table 2 Sample linearization data In this example the linear coefficient has already been calculated by the calibration program so all that is required is to enter 5 into the number of linear points Lin Pts parameter and then enter in order the five frequency linear coefficient data pairs Modbus The Modbus output parameter can be enabled or disabled When enabled communications with the B3000 monitor are completed using the Modbus RTU protocol For additional information see Modbus Interface on page 35 At the Modbus prompt press ENTER The current state of the Modbus output is shown If the current state is correct press ENTER to advance to the next parameter To change the modbus setting press UP or RIGHT to toggle between states When the proper state displays press ENTER to save and advance to the BusAddr parameter Page 16 DSY PM 00022 EN 06 June 2015 Programming Bus Address If the Modbus output is enabled you must choose a valid Modbus address Every device communicating over the RS485 communications bus using the Modbus protocol must have a unique bus address Address values range from 0 127 with 0 being the default At the BusAddr prompt press ENTER The
59. onnections NEMA 4X Figure 22 Opto isolated open collector connections Ex Proof Both outputs have a maximum current capacity of 100 mA and require a pullup resistor The value of the pullup resistor is dependent on the supply voltage and the maximum current required by the load device Flow at20 mA This setting normally represents the maximum rate of the flow sensor connected to the display but other entries are possible At the Fi 20mA prompt press ENTER The first digit of the current setting flashes If the current setting is correct press ENTER to advance to the next parameter If the current setting requires a change press UP to increment the display digit until it matches the first digit of the required maximum flow value Press RIGHT to advance to the next digit Repeat for all of the maximum flow at 20 mA digits Press ENTER to save and advance to the 4 20Cal parameter In Programming mode the monitor advances to the C r G T parameter See Clear Grand Total on page 19 Page 14 DSY PM 00022 EN 06 June 2015 Programming 4 20 mA Calibration This setting allows the fine adjustment of the Digital to Analog Converter DAC that controls 4 20 mA output The 4 20 mA output is calibrated at the factory and under most circumstances does not need to be adjusted If the output needs to be adjusted for any reason the 4 20 mA calibration procedure is used At the 4 20Cal prompt press ENTER The monitor displays No If you do not need
60. or example if the optimum totalization unit is 1000 gallons the unit total display increments by one digit for every 1000 gallons monitored In Run mode at 1000 gallons the total monitor reads 1 at 3000 gallons the total display reads 3 This feature eliminates having to look at a total count the digits and mentally insert commas for each 1000 multiple At the Tot Mul prompt press ENTER The monitor shows the current total multiplier If the selection is correct press ENTER to advance to the next parameter To change to an alternate multiplier press UP or RIGHT to scroll to the correct multiplier unit and press ENTER to and advance to the next parameter NOTE Ifthe RateUnt or TotlUnt parameter has been set to pounds or kilograms the monitor advances to the Spec Gr parameter At any other setting the monitor advances to PulsOut in Programming mode See Totalizer Pulse Output on page 14 Enter Specific Gravity Value Mass readings in the B3000 monitor are not temperature or pressure compensated so it is best to enter the specific gravity of the fluid as close to the system running temperature as possible As liquids are essentially incompressible pressure compensation is not necessary for liquids At the Spec Gr prompt press ENTER The most significant digit of the current specific gravity flashes If the current specific gravity is correct press ENTER to advance to the next parameter To change to an alternate specific gravity press U
61. ruction PART NUMBER CONSTRUCTION Blancett 83000 Display L_ Model Blancett B3000 Display B30 Model Base Advanced Solar Base Explosion Proof Battery amp Loop Power gt Advanced Explosion Proof Battery amp Loop Power Mounting Meter M Remote R Swivel 5 Units of Measure Customer Selectable 5 For hazardous locations the monitor must be installed on an Explosion Proof rated meter maintain compliance optional kit P N B280 737 for meter mounting is required June 2015 DSY PM 00022 EN 06 Page 41 Dimensions DIMENSIONS Meter Mount MNU ENTER A B C 4 78 in 121 4 mm B Un T UJ 3 3 N 3 Remote Mount MN ENTER 4 50 114 3 mm 5 08 in 129 0 mm 3 80 96 5 mm Explosion Proof 5 25 in 133 4 mm 5 65 in 143 5 mm 4 86 in 123 4 mm Page 42 DSY PM 00022 EN 06 June 2015 Swivel Mount Dimensions A D F 4 50 in 114 3 mm 10 9 in 276 9 mm 6 90 in 175 4 mm 3 21 in 81 5 mm 4 25 in 107 9 mm 7 00 in 177 8 mm June 2015 DSY PM 00022 EN 06 Page 43 Compact Digital Flow Monitor B3000 Control Manage Optimize Blancett is a registered trademarks of Badger Meter Inc Other trademarks appearing in this document are
62. set the current totalizer MENU Press and hold menu for three seconds to enter extended programming mode UP Arrow A Right Arrow Simultaneously press hold to show the firmware version number then the grand total UP Arrow A In run mode increases display contrast RIGHT Arrow gt run mode decreases display contrast Modes RUN Normal operating mode PROGRAM Used to program variables into the display EXTENDED PROGRAM Used to program advanced variables into the display TEST Used as a diagnostic tool to show input frequency and totalizer counts If your monitor was ordered with a Blancett flow meter the two components ship from the factory configured as a set If the monitor is a replacement the turbine s K factor changed or the monitor is used with some other pulse generating device programming is necessary Programming Using Frequency Output Turbine Flow Meters Each Blancett turbine flow meter is shipped with either a K factor value or frequency data If frequency data is provided the data must be converted to a K factor before programming the monitor K factor information when supplied can usually be found on the neck of the flow meter or stamped on the flow meter body The K factor represents the number of pulses per unit of volume see K Factors Explained on page 29 The K factor is required to program the monitor June 2015 DSY PM 00022 EN 06 Page 9 Programming Essentials The
63. t the output rapidly cycles between on and off states See Figure 26 The hysteresis value is set using the same units as the rate units At the HystSP1 prompt press ENTER most significant digit of the current setting flashes If the current setting is correct press ENTER to advance to the next parameter To change the current setting press RIGHT to advance to the first digit of the new hysteresis value Press UP to increment the digit until it matches the first number of the new hysteresis Repeat for all the digits of the hysteresis and then press ENTER to save and advance to the TripSP7 parameter Minimum Maximum Flow Flow Output ON Output OFF Hysteresis Figure 26 Set point actions NOTE Neither the set point nor the hysteresis values are checked for compatibility with the meter size Check the values to prevent the outputs from working unexpectedly Trip SP 1 The trip parameter can be set for either High or Lo When set to high the open collector transistor stops conducting and sends the output high when the set point is reached The output will not go low again until the flow rate falls below the set point minus the hysteresis value When set to low the open collector transistor starts conducting and sends the output low when the set point is reached The output will not go high again until the flow rate exceeds the set point plus the hysteresis value For example if the set point is 10 the hyster
64. utton lt A Switch Figure 28 NEMA 4X hardware reset Figure 29 Ex proof hardware reset Password The password setting restricts access to the Programming and Extended Programming modes Initially the password is set to all zeros and any user can modify the parameter settings To change the password press ENTER at the Passwd prompt The first digit flashes Press UP to increment the digit and RIGHT to advance to the next digit After entering all digits press ENTER to store the password and advance to RST PSWD The new password is now required to enter either programming mode With this password set any user is able to reset the stored totals on the monitor Reset Password The reset password parameter restricts resetting the totals on the monitor The Password must also be set to restrict the total reset Initially the password is set to all zeros and any user can reset the stored totals on the monitor To change the password press ENTER at the RstPswd prompt The first digit flashes Press UP to increment the digit and RIGHT to advance to the next digit After entering all digits press ENTER to store the password and return to the Fluid parameter The reset password is now required to reset the totals on the monitor NOTE Entering a password in the Passwd screen and leaving the password blank in the RstPswd screen allows for total resets not requiring a password but restricts programming modification Gas Operating
65. wings between about 0 7V DC and V RS485 Gnd Setpoint 1 Setpoint 2 Gnd 2 2 10k Pullup 100 mA Resistor Maximum em 000 2 2 10 E Pullup 100 mA MP Resistor Maximum Iso Total Pluse Ees FE ll 1 Open Drain FET Fiuse Total Pulse Output Total I Open Drain FET Total Pulse Output N Internal Internal Figure 19 Open drain connections NEMA 4X Figure 20 Open drain connections Ex Proof The isolated pulse output ISO Figure 21 and Figure 22 is an open collector output with the emitter of the transistor connected to the negative output terminal and is not referenced to ground This output is optically isolated from the input signal for systems that require a totally isolated output pulse 2 2 10k Pullup Resistor Maximum Re et Es 2 2 10k Pullup Resistor ar Lo Isolated Output Total Pulse Ey Total Reset asind 1230 Isolated Output Total Pulse i 4 N NEA V OC Total Pluse I Signal Gnd AN 4 Internal OC Total Pluse K _ ___________ wa signat Gnd Internal Toral Pus N 4 Figure 21 Opto isolated open collector c

User Manual - Badger Meter Europa GmbH

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