User Manual
Contents
1. 18 3 4 Coordinate system ME 21 3 5 Core een ee E ee ee ee en 21 8 0 ENTE 22 4 e rr Eee men En en we ee 23 4 1 Mounting the Sel S DES 23 4 2 Connecting eer 25 4 3 28 44 Step by step 28 5 Eo le ee a nen 32 Od QConhecHor 22 92 UE 33 0 92 WY CRT Tem 34 5 9 1 LVS IEN e 34 5 872 Non Calibrated 3D image data types 95 5 30 Calibrated 3D image data types 37 54 TIIOUDISSNOOING Mm 42 6 Maintenance and nnn nnn nnn nnn nnn nnns 43 6 1 MEDI nip RIN CC NNI 43 O2 PROD IP re ee 43 1 0 SmartRay ECCO 75 Series 3 49 SmartRay S o gei 1 2 1 9 DECOMMISSIONING RR 45 DEE e ROUEN 45 weg m 46 Beier 46 Customer service Support 47 Customer service and support address 47 Ile eT TT 48 SmartRay ECCO 75 Series 4 49 smatRay 1 About this manual 1 1 General Target group This user manual is intended to help system integrato2. e Avoid contact with the connector contacts ATTENTION Risk of destroying the sensor Because the sensor is a sensitive electronic part it can be destroyed by improper handling e Keep the original packaging and use it in case sending the sensor back for repair will be necessary ESD protection 1 0 SmartRay ECCO 75 Series 13 49 Smartray Fee 3 sensor at a glance 3 1 Overview Introduction This section describes e How the sensor is constructed e Typical fields of application e The working principle System components A functioning sensor system consists of the following components e SmartRay ECCO 75 3D sensor e Power l O Encoder cable e Ethernet cable e Software with a Getting Started installation guide PDF e USB stick with calibration file Look up table lut Sensor series The following type of model of the ECCO 75 series is available e ECCO 75 series ECCO 75 100 1 0 SmartRay ECCO 75 Series 14 49 SmartRay FE 3 2 Working principle Function SmartRay 3D sensors measure distances based on the laser triangulation principle The 3D sensor projects a laser line onto the object which is reflected back onto an image sensor Due to the triangulation angle between the laser line object and the image sen sor the reflected laser line appears at different positions on the image sensor depending on different distances to the measured object In other words the 3D sensor
3. e Robot guidance e Reverse engineering The SmartRay ECCO 75 3D sensor may only be operated within the values specified in the technical data See Technical Data page 18 Non intended use Any other use or use beyond that intended is deemed to be non intended use In the event of modification or reconstructions operational safety is no longer ensured Safe operation For the correct safe and professional use of the SmartRay ECCO 75 3D sensor it is es sential to be familiar with and to heed the respective corresponding safety regulations and information NOTICE Before commissioning your SmartRay sensor carefully read through the laser safety warnings mentioned in the ECCO Quick Guide booklet 1 0 SmartRay ECCO 75 Series 8 49 smatRay eee 2 2 Device specific safety instructions Proper handling of the sensor WARNING Danger of injury from improper handling of the sensor Non compliance with these instructions can cause injury e Only work on the plant when you have been commissioned to do so and when you have been instructed on dealing with the plant and its functions Read the corresponding chapters in the technical manual before carry ing out work on the plant Only operate the plant when all safety devices are present as they are essential for safe operation of the system Only operate the plant in a flawless properly functioning state Ensure that the plant is regularly checked for proper functionin
4. 0756 9 78357 16 1092 9 6857 16 1266 _9 58784 16 1441 9 48998 16 1452 _9 39211 16 1464 9 29425 16 1314 9 19638 16 1326 9 09851 16 1175 9 00064 16 1187 _8 90276 16 0875 _8 80489 16 0562 8 76374 15 2744 8 72159 14 5022 8 6784 13 7397 8 57908 13 7408 8 47977 13 7419 8 38045 13 7596 8 28113 13 7774 8 18182 13 7785 8 0825 13 7962 7 98317 13 814 7 88385 13 815 7 78453 13 8161 7 6852 13 8172 7 58587 13 8349 7 48654 13 836 7 38721 13 8537 7 28788 13 8882 7 18854 13 9059 7 08921 13 9237 6 974 13 9414 6 87482 13 9591 77564 13 9769 67646 13 9779 ASCII separator X Y 2 whitespace separated CSV separator X Y Z separated or X Y Z semi colon separated C CO CO CO CO CO CO C 1 0 SmartRay ECCO 75 Series 38 49 Point Cloud example 309 Profile Point Cloud of a 3D Profile 3D Visualization of a Point 30 Visualization of a Point Cloud Cloud close up Z Map General The Z map is an image which represents for each pixel the cali brated height Z dimension of the scanned object in world coor dinate system NOTE The SmartRay API converts calibrated Point Cloud to a Z map For more information on decoding your Z map pixels back to real world units i e
5. Support at SmartRay GmbH For the postal address see Customer service Support page 47 Q What do I do if am not able to establish a connection to the sensor from my com puter A Make sure that e the sensor is powered on e the Power LED is glowing blue and the Boot Connection LED is blinking orange e there are no loose contacts on your 1 or Ethernet connectors or on the net work switch if used e the network card of your host computer is configured to lie within the same IP Address range as that of the sensor e not more than one software application is trying to connect to the sensor e the ARP cache is flushed Example by executing arp d using the windows run command Recommended practices WARNING Danger of injury from laser beams Looking directly into the beam for a time period of more than 0 25 s or re peatedly looking into the laser beam of class 2M laser products can lead to eye injuries e lf laser radiation of class 2M hits the eyes consciously close your eyes and immediately turn away e Switch off the laser when not in use e Make sure that you do not mount the sensor in such a way that a direct or indirect laser reflection could harm you or your co workers e Always ensure that the sensor is transported based on ESD regulations 1 0 SmartRay ECCO 75 Series 42 49 SmartRay 6 Maintenance and repair 6 1 Maintenance Cleaning deposits Deposits
6. dirt dust etc on the front glass of the sensor and the glass region from where the laser is omitted can affect the quality of the measurements Therefore regular clean ing is recommended NOTICE Only clean the front glass of the sensor and the glass region from where the laser is omitted with a microfiber cloth and cleaning alcohol if neces Sary WARNING Mortal danger from electric shock To avoid harm to personnel comply with the following instruction e Before maintenance work disconnect the sensor from the power sup ply 6 2 Repair work Defective sensor or defective sensor cable WARNING Danger of injury from escaping laser radiation Unauthorized constructional modifications to the sensor can have an ad verse effect on safety SmartRay is solely responsible for repairs Opening the housing will lead to loss of the guarantee e Never disassemble the sensors from SmartRay GmbH e Never open a SmartRay sensor In the event of a defect of the sensor or sensor cable send in the defective product for re placement or repair 1 0 SmartRay ECCO 75 Series 43 149 Risk of destroying the sensor Because the sensor is a sensitive electronic part it can be destroyed by improper handling e Keep the original packaging and use it in case sending the sensor back for repair will be necessary ESD protection Dismantling the sensor or cables Dismantle the sensor or defective cab
7. e not under exposed e not over exposed optimum exposure the laser line reflected from the object is thin and sharp Format Bit depth Image 8 i e 8 bits pixel range 0 255 Live Image example Sensor setup Live Image 1 Stand 2 ECCO 75 3D sensor 3 Object 4 Laser line 1 0 SmartRay ECCO 75 Series 34 49 smatRay Fe 5 3 2 Non Calibrated 3D image data types Overview The sensor offers the following Non Calibrated 3D image formats in pixel e g in image coordinate system e 3D Profile e Intensity e Laser Line Thickness These image formats are abbreviated as PIL Profile Intensity LaserLine Thickness 3D Profile The non calibrated 3D Profile image is an image which repre sents for each pixel the height Z dimension of the scanned ob ject Data format 16 bit image Ex PNG format 3D Profile example 3D Profile Map Graphic analysis Bit depth 16 bits pixel range 0 65 535 3D Profile Map 3D Visualization 1 0 SmartRay ECCO 75 Series 35 49 smatray Intensity The non calibrated Intensity image is an image which repre sents for each pixel the intensity of the reflected light from the scanned object Data format 16 bit image Ex PNG format Intensity example Intensity Map Graphical analysis Bit depth 16 bits pixel range 0 65 535 Laser Line Thickness The non calibrated Laser Line Thickness image is an image which represents for
8. each pixel the thickness of a laser line of the scanned object Data format 6 bit image Ex PNG format Laser Line Thickness Laser Line Tickness Map Graphical analysis example Bit depth 6 bits pixel HEEN Range 0 63 runt oA UT ULI Min Dit fly 1 0 SmartRay ECCO 75 Series 36 49 smatRay ee 5 3 3 Calibrated 3D image data types Overview With the help of a calibration file i e a look up table LUT that is unique for each and every sensor the non calibrated pixel coordinates X mager Yimage are Converted to cali brated coordinates Y wonas ZWorld The sensor offers the following calibrated 3D image formats world coordinates Xy Y words With points in mm Point Cloud Z Map Intensity Laser Line Thickness These image formats are abbreviated as ZIL Z Map Intensity LaserLineThickness Point Cloud General The Point Cloud is a calibrated 3D point cloud which represents for each point the calibrated point cloud coordinates Y Worlds Of the scanned object SmartRay ECCO 75 Series 37149 Format The calibrated point cloud co ordinates X yon Zwora File Edit Format View Help are available in the following 5 8 10 7621 16 0327 f l 10 6642 16 0339 ormats 10 5664 16 035 10 4685 16 0199 e ASCII 10 3707 16 0211 10 2728 16 0222 10 175 16 0396 CSV 10 0771 16 0408 9 97928 16 0582 9 88142 16
9. measures the profile of the object and scanning the object renders a 3D model of the object The calibration methods developed by SmartRay allow for measurements in the micro meter range Schematic diagram of laser triangulation Sensor view Object 1 0 SmartRay ECCO 75 Series 15 49 SmartRay FE 3 3 Description 3 3 1 Sensor views Sensor view front side The following figures show the ECCO 75 3D sensor from the front and side 1 2 2 p Ir E Camera front glass Housing Threaded holes for mounting screws Laser output KR 1 0 SmartRay ECCO 75 Series 16 49 smatRay FE Sensor view rear The following figure shows the sensor from the rear with its electrical connectors Ethernet connector 8 pin female Power LED LED reserved for future use Power l O Encoder connector Boot status LED Connection LED O CON 1 0 SmartRay 75 Series 17 49 smartray Fee 3 3 2 Technical data Sensor specification Minimum stand off distance Stand off distance Near field Extended range near Measurement range Far field Extended range far Field of view Technical data ECCO 75 series Typical lateral resolution um 42 70 Weight Approx 480 g 3 002 120 Maximum points 3D profile 1920 1 0 SmartRay ECCO 75 Series 18 49 Nameplate Model 800075400 Typical scan rate Approx from 150 Hz up to 4 KHz S
10. strictions among other things apply e Nomination of a laser safety officer e An installed signal lamp must indicate the operating status of the laser e Remote controlled locking system e Key switch e Beam attenuator e Eye protection if constructive and organizational measures are not practicable WARNING Danger of injury from reflecting laser beams To avoid harm to personnel comply with the following instructions Do not use reflective tools during adjustment work Do not wear any reflective objects e g jewelry Where applicable national directives and measures that are not listed here must be fulfilled 1 0 SmartRay ECCO 75 Series 12 49 smatray FE 2 4 ESD protection Manufacture and checking by SmartRay The sensors are manufactured and checked at SmartRay premises under stringent ESD protective measures according to IEC 61340 5 1 These protective measures are al ready demanded from and complied with by our suppliers The sensors are sent in ESD conform packaging This protects the contents from electrostatic charges Recommendations for handling the sensor ATTENTION Risk of destroying the sensor Because the sensor is a sensitive electronic part it can be destroyed by improper handling e Only carry out assembly in accordance with the applicable ESD protec tive measures Recommendation for ESD handling e Ground the service personnel and work area during assembly and or repair work
11. Disposal E Electrical connection ESD protection Faults 35 31 46 30 3 21 22 43 25 30 33 47 45 33 45 46 29 19 42 Image coordinate Installation Intensity Intensity Z map L Labeling of the laser classes Laser class 2M Laser class 3B Laser classes Laser Line Thickness Laser Line Thickness Z map Laser safety Laser warning labels Maintenance Measures for laser class 3B Mounting the sensor N Non Calibrated 3D image O Operating states Point Cloud Port number Power LED R Readiness for operation Repair work SmartRay ECCO 75 Series 33 29 36 41 11 11 11 11 36 41 10 11 43 12 23 35 30 31 37 33 30 28 43 48 49 smatRay 5 Sensor calibration 21 Sensor IP address 33 Sensor orientation 23 StarterKit Software 28 Storage 46 Support address 47 System components 14 T Technical data 18 Terminal assignment 25 W Working principle 15 World coordinate 33 Z E 1 0 SmartRay 75 Series 49 49
12. ION This signal word without a warning symbol is used to in dicate potential danger of damage to property This signal word indicates additional useful information for the reader such as operating tips or cross references Meaning of notice symbols Following notice symbols are used to indicate useful information or cross references Important information that must be observed to avoid problems with the Sensor Further information that simplifies your work with the SmartRay sensor is marked with this symbol Cross references to other documents are marked with this symbol SmartRay ECCO 75 Series 6 49 smatRay S o 1 3 Abbreviations Extended Range outside Measurement Range can be used for in spection applications but it is not suitable for measurement applica tions Electrostatic Discharge Field of View Input Output International Organization for Standardization Stand off Distance distance between the sensor front glass and the object SmartRay German Association for Electrical Electronic amp Information Tech nologies Z Map Intensity LaserLineThickness International Electrotechnical Commission 1 0 SmartRay ECCO 75 Series 7 149 smatray eee 2 Safety 2 1 Intended use Fields of application The SmartRay ECCO 75 3D sensor is designed for use in the industrial image processing sector It can be used for e Quality inspection e Metrology
13. O 75 Series 21 49 SmartRay FE e Perspective distortion e Lens distortion e Laser non linearity e Manufacturing tolerances Sensor specific calibration data The result of calibration is saved onto a calibration file which is shipped along with each sensor on a USB stick The calibration file is basically a look up table often simply re ferred to as LUT and has file extension lut The data from the sensor along with the combination with the calibration file gives the ad vantage of generating your data in real world coordinate dimensions i e in millimeters NOTICE In case you misplaced your USB stick i e lost your calibration file please get in touch with your SmartRay contact person along with the serial num ber of the sensor via support smartray de 3 6 Part numbers ECCO 75 series Mode Partnumber ECCO 75 100 3 002 120 Power l 0 Encoder cable Power l O Encoder cable Standard 5 m 6 320 005 Power l O Encoder cable Standard 10 m 6 320 010 Ethernet cable Ethernet cable Standard 5 m 6 303 005 Accessories Ethernet cable Standard 10 m 6 303 010 NOTICE In regard to the subsequent use of accessories please get in touch with your contact person at SmartRay 1 0 SmartRay ECCO 75 Series 22 49 smatRay Se 4 Installation 4 1 Mounting the sensor Preparation Prepare an appropriate holder e g on the robot assembly line For hole pattern dimensions see sec
14. SmartRay SmartRay ECCO 75 Series omartRay GmbH B rgermeister Finsterwalder Ring 12 82515 Wolfratshausen Germany www smartray de SmartRay Fe Legal notice Impressum 2015 SmartRay GmbH Burgermeister Finsterwalder Ring 12 82515 Wolfratshausen Germany 49 8171 9683 400 Fax 49 8171 9683 401 E mail info smartray de Original User Manual This English version represents the Original User Manual All other language versions are translations of this Original User Manual Document History 07 07 2015 Initial creation 1 0 SmartRay ECCO 75 Series 2 49 SmartRay Table of Contents 1 EEN 5 GENE o nO ee 5 1 2 Symbols and signal WOrFdS NER 5 123 JADDPFEMIGIUOTIS ee dames stein NE ee ne ee 7 2 8 2 intended USG m 8 2 2 Device specific safety instructions E 9 2 3 Warning against laser beams KEEN 9 2 3 1 rcgis M 9 2 352 BE 10 2 3 9 Laser CIS SCS i a aaa 11 2 3 4 Ree ee GE 11 244 EOD LOS CON anne ee re 13 3 sensor GANGS UR MIENNE UE 14 ee 14 32 E 15 mm 16 3 3 1 Sensor ee ee 16 3 3 2 Technical dala
15. can rate is dependent on the configured field of view measure ment range and exposure time The typical scan rate has been esti mated with an time of 1 usec Gigabit Ethernet 1 Gbit sec 4 x Inputs 5 24 VDC Quadrature Encoder AB Channel RS 422 standard Laser wavelength 660mm 10 000 Ix as per EN 61 000 6 2 EN 61 000 6 4 Electrical safety as per EN 61 010 1 3 as per EN 61 040 3 Vibration Shock test as per EN 60 068 2 6 27 29 64 Air humidity Maximum 90 non condensing Temperature operation storage 0 40 C 20 70 C Example Nameplate of the ECCO 75 series E C C O ECCO 75 100 SmartRay GmbH D 82515 Made in Germany SmartRay ECCO 75 Series 19 49 Smartray FE Dimensional drawing 110 44 83 28 1 0 SmartRay ECCO 75 Series 20 49 SmartRay FE 3 4 Coordinate system Definition of coordinates The three axes in the coordinate system are defined as follows X Scan or transport direction Y Along the laser line Z Height or distance between the sensor and the object 3 5 Calibration Sensor calibration Highest accuracy of measurement is achievable thanks to a calibration procedure spe cially developed by SmartRay Each sensor unit is individually calibrated with a variety of reference points within the field of view and measurement range As a result any kind of distortion and deviation is corrected some of which are 1 0 SmartRay ECC
16. ding radius to be used is shown in the following table Minimum bending radius d diameter Installation type Minimum bending radius for SmartRay cables d 7 8 mm Fixed 5xd Freely moving Constantly moving 1 0 SmartRay ECCO 75 Series 27149 SmartRay Strain relief device If the cables are constantly in motion operating on the robot axis it is important to en sure that a strain relief device is mounted which does not allow transverse and tractive forces on the connector and socket of the sensor ATTENTION Risk of damage to the cables If the cables are constantly in motion operation on the robot axis they can be damaged e Install a strain relief Make sure that the strain relief does not permit transverse and tensile forces on the plug connector and socket of the sensor e n case of damage cables have to be replaced 4 3 StarterKit Software StarterKit Software The StarterKit Software is part of the sensor delivery The software has to be installed on the host computer to be able to configure and communicate with the sensor NOTICE For installation of the StarterKit Software see SmartRay document Getting Started This installation guide is part of the sensor delivery PDF 4 4 Step by step installation Connecting the sensor and establishing readiness for operation Proceed as follows in order to connect the sensor and to establish readiness for opera tion Check that the se
17. es point clouds provided by the sensor can be found in the following section Function The 3D sensor generates 3D data of an object line by line and therefore a relative move ment between the sensor and or the object is necessary to create the complete 3D model of the scanned object Data from SmartRay 3D sensors can be grouped into 2 parts Non Calibrated Data e Live Image Setup amp Debug e 3D Profile e Intensity e Laser Line Thickness Calibrated Data e Point Cloud e Z map e Intensity e Laser Line Thickness Coordinate types SmartRay technology distinguishes between two different kinds of coordinate systems e Image coordinate non calibrated coordinates in pixels e World coordinate calibrated coordinates in millimeters 1 0 SmartRay ECCO 75 Series 33 49 For more detailed information regarding the structure of the image data please refer to the SmartRay API user manual 5 3 Image types 5 3 1 Live Image The Live Image enables to start the capture of a live video stream from the sensor with the configured sensor parameters ROI Exposure Gain etc The Live Image represents a normal video stream i e 2D im ages type in pixel The Live Image 1 very helpful in setting up the sensor parameters and debugging to assist in capturing your 3D data Note Using the possibilities of your application software you should setup the Live Image following these tips
18. g Maintenance work and troubleshooting must be carried out by trained authorized qualified personnel Unauthorized constructional modifications to the plant can have an ad verse effect on safety Keep away from moving parts of the plant 2 3 Warning against laser beams 2 3 1 Safety review Laser class of your sensor WARNING Danger of injury from laser radiation The laser of this sensor complies with laser class 2M Laser power 15 mW Wavelength of 660 nm Looking directly into the beam for a time period of more than 0 25 s or re peatedly looking into the laser beam of class 2M laser products can lead to eye injuries e Do not look directly into the laser beam e Observe the general laser safety regulations see information on laser safety warnings mentioned in the ECCO Quick Guide booklet 1 0 SmartRay ECCO 75 Series 9 49 SmartRay eee Obligations of the operating company For safety reasons the operating company of the 3D laser system has important duties to ensure safety during operation In particular the following applies e Cordoning off of the laser area e Clear marking of the laser area e Operation of the laser with the minimum required power e Carrying out of work on the laser measurement system only by specially trained per sonnel e Checking of the laser protection safety measures by a laser safety officer NOTICE In addition to the information given on the topic of laser safet
19. in millimeters please refer to the illustration the SmartRay API user manual under the Chapter Cali brated Data Control Data format 16 bit image Ex PNG format NOTE A pixel with a value 32 768 2 reflects a height value of 0 mm 1 0 SmartRay ECCO 75 Series 39 49 1 0 Z Map example Bit depth 16 bits pixel range 0 65 535 Graphical analysis 3D Visualization 476 5 67 SmartRay ECCO 75 Series 40 49 smatRay Fe Intensityz General The Intensityz image is an image in which each pixel repre sents the intensity of the reflected light from the scanned object additionally realigned to the Z map Data formt 16 bit image Intensity example Intensity map Graphical analysis Bit depth 16 bits pixel range 0 65 535 Laser Line Thickness General The Laser Line Thicknessz image is an image in which each pixel represents the thickness of the laser line additionally re aligned to the Z map Data format 16 bit image Lase Line LaserLineThickness y Graphical analysis Thicknessz exam ple Bit depth 16 bits pixel range 0 65 535 dh Li AN T n Pra rinm a6 1 0 SmartRay ECCO 75 Series 41 49 5 4 Troubleshooting What to do in the event of faults If the sensor is not working correctly please contact
20. les in accordance with section Dismantling page 45 SmartRay ECCO 75 Series 44 49 SmartRay Fe 7 Decommissioning 7 1 Dismantling General Final decommissioning and disposal includes the complete de installation of the sensor Dismantling the sensor cables WARNING Mortal danger from electric shock To avoid harm to personnel comply with the following instructions e De installation of the electrical equipment may only be carried out by trained specialist electricians e Engage a qualified specialist company for the final disposal WARNING Danger of injury from incorrect handling To avoid harm to personnel comply with the following instructions e Observe the relevant safety regulations e Observe the applicable accident prevention regulations Proceed as follows to disassemble the sensor or defective cables Disconnect the sensor from the power supply Disconnect the connected cables from the sensor connectors Unplug the cables Package and send the sensor and or cables to SmartRay Step 1 0 SmartRay ECCO 75 Series 45 49 SmartRay w 7 2 Storage Storing sensor components Proceed as follows to store the sensor components If possible store the sensor components in the original packaging in a dry location If the original packaging is no longer available store the sensor covered dust protected in a dry location Ambient conditi
21. nifying glass or microscope are used that re duce the beam cross section WARNING Danger of injury from laser beams Looking directly into the beam for a time period of more than 0 25 s or re peatedly looking into the laser beam of class 2M laser products can lead to eye injuries e laser radiation of class 2M hits the eyes consciously close your eyes and immediately turn away Laser class 3B The available laser radiation lies in the wavelength range of 302 5 nm to 10 nm and is dangerous to the eyes frequently also to the skin WARNING Danger of injury from laser beams Looking directly into the beam in laser products of class 3B is dangerous e Observe the laser safety regulations e When working on the sensor wear the laser protection glasses pro vided for this purpose 2 3 4 Laser specific regulations Labeling of the laser classes laser warning labels According to section 5 8 DIN EN 60825 1 laser products of classes 2 to 4 must be identi fied on a label by data about the maximum initial values of the laser radiation the emitted wavelength and if applicable the pulse duration Example of the labeling of a laser 1 0 SmartRay ECCO 75 Series 11 49 Laser class 2M Laser class 3B Measures for laser class 3B According to DIN EN 60825 1 a system with a laser of class 3B must fulfill the following e All directives of the preceding laser classes technical expertise labeling access re
22. nsor maintains the correct stand off dis tance between sensor and object according to the technical specifications of the sensor model Connect the Power l O Encoder cable to the socket on the mounted sensor NOTE Do not power on the sensor 1 0 SmartRay ECCO 75 Series 28 49 Risk of destroying the sensor In order to avoid damage to the sensor follow these instructions Before sensor power up ensure that the corresponding pin of an unused sensor input is terminated mechanically fixed Make sure the pin is connected to Ground The input signal voltage must not exceed the operating voltage VCC ATTENTION Risk of destroying the sensor In order to avoid damage to the sensor follow these instructions e Before sensor power up ensure that the corresponding pin of an unused sensor output is mechanically fixed in an insulated screw joint e Ensure that the pin is not connected to Ground Connect the Ethernet cable to the socket on the mounted sen sor Connect the Ethernet cable to the host computer If necessary attach a strain relief device When laying the cables pay attention to compliance with the minimum bending radius Connect the Power l O Encoder cable to a 24 V power supply Apply the supply voltage Check readiness for operation NOTE The Power LED indicates whether the sensor is supplied with supply voltage The Boot status LED Connecti
23. on LED indi cates if the sensor is ready for operation 1 0 SmartRay ECCO 75 Series 29 49 SmartRay w Install the StarterKit Software to start capturing data from the sensor NOTE See installation guide Getting Started Ethernet connector 8 pin female Power LED LED reserved for future use Power I O Encoder connector Boot status LED Connection LED CON On Power LED The Power LED indicates the following operating states of the sensor BLUE Sensor is provided with a supply voltage of 24 V Boot status LED Connection LED The Boot Connection LED indicates the following operating states of the sensor WHITE blinking at slow frequency Booting state on power up 1 0 SmartRay ECCO 75 Series 30 49 WHITE blinking at higher frequency Boot state during firmware update ORANGE blinking Boot complete Waiting for connection state GREEN glowing Connection between host computer and sen sor has been established RED glowing Additional LED The third LED located in the middle is reserved for future use 1 0 SmartRay ECCO 75 Series 31 49 smatray eee 5 Get started 5 1 Connection Setup General After you have mounted and powered your ECCO 75 3D sensor successfully it s time to establish a connection between the sensor and the host computer Prior to this please make sure that you have installed the latest version of the StarterKit Software on the ho
24. ons Observe the following ambient conditions during storage Admissible storage temperature 20 to 70 Relative atmospheric humidity 40 to 70 non condensing 7 3 Disposal Procedure Proceed as follows to the dispose of the sensor and cables Dispose of the sensor and cables in an environmentally friendly manner in accordance with local provisions as well as the regulations and laws appli cable at the time of disposal Alternatively send the sensor and cables to SmartRay GmbH Burgermeister Finsterwalder Ring 12 82515 Wolfratshausen Germany 1 0 SmartRay ECCO 75 Series 46 49 SmartRay Fee 8 Customer service Support 8 1 Customer service and support address Return Material Authorization form For repairs related and maintenance related requests send the sensor to the following ad dress after filling out the RMA form Support address SmartRay GmbH Burgermeister Finsterwalder Ring 12 82515 Wolfratshausen Germany 49 8171 9683 400 Fax 49 8171 9683 401 E mail info smartray de 1 0 SmartRay ECCO 75 Series 47 49 smatRay Index Numerics 3D Profile A Abbreviations Additional LED Ambient conditions storage B Boot status LED C Calibrated 3D image Calibration Calibration data Sensor specific Cleaning the front glass Connecting cables Connection LED Coordinate types Customer service D Decommissioning Default IP address Dismantling
25. ring Pin Wirecolor Brief designation Meaning Description Operating voltage 0 V Operating voltage 24 VDC 15 ripple Pina Red 20m Pins Bue mun Gu Whie Yelow npu4 5 24 ooo Green ATTENTION Risk of destroying the sensor In order to avoid damage to the sensor follow these instructions Before sensor power up ensure that the corresponding pin of an unused sensor input is terminated mechanically fixed Make sure the pin is connected to Ground The input signal voltage must not exceed the operating voltage VCC ATTENTION Risk of destroying the sensor In order to avoid damage to the sensor follow these instructions e Before sensor power up ensure that the corresponding pin of an unused sensor output is mechanically fixed in an insulated screw joint e Ensure that the pin is not connected to Ground 1 0 SmartRay ECCO 75 Series 26 49 SmartRay Bending radius Strain relief device of the cables Schematic representation The following image shows the strain relief device and bending radius of the cables Cable strain relief Bend radius ATTENTION Risk of damage to the cables Going below the minimum bending radius results in damage to the cables and can lead to faulty transfer of signals and data Any damage leads to mandatory replacement of the cables e Adhere to the minimum admissible bending radius Bending radius The typical ben
26. rs working in the field of 3D ma chine vision in the setup installation and operation of SmartRay ECCO 75 3D sensors The information in this user manual enables users or employees with the relevant experi ence to mount and operate the sensor Important note The safe mounting installation and commissioning of the sensor assumes knowledge of this user manual It is essential therefore to read through this user manual and the safety and warning instructions in particular before beginning work 1 2 Symbols and signal words Safety instructions Warnings Safety instructions as used in this user manual WARNING Source and description of danger Possible consequences e Measures of avoidance WARNING Indicates a possible laser radiation hazard Non observance of the safety instructions can result in severe injury especially to eyesight 1 0 SmartRay ECCO 75 Series 5 49 SmartRay w Meaning of signal words Meaning of signal words as used in this user manual Safety Signal word symbol DANGER This signal word is used to indicate an imminently dan gerous situation that will result in serious or fatal injury if not avoided This signal word is used to indicate a potentially danger ous situation that could result in serious or fatal injury if not avoided CAUTION This signal word is used to indicate a potentially danger ous situation that could result in minor or moderate injury if not avoided ATTENT
27. st computer You can connect to the sensor using SmartRay Studio 4 or 3rd party application soft wares supported by SmartRay NOTICE Make sure to configure the IP address of your computer network card to lie in the same range of the sensor s IP address IP address of the host computer The last three numbers may not be the sensor IP address e g 200 or 0 see arrow Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise vau need to ask your network administrator For the appropriate IP settings C Obtain an IP address automatically Ce Use the following IP address IP address 192 168 178 100 Subnet mask 255 255 255 0 Default gateway C Obtain DNS server address automatically Use the Following DNS server addresses Preferred DNS server l Alternate DNS server Advanced 1 0 SmartRay ECCO 75 Series 32 49 Factory default IP address Port number The sensors shipped by SmartRay are configured with the following standard IP address and port number e Default IP address 192 168 178 200 e Port number 40 Use the available connection manager to configure the IP address of the sensor 5 2 Capturing Data General After proper installation and connection the sensor is ready for operation Information on the data imag
28. tion Description Procedure Proceed as follows in order to mount the sensor on the holder provided ATTENTION Risk of destroying the sensor Because the sensor is a sensitive electronic part it can be destroyed by improper handling e Keep the original packaging and use it in case sending the sensor back for repair will be necessary ESD protection Fix the sensor in place on the holder fixing holes Tightening torque 4 Nm NOTICE The sensor must be mounted to the object at a certain distance This Stand off distance mid is measured from the front of the sensor to the area of interest on the object and can be looked up in the technical data of the sensor under Stand off Distance 1 0 SmartRay ECCO 75 Series 23 49 SmartRay Sensor orientation d 1 Holder 2 sensor Stand off distance mid 4 Object o X Ethernet cable D Power l O Encoder cable 1 0 SmartRay ECCO 75 Series 24 49 smatray 4 2 Connecting cables Connections and displays The following figure shows the sensor from the rear with its electrical connections and displays 9 Ethernet connector 8 pin female Power LED LED reserved for future use Power l O Encoder connector Boot status LED Connection LED CON On Terminal assignment M12 connector Power l O Encoder cable Pinout Description 1 0 SmartRay ECCO 75 Series 25 49 smatray Description of cable wi
29. y in this user manual also heed the separate information in the SmartRay General laser safety and the Laser safety chapter 2 3 2 Laser safety Laser safety The tight bundling of the laser beam means the entire energy of the radiation is concen trated on a small cross section If a person is hit by the beam this can cause damage to health Depending on the wavelength of the laser the beam can reach the retina and damage it According to the potential hazard lasers or devices that contain a laser are divided into classes in accordance with EN 60 825 Safety of laser products The SmartRay ECCO 75 3D sensor belongs to class 2M Due to the tight bundling and the associated high power density of the laser beams the beams in more powerful laser products can be damaging to health This also applies to reflections on e glass surfaces e metallic surfaces e polished surfaces NOTICE e The laser class of the sensor can be found on the label of the sensor e The laser classes listed in the following comply with the standard DIN EN 60825 1 VDE 0837 1 2008 05 October 2007 release 1 0 SmartRay ECCO 75 Series 10 49 smatray FE 2 3 3 Laser classes Laser class 2M The available laser radiation of laser products of class 2M lies in the visible spectral range 400 nm to 700 nm In laser products of class 2M there is a comparable hazard to laser products of class 2 provided no optical instruments e g mag
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