PiDiOneTM User Manual / Operation Manual - M2
Contents
1. gt ao d M2 Automation 5 13 PUUxx Manual C Calcium oxide Carbon bisulfide Carbon tetrachloride Chlorine wet Chloracetic acid 20 in W Chlorobenzene Chloroform Chrobromomethane Chromic acid 20 in W Chromic acid 50 in W Copper salts Cyclohexane Cyclohexanone Cyorosulfonic acid D Diesel Dimethyl forrnamide E Ethanol ethyl alcohol Ether Ethyl acetate Ethyl bromide Ethyl chloride Ethylamine Ethylene chlorhydrin Ethylene dichloride Ethylene glycol Ethylene oxide F Ferric chloride 40 in W Ferric sulfate 5 in W Ferrous chloride 43 in W Ferrous sulfate 5 in W Fluoboric acid 10 in W Fluoroborate salts Fluosilicic acid Formaldehyde 37 in W Formic acid 25 in W Freon 11 Fruit juice G Gasoline high aromatic Gasoline non aromatic Glycerin Tubing P PharMed 5 Silicone T Tygon standard and Tygon food TU Fygon hydrocarbon Viton M2 Automation PrP U gt rFrP PrP rP rH P CON oO ww Mn ww O0 OU O0 OP MN gt WTWVVG w OU PY lt 000 POR gt w OU gt aA OU OC gt un2. gt o gt gt OO gt gt DB OU PrP gt OO gt gt gt gt gt gt VV gt gt gt gt gt Resistance excellent good C conditional D unsuitable non tested 5 14 PUUxx Manual H I Hydrobromic acid 20 50 Hydrochloric acid 10 in W Hydrochloric acid 37 in W Hydrocyanic acid Hydrofluoric acid 10 in W Hydrofluoric acid 50 Hydrogen peroxide 10 in W Hydrogen peroxide 90 in W Hydroiodic acid Hypochlorous acid 25 in W lodine solutions K L Ketones Lactic acid 10 in W Lactic acid 85 in W Lead acetate 35 in W M _Maganese salts Magnesium chloride 35 in W Magnesiurn sulfate 25 in W Mercury salts Methane Methanol Methyl Ethyl Ketone Monoethanolamine N__Naphtha Nickel salts Nitric acid 10 in W Nitric acid 35 in W Nitric acid 68 71 in W Nitrobenzene Nitrous acid 10 in W O _ Oils animal Oils mineral Oleic acid P Perchloric acid 67 in W Perchlorethylene Phenol 91 in W Phosphonic acid 25 in W Phthalic acid 9 in Alc Potassium carbonate 55 in W Potassium cyanide 33 in W Tubing PharMed 5 Silicone T Tygon standard and Tygon food TU Fygon hydrocarbon V Viton M2 Automation r ae ae ae ao i a 2 oO ee OO ONCE ww gt gt a gt gt w gt S T TU V D A A A A A A A D A D B A A A A D A A
3. B D B D A A A A A C D D B A A A A A A C A A D D D A A A D D D A A A A A A A A A A A A A A A A A A A B D B D D D D D D D D D D D D A A A A C A D A D A D A D D D D D D B A C A D A D C A A B D B B D C D A D D D A B D C D A A A B D C A A A A A A Resistance A excellent 8 good C conditional D unsuitable nontested 5 15 PUUxx Manual j lt P Potassium hydroxide lt 10 in W Potassium iodide 56 in W Propanol propyl alcohol Pyridine 5 Silicone oils Silver nitrate 55 in W Soap solutions Sodium bicarbonate 7 in W Sodium bisulfate Sodium borate Sodiurn carbonate OU gt gt gt gt FD gt gt D gt gt Sodium ferrocyanide Sodium hydrosulfite Sodium hydroxide 10 15 in W Sodium hydroxide 30 40 in W Sodium nitrate 3 5 in W Sodium sulfate 3 6 in W Sodiurn sulfide 13 in W Stearic acid 5 in Alc Sulfuric acid 10 in W Sulfuric acid 30 in W Sulfuric acid 95 98 in W Sulfurous acid T Tannic acid 75 in W Tartaric acid 56 in W Tin salts Toluene toluol Trichloroacetic acid 90 in W Trichlorethylene Trisodiurn phosphate Turpentine Urea 20 in W Uric acid W Z Xylene Zinc chloride 80 in W gt Op ND pp gt gt gt gt gt gt gt gt DWP NNNX gt gt gt
4. and the optional pulsation damper 5 4 1 Membrane pump and pulsation damper and the tubings that provide connection to the Luer in and out ports Standard tubing material for all pump units is silicon To prove a safe and maintenance free operation of the pump unit please use the following section to select the right tubing material 5 4 2 1 Tubing materials Tygon standard Application For standard applications Features e Non toxic non oxidizing e Good resistance to acids bases and inorganic media e Very low gas permeability good performance life Material e Thermoplastic soft PVC transparent e Complies with the standards FDA and GLP Conform e Temperature range 50 to 74 C Sterilization e Can be autoclaved for 30 min at 1 bar or sterilized by irradiation Restriction e Segregation of plasticizers is possible Use with e Acids good e Lyes good e Solvents unsuitable e Pressure good e Vacuum good e Viscous media good e Sterile media conditional Tygon for food Application Food industry well suited to products with high fat contents Features e Neutral to smell and taste Extremely smooth interior prevents bacterial growth e Resistant to acids and bases Material e Thermoplastic soft PVC transparent e Complies with the standards FDA 3 A NSF e Temperature range 45 to 75 C Sterilization e Can be autoclaved Restriction e Limited performance life Use with e Acids g
5. unsuitable e Pressure good e Vacuum excellent e Viscous media good e Sterile media excellent Silicone Application Platinum coated silicone hose for use in pharmaceuticals and biology Features Extremely smooth interior prevents bacterial growth e Biocompatible minimal adsorption and absorption e Best flow properties high temperature stability e Absolutely inert softener free Material Polydimethyl siloxane with siliceous earth and silicone additives translucent white excellent resistance to initial pressure e Complies with the standards USP Class VI FDA meets GLP and NSF e Temperature range 80 to 200 C Sterilization e Can be autoclaved for 30 min at 1 bar or sterilized by irradiation Restriction e Not suitable for concentrated solvents oils acids or dilute caustic soda relatively high permeability to gas Use with e Acids conditional e Lyes conditional e Solvents unsuitable e Pressure satisfactory e Vacuum good e Viscous media satisfactory e Sterile media excellent Viton Application Excellent acid resistance at high temperatures Features e Low gas permeability e Resistant to solvents and corrosives at high temperatures Material e Fluorocarbon rubber thermoformed Viton B 67 fluorinated opaque black e Complies with the standards GLP Conform e Temperature range 30 to 205 C Sterilization e 16 hours at 250 C with hot air circulation recommended
6. Hp Op Op gt gt gt gt gt gt w OU OU gt gt ro nro POOO OU U gt gt rUPr FP PUB POY FO FY Tubing Resistance PharMed A excellent 5 Silicone B good T Tygon standard and Tygon food C conditional TU Fygon hydrocarbon D unsuitable Viton non tested M2 Automation 5 16 PUUxx Manual Contact details For further assistance or questions regarding the pump unit PUUxx please contact us or visit our website at www m2 automation de Technical support is available via email info m2 automation de alternatively contact us and speak to technical support personally M2 Automation info m2 automation de information Important information Warranty M2 Automation believes that the information in this document is accurate The document has been carefully reviewed for technical accuracy In the event that technical or typographical errors exist M2 AUtomation reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition The reader should consult M2 Automation if errors are suspected In no event shall M2 Automation be liable for any damages arising out of or related to this document or the information contained in it Except as specified herein M2 Automation makes no warranties express or implied and specifically disc
7. PUUxx Pump Unit User Operation Manual M2 Automation 2012 Edition V5 PUUxx Manual Contents tn aaa 1 2 PANAKO LEKENE I A EE alesse Putin chat axe ne nantes Be nn or deen eat eta 2 3 Neon eau 2 3 DZD ADDIIC ATOMS 2 4 3 H rdWware OV GEIVIEW 3 5 APOIO UM Seis tik et eit Slate leit nn 4 6 4 1 Steps to set up 2 pump units for a liquid handling wash station 4 6 he cae eat seta 5 8 5 1 Physical space requirements us 5 8 5 2 5 8 5 3 Environmental requirements ss 5 8 5 4 Chemical compatibility Si SR RU ns a ied naglatesanswudsdeanhadedoosvuetaenes 5 9 5 4 1 Membrane pump and pulsation 5 9 5 9 SA MUI IGT SIGS 5 9 5 4 2 2 Tubing COMPANY dansent 5 13 6 COMMISH Mons 6 17 7 Important informato aiei Re de estab en denis 7 18 Safety Notes It is important that the unit is installed and operated in such a way that all applicable Health and Safety Requirements are met It is the user s responsibility to ensure that all relevant Health and Safety Regulations are identified a
8. Restriction Limited performance life Use with Acids excellent e Lyes excellent e Solvents varies tests recommended e Pressure good e Vacuum good e Viscous media good e Sterile media satisfactory 5 4 2 2 Tubing compatibility Le A Acetaldehyde Acetic acid 10 in W Acetic acid 100 Acetic anhydride Acetone 00 Acetonitrile Acetyl bromide Acetyl chloride Aliphatic hydrocarbons Alurninium chloride 53 in W Aluminium sulfate 50 in W gt gt gt Alums o Ammonia gas and liquid Ammonium acetate 45 in W Ammonium carbonate 20 in W Ammonium chloride Ammonium hydroxide 30 in W Ammonium nitrate Ammonium phosphate Armrnoniurn sulfate Amyl acetate Amyl alcohol Amyl chloride Aniline Aniline hydrochloride Aqua regia 80 HCI 20 HNO3 Aromatic hydrocarbons Arsenic salts B_Barium salts Benzaldehyde Benzene Benzenesulfonic acid Boric acid 4 in W Bromine Butane Butanol butyl alcohol Butyl acetate Butyric acid Tubing Resistance P PharMed A excellent 5 Silicone B good T Tygon standard and Tygon food C conditional TU Tygon hydrocarbon D unsuitable Viton non tested Vener oO O0
9. in a manner that is not consistent with this manual then the warranty must be voided Introduction The PUUxx is a membrane pump driven liquid pump unit 2 1 Features The PUU incorporates the listed features Adjustable throughput via a speed control dial Dual 24V power input 2 1mm jack 3 pin M8 standard Luer in and out port LED operation indicator Optional pulsation damper provides a smooth liquid output reduces pressure ripple Different maxmimal flow rates PUUxx A B C D A 0 05 l min B 0 1 I min C 0 3 I min D 0 6 I min 2 2 Applications The pump unit PUUxx is made for general liquid pumping sourcing a wash station with fresh washing liquid evacuating a wash station of contaminated liquids generating a under overpressure to atmosphere Hardware Overview Pump Speed electronic dial Membrane Pulsation pump damper gt optional Luer in port green Figure 3 1 PUUxx connectivity overview Luer out port blue Pump Unit Set up 4 1 Steps to set up 2 pump units for a liquid handling wash station 1 Connect the fresh wash solution pump unit PUUxx via the provided 3 pin connector cable to the SVC wash pump out port or direct to a 24VDC source via the 2 1mm jack 2 Connect the waste pump unit PUUxx via the provided 3 pin connector cable to the SVC wash pump out port or direct to a 24VDC source via the 2 1mm jack 3 Connect the wash station IN port connected to the wash noz
10. laims any warranty of merchantability or fitness for a particular purpose M2 Automation will not be liable for damages resulting from loss of data profits use of products or incidental or consequential damages even if advised of the possibility thereof The limitation of the liability of M2 Automation will apply regardless of the form of action whether in contract or tort including negligence M2 Automation shall not be liable for any delay in performance due to causes beyond its reasonable control The warranty provided herein does not cover damages defects malfunctions or service failures caused by owners failure to follow the M2 Automation installation operation or maintenance instructions owners modification of the product owners abuse misuse or negligent acts and power failure or surges fire flood accident action of third parties or other events outside reasonable control Copyright notice Copyright 2009 by M2 Automation All rights reserved Under the copyright laws this publication may not be reproduced or transmitted in any form electronic or mechanical including photocopying recording storing in an information retrieval system or translating in whole or in part without the prior written consent of M2 Automation M2 Automation info m2 automation com Trademarks Product and company names mentioned within fhe document are trademarks or trade names of their respective companies
11. nd complied with Failure to do so may result in damage to the equipment and could cause personal injury In particular the user should study the contents of this guide carefully before handling or operating this equipment Under no circumstances will the supplier of this equipment be liable for any incidental consequential or any special damages of any kind whatsoever including but not limited to lost profits arising from or in any way connected with the use of this equipment or this instruction manual Warnings e Always turn the unit off and unplug the power cord from the unit prior to any maintenance or installation process e Donot operate this unit in an atmosphere containing explosive gases e Only the approved supplied cables connectors must be used with this unit Do not touch or loosen any screws or parts other than those specifically designated in the instructions Doing so could cause misalignment and possibly void the warranty e The unit should be installed and operated under proper laboratory conditions with suitable ventilation and necessary health and safety guidelines adhered to at all times The use of solvents for cleaning the unit is not recommended M2 Automation accepts NO responsibility for the misuse of the Pump Unit PUUxx Intended Use Statement The module is intended for use as part of a liquid handling system The module should be operated only as outlined in this manual If the module is operated
12. ood e Lyes good e Solvents unsuitable e Pressure good e Vacuum good e Viscous media good e Sterile media conditional Tygon for hydrocarbons Application Especially for hydrocarbons mineral oil products and distillates Features Ideal for petrol kerosene heating oil cutting solutions and coolants on a glycol base e Resistant to ozone and UV Material Thermoplastic soft PVC translucent yellow e Complies with the standards GLP Conform e Temperature range 40 to 70 C Sterilization Sterilization is not recommended Restriction e Not suitable for concentrated acids lyes food and pharmaceutics Use with e Acids good e Lyes good e Solvents conditional e Pressure good e Vacuum good e Viscous media good e Sterile media conditional PharMed Application Ideal for medical lab and research uses Features e High fatigue strength under repeated reversed bending stresses e Non toxic biocompatible e Very low gas permeability e Well suited to acids and bases Material e Thermoplastic elastomer on a polypropylene basis with plasticizers excellent tensile strength opaque Complies with the standards FDA 21 CFR 177 2600 USP 23 Class GLP Conform e Temperature range 60 to 135 C Sterilization e Can be autoclaved with ethylene oxide or sterilized by irradiation Restriction e Additives may migrate Use with e Acids good e Lyes good e Solvents
13. ve been categorized as listed below e Physical space requirements e Electrical requirements e Environmental requirements e Chemical compatibility 5 1 Physical space requirements Unit dimensions Height 55mm Length 165mm Depth 100 mm Approximate weight Net weight 800 g Shipping weight 1 2 kg 5 2 Electrical requirements The following table lists the electrical requirements needed for operation of the pump unit Feature Requirement Power supply 24 vdc external power adapter standard European power supply 230V AC 10 50 60Hz Power consumption max 5W Fuses none Table 5 1 Electrical requirements 5 3 Environmental requirements No specific environmental requirements are necessary for the operation of the unit general laboratory conditions will suffice However for best results the following items are recommended e Controlled operating temperature within the range 15 30 C e Controlled relative humidity up to 85 5 4 Chemical compatibility 5 4 1 Membrane pump and pulsation damper All liquid that flows trough the membrane pump and the optional pulsation damper will have contact with EPDM Ethylene Propylene Diene Monomer PP Polypropylene and PTFE Poly tetrafluoroethylene Membrane pumps with a different material mix are available on request Pump ports Pump body Membrane 5 4 2 Tubings All liquid that flows trough the pump unit will have contact to the membrane pump
14. zle bottom in the image below to the OUT port of the fresh wash solution pump unit PUUxx mark on the back of the unit A Damper This is done by using the provided soft tubing with the attached Luer connectors Then connect the IN port of the pump unit with the wash solution bottle 4 Connect the wash station OUT port waste basin top in the image below to the IN port of the waste pump unit PUUxx mark on the back of the unit B Then connect the OUT port of the pump unit with the waste bottle Camera hole Water level sensor Waste OUT _ strobe LED Fresh IN Both the pump unit for fresh wash solution and the pump unit for waste provide a speed control dial on the back of the unit Tune the speed to a level that ensures the waste pump is running on a higher throughput than the fresh wash solution pump unit To do so avoids accidental flooding of the system M2 Automation 4 6 PUUxx Manual Speed control dial P4 Inport Out port _ PUUxx A Damper Fresh wash solution _ PUUxx B Waste Note Make sure that the waste pump unit has a higher liquid throughput than the fresh wash solution pump unit This can be achieved by tuning the speed of the pump units or by choosing a pump unit with a different throughput E g PUUO2 A and PUU02 B B is indicating a higher throughput than A M2 Automation 4 7 PUUxx Manual Specifications For ease of reference specifications ha
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