SE-45 TRUWIDE ULTRASONIC SENSOR USER MANUAL
Contents
1. SE 45 to Customer 57 words Register Parameter Description 0 Reserved Reserved 1 RemReqCmd Remote control command See remote control 2 RemRegStatus Remote control status See remote control 3 RemReqParam1 Remote control parameter See remote control 4 Transducer Count Number of transducers in sensor 5 Job Number Current active job number 1 8 6 Edge Count Number of edges present 7 Web Count Number of webs present 8 PB Size Virtual Sensor proportional band size 0 65535 9 VSCenter1 10 VSCenter2 11 VSCenter3 12 VSCenter4 13 VSCenter5 m See Position of Virtual Sensor centers 0 65534 16 VSGenterg Transducer count can be used to provide conversion to desired le VSCenter9 unit of measurement Multiply transducer count by 5 1mm to 18 VSCenter10 determine complete sensor field of view 19 VSCenter11 20 VSCenter12 21 VSCenter13 22 VSCenter14 23 VSCenter15 24 VSCenter16 25 VSOutput1 26 VSOutput2 27 VSOutput3 28 VSOutput4 29 VSOutput5 30 VSOutput6 31 VSOutput7 s vSOutbut9 Virtual Sensor outputs 32767 34 VSOutput10 35 VSOutput11 36 VSOutput12 37 VSOutput13 38 VSOutput14 39 VSOutput15 40 VSOutput16 41 PositionEdge1 42 PositionEdge2 43 PositionEdge3 44 PositionEdge4 45 PositionEdge5 ET Position of sensed edges 0 65534 48 PositionEdge8 Transducer count can be used to provide conversion to de2. 1X41 is list will vary depending on the Jobs that are enabled Use the Up and Down 1X4 2 1X43 Arrow keys to scroll to the desired Job ae then press the Enter key to select that 1X 4 4 Job To enable other jobs go to Job 1X 4 5 E Job5 Enable under Control Options 5 19 2009 Page 23 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL HARDWARE SETTINGS To enter the Hardware Settings Menus follow the Hardware Settings Menu Structure shown below These menus may be used to calibrate the SE 45 Sensor Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Job Settings Menus are as follows Calibrate Transducers Use this menu to calibrate the transducers Follow these steps to perform the calibration 1 Uncover Transducers Remove any blockage from the sensor gap then press the Enter key to continue The no web signal level will be learned 2 Cover Transducers Wait for this menu item to be highlighted then completely block the sensor gap with a sample of the web to be guided then press the Enter key to continue The web opacity will be learned 3 Save Settings Wait for thi
3. 5 19 2009 Page 11 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess aes USER MANUAL Move VS Ox4xxx Move virtual sensor to an absolute position Absolute Command Syntax 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CMD SPD LNK UNIT JOB VS 4 X X X Parameter1 Required Positive value indicating the desired virtual sensor position It is interpreted according to the UNIT field described below Parameter2 Optional Parameter used when LNK 1 to move one or more virtual sensors when the target virtual sensor moves Parameter3 Optional Parameter used when SPD 1 to control the shift speed This parameter is interpreted as specified by the UNIT field VS Specifies the target virtual sensor to move 0x0 VS1 OxF VS16 JOB Job number to apply the virtual sensor s relocation A job number of O will apply the move to the currently active job but a value from 1 to 8 can be supplied to move the virtual sensors of other Jobs prior to selecting them UNIT The UNIT field specifies the measurement units used to interpret the supplied virtual sensor location in Parameter1 This setting also specified how the optional shift speed is interpreted mm sec x 10 or inches sec x1000 e 00 All parameters are interpreted using O to 65534 scaling The optional shift speed is treated as mm sec x 10 e 01 Parameters are interpreted as mm x 10 Optional s
4. 5 19 2009 Page 34 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL SYSTEM NOTES pay Disconnect power from the SE 45 Sensor before connecting or disconnecting any cables 2 All cable connectors must be tightened sufficiently to provide the required connection for the cable shielding 3 Job selection changes must be performed with the Controller Processor in either Manual mode or Servo Center mode only WARNING The SE 45 Sensor may be remotely controlled via a network connection As with any network controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard Lockout Tagout procedures be used 5 19 2009 Page 35 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL MAINTENANCE The SE 45 TruWide Ultrasonic Sensor requires no scheduled maintenance When Necessary clean the surface of the transducers using a clean water dampened cloth If necessary a mild soap solution may be used to dampen the cloth DO NOT use chemical cleaners or solvents when cleaning the transducer
5. MA Internationa USER MANUAL MENUS Note The information and procedures in this section assume the use of an optional Ethernet cable connecting the SE 45 TruWide Sensor to a network device such as the D MAX Operator Interface MENU NAVIGATION NOTES 1 Ifa setting or value change is made in a menu pressing the ESC key will abort the change or pressing the ENTER key will store the change 2 While in any of the menus pressing the ESC key will switch to the next higher menu level The top level is the SE 45 Home Screen If the ESC key is pressed and held the menu level will continue switching until the SE 45 Home Screen is reached 3 While in any of the menus the column of bars located to the left of the list of menu entries indicates the menu level currently selected The number of columns of bars will match the number of periods contained in the Status Number located in the upper right corner of the display 4 While in the menus the selected entry is surrounded by a rectangular box and is also displayed in the information area of the display If the selected entry can be enabled disabled highlighting indicates enabled 5 In the menu structure the X in the Status varies according to other parameters such as Job Selection Mode Selection etc JOB SETTINGS To enter the Job Settings Menus follow the Job Settings Menu Structure shown on the next page All of these settings are independent for each Jo
6. MAXCESS INTERNATIONAL COMPANIES GUIDING INSPECTION TENSION CONTROL SLITTING WINDING FIFE CORPORATION 222 W Memorial Road Oklahoma City OK 73114 2317 USA Post Office Box 26508 Oklahoma City OK 73126 0508 USA Phone 405 755 1600 800 639 3433 Fax 405 755 8425 E mail fife fife com Web www fife com 5 19 2009 Page 40 of 40 Figure Sheet 1 903 A
7. anga ic AN NANA 27 SERVICE ata an a ee ain An Arrears AA nadia raid 28 MEASURING POINTS cuicos aire 28 Service Men Structure cuina aid drid 28 SPECIFIC PROCEDURES o occccociocinniornarinns anciana snes 31 JOG VIRTUAL SENSOR Sara aranana An KLANG ap nanan aa 31 APPLICATION FILTERING comicidad ld AA 32 ONENI6Wi maa A da kala 32 Configuring the System for Application Filtering 7 mauna naaawa wanna aa anna www asana 32 Assigning Names For All Applications Filtering crac 34 Assigning Names For Selected Applications Filtering 34 Filtered All FS KEY a aaa oa 34 Disable Application Filtering nn AES ige aaaea 34 SYSTEM NOTES ANNA AA 35 MAINTENANCE 2 fret este oct ne Ain latina 36 RETURN SHIPMENT INSTRUCTIONS iii 36 SPECIFICATIONS ci cseceeccsseedeccuseccecccescesccceszeatecaseanensescanancaseanas AA A AIIE acne nen acceso 37 GENERAL A A a te 37 INPUTS AND OUTPUTS iiiaae ia r E EAE ADAN DAA NADA 38 CABLE RESTRICTIONS a a ARLAN 38 CERTIFICATIONS AND ENVIRONMENTAL COMPATIBILITY cee ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeaees 39 5 19 2009 Page IV of iv Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL GENERAL INTRODUCTION DEFINITION OF TERMS 1 Controller Processor The electronics processing unit that controls and dr
8. 42 W x 300 4 mm 11 83 L 144 mm 5 67 H x 36 mm 1 42 W x 433 0 mm 17 05 L 144 mm 5 67 H x 36 mm 1 42 W x 637 0 mm 25 08 L 0 91 kg 2 0 Ibs 1 0 kg 2 2 Ibs 1 22 kg 2 7 lbs 1 63 kg 3 6 Ibs 2 27 kg 5 0Ibs Page 37 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL INPUTS AND OUTPUTS Communication Port Ethernet Based 100 Mbps Auto MDIX Medium Dependent Interface Crossover Sensor Output 4 2 connectors Maximum Output 20 mA Individually Programmable 0 to 10 mA Default 400 ohm load Maximum 0 to 20 mA Available 125 ohm load Maximum 4 to 20 mA Available 125 ohm load Maximum CABLE RESTRICTIONS Connection to X1 Ethernet The Ethernet cable must be the type that includes a shield The Ethernet Maximum Drop Length of 100 Meters 330 ft applies to this cable The minimum bend radius of the factory supplied Ethernet cable is 90mm 3 54 inches Connection to X2 and X3 Maximum Cable Length for these cables is based on sensor size and application Refer to drawing 208004 for maximum cable lengths 5 19 2009 Page 38 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL CERTIFICATIONS AND ENVIRONMENTAL COMPATIBILITY Product Certification CE Protection Class IP 50 5 19 2009 Page 39 of 40 Figure Sheet 1 903 A NM a lt gt
9. Unit Use these menus to set the units mm or inch that are displayed and used in various menus if required Control Options Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Control Options then press ENTER Status 1X 6 Control Options 1X 6 1 PES se the Up and Down Arrow keys Po scroll to the desired Job Use the 1X 6 1 3 eft and Right Arrow keys to 1X 6 1 4 ghlight the desired Job enable 1X 6 1 5 e job and then press the 1X 6 1 6 NTER key to store the change 1X 6 1 7 he contents of this list may vary 1X 6 1 8 1X 6 2 Remote Control 1X 6 2 1 se the Up and Down Arrow keys to highlight the desired 1X 6 2 2 tting then press the Enter key to save the setting 1X 6 3 Length Unit 1X 6 3 1 1X 6 3 2 5 19 2009 Page 25 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL CONFIGURATION To view or modify any of the Configuration Settings follow the Configuration Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Configur
10. above 2 When used as part of a Fife system the Controller Processor generally supplys power to the X3 Connector If alternate power is to be supplied refer to the System Drawings for information on power supply requirements Verify the supply is within the above listed limits 5 19 2009 Page 3 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL NETWORK CONNECTION Optional Network Communication Settings in the SE 45 TruWide Sensor 1 The IP Address of each Ethernet Device in a network must be unique to each Device in the network All SE 45 Sensors are shipped from the factory with the same IP Address 10 0 0 150 If it is necessary to change the IP Address of the SE 45 Sensor see Network in the Menus section of this User Manual for setting the IP Address of the Sensor 2 MAXNET is Fife s proprietary protocol used to communicate between the SE 45 Sensor and other network devices such as the Fife D MAX Controller and D MAX Operator Interface 3 The MAXNET Address of each Ethernet Device in a network must be unique Address 1 31 The address must not be 0 zero If the optional Ethernet connection is being used on the SE 45 Sensor see Network in the Menus section of this User Manual for setting the MAXNET Address of the Sensor 5 19 2009 Page 4 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa DA Co
11. is treated as mm sec x 10 e 01 Parameters are interpreted as mm x 10 Optional shift speed is interpreted as mm sec x 10 e 10 Parameters are interpreted as inches x 1000 Optional shift speed is interpreted as inches sec x 1000 e 11 Reserved handled same as 00 SPD The SPD bit specifies the use of a shift speed parameter supplied in Parameters e 1 Use Parameters to specify the shift speed e 0 Move the sensor s immediately to the specified location The shift speed in Parameter3 is interpreted according to the UNIT field LNK The LNK bit specifies if one or more virtual sensors should be linked to the target virtual sensor specified in the VS field This allows multiple sensors to be moved concurrently relative to the target sensor e 1 Use the mask in Parameter2 to link one or more sensors e 02 Parameter2 is not used Parameter2 mask set the target virtual sensor bit and any additional bits to link multiple virtual sensors 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 VS16 VS15 VS14 VS13 VS12 VS11 VS10 VS9 VS8 VS7 VS6 VS5 VS4 VS3 VS2 VS1 Response RemReqCmd Duplicates the supplied command RemRegStatus 1 Command completed 2 Command is in progress shifting Negative value indicates an error see RemRegStatus values described previously RemReqParam1 Not used Note 1 The SPD and LNK options should only be used when the JOB
12. ithe F4 key to select the type of 1X 9 1 1 1 4 Edge 04 XXX X i 1X 9 1 1 2 Virtual Sensors N 1X 9 1 1 2 1 VS 01 XXXXX The position of currently detected edges in the Virtual 1X 9 1 1 2 2 VS 02 XXXXX Sensors is displayed This list 1X 9 1 1 2 3 VS 03 XXXXX will vary Use the F4 key to select the type of number 1X 9 1 1 2 4 VS 04 XXXXX displayed 1X 9 1 1 3 Web Width 1X 9 1 1 3 1 WebWidth 01 XXX X_ The width of webs currently detected is displayed If no 1X 9 1 1 3 2 WebWidth 02 XXX X edges are detected this list is 1X 9 1 1 3 3 WebWidth 03 xxx x Plank This list will vary Use the iF4 key to select the desired E 1X 9 1 1 3 4 WebWidth 04 XXX X number type 1X 9 1 1 4 Web Centerline 1X 9 1 1 4 1 WebCL 01 XXX X The centerline of the currently idetected webs is displayed If 1X 9 1 1 4 2 WebCL 02 XXX X ino edges are detected this list 1X 9 1 1 43 WebCL 03 XXX X is blank This list will vary Use e the F4 key to select the desired 1X 9 1 1 4 4 WebCL 04 XXX X number type Figure Sheet 1 903 A E A Maxcess 4 Internationa SE 45 TRUWIDE ULTRASONIC SENSOR amp Company USER MANUAL Continued from previous page 1X 9 1 2 1X 9 1 2 1 Input Voltage Input Voltage is displayed 1X 9 1 2 2 Temperature A C Internal Temperature A is displayed 1X 9 1 2 3 Temperature B C Internal Temperature B is display
13. of Filtered Devices If the Sub Function number of the Primary Device is not 0 will be displayed for the Application Name in the List of Devices Filtered All F5 Key When Application Filtering is properly setup and enabled this key is available to select the contents of the List of Devices on the All Devices screen From the Home Screen press and hold the Screen Select A key for at least 2 seconds On the All Devices screen the Filtered All F5 key may be used to toggle the filtering status between Filtered and All When Filtered is selected only the Devices that meet the Application Filtering requirements are displayed in the List of Devices When All is selected all Devices found on the network are displayed in the List of Devices Disable Application Filtering If it is desired to disable Application Filtering in an Operator Interface perform the following procedure 1 From the Home Screen press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the Ol Menus In the Ol Menus select Control Options and then press the ENTER key Select Application Filter and then press the ENTER key Select Filter Type and then press the ENTER key Select All Devices and then press the ENTER key to store the change Press the ESC key until the Home Screen is reached SPOON
14. 45 Single Proportional Band Mode Of Operation The default Single Proportional Band operation mode of the SE 45 TruWide Ultrasonic Sensor is used for guiding and web width monitoring of a single web In this mode two overlapping Virtual Sensors that span the entire field of view of the sensor are utilized The Virtual Sensor 1 VS1 signal represents the first on web transition found the web edge closest to the closed end of the sensor and the Virtual Sensor 2 VS2 signal represents the first off web transition the web edge toward the open end of the sensor This is generally used to guide to the center of the web by monitoring the position of both edges of the web If additional web edges are present in the sensor s field of view they are detected by the sensor but they are not normally used Therefore Virtual Sensors VS3 thru VS16 are not normally used in this mode This mode can also be used to detect only the first on web transition found as would be the case when a web extends beyond the open end of the sensor The following graphic illustrates the general nature of this mode of operation when both edges of a web are present in the sensor s field of view This graphic is not intended to be an accurate representation of the physical properties of the sensor penn ee Pos TT P5 Tracked by VS Tracked by VS 2 virtual sensors If it is desired to monitor the position or width of more than one web Multiple Proportional Band mo
15. X 8 2 1 1X 8 2 1 1 1X 8 3 OFF press Enter to save the setting MAXNET Address Use the arrow keys to edit MAC ID The sensor MAC ID is displayed 5 19 2009 Page 27 of 40 Figure Sheet 1 903 A SE 45 TRUWIDE ULTRASONIC SENSOR E A Maxcess 4 Internationa amp Company USER MANUAL SERVICE To view any of the Service Menus follow the Service Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level Press the ESC key to revert back to the previous menu level The Service Menus are as follows MEASURING POINTS Use these menus to view the current values of the SE 45 Sensor Output Signals various power points internal temperatures and Network statuses Service Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Service then press ENTER Continued on next page 5 19 2009 Page 28 of 40 Status 1X 9 Service 1X 9 1 Measuring Points 1X 9 1 1 Signals 1X 9 1 1 1 Edges 1X 9 1 1 1 1 Edge 01 XXX X The position of the currently detected edges is displayed If 1X 9 1 1 1 2 Edge 02 XXX X no edges are detected this list 1X 9 1 1 1 3 Edge 03 XXX X ils blank This list will vary Use e
16. XX LITE CITI E A PULO EU gt VS Number 0 15 unless link specified I gt Job Number 0 ActJob 1 8 Job shift units 00 64K 01 mm x 10 10 inch x 1000 Use link parameter only valid on ActJob A a Use supplied speed only valid on ActJob Naa AA a SES Command Code 5 19 2009 Page 10 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL Cancel any pending operation This command can also be used to Cancel 0x1000 ping the sensor to verify its presence Command Syntax 15 14 13 12 M 10 9 8 7 6 5 4 3 2 1 0 CMD 1 0 0 0 Parameter1 Not used Parameter2 Not used Parameter3 Not used Response RemReqCmd Duplicates the supplied command RemRegStatus 1 Command completed RemReqParam1 Not used Select 0x20x0 Select a new job Job Command Syntax 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CMD JOB 2 0 X 0 Parameter1 Not used Parameter2 Not used Parameter3 Not used JOB New job number 1 through 8 The requested job number must have been previously enabled or the command fails Response RemReqCmd Duplicates the supplied command RemReg Status 1 Command completed 2 Invalid job RemReqParam1 Not used
17. ation Menus are as follows Names Use these menus to view or modify the Device and Usage names of the selected Controller Serial Number The Model Number and Serial Number of the SE 45 Sensor Device are displayed FW Number The number of the Firmware installed in the SE 45 Sensor Device is displayed SW Number The number of the Software installed in the SE 45 Sensor Device is displayed Distributed System Use these menus to view or modify the Application ID and Sub Function See Application Filtering under Specific Procedures in this User Manual Configuration Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Configuration then press ENTER Status 1X 7 Configuration 1X 7 1 Names 1X 7 1 1 Device 1X 7 1 1 1 Use the arrow keys to edit then press Enter to save 1X 7 1 2 Usage 1X 7 1 2 1 Use the arrow keys to edit then press Enter to save 1X 7 2 Serial Number The Sensor Serial Numbers are displayed 1X 7 3 FW Number The Sensor Firmware Number is displayed 1X 7 4 SW Number The Sensor Software Number is displayed 1X 7 5 Distributed System 1X 7 5 1 Application ID 1X 7 5 1 1 Use the arrow keys to edit then press Enter to save 1X 7 5 2 Sub Function 1X 7 5 2 1 Use the arrow keys to edit then press Enter to save 5 19 2009 Page 26 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxces
18. b selection Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Job Settings Menus are as follows Set Sensor Mode Use this menu to select either Single Proportional Band or Multiple Proportional Band In Single Proportional Band the position of each edge is in relation to the full Proportional Band of the sensor In Multiple Proportional Band the position of each edge is in relation to the Proportional Band of the Virtual Sensor in which the edge is located While Multiple proportional Band Mode is selected the F5 key on the SE 45 Home Screen is labeled Jog Pressing this key provides a means to shift the Virtual Sensors and otherwise manipulate the Virtual Sensors See Jogging The Virtual Sensors at the end of this section If Multiple Proportional Band is selected the Proportional Band Size may be set the position of the web edges may be learned Learn Edges and the linking of Virtual Sensors Sensor Linking may be established or revised When Learn Edges is initiated with one or more web edges in the sensor Field Of View Virtual Sensors are established at the location of each web edge that is detected by the sensor The center of the Virtual Sensor is aligned with the web ed
19. d RemReqCmd and additional status is updated in the data word RemReg Status described below RemReqStatus values Value Description 1 Command completed 2 Command is in progress busy 1 Command could not be completed 2 Invalid job number specified 3 Command not recognized 4 Remote control is disabled 5 Invalid parameter Even though the SE 45 acts only once on the initial receipt of a new command once the command has completed it is recommended that the command and all parameters be cleared The command word contains fields that are needed by some commands and ignored by others The 16 bit command word fields are as follows 15 14 13 12 11 10 CMD LNK SPD UNIT JOB VS Field Description CMD Command LNK Use Virtual Sensor Linking Mask supplied in Parameter2 JOB must be 0 SPD Use shift speed supplied in Parameter3 JOB must be 0 The shift speed is specified in mm sec or in sec depending on the value of the UNIT field Parameter units 00 64K 01 mm x 10 10 inch x 1000 UNIT This allows the shift distance proportional band or position to be entered directly in the desired unit of measurement For example if mm is used 123 12 3mm JOB Job number 0 active job 1 8 job number VS Virtual Sensor number 0 15 When LNK 1 command affects all linked sensors 16 0 XX XX X XXX X XXX XX
20. de should be used 5 19 2009 Page 6 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL SE 45 Multiple Proportional Band Mode Of Operation The Multiple Proportional Band operation mode of the SE 45 TruWide Ultrasonic Sensor requires an Ethernet connection to a network device such as a PC or a Fife D MAX Operator Interface for configuration of the sensor In this mode the SE 45 Sensor can provide up to 16 Virtual Sensors that can be located anywhere in the sensor s field of view This mode enables additional menu controlled features including Edge Learning Proportional Band Size and Virtual Sensor Linking Also jogging or shifting of the Virtual Sensors is available in this operation mode See Jog Virtual Sensors under Specific Procedures later in this User Manual The sensor can track up to 8 webs 16 edges All signals are available via Maxnet or any three signals can be mapped to the SE 45 Analog Outputs The following graphic illustrates the general nature of this mode of operation This graphic is not intended to be an accurate representation of the physical properties of the sensor Up to 8 Webs Edge Learning Edge Learning which is required when using the Multiple Proportional Band mode provides a method to automatically build Virtual Sensor s based on the position of webs which are placed in the sensor s field of view When initiated Edge Learning confi
21. ed 1X 9 1 2 4 6V Supply value is displayed 1X 9 1 2 5 6V Supply value is displayed 1X 9 1 2 6 RCAL value is displayed 1X 9 1 3 1X 9 1 3 1 XX SE 45 10 0 0 XXX this This list of Devices detected on the inetwork will vary with the Devices 1X 9 1 3 2 detected 1X 9 1 3 3 XX D OI 10 0 0 XXX 5 19 2009 Page 29 of 40 Figure Sheet 1 903 A E A Maxcess 4 Internationa Company 5 19 2009 SE 45 TRUWIDE ULTRASONIC SENSOR This page is intentionally blank Page 30 of 40 USER MANUAL Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL SPECIFIC PROCEDURES JOG VIRTUAL SENSORS If Multiple Proportional Band is selected in the Job Settings Set Sensor Mode menu then Jog will be displayed on the SE 45 Home Screen adjacent to the F5 key This allows the operator to shift the position of selected Virtual Sensors If multiple Virtual Sensors are linked the linked Virtual Sensors will follow the shifted Virtual Sensor To enter the Jog menus press the F5 key A list of the currently available Virtual Sensors is then displayed The list will vary depending on the web edges that are currently detected Use the Up and Down Arrow keys to select the desired Virtual Sensor to be shifted e Ifa relative shift of the selected Virtual Sensor is desired use the Left and Right Arrow keys to jog the selected Virtua
22. ed by the Operator Interface must have the Sub Function set to 0 zero The Sub Function number for the other Devices on the network must be set to a number other than zero 1 4 The first step is to configure the Application Filtering parameters of each Device in the network by performing the appropriate following procedure 1 To configure an SE 45 Sensor use the following procedure If desired refer to Configuration Menu Structure in this User Manual From an Operator Interface select the desired SE 45 Sensor From the SE 45 Home Screen press the ENTER key to enter the Sensor menus Select Configuration and then press the ENTER key Select Distributed System and then press the ENTER key Select Application ID and then press the ENTER key Use the arrow keys to set the Application ID number 1 thru 31 0 disables Application Filtering and then press the ENTER key to store the change If other Devices in the network have Application ID numbers assigned the application will dictate if the Application ID number in this SE 45 Sensor should match or not match the number in the other Devices g Select Sub Function then press the ENTER key h Use the arrow keys to set the Sub Function number 0 thru 4 and then press the ENTER key to store the change i Press the ESC key until the SE 45 Home Screen is reached j Repeat this procedure on other Sensors as desired 22979 5 19 2009 Page 32 of 40 Fig
23. ee configurable signal sources The Analog Channels can be independently configured for each Job that is enabled The Analog Channels are as follows Analog Channel 1 Connector X3 pin 8 Analog Channel 2 Connector X3 pin 5 Analog Channel 3 Connector X3 pin 7 4 Connector X2 pin 4 5 19 2009 Page 15 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL The parameters of the Analog Channels that can be edited are as follows Signal Source The source of the signal that controls the Analog Outputs via the Analog Channels The source can be configured for each of the three Analog Channels and for each Job independently Analog Channels 1 and 2 by default provide edge position the first on web edge detected and the first off web edge detected respectively Analog Channel 3 by default provides web width measurement Analog Channel 3 controls two Analog Outputs which are located one each on connectors X2 and X3 for accessibility in various applications Any signal produced by the SE 45 Sensor can be mapped to the Analog Channels up to and including duplicating the same signal on all outputs if desired The signal selections are as follows VS 1 VS 16 Virtual Sensors Edge 1 Edge 16 Edge Positions WebWidth 1 WebWidth 8 Web Width The default mode maps the Analog Channels as follows VS1 and VS2 are equivalent to Edge 1 and Edge 2 while in Single Proportio
24. ently active job 5 19 2009 Page 12 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL Move VS i Ox5xxx Move virtual sensor relative to its current position Relative Command Syntax 15 14 13 12 11 10 o 8 7 6 5 4 3 2 1 0 CMD SPD LNK UNIT JOB VS 5 x X X Parameter1 Required Signed value indicating the desired distance and direction to move the specified virtual sensor It is interpreted according to the UNIT field described below Parameter2 Optional Parameter used when LNK 1 to move one or more virtual sensors when the target virtual sensor moves Parameter3 Optional Parameter used when SPD 1 to control the shift speed This parameter is interpreted as specified by the UNIT field VS Specifies the target virtual sensor to move 0x0 VS1 OxF VS16 JOB Job number to apply the virtual sensor s relocation A job number of 0 will apply the move to the currently active job but a value from 1 to 8 can be supplied to move the virtual sensors of other jobs prior to selecting them UNIT The UNIT field specifies the measurement units used to interpret the supplied virtual sensor location in Parameter1 This setting also specified how the optional shift speed is interpreted mm sec x 10 or inches sec x1000 e 00 All parameters are interpreted using O to 65534 scaling The optional shift speed
25. es the measurement units used to interpret the supplied virtual sensor proportional band size in Parameter1 e 00 Size in Parameter1 is scaled from 0 to 65534 complete field of view e 01 Size in Parameter is interpreted as mm x 10 e 10 Size in Parameter is interpreted as inches x 1000 e 11 Reserved handled same as 00 Response RemReqCmd Duplicates the supplied command RemRegStatus 1 Command completed 2 Invalid job 5 Invalid parameter RemReqParam1 Not used 5 19 2009 Page 14 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL SE 45 WEB PAGE The SE 45 TruWide Ultrasonic Sensor contains an integrated HTTP server that provides web page access to the sensor s configuration parameters This requires an optional Ethernet cable connected to a network device such as a PC which contains a Web Browser To communicate with the SE 45 Sensor the PC and the Web Browser must be configured to match the SE 45 Sensor s network settings The default network settings for the SE 45 Sensor s web page are as follows Once communications has been established these settings may be changed if desired IP Address 10 0 0 150 Subnet Mask 255 0 0 0 Gateway 10 0 0 1 DHCP Off The SE 45 Sensor s web page uses tabs to navigate between features The tabs and their contents are as follows Home This tab is displayed when communication is first established with t
26. field is 0 as they would have no effect when shifting any job other than the currently active job 5 19 2009 Page 13 of 40 Figure Sheet 1 903 A E A Maxcess 4 Internationa amp Company SE 45 TRUWIDE ULTRASONIC SENSOR USER MANUAL Learn Build a virtual sensor centered on each edge located in the sensor 0x6000 The virtual sensor numbers are assigned sequentially from the Edges closed end of the sensor to the open end Command Syntax 15 14 13 12 11 10 9 8 7 6 5 4 3 1 0 CMD 6 0 0 0 Parameter1 Not used Parameter2 Not used Parameter3 Not used Response RemReqCmd Duplicates the supplied command RemRegStatus 1 Command completed RemReqParam1 Number of virtual sensors built Set PB Ox9xxO Set the virtual sensor proportional band size Size Command Syntax 15 14 13 12 11 10 9 8 7 6 5 4 3 1 0 CMD UNIT JOB 9 X X 0 Parameter1 Required Specifies the new virtual sensor proportional band size All virtual sensors in the selected job will use the specified size Parameter2 Not used Parameter3 Not used JOB Job number to set proportional band A job number of O will change the proportional band size of the currently active job A value from 1 to 8 can be supplied to change the proportional band size of other jobs prior to selecting them UNIT The UNIT field specifi
27. ge 5 19 2009 Page 21 of 40 Figure Sheet 1 903 A E A Maxcess 4 Internationa amp Company SE 45 TRUWIDE ULTRASONIC SENSOR USER MANUAL Setting the Proportional Band Size establishes the width of the Virtual Sensors This is a global setting that applies to all Virtual Sensors Sensor Linking provides a means to link two or more Virtual Sensors together Then if one of the Virtual Sensors is shifted all of the Virtual Sensors that are linked to that Virtual Sensor will follow it as it shifts Job Settings Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Job Settings then press ENTER Status 1X 3 1X 3 1 Job Settings Set Sensor Mode 1X 3 1 1 1X 3 1 1 1 Single Proportional Band 1X 3 1 2 1X 3 1 2 1 Multiple Proportional Band 1X 3 1 2 1 1 Use Single Proportional Band Proportional Band Size 1X 3 1 2 2 1X 3 1 2 3 1X 3 1 2 3 1 Learn Edges Sensor Linking 1X 3 1 2 3 2 1X 3 1 2 3 3 1X 3 1 2 3 4 1X 3 1 2 3 5 1X 3 1 2 3 6 1X 3 1 2 3 7 1X 3 1 2 3 8 1X 3 1 2 3 9 1X 3 1 2 3 10 1X 3 1 2 3 11 1X 3 1 2 3 12 1X 3 1 2 3 13 1X 3 1 2 3 14 1X 3 1 2 3 15 1X 3 1 2 3 16 5 19 2009 Page 22 of 40 Press the Enter key to select Single Proportional Band Use the Arrow keys to set the desired value Press the Ente
28. ge Next select Select Application and then press the ENTER key Use the arrow keys to set the number to match the Application ID that is desired for this Operator Interface to control and then press the ENTER key to store the new selection Press the ESC key until the Home Screen is reached Repeat this procedure on other Operator Interface units as desired Page 33 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL Assigning Names For All Applications Filtering If desired the names of the SE 45 Sensors may be assigned 1 Once filtering is properly setup and enabled the items in the List of Devices are formatted as follows Application ID Drive Name or Application Name An example of the entry in the list is 7 Chill where 7 is the Application ID Number and Chill is either the SE 45 Sensor Name or the Application Name The Application ID Number determines the order in the List of Devices 2 Change the Drive Name of the Primary Device the Device with its Sub Function set to 0 to the desired name for the Application This changes the Application Name for all Devices with the same Application ID This can be seen in the List of Devices on the All Devices screen when filtering is enabled 3 If desired the Drive Name of the other drives in that Application may be changed to something that describes their function in the Application This step is
29. gures a Virtual Sensor of the specified Proportional Band size and proper polarity for each edge found within the sensor s field of view at the moment it is initiated The center of each Virtual Sensor is located at the respective web edge position If during the learning process an edge is too close to either end of the sensor s field of view to keep the Virtual Sensor centered on the edge the Virtual Sensor will be shifted to the field of view limit and will preserve the configured Proportional Band size The number of Virtual Sensors built depends on the number of web edges detected See Learn Edges in the Job Settings menu structure in the MENUS section of this User Manual Proportional Band Size The size of the Virtual Sensors may be changed if the Multiple Proportional Band mode is being used Changes in this parameter are applied to all Virtual Sensors and takes effect immediately The minimum size of the Virtual Sensors is 10 2 mm 0 402 inches The maximum size of the Virtual Sensors is equal to the full sensor field of view See Proportional Band Size in the Job Settings menu structure in the MENUS section of this User Manual Virtual Sensor Linking Virtual Sensor Linking provides a method to link the position of two or more Virtual Sensors together Then if one of the Virtual Sensors is shifted all of the Virtual Sensors that are linked to that Virtual Sensor will follow it as it shifts See Se
30. he Home Screen In the Menu Levels this key is used to abort a change or to exit menu levels Holding the key or repeated key presses will return to the SE 45 Home Screen J Up Arrow Key J In the Menu Levels this key is used to scroll up the list of menu entries and also to edit values K Down Arrow Key K In the Menu Levels this key is used to scroll down the list of menu entries and also to edit values 5 19 2009 Page 18 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess AA interationa USER MANUAL L Left Arrow Key L In the Menu Levels this key is used to enable disable entries in the displayed list and also to move the cursor when editing values M Right Arrow Key M In the Menu Levels this key is used to enable disable entries in the displayed list and also to move the cursor when editing values N Enter Key In the SE 45 Home Screen this key is used to enter the Menus for configuring or ENTER monitoring the SE 45 Sensor N In the Menu Levels this key is used to enter a menu or initiate the action that is selected in the displayed list It is also used to save a change 5 19 2009 Page 19 of 40 Figure Sheet 1 903 A E A Maxcess 4 Internationa Company 5 19 2009 SE 45 TRUWIDE ULTRASONIC SENSOR This page is intentionally blank Page 20 of 40 USER MANUAL Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess
31. he SE 45 Sensor It contains an image of the SE 45 TruWide Ultrasonic Sensor Info This tab contains information about the sensor such as Serial Number Network Settings Firmware and Software versions Proportional Band size including the number of transducer pairs that make up the Proportional Band and other info related to the configuration of the sensor The values displayed on this tab cannot be edited Network This tab contains Network Settings that may be edited To change any of the settings located on this tab enter the desired value in the proper field and then click on the Apply Changes button The changes are sent to the sensor but not yet effective It is necessary to cycle the power to the sensor for these changes to take effect The Network Settings are as follows IP address Subnet Mask Gateway DHCP MaxNet ID MaxNet Cycle Time The MaxNet ID is important only if the sensor is communicating with another Fife network device incorporating the MaxNet protocol such as a D MAX Controller or Operator Interface The MaxNet Cycle Time should remain the default unless a change is necessary to reduce network traffic Analog Out This tab contains fields that apply to the Analog Outputs These fields may be edited as desired After entering the desired value in the proper field click on the Apply Changes button The changes are effective immediately There are four configurable Analog Outputs controlled by thr
32. he sensor operation mode Single or Multiple Proportional Bands the Proportional Band size and all learned Virtual Sensor 5 19 2009 Page 5 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL parameters Recalling a Job immediately activates the position and proportional bands for all Virtual Sensors The sensor default has only a single Job enabled and is configured as a Single Proportional Band which is described below In order to use more than one Job it must first be enabled in the Job Enable menu Jobs are selected in the Select Job menu OPERATION MODES The SE 45 Sensor may be operated in either of two operation modes Single Proportional Band or Multiple Proportional Band The default operation mode is Single Proportional Band The Single Proportional Band mode is used to detect 1 or 2 web edges In this mode the full sensor bandwidth field of view is utilized for detection of the web edges See SE 45 Single Proportional Band Mode Of Operation for more details on this operation mode The optional Multiple Proportional Band mode supports up to 8 webs 16 edges This operation mode requires an optional Ethernet cable connected to a network device such as a D MAX Operator Interface Sensor parameters must be configured before using this operation mode See SE 45 Multiple Proportional Band Mode Of Operation for more details on this operation mode SE
33. hift speed is interpreted as mm sec x 10 e 10 Parameters are interpreted as inches x 1000 Optional shift speed is interpreted as inches sec x 1000 e 11 Reserved handled same as 00 SPD The SPD bit specifies the use of a shift speed parameter supplied in Parameters e 1 Use Parameters to specify the shift speed e 0 Move the sensor s immediately to the specified location The shift speed in Parameter3 is interpreted according to the UNIT field LNK The LNK bit specifies if one or more virtual sensors should be linked to the target virtual sensor specified in the VS field This allows multiple sensors to be moved concurrently relative to the target sensor e 1 Use the mask in Parameter2 to link one or more sensors e 0 Parameter2 is not used Parameter2 mask set the target virtual sensor bit and any additional bits to link multiple virtual sensors 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 VS16 VS15 VS14 VS13 VS12 VS11 VS10 VS9 VS8 VS7 VS6 VS5 VS4 VS3 VS2 VS1 Response RemReqCmd Duplicates the supplied command RemRegStatus 1 Command completed 2 Command is in progress shifting Negative value indicates an error see RemRegStatus values described previously RemReqParam1 Not used Note 1 The SPD and LNK options should only be used when the JOB field is O as they would have no effect when shifting any job other than the curr
34. ives the actuators that are attached to it in response to position feedback from the sensors 2 MAC Address Media Access Control This is the factory assigned hardware address of a SE 45 Sensor MAC Address is also referred to as MAC ID 3 MAXNET This is the Fife proprietary serial protocol that is used for communications between SE 45 Sensors and D MAX devices This is a deterministic protocol Therefore the MAXNET network must be isolated from other Ethernet networks that do not follow this protocol 4 Polarity The direction of movement in response to a command or error signal Strip Web The user s material that is being guided 6 Virtual Sensor This is a term adopted to describe the way the SE 45 Sensor handles web edges A virtual sensor simply defines a range within the sensor field of view which represents the signal scaling to be applied to the edge tracked within the defined range Each virtual sensor is also polarity aware so that it only tracks the edge with the configured polarity Virtual sensor sizes can be the entire field of view or can be as small as 10 2mm 0 4in and since they are just mathematical ranges they can overlap in any conceivable manner a 5 19 2009 Page 1 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL SE 45 TRUWIDE ULTRASONIC SENSOR GENERAL INFORMATION The instructions contained in this User Manual are written to support operati
35. jaxcess SE 45 TRUWIDE ULTRASONIC SENSOR USER MANUAL SE 45 ULTRASONIC SENSOR SE 45 52 10 Shown 5 19 2009 2009 Fife Corporation All rights reserved Figure Sheet 1 903 A This page is intentionally blank 5 19 2009 2009 Fife Corporation All rights reserved Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL COPYRIGHT COPYRIGHT All of the information herein is the exclusive proprietary property of Fife Corporation and is disclosed with the understanding that it will be retained in confidence and will be used only for the purpose intended Any reproduction of this User Manual in any form in whole or in part requires the prior written consent of Fife Corporation The information given in this User Manual is subject to change without notice Periodically there will be updates to this manual The latest version is available at www fife com or by calling Fife Corporation This User Manual has been compiled with the greatest possible care and attention however the possibility of error cannot be completely excluded Fife Corporation accepts no legal liability for incorrect information given and the consequences arising there from Copyright 2009 Fife Corporation All rights reserved 5 19 2009 Page of iv Figure Sheet 1 903 A This page is intentionally blank 5 19 2009 Page li of iv Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Ma
36. l Sensor The position value will be updated as the Virtual Sensor is shifted If any other Virtual Sensors are linked to this Virtual Sensor those Virtual Sensors will shift also e fan absolute shift of the selected Virtual Sensor is desired press the Enter key then use the Left and Right Arrow keys to set the desired position The Virtual Sensor will move as the value is modified If any other Virtual Sensors are linked to this Virtual Sensor those Virtual Sensors will shift also Press the Enter key to save the new position or press the Esc key to abort the change and return to the previous position While in these menus the following functions are available e The F4 key may be used to change the type of number inch mm or decimal that is displayed if desired e The F5 key may be used to learn new edges if desired e The F6 key may be used to link or unlink specific Virtual Sensors if desired Note The value of X in the Status Number is determined by the selected Job A Job1 B Job2 etc From the SE 45 Home Screen press the F5 key to enter these menus Status 1X F5 This is a list of the Virtual Sensors This list will 1X2 vary depending on the web edges that are 1X 3 VS 03 XOX currently detected 1X4 5 19 2009 Page 31 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL APPLICATION FILTERING O
37. mpany USER MANUAL SENSOR OPERATION O N SE 45 BASIC OPERATION The SE 45 TruWide Ultrasonic Sensor utilizes scanning technology to detect on web and off web transition edges of web material that is located within the sensor s field of view This allows new edges to be detected at any time The scanning orientation is from the closed end of the sensor to the open end of the sensor The position of the detected edges in relation to either the sensor s default Proportional Band or the user configured Proportional Band is then applied to the output signals of the sensor Both analog and digital output signals are provided The following sections describe the default and optional settings for available sensor parameters WARNING Before changing any of the sensor s parameters verify that the Controller that is using this sensor as a signal source is in either Manual Mode or Servo Center Mode Otherwise there is the possibility of movement of the guiding structure Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard Lockout Tagout procedures be used Analog Outputs There are four configurable Analog Outputs controlled by three configurable signal sources The Analog Outputs can be independently configured to produce any combination of the following signal ranges The Analog O
38. nal Band Mode Analog Channel 1 VS 1 Virtual Sensor 1 Analog Channel 2 VS 2 Virtual Sensor 2 Analog Channel 3 WebWidth 1 Web Width 1 Output Type The range of the Analog Outputs may be set to any of the following The output range can be configured independently for each of the three Analog Channels and for each Job OFF OmA 0 10mA default 0 20mA 4 20mA Polarity The polarity of each Analog Output in relation to the source signal can be set independently for each output and for each Job The default Polarity setting for all Analog Outputs is positive Calibration This tab contains a means to calibrate the sensor to the material being guided This Calibration is independent from the Sensor Calibration in the Fife Controller Processor The SE 45 TruWide Sensor is factory calibrated to an acoustically opaque material Generally it is not necessary to recalibrate the sensor If the material to be guided is not acoustically opaque it may be possible to improve the performance of the sensor by performing this calibration To perform the calibration click on the Start Calibration button and then follow the on screen instructions Once the calibration is complete the total number of transducers present in the sensor and Statistics for those transducers are displayed The Statistics are for evaluation purposes only and do not reflect the overall performance of the sensor If it is desired t
39. ng an AG ANAN eer as 17 KEY DEFINITION Sa cia NAG AKA DARAAN 18 MENUS ic td r 21 MENU NAVIGATION NOTES iii AA RAR 21 JOB SETTINGS nt in ed dima 21 Set SensorM0de ci dida 21 Job Settings Menu Structure aNG rene AABANGAN 22 SELECTIUOB cidad id baa td bia Men nat ngala banna 23 Select Job Menu Structure conti ride ali haa ANG 23 HARDWARE SETTINGS 22 mGa AA a tn ANA a 24 Calibrate Transducers cnn nnnnnnnnnn nn nn nn nn nana nn nina 24 Hardware Settings Menu Structure 24 CONTROL OPTIONS it haaa nahin agi Nana Nan 25 Job Enable sms An te Mang MATA heeds An Ng eae ee 25 Remote Control ma scutes ce tora ra et les Aa GN eee eee 25 Length Unit NAA a Mie NA ANAN aan ALDUB NA 25 Control Options Menu Structure sise 25 CONFIGURATION cio tt LANA nn eRe eee len sh 26 NAMES ci ii A E AAA AA eevee ees 26 SerialiNumbem ne Re mn ent A A dd 26 EW DUA de ea 26 5 19 2009 Page Ii of iv Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess KA aana USER MANUAL SW NUMbDe ag kaka kakaen GAAN AN al aa a a Nakapag aa n 26 Distributed System aa aE nh Dr aha BA GANA Lana 26 Configuration MENU StruCtUre aga AA NA hana magama 26 INET VV OR ho Sears tapas nG dat net de ane alta rende tos 27 AA Pieris needa ave Minna ll haan ol deed nigel ae A nn est 27 MAXNE Tatiana a NADAANAN Meat viel ne eae es 27 MAG ID cir tao tice ese Receive Me tla i nn de eee 27 Network Menu Structure
40. nits as desired 2 Ifthe Operator Interface is to communicate with a Primary Device or Devices in all Application Groups a aroapo perform the following procedure From the Home Screen of the Operator Interface press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the Ol Menus In the Ol Menus select Control Options and then press the ENTER key Select Application Filter and then press the ENTER key Select Filter Type and then press the ENTER key Select All Applications and then press the ENTER key to store the change Press the ESC key until the Home Screen is reached Repeat this procedure on other Operator Interface units as desired 3 If the Operator Interface is to communicate with all of the Devices in a specific Application Group Applica a arpano ma 5 19 2009 tion ID perform the following procedure From the Home Screen of the Operator Interface press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the Ol Menus In the Ol Menus select Control Options and then press the ENTER key Select Application Filter and then press the ENTER key Select Filter Type and then press the ENTER key Select Selected Application and then press the ENTER key to store the chan
41. not necessary when All Applications filtering is being used because the Drive Name is not shown in the List of Devices when filtering is enabled Assigning Names For Selected Applications Filtering If desired the names of the Devices and or Drives may be assigned 1 Once filtering is properly setup and enabled the items in the List of Devices are formatted as follows Application ID Sub Function Application Name Drive Function D1 D2 Gateway etc An example of the entry in the List of Devices is 5 3 Chill PT1 where 5 is the Application ID 3 is the Sub Function Chill is the Application Name and PT1 is the Drive Function In the case of the Device with the Sub Function set to 0 zero the Sub Function is blank and the Drive Function is blank 2 If desired change the Drive Name of the Primary Device the Device with its Sub Function set to 0 to the desired name for the Application Refer to Names in the Configuration menu in this User Manual This changes the Application Name for all Devices with the same Application ID This can be seen in the List of Devices on the All Devices screen when filtering is enabled 3 If desired change the Drive Name of the other Devices in that Application to something that describes its function in the Application Note Sub Function 0 must be assigned to the Primary Device of each application for the Application Name to show up in the List
42. nsor Linking in the Job Settings menu structure in the MENUS section of this User Manual 5 19 2009 Page 7 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL MODBUS TCP INTERFACE The SE 45 Tru Wide Sensor provides Modbus TCP slave capability An optional Ethernet cable is required for communication between the sensor and a network device The default settings permit the collection of lateral position information for up to 8 webs 16 edges The default SE 45 configuration also supports remote control commands for Virtual Sensor operations such as learning edge positions and shifting Virtual Sensors individually or in groups Default Signals PosEdge PosEdge PosEdge15 PosEdge16 Up to 8 webs VSCenter VSCenter2 VSCenter15 VSCenter1e VSOutput VSOutput gt VSOutputy5 VSOutput16 PosEdge Edge position relative to the complete sensor field of view 0 65535 VSCenter Virtual Sensor center position relative to complete sensor field of view 0 65535 VSOutput Virtual Sensor output based on edge position within the virtual sensor field of view 32767 5 19 2009 Page 8 of 40 Figure Sheet 1 903 A E A Maxcess 4 Internationa amp Company Default Data SE 45 TRUWIDE ULTRASONIC SENSOR The default data available from SE 45 Modbus slave is as follows USER MANUAL
43. o restore the factory calibration values click on the Restore Factory Calibration button 5 19 2009 Page 16 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess MA Internationa USER MANUAL OPERATOR INTERFACE Note The information and procedures in this section assume the use of an optional Ethernet cable connecting the SE 45 TruWide Ultrasonic Sensor to a D MAX Operator Interface SE 45 HOME SCREEN Sax Web Guide Controller SE 45 SENSOR SE 45 Power Li NETWORK L2 Device Home Screen Shown 5 19 2009 Page 17 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess AA interationa USER MANUAL KEY DEFINITIONS A Screen Select Key This key is used to scroll through the devices that exist on the network If the key is held for at least two seconds a list of the devices is displayed F1 B F1 Key This key is not used by the SE 45 Wideband Ultrasonic Sensor F2 C F2 Key This key is not used by the SE 45 Wideband Ultrasonic Sensor F3 D F3 Key This key is not used by the SE 45 Wideband Ultrasonic Sensor F 4 E F4 Key This key is defined by the graphics located next to it in the display F5 F F5 Key This key is defined by the graphics located next to it in the display F6 G F6 Key This key is defined by the graphics located next to it in the display H ESC Key ESC This key is not used in t
44. on of the SE 45 TruWide Ultrasonic Sensor Additionally where applicable instructions are included for communications with Fife Controllers Processors such as the Fife D MAX Web Guide Controller These instructions are to be used in addition to those instructions provided with the Controller Processor The SE 45 TruWide Ultrasonic Sensor is another Fife advancement in technology that provides superior guiding performance It provides analog outputs for backward compatibility and also an Ethernet digital interface for advanced functions The SE 45 TruWide Ultrasonic Sensor may be used in conjunction with the Fife Controllers Processors as a guiding system If the Sensor is connected to a D MAX Operator Interface via an Ethernet connection multiple menus are available for configuring the Sensor It may also be used Stand Alone for Web Width monitoring or Edge Position monitoring The SE 45 TruWide Ultrasonic Sensor can be mounted either to a square bar using the optional mounting brackets or by utilizing the incorporated mounting holes near the far corners of the sensor housing CAUTIONS AND WARNINGS CAUTION When using an Ethernet Connection with the SE 45 Sensor if DHCP is set to ON and the DHCP Server is not connected or operating at the time the SE 45 Sensor is powered up after 30 seconds the SE 45 Sensor adopts the currently stored IP Address so that the system can initialize Once the DHCP Server is connected and operating pro
45. perly all D MAX devices configured for DHCP must be power cycled to allow the DHCP Server to assign a new IP Address WARNING The SE 45 Sensor may be remotely controlled via a network connection As with any network controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard Lockout Tagout procedures be used 5 19 2009 Page 2 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL GETTING STARTED CONNECTIONS SE 45 SENSOR ETHE 5 o 5 5 a a 5 NERO X1 X1 ETHERNET ETHERNET NETWORK CONNECTION X2 AUXILIARY AUXILIARY POWER 10 5 TO 51 VDC ANALOG OUTPUT WEB WIDTH OMAD X3 OUTPUT CONNECTION TO CONTROLLER DEFAULT POWER INPUT 10 5 TO 13 2 VDC ANALOG OUTPUTS EDGE1 EDGE2 WEB WIDTH E ou x POWER CONNECTION Power to the SE 45 TruWide Sensor should be supplied to either the X2 or X3 Connector but not to both connectors 1 When used as a stand alone sensor power should be applied to the X2 Connector Follow the voltage guidelines shown
46. r key to learn the position of the current web edges Virtual Sensor 1 Virtual Sensor 2 Virtual Sensor 3 Virtual Sensor 4 Virtual Sensor 5 Virtual Sensor 6 Virtual Sensor 7 Virtual Sensor 8 Virtual Sensor 9 Virtual Sensor 10 Virtual Sensor 11 Virtual Sensor 12 Virtual Sensor 13 Virtual Sensor 14 Virtual Sensor 15 Virtual Sensor 16 Use the Up and Down Arrow keys to scroll to the desired entry Then use the Left and Right Arrow keys to highlight the desired virtual sensors to be linked then press the Enter key to save the settings Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL SELECT JOB To enter the Select Job Menus follow the Select Job Menu Structure shown below These menus may be used to select the desired job If the desired job is not listed see Job Enable in the Control Options menus Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Job Settings Menus are as follows Select Job Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Select Job then press ENTER Status 1X4 Select Job
47. s since those materials may cause damage to the transducers RETURN SHIPMENT INSTRUCTIONS If it is necessary to return the SE 45 Sensor to Fife Corporation for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shipping containers 5 19 2009 Page 36 of 40 Figure Sheet 1 903 A E A Maxcess 1 Internationa amp Company GENERAL Input Voltage Range at the X2 Connector Input Voltage Range at the X3 Connector Power Consumption SE 45 7 10 SE 45 11 10 SE 45 18 10 SE 45 31 10 SE 45 52 10 Operating Ambient Temperature Bandwidth SE 45 7 10 SE 45 11 10 SE 45 18 10 SE 45 31 10 SE 45 52 10 SE 45 TRUWIDE ULTRASONIC SENSOR USER MANUAL SPECIFICATIONS 12 48 VDC nominal 10 5 51 VDC min max Customer Supplied Power 12 VDC nominal 10 5 13 2 VDC min max Power Supplied By Fife Controller 2 4 Watts max 2 5 Watts max 2 6 Watts max 3 0 Watts max 3 6 Watts max 0 to 60 C 32 to 140 F 66 2 mm 2 61 107 0 mm 4 217 178 4 mm 7 02 311 0 mm 12 24 515 0 mm 20 28 Dimensions excluding connectors SE 45 7 10 SE 45 11 10 SE 45 18 10 SE 45 31 10 SE 45 52 10 Approximate Weight SE 45 7 10 SE 45 11 10 SE 45 18 10 SE 45 31 10 SE 45 52 10 5 19 2009 144 mm 5 671 H x 36 mm 1 42 W x 188 2 mm 7 05 L 144 mm 5 671 H x 36 mm 1 42 W x 229 0 mm 9 02 L 144 mm 5 67 H x 36 mm 1
48. s 1 Internationa amp Company USER MANUAL NETWORK To view or modify any of the SE 45 Sensor Network Settings follow the Network Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Network Menus are as follows TCP IP Use these menus to view or edit the Ethernet IP Address Subnet Mask or Gateway Also use this menu to enable or disable ON OFF DHCP CAUTION If DHCP is set to ON and the DHCP Server is not connected or operating at the time the SE 45 Sensor is powered up after 30 seconds the SE 45 Sensor adopts the currently stored IP Address so that the system can initialize Once the DHCP Server is connected and operating properly all network devices configured for DHCP must be power cycled to allow the DHCP Server to assign a new IP Address MAXNET Use these menus to view or edit the MAXNET Address MAC ID Use this menu to view the SE 45 Sensor MAC ID Physical Address Network Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Network then press ENTER Status 1X 8 Network 1X 8 1 1X 8 1 1 1X 8 1 1 1 XX 8 1 2 1X 8 1 2 1 1X 8 1 3 1X 8 1 3 1 1X 8 1 4 1X 8 1 4 1 1X 8 1 4 2 1X 8 2 1
49. s menu to be highlighted then press the Enter key to save the calibration Hardware Settings Menu Structure From the SE 45 Home Screen press the ENTER key to enter the menus select Hardware Settings then press ENTER Status 1X5 Hardware Settings 1X 5 1 Calibrate Transducers 1X 5 1 1 1 Uncover Transducers 1X 5 1 2 2 Cover Transducers 1X 5 1 3 3 Save Settings 5 19 2009 Page 24 of 40 Figure Sheet 1 903 A E SE 45 TRUWIDE ULTRASONIC SENSOR A Maxcess 1 Internationa amp Company USER MANUAL CONTROL OPTIONS To view or modify any of the following Control Options follow the Control Options Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Control Options Menus are as follows Job Enable Use these menus to enable disable the desired jobs Use the up and down arrow keys to select the desired job then use the left and right arrow keys to enable disable the selected job A highlighted selection indicates that selection is enabled Press Enter to store the change or press ESC to abort the change Remote Control Use these menus to enable or disable ON OFF control from remote devices Length
50. sired 49 PositionEdge9 unit of measurement Multiply transducer count by 5 1mm to 50 PositionEdge10 determine complete sensor field of view 51 PositionEdge1 1 52 PositionEdge12 53 PositionEdge13 54 PositionEdge14 55 PositionEdge15 56 PositionEdge16 5 19 2009 Page 9 of 40 Figure Sheet 1 903 A SE 45 TRUWIDE ULTRASONIC SENSOR E A Maxcess 4 Internationa amp Company USER MANUAL Customer to SE 45 4 words Register Parameter Description 0 Command Remote control command 1 Parameter1 New position for absolute or relative shifting 2 Parameter2 Mask indicating which virtual sensors are included if applicable 3 Parameter3 Shift speed for shifting operations Remote Control Issuing commands via Modbus TCP can control various aspects of the sensor operation Commands are issued by writing a recognized command and its associated parameters in the respective data words designated for remote commands The SE 45 will act once on the initial receipt of a new command and issue feedback in the designated outgoing data words Depending on the command one or more parameters are involved in the transfer For multi word commands it is a generally recommended practice to clear the command word and then write any required command parameters before writing the actual command This insures that the proper parameters are sent with the command When the SE 45 receives a command it is echoed in the data wor
51. ure Sheet 1 903 A E A Maxcess 4 Internationa e Company The next step is configured SE 4 SE 45 TRUWIDE ULTRASONIC SENSOR USER MANUAL to configure the Operator Interface unit s that will be communicating with the above 5 Sensor s by performing the appropriate following procedure 1 If it is desired to hide the SE 45 Sensor s so that they do not show up in the List Of Devices on the Ope a o gt paoy rator Interface perform the following procedure From the Home Screen of the Operator Interface press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the Ol Menus In the Ol Menus select Control Options and then press the ENTER key Select Application Filter and then press the ENTER key Select Filter Type and then press the ENTER key Select Selected Application and then press the ENTER key to store the change Next select Select Application and then press the ENTER key Use the arrow keys to select a number that does NOT match the Application ID that is configured in the SE 45 Sensor s and then press the ENTER key to store the new selection If other Devices in the network are using the same Application ID number it may be necessary to select a different number in the SE 45 Sensor Press the ESC key until the Home Screen is reached Repeat this procedure on other Operator Interface u
52. utput mapping may be configured for each of the sensor s Jobs An Ethernet connection to the sensor is required for configuration changes 0 10mA default 0 20mA 4 20mA OFF Two of the four Analog Outputs by default provide edge position the first on web edge and the first off web edge detected in the scan direction The other two outputs by default provide web width measurement and are common to each other in function but are located on two separate connectors for accessibility in various applications The function assigned to the Analog Outputs is configurable Any signal produced by the SE 45 can be mapped to the Analog Outputs up to and including duplicating the same signal on all outputs if desired See SE 45 WEB PAGE for more information on the available signals An Ethernet connection to the sensor is required for configuration changes The default mode maps the Analog Channels as follows Analog Channel 0 Analog Output 1 VS Virtual Sensor 1 Analog Channel 1 Analog Output 2 VS Virtual Sensor 2 Analog Channel 2 Analog Outputs 3 amp 4 WW web width Digital Outputs The Digital Outputs are transmitted via a proprietary Fife Maxnet Serial Protocol over Ethernet which requires an optional Ethernet cable connected to a network device See SE 45 WEB PAGE for more information on the available signals Sensor Jobs The SE 45 supports storage for up to 8 different Jobs A Job contains t
53. verview If desired the SE 45 Sensor may be configured so that a D MAX Operator Interface Ol will be denied communication with the SE 45 Sensor This may be desired so that unauthorized personnel do not have access to the internal settings of the SE 45 Sensor For further explanation of the Application Filtering refer to the D MAX User Manual Figure Sheet 1 886 Configuring the System for Application Filtering To configure the system for Application Filtering the Application ID number and Sub Function number must be assigned to each SE 45 Sensor from an Operator Interface that has filtering turned off All Devices selected in the Ol Filter Type menu e The Application ID Number 1 thru 31 represents an Application Group of Devices An Application may be made up of one or more Devices It may consist of just one SE 45 Sensor All Devices in an Application Group must have a common Application ID number Each Application Group must have a unique Application ID number The Application ID is used to determine the order that the Devices are displayed in the List of Devices on the All Devices screen of the Operator Interface e The Sub Function Number represents the function of the Device in an Application The default setting for the Sub Function is 0 zero If it is desired to have an Operator Interface communicate with only a specific Device in multiple applications the Primary Device in each Application that is to be controll
54. xcess BA jatematora USER MANUAL TABLE OF CONTENTS COPYRIGHO Toco ARA AA RA a i TABLE OF CONTENTS 5 GL RANA NEAR iii GENERAL INTRODUCTION QD AALAGA ARA 1 DEFINITION OF TERMS rater de a LAN AA 1 SE 45 TRUWIDE ULTRASONIC SENSOR GENERAL INFORMATION 2 CAUTIONS AND WARNINGS ma nt des GANG ad 2 GETTING STARTED nA an iba 3 CONNECTIONS SE 45 SENSOR se nananahan sA aaa aaa a aaa anan 3 POWER CONN E O TO N 32224 aa ca BA ANG uae TARA GAN AGA NAN NG 3 NETWORK CONN E O TION atin ats GANAN A nn Le ce ds 4 SENSOR OPERATION psa AAN ANAN KABARO RAAT 5 SE 45 BASIC OPERATION 2222xm Na Baa NA sn ULA NABANG ANNA NA bA 5 Analog QUp US a NN KANA NANA YA NANA NANA er ane een 5 Digtal OUPS espinas arenas aa ada aa a NA ANA KNA RU 5 SENSOR MODS rito A rer et Dana ea a a ANAK LA 5 OPERATION MODES ardent aie eR Daang een tota 6 SE 45 Single Proportional Band Mode Of Operation ccecceceeceeeeeeeeeeeeeeeeeteeeeeeeeees 6 SE 45 Multiple Proportional Band Mode Of Operation 7 Edge Learnings rss etre AR AN GA eee ees oe 7 Proportional Band SZ an da dead adie hala A 7 Virtual Sensor LINKING etre tee et NA ANA aa 7 MODBUS TEP INTERFAGE 2 225x 2212933 rentes tn na NANANG ne dpi BADA ana 8 Default Signals x a aa AREA ANA AA 8 Default Data ALA NG ABALA AA AD Aha a 9 Remote Control aka noe ee ANAN BANA DAD NANAMAN ANA 10 SE 45 WEB PAGE ets italia aa halat gp 15 OPERATOR INTER A CE ma alii 17 SEA45 HOME SCREEN laan Kang MAA nas NANA ad a papa
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