User Manual UM1 - Solarlink GmbH
Contents
1. 1 Off heat flange 2 Off heat tube 3 Off heat bow The off heat duct included extracts warm air so that the unit can also be operated in close quarters Fasten the off heat flange 1 to the unit using the pre sunk screw holes Attach the off heat tube 2 to the off heat bow and conduct the tube to the exterior Should the off heat bow 3 not be needed you can remove it from the off heat flange and attach the off heat tube directly to the flange Make sure that the hose Is not crimped and that there is no moisture or foreign objects inside The hose may be shortened as needed It may be necessary to use an external face plate to protect the outlet 4 Installation 4 5 IEE Sense lead Electrical Connections All work should be carried out by qualified technicians in accordance with technical regulations Improper connections or the use of wrong gauge wires could result in fire All wires must be properly insulated and have adequate voltage rating All connections must be tight The use of uninsulated wires and contacts is not permitted Use the battery charging line included The circuit connecting the battery must contain a fuse Alternatively use the fuse available as optional equipment to connect the battery The battery charging cable consists of four leads that must be2. regulators for defects Error 63 Automatic restart Unit is restarting automatically Interruption Surroundings too warm Ambient temperature is too high Unit will start automatically as soon as temperature drops below 40 C 7 3 Description Problems without Error Messages Cause Solution Unit does not start No battery connected wrong battery or undercharged Short circuit fuse tripped If problem recurs Check contacts polarity and cables Connect a charged battery to start device Check polarity of charge line Turn off unit check reason for short circuit overload or wrong polarity and correct Replace fuse see Chapter 7 4 Contact the hotline at Tel 0049 89 607 454 99 34 7 Troubleshooting 7 5 Changing the Fuse Replace fuses only with fuses of the same type and rating Never repair or override a fuse Before changing fuse locate the reason for the malfunction and have your dealer repair it Switch off the unit before replacing the fuse Unplug the charge line mM Replace the fuse G fuse 250V 8 A M 5x 20 mm M Reconnect the charge line m Make sure that you have replacement fuses on hand Replacement fuses are available in electronics stores or from your dealer 35 7 Troubleshooting 7 6 Replacing Service fluid If service fluid is low the red l
3. Acute toxicity LD50 oral rat 5628 mg kg LD50 dermal rat N D mg kg LD50 dermal rabbit 15800 mg kg LC50 inhalation rat 85 mg l 4 h The odour threshold of methanol is several times higher than the TLV TWA 11 2 Chronic toxicity EC carc cat not listed EC muta cat not listed EC repr cat not listed Carcinogenicity TLV not listed IARC classification not listed 11 3 Routes of exposure swallowed inhalation eyes and skin 11 4 Acute effects symptoms Swallowing even small amounts of methanol may cause blindness or death Effects of sub lethal doses may be nausea headache abdominal pain vomiting and visual disturbances ranging from blurred vision to light sensitivity Inhalation of high concentrations irritation of the mucous membranes headache sleepiness nausea confusion loss of consciousness digestive and visual disturbances and death High vapour concentration or contact with liquid irritation of the eyes tearing and burning May be absorbed through the skin in toxic or lethal amounts 11 5 Chronic effects Repeated exposure by inhalation or absorption systemic poisoning brain disorders impaired vision and blindness 45 MATERIAL SAFETY DATA SHEET METHANOL Inhalation may worsen conditions such as emphysema or bronchitis Repeated skin contact may cause dermal irritation dryness and cracking Reproductive effects Reported to cause birth defects in rats exposed to 20000 ppm Issue date May 2
4. II UN 1230 Methanol II 3 6 1 3 6 1 II 3 6 1 3 6 1 II 3 6 1 3 6 1 6 1 II 6 1 II 14 7 Special precautions in connection with transport 47 MATERIAL SAFETY DATA SHEET METHANOL none 14 8 Limited quantities LQ When substances and their packaging meet the conditions established by ADR RID ADNR in chapter 3 4 only the following prescriptions shall be complied with each package shall display a diamond shaped figure with the following inscription UN 1230 or in the case of different goods with different identification numbers within a single package the letters LQ 15 Regulatory information Enumerated in substance list Annex of directive 67 548 EEC et sequens Highly flammable R11 Highly flammable R23 24 25 Toxic by inhalation in contact with skin and if swallowed R39 23 24 25 Toxic danger of very serious irreversible effects through inhalation in contact with skin and if swallowed S 01 02 Keep locked up and out of reach of children S07 Keep container tightly closed S16 Keep away from sources of ignition No smoking S36 37 Wear suitable protective clothing and gloves S45 In case of accident or if you feel unwell seek medical advice show the label where possible 16 Other Information The information provided on this MSDS is correct to the best of our knowledge information and belief at the date of its publication The information given is designed only a
5. connected to the battery as follows Power lead This lead carries current to the battery Sense lead This lead measures battery voltage To minimize current loss in the leads the following cross section is recommended should the battery charging cable included as standard equipment be insufficient Length m min cross section lt om 2 5 mm 5 10m 4 mm 10 15m 6 mm 4 Installation unit 12 V lead battery 4 6 Make sure that the polarity is correct see illustration Connect the positive wire and the positive sensor cord to the battery fuse Then connect the battery fuse to the battery s positive terminal Then connect the negative wire and the negative sensor cord to the battery s negative terminal Installation in recreational vehicles RV See IM1 installation manual for RVs with Electroblock EBL Connecting the Remote Control 1 2 n Bi 3 4 1 Control panel 2 Surface mount 3 Frame 4 Screws The remote control 1 displays the current status and is used to control the device Mount the panel where it is easily accessible such as in the cockpit If installing the panel flush with the surface of the unit make sure that there is sufficient opening for the electronic components behind the opening Use templates for drilling and sawing when flush or surface mounting 2 Use a drill to start the opening and then cut out the rest of the opening
6. danger of fire if methanol leaks out following an accident or if the unit or the fuel cartridge has been damaged Keep away from open fire and make sure area is well ventilated Small amounts of methanol which may leak out will evaporate without leaving any residue Keep unit and fuel cartridges including empty or partially filled cartridges out of children s reach Operate the unit only in accordance with instructions and keep operating area well ventilated Do not block exhaust Avoid inhaling exhaust fumes directly or for prolonged periods of time 1 Introduction There is no risk of coming into contact with methanol provided that you handle the unit and fuel cartridges in accordance with instructions We are required by law to print the following notice Methanol is toxic if inhaled ingested or if it comes into contact with skin Irreparable damage may occur if inhaled ingested or if it comes into contact with skin In the event of an accident or if nausea occurs consult a physician immediately Be sure to bring the fuel cartridge label or these instructions to the consultation A caution concerning methanol can be found in the appendix System exhaust may contain harmful components Avoid inhaling exhaust directly or for prolonged periods of time Use the exhaust hose to conduct exhaust gases to the exterior Improper use or improper connection to other electrical devices may result in damage In addition to t
7. heat duct flange bow tube External face plate fixing screws OD1 Off heat flange and Off heat bow Off heat tube External face plate Screw for fastening off heat flange M4 x 10 4 pieces User manual UM1 Installation manual for RVs IM1 G fuse 250 V 8 Am 5 x 20 mm 10 pieces 37 Item number 150 905 006 150 905 008 150 905 002 150 905 007 151 077 003 151 077 007 151 077 006 151 075 003 150 905 001 151 908 003 151 906 009 151 906 010 000 999 674 151 903 001 151 903 005 151 904 001 151 903 013 000 992 629 151 901 001 151 901 006 151 906 001 8 Appendix Description Item number Service Kit 151 909 002 Control interface Cl1 151 076 007 Interface adapter IA1 151 075 001 For further information on accessories and spare parts please ask you dealer 38 8 Appendix Output Current A Qutput Current A 8 2 Output characteristic U I and U P characteristic as per CE test 1200 U and U P Characteristic am a Output voltage Y 1600 U l and U P Characteristic 120 125 130 135 10 14 5 Qutput voltage Y 39 Output Power VW Output Power W 8 Appendix 8 3 Material safety data sheet methanol When working with methanol fuel cartridges be sure to comply with the following safety data sheet In case of accident or nausea immediately seek medical assistance and present this safety data sheet 40 MATERIAL SAFETY DATA SHEET ME
8. that it does not shake loose in an accident for example 4 Installation 4 3 Connecting the Exhaust Hose Routing the exhaust hose The unit converts methanol and oxygen into water and carbon dioxide The process generates heat which together with water vapor carbon dioxide and trace amounts of methanol must escape Attach the exhaust hose included to conduct by products to the exterior E Remove the cap from the exhaust port Retain the cap for winter storage or for possible returns m Attach the exhaust hose included to the exhaust port E Feed the hose from the chassis to the exterior and use a Suitable sealant to seal the opening The hose may be shortened as needed m Make sure the exhaust hose has no kinks or blockage and that exhaust can escape freely Exhaust gasses contain moisture and may exceed 60 C thereby causing scalding Exhaust byproducts may contain injurious substances Avoid inhaling exhaust directly or for long periods of time At no time may siphoning occur in the hose Make sure that the hose is neither closed nor blocked The exhaust hose may not be longer than 50 cm in order to prevent freezing in winter The hose may be up to 150 cm long for summer operation and during transitional seasons Avoid siphoning 4 Installation 4 4 Off heat duct
9. warning light and the maintenance message 23 5 Operation 5 2 A Automatic Charging mode Automatic Standby Automatic Please change fuel cartridge Automatic Operation Before connecting to the electrical system make sure the unit has been positioned properly and that the electrical system is protected by fuses as described in Chapter 4 5 Do not operate at temperatures above 40 C or below 20 C If device has been exposed to temperatures under 0 C without being connected to a battery or with insufficiently filled fuel cartridge antifreeze it must stand at room temperature for 24 hours before operating Make sure that a full fuel cartridge has been connected Automatic operation will begin the moment that you connect the unit to a battery The unit will monitor battery voltage by itself The unit charges the battery as needed or assists the battery in providing output The second line of the display will indicate charging mode as long as the unit is providing voltage to the electrical system If the battery is sufficiently charged and the unit is not providing input the unit will remain in the standby mode Should the device detect a malfunction such as an empty fuel cartridge it will shut down and advise you how to correct the situation Please change fuel cartridge Resume automatic operation using the reset button after the error has
10. with a keyhole or compass saw Then secure the control panel 1 with four suitable screws 4 and place the frame 3 over the control panel 4 Installation Automatic Standby Connect the control panel with the data line included or with any commercially available network cable such as a Cat 5 patch cable Then insert the plug into the left socket on the unit marked Remote Control The display contains two lines with 16 characters apiece The first line provides information as to the operating mode selected Automatic On Off It also provides information as to the language selection See Chapter 4 7 The second line provides information as to the operating status Standby Charging mode Antifreeze mode Shutting down The second line also indicates operating parameters such as charging current and such maintenance parameters as Please change fuel cartridge 20 4 Installation 4 7 Select Language m Press gt gt on the control panel for 2 seconds The control panel will display the language currently selected m The following languages are available Deutsch German factory setting English French Italian Dutch Spanish M Continue pressing gt Juntil the desired language appears m Then hold J2 more seconds in order to set your language choice 21 5 Operation RDP gt Connecting the Fuel
11. 001 5 7 12 Ecological information 12 1 Ecotoxicity LC50 96 h 10800 mg l SALMO GAIRDNERI ONCORHYNCHUS MYKISS EC50 48 h 24500 mg l DAPHNIA MAGNA EC50 72 h 8000 mg l ALGAE Methanol can be harmful for as well salt water organisms as freshwater organisms 12 2 Mobility Volatile organic compounds VOC 100 Soluble in water For other physicochemical properties see section 9 12 3 Persistence and degradability biodegradation BOD5 0 6 1 1 g 02 g substance COD 1 42 g 02 g substance water Readily biodegradable in water test 99 OECD 301D BOD 80 ThOD soil N D Methanol will be broken down to carbon dioxide and water 12 4 Bioaccumulative potential log Pow 0 82 0 66 BCF lt 10 LEUCISCUS IDUS Slightly bioaccumulative 12 5 Other adverse effects WGK 1 Classification in compliance with Verwaltungsvorschriftwassergef hrdender Stoffe VwVwS of 17 May 1999 Effect on the ozone layer Not dangerous for the ozone layer Council Regulation EC No 3093 94 O J L333 of 22 12 94 Greenhouse effect No data available Effect on waste water purification Sludge digestion is inhibited at800 mg INitrification of activated sludgeis inhibited at 160 mg l 50 13 Waste disposal considerations 13 1 Provisions relating to waste Waste material code 91 689 EEC Council Decision 2001 118 EC O J L47 of 16 2 2001 07 01 04 other organic solvents washing liqu
12. Cartridge For safety s sake use only original EFOY fuel cartridges Do not smoke while changing the cartridge and avoid open flames Do not expose fuel cartridges to temperatures above 45 C Do not place the fuel cartridge in front of the air intake or outlet Original equipment EFOY fuel cartridges contain EFOY approved methanol Even slight impurities in commercially available methanol may cause permanent damage to the unit and may void the guarantee Note When the cartridge is empty Please change fuel cartridge will appear on the remote control and the yellow light will blink The cartridge may be changed while the system is running m Unscrew the empty fuel cartridge and remove M Close each cartridge tightly with the cap after use m EFOY fuel cartridges are intended for one way use only They may not be refilled m Sort empty fuel cartridges with plastics Dispose of partly filled fuel cartridges in the same manner as solvents or paint 22 5 Operation Place a new Sealed original equipment EFOY fuel cartridge into the fuel cartridge holder 1 Fasten the belt on the fuel cartridge holder 2 Do not attach fuel cartridges without a fuel cartridge holder Only remove the childproof cap when the new fuel cartridge has been placed into the fuel cartridge holder 3 Screw the connector onto the new fuel cartridge Press on the control panel to extinguish the yellow
13. Mate N Lok Mfr No 350779 G fuse 250V 8 0A M 5 x 20 mm 4 Installation 4 1 Securely fasten unit and fuel cartridges when using on board motor vehicles and boats Do not operate unit if there is danger of explosion Unit is not watertight Make sure that no water can enter Keep unit and fuel cartridges away from children temperatures in excess of 45 C and direct sunlight Space Requirements Please note when installing that operating temperature ranges between 20 C and 40 C This unit generates heat thus requiring ventilation Please take this into account when considering space requirements Provide for a vent opening measuring at least 10 cm across when installing Use the off heat duct included to remove warm air Install only in upright position Use the mounting plate included Make sure that the device does not exceed the maximum inclination Inclination along the direct axis continual 35 temporary 10min 45 Inclination along the quadrature axis continual 20 4 Installation exhaust gt E ap DEG electrical connection P av ae All electrical connections the fill opening for service fluid and the fuel cartridge should be easily accessible Install unit and fuel cartridge at the same level Make sure that the fuel cartridge is located within reach of
14. Solarlink GmbH Drangstedter Str 37 i D 27624 Bad Bederkesa GERMANY ENERGY FOR YOU mail info solarlink de web www solarlink de User Manual UM I 1600 1200 600 Automatic Charge Control 1 Introduction 1 1 Foreword Thank you for purchasing an EFOY product We hope that you will enjoy your new unit Please read these instructions first before using Should you have any questions about installation or operation please consult your dealer or the EFOY hotline SFC Smart Fuel Cell AG Eugen Saenger Ring 4 D 85649 Brunnthal Nord Germany Hotline 0049 89 607 454 99 hotline efoy com www efoy com UM1 GB 060420 User Manual 1 Introduction 1 2 DBLO Safety Information Read the instructions before operating and keep them nearby Be sure to follow all directions in the manual Do not open unit or fuel cartridges Do not use force to open cartridges and do not refill them Any modifications to the unit may affect safe operation will lead to a loss of license and will void the guarantee Use only original EFOY equipment Do not store unit and fuel cartridges at temperatures above 45 C Do not operate at temperatures above 40 C Keep away from heat and direct sunlight Store the unit where there is no danger of freezing or use the automatic antifreeze feature Do not smoke when handling the unit or the fuel cartridges Keep away from heat and open flame There is a
15. THANOL Gem Richtlinie 91 155 EWG der Kommission der Europ ischen Gemeinschaften 1 Identification of the Substances preparation and the company 1 1 Identification of the substance or preparation Synonyms Methyl alcohol methyl hydrate wood spirit methyl hydroxide Product use Solvent fuel feedstock CAS no 000067 56 1 EC index no 603 001 00 X NFPA code 1 3 0 EINECS no 200 659 6 Molecular weight 32 04 RTECS no PC1400000 Formula CH30H Company undertaking identification SFC Smart Fuel Cell AG Eugen S nger Ring 4 D 85649 Brunnthal Nord Tel 49 0 89 607 454 99 Fax 49 0 89 607 454 69 Telephone number for emergency 32 14 58 45 45 Information centre of dangerous goods B I G Technische Schoolstraat 43A B 2440 Geel Belgium 2 Composition information on ingredients Hazardous ingredients CAS no Conc in Hazard class Risks R phrases METHANOL 000067 56 1 99 85 F T 11 23 24 25 39 23 24 25 3 Hazards identification Toxic by inhalation in contact with skin and if swallowed Toxic danger of very serious irreversible effects through inhalation in contact with skin and if swallowed Highly flammable May build up electrostatic charges risk of ignition Gas vapour flammable with air within explosion limits 4 First Aid measures 4 1 Eye contact Rinse immediately with plenty of water for a minimum of 15 minutes ensuring all surfaces and crevic
16. been corrected See also Chapter 7 Troubleshooting 24 5 Operation 5 3 Switching on the Fuel Cell On Charging mode 5 4 If desired you can switch on the unit manually regardless of the battery voltage The unit will then be in the charging mode Press O Jon the control panel once if the unit has been switched off and twice if it is operating in automatic mode The unit will start up regardless of the battery voltage and will continue charging until it reaches the cutoff point Upon gt 14 2 V und lu lt 2 0 A The device will then switch to automatic mode by itself and will only charge if the battery or the demand for power requires it Jisplay Information Automatic Voltage 13 6 V Automatic 46A Automatic Operating hours 500 h Automatic Energy 25000 Wh The second line of the display provides information about normal operation errors or malfunctions see Chapter 7 The first line indicates the operating mode selected such as Automatic Press to obtain the following information E Battery voltage E Charging current E Total operating hours E Total energy generated 25 5 Operation Automatic Firmware 1200 4 12L Automatic Please change fuel cartridge Automatic Charging mode E Firmware version E Maintenance messages see also Chapter 7 E If you have connected the optional
17. cap Keep all elements clean Keep unit and fuel cartridges even empty or partially empty cartridges away from children Remove the exhaust hose Keep it clean and place a cap over the exhaust outlet Remove the off heat tube and the off heat bow if necessary Release the belt and lift the unit off the mounting plate Store unit in a cool place however the temperature should exceed 1 C because the automatic antifreeze feature will only work if a fuel cartridge is attached along with a sufficiently charged battery See Chapter 5 8 If the unit has been exposed to temperatures below 0 C without being connected to a battery and sufficiently filled fuel cartridge antifreeze it will have to stand at room temperature for approximately 24 hours before operating Use a proper box such as the original carton to ship the unit Use padding to prevent shocks Transport the unit in an upright position only 30 6 Maintenance 6 1 6 2 Service Do not open unit Unauthorized tampering may jeopardize safe operation and void any guarantee The unit does not contain any components that you can service or repair yourself The unit is maintenance free under normal operating conditions Contact SFC if you intend to use it for other than its intended purpose SFC Smart Fuel Cell AG Eugen Saenger Ring 4 D 85649 Brunnthal Nord Germany Hotline 0049 89 607 454 99 Fax 0049 89 607 454 69 hotline efoy com www
18. cartridge sensor to your unit a fuel cartridge A will appear in the display as soon as a predetermined amount is reached Always keep a reserve fuel cartridge at the ready The cartridge need only be changed when the message Please change cartridge appears in the display The standard display will be restored after about 30 seconds Alternatively you can return to the standard display by pressing again By pressing gt for approximately 2 seconds you will obtain the language menu see Chapter 4 7 Select Language 26 5 Operation Remote Operation Automatic Charging mode Automatic Ra Charging mode The unit may also be controlled and monitored remotely In order to do this you will need either the CI1 control interface or the IA1 interface adapter You can obtain both from your dealer An R for remote will appear in the first line when the unit is operating in remote mode You can lock or unlock the unit s software froma remote location by pressing and gt simultaneously This will guarantee that the unit cannot be started by a remote signal If you have locked the software a padlock will appear in the first line of the display Parallel Operation of Multiple Units Automatic Parallel mode You can harness up to five units in parallel if increased output is needed Use the optional C11 control interface The manual that accompanie
19. e capacity Nominal voltage Charging current 12 V Turn on threshold Cut off threshold Required starting voltage 3 4 Specifications EFOY 600 25 W 600 Wh Day 50 Ah Day 12V 2 1A Ubatt lt 12 5 V Ubatt gt 14 2 V and lout lt 2 0 A gt 10 8 V Quiescent current requirement 15 mA Methanol requirement Compatible batteries General Specifications Sound pressure level at 7 m Dimensions L x W x H Weight Environmental conditions Space requirement L x W x H Inclination along the direct axis Inclination along the quadrature axis Operating temperature Start temperature Storage temperature factory setting 1 1 KWh EFOY 1200 50 W 1200 Wh Day 100 Ah Day 12V 42A Ubatt lt 12 5 V Ubatt gt 14 2 V and lout lt 2 0 A gt 10 8V 15 mA 1 1 kWh EFOY 1600 65 W 1600 Wh Day 130 Ah Day 12V 5 4A Ubait lt 12 5 V Ubatt gt 14 2 V and lout lt 2 0 A gt 10 8V 15 mA 1 1 KWh 12 V rechargeable lead acid or lead gel batteries with 40 to 200 Ah capacity 23 dB A 43 5 x 20 x 27 6 cm 7 5 kg 51 x 35 x 30 cm minimum continual temporary lt 10 min continual 20 to 40 C 5 to 40 C 1 to 45 C 35 45 20 3 Configuration Instrumentation Operation Electrical interface Fuse via remote control with four buttons and multilingual display MNL 4 prong plug Type Tyco Electronics AMP Universal
20. e fuel cartridge Insert a new fuel cartridge as described in Chapter 5 1 Check connection and screw cartridge on tightly Error 21 Please change fuel cartridge Check cartridge hose for kinks Check hose and connection for dirt Position fuel cartridge on the same level as unit Check connection and screw cartridge on tightly Error 30 Please refill service fluid Check that exhaust can escape and that ambient temperature is below 40 C Then add service fluid see Chapter 7 6 Error 40 Please defrost device slowly Unit has been exposed to temperatures below 0 C without being connected to a battery and sufficiently filled fuel cartridge automatic antifreeze feature Let stand at room temperature for approx 24 hours Error 50 Please check battery voltage Battery voltage is too low Check battery voltage If under 10 5 V use an external battery charger to recharge Error 51 Please check battery voltage Battery voltage is too high Check whether the battery is the proper type Error 52 Please check battery voltage Battery voltage is too low If battery voltage is under 10 5 V check connection between unit and battery see Chapter 4 5 33 7 Troubleshooting Message Solution Error 53 Please check battery voltage Battery voltage is too high Check whether the battery is the proper type Check other charging devices such as generators or
21. eaning Troubleshooting 7 1 Safety 7 2 Problems and Solutions 7 3 Problems without Error Messages 7 4 Changing the Fuse 7 5 Replacing Service fluid Appendix 8 1 Accessories and Spare Parts 8 2 Output characteristic 8 3 Material safety data sheet methanol oo WO 0 p xM5aMnDRKReOVD _ l po a a un ma 0 ANDO W QUQ NMNNDNDNDNDBDNBD DD DD OMMNNUUPRND ww Ww i OwWwWwWwo I ooakK DPD ND ROLV Ww OONN 3 Configuration 3 1 Standard Equipment The following is standard equipment unit RC1 remote control with data line FH 1 fuel cartridge holder with belt MP 1 mounting plate with belt EH 1 exhaust hose 1 5 m Charge line Service Kit UM1 user manual 3 2 Overview 1 Charge line connection 2 RC 1 remote control connection 3 Data interface emcee 4 G fuse 250V 8A M 5 x 20 mm deal ee 5 fuel cartridge connection Ea 6 connection for EH 1 exhaust hose and nozzle for a service fluid 7 cooling inlet reverse 8 warm air outlet and connection for off heat duct 3 Configuration 3 3 Remote Control Display Information button and language selection button gt On Off button Button for automatic operation auto Yellow warning light Please change fuel cartridge Red error warning light Reset button NOOR WN gt 3 Configuration Performance Product Rating Charg
22. efoy com Cleaning Switch off device before cleaning and unplug the battery charging cable The device is not watertight Make sure that moisture cannot get inside Clean only with a soft cloth dampened with a mild detergent Reconnect the battery charging cable after cleaning so that the antifreeze feature remains activated See Chapter 5 8 31 7 Troubleshooting 7 1 Message Safety Do not open unit It contains no components that you can repair yourself Contact SFC Smart Fuel Cell AG if you are unable to correct a malfunction using these instructions Problems and Solutions The control panel signals problems via a red and or yellow light and a running message on the second line of the display The messages will assist you in solving the problem quickly and easily Press the reset button on the control panel AFTER the problem has been solved Under no circumstances should you press the button repeatedly Solution Error 10 Please contact service Call the hotline at Tel 0049 89 607 454 99 Error 11 Please check exhaust hose Error 12 Please check exhaust hose Check that the exhaust hose has been properly connected and arrange it so that condensation cannot form Check for kinks Clean hose if necessary and keep opening clear Shorten exhaust hose if condensation forms 32 7 Troubleshooting Message Solution Error 20 Please chang
23. es are flushed by lifting lower and upper lids Consult a doctor medical service 41 MATERIAL SAFETY DATA SHEET METHANOL 4 2 Skin contact Remove clothing before washing Wash immediately with lots of water soap for 15 minutes Consult a doctor medical service if irritation occurs 4 3 After inhalation Remove the victim into fresh air Restore or assist breathing if necessary Consult a doctor medical service 4 4 After ingestion Swallowing methanol is life threatening Onset of symptoms may be delayed for 18 to 24 hours after ingestion f conscious and medical aid is not immediately available do not induce vomiting Transport to medical attention 5 Fire fighting measures 5 1 Suitable extinguishing media Small fires Powder carbon dioxide halon water spray Standard foam Large fires Water spray AFFF R Aqueous Film Forming Foam alcohol resistant type with either a 3 or 6 foam proportioning system 5 2 Unsuitable extinguishing media ND 5 3 Hazardous Decomposition Products Toxic gases and vapours carbon monoxide carbon dioxide and formaldehyde 5 4 Instructions Methanol burns with a clean clear flame which is almost invisible in daylight Keep upwind mark the danger area Concentrations of greater than 25 methanol in water can be ignited Cool tanks drums with water spray and remove them into safety Take account of toxic firefighting water Use firefi
24. g the packaging for eventual winter storage Should you nevertheless wish to dispose of the packaging please do so properly Your dealer or your local recycling center can provide information about proper disposal Danger of Suffocation Keep packaging away from children Plastic wrapping and cartons may cause suffocation Sort empty fuel cartridges with plastics Dispose of partly filled fuel cartridges in the same manner as solvents or paint Old units are still valuable Proper disposal can yield valuable raw materials while protecting the environment Your dealer or the EFOY hotline Tel 0049 89 607 454 99 can advise you about returning old units 2 Table of Contents Introduction 1 1 Foreword 1 2 Safety Information 1 3 Normal Operation 1 4 Declaration of Conformity 1 5 Seals of Approval 1 6 Disposal Table of Contents Configuration 3 1 Standard Equipment 3 2 Overview 3 3 Remote Control 3 4 Specifications Installation 4 1 Space Requirements 4 2 Securing 4 3 Connecting the Exhaust Hose 4 4 Off heat duct 4 5 Electrical Connections 4 6 Connecting the Remote Control 4 7 Select Language Operation 5 1 Connecting the Fuel Cartridge 5 2 Automatic Operation 5 3 Switching on the Fuel Cell 5 4 Display Information 5 5 Remote Operation 5 6 Parallel Operation of Multiple Units 5 7 Switching Off the Fuel Cell 5 8 Automatic Antifreeze Feature 5 9 Storage Maintenance 6 1 Service 6 2 Cl
25. ghting water with moderation contain it if possible 5 5 Special protective equipment for firefighters Fire fighters must wear full face positive pressure self contained breathing apparatus or airline and appropriate protective clothing Protective fire fighting structural clothing is not effective protection from methanol Do not walk through spilled product as it may be on fire and not visible 6 Accidental release measures 6 1 Personal protection see 8 3 6 2 Environmental precautions Prevent soil and water pollution Substance must not be discharged into the sewer 42 MATERIAL SAFETY DATA SHEET METHANOL 6 3 7 1 7 2 7 3 8 8 1 Plug the leak cut off the supply Dam up the liquid spill Try to reduce evaporation Recover methanol or dilute with water to reduce fire hazard Clean up Eliminate all ignition sources Fluorocarbon alcohol resistant foams may be applied to spill to diminish vapour and fire hazard Maximize methanol recovery for recycling or reuse Collect liquid with explosion proof pumps For small spills take up into non combustible sorbent Handling and storage Handling Reduce avoid exposure and or contact Keep container tightly closed No smoking or open flame Use spark explosionproof appliances and lighting system Take precautions against electrostatic charges Handle uncleaned empty containers as full ones Storage Keep away from heat and ignition sources oxidi
26. hese safety instructions please observe the passages in bold type Otherwise you may endanger yourself and others 1 Introduction 1 3 1 4 CE 1 5 Normal Operation The EFOY 600 EFOY 1200 and EFOY 1600 are automatic charging devices for 12V lead batteries The unit may be used only to charge lead batteries that conform to the specifications in Chapter 3 4 S 12 The specifications allow for solid state operation see Chapter 3 4 on boats and motor vehicles Operate only with original equipment EFOY fuel cartridges The unit is not intended for emergency medical power generation or for powering life sustaining or agricultural devices Do not operate unit if housing is damaged Declaration of Conformity SFC Smart Fuel Cell AG Eugen Sanger Ring 4 85649 Brunnthal Nord declares that the EFOY 600 EFOY 1200 and the EFOY 1600 conform to the European Community s 89 336 EWG guidelines for electro magnetic compatibility The following norms apply DIN EN 61000 6 1 DIN EN 61000 6 3 Seals of Approval These units have been tested in accordance with ECE Regulation No 10 for electro magnetic compatibility Operation in motor vehicles is permitted Approval number E24 10R 020234 1 Introduction 1 6 Packaging A Fuel Cartridges Old Units Disposal Packaging protects your unit during shipping All materials used are environmentally compatible and recyclable We recommend savin
27. ids and mother liquors Waste material code Flanders 001 015 034 Waste code Germany 55315 Hazardous waste 91 689 EEC 13 2 Disposal methods Incineration is the recommended disposal method Biological treatment may be used on dilute aqueous waste methanol 46 MATERIAL SAFETY DATA SHEET METHANOL Methanol wastes are not suitable for underground injection Waste materials must be disposed of in accordance with your municipal state provincial and federal regulations 13 3 Packaging Waste material code packaging 91 689 EEC Council Decision 2001 118 EC 0 J L47 of 16 2 2001 15 01 10 packaging containing residues of or contaminated by dangerous substances 14 Transport information 14 1 Classification of the substance in compliance with UN Recommendations UN number CLASS SUB RISKS PACKING PROPER SHIPPING NAME 14 2 ADR transport by road CLASS PACKING DANGER LABEL TANKS DANGER LABEL PACKAGES 14 3 RID transport by rail CLASS PACKING DANGER LABEL TANKS DANGER LABEL PACKAGES 14 4 ADNR transport by inland waterways CLASS PACKING DANGER LABEL TANKS DANGER LABEL PACKAGES 14 5 IMDG maritime transport CLASS SUB RISKS PACKING MFAG EMS MARINE POLLUTANT 14 6 ICAO air transport CLASS SUB RISKS PACKING PACKING INSTRUCTIONS PASSENGER AIRCRAFT PACKING INSTRUCTIONS CARGO AIRCRAFT 1230 3 6 1
28. ight will come on and the message Please refill service fluid will appear in the control panel display There is no need to add service fluid prior to the initial start up Use EFOY brand service fluid only Switch off the unit before refilling fluid Unplug the charge line Always keep the device s service fluid nozzle clean M Use a clean pair of scissors to cut off the tip of the cap The service fluid bottle is for one time use only E Remove the exhaust hose from the device s service fluid nozzle M Insert the tip into nozzle and gently squeeze the entire contents into the nozzle E Never refill more than one bottle of Service Fluid ata time m Wipe off any spilled service fluid with a cloth E Replace the exhaust hose m Press the reset button The display will clear and the device will return to its former operating mode M Order a spare bottle service fluid at your local dealer 36 8 Appendix 8 1 Accessories and Spare Parts Use only original equipment Use of unauthorized parts compromise safety and void the guarantee Description Fuel cartridge M5 2 Fuel cartridge M10 Fuel cartridge holder with belt FH1 Belt for fuel cartridge holder Remote control with data line RC1 Frame for remote control Surface mount for remote control Data line DL1 5 m Mounting plate with belt MP1 Belt for mounting plate Charge line CL1 Charge line RV CL2 Exhaust hose EH1 1 5 m Off
29. nol either through ingestion or breathing high airborne concentrations can result in symptoms appearing between 40 minutes and 72 hours after exposure Symptoms and signs are usually limited to CNS eyes and gastrointestinal tract Because of the initial CNS s effects of headache vertigo lethargy and confusion there may be an impression of ethanol intoxication Blurred vision decreased acuity and photophobia are common complaints Treatment with ipecac or lavage is indicated in any patient presenting the symptoms within two hours of ingestion A profound metabolic acidosis occurs in severe poisoning and serum bicarbonate levels are a more accurate measure of severity than serum methanol levels Treatment protocols are available from most major hospitals and early collaboration with appropriate hospitals is recommended 49
30. ridge and a sufficiently charged battery are connected The unit will not be able to start if the battery voltage falls below 10 5 volts Please note that the unit will not recharge the battery if the voltage drops below 10 5 volts 28 5 Operation Please observe the following maintenance tips for storage and winter operation 1 To cut energy costs we recommend disassembling the unit and storing it away from cold if it is to be inactive for longer periods of time Disassembly is easy it requires just a few steps no tools and no particular technical finesse Store the unit in the original carton 2 If despite precautions the unit does freeze let it thaw in a warm place for approximately 24 hours before operating Please note that the unit s performance may diminish if it freezes repeatedly Running in straight antifreeze mode the unit will consume approximately 10 liters of methanol in the course of a five month Central European winter 5 9 Storage E Press Jon the remote control to switch off the unit m Wait until the unit has shut down and the display has Off l disappeared approx 30 min Shutting down mM Unplug the charging line and the data line for the remote control AN Store the plugs and lines in a cool dry place Do not smoke when handling unit and fuel cartridge Keep away from open flame 29 5 Operation Unscrew the fuel cartridge and close it with a
31. s a guidance for safe handling use processing storage transportation disposal and release and is not to be considered as a warranty or quality specification The information relates only to the specific material designated and may not be valid for such material used in combination with any other material or in any process unless specified in the text N A NOT APPLICABLE N D NOT DETERMINED INTERNAL CLASSIFICATION Full text of any R phrases referred to under heading 2 R11 Highly flammable R23 24 25 Toxic by inhalation in contact with skin and if swallowed R39 23 24 25 Toxic danger of very serious irreversible effects through inhalation in contact with skin and if swallowed Exposure limits TLV Threshold Limit Value ACGIH US 2000 48 MATERIAL SAFETY DATA SHEET METHANOL OES Occupational Exposure Standards United Kingdom 2001 MEL Maximum Exposure Limits United Kingdom 2001 MAK Maximale Arbeitsplatzkonzentrationen Germany 2001 TRK Technische Richtkonzentrationen Germany 2001 MAC Maximale aanvaarde concentratie the Netherlands 2002 VME Valeurs limites de Moyenne d Exposition France 1999 VLE Valeurs limites d Exposition a court terme France 1999 GWBB Grenswaarde beroepsmatige blootstelling Belgium 1998 GWK Grenswaarde kortstondige blootstelling Belgium 1998 EC Indicative occupational exposure limit values directive 2000 39 EC NOTE TO PHYSICIAN Acute exposure to metha
32. s the control interface describes the installation and parallel operation of multiple units in detail Units running in parallel must all be in the same operating mode For example all have to be running in automatic mode Be sure to press the same button on each control panel such as to restart or auto for automatic mode Parallel mode will appear in the second line of the display 27 5 Operation 5 7 Switching Off the Fuel Cell Off Shutting down 5 8 Off Antifreeze mode Press Jon the remote control to switch off the device The unit will gradually shut down performing various function checks as It does so To protect components the unit must run at least 30 minutes before shutting down If the unit is shut off beforehand it will continue running until 30 minutes have elapsed The message Shutting down will appear in the display Leave the fuel cartridge and the battery connected during this time Automatic Antifreeze Feature This unit features an intelligent antifreeze feature The unit can keep itself warm at temperatures below 3 C as long as it is connected to a working battery and it is supplied with methanol If the unit is in antifreeze mode the message Antifreeze mode will appear on the second line The first line will indicate the current operating mode for example Off The antifreeze function works only as long as a fuel cart
33. the connecting hose 30 cm and that the hose is neither kinked nor crushed The fuel cartridge hose and the exhaust hose may not be damaged Do not substitute another hose for either of the two Use only original equipment EFOY hoses Do not place the fuel cartridge in front of the air intake or the exhaust Place fuel cartridges next to or in front of the unit as illustrated Do not place any other objects such as reserve fuel cartridges in front of intakes or the exhaust outlet 4 Installation 4 2 Securing Securing the unit Select a suitable location as described in Chapter 4 1 paying attention to the dimensions in Chapter 3 4 Specifications 1 Run the belt in the groove under the mounting plate 2 Secure the mounting plate tightly to the desired location Use proper screws and dowels if necessary so that the mounting plate cannot shake loose in an accident for example 3 Place the unit onto the mounting plate 4 Strap the unit tightly to the mounting plate Securing the fuel cartridge holder Keep fuel cartridge and reserve cartridges away from children heat and out of direct sunlight Select a suitable location for the fuel cartridge and reserve cartridges as described in Chapter 4 1 Space requirements Install device and fuel cartridge on the same level Secure the fuel cartridge holder with four suitable screws and dowels if necessary so
34. thods NIOSH 2000 OSHA 91 8 3 Personal protection eye protection Face shield and chemical splash goggles hand protection Gloves skin protection Protective clothing materials for protective clothing Butyl rubber Nitrile rubber respiratory protection Air respirator when airborne concentrations exceed exposure limits 9 Physical and chemical properties 9 1 Appearance at 20 C Clear liquid 9 2 Odour Slight alcohol odour 9 3 Colour Colourless 9 4 pH value N D 9 5 Boiling point boiling range 64 5 C 9 6 Melting point melting range 97 8 c 9 7 Flashpoint 11 C TCC 9 8 Auto ignition point 385 C 9 9 Explosion limits 6 36 vol 44 ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm MATERIAL SAFETY DATA SHEET METHANOL 9 10 9 11 9 12 9 13 9 14 9 15 9 16 Vapour pressure at 20 1278 hPa Relative density at 20 C 0 792 Water solubility Completely Soluble in Ethanol ether acetone chloroform Relative vapour density 1 1 Saturation concentration 166 g m3 Viscosity 0 0006 Pa s Issue date May 2001 4 7 10 Stability and reactivity 10 1 Stability Stable under normal conditions 10 2 Reactivity Hazardous decomposition products Reaction with oxidizers strong acids strong bases May be corrosive to lead and aluminium Hazardous decomposition products formaldehyde carbon dioxide and carbon monoxide 11 Toxicological information 11 1
35. zers acids bases Store in a dry and well ventilated area Store in totally enclose equipment Tanks must be grounded and vented and should have vapour emission controls Provide for a tub to collect spills Issue date May 2001 3 7 Materials for packaging Anhydrous methanol is non corrosive to most metals at ambient temperatures except lead and magnesium Coatings of copper or copper alloys zinc including galvanized steel or aluminium are unsuitable for storage as they are attacked slowly Mild steel is the recommended construction material for tanks Exposure controls Personal protection Recommended engineering controls In confined areas local and general ventilation should be provided to maintain airborne concentrations below permissible exposure limits Ventilation systems must be designed according to approved engineering standards Sampling methods NIOSH 2000 8 2 Exposure limits TLV TWA mg m3 200 ppm TLV STEL mg m3 250 ppm TLV Ceiling mg m3 ppm OES LTEL 266 mg m3 200 ppm 43 MATERIAL SAFETY DATA SHEET METHANOL OES STEL 333 mg m3 250 MAK 270 mg m3 200 TRK mg m3 MAC TGG 8h 260 mg m3 MAC TGG 15 min mg m3 MAC Ceiling mg m3 VME 8 h 260 mg m3 200 VLE 15 min 1300 mg m3 1000 GWBB 8 h 266 mg m3 200 GWK 15 min 333 mg m3 250 Momentary value mg m3 EC 260 mg m3 200 EC STEL mg m3 Odour threshold 2000 irritation at 1000 ppm poor olfactory warning properties Sampling me
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