User Manual ACP-7000 Series
Contents
1. 16 Replacing the Cooling Fan ss 16 3 2 1 Replacing the Front Cooling Fan sn nennen 16 Figure 3 3 Replacing the cooling fan 16 3 2 2 Replacing the Fan behind SCSI Backplane sees eee eee 17 Figure 3 4 Replacing the SCSI backplane fan 17 Replacing the Filters 2 u2 0 2 18 3 3 1 Replacing the Front Door Filters sss ssse ess sese esse sees sees ennenen 18 Figure 3 5 Replacing the front door niers sese 18 3 3 2 Replacing the Fan Filters rrnnnnonnvrvnnnonnnrrrnnnennrrrnnnnennrrrenernnnnne 18 Figure 3 6 Replacing the fan filter 18 vii ACP 7000 User Manual 3 4 Chapter 4 4 1 4 2 4 3 Chapter 5 5 1 5 2 5 3 5 4 5 5 Appendix A A 1 ACP 7000 User Manual Replacing the Power Supply 19 Figure 3 7 Replacing the power supply module 19 Figure 3 8 Power cord plugs orientation on the socket 20 Alarm Board i aernnnvnvnvnvnvavnvavnnnnnnvnvnrsr 21 Alarm Board BRT is een 22 Figure 4 1 Alarm board layout 22 Alarm Board Specifications 22 4 2 1 Connector Jumper and Pin Definition 23 Table 4 1 CN1 Auxiliary External Power Connector Standard Mini 4 Pin Power Connector 23 Table 4 2 CN4 Temperature Sensor LM75 Connector 23 Table 4 3 CN13 Voltage Detection Input Connector 23 Table 4 4 CN16 Power Good Input 23 Table 4 5 CN17 Alarm Reset Connector 23 Table 4 62. When an LED fails to light up it means there is a problem with one of the voltage sig nals Please check if the power supply connector is properly attached to the back plane If the problem persists consult with an experienced technician Replacing the Cooling Fan There are four cooling fans with filters located on the front top of the chassis Each cooling fan is hot swappable and very easy to maintain There are two cooling fans located behind the SCSI backplane which are mentioned in Chapter 2 1 1 The fans provide the system with ample cooling by blowing air towards the rear Once any of the fans fail the alarm will beep To stop the alarm simply press the Alarm Reset button on the front panel and replace the failure fan right away Please proceed according to the instructions below Replacing the Front Cooling Fan 1 Push down the latch on the fan unit located on upper front to unlock it 2 Replace the cooling fan with a new one 3 Fix the new cooling fan unit in place 4 Move up the latch to lock the fan unit Figure 3 3 Replacing the cooling fan ACP 7000 User Manual 16 3 2 2 Replacing the Fan behind SCSI Backplane 1 2 3 Remove the top front chassis cover Remove the backplane bracket and pull it out so that there is enough room for your hand to reach the fan behind the SCSI backplane Depress the tab on top of the fan unit so that the fan detaches from the fan enclosure Figure 3 4 b is another v
3. ACP 7000 Series 7U Rackmount Industrial Computer Chassis with SCSI Ultra320 Mobile HDD Trays Trusted ePlatform Services AD ANTECH Copyright This documentation and the software included with this product have been copy righted by Advantech Co Ltd 2009 All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use or for any infringements of the rights of third parties which may result from its use Acknowledgements The ACP 7000 PCE 5B18 PCE 5B16Q PCA 6120P4 PCA 6120P12 PCA 6120P18 PCA 6119P7 PCA 6119P16X PCA 6119P17 and PCA 6118DP7 are trademarks of Advantech Co Ltd All other product names or trademarks are the properties of their respective owners On line Technical Support For technical support and service please visit our support website at http www advantech com support Part No 20027K0002 Edition 3 Printed in China February 2009 ACP 7000 User Manual ii Safety Instructions 10 11 12 13 14 16 16 17 18 Read these safety instructions carefully Keep this installation re
4. CN18 Output Connector to LED Board 23 Table 4 7 CN26 External HDD LED Connector 23 Table 4 8 FAN1 FANT Fan Connectors 23 Table 4 9 J1 External Buzzer nnssennenenennnnnen 23 Table 4 10 SW1 Fan Number Select Switch 23 x Switch Settngs ur nen el 24 Table 4 11 SW1 Fan Number Setting nn 24 Thermal Sensor usa death 24 Figure 4 2 Thermal sensor module 24 Table 4 12 CN1 amp CN2 Temperature Sensor Connector 25 Table 4 13 SW1 Thermal Sensor I D Number Setting 25 SCSI Storage and RAID 27 6 slot SCSI SCA Backplane XT 28 5 1 1 SCSI Backplane Layout nennen 28 Figure 5 1 Front side layout of the SCSI backplane sse 28 Figure 5 2 Back side layout of the SCSI backplane 28 5 1 2 Connectors and Jumpers sees sese eee 29 Table 5 1 Connectors and Jumpers nenn 29 SCSI Disk Drive Housing mms 30 Figure 5 3 SCSI disk drive housing and Wies sees eee 30 Wires amp Cables of the SCSI Storage eee 30 Installing SCSI Disk Drives uu 22444400n sss orvoysnssssas yenan nante 31 5 4 1 Installing the SCSI Disk Drives 0 00 0 ec eee eee 31 Figure 5 4 Pushing up the atch sees 31 Figure 5 5 Removing the m
5. F 0 G 0 a u Humidity 10 to 85 40 C non con 10 to 95 40 C non condens densing ing Vibration 1G rms 2G Shock 10G with 11 ms duration half 30G sine wave Safety CE compliant 3 ACP 7000 User Manual 18 43 468 0 6 0 16 ar ce INN H 000000000000 16 77 St ER RL G UI 0 I iagram D imension 1 5 D he tees 5012 19 73 7 a 235 0 9 25 Ul gt LE L gt 3 lt le I retd 5P 921 921 921 92 W ene Unit mm inch Figure 1 1 Dimension diagram ACP 7000 User Manual System Setup This chapter introduces the instal lation process Sections include E Installing the backplane E Installing the CPU card or add on card R Installing disk drives E Attaching the ears and handles The following procedures instruct users on how to
6. such as AMI LSI Adaptec Intel or Mylex RAID card to perform Disk Array functions The SCSI RAID controller is another suit able option to integrate with the ACP 7000 Please note the length limitation of the SCSI RAID controller the maximum length of your RAID controller must be less than 240 mm See Figure 5 7 When you install an add on SCSI RAID card or a SCSI RAID controller as a RAID system please follow these steps 1 Open the top chassis cover and find the 68 pin Ultra320 SCSI connector on the rear side of the SCSI backplane 2 Connect the provided Ultra320 SCSI 68 pin flat cable from the SCSI backplane to the add on SCSI RAID card or controller 3 You can install up to six SCSI SCA 2 80 pin HDDs Please follow the instruc tions of the SCSI RAID card or controller to implement your RAID system Table 5 2 SCSI HDD Power and Activity Status LEDs LED Description Green Blue Red Blue amp Red PWR power of HDD HDD N A N A N A power on Status Status of HDD N A Data HDD fail Data rebuild or con access ure struction 240mm La Figure 5 7 Length for RAID card or controller ACP 7000 User Manual 34 Appendix A Exploded Diagram and Parts List A 1 Exploded Diagrams Figure A 2 Exploded Diagram 2 ACP 7000 User Manual 36 Figure A 3 Exploded Diagram 3 37 ACP 7000 User Manual ACP 7000 User Manual 38 Appendix B Backplane amp Motherboard Options B 1 Backpl
7. 3041 SOM 4481FL 0041 SOM 4481FL GE name arate Nr he en ee en ee SS SOM 4481FL MOA1 AMore Can not find material for your Advantech product Click here to send out material request Troubleshoot Search Zone Quick Help m Basic Search a Advanced Search Latest Drivers A PCA 6006LY 0041 PCA 6006VE 0041 Login eService Basic Search Search PCA 6008LV 00A1 4 x Service Request PCA 6006VE 0041 RMA E mail Our Support Team PCA 6167F 0041 m Certificate Notes 2002 A More Certificate Notes 2003 v lt B P EEE PE SEE NE ET I U ii PJR Click on the Advanced Search Type GEM 318 under the Keyword field Then click on Search ACP 7000 User Manual 32 9 5 BALE RFA LE TUR JANIRE A All ans mg QO O RAO PES za O 92 3503 HAED http eservice advantech com tw ndex asp EA iE JEG gt type in your product name Download Area 2 i poet all ed Account Datasheet Driver Password ca Manual GEM 318 Bm 4 Latest BIOS A Hierarchicai Search 3 SOM 448 Knowledge Base 2 ae i ate ae M 4451F SUA FAQ M 4481FL 0041 Specification SOM 4481FL GE Troubleshoot SOM 4481FL MOA1 Service Request AMore Query IK Retine IK co Search Zone A Gad ED oa 2 b A Bas
8. Back side layout of the SCSI backplane ACP 7000 User Manual 28 5 1 2 Connectors and Jumpers Table 5 1 Connectors and Jumpers CUNT CONG 80 pin Ultra320 SCSI connector CONS 68 pin Ultra320 SCSI connector JPWR1 JPWR3 JPWR3 4 Pin Power Connector For SCSI HDD status alarm function CN3 Pin 1 3 5 7 9 11 are the status signals for HDD1 HDD6 Pin 2 4 6 8 10 12 are the alarm signals for HDD1 HDD6 CN4 CN5 Fan Connectors LD1 LD6 SCSI HDDO HDD5 power LED green SCSI HDDO HDD5 Bi Color LED blue red HDD Activity Blue HDD Fault Red LED1 LED6 Rebuild Blink pink No error Off Blink 1 sec Identify Fast blink 3 sec HDD spin up options JP1 JP2 Spin up when power is applied Open Open Spin up after delay Open Close Spin up on command mode Close Open Reserved Close Close 29 ACP 7000 User Manual 5 2 SCSI Disk Drive Housing Before removing a SCSI HDD please be careful to disconnect all the relevant wires cables and fans behind the IDE disk drive and the SCSI disk drive housing as well as the SCSI mobile trays this facilitates removal and reduces risk to the hard drive and its data When in doubt please consult with an experienced technician The procedure for taking out the SCSI disk drive housing is as follows 1 Open the top chassis cover and release the two thumb screws to pull out the backplane holder until you can remove the SCSI disk drive
9. P rear plate with 20 slot I O brackets Figure 2 3 For the M B version it includes the M B rear plate with 7 slot I O brackets and a ATX M B I O cover Figure 2 4 Figure 2 4 Rear panel of motherboard version 7 ACP 7000 User Manual 2 2 2 3 Removing the Chassis Covers Please refer to Figure 2 5 and proceed as follows 1 Detach the two thumb screws on the upper edge of the rear panel 2 Remove the top cover Figure 2 5 Removing the top chassis cover Installing the Backplane ACP 7000 supports backplanes with up to 20 slots To install the backplane please refer to Figure 2 6 and proceed as follows 1 Remove the top chassis cover and then dismantle the hold down clamp by removing the four screws 2 Put the backplane in the proper location and attach the supplied EMI spring shielding with the screws provided Then fasten it onto the chassis 3 For the PICMG 1 0 BACKPLANE connect the orange white wire from connec tor HCN1 on the backplane to connector CN21 on the CPU card 4 Connect the 20 pin ATX power connector from the power supply to the back plane For the PICMG 1 0 BACKPLANE the 4 pin 12 V power connector is connected to the CPU card 5 Replace the hold down clamp and fasten it to the chassis 6 Return the top chassis cover and fasten it Figure 2 6 Installing the backplane ACP 7000 User Manual 8 2 4 Installing CPU Card amp Add on Cards ACP 7000 supp
10. handle of the mobile tray and pull it out as far as it will go Then completely take out the tray Refer to Figure 5 5 4 Install a 3 5 x 1 high SCSI SCA 80 pin HDD to the tray using the six screws See Figure 5 6 5 Return the mobile tray with SCSI HDD to the disk drive housing and push it in by the handle until it is locked into the original position 6 Push down the latch to lock the tray in place Figure 5 4 Pushing up the latch Figure 5 5 Removing the mobile tray 31 ACP 7000 User Manual OG Figure 5 6 Installing a SCSI SCA 2 80 pin HDD 5 4 2 Installing GEM318 Driver Users can usually install a SCSI HDD without a driver But if you use Windows 2000 OS and would like it to recognize a GEM318 SCSI device you can install the driver from Advantech s website Please follow the steps below to download the GEM318 driver and install it to your system 1 Advantech s eService website http eservice advantech com tw Advantech eService System Microsoft Internet Explorer OR 90 HAG PES LANE O 0 86 D 3 Download Area amp eserice Login BIOS Deiasheet Search MBios Mbatasheet Mbriver 7 Manual J utility pr Driver Password ca Manual Mrao specification V Troubleshoot Utility Latest BIOS A for your Advantech product type in your product name search SOM 4481 4 7 KnowledgeBase SOM 4481F
11. install the backplane add on cards and disk drives into the ACP 7000 chassis Please refer to Appendix A Exploded Diagram for all the detailed part names of ACP 7000 Note Use caution when installing or operating the components with the chas x sis open Be sure to turn off the power unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine 2 1 Chassis Front and Rear Panel 2 1 1 The Front Panel 1 A SCSI disk drive housing with six mobile HDD trays is located on the front left For IDE devices there is one slim type optical disk drive bay two 5 25 disk drive bays and one 3 5 disk drive bay on the right side 2 Four easily maintained and hot swappable fan units are located on the upper front 3 Front door with LED panel and user friendly rotary lock Users can close the door with or without the key 4 A pair of ear handles which users can simply fasten to the front right and left edges of the chassis with the six screws provided 5 Filters are located behind the front door and integrated with the fan units Figure 2 1 Front panel with door close lt N N nn gt s lt nn L vP al il Figure 2 2 Front Panel with door open ACP 7000 User Manual 6 2 1 2 The Rear Panel There are two reserved 9 pin D SUB openings and dual AC inlets on the rear panel For the B P version it includes the B
12. redundant power supply fails 2 One of the system cooling fans or blowers fails 3 Internal temperature of the chassis reaches 50 C default setting To stop the alarm beep simply press the Alarm Reset button on the front panel and then take the necessary action to fix it 4 1 Alarm Board Layout The layout and detailed specification of the alarm board are given below 5 Been ES 388 NRRERRSERHERRES Figure 4 1 Alarm board layout 4 2 Alarm Board Specifications Input Power 5 V 12 V Input Signals m 7 FAN connectors One thermal board connector support up to 8 thermal sensors in series One power good input One alarm reset input One voltage signal connector connect from backplane includes 12 V 5 V 3 3 V One Hard Disk LED connector connect from CPU card Output Signals B One LED board connector B One Buzzer output ACP 7000 User Manual 22 4 2 1 Connector Jumper and Pin Definition Table 4 1 CN1 Auxiliary External Power Connector Standard Mini 4 Pin Power Connector Pin 1 12 V Pin 3 GND Pin 2 GND Pin 4 5V Table 4 2 CN4 Temperature Sensor LM75 Connector Pin 1 5 V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4 3 CN13 Voltage Detection Input Connector Pin 1 5 Vs Pin 5 5 V Pin 2 GND Pi
13. there is enough space to take out the disk drive housing See Figure 2 6 Undo the four screws of the cushions and lift up the IDE disk drive housing See Figure 2 9 To install the slim type optical disk drive just simply fix it to the housing with the four screws provided And plug the small convert board attached with the two screws provided Insert other disk drives into the proper location in the disk drive housing and secure them with the screws provided See Figure 2 10 Connect the suitable cables from the CPU card to the 3 5 HDD FDD or the optical disk drive Then plug the 4 pin power connector into each disk drive Put the disk drive housing back in the correct position and fasten it with the screws Return the backplane holder and fasten it with the two thumb screws 11 ACP 7000 User Manual Figure 2 11 Installing disk drives 2 7 Attaching the Ears and Handles There is a pair of ears and handles in the accessory box If you need to install the chassis on a rack please simply fasten them to the front right and front left edges with the screws provided ACP 7000 User Manual 12 Operation This chapter introduces the sys tem operation information Sections include E The front panel E Replacing the cooling fans R Replacing the filters E Replacing the power supply 3 1 The Front Panel of ACP 7000 On the front panel there is one Power switch two System Reset buttons one Alarm Reset butto
14. ane Options The ACP 7000 supports a variety of PICMG 1 3 1 0 backplanes Users can contact a local sales representative for information and detailed specifications Table B 1 PICMG 1 3 Backplane Options Slots per Segment Model Name Segment SHB PCle x 16 PCI X PCI PCE 5B18 Single 1 1 8 8 PCE 5B16Q Quad 4 4 8 SHB System Host Board Table B 2 PICMG 1 0 Backplane Options Slots Per Segment Model Name Segment PICMG PICMG PCI PCI ISA PCA 6120P4 Single 2 4 14 PCA 6120P12 Single 1 1 11 7 PCA 6120P18 Single 1 1 17 1 PCA 6119P7 Single 2 7 10 PCA 6119P16X Single 2 16 1 PCA 6119P17 Single 1 1 16 ACP 7000 User Manual 40 B 2 Motherboard Options The ACP 7000 supports a variety of Advantech ATX motherboards as listed below You can contact a local sales representative for detailed information Table B 3 Motherboard Options Bus Model Name PCI PCI ISA ISA AGP SATA AIMB 742 4 32 bit 1 1 1 8X 2 2 PCI X 64 bit AIMB 744 4 PCI 32 bit 1 8X 2 2 PCI X 64 bit AIMB 750 4 PCI 32 bit 1 4X 2 1 PCle 16X AIMB 760 2 PCle 1X 4 5 PCI 32 bit 1 PCle 16X AIMB 762 1 PCle 4X en 4 5 PCI 32 bits 1 PCle 16X AIMB 763 1 PCle 1X 4 5 PCI 32 bits 1 PCle 16X AIMB 764 1 PCle 4X g Er 5 5 PCI 32 bits 1 PCle 16X AIMB 766 2 PCle 1X z 6 4 PCI 32 bits 41 ACP 7000 User Manual Tr
15. e rear plate of the chassis It is attached to the upper left corner of the chassis back plate Please refer to Figure 4 2 for a diagram of the thermal sensor module layout The default sensor L D number is 1 Users can refer to Table 4 4 to set the sensor L D number by adjusting the switch SW1 on the sensor module Figure 4 2 Thermal sensor module ACP 7000 User Manual 24 Table 4 12 CN1 amp CN2 Temperature Sensor Connector CN1 Temperature Sensor Connector Pin 1 5 V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4 13 SW1 Thermal Sensor I D Number Setting Sensor I D No SW 1 1 SW 1 2 SW 1 3 SW 1 4 1 default OFF OFF OFF ON 2 OFF OFF ON ON 3 OFF ON OFF ON 4 OFF ON ON ON 5 ON OFF OFF ON 6 ON OFF ON ON 7 ON ON OFF ON 8 ON ON ON ON 25 ACP 7000 User Manual ACP 7000 User Manual 26 SCSI Storage and RAID This chapter introduces the SCSI storage structures Sections include E 6 slot SCSI SCA backplane m SCSI disk drive housing E Installing SCSI disk drives There is a SCSI SCA backplane fixed behind the SCSI disk drive housing This back plane provides six 80 pin SCSI connectors so users can install up to six 80 pin SCSI HDDs Please see the relevant details below 5 1 6 slot SCSI SCA Backplane 5 1 1 SCSI Backplane Layout ag oo g 298 no 00 ETD Coo Figure 5 1 Front side layout of the SCSI backplane Figure 5 2
16. ease consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered for example type of PC CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any on screen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return material autho rization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer Initial Inspection When you open the carton please make sure that the following items have been shipped m ACP 7000 Chassis B User Manual m Warranty Card M Accessory box with a package of screws for fastening the backplane disk drives and the ear handles a 68 pin SCSI flat cable a pair of keys 20 rubber cushions a pair of ear handles a big to small 4 pin power wire a spare filter If any of these items are mis
17. el with door close 244 e nn 6 Figure 2 2 Front Panel with door Open eee eee nennen 6 2 1 2 The Rear Panel im dinde din 7 Figure 2 3 Rear panel of backplane version 7 Figure 2 4 Rear panel of motherboard version 7 Removing the Chassis Covers 8 Figure 2 5 Removing the top chassis cover 8 Installing the Backplane u een aa 8 Figure 2 6 Installing the backplane nennen 8 Installing CPU Card amp Add on Cards 9 Figure 2 7 Installing a full length CPU card eee eee 9 Hold down Glamp un ne k ne innen 10 Figure 2 8 Installing hold down clamp sss sese eee eee 10 Figure 2 9 The circle hole should face the rear panel 10 Installing Disk Drives 4 nee 11 Figure 2 10 Removing the disk drive bay 12 Figure 2 111nstalling disk drives 0su022 24400 nnnnnnnn sn 12 Attaching the Ears and Handles sees 12 Operation einen TD The Front Panel of ACP 7000 nn 14 3 1 1 Switch Buttons and I O Interfaces 14 Figure 3 1 Switch buttons and front I O interfaces 14 3 1 2 LED Indicators for System Status 15 Figure 3 2 Front LED panel u 2404ees nennen a 15 Table 3 1 LED Indicators for System Status 15 3 1 3 LED Indicators for Power Voltage Status 16 Table 3 2 LED Indicators for Power Voltage Status
18. ference guide for later reference Disconnect this equipment from any AC outlet before cleaning Do not use liquid or spray detergents for cleaning Use a damp cloth For pluggable equipment the power outlet must be installed near the equipment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall could cause damage Do not leave this equipment in an environment unconditioned where the storage temperature under 0 C 32 F or above 40 C 104 F it may damage the equipment The openings on the enclosure are for air convection hence protects the equip ment from overheating DO NOT COVER THE Openings Place the power cord such a way that people can not step on it Do not place anything over the power cord The voltage and current rating of the cord should be greater than the voltage and current rating marked on the product Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient over voltage Never pour any liquid into an opening This could cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If any of the following situa
19. fore touching the motherboard backplane or add on cards Modern electronic devices are very sensitive to static electric discharges As a safety precaution use a ground ing wrist strap at all times Place all electronic components on a static dissipa tive surface or in a static shielded bag when they are not in the chassis 21 CAUTION Any unverified component could cause unexpected damage To ensure the correct installation please always use the components ex screws provided in the accessory box A Message to the Customer Advantech Customer Services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of indus trial environments Whether your new Advantech equipment is destined for the labo ratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s cus tomer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical Support We want you to get the best performance possible from your products If you run into technical difficulties we are here to help For the most frequently asked questions you can easily find answers in your product documentation These answers are nor mally a lot more de
20. housing easily 2 Disconnect the two fan wires on the alarm board and the three power wires and the SCSI flat cable on the SCSI backplane 3 Undo the four screws of the alarm board and then move it away 4 Loosen the four screws of the cushions and then carefully take out the SCSI disk drive housing Figure 5 3 SCSI disk drive housing and wires 5 3 Wires amp Cables of the SCSI Storage There is one 68 pin SCSI flat cable in the accessory package This cable is for con necting the add on SCSI RAID card controller and the SCSI backplane The power wires of the dual fans should be connected to the alarm board The three 4 pin power connectors on the rear side of the SCSI backplane are for connecting the power wires from the power supply Note Please be sure to plug these wires and cables in well before you install any SCSI HDD When you have to take out the SCSI disk drive housing 5 from the chassis please disconnect the wires and cables first ACP 7000 User Manual 30 5 4 Installing SCSI Disk Drives 5 4 1 Installing the SCSI Disk Drives Note There are various types of 3 5 SCSI HDDs on the market You should TES choose the SCSI SCA 2 80 pin 3 5 HDD If you re not sure which type JE to choose please contact a local sales representative Please follow the installation procedures below 1 Open the front door by turning the rotary lock 2 Push up the latch on the mobile tray See Figure 5 4 3 Press down the
21. ic Search Number Date gt Abstract Latest Drivers A Advanced Search 1 11679516 200210 GEM 318 driver RS 200 RT PCA 6006LY 0041 PCA 6006VE 0041 Other Services X PCA 6006LV 0041 S PCA 6006VE 0041 Jr PCA 6187F 0042 Certificate More Notes 2002 Mi j M amp a O OFERE ez Kj Sa FF 02 36 The specific driver will show on the Service Request section 2 Click the driver and you will see 2 files The file GEM install doc is the installa tion guide and the file gem318 inf is the driver you need to install 3 Please be sure to follow the installation steps given in GEM install doc in order to successfully complete the installation SAF TE SAF TE stands for SCSI Accessed Fault Tolerant Enclosure The SCA backplane with built in GEM318 chipset supports SAF TE It provides a standard non propri etary way for third party disk and RAID controllers to be fully integrated with periph eral packing that supports status signals LED audible alarm LCD etc hot swappable Ultra320 SCSI HDDs and monitoring of enclosure components such as disk drives power supplies thermal sensors fans etc For ACP 7000 the GEM318 chipset checks the disk status only others such as fans temperature power supply and voltage are monitored by an alarm board 33 ACP 7000 User Manual 5 6 RAID Application RAID stands for Redundant Array of Inexpensive lndependent Disks The ACP 7000 can be integrated with a SCSI RAID card
22. iew to show users how to remove the fan By this way you need to remove the whole SCSI disk drive housing first It is not necessary to take out the SCSI housing to replace the fan Unplug the fan wire on the alarm board Put a new fan into the fan enclosure carefully until it is locked by the tab Be sure to install it securely in the enclosure Plug the fan wire into the alarm board Return the backplane bracket to its original location and fasten it Replace the top chassis cover and then fasten it JITTEN b Another way to replace the fan Figure 3 4 Replacing the SCSI backplane fan 17 ACP 7000 User Manual 3 3 Replacing the Filters The filter blocks dust and particles from the work environment and extends the lon gevity of the system The filter should be replaced periodically There are three filters behind the front door and four filters integrated with the front fan units To replace the filter please proceed as follows 3 3 1 Replacing the Front Door Filters 1 2 3 4 Open the front door Loosen the screws located on the filter cover Replace the filter with a new one Fasten the filter cover Figure 3 5 Replacing the front door filters 3 3 2 Replacing the Fan Filters 1 2 3 4 Push down the latch on the fan unit on the upper front to unlock it Open the filter bracket and simply take out the filter Replace the filter with a new one and then replace the fan bracket Return the fan u
23. ilize the add on cards to protect them from shock and vibration Replace the hold down clamp and screw it in place 5Vsb PS_ON wires connect to CPU card 9 ACP 7000 User Manual 2 5 Hold down Clamp The hold down clamp protects all the cards from vibration and shock After installing all the cards re fasten the hold down clamp Please refer to the following steps 1 After plugging in the CPU card and add on cards please insert the rubber cush ions provided into the notches of the hold down clamp and adjust them to the placement ofthe cards The cushions offer these cards protection against shock and vibration 2 Put the hold down clamp back into its original position Please note that the cir cle hole on the hold down clamp should face toward the rear panel See Figure 2 9 3 Secure the hold down clamp to the chassis with the four screws Figure 2 9 The circle hole should face the rear panel ACP 7000 User Manual 10 2 6 Installing Disk Drives The ACP 7000 supports both IDE and SCSI storage devices We introduce the IDE disk drive installation procedure here For installing a SCSI HDD please refer to Chapter 5 for detailed SCSI information and installation procedure The IDE disk drive housing supports one slim type optical disk drive two 5 25 and one 3 5 disk drive devices Please follow these steps for installation 1 2 Release two thumbscrews to draw out the backplane holder until
24. lly in mission critical computer telephony applications industrial automation and factory management A wide range of standard computing peripherals can be integrated with the chassis to meet different application needs for operation under harsh conditions 24 hours a day 7 days a week 1 2 Specifications Construction Heavy duty steel Disk Drive Capacity One slim type optical disk drive bay two 5 25 disk drive bays and one 3 5 disk drive bay RAID Storage Supports six 3 5 SCSI SCA 80 pin hot swappable HDDs Each mobile tray has a latch for protection and a pair of LEDs for displaying the HDD power and HDD activity status Security Protection The RAID storage system power switch and system reset buttons are all behind the lockable door LED Indicators on Front Panel Bi color LEDs green red for Power Temper ature and Fan status single color LEDs green for HDD activity and Power Singles Status 3 3 V 5 V 12 V 5 V and 12 V For the SCSI storage each mobile tray has a single color LED green that displays HDD power and a bi color LED blue red that displays HDD status Switch and Buttons on Front Panel Power switch Alarm Reset button and up to two System Reset buttons Front I O Interfaces Dual USB and one PS 2 keyboard connector Cooling System Four 92 mm x 92 mm 57 CFM hot swappable cooling fans and two 80 mm x 80 mm 47 CFM cooling fans behind the SCSI backplane Air Filters Four filters 92 mm x 104 m
25. m inside of the fan modules one filter 174 mm x 79 mm behind the front door and two filters 98 mm x 37 mm on both sides of the LED panel Slide Rails General Device C 300 series supported Weight 35 kg 77 Ibs Dimensions W x H x D 482 x 307 x 500 mm 19 x 12 1 x 19 7 Chassis Color Black ACP 7000 User Manual 2 1 3 1 4 Power Supply Options Table 1 1 Power supply options Model Name 1757001757 17570017578 1757001759 Watts 460 W ATX PFC 570 W ATX PFC 810 W ATX PFC 1 1 redundant 2 1 redundant 3 1 redundant inp tratin 100 240 Vac 115 230 Vac 115 230 Vac P 9 Full range Full range Full range 5 V 42A 5 V 50 5V 75 A 3 3 V 30 3 3 V 40 3 3 V 60 A 12 V 32 A 12 V 34 A 12 V 51A Output voltage 5 0 8 A 5V 1A 5V 15A A2V 1A A2V 1A 12V 1 5A 5 Vsg 2A 5 Vsp 1 2 A 5 Vsp 1 6 A 5V 6A 5V 9A 5V 2A 3 3 V 2A 3 3 V 3A 3 3 V 0 2 A 12 V 3A 12 V 4 5A Minimum load 412 0 5 12V 0 1A 12 V 0 15A 5Vsg 0 1 A 5 V 0 1 A 5 V 0 15 A 5 Vsp 0 1 A 5 Vag 0 15 A MTBF 100 000 hours 25 C 100 000 hours 25 C 100 000 hours 25 C Safety UL TUV CB CCC UL TUV CB CCC UL TUV CB CCC Environment Specifications Table 1 2 Environment specifications Environment Operating Non operating Temperature 0 to 40 C 32 to 104 F 20 to 60 C 4 to 140
26. n a dual USB port and a PS 2 connector There are nine LED indicators on the lockable front door Their individual functions are described below 3 1 1 Switch Buttons and I O Interfaces Momentary Power switch Press this button to turn the system power on or off Please use system shutdown or press this switch for few seconds to turn off the sys tem ATX power Alarm Reset button Whenever a fault occurs in the system e g fan failure or the temperature in the chassis is too high the audible alarm will be activated Pressing this button will stop the alarm from beeping System Reset button Press the button to reboot the system up to two systems Dual USB port Connect USB devices to the system with this port PS 2 connector Connect a PS 2 keyboard to this connector SYSTEM RESET x System Reset 1 System Reset 2 optional Alarm Reset Momentary Switch or On Off Switch Dual USB and PS 2 Keyboard connectors Figure 3 1 Switch buttons and front I O interfaces ACP 7000 User Manual 14 3 1 2 LED Indicators for System Status The LED display on the front door shows a series of indicators that are grouped into two categories for System Status and Power Voltage Status HDD TEMP FAN 3 3V 5V 12V 5V 12V POWER STATUS Figure 3 2 Front LED panel The following table describes the LED indicators for System Status Table 3 1 LED Indicators for System Status LED Description Green Red PWR Sys
27. n 6 3 3 V Pin 3 GND Pin 7 12 Pin 4 5V Pin 8 12V Table 4 4 CN16 Power Good Input Pin 1 Power Good A Pin 2 GND Table 4 5 CN17 Alarm Reset Connector Pin 1 ALARM RESET Pin 2 GND Table 4 6 CN18 Output Connector to LED Board Pin 1 GND Pin 9 Temperature Good LED Pin 2 Power Good 5 V Pin 10 Temperature Fail LED Pin 3 Power Good 12 V Pin 11 FAN Good LED Pin 4 Power Good 5 V Pin 12 FAN Fail LED Pin 5 Power Good 12 V Pin 13 N A Pin 6 HDD 1 Pin 14 Power Good 3 3 V Pin 7 Power Good LED Pin 15 Power Good 5 Vsg Pin 8 Power Fail LED Table 4 7 CN26 External HDD LED Connector Pin 1 HLED ACT Pin 2 N A Table 4 8 FAN1 FAN7 Fan Connectors Pin 1 GND Pin 3 FAN_DEC Pin 2 12 V Table 4 9 J1 External Buzzer Pin 1 Buzzer Pin 2 5 V Table 4 10 SW1 Fan Number Select Switch Pin 1 GND Pin 5 GND Pin 2 FAN_SEL1 Pin 6 FAN_SEL3 23 ACP 7000 User Manual Pin 3 GND Pin 7 GND Pin 4 FAN_SEL2 Pin 8 RESET 4 2 2 Switch Settings The alarm board is designed to connect with up to 7 fans User can set the fan num ber by adjusting the switch SW1 on the alarm board Table 4 11 SW1 Fan Number Setting FAN NUMBER SW 1 1 SW 1 2 SW 1 3 SW 1 4 0 OFF OFF OFF OFF 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 default OFF ON ON OFF 7 ON ON ON OFF 4 3 Thermal Sensor There is a thermal sensor located on th
28. nit to its original place and then lock it by push up the latch Figure 3 6 Replacing the fan filter ACP 7000 User Manual 18 3 4 Replacing the Power Supply The ACP 7000 supports various power supply models To replace the power supply module please proceed as follows 1 Turn off the failed power supply module 2 Loosen the screw on the failed module and then gently pull the module out by the handle see Figure 3 7 a and Figure 3 7 b 3 Make sure that the new power supply module is the same rating as the currently installed one 4 Slide the power supply module inward until it locks into position then tighten the screws 5 Return the handle to its original place a power supply module of 460 W YT N b power supply module of 570 W 810 W Figure 3 7 Replacing the power supply module 19 ACP 7000 User Manual Note When you plug the two power cords into the sockets for 570W and 810W models please give them the same orientation See Figure 3 8 Figure 3 8 Power cord plugs orientation on the socket ACP 7000 User Manual 20 Alarm Board This chapter introduces the alarm board and thermal sensor specifi cations Sections include E Alarm board layout E Alarm board specifications E Thermal sensor E Sensor I D number setting The alarm board is located on the right side near the rear section The alarm board makes an audible alarm when 1 Any power supply module or
29. obile ray sese eee eee eee 31 Figure 5 6 Installing a SCSI SCA 2 80 pin HDD 32 5 4 2 Installing GEM318 Driver 32 SAF TE ss sista nnne ecssnnnccvevisudesicddad agetcddvvesedt Veutussdteddiaagaccdevabescatdecaggadives 33 RAID Application neueren anne es a dt 34 Table 5 2 SCSI HDD Power and Activity Status LEDs 34 Figure 5 7 Length for RAID card or controller 34 Exploded Diagram and Parts List 35 Exploded Diagrams re een 36 Figure A 1 Exploded Diagram 1 36 Figure A 2 Exploded Diagram 2 36 Figure A 3 Exploded Diagram 3 37 viii AppendixB Backplane amp Motherboard Options 39 B 1 Backplane Options eek een 40 Table B 1 PICMG 1 3 Backplane Options 40 Table B 2 PICMG 1 0 Backplane Options 40 B 2 Motherboard Options en 41 Table B 3 Motherboard Options 41 ix ACP 7000 User Manual ACP 7000 User Manual General Information This chapter provides general information about the ACP 7000 Sections include E Introduction E Specifications Power supply options E Environment specifications m Dimension diagram 1 1 Introduction ACP 7000 is a 7U high rackmount industrial computer chassis for high performance and high capacity computing platforms It meets a variety of application needs for fil ing printing e mails and web serving This powerful computing server includes full disk array storage for minimizing the system downtime especia
30. orts up to 20 add on cards To install a CPU card or add on card please proceed as follows 1 Select a vacant PICMG slot for a full length CPU card or a PCI ISA slot for other add on cards Then remove the corresponding I O bracket attached to the rear plate of the chassis Insert the CPU card with CPU CPU cooler RAM and necessary cables installed or add on card vertically into the proper slot See Figure 2 7 For full length cards please make sure that the card bracket has been inserted properly and the other edge of the card has been inserted into the plastic guiding fillister Fasten the card with the screw on top of the I O bracket Connect the 5Vsb and PS_ON wires from the power supply to the CPU card Connect the 9 pin USB wire power switch wire and system reset switch wire from the chassis to the CPU card For the PICMG1 0 Backplane connect the orange white wire from the connec tor CN20 on the CPU card to the connector HCN1 on the backplane Con nect the 4 pin 12 V power connector from the power supply to the CPU card Repeat Steps 2 and 4 if there is more than one CPU card or add on card There are two rows of notches on both sides of the hold down clamp for insert ing rubber cushions into One side is for PCI cards while the other side is for ISA cards Depending on the card height the cushions can be inserted upward or downward After the rubber cushions have been inserted into the notches they will stab
31. sing or damaged contact your distributor or sales repre sentative immediately We have carefully inspected the ACP 7000 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the ACP 7000 check it for signs of ship ping damage For example damaged box scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales representative immediately Also please notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspection we will make arrangements to repair or replace the unit V ACP 7000 User Manual ACP 7000 User Manual vi Contents Chapter Chapter Chapter 1 BER ei N a 1 5 2 1 2 2 2 3 2 4 2 5 2 6 2 7 3 3 1 3 2 3 3 General Information css ssc c cc c c css cs T ssl e 2 Specification Ssnan ia aa a a aiaa 2 Power Supply Options 3 Table 1 1 Power supply options 4 nennnnnenennnn 3 Environment Specifications 3 Table 1 2 Environment specifications 3 Dimension DIAJ esie elek 4 Figure 1 1 Dimension diagram nn 4 System SOU Chassis Front and Rear Panel nn 6 2 1 1 The Front T usb rhinite een 6 Figure 2 1 Front pan
32. tailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the infor mation or questions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products In fact most problems reported are minor and can be easily solved over the phone In addition free technical support is available from Advantech engineers every busi ness day We are always ready to give advice about application requirements or spe cific information on the installation and operation of any of our products ACP 7000 User Manual iv Product Warranty Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installation Advantech assumes no liability under the terms of this warranty as a consequence of such events If an Advantech product is defective it will be repaired or replaced at no charge dur ing the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Pl
33. tem power Normal Abnormal HDD Hard disk drive activity Data access No light TEMP Temperature in the chassis Normal Abnormal FAN Cooling fan status Normal Abnormal When the system power is on the PWR LED is always Green When the PWR LED is RED it indicates a redundant power supply module failure To stop the alarm beep press the Alarm Reset button Examine the redundant power supply module right away and replace the failed module with a good one When the FAN LED is RED it indicates a failed cooling fan and the alarm is also activated To stop the alarm beep press the Alarm Reset button and then replace the failed fan with a good one immediately If the TEMP LED is RED it means that the inside of the chassis has overheated An audible alarm will be activated To stop the alarm beep press the Alarm Reset but ton Inspect the fan filter and the rear section of the chassis immediately Make sure the airflow inside the chassis is smooth and not blocked by dust or other particles 15 ACP 7000 User Manual 3 1 3 LED Indicators for Power Voltage Status 3 2 3 2 1 The following table is of the individual LEDs which indicate the status of the back plane voltage signals Table 3 2 LED Indicators for Power Voltage Status LED Description LED on LED off 3 3 V 3 3V signal Normal Abnormal 5 V 5V signal Normal Abnormal 12V 12V signal Normal Abnormal 5 V 5V signal Normal Abnormal 12 V 12V signal Normal Abnormal
34. tions arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture a9 The equipment does not work well or you cannot get it to work according to the installation user manual e The equipment has been dropped and damaged f The equipment has obvious signs of breakage CAUTION The computer is provided with a battery powered real time clock cir cuit There is a danger of explosion if battery is incorrectly replaced Replace only with same or equivalent type recommended by the manufacture Discard used batteries according to the manufacturer s instructions THE COMPUTER IS PROVIDED WITH CD DRIVES THAT COMPLY WITH APPROPRIATE SAFETY STANDARDS INCLUDING IEC 60825 CLASS LASER PRODUCT KLASS LASER PRODUKT This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and iii ACP 7000 User Manual 2 this device must accept any interference received including interference that may cause undesired operation 19 CAUTION Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges 20 CAUTION Always ground yourself to remove any static charge be
35. usted ePlatform Services AD ANTECH www advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2009
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