User Manual WOW! Emission WGA3
Contents
1. Function Cursor left right or jump into the decimal positions Cursor up down or enter numerical values Confirm Back Function keys are described in the menu w Ka Manual WGA3 Ww 2 2 Rear view No Designation Connection USB PC PC connection via USB Power DC12V Power supply Temp Oil temperature measurement optional 4 RPM Engine speed measurement optional 5 Fine filter 6 Coarse filter 7 Filter housing exhaust gas inlet 8 Carbon canister 9 Oxygen O2 sensor 10 Zero gas inlet reference REF 11 Calibrating gas inlet CAL IN 12 Gas outlet GAS OUT 13 Water outlet WATER OUT 14 Water inlet WATER IN 15 Nameplate with MID number and box code 16 Approval label exhaust emissions test 17 Technical data 2 3 Switching on Connect the WGA3 via the power pack to the power supply Operate the ON OFF switch 3 Menu Structure 3 1 Operating the WGA3 e Navigation in the menu is performed with the arrow keys WA Confirm your selection in each case with ENTER e The cursor position is indicated by gt NOTE The menu can contain more lines than are shown in the display These extra lines can be selected by scrolling with the arrow keys W A e Use the ESC key to jump one step back or cancel a function e Inlines in which a gt already precedes gt gt Capture system it is possible to make an input or start an action Press ENTER and select the desired settings with A V 2120 E2. User Manual WOW Emission WGA3 2120 ENG Version 12 12 2012 2 S Manual WGA3 1 Introduction W rth Online World GmbH All rights reserved This document may not be duplicated either in whole or in part without the prior consent of W rth Online World GmbH The manufacturer reserves the right to make technical modifications without notice The target group is users with previous technical knowledge in the field of automotive test technology Information on this product is published without regard to any possible patent protection Trade names are used without guarantee of free applicability Every care has been taken in drawing up and compiling the texts and illustrations included herein Nevertheless errors cannot be completely excluded The publisher editor and authors shall not be legally responsible or in any way liable for incorrect information and its consequences The publisher and editor are grateful for suggestions for improvement and reference to errors All rights reserved including those related to photomechanical reproduction and storage in electronic media Almost all hardware and software designations mentioned in this Manual are simultaneously registered trade marks or should be regarded as such Use The WOW WGAS is used to measure vehicle exhaust gases and to monitor the exhaust gas relevant components in the engine The main products of the combustion of fuel with air in a spark ignition eng
3. Zero gas calibration can be started here manually 2 Back with gt ESC lt HasRRERAREREHRSERESASRREERASRANRSRRERRERROSAERREERSRREHASERARRARRERRRRRERRSERERKRERARRRERARRARRSRRARRERRARRHRSRKRERRESRAEERARRHARRARRARRARaRRaNRSRARERSRAE ak wx m ux xi wi vm i aint E CEA He tee IT I mo ie Com coU ES deeg A Oe De EE wu som Denn im um ow woo wi wo wow gom Ten 8 Ow Oe Ceo ege EES Wie IN E CUNT u So NC NUTS CA ie RS ICE A ve o eee eee ee ET AM em ee MN E ee S NIS ee NC asm le td rios ek ai T RUNI iM LU E NL ee GE S QM ee ei ul Fi a b a e H H H e Fi b RH H Fi Fi b RH a a 1 XM ee Aa a ie are ee Winks NIRE TOR E e er Dim we ar ee A ae o eer Device i rinsing See ee Ee Ee r Back with ENTER Te LE 3 117 ES 3 0D m m Da CT INST SMS T UM i CM oo imi rS Du To S ECT ce Fame Lob I o wo a Dow tm imo ndi AR p D Dew VM Sui iO e Tos E eg RRE eg AR RE A ARC Loa IB CA OR ie Leg AN AAA SE EE ee Lee 2 ee N mm ml N m WW WN R A Time N N A QN UNI A OUTDOOR TUTE ee e ee Te e Le A Eet EE ze Lee et eet A EN Wo vag DEE al Ee e e S E ee e LE e Ee E eet e A Lee Eet WT A RER EE RAR DNR RRE RE ELE a RER CR E MO RE EE mc Ca e WE Er le d ug Walt ww NU eh gr e XQ ON eg Me Le O TR uk d UE o ON AO win c lt n Omer Dom i a 79 AA O AAA E E KE RR TE RE RER EE EE EK E EE CNR E E EEN Ee AE RE EAR EE EET m Lum O AR A ue es O ar a A ah cuam it e Em Di har DR i
4. w o n C m COS LIT NIS OB UN 8I IN CN 008 ee EE sd Ww E See also Settings in the i A o u s n Cm EN UA uw im mh o wo oW m n ui o u m ag CU om wi o Woo m dw ow sw We C a omo Cw ua e o a 8 B a wo M Tw ww C Wwe Ld c uw o we cw LITROS e 2 8 er e RI INL eC oW nn UNI M o WO MS EUM NL NI AA A e T UNI EA AAA AAA AAA AE WOW softwa re WU lw 0 NA A A A a A A Wo WAT 417 JR A EI A i ee ae ee 2120 ENG 10 Manual WGA3 wom oe ee VER A Setting of LCD display Confirm the adaptations with ENTER If the contrast and brightness values are changed they are adapted only after the menu has been exited 2120 ENG 11 Manual WGA3 wom 3 4 Version The different version states can be checked in succession and software updates made in the Version menu software is updated in the WGA3 only when it has been confirmed First connect the WGA3 via a USB cable to the computer from which the update is to be loaded If necessary change the interfaces to USB in Settings See nterfaces NOTE For security reasons updates are only possible via USB cable connection The update process must not be interrupted Update of internal flash ANTI Now switch off the device at the Update process successfully completed main switch Please restare the Ee E E e CEE EE WE IE II A OA A Cw a DONT SO TR SAN m VE
5. 3 3 STIG E 10 lisa Ge ee 10 Ee 10 Je e 10 cr o 11 3 4 VEE Or 12 Bel 12 Gate te TE RTT A E ee ws acoea ate wiacoa aie as 12 Ue i e e 13 EE 13 3 5 Maintenance A acia 13 LEE o IIA 13 Be II O POE O PO POE E EE EE 14 SEENEN 14 ual eC 14 A enu dele TA 15 4 1 General information on maintenance cccooccnnccnnnocnnnocnnnocnnnocnnnncnnnornnnornnnnrnnnornnnornnnnrnnnnrnanonnanononns 15 4 1 1 Work instructions every 180 days sra dd 15 2 1 2 al 16 5 Settings in the WOW Software eeeseeeseneseessenseereserseerseesseesscerscessceseresereseeeseesseesseesseesseesseesseeseeee 16 6 Replacing ihe O2 E 17 MEN eu er ee een 20 7 1 lala A A A Fehler Textmarke nicht definiert 7 2 Recollbeoton ee oe 20 o Technical leo RET m 21 8 1 Spare paris and decessel eege 22 OE MESSAGES es ee 22 10 ee En EE 26 TOS WEEE SYMBOL INFORMATION sense 26 102 E eege E 26 10 3 Decdaroion of e TEE 27 International Oheces nooo nn rra nana nn nana 1 2120 ENG 2 Manual WGA3 Y wi 1 2 Safety instructions This section contains information on protecting devices and vehicle components System voltages and high voltages The mains system network and electrical systems in motor vehicles are subject to hazardous voltages Personnel are e
6. EAR DISENO a AE E TIA wen nt INT URS Sc HM AR D MEN EDUC Mc EAT CE EE E IEEE EM NEM NE A UN EMI UM AME CIE A EM I ES A A OTTO Wl MA E IC E OEA IS IQ E A A A UAEM OA EMI LUE M PP __ A 2120 ENG 12 Manual WGA3 wom Update Check Update Check is used to check _ whether all the contained files EG continue zb D pons ae ln D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D p lu D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D AA INDOOR E ToS ONIS NL DR OBL MI ee ame P OON CONUS Eh A O E RUND RUN VE INEO Dh OS NI XL MUS I ee ee NO CN RAN Ss MURS UNIT NC Bw AAA O OOO O OO O OO OOO O OS N a D A 2 A 2 A A A A A A A View Logbooks The current version states of the software and hardware can be read out in these menus This menu is of relevance solely to service technicians and the calibration inspector 3 5 Maintenance menu MOT a AR RRE Eri ISUZU EE CET E tgs Permian mat ml wea fe RR Peta a EEUU cM NI IA AR AR wo CUm Sm ea ee mm a ee ee UR T A ie ee IN IR A ea i RE Lo cwn wh woo A rm ee ee en ay ee ee T wi SU RUC OL E Test gas calibration Test gas calibration may only be carried out by an authorised person A NOTE SEN X GG E In order the achieve the lc pu c
7. Emission exhaust gas system and the terminals connections of assemblies on test benches e Complete test connections only with matching connecting elements e g vehicle specific adapter leads e Snap test plug connections correctly into place and ensure that the connections are firmly seated Danger of burning the respiratory organs Exhaust gas measurement involves the use of exhaust gas sampling hoses which if heated to temperatures in excess of 250 C or in the event of a fire release a highly caustic gas hydrogen fluoride which can burn the respiratory organs A SAFETY PRECAUTIONS e Seek immediate medical attention if such gases are inhaled e Wear neoprene or PVC gloves when removing combustion residues e Neutralise burning residues with calcium hydroxide solution This creates non toxic calcium fluoride which can then be rinsed off Danger of burning Acids and alkalis cause serious burns to unprotected skin hydrogen fluoride together with moisture water forms hydrofluoric acid Condensate which collects in the sampling hose is also acidic Bear in mind when replacing the oxygen sensor that the sensor contains an alkaline solution A SAFETY PRECAUTIONS e Wash areas of burned skin immediately with water then seek medical attention Danger of asphyxiation Vehicle exhaust gases contain carbon monoxide CO a gas which is both colourless and odourless Carbon monoxide if inhaled causes an oxygen deficiency in the bo
8. e Check the service documents to be kept by the user e In the case of replaced constructional units the parts used must conform to the design requirements e Check that there are instructions for use e f necessary seal the device at the designated points e Check that the device matches approval conforming software versions and checksums e lf test is successfully passed Apply the main stamp at the point designated in the type approval 2120 ENG 20 Manual WGA3 9 Technical Data Gas analysis CO CO2 HC O2 Measuring bench manufacturer Type designation Warm up time Reaction time CO CO2 HC Gas flow rate Calibration Type approval NDIR procedure Electrochemical sensor LumaSense Technologies Andros Model 6500 BAR 97 compliant minute typ 30 secs 15 secs at sensor inlet 3 6 l min Annually MID Measurement Instruments Directive 2004 22 EC by the Physikalisch Technische Bundesanstalt PTB Accuracy class Class O as per OIML R 99 Measurement ranges CO CO2 HC n hexanes O2 Lambda PEF RPM optional Oil temperature optional Ambient conditions Ambient temperature Ambient pressure Rel air humidity Interfaces Power supply Bluetooth USB Device data Power input Storage temperature Dimensions Weight Housing Display Keypad Maintenance 2120 ENG Measurement range Indication range O 10 0 vol 2 00 20 0 vol 0 20 0 vol 2 00 21 0
9. vol O 10 000 ppm vol 20 0 15 000 ppm vol O 22 0 vol 2 00 25 0 vol 0 5 000 O 5 000 0 470 0 585 continuously calculated 400 10 000 min 1 Oe 1925 E O 10 000 min 1 10 200 C 5 AO TC 700 1100 mbar 5 90 non condensing 12 V DC via external power pack 230V Class 1 This device complies with Part 15 of the FCC Rules V2 0 compliant 20W O 70 C Width 255 mm Height 200 mm Depth 305 mm approx 4 5 kg Powder coated aluminium 4 x 40 characters Embossed membrane 10 keys with pressure point Every 6 months Resolution 0 001 0 01 1 0 01 0 001 0 1 21 Manual WGA3 9 1 Spare parts and accessories es Parts and accessories can be found on our website at wow portal com Partsmanager You can directly easily and uncompliated order the needed items by phone at your service partner To the Partsmanager 10 Fault messages No U10 U12 U13 U14 U15 U16 U22 U26 U27 U28 U35 U36 U38 U39 U40 2120 ENG Fault Measurement channel overrun in 1 Input fault Input fault Input fault Input fault Input fault Not enough memory available 1 Protocol could not be sent 1 No communication possible 1 Fault during transfer 1 The voltage of the O2 sensor is too low The O2 sensor should be replaced Fault during calibration process Calibration was terminated unexpectedly Zero gas
10. was not correctly carried out before calibration To be able to perform a gas calibration a zero gas calibration must first be carried out Leak test was not correctly carried out before calibration To be able to perform a gas calibration a leak test must first be carried out and passed HC remnants present Petrol fumes in the chamber Filter soaked with HC Explanation Too many measurement channels configured Value outside setpoint range Ist value is greater than 2nd value Value outside setpoint range Ist value too small Value outside setpoint range Ist value too big Value outside setpoint range 2nd value too small Value outside setpoint range 2nd value too big System fault internal memory overflow Protocol could not be sent to the module displayed for example a test bench or diesel measuring head No communication with the module shown for example test bench or diesel measuring head for example data line to the measuring head test bench interrupted Data transfer to the module shown for example test bench or diesel measuring head interrupted for example diesel measuring head is not connected If this does not happen measurements may no longer be possible Remedy Make sure test room garage workshop is well ventilated If this message appears three consecutive times despite a well ventilated room switch off the device clean the exhaust gas pipe prefilter and filter housing rep
11. Ballysimon Road Limerick 77 353 61 430 200 353 61 412 428 E mail cs Qwuerth ie http www wuerth ie 2120 ENG Version 12 12 2012 ISRAEL W rth Israel Ltd Hatohen 2 Zone 34 Caesarea Industrial Park P O Box 3585 77 972 4 632 88 00 E4 972 4 627 09 99 E mail wurth wurth co il http www wurth co il ITALY W rth S r l Bahnhofstrasse 51 39044 Neumarkt BZ XX 39 0471 828 111 X 39 0471 828 600 E mail vendite wuerth it http www wuerth it Assistenza WOW XX 39 0471 827 789 MACEDONIA Wuerth Macedonia d o o e l ul Prvomajska b b 1000 Skopje T1 389 2 272 80 80 1234389 2 272 88 72 E mail contact Qwurth com mk http www wurth com mk NETHERLANDS W rth Nederland B V Het Sterrenbeeld 35 5215 MK s Hertogenbosch Postbus 344 5201 AH s Hertogenbosch 31 736291 911 E534 31 73 6 291 922 E mail info wurth nl http www wurth nl NORWAY W rth Norge AS Morteveien 12 Gjellerasen Naeringspark 1481 Hagan 11447 464 01 500 47 464 01 501 E mail kontakt wuerth no http www wuerth no POLAND W rth Polska Sp z o o u Plochocinska 33 03 044 Warszawa 7i 48 22 5 102 000 48 22 5 102 001 E mail biuro wurth pl http www wurth pl PORTUGAL W rth T cnica de Montagem Lda Estrada Nacional 249 4 Abrunheira 2710 089 Sintra 1X 351 219 157 200 E 351 219 151 331 E mail info wurth pt http www wurth pt SERBIA Wurth d o o Pancevacki put 38 11210 Krnjac
12. G3 is approved in accordance with MID Measurement Instrument Directive on the basis of European Directive 2004 22 EC by the Physikalisch Technische Bundesanstalt PTB German institute for science and technology for metrology and physical safety engineering The WOW WGAS is subject to the calibration requirement for exhaust gas measuring devices and must in accordance with the legislation be calibrated once a year by the relevant calibration authority Manufacturer WOW W rth Online World GmbH Schliffenstrasse Falkhof D 74653 K nzelsau Telephone 497940 15 1770 E mail info wow portal com Fax 497940 15 3299 Internet www wow portal com 2120 ENG 1 Manual WGA3 Ki Si Contents 1 sr A T TER p User Ln te ene ee ete E E ete ete ee ne eter ee ee ee ere ee eee eee E Calibration requirement ene e ne eene nn nennen nen n ese hse rn en eset ese ese nee nien enar nnns A TENES AE AE AANA AAEE EE et 2 1 2 GEIER 3 2 DSSCHID HOI e 5 2 1 Front A PO o ES BCE II 5 2 2 Glo Bb NER RENTRER Ec 6 2 3 SWIIEN NG Ora 6 CS q Inn e io 6 3 1 OPEN NE WER E AAA ADA AO 6 3 2 MA a e io Ri o O EG EII A 7 92 UCA MN Setiings EIERE 7 5 age eae wae as aware cue aeaeeuugaeqrurawases 8 Vd e Mole ee UU mm 8 Mnt 8 beak TSI EE 8 A 9 Di ploy Hegel NEN ee ae 9
13. NG 6 Manual WGA3 wom 3 2 Measuring mode SS LLL LLL LLL LLL LLL LL LLL LLL LLL LULL LLL LLL LLL LLL LL LLL LLL LLL LLL LL LLL LLL LLL LLL LLL LLL LLL ULL LLL LLL gt Measuring mode ee The main menu appears after the ai device has been switched on versions Makes approx 30 seconds for the iwbBintengmee tee hei M PEF P E Factor The P E F is permanently calculated by the measuring bench It can be between 0 470 and 0 585 The current P E F is displayed in the measuring mode window at bottom right and read out directly from the measuring bench 3 2 1 Function menu Calling up the function menu Press the F2 function key in measuring mode to access the function menu Here you can call up function that you required for the relevant operating mode Selection of engine speed registration via Clip on trigger sensor Pickup clamp TD TN signal Magnetic Sensor Selection of operating principle e 4 stroke e 2 stroke Setting of pulse rate e Speed pulses per crankshaft revolution 2120 ENG Manual WGA3 wows Fuel type ES A E EE EE EE E A AS E EE E EE ES E eee EE EE E EE TEE E EE EE EE ee EE EE ee AS ee E EE TRE We Zero gas Zero calibration is automatically carried out before the start of each measurement The device adapts itself to the ambient air in the omne aree insoweit diana ee process The measuring channels HC CO and CO2 are set to 096 vol and O2 to 20 93 96
14. OOOO OOO OOOO Oo ooo WI UNIS LEE 120 E A a ee E jewel Eet Lee CC ee AA DA LL ME IN a A ICI ACI IA e IAE IO ADO AA II ICAO NEM IC RE AER RE AR BR Adsiusitment success FEE y Ot pleted Remove the test gas bottle from the bn This menu is of relevance solely to service technicians and the calibration inspector the DTB engine speed and engine temperature can be 2120 ENG 14 Manual WGA3 4 Maintenance 4 1 General information on maintenance The WGA3 must be maintained serviced on a regular basis The maintenance must be carried out every 6 months The device must be calibrated once a year with test gas see Jest gas calibration A visual inspection must be conducted every day e The maintenance must be carried out by an authorised expert e Only original spare and wearing parts may be used for maintenance purposes These can be obtained exclusively from the device manufacturer e The User Manual must be carefully kept with the WGA3 exhaust gas device The maintenance verifications must be filed in the maintenance handbook These must be kept for a period of five years e The maintenance handbook must be submitted upon request to the calibration inspector for inspection A WARNING Do not inject compressed air into any of the inlets 4 1 1 Work instructions every 180 days e Switch off the WGAS3 at the main switch on the front e Visually inspect the sampling sensor and the hose Check the sa
15. RSESUSERESEUSEEERESUSEESUSSEEURUSEREESUSERSERHEUSEEESESEESEREEUEZSEERESESESEUSEURHREEESSNEEUENEREEEEEREREEUEMESEEUESEESEURERREENEEESZEEERSESEEEESESM a NIC eet SE 8 24 7 Ee 8C a IA Al WAN VA m AA AA AN IA Le eet 8 LUNO WC AC i SW oe Only required in the event of servicing by a technician Pump is automatically monitored in measuring mode 1 Only required in the event of servicing by a technician 2120 ENG Manual WGA3 wom 3 3 Settings The device specific settings are made in Settings OUTDOOR UCD TTT COOC eee eee O am ER tte me Te a mm Cw m p mee uw am a m ee me mis mw ow ae ea im m a Sm wee T3 TTTTTTTTTTTTTTTYTTETTYTPTTEYTTTETTTTTTTTTTTETTTTTTTTYTTETTTTTTEYTTTYTTTTTETTTETTTETTTTTTETTETTTTTTTTTETTTETTTTTETTTYT e System specific values are displayed AAA ee NO iO OE NND here E E I See E Uer Changes cannot be made Exhaust gas values gt ls automatically set 1 1 gt Is automatically set gt As on nameplate Set up the connection to the computer being used here The WGA3 can be connected by cable USB or Bluetooth to the computer 43 c m MC ara ae ie IA TERA AO a eS IA NC A ER ae a RER a a A A eee Wi N a om TN A A m 3 98 m a NL o RU A DoWI Dom vm DUNS ee CONS Cm CR AA A TUR PA NO UNL SUED UE ne SEO ONT WO es DIR TT com DUC INST SOT DM wi cc mw orum um Lo Ww ne m ow owe ow dm omit Tem
16. a Beograd 11 381 112 078 200 E34 381 11 2 078 225 E mail office wurth co yu http www wurth co yu SLOVAKIA W rth s r o Pribylinsk ul c 2 83255 Bratislava 3 1 421 2 49 201 211 1234421 2 49 201 299 E mail wurth wurth sk http www wurth sk SWITZERLAND W rth AG Dornwydenweg 11 4144 Arlesheim 11441 61 70591 11 41 61 705 94 94 E mail info Qwuerth ag ch http www wuerth ag ch SOUTH AFRICA Wuerth South Africa Pty Ltd P O Box 616 Isando 1600 Johannesburg 11 27 11 281 1000 E32 27 11 974 6169 E mail wurthsa wurth co za hitp www wurth co za TURKEY W rth Sanayi r nleri Tic Ltd Sti Eski Silivri Caddesi No 46 34535 Mimarsinan B y kcekmece 11 90 212 866 6200 90 212 866 84 85 E mail info wurth com tr http www wurth com tr
17. art of the test only original replacement sensors may be fitted See Spare parts and accessories mm me W GH A IMPORTANT Tighten the O2 sensor hand tight only Make sure that the O ring for the seal is in place Switch on the device zero gas calibration is carried out 2120 ENG 19 2 Manual WGA3 Zi 8 Calibration 8 1 Information on initial calibration MID The WGAS3 is approved in accordance with MID Measurement Instrument Directive on the basis of European Directive 2004 22 EC by the Physikalisch Technische Bundesanstalt PTB German institute for science and technology for metrology and physical safety engineering HWV The nameplate of the WGA3 contains the mark of conformity with the year of initial calibration after M in the square box The WGA3 was checked for conformity by the gauging office and then sealed The exhaust gas measurement device example ABB 1 was initially calibrated in 2011 and therefore has calibration validity until the end of 2012 8 2 Recalibration Recalibration must be performed by a German calibration agency or by an officially recognised inspection agency Here the national symbols for recalibration are incorporated in addition to the MID identification Perform the following checks e Check that the device matches the design by referring to the available type approval and visually inspect for completeness and integrity of the calibration seals
18. ate of the WGA3 3 WG 3 Bluetooth Einstellungen Make sure the spelling is correct 6 3 Operating program The operating program is self explanatory and easy to use Please always refer to the 1 command line at the top in the program this is where the current status and the necessary operator steps are displayed e g a due leak test or a zero gas calibration Start the measurement by selecting 2 Start Select 3 Freeze to freeze the current measured values Select 4 Print to print out the current measured values You will be prompted via the 1 command line to perform a 7 eak test 5 zero calibration or 6 HC residue test Error messages from the WGAG3 can be called up via 8 Messages S WGA3 Anwendung 2 0 0 WGA3 Abgasmessger t Messung gestoppt HC volppm starten 3 CO vol 4 COkorr 2Takt vol Drucken 5 COkorr 4Takt vol Nuligaskalibri _ amp co2 vol HC R ckstan _7 O2 vol LAMBDA Bluetooth 8 PEF Beenden TEMP C For further information on the WGA3 please also refer to the WGA3 Manual 2120 ENG 18 Manual WGA3 7 Replacing the O2 Sensor The O2 sensor must be replaced no later than when the device prompts you to do so Preconditions for replacing the O2 sensor e Coarse and fine filters must be cleaned or replaced Procedure e Switch off the device at the main switch NOTE Because the O2 sensor is an integral p
19. authorities to find out how the device can be recycled in an environmentally friendly manner 11 2 Complaints warranty 1 The purchaser is obligated to inspect the product immediately upon receipt If a defect is identified this must be reported to WOW in writing within 10 days of receipt of the product If a defect is identified at a later stage this must be reported in writing within 10 days of the discovery thereof If such a defect is reported after the time period has expired the assertion of such a defect and the associated rights shall be excluded 2 If a defect exists WOW reserves the right to render subsequent performance either by correcting the defect or by supplying a new defect free product In the event of the failure of subsequent performance the purchaser shall be entitled to reduce the purchase price or withdraw from the contract 3 The warranty shall cover a period of one year 4 Supplementary provision for transfer of software or use thereof The purchaser is advised that in accordance with the present technical development status errors in the software program cannot be ruled out entirely The purchaser shall inspect the software immediately upon delivery and notify WOW of apparent defects immediately in writing WOW furnishes warranty to the effect that the software conforms in terms of its operation essentially to the description in the documentation or to the stipulations in the acknowledgement of the order Fur
20. dy Particular care must be exercised when working in pits since some exhaust gas constituents are heavier than air and will settle at the bottom of the pit Caution is also advised when working on vehicles with LPG systems A SAFETY PRECAUTIONS e Always ensure that appropriate ventilation and fume extraction is provided particularly in pits e Switch on the extractor system in closed rooms 2120 ENG 3 2 S Manual WGA3 Danger of injury and crushing Vehicles which have not been secured against rolling expose personnel to for example the risk of being crushed against a workbench Engines which are running and also those which are stopped have rotating and moving parts e g belt drives which can cause injuries to fingers and arms Electrically powered fans are particularly subject to the risk of starting up unexpectedly when the engine is stopped and with the ignition turned off A SAFETY PRECAUTIONS e Secure the vehicle against rolling place automatic transmissions in Park place manual gearboxes in Neutral apply the handbrake block the wheels with chocks e Do not reach into areas with rotating moving parts while the engine is running Before working on or in the vicinity of electrically powered fans allow the engine to cool down and pull the fan motor plug e Do not lay connecting cables from the Emission exhaust gas system in the area of rotating parts Danger of burning Personnel working on hot engines are expos
21. e causes Calibration gas values are possibly outside the valid range CO2 1 00 20 00 CO 0 500 15 000 Propane 100 60000 PEF value invalid Zero gas not carried out correctly Communication fault between WDA2 and WGA2 23 Manual WGA3 U147 U148 U149 U150 U151 U152 U153 U154 U155 U156 U157 U158 U159 U160 U161 U162 U163 U164 U165 U166 U167 U168 U169 U170 U171 U172 2120 ENG Test bench fault Invalid command 1 Test bench fault System fault Test bench fault O2 data invalid Test bench fault HC dota invalid Test bench fault HC final value invalid Test bench fault HC zero value invalid Test bench fault CO dota invalid Test bench fault CO final value invalid Test bench fault CO zero value invalid Test bench fault CO2 data invalid Test bench fault CO2 final value invalid Test bench fault CO2 zero value invalid Test bench fault NOX data invalid Test bench fault NOX zero value invalid Test bench fault Leak test Test bench fault Vacuum in system is too high Test bench fault Ambient temperature outside threshold Test bench fault Pressure in the test bench is too high Test bench fault No IR signal Test bench fault New O2 sensor required Test bench fault New NOX sensor required Test bench fault Vacuum in system is too high Leak test Pressure before pressure build up is too low Leak test Pressure before pres
22. e d QC T Noi MUT S N we TNI WU EC Q2 EE MDC NEC COLS ACI TER MA CO E AT LE EE e QM LO S we CM T MOT iM Een AA AT METE E E A A A lear foal See O EAS A A E EAS AE A TM er ro aas cali ration Please wait The device automatically goes into ga a ee measuring mode after zero gas CO to full tg rei eee eget eign eee ees calibration has been completed e e 2 oco cx V e W WV NA a a NS sg JNN J e 2 a n e 2a 2 c n d a a E e H a 1 E a y H E E E E E j AAA n D D D D D D O D D D D LI D D D D D D D D D D D D Li H a E E E d u IR ee 00 20 8 a y e a E E E E E E E d E vm 7 a ean UAM IM ON m BR we B 3 mm S NM 38 amp 1 4 WW 4 ee M m JW SE a A A EA IDEM TFT CE WE A A ee eet ETC do sa he uae TE ET ER RU NOU m ORTE TITEL ZU WE RI IM E E E FT AO A AO OO O A O O A AA a pu suus hose with the pump running After 2 50 a short time the following error Delete this message with the gt ESC lt key 5 Settings in the WOW Software To be able to use the WGA3 for exhaust emissions testing in conjunction with the WOW software you must set up the connection to the WGAJ3 in the software program settings Set the connection type for the WGA3 to Bluetooth See nferfaces In the WOW software the WGA3 must then be selected and the box code entered This can be found on the nameplate See also the software manual 2120 ENG 16 Ma
23. ed to the risk of burning e g by exhaust manifolds exhaust turbochargers oxygen sensors etc These components can reach temperatures of several hundred C Depending on the duration of the exhaust gas measurement the sampling sensor of the exhaust gas measuring cell can also become extremely hot A SAFETY PRECAUTIONS e Wear protective clothing equipment e g gloves e Allow the engine to cool down also applicable to independent heating e Do notlay connecting cables of test equipment on or near hot parts e Do not allow the engine to run for longer than is necessary for testing setting Noise The noise emission values of the exhaust gas measuring cell are less than 70 dB A in the area of the operating personnel s workbays Measurements on vehicles can give rise particularly at high engine speeds to noise levels in excess of 70 dB A Prolonged exposure to such high noise levels can lead to hearing damage A SAFETY PRECAUTIONS e The owner must if necessary protect the workbays in the vicinity of the test location against noise e The operator must if necessary use personal sound insulation equipment 2120 ENG 4 Manua I WGA3 2 Description of Device 2 1 Front view No O On A UN Description Display Keypad Exhaust gas inlet Main switch ON OFF Servicing stamp position Green blue LED see also nterfaces Description of function keys Keys gt lt AV ENTER ESC Fl F2 F3 FA 2120 ENG
24. ien Stand wie angegeben Furtharmora the produd complies with the following used harmonisad standaras and normative documents raspectivaly rules and technical gordalinas flava as malcarad OIML R99 ED 2008 ISO PAS 3930 2008 WELMEC 7 2 Issue 1 5 2005 EN 61326 1 2006 K nzelsau den 02 05 2011 JA ge WOW W rth Online World GmbH Frank Sch fer Schliffenstra e Falkhof Leitung Froduktm anagement D 74653 K nzelsau Head of produd management 27 wi As Manual WGA3 2120 ENG 28 International Offices GERMANY WOW W rth Online World GmbH Schliffenstrasse Falkhof 74653 K nzelsau XX 49 0 7940 15 1770 E 49 0 7940 15 3299 Automotive engineering hotline Xi 0180 5005078 E mail info wow portal com http www wow portal com AUSTRIA W rth Handelsgesellschaft m b H W rth Strasse 1 3071 B heimkirchen AUSTRIA ZC LA 5 082420 43 5 08242 5 33 33 E mail info Qwuerth at http www wuerth at BELGIUM W rth Belgi N V Everdongenlaan 29 2300 Turnhout 11 432 14 445 566 E34 32 14 445 567 E mail info wurth be http www wurth be BOSNIA HERZEGOVINA WURTH BH d o o Binjezevo bb 71240 Hadzici BiH ai 387 33 775 000 E 387 33 775 019 E mail info wurth ba http www wurth ba BULGARIA W rth Bulgarien EOOD Mladost 4 Business Park Sofia 1 1715 Sofia 11 359 2965 99 55 5 359 2 965 99 66 E mail office wuerth bg http www wuerth bg CROATIA W rth Hrvatska d o o F
25. ine are carbon dioxide CO2 and water Unwanted by products are carbon monoxide CO nitrogen oxides NOx and hydrocarbons HC Exhaust gas also contains a residual amount of unburned oxygen Carbon monoxide CO is absorbed into the blood instead of oxygen and acts as a toxin Nitrogen oxide NO is also toxic and is primarily responsible for the creation of smog It is created when the nitrogen in the air reacts with oxygen at high temperatures NO reacts very quickly with air to create NO2 and other nitrogen oxides These are referred to as NOx Hydrocarbons are incompletely combusted fuel Carbon dioxide CO2 Is a product of the complete combustion of fuel It has an asphyxiating effect in high concentrations The aim of exhaust gas measurement is to reduce the toxins and environmental toxins to a minimum and to optimise combustion inside the engine This is accompanied by an optimisation of combustion and a reduction in fuel consumption In addition the Emission exhaust gas testing system allows the vehicle s engine speed and oil temperature to be measured by means of which the engine s operating state can be recorded User groups The WOW WGAS3 has been developed for trained specialist personnel in the automotive industry For your own safety and to avoid damage to the device caused by incorrect handling it is essential to read through this User Manual carefully before using the device for the first time Calibration requirement The WGA
26. lace the fine filter insert and clean the filter housing Switch the device back on again restart Observe operating instructions 22 Manual WGA3 U109 Zero gas was not activated U110 Zero gas has taken too long U111 Calibration was not activated U112 Calibration has taken too long U113 Unexpected data length in response protocol to 1 from diesel measuring head Ull4 Command has not been accepted U115 Smoke offset too big U116 Smoke factor too small U117 Offset temperature too large U118 Temperature factor too large U119 Pressure during offset calibration too big U120 Pressure during factor calibration too big U121 Fault during calibration of diesel measuring head U122 Zero gas conditions not satisfied HC too high or not stable U137 Test bench fault System fault U138 Test bench fault Invalid data transfer U139 Test bench fault Action currently not allowed Poss startup mode of test bench U140 Test bench fault Problems in gas line system U141 Test bench fault Invalid data length for command 1 U142 Test bench fault Delete flash U143 Test bench fault Write flash U144 Test bench fault Download flash U145 Test bench fault Action currently not allowed Boot programme mode U146 Test bench fault More than 1 zero gas since startup 2120 ENG Communication fault between WDA2 and WGA2 Light from other sources incorrect halogen bulb Halogen bulb dirty halogen bulb defective Possibl
27. mpling sensor and the hose for fouling and damage and clean if necessary e Check the leak test seal for damage Clean the exhaust gas hose with compressed air A IMPORTANT To do so remove the hose from the WGA3 and the exhaust gas sensor e Replace the bag filter in the exhaust gas sampling hose Please observe the direction of flow of the filter e Replace fine filter 5 Please use only the provided filter key to open the filter housing o Clean the filter housing with a clean cloth o Tighten the filter housing hand tight only e Clean coarse filter 6 replace if necessary e Please use only the provided filter key to open the filter housing O Clean the metal filter Replace if heavily fouled O Clean the filter housing with a clean cloth O Tighten the filter housing hand tight only Visual inspection e Check that all plug connections cable connections are firmly seated e Check all cables for damage Replace damaged cables and plugs e Print out the maintenance verification using the WOW software File the printed maintenance verification in the maintenance handbook 2120 ENG 15 Manual WGA3 wom 4 1 2 Additionally every 360 days Checking the error message Measuring bench vacuum too high e Plug in the mains power cable and switch on the device Confirm the message with YES 2 ENTER Lea test seal tube system ee Carry out the Leak test Continue by presBing ENTERS LI iri ii JW T wi
28. nual WGA3 ve 6 WGA3 Operating Program Motorcycle Exhaust Emission Test The WGA3 operating program serves to control the WGA3 exhaust gas measurement device via a PC Only in conjunction with motorcycle exhaust emission test IF you are using the WGA3 in conjunction with a WOW Emission system the WGA is controlled via the WOW software 4 x or 5 x 6 1 Installing the operating program 1 Insert the supplied CD WOW WGAJ3 in the CD ROM drive The installation program starts automatically The software is available for downloading on our home page www wow portal com gt Service gt Treiber und Programme Click on Install and on Close when the button changes Start the WGA3 operating program via the Start menu Start Programs WOW WGA 6 2 Interfaces to the PC The WGAS can be connected by USB cable or Bluetooth to the PC Set the connection type first on the WGAS3 Switch on the WGA3 at the main switch on the front eTNWSADSCEEBPTPTDPUPTTTTTUTUITITITUUITIWO SE a MSS The LED indicates the set connection type Blue Bluetooth Green USB lt WGA3 Anwendung 2 0 0 Jas USB Connect the WGAS3 via a USB cable to the PC and then click on 1 USB HC vol ppm co vol COkorr 2Takt Vol Die Bluetooth 2 COkorr 4Takt vol 02 vol i Click on 2 Bluetooth and then enter the box code Zen TEMP C y PEF ree e 2120 ENG 17 Manual WGA3 The box code is printed on the namepl
29. om oo TR D TR ge AA Te AO om is o tul Ku TN 4 E MI S3 ae EE NW C ON ee INI W M INI WI E EE a UNI EE a WO ONIS EE EC ET Leak test The leak test is automatically requested every 24 hours by the device No measurement can be taken if the leak test has not been 2120 ENG 8 Manual WGA3 wow ab E EE EE NOTE Wl N SN RS en Tee Tee REC LN LNL UBL LRL UR RARA A NO PE COS C A AT A M Se rcg cc 2 2 DvP Pressure before pump ussuuunauuuuuuuumuuuauuuuuuuuuuuuuuuuuuuunuuauuuuuuunumss o or o dE relative pump vacuum DnP Pressure after pump atmospheric pressure with pump gauge pressure uiti s UHR p FERT HIELT BR E E E ARMS KCN If the leak test IS not passed Bam me Vw A IA E NI IA A A AA A AS AO AO OA y m m JN m m See i ee IN HN ei EE re Teen A CIA NW NS N MW el me i A ie de 1 SR a LM AU we NEL ONERE ML IE ITE LEN IM DELLI please eliminate the error fault and carry out the leak test again 1 RU Uwe ae a CUm A RA ONUS o RC OW S WOW SIC mS CUN NL DURO INL UNIT IA PA ART SNL 8 07 WO UK TN CONS UNO INT SX oW Wi A dcl cw WU de Cw mL E oS S DR I II REL o RINA ne Hl _ Observe error message AO AA AA OO CA IE NIC 5 JN CO me AR m UN JN A B MI NM N NI OIN UE A A Al i O i AN NC o IN RI wc WI XN Qa IO Ew a m ULL WO DW E MIL WIS NL Do n A A TU Ce rM l uuEREEESEREUEESEEESEUEESERSEUSERSEESZSE
30. pu Y NUI Cp ILLIS for at least 30 minutes H y A Gee rc Rete a Eh me aa m a u EEN Me ILL geet engt em NI ie NC LN M BUBB eee eee eee n e Geet een CA CHE 1 TNT COM 9 eet eeeeeee eu Correct these accordingly 4 3 Continue with FA wo O NJ TA O Geer ET len TA AO RL zer Clee Ome com RE ON m c cwn ERC TEE EE EE OST EE AA RE A E A A AN 2m A m nn nn nn nn d E wee a E ww um uw nuuuuuuauuEUHNUEEHEUGSEESEEUREUUEEUUESNEUUEURUEUUSSEEREUUEEUEESSEZEUESUEN wr erc ea cT ow ccw A Tan ner O a iusto wc o woo a twr ow ow wow cw wr mac Down Dr CTW mc UC uw do Tw Wr ci E 4 IB M N NM DE NW id w m mw TE EE ENCEINTE UN he ree ee ek Sine Lee CTT TTT Ancla E De Linus ise beiebedebedebedebedebebedehebel 2120 ENG 13 Manual WGA3 wow gcns sies Puce stus NI EGET Bun cm O ccm rw mro Dal Dar twr Wo ac Eas uai mn cw er wur ea mci Tw mW c m Xm A lH A 9 NW X34 M M WN M E B NM amp N 18m 3 mM J amp a N N 041 W M ww UN 4 s Ww mm m Ww E gt MARTA SE ee ege Lee A m mo Wo d TA ls ee eS MW Gannnnnsnnnnnnnnnnnnnnsnnngnnnnnnnnnsnnsnnsnnnnnsnnnnnnnnnnnnnnnsnnnnnnnei D a a a a a A ra E EE E Qi E EC E A E OE UA A EE A AR A EURE De T A E AA O TO AA Pe Carefully open the valve on the pressure gauge of the test gas bottle and set the required test pressure see Actual value OOOO OOO OOOO
31. ranje Lucica 23 lII 10000 Zagreb CROATIA 11 385 1 349 87 84 124385 1 349 87 83 E mail wurth hrvatska wuerth com hr http www wuerth com hr CYPRUS Wurth Cyprus Ltd 4 Vitona Str 2033 Strovolos Industrial Estate 2083 Letkosia 72 357 22 512 086 123 357 22 512 091 E mail wuerthcy cytanet com cy CZECH REPUBLIC Wurth spol s r o Prumyslov zona Neprev zka 137 29301 Mlad Boleslav 1X 420 326 345 111 E3 420 326 345 119 E mail info Qwuerth cz http www wuerth cz DENMARK W rth Danmark A S Montageve 6 DK 6000 Kolding 11 45 79 323 232 45 79 323 242 E mail mail wuerth dk http www wuerth dk FRANCE W rth France SA Z Quest Rue Georges Besse BP 13 67158 Erstein Cedex XX 33 3 88 645 300 1 33 3 88 64 60 94 http www wurth fr Assistance technique WOW T 33 3 88 64 54 42 du lundi au vendredi de 8h00 12h00 et de 13h30 17h00 UNITED KINGDOM W rth U K Ltd Centurion Way Erith Kent DA 18 4 AE 11 44 208 319 60 00 44 208 319 64 00 E mail info wurth co uk http www wurth co uk GREECE W rth Hellas S A 23rd Klm National Road Athens Lamia 145 68 Krioneri 11 30 210 6 290 800 E5342 30 210 8 161 691 E mail info wurth gr http www wurth gr HUNGARY W rth Szerel stechnika KFT Gy r utca 2 2040 Buda rs ZX 36 23 418 130 E5 36 23 421 777 E mail wuerth wuerth hu http www wuerth hu IRELAND W rth Ireland Ltd Monaclinoe Industrial Estate
32. sure build up is too high Leak test Vacuum in the system is too high Leak test The necessary vacuum could not be built up Command shown cannot currently be carried out by the test bench NAK negative acknowledge Gas line system leaking Remove seal Exhaust probe exhaust pipe filter clogged Gas outlet clogged Exhaust probe exhaust pipe filter clogged Possible causes System was not sealed System was sealed too early with running pump Gas line system leaking Pump defective 24 Manual WGA3 U173 Leak test Excessive pressure drop system leaking U174 Adjustment of calibration pressure has taken too long Calibration process cancelled 2120 ENG As 25 As E Manual WGA3 11 Legal Information 11 1 WEEE SYMBOL INFORMATION Correct disposal of this product electric waste Applicable in the countries of the European Union and other European countries with a waste separation system The identification on the product or in the accompanying documentation specifies that the EN product must not be disposed of together with domestic waste at the end of its service life Please dispose of this product separately from other waste to prevent damage to the environment or human health through unregulated waste disposal Recycle the device to promote the effective reuse of material resources Private users should contact the dealer from whom they bought the product or the responsible
33. thermore WOW warrants neither specific qualities of the software programs nor their suitability for customer purposes or customer requirements 2120 ENG 26 Manual WGA3 11 3 Declaration of Conformity 2120 ENG W rth Online World GmbH D 74650 K nzelsau Telefon 07940 15 3250 Telefax 07940 15 3299 www wow partal com into wow poral com EG Konformit tserkl rung EC Declaration of Conformity Name des Herstellers Dokument Nr 2131 Documant No WOW W rth Online World GmbH Schliffenstraf3e Falkhof D 74653 K nzelsau Wir erkl ren hiermit dass das Produkt We hereby dedare that the product Abgasanalysater Otttomotoren WGA 3 Exhaus Gas Analyser Otto engines EG Baumusterpr fbescheini gung DE 10 MIO1 0 PTBOOA EC fypa examination certificate number Benannte Stelle Nr 0103 Notified Body No konform ist mit folgenden Richtlinien des Europ ischen Parlaments und des Rates soweit diese auf das Produkt Anwendung finden ara concurring with the following guidelines of tha European Parliament and tha Counal as far as thasa ara applied on the product Mefagerdte Richtlinie 2004 22 EG Measuring Instruments Directive 2004 22 EC Niederspannungs Richtlinie 2006 9 5 EG Low Voltage Diredive 2006 9 5 EC EMV Richtlinie 2004 1 08 EG EMC Directive 200 4 108 EC Das Produkt entspricht ferner den folgenden angewendeten harmonisierten Normen bzw normativen Dokumenten Regeln und Technischen Richtlin
34. xposed to the risk of electric shock through contact with parts to which a voltage is applied e g ignition coil and through flashovers caused by damaged insulation e g rodent bites in ignition cables This applies to the secondary and primary sides of the ignition system the wiring harness with plug connections lighting systems and the connections terminals of test devices A SAFETY PRECAUTIONS e Connect the Emission exhaust gas system only to a correctly earthed grounding type socket outlet see also information on the back of the exhaust gas measuring cell Use only the power supply cord provided Use only extension leads with earthing contacts do not use cable drums self induction coil principle Replace cables which have damaged insulation Connect the Emission exhaust gas system to the mains system network before connecting to a Vehicle and switch on e Carry out interventions on the electrical systems of vehicles only when the ignition has been turned off Such interventions include for example connecting devices replacing ignition system parts removing assemblies e g alternators connecting assemblies on a test bench etc e Perform testing and adjusting operations if possible only with the ignition turned off and the engine stopped e Do not touch any live parts when performing testing and adjusting operations with the ignition turned on or while the engine is running This applies to all the connecting cables of the
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