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        Installation and user manual for fuel dispensers Series Vario 720
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1.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           O O O Q  OSO  o OO  OSEE NO  Oo 600 59  ME  ER  rr ZU  Gm U Q  lt     Silo  m er m m z  QIQ o  p  2 21919 ay 999 999  Data line     O ORO  400V C30V Motor  o o  o o     Q o  lo o   EI     RWANUDNO  o o  L I         o o  UA sl IO S  o CL  o L o   e  o o  9 o  40  OW AU A007  die O  aul  eed O  KE 608 No d o d S S  5  oo   gt  J i ul  ou  Z  J ER     s     ZS e o Q lo o 0 0 919 9  O O O O                K   S ELEKTRONIK GmbH Page 51    ks    Installation And User Manual For Fuel Dispensers Series Vario 720    12  Troubleshooting    12 1 Safety instructions    Before starting the elimination of any failures of a defective fuel dispenser  the following safe   ty instructions must be complied with      gt  OPP    Page 52    Warning    Any intervention regarding the elimination of errors and repai
2.   O ORO  400V C30V Motor  o o  o o o  o o  lo o   EI     NWIANUDNIO  o o  L   l                UA SO  V i  o Clo  o   o   e  o o  o o  40  OW AU A007  oto O  aul  ejeq O     66 666 No up dildl    bb  i J il u   M  3 gt  J ER     s     ZS e o Q lo o 0 0 919 9  O O O O                K   S ELEKTRONIK GmbH Page 29    las Installation And User Manual For Fuel Dispensers Series Vario 720    5 4 5 Underground tank    Connection to an When connecting the fuel dispenser to an underground tank  the   underground tank check valve must be installed in the suction line  It is intended to  prevent an interruption when refuelling and the air inlet when starting  the refuelling operation  The separate check valve must not be instal   led if a check valve is already installed in the inlet funnel                                                                                         Fuel dispenser installation   underground tank    Page 30    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    5 4 6 Above ground tank    Connection above  When connecting the fuel dispenser to an above ground tank  the  ground tank ball valve must be installed in the suction line for safety reasons   Thus  a negative pressure of approx   0 03 Mpa of the pump is guaran   teed  The ball valve must be installed at the lowest point in the line   These valves must be closed by the fuelling station operator if the fuel  dispenser is out of operation  If these valves are n
3.   city  flow  is reduced  All technical requirements for fuelling stations  must be complied with by the manufacturer of the fuel dispensers     e To ensure free access during cleaning and repair work  a distance of at  least 1 m between the wall or building must be observed     e Dispensers can be connected to both  underground and above   ground tanks  The steel housing must be placed on the base aligned  in concrete  There  the lines leading from the tanks to the dispensers  must be connected     The supply lines leading to the dispenser must have good insulating  properties to prevent inflammable liquids or vapours from entering into  the fuel dispenser        K  S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    5 4 1 Electric cables    In addition to the grounding connection  the following lines must be con   nected in the base below the fuel dispenser     e Power supply of the three phase motor     five wire cable NYYO I 5 x 2 5  e Power supply of the calculator and the switching circuits     three wire cable NYYO I 3 x 2 5  e Data line   shielded eight wire cable AYSTOE 8 x 0 75    e Additional data line  e g  level monitoring    230 V A    5 He Data line  400 V l Ba    2 m Free length                            CC                          K   S ELEKTRONIK GmbH Page 27    las Installation And User Manual For Fuel Dispensers Series Vario 720    5 4 2 Connection of the hydraulic unit    Connection e The corrugated pipe is conne
4.   use contrary to the designated use described in this manual is not per   mitted  The user is solely responsible for any damage resulting from  such use    The safety instructions are not only intended for assuring the own safety  but also for the protection of persons not involved against damage to  property and body  Safe operation of the fuel dispenser is hereby garan   teed    The    safety instructions  must be attached in the required size accor   ding to the regulations for hazardous substances  GefStoffV     The symbol shown  left hand side  is used in this installation and user  manual in order to draw special attention to important information and  remarks        K  S ELEKTRONIK GmbH Page 5    las Installation And User Manual For Fuel Dispensers Series Vario 720    2 3 Safety symbols    The following symbols draw the attention to important special notes     Attention    This pictogram draws attention to legal regulations which must be com   plied with regarding assembly  commissioning and use of fuel dispen   sers     Warning   Non observance of these requirements can lead to injury of  persons and or damage to the fuel dispenser     Caution   electric voltage    Warning against touching electric lines and contacts  Non observance  of these requirements can cause electric shock and lead to injury of  persons and damage to property     Explosion hazard    Special care is required in the case of spilled fuel  Inflammable vapours  may easily lead to explosion or defla
5.  1995   OIML D 11  2004   WELMEC Guide 7 2  10 5   ATEX 94 9 EG   Niederspannungs Richtlinie 73 23 EWG   EMV Richtlinie 89 336 EWG   EN 55011  1998    A1  1999    A2  2002   Limit Class  B  EN 61000 3 2  2006 04    EN 61000 3 3  1995 01    A1  2001 06    A2  2005 11   EN 61000 4 2  2001    EN 61000 4 3  2001    EN 61000 4 4  2001    EN 61000 4 6  2001    EN 61000 4 11  2001     und den Pr  fberichten   bereinstimmt und damit den Bestimmungen entspricht   and the test reports and therefore corresponds to the regulations of the Directive   et les rapports d essais et  ainsi  correspond aux r  glements de la Directive     Ort und Datum der Ausstellung  VS Villingen  den 12  Marz 2007  Place and date of issue   Lieu et date d   tablissement     pu vo d  Amon  Name und Unterschrift des Befugten  Leitung Entwicklung    Name and signature of the authorised persons   Nom et signature des personnes autoris  es     Page 56    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 les    13 2 Type Examination Certificate of the PTB  physical technical federal institute     Approval expected soon           K   S ELEKTRONIK GmbH Page 57    las Installation And User Manual For Fuel Dispensers Series Vario 720    13 3 QMS certificate       Manazr Sara    CERTIFICATE    _ Tha Gertficatien Body  of TOY SUD Management Service Girip    cenifies Pal    K  5 Elektronik GmbH  Hoinrich Hertz Str  9  D TBORZ Villingen Schwenningen    has established Ard applies  B
6.  2    Page 2    Hydraulic components   Stroke piston meter PM 80   Hydraulic pump GP 20   illustration  Stroke piston meter PM 80   illustration  Stroke piston meter SB  100   Encoder   Motor types used      K   S ELEKTRONIK GmbH    30  31  32  32    33  33  33  34  35  35  36  36    37  37  37  38  39  39  40  40  40    41  42  42    43  44  44  45  45  46  47  48    Installation And User Manual For Fuel Dispensers Series Vario 720 las    10  Fuel dispenser dimensions 49  10 1 Double pump 49  11  Hazardous area 50  11 1 Wiring diagram 51  12  Troubleshooting 52  12 1 Safety instructions 52  12 2 Malfunctions 53  12 21 Pump does not dispense fuel 53  12 2 2 Reduced or no fuel dispensing 54  12 2 3 Vapour recovery failure 55  12 3 After troubleshooting 55  13  Test certificates and other certificates 56  13 1 EC declaration of conformity 56  13 2 EC Type Examination Certificate of the PTB 57  13 3 QMS certificate 58      K   S ELEKTRONIK GmbH Page 3    ks    2  Introduction    2 1 For the user    About this manual    Intended   use    Page 4    Installation And User Manual For Fuel Dispensers Series Vario 720    This installation and user manual serves for providing the user with the  necessary information and instructions facilitating complete and effecti   ve installation  parameter setting  operation and maintenance of the fuel  dispenser series Vario 720  Therefore  read the corresponding chapters  prior to proceeding with the installation or operation of the fuel dispen  
7.  3 3 Functional description    Housing       casings   Bearing parts     Color     Hydraulic unit       Piston adjustment e    Dispensing unit       Encoder       Display        Liter    dispenser    Price calculator       Hoses      nozzles    The outer housing parts  such as doors  covers  etc   of the K S fuel  dispensers of the Vario 720 series are made of zinc  and powder   coated steel which is permitted for fuel dispensing applications     The bearing fuel dispenser parts are made of either powder coated  hot galvanized steel  thickness 1 5 mm  and or galvanized steel  thik   kness up to 3 0 mm      Standard colors of the K S fuel dispensers   Combination of white aluminium  RAL9006   blue  RAL5005  and  black  RAL 9005      Each fuel dispenser is equipped with an hydraulic unit  monoblock    metering unit of the internationally known manufacturer BENNETT USA   This is an hydraulic unit used all over the world and characterized by  high reliability and long service life     The four piston metering unit can be adjusted via one single piston     The dispensing unit comprises an inlet and an outlet filter  air and gas  separator  stop valve and a vane pump with operating pressure control     The shaft of each metering unit is equipped with a reliably operating  dual channel encoder  explosion protected version      The display of the fuel dispenser with liter counter shows the  quantity of dispensed fuel in liters     The display of the fuel dispenser with price calculat
8.  Qual Management System far          c   E        LO  cC     fa     er  p        En  HM  PE         T        Vi     E     Lid  LA       Development  production and gala af  dispanser systemig with electronic diaplay     Aint audi was performed  Report No  TOT 204558    Proof has bean femighad that tha requirements  according Ea    ISO 9001  2000    are fulfilled  The certificate la valid umil 2019 10 15  Lertiicabe Regqetraton No 12 100 32328 TMS       M  nrh 2502 Ir 71 DMS Tz  7M 217 22    ZERTIFIKAT   CERTIFICATE      Hu  Hei    Vy EAD Page ec nnne EmpH    zar ipogea Heiler de ED 7 37233 Mu i ap       Page 58    K   S ELEKTRONIK GmbH    
9.  UPS  online    UPS  offline  is sufficient for the stabilization in the filling stations conb   nected to a very stable power supply network  without any voltage drop  and any disturbances   In other cases  the online version of UPS must be  used  Disturbances  voltage drops or failures can result in frequent blok   king of the dispensers  problems in the computer dispenser communica   tion  failures of computers  data loss   etc        K   S ELEKTRONIK GmbH Page 33    ks    V    Installation And User Manual For Fuel Dispensers Series Vario 720    In addition to the grounding connection  the following lines must be lay   ed in the base below the fuel dispenser     e Power supply of the three phase motor   five wire cable NYY   I 5 x 2 5    e Power supply of the calculator and switching circuits   three wire cable NYY   I 3 x 2 5    e Data line   shielded eight wire cable AYST  E 8 x 0 75    e Additional data line for  e g  level monitoring    6 3 Wiring of the fuel dispenser    IN    A    Page 34    Important    The electr  wiring of the K S fuel dispensers requires protection against  electric shocks    All fuel dispensers in the filling station must be interconnected to the  grounding network via the grounding electrode  The yellow and green  conductor  section of min  4 mm   or a special cable can be used as  grounding electrode  The grounding electrode must be connected to the  grounding terminal of the fuel dispenser placed on the foundation   screw M 8   MARKED corresp
10.  depending  on the orientation  Double pumps allow the customer to refuel the vehi   cle from both sides    In the case of single pumps  you can have the hose installed either on  the left  or on the right hand side     With the series Vario 720  it is only possible to dispense up to 2 types  of fuel     This is the max  fuel quantity which can be dispensed via the nozzle  It  is indicated in liters per minute     Display versions for company fuelling stations  liter display  are availa    ble  The liter display shows only the dispensed quantity in centiliter and  is used for fuel dispensers for  e g   company fuelling stations    Fuel dispensers for public fuelling stations show also the total amount  and the unit price of the product in addition to the quantity     The number of displays depends on the orientation and the number of  nozzles  Up to two displays are possible       K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720    3 5 Designation of components                                                                         ks    Punp head                                                             Display unit Door Rating plate  price calculat     e  O         D  k s  Hose  Panel connection Nozzle    boot    Base       K   S ELEKTRONIK GmbH       Page 15    las Installation And User Manual For Fuel Dispensers Series Vario 720    3 6 Rating plates metering unit  fuel dispenser    Metering unit Fuel dispenser       Manufactu re
11.  of 90 days for fiscal reasons    In the case of self service filling stations  nozzles with locking are used   The flow is controlled via the locking lever  In the basic version  the nozzle  is supplied with lever locking  To activate the lever locking  it must be  pressed during the fuelling operation  When releasing the lever or the  nozzle drops out of the filler neck  the flow is stopped  The stop function is  activated as soon as the tank is full  overlow sensor   The fuelling opera   tion is stopped even if the locking lever is still pressed  The safety function  is also activated in case of improper use of the nozzle  e g  if the nozzle  deviates by more than 15 degrees from the horizontal plane  the flow is  stopped  even if the operating lever is pressed   After activation of the  stop and safety function  the locking lever must be released        K   S ELEKTRONIK GmbH Page 39    las Installation And User Manual For Fuel Dispensers Series Vario 720    7 4 2 Position of the nozzle       a Correct position of the nozzle during fuelling   mmm The nozzle is in a vertical position  the valve does not block the air sup   ply and the fuel can flow           a fa a Incorrect position of the nozzle       The nozzle swivels and is no longer in a horizontal position  The valve  blocks the air supply and the fuel supply           7 4 3 Operating mode of the fuel dispenser    Attention   Before switching the automatic mode to the manual mode  the service    technician must be co
12.  ser    Observe all danger warnings and general instructions set out in this ma   nual    This manual has been carefully worked out by the manufacturer and is  an integral part of any fuel dispenser delivery according to the CE direc   tive    The manual is arranged in individual topic related chapters and sections  and has a logical structure  learn   prepare   use   maintain     The manual and any attached documents must be kept in a safe place  within reach during the whole service life of the fuel dispenser  Thus  it  also constitutes an information source for operation settings and error  elimination with regard to the fuel dispenser    This manual reflects the technical state of the art at the date of fuel di   spenser sale or delivery    This manual is subject to modifications and updates resulting from furt   her developments     The fuel dispensers of the series Vario 720 are only intended for fixed  mounting on a base provided with the corresponding fastening points   Only intended for the dispensing of the following liquids other than  water     e motor gasoline  diesel and bioethanol  E30 E 50 and E85   e The EC Type Examination Certificate was granted according to the    basic requirements of the directive 2004 22 EC    See also Appendix  page 57       K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    2 2 Safety instructions    General    D    The user is liable for the observance of the contents of this manual  Any
13.  storage  filling and  handling of substances hazardous to water    VLwF   Regulations for the storage of liquids hazardous to water    VDE regulations    21  BimSchV   Regulations regarding the Federal Immission Control  Law    Page 8    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    ESD    Directives    Installation  instructions    A    e Electro Static Discharge   Under daily conditions  persons and tools may be electrostatically char   ged by friction  When touching electronic components  this charge may  lead to discharge and thus to destruction of the components or circuit  boards    e Therefore  this energy must be reduced by touching the protective  earth  metallic housing parts  before proceeding with any work in the  interior of the pump head     The fuel dispensers are designed for use in business and industrial  areas and fulfill the requirements of the    e EMC directive 89 336 EEC   e Low voltage directive 73 23 EEC  e Machinery directive 98 37 EC   e En DIN 13617 1 2004    To ensure compliance with the above mentioned directives during fuel  dispenser installation  you must     observe the installation instructions described in this manual and make  sure that the metallic housing parts of the fuel dispenser and the  earthing conductor are connected to the same potential and no  compensation current may flow        K   S ELEKTRONIK GmbH Page 9    ks    2 8 Warranty    D    Exclusion of  warranty    Personnel  O
14.  switch cabinet     e Supply of the electr  pump and vacuum pump motors  3 x 400 VAC   e Supply of the electronic fuel dispenser calculator  230 VAC stabilized     e Supply of the valves  control of the electr  pump and vacuum pump  motors  230V not stabilized        K   S ELEKTRONIK GmbH Page 37    las Installation And User Manual For Fuel Dispensers Series Vario 720    Recommendation Switch the fuel dispenser on as follows   Switch on the 230 V protection switch for stabilized supply of the elec   tronic fuel dispenser calculator  all display segments are tested automa   tically and the values of the last fuelling operation are displayed    Switch on the 3 x 400 V protection switches for the supply of the pump  and vacuum pump motors     7 3 Checking changing the direction of rotation of the motor    Before putting the fuel dispenser into operation  the direction of rotation  of the pump motor must be checked   Important   To carry out this check  the v belt between the pump and the motor  A must be removed in order to avoid any failure of the pump and the en   coder which can be caused by an incorrect direction of rotation   Remove shortly the nozzle and compare the direction of rotation of the  motor with the direction indicated by the arrow on the pump pulley   See also the following drawing   Change direction If the direction of rotation must be changed  switch off the power supply  of rotation of the motor first   To obtain the correct direction of rotation  simply cha
15.  the fuel dispenser is controlled remotely by the  console or the computer   The line is not required if the dispenser is  operated in the manual mode only    For the data line  at least a shielded eight wire data line with a min  sec   tion of 0 75 mm  must be used   The cable sheath must be made of fla   me resistant and fuel vapour resistant material  The shielded eight wire  cable AYST  E 8 x 0 75 can be used as data line  The cable is led from  the operator s workplace in the kiosk into the fuel dispenser        K   S ELEKTRONIK GmbH Page 35    ks    6 6 Service lines    V    Installation And User Manual For Fuel Dispensers Series Vario 720    Service lines serve for special purposes  These lines are not required  for the operation of the fuel dispenser  They are used in order to remo   tely control certain fuel dispenser functions or to send certain signals  from the fuel dispenser  In order to decide whether a service line is re   quired  you must always contact the personnel of the company K S  Elektronik GmbH     6 7 Trouble free cable installation    A    Page 36    Important    To ensure correct operation of the fuel dispenser  die signal lines of the  fuel dispensers must be separated correctly from the power supply li   nes  Parallel connection of the power supply lines and signal lines wi   thout separation results in disturbances and undesirable parasite phe   nomena which may cause problems of the fuel dispenser control and or  complete destruction of the elec
16. 4  29 86 mm       Stroke  pistons 1 and 4  adjustable  between 28 35 mm  and 31 39 mm  Minimum mechanical adjusting device increment  0 05      Flow rate capacity within     0 3     minimum flow    maximum flow  objective        Page 44    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 les    9 1 2 Hydraulic pump GP 20   illustration       9 1 3 Stroke piston meter PM 80   illustration      Upper Cover       baang fetale Hande       Piston Gover       K   S ELEKTRONIK GmbH Page 45    las Installation And User Manual For Fuel Dispensers Series Vario 720    9 1 4 Stroke piston meter SB 100    NE For encoder mounting  connecting  n ES  shaft D 10 mm       Note    DH The hydraulic pump is usata  equipped with an input fil  Zo E  ter and an air seaparator               Thus the fuel is lead to Steet    the stroke piston meter        Pump speed  rpm     Max  flow  m  h   Min  flow  m   h   Noise level  dB     Bypass pressure  b  1 8  adjustable 1 2     5  2 0  adjustable 1 2   2 5   Motor power  kW  0 75 0 75    Air elimination According to OIML  CEE 77 313 regulation  Micron filter     10  according to conditions of use       Page 46    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    9 1 5 Encoder    Note   The encoder and the stroke piston meter form a fixed and tamper proof   A  unit  This is additionally ensured by a protection device of the calibration  authorities  wire and an anti t
17. Installation And User Manual For Fuel Dispensers Series Vario 720 las    Installation and user manual for fuel  dispensers Series Vario 720    Responsable for the contents  K   S ELEKTRONIK GmbH  Heinrich Hertz Stra  e 9  D 78052 VS Villingen    Phone   49  0  77 21   99 846 0  Fax   49  0  77 21   99 846 66    kronenbitter k s elektronik de  www k s elektronik de    This documentation is protected by copyright  Neither the manual in full nor any part  of it may be extended  reproduced nor modified without the explicit written approval of  K S ELEKTRONIK GmbH     Development  Version 14 12 2007    Copyrightt          K  S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720    1  Contents    2  Introduction    2 1  2 2  2 9  2 4  2 5  2 6  2 7  2 8    For the user   Safety instructions   Safety symbols   Additional important symbols at the fuelling station site  Basic safety instructions   Obligations of the operator   Compliance with instructions and regulations  Warranty    3  General product information    3 1  3 2  3 3  3 4  3 9  3 6  3 7    Overview   Technical data   Functional description   Description of components   Designation of components   Rating plates metering unit  fuel dispenser  Explanations regarding the fuel dispenser rating plate    4  Transport  storage and unpacking    4 1  4 2  4 3    Transport  Storage  Unpacking    5  Installation    5 1  5 2  5 3  5 3 1  5 3 2  5 3 3  5 4   5 4 1  5 4 2  5 4 3  5 4 4    Sicherheitshin
18. S Villingen    Phone   49  0  77 21   99 846 0  Fax   49  0  77 21   99 846 66    Fuel dispenser with liter counter  price calculator or autofuel terminal   calibratable or not calibratable     Fuel dispenser Vario 720          K   S ELEKTRONIK GmbH Page 11    ks    3 2 Technical data    Hydraulic system  of fuel dispenser    Electronic  liter counter  Price calculator    Displays    Page 12    Installation And User Manual For Fuel Dispensers Series Vario 720    Capacity    e Min  capacity 2 x 50 l min      e Average capacity 2 x 80 l min      e Max  capacity 2 x 140 l min            depending on the temperature and quality of the medium     Dispens  tolerance    0 50 96 with min  dispensing of 2 0     Max  oper  pressure  0 18 MPa  1 8 bar   0 25 MPa  3 5 bar   for 50 and 1401   Electric motor  Three phases  3 x 400 V  0 75 kW  1395 rpm  Three phases  3 x 400 V  1 35 kW  1395 rpm  Single phase  230 V  0 75 kW  1395 rpm   Electromagn  valves   24 V DC  max  0 500 A for proportional valves     Price calculator  Power supply  230 V   10   15   50 Hz   5 Hz  Power consumption  Max  50 VA  Operating temperature    25 up to   55   C    LCD display with LED background illumination  Display for amount   quantity   basic price  Character height quantity  2 54 mm  1      Additional description    Price calculator  Type VC2   Liter counter  VC1   Autofuel terminals  TDE 100   TDE 200       K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las   
19. amper seal made of lead   The connection  to the fuel dispenser calculator is carried out by means of a safe cable  connection with dual pulse transmission  In the calculator  both pulse  sequences offset by 90   are checked for compliance  According to the  regulations  the encoder is approved in compliance with the UL and  ATEX                                   Shaft Encoder  Type 01 08       Specifications  5 V DC    5   2 x 50 rev           K   S ELEKTRONIK GmbH Page 47    las Installation And User Manual For Fuel Dispensers Series Vario 720    9 2 Motor types used    The following four motor types are used for all fuel dispensers of the series Vario 720     Electr  pump motor Electr  pump motor Electr  pump motor Electr  pump motor  Version 1 Version 2 Version 3 Version 4    Asynchronous motor Asynchronous motor Asynchronous motor Asynchronous motor  Type 1MA7083 4BA10 Type 1MA7096 4BA10 Type V80 MB Type MEX 0544 1250 K  230 400V  50Hz 230 400V  50Hz 230 V  50Hz 230 VAC  50Hz   Current 2 05 A Current 3 2 A Current 2 00 A Current 1 35 A   Power consumption 0 75   Power consumption 1 35   Power consumption 0 75   Power consumption 0 31  kW kW kW kW    1395 rpm 1395 rpm 1410 rom 2830 rpm   IP 55 IP 55 IP 54 IP 54   cos       0 75 cos     0 75 cos     0 72 cos p   0 75   Ex II 2G EEx e Il T3 Ex II 2G EEx e II T3 Ex Il 2G EExd II B T3   Ex II 2G EEx d IIB T3  PTB 01 ATEX 3259 PTB 01 ATEX 3259 CESI 03 ATEX 023X PTB 04 ATEX 4002  Manufacturer  Siemens Manufacturer  Siemens Manu
20. anual For Fuel Dispensers Series Vario 720 las    Drawing will follow     Drawing will follow           K   S ELEKTRONIK GmbH Page 23    las Installation And User Manual For Fuel Dispensers Series Vario 720    Drawing will follow     Drawing will follow        Page 24    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    5 3 3 Foundation frame double pump       Order no  for The foundation frame is not included in the standard delivery and must  double pump therefore be ordered separately  See price list        K   S ELEKTRONIK GmbH Page 25    ks    Installation And User Manual For Fuel Dispensers Series Vario 720    5 4 Mechanical fuel dispenser mounting    Mounting    D    Distance dispenser  and tank    Distance dispenser  and wall    Fuel tanks    Page 26    The foundation frame is seated into concrete  The front and rear fuel di   spenser casings must be removed in order to fasten the fuel dispenser   The fuel dispenser is placed on the foundation frame and fixed by the  screws included in the delivery     Important    K S recommends installation of the fuel dispensers on islands to make  sure that the moving direction of the vehicles is not important    The dispenser orientation depends on the moving direction of the  vehcile     e Amaximum distance of 5 0 meters between the dispensers and  the fuel tanks is recommended  Non observance of this requirement  may cause that the fuelling operation is hindered and the pump capa 
21. cted to the suction line  hydr  unit to e Observe the correct position of the gasket seals  suction line e All recesses and outlets at the foundation frame must be sealed    e Attention    Now  the vapour recovery equipment must be connected    5 4 3 Connection and remarks concerning vapour recovery    Drawing will follow        Page 28    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    5 4 4 Electr  installation wiring                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               O O O O  09 0 0 0 0 oO  Oo  O Oo 600 59  ME  v8  Fr rz  Gm U Q  lt        ml m cl  m m E  QI Q 9 PLP Q1 P19 Sj QO 999  Data line    
22. f the  fuel lines  In the case of pressure systems  the fuel dispenser is not  equipped with a monoblock        K  S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    6  Electr  power supply    6 1 Overvoltage protection    A    Important    An overvoltage caused by lightnings at a distance of several kilometers  or by industrial activities can occur in all lines  The pulses generated by  lightnings may destroy the complete electronics  For this reasons  an  overvoltage protection is used in most countries leading the overvoltage  energy to the grounding connection thus protecting the electronics   Therefore  the fuel dispenser manufacturer recommends protecting the  main switch cabinet  and or the secondary switch cabinet   supplying  the fuel dispenser and the electronics  PC  POS  etc   by means of an  overvoltage protection and lightning arresters     6 2 Uninterruptible power supply    UPS    V    Important    In order to ensure trouble free operation of fuel dispensers  it is neces   sary to secure the stabilized fuel dispenser feeding by an uninterruptible  power supply UPS    Current interruptions  heavy disturbances or voltage drops in peak hours   particularly during winter time  are very frequent phenomena in the po   wer supply network  All these phenomena can be eliminated by the use  of a correct uninterruptible power supply  UPS   There are two types of  UPS available and suitable for the fuel dispenser  UPS offline and
23. facturer  Manufacturer    Electric motor Electric motor RAEL motori elettrici S r l    Durr       Page 48    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    10  Fuel dispenser dimensions    10 1 Double pump                                                 K  S ELEKTRONIK GmbH Page 49    las Installation And User Manual For Fuel Dispensers Series Vario 720    11  Hazardous areas    III  AR  AN    Ps    N  S    SS  AAA   amp     Q AAA    SAY    RX  yyy    P                lt  lt              RR    SS    X  ZE  KK         SSSSSSSASSSSSSSSASSSSSSSSAS SSNS     Re  RRR     lt   lt   BERR RRR     lt   TT        lt     lt  lt  lt    lt          222222  LR       2  LEEK       CRRRRRRRRRRRRRRRRRRRRR    2222222222    LR    o  AAA  ex    INN NN NN NN SZSZBESSSS    ee     lt                                   RRRRERRRRRRRRRRRRRRKRRRAG  DOSS    EON                Drawing assignment of explosion protected zones according to EN 13617 1     Pos   pesenpton  ms  osen ooo  o  Zoe2 In   Zone not subjet to danger of explosion  IP54     Vertical division   type 1  detail   Explosion protected cable connection EEx e Il  IP67        Page 50    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    11 1 Wiring diagram                                                                                                                                                                                                     
24. g and transportation  Therefore  the fuel dispenser  is bolted to a special transport pallet and protected against external  influences by its eco friendly packing   Should the customer desire another method of dispatch  the  manufacturer shall provide professional loading  but is not liable for the  method of transportation     Storage  Warning   case of damage When transporting the dispenser  only lift trucks may be used  K S is not  liable for possible damage if other handling devices are used     Observe the following for transportation   AN e The warning instructions on the information sheet included  e The total weight and the dimensions of the dispenser    e The vertical position of the dispenser  A horizontal position may dama   ge the outer casing     e Sufficient fastening on the vehicle  Fasten the dispenser so that it can   not move or tilt over     Important   During transportation  make sure that the environmental conditions   e g  storage temperature  are complied with     e If  despite the proper packing  a damage occurs  the company K S  must be contacted immediately     Page 18    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    4 2 Storage  Important   When storing the dispenser for an interim period  K S recommends to  store the dispenser in locations protected against fire and weather    influences in order to protect the transport and packing material     4 3 Unpacking    Important    The transport and pac
25. gration  Therefore  such fuel must be  removed immediately by means of suitable absorbent means      gt  P P  lt     Electrostatically endangered components  ESD   A This means that any contact with the contact surfaces or electr   Aa  components may lead to the destruction of the electronic control unit  and put the fuel dispenser out of service     Page 6    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    2 4 Additional important symbols at the fuelling station site    AN    D    Explosion hazard No smoking    No mobile phones No open fire       The    No mobile phones    sign is especially important if one uses the mo   bile phone while refuelling motor gasoline at the same time   Deflagration may occur when activating the buttons     2 5 Basic safety instructions    Protection and  safety  devices    Any protection and safety devices must be checked regularly  but at the  latest when carrying our maintenance work    They may never be bypassed or ignored    Any removed safety and proection devices must be     e mounted again before putting into operation  e checked for correct functioning     Make sure that the safety devices at the installation site     e g  Emergency Stop button  fire fighting devices  are visible and  easily accessible        K   S ELEKTRONIK GmbH Page 7    las Installation And User Manual For Fuel Dispensers Series Vario 720    2 6 Obligations of the operator    Attention    The fuel dispenser is a comp
26. king material can be used several times for rea   sons of environmental protection  Therefore  it should be handled care   fully and returned to K S        K   S ELEKTRONIK GmbH Page 19    ks    5  Installation    Installation And User Manual For Fuel Dispensers Series Vario 720    5 1 Safety instructions    Important   DH During installation  special attention must be paid to the safety symbols  and their meaning described in chapter 2 3   Furthermore  the following must be complied with     Personnel       Smoking      open fire   Fuel diesel     Leaks       Electr  connection e    Lightning protection e    Fire extinguisher       Protective aids e    Page 20    The regulation regarding inflammable liquids  VbF    The technical rules regarding inflammable liquids  TRbF   The Water Resources Act  WHG    EU and VDE directives     The fuel dispensers may only be installed by staff qualified and  autho   rizued fuelling installation and fuelling station constructors  pursuant to  relevant standards  regulations  local regulations and the instructions in  this manual     Smoking and open fire are prohibited in the complete vicinity of the  dispenser     Adhere to the handling instructions for fuel and diesel     Check the fuel dispenser for leaks  Should you establish fuel leaks   disconnect the power supply line and contact the technical service     The electr  connections must be carried out by qualified personnel     A sufficient protection for the prevention of static charge
27. lex unit and must fulfill high requirements   Therefore  the operator is obliged to carry out the following protection  measures and to observe the safety instructions     Soiling e Itis required to clean the tanks and pipes and to check whether the  fuel is pure  soiled filters in the fuel dispenser do not justify any repair  under warranty   before putting the fuel dispenser into operation     Power supply e Before putting the fuel dispenser into operation  the electric power  supply and the correct wiring must be checked in order to prevent  electric shocks and to ensure explosion protection  fuels are combu   stibles of class        Leakage Even in case of minor leakage in the fuel dispenser  measures must be  taken to minimize the generation of vapours and to prevent escaping  fuel from entering into the soil  Leakage in the interior of the fuel di   spenser must be checked via the exit hole located in the middle of the    front base     Lighting Ensure sufficient illumination of the refuelling area     Out of operation   e When not operated  the fuel dispenser must be protected against un   authorized use     2 7 Compliance with instructions and regulations    Overview UVV   Accident prevention regulation    VAT  V bulletin 651    Electric equipment of fuelling stations       TRbF   Technical rules for inflammable liquids    GefStoffV   Regulations for hazardous substances    VbF   Regulations for inflammable liquids    D    VAWS   Regulations for installations used for
28. nge two cables in  the junction box of the motor  e g  L1 and L2           Direction of rotation arrow    Direction of rotation of the pump motor    Page 38    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    7 4 Operation of the fuel dispenser    V    Attention    The owner of the filling station is liable for its operation    He must supervize fuelling operations and instruct the customer regar   ding correct use of the fuel dispenser in case of improper use  The ow   ner must mark the dangerous zone of the filling station by means of ap   propriate symbols  smoking prohibited  no open fire  driving direction   etc    The operating manual of the filling station and or information about  the general obligations must be accessible to the customer     7 4 1 Fuel dispensing    D    Data storage    V    Note    The fuel dispenser is activated by removing the nozzle from the nozzle  boot  The integrated contact releases the liter counter price calculator  which is automatically reset to zero  The pump motor starts and the  fuelling operation begins  The fuel flows by pressing the nozzle and  stops by releasing the nozzle  The user must place the nozzle back into  the nozzle boot  Thus  the valve contact interrupts the power supply of  the pump motor  The dispensed quantity remains displayed on the liter  counter until the nozzle is operated again    With the autofuel terminal  the quantity and the unit price are saved for  a period
29. ntacted     7 5 Switching the fuel dispenser off    Remark   Switch the fuel dispenser off as follows     1  Switch off the 3 x 400 V protection switch of the pump and vacuum  pump motor supply    2  Switch off the 230 V protective switch for the stabilized supply of the  electronic fuel dispenser calculator    3  Switch off the uninterruptible power supply UPS in the kiosk via the  switch located on the console  the yellow indicator lamp of the USP  goes off     Page 40    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    8  Maintenance and service    V    dl  A    Attention    Prior to starting any maintenance work on mechanical  hydraulic or electric  parts components  it is always necessary to disconnect the fuel dispenser  from the power supply source and to protect it from re connection     Note     e Do not remove the casings of the fuel dispenser during operation     e The belt between the motor and the pump  and or suction pump  is an  antistatic belt  This belt must not be replaced by another type of belt        K   S ELEKTRONIK GmbH Page 41    ks    Installation And User Manual For Fuel Dispensers Series Vario 720    8 1 Instructions for maintenance    Maintain all fuel dispenser components clean so that possible unfore     DH Instructions for fuel dispenser maintenance  e    seeable faults can be dientified easily and removed quickly   Never use a high pressure cleaner to clean the fuel dispenser     Check all connec
30. ondingly     All electr  lines must resist to fuel vapours and have good insulating pro   perties because they are subject to aggresive explosion hazardous en   vironments for a long period    All cable ends entering the fuel dispenser must be long enough to facili   tate installation  cable end in the pump head   The cable ends must  have a min  length of 2 0 m above foundation       K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    6 4 Supply of the pump and vacuum pump motors    V    6 5 Data lines    V    Important    The supply of the electr  pump and vacuum pump motors of all fuel  dispenser models is done via a five wire cable NYY   I 5 x 2 5  In the  switch cabinet  the cable is connected to fuses and switches  The indivi   dual pump and vacuum pump motors are controlled via switches in the  fuel dispenser    Double pumps with two electr  motors  i e  all fuel dispensers of the se   ries Uni 200  are equipped with 2 contactors and 2 motor protection  switches  The motors of this dispenser type must be protected accor   dingly in the switch cabinet  We recommend using the motor protection  switch offered by K S for the connection of the supply cable 3x400 V   The protection switch serves as switching element and provides protec   tion against short circuit and overheating  To be ordered separately  see  price list Accessories     The data line serves for remote fuel dispenser control in the so called  automatic mode  i e 
31. or is divided into  three parts  The total amount  the quantity dispensed and the basic  price are displayed     The hoses are made of high quality oil resistant rubber   shunt resistance 100 M Ohm  and are fitted  standard equipment   with the automatic nozzle ZVA of ELAFLEX        K   S ELEKTRONIK GmbH Page 13    ks    Installation And User Manual For Fuel Dispensers Series Vario 720    Important     calculator     A A complete fuel dispenser always comprises a liter counter or a price    If the fuel dispenser is to be calibrated after installation  public section    a calibratable liter counter or price calculator is required    A non calibratable version is available for for non public applications   company fuelling stations   However  this is not important for the  hydraulic unit     3 4 Description of components    Number of nozzles e    Fuel dispenser      orientation    No  of products       Pump capacity       Display types       Number of displays       Page 14    The nozzle is the part of the fuel dispenser which allows the customer  to take the desired fuel  Depending on the version  each fuel dispenser  can be fitted with up to two hoses for which the customer may select  the fuel type and with at least one display for fuel data indication  Only  one type of fuel can be dispensed at a nozzle  The K S fuel dispen   sers of the series Vario 720 are fitted with up to two nozzles for up to  two products     All fuel dispensers can be used as a single or double pump 
32. ot installed  fuel leaks  may be caused                                                                                                                 Fuel dispenser installation   above ground tank    Table   legend for illustration underground tank and above ground tank     pos Doe  Pos  Dee        2 El  power supply cable and 7 Inlet funnel  data line  without check valve     Vapour recovery cables e   Not required       Not required a   Fuel tank       K   S ELEKTRONIK GmbH Page 31    ks    Installation And User Manual For Fuel Dispensers Series Vario 720    5 5 Fuel cable wiring    Cable wiring    V    The company K S recommends laying the cables according to the  standard  i e  a separate line leading into the fuel tank    It is possible to connect several fuel dispensers  pumps  to the main  line  i e  several fuel dispensers  pumps  can be connected to one sin   gle supply line    The company K S  manufacturer of fuel dispensers  does not recom   mend this type of connection due to possible fluctuations when suc   tioning fuel from the tank     5 6 Pressure pump system    D    Page 32    The fuel dispensers can not only be connected to systems with stan   dard suctioning  but also to pressure systems in the case of which the  fuel is suctioned directly from the tanks in which the central pumps are  located  e g  RED JACKET system     Advantages of the pressure system  quiet fuel dispenser operation  di   sadvantage  high requirements regarding quality and tightness o
33. r Ambient Temp    25  C       55  C   Liquid Temp   lt 20  C      SE Ee le K S Elektronik GmbH Accuracy Class 0 5 Liquid   Mineral oil Fuel  einrich Hertz Str  Heinrich Hertz Str 9 i  S D 78052 VS Vilingen Mechanical Class M1    D 78052 VS Villingen Electromagnetic Class E1                                                                      Type  BENZIN    DIESEL  Vario 720  KOLBENMESSER Serial No    Year  XXXX   08  TYP NR  SB 100 W amp M Approval No   XX XX XXXX XXXXX  SERIENNR    1234   07    Q max  Q min  P max  V min  MID ZERT  NR    XX XX XXXX XXXX   Limin  Limin  bar  L Ce w s  xx   0 x 0 H35H xx                                                         Qmax xx l min  Qmin xx l min  Vc 0 5 I  Vmin xx I  pmax 3 5 bar          TEMPERATUR  30     50  C       Page 16    K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    3 7 Explanations regarding the fuel dispenser rating plate    Important    DH In the case of the calibratable version  the rating plate provides informa   tion about the performance of the conformity check according to the MID  directive 2002 24 EC and the ATEX approval     K S Elektronik GmbH Name and address of the manufacturer   Heinrich Hertz Str  9   D 78052 VS Villingen  This designation of the dispenser means that it has been  designed  manufactured and marked in conformity with  the European directives  The sign M 08 with the group  0103 indicates that the conformity check has been pro   perly carried ou
34. r of a de   fective fuel dispenser requires special knowledge  This work may be  carried out only by trained pesonnel and authorized companies     Dangerous voltage    Prior to starting any work on the electr  supply of fuel dispenser compo   nents  it is always necessary to disconnect the fuel dispenser from the  power supply source and to protect it against re connection     Warning    Never reach your hands in the v belt area while the pump motor is run   ning  This may result in serious or crushing injuries  Pay also attention to  clothes being caught in     ESD    When carrying out any work on electronic components  e g  replacing  the control electronics  first touch grounded metal parts  Thus  any pos   sible charges are discharged        K  S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    12 2 Malfunctions    12 2 1 Pump does not dispense fuel    Motor not running Power supply failure First  check all fuses  switches and  motor protection switches in the  switch cabinet as well as the connec   tion cables for    e the fuel dispenser    motor    nozzle contact    cable connection    junction box  e the price calculator    check fuses    check for short circuit    check contactor    EEUU Motor defective Replace the defective motor    Motor does not run Failure of the belt drive       Check    smoothly the fuel dispenser  V belt oiled up   clean v belt pulleys  replace broken v belts          K   S ELEKTRONIK GmbH Page 53    k
35. riginal spare parts    Delivery    Page 10    Installation And User Manual For Fuel Dispensers Series Vario 720    Important   The company K   S grants a warranty for the fuel dispenser within the  scope of the    General Terms and Conditions  AGB       Warranty claims are void if one of the following points is not observed  and complied with     e Any work as well as any interventions on the fuel dispenser require  special knowledge and may only be carried out by authorized  companies  The company K   S is not liable for any damage resulting  from incorrect maintenance or incorrect intervention     e Any modifications of the fuel dispenser carried out without the explicit  approval of the manufacturer lead to the exclusion of all liability claims  towards the manufacturer  This also applies to the use of spare parts  which are not produced or released by the company K   S     The correct functioning  safety and accuracy of each fuel dispenser are  checked in the factory  The fuel dispenser is delivered together with the  required approval certificates according to MID  These must be present   ed to the responsible authority  if required        K  S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    3  General product information    3 1 Overview    Manufacturer    Product    Product  designation    K   S ELEKTRONIK GmbH  Fuel dispensers   System technique   Pump electronics   Fuel data acquisition    Heinrich Hertz Stra  e 9  D 78052 V
36. s    12 2 2 Reduced or no fuel dispensing    Installation And User Manual For Fuel Dispensers Series Vario 720    Pipings   hydraulic connections    Suction line not tight    Motor drive Uneven running  genera   tion of noise    s  Dispensed fuel volume  Soiled filter    too low  l    Nozzle Restrainer soiled  etc    The fuel does not flow valve cone and seat blok   while the nozzle is relea   ked due to fuel deposits  sed    Page 54    Seal suction lines   Check screw connections for  tightness  retighten if necessary  If required  replace defective  seals    Remove oil deposits   Replace defective b belt  Check v belt pulleys  clean and  retighten the screws   Check v belt tension  adjust  if  necessary    Check for wear and excessive  backlash  Contact technical service     Clean all suction and outlet filter  strainers  replace  if necessary    When the pump operates at high  capacity  replace the piston  meter   Contact technical service   Recalibration required     Replace nozzle  Contact technical service          K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    12 2 3 Vapour recovery failure    Nozzle with coaxial tube   Pump capacity too low Replace nozzle    Vacuum pump    Vapour recovery    Vapour separation affec  Vacuum pump defective  ted Contact technical service     Uneven running Replace motor drive    Incorrect functioning If there are no visible  perturbations   contact technical service        12 3 After tro
37. s and lightning  strokes must correspond to the regulation TRbF     Make sure that an operative fire extinguisher is available     When handling the device  use suitable protective aids        K  S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    5 2 Installation of the fuel dispenser  First  check the place of installation of the dispenser     Place of installation    The so called range of action of the nozzle  hose length plus one me   ter  must comply with the requirements given under  Important       Installation below ground level is prohibited   e All water drains must be provided with oil separators according to DIN     e Hazardous zones around the fuel dispenser are specified according  to EN 60079 10     5 3 Foundation    Local Important    requirements A foundation is required for the installation of the fuel dispenser  The lo   cal conditions determine the installation height and the required founda   tion  If necessary  this must be clarified on the site by an architect and  the owner of the fuelling stationm Tankstelleninhaber und dem installie   renden Fachbetrieb klaren        K   S ELEKTRONIK GmbH Page 21    las Installation And User Manual For Fuel Dispensers Series Vario 720    5 3 1 Foundation plan double pump                                                                   5 3 2 Foundation plan large small volume dispensing    Drawing will follow        Page 22    K   S ELEKTRONIK GmbH    Installation And User M
38. t according to the certification of the PTB  and that the dispenser can thus be installed in all EU  countries     The fuel dispenser for motor gasoline corresponds to the  guideline 94 9 EC   ATEX     diesel and bioethanol    im II 2G IA T3 Marking of the explosion protected el  equipment    e Min  pump capacity  Il 2   equipment for rooms subject to explosion ha   zard other than mines  probability of creation of ex   plosive atmosphere   danger zone 1   e G risk of explosion caused by gases or vapour   e IIA  gas group   lowest group of risk   e T3  max  temperature of the el  equipment which  might cause ignition of the ambient atmospheree   200  C        K   S ELEKTRONIK GmbH Page 17       las Installation And User Manual For Fuel Dispensers Series Vario 720    4  Transport  storage and unpackin       4 1 Transport    Safety The fuel dispenser and its individual components have been tested in the   instructions manufacturer   s premises using a medium  e g  spindle oil  which is not  Classified as a hazardous material   Therefore  the fuel dispenser is not subject to the strict regulations for   AN    hazardous materials transportation    when being delivered    The customer shall agree the method of dispatch with the manufacturer  If  the company K S is responsible for dispatch  the product will be delivered  to the corresponding place of destination  place of installation     Dispatch method  The manufacturer has adequate knowledge of   transport proper packing  loadin
39. tion elements systematically and  in case of fuel le   aks  retighten the connection elements and or seal them     Check and adjust the v belt tension  if required      Check and tighten the screws by means of which the electr  motor is  fastened on the console     Check the condition of the nozzles and decide its repair or replace   ment  depending on the revealed defect     Check the correct functioning of the door locks and the nozzle boot     Regularly check the tank for oil residues mud  water residues and  other impurities and clean     8 2 Maintenance of the housing    Housing Note   Parts of the fuel dispenser housing are made of powder and zinc coa   ted steel or stainless steel  These parts need regular maintenance  par   ticularly during the winter season  because aerosols of chloride prepa   rations arisen from the salts used for road maintenance can result in  permanent damage to lacquers of untreated body parts and or to inter   crystalline corrosion  Pay attention to the corrosion of guards  Use water  and or solutions of detergents and available car care products for the  regular maintenance of the fuel dispenser housing     Page 42       K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    Note   a The company K S Elektronik GmbH offers annual inspections of the  filling stations carried out by its dealers     9  Technical specifications         0 25  with min  dispensing of 2 01    Pumping tolerance Average and ma
40. tronics in the fuel dispenser and in the  kiosk  Therefore  any crossing or parallel laying  in a single bundle  of  the signal and power cables has to be avoided in any case  Separate  cable channels  e g  metal tubes  for power and signal cables represent  a suitable solution  The manufacturer is not liable for damage cau   sed by unsuitable laying and wiring of cablesllines       K   S ELEKTRONIK GmbH    Installation And User Manual For Fuel Dispensers Series Vario 720 las    7  Fuel dispenser operation       7 1 Instructions for safe fuel dispenser operation    Important    The fuel dispenser is a complex system which must fulfill a number of  demanding functions  Prior to putting the fuel dispenser into operation  it  is necessary to clean the tanks and lines and to check whether the fuel  is pure  For putting the fuel dispenser into operation  the electr  power  supply and the correct wiring must be checked to prevent electric shock  and to provide fire safety     Prohibited    e Smoking in the vicinity of the dispenser   e Open fire in the filling station area   e Use of a mobile in the vicinity of the dispenser    e Dispensing while the engine is running             7 2 Putting the fuel dispenser into operation    Important    Switching the fuel dispenser on and off is carried out in the master  DH switch cabinet of the filling station where the fuel dispensers are   connected  Each fuel dispenser has three power supply outlets with   protection switches in the master
41. ubleshooting    D    V    Carburetor pump    Important    Mount again all casing covers after maintenance and repair work and  close the pump head  Check all loosened screw connections for tight  seat    Carry out recommissioning only according to the relevant instructions   Take the necessary measures to ensure that the fuel dispenser is only  operated in a safe and functional state    Carry out a test run     Attention     After any intervention on the hydraulic installation and the vapour reco   very equipment  the volume rate must be checked        K   S ELEKTRONIK GmbH Page 55    las Installation And User Manual For Fuel Dispensers Series Vario 720    13  Test certificates and other certificates    13 1 EC declaration of conformity    EG Konformitatserklarung  EC   Declaration of Conformity  EC   Declaration de Conformit         Wir K   S Elektronik GmbH  We   Nous   Anschrift Heinrich Hertz StraBe 9  Address D 78052 VS Villingen    erkl  ren  dass das Produkt mit der Bezeichnung  Typ  Modell   declare  that the product with name  type  model   d  clarons  que le produit nom  type  mod  le     Kraftstoffzapfs  ule Serie Vario 720    mit den Anforderungen der Normen und Richtlinien  fulfils the requirernents of the standards and regulations of the Directive  satisfait aux exigences des normes et directives    Maschinen Richtlinie 98 37 EG  1998   EN 292 1 2 Sicherheit von Maschinen   EN 60204 1 Elektrische Ausr  stung von Maschinen  MID Richtlinie 2004 22 EG   OIML R 117 
42. weise   Installation of the fuel dispenser   Foundation   Foundation plan double pump   Foundation plan large small volume dispensing  Foundation frame double pump   Mechanical fuel dispenser mounting   Electric cables   Connection of the hydraulic unit   Connection and remarks concerning vapour recovery  Electr  installation wiring      K   S ELEKTRONIK GmbH    les    O WANN O Q               11  12  13  14  15  16  17    18  18  19  19    20  20  21  21  22  22  25  26  27  28  28  29    Page 1    ks    5 4 5  5 4 6  5 5  5 6    Installation And User Manual For Fuel Dispensers Series Vario 720    Underground tank  Above ground tank  Fuel cable wiring  Pressure pump system    6  Electr  power supply    6 1  6 2  6 3  6 4  6 5  6 6  6 7    Overvoltage protection   Uninterruptible power supply   Wiring of the fuel dispenser   Supply of the pump and vacuum pump motors  Data lines   Service lines   Trouble free cable installation    7  Fuel dispenser operation    7 1  7 2  7 3  7 4  7 4 1  7 4 2  7 4 3  7 5    Instructions for safe fuel dispenser operation   Putting the fuel dispenser into operation  Checking changing the direction of rotation of the motor  Operation of the fuel dispenser   Fuel dispensing   Position of the nozzle   Operating mode of the fuel dispenser   Switchingf the fuel dispenser off    8  Maintenance and service    8 1  8 2    Instructions for maintenance  Maintenance of the housing    9  Technical specifications    9 1   9 14  9 1 2  9 1 3  9 1 4  9 1 5  9
43. x  capacity  UH  amp   UH     Min  capacity 0 18 MPa  1 8 bar     Average and max  capacity  operating pressure 0 25 MPa  2 5 bar     H  amp   UH     Viscosity of the  Max  21 mm  s  fuel  1 ity     3 0 m  to achieve the nom  capacity  Suction height    2 channel  2 x 5 VDC  NPN open collector  Encoder Eltomatic  2 x 50 imp rev    100 imp  l    Electr  motors Siemens type 1MA 7083 4 3 x 400V  0 75kW  1395 rpm  2 05 A   fuel pump  Siemens type 1MA 7083 4 3 x 400V  1 35kW  1395 rpm  3 20A      0 5  with min  dispensing of 3 0      Max     Electr  motors D  rr type Mex 0544 1250 K 230 VAC  310 W  1 35 A     vacuum pump     Motor protection switch W ss MS116    Proportional valves 24V DC  Displays Quantity From 0000 00 to 9999 99 I min         K   S ELEKTRONIK GmbH Page 43    las Installation And User Manual For Fuel Dispensers Series Vario 720    9 1 Hydraulic components    Note    Vane pump  hydraulic pump type T 75  stroke piston meter type SB 100   Gear pump  hydraulic pump type GP 20    stroke piston meter type PM 80    9 1 1 Stroke piston meter PM 80    The PM 80 piston meter is compatible with the GP 20 pump  It is used as a    measuring in   strument    for accurate and reliable measurement of    liquids other than water        Product specifications    Volume per revolution 0 5 liters  Rotation direct  of outlet shaft encoder  top view     Dimensions  horizontal 200x220 mm    vertical  incl  drive disk  197 mm    Crankshaft eccentricity 14 93 mm    Stroke  pistons 2 and 
    
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