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BL67 - USER MANUAL FOR PROFINET IO

1. 5 7 process input data 5 7 process output data 5 9 S safety aspects 0 3 safety measures 0 3 service interface 3 9 E 4 18 EE Pec 4 20 Sa 1 0 11 0 EE 7 9 SSI process input data 5 12 process output data 5 19 status indicators 3 41 SUNDO e S 0 4 system extension 6 7 system extension maximum 6 4 T technology modules 5 1 transport appropriate 0 3 U userdala EE 3 51 10 2 D300890 0407 BL67 PROFINET IO Hans Turck GmbH amp Co KG 45472 Muelheim an der Ruhr WitzlebenstraBe 7 Germany Tel 49 0 208 4952 0 Fax 449 0 208 4952 2 64 E Mail moreQturck com Internet www turck com Industr A
2. 3 Technical Data 4 eru TAFE 5 Connection Possibilities KREE KEE EE renean KE ER EE u nanus 9 Field BUS CONMCCHON TT 9 Ethernet connection EEN 9 Power Supply via 7 8 COnnector nennen nennen 9 Service Interface Connection eene nennen nnns 10 Connection with I O ASSISTANT Connection Cable 11 Connection Using Commercially Available Cables 12 Address Assignment issssssvasassesusw SEN RRTNRCRRRNEERESREXNXNISNIRERNRRRRARVASENMERUS 14 PROFINET Operation Mode E ENEE KEN KE KKK KKK EK ek 15 Rotary coding switch setting 000 16 CEBIT 17 SET BOUON emet 18 Parameterizati siiis ais 19 EE enn 19 Description of the Gateway Parameters rrrnnnnnnnnnnnnnnnrvennnnnnennnnnnnnennnn 19 Parameter module parameterization ccccccccsseceeeseeeeseeeeeeeseeeeseeeenes 24 Module Parameters ceeeessssssseeseeee seen nenne nenne nenne nnns sa sna saa na sa nnan 25 Status Indicators Diagnostic Messages Gateway 42 Diagnostic Messages Via Els 42 Diagnostic Messages via Software nennen 48 Gateway Diagnostic Messages rrrnnnnnnrnnnnnnnnvnnnnnnnvnnnnnnnrennnnnnenennnnnnennnn 48 Channel specific diagnosis messages of the modules 50 Description of User Data for Acyclic Services 52 D
3. Industrial Automation BLG7 USER MANUAL FOR PROFINET IO All brand and product names are trademarks or registered trade marks of the owner concerned edition 04 2007 Hans Turck GmbH M lheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed dupli cated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG M lheim an der Ruhr Subject to changes without notice Industr A Safety Notes Before starting the installation Disconnect the power supply of the device Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighboring units that are live Follow the engineering instructions of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalization The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation fun
4. Table 29 Parameter name Meaning input data SFB 52 REQ REQ 1 starts data transfer ID Logical address HW config of the BL67 l O module to be addressed When addressing the gateway the Diag nostic address given in HW config has to be entered Note If the module is an output module bit 15 has to be set example for address 5 ID DW 16 8005 In combi modules the smaller of the two addresses should be specified INDEX Data record number in PROFINET specify the number of the PROFINET diagnosis data record for the reading of channel diag nosis diagnosis data records Wit164800A ox to W 16 E00A according to PROFINET specification MLEN Maximum length of the data to be read Table 30 Parameter name Meaning output data TO SFB 52 VALID New data record has been received and is valid BUSY BUSY 1 The read operation is not yet complete ERROR ERROR 1 An error occurred during the read operation STATUS Error code of the function block See Siemens online help for SFB54 RALRAM LEN Length of loaded data RECORD Destination area for the read data record D300890 0407 BL67 PROFINET IO 4 19 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Diagnosis with SFB 54 in case of error alarm in the alarm OB Signal and function modules with diagnosis function detect inter rupts and generate a diagnosis alarm A response to this alarm is done via alarm Organization Blocks Based on the OB numb
5. ENK KE ENEE KE KE Kee 4 Creating Potential Groups 5 Plugging and Pulling Electronic Modules 6 Extending an Existing Station eee eee eee EE KEE Ek nn 7 Firmware Download iixsexusk nsu OO Va EROR CH RA RCR ENNEN ENNER 8 D300890 0407 BL67 PROFINET IO 6 1 Guidelines for Station Planning Module Arrangement Random Module Arrangement The arrangement of the I O modules within a BL67 station can basi cally be chosen at will Nevertheless it can be useful with some applications to group certain modules together 6 2 D300890 0407 BL67 PROFINET IO Complete Planning Industr A Complete Planning The planning of a BL67 station should be thorough to avoid faults and increase operating reliability Attention If there are more than two empty slots next to one another the com munication is interrupted to all following BL67 modules D300890 0407 BL67 PROFINET IO 6 3 Guidelines for Station Planning Maximum System Extension A BL67 station can consist of a gateway and a maximum of 32 modules equivalent to 1 m station length The following overview shows the maximum number of channels possible under these conditions The entire station is made up of the respective channel type only Table 39 Module type maximum number Maximum system extension Channels Modules BL67 4DI P 128 32 A limited due to the high curr
6. 1 control byte used to guarantee error free data transmission 1 byte containing signals to flush the transmit and receive buffer 6 byte user data Figure 37 Process output data a Control byte STATRES Ra_CNT_ACK TA CMT TA BYTE CNT D300890 0407 BL67 PROFINET IO 5 9 Integration of BL67 Technology Modules Table 36 Meaning of the data bits process output Designation RXBUF FLUSH TXBUF FLUSH STATRES Value Meaning 0 1 0 1 This bit is used to flush the receive buffer If STATRES 1 The command RXBUF FLUSH 1 is ignored If STATRES 0 RXBUF FLUSH 1 causes the flushing of the receive buffer This bit is used to flush the transmit buffer If STATRES 1 The command TXBUF FLUSH 1 is ignored If STATRES 0 TXBUF FLUSH 1 causes the flushing of the tranceive buffer This bit is set to reset the STAT bit in the process input data With the change from 1 to O the STAT bit is reset from O to 1 If this bit is O all changes in TX BYTE CNT TX CNT and RX CNT ACK are ignored Flushing the transmit receive buffer with RXBUF FLUSH TXBUF FLUSH is possible If this bit is 1 or with the change from O to 1 the flushing of the transmit receive buffer with RXBUF FLUSH TXBUF FLUSH is not possible D300890 0407 BL67 PROFINET IO Integration of the RS485 422 Module Industr A RX CNT ACK 0 3 The value RX CNT ACK is a copy of th
7. The communication within the BL67 station between the gateway and the individual BL67 modules is realized via an internal module bus Note The gateway is the only fieldbus dependent module on a BL6 sta tion All other BL67 modules are not dependent on the fieldbus used Flexibility A BL6 station can contain modules in any combination which means it is possible to adapt the system to practically all applica tions in automated industries 1 2 D300890 0407 BL67 PROFINET IO The Basic Concept Industr A Convenient Handling All BL67 modules with the exception of the gateway consist of a base module and an electronic module The gateway and the base modules are either snapped onto a mounting rail or are directly mounted onto the machine frame The electronic modules are plugged onto the appropriate base modules After disconnection of the load the electronic modules can be plugged or pulled when the station is being commissioned or for maintenance purposes without having to disconnect the field wiring from the base modules D300890 0407 BL67 PROFINET IO 1 3 BL67 Philosophy BL67 Components Figure 1 BL6 station A gateway B electronic module C base module Gateways The gateway connects the fieldbus to the l O modules It is respon sible for handling the entire process data and generates diagnostic information for the higher level master and the software tool l O ASSISTANT Figure 2
8. Array of BYTE Array of BYTE Array of BYTE r w r r W Remark Diagnosis data of the gateway List of all input channels in the station List of all output channels in the station List of all module diagnosis messages List of all module parameters Identification amp Maintaining services Actually not supported D300890 0407 BL67 PROFINET IO Description of User Data for Acyclic Services Industr A Description of the Acyclic Module User Data Table 27 Index Name Data r w Remark Module User Data dec type 1 Modul parameters DWORD r Parameter rof the module 2 Modul type ENUM r Module type UINT8 3 Modul version UINT8 r Firmware Revision of the module 4 Module ID DWORD r Ident number of the module 5 to reserved 18 19 Input data specific r Input data of the respective module 20to reserved 22 23 Output data specific r w Output data of the respective module 24to reserved 31 32to Profile specific These indices are reserved for the 255 data of several module profiles e g HFID The definitions of the profile indices can be found in the respec tive module descriptions D300890 0407 BL67 PROFINET IO 3 53 Technical Features 3 54 D300890 0407 BL67 PROFINET IO Industr A 4 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Application Example sities euasit asa Row RR iR RR CR REV RC S ar RR 2 New Project in Simatic Manager 3 Setting th
9. BL67 gateway 1 4 D300890 0407 BL67 PROFINET IO BL67 Components Figure 3 electronic module Industr A Electronic Modules Electronic modules contain the functions of the BL67 modules Power Feeding modules digital and analog input output modules technology modules Electronic modules are plugged onto the base modules and are not directly connected to the wiring They can be plugged or pulled when the station is being commissioned or for maintenance purposes without having to disconnect the field wiring from the base modules Power Feeding Modules Power Feeding modules distribute the required 24 V DC field voltage to the I O modules They are necessary for building groups of modules with different potentials within a BL67 station or if the rated supply voltage for the outputs cannot be guaranteed Power Feeding modules are potentially isolated from the gateway the adjoining power supply module and the I O modules to the left side Note For detailed information about the individual BL67 I O components please refer to the chapters 2 to 8 of the manual BL67 l O mod ules TURCK Documentation No German D300572 English D300529 The Appendix to the manual mentioned above contains amongst others a list of all BL67 components and the assignment of elec tronic modules to base modules D300890 0407 BL67 PROFINET IO 1 5 BL67 Philosophy Base Modules The field wiring is connected to the
10. Figure 22 Install GSDML file Install GSD Files EE x Install GSD Files from the directory c Dokumente und E instellungenyscheuechiDesktopiBLE7 GW EN Profinet Browse GSDML V1 0 Turck BL6 20060109 xml 01 08 2006 v1 0 English German Install GSD file 13 4986 EE xj AN The installation was completed successfully er Install Show Log Select All Deselect All Close 4 6 D300890 0407 BL67 PROFINET IO Application Example Industr A The BL67 gateway can now be found under PROFINET IO Addi tional Field Devices gt I O gt TURCK ds 23 RIT gateway mi atai in the hardware mijaj catalog Profle standard v PROFIBUS DP KI PROFIBUS PA KI PROFINET IO Additional Field Devices 1 0 5 TURCK gg BLE7 GW EN PN 4 4 Al 40 DI DI DO bo PM TM PE 8 88 OG Gateway C General 3 1 0 si SIMATIC 300 xg SIMATIC 400 SIMATIC PC Based Control 300 400 v DI GSDML V1 0 Turck BL67 200601093 xml Now choose the profile rack RACK 300 for the Siemens CPU from the catalog and add it to the network window D300890 0407 BL67 PROFINET IO 4 7 Connection of the PROFINET IO Gateway to a Siemens PLC S7 After this select the Siemens CPU from the hardwar
11. Properties Ethernet interface General Parameters If a subnet is selected the next available addresses are suggested IP address 192 168 0 1 Gateway Do not use router Subnet mask 255 255 255 0 C Use router Address 192 168 0 1 Subnet not networked owe Properties Cancel Help The subnet is added using the New button Fe x Add new Ethernet General subnet Name S subnet ID 005E 000E Project path Storage location of the project C Programme Siemens Step7 s7proi BL67_PRO Author Date created 20 09 2006 13 26 59 Last modified 20 09 2006 13 26 59 Comment R Now the BL67 gateway is chosen from the hardware catalog and added to the configuration D300890 0407 BL67 PROFINET IO 4 9 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Select the gateway under PROFINET IO Additional Field Devices gt I O gt TURCK and add it to the Ethernet network Fi igure 27 HW Config SIMATIC 300 1 Configuration BL67_Profinet E Ioj x Se lect BL67 ah Station Edit Insert PLC View Options Window Help la x gateway Diesel S gei BI 22 ei B x Find nt E d rofile Standard zl PROFIBUS DP So PROFIBUS PA R PROFINET IO 7 CC Additional Field Devices Eg 170 IT I ES m FG GE GE BE
12. is zero REG WR ACEPT 0 The writing of user data for process output to the register with the address stated at REG WR ADR in the process output data could not be executed 1 The writing of user process output data to the register with the address stated at REG WR ADR in the process output data was successfully completed 5 14 D300890 0407 BL67 PROFINET IO Integration of the SSI Module Designation REG WR AKN SSI STS3 SSI STS2 SSI STS1 SSI STS0 STS UP LED UP STS DN LED DN D300890 0407 BL67 PROFINET IO Industr A Value Meaning 0 No modification of the data in the register bank by process output i e REG WR 0 A write job would be accepted with the next telegram of process output data handshake for data transmission to the register A modification of the register contents by a process output was initiated i e REG WR 1 A write job would not be accepted with the next telegram of process output data These four bits transfer the status bits of the SSI encoder with the status messages of the SSI module With some SSI encoders the status bits are transferred together with the position value The SSI encoder values are decre mented or the values are constant The SSI encoder values are incre mented The SSI encoder values are incre mented or the values are constant The SSI encoder values are decre mented Integration of BL67 Technology Module
13. normal A 1 Open circuit detection D300890 0407 BL67 PROFINET IO Parameterization Industr A Parameters BL67 2AI I Table 9 Byte Bit Parameters Value Meaning Parameters RES BL67 2AI I channel 0 A default 1 O current mode 0 0 20 MAA settings 1 4 20 mA 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 2 diagnosis 0 release A 1 block 3 channel 0 activate A 1 deactivate channel 1 2 Parameter assignment according to byte 1 channel 0 Parameter BL67 2AI V Table 10 Byte Bit Parameter Value Meaning Parameter BL67 2Al V channel 0 A default 1 O voltage mode 020 10VA PONE 1 10 10 V 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 2 diagnosis 0 release A 1 block 3 channel 0 activate A 1 deactivate channel 1 2 Parameter assignment according to byte 1 channel 0 D300890 0407 BL67 PROFINET IO 3 25 Technical Features Table 11 Parameter BL67 2AI PT A default settings 3 26 Parameter BL67 2AI PT Byte Bit Parameter Value Meaning channel 0 1 0 Mains suppression 0 50 Hz A 1 60 Hz 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 2 diagnosis 0 release A 1 block 3 channel 0 activate A 1 deactivate 4 to 7element 0000 Pt100 200 850 C A 0001 Pt100 200 150 C 0010 Ni100 60 250 C 0011 Ni100 6
14. CNT ACKis an acknowledge for the successful transmission of the data segment with RX CNT This value is transferred together with every data segment The TX CNT values are sequential 00 gt 01 gt 10 gt 11 gt 00 decimal 0 gt 1 gt 2 gt 3 gt 0 Errors in this sequence show the loss of data segments Number of the valid user data in this data segment D300890 0407 BL67 PROFINET IO Integration of the RS485 422 Module Integration of the RS485 422 Module Data Image of the RS485 422 Module Process Input Data PDin The incoming data are stored in the receive buffer of the BL67 1RS485 422 module segmented and transferred to the PLC via the module bus and the gateway The transmission is realized in a 8 byte format structured as 5 follows 1 status byte used to guarantee error free data transmission 1 byte diagnostic data 6 byte user data Figure 36 Data image PLC input data Byte Bit Bite Bit 5 Bit4 Bit 3 Bit 2 Bit 1 Bito E status byte STAT TA CNT ACK RA CNT EX BYTE CENT D300890 0407 BL67 PROFINET IO 5 7 Integration of BL67 Technology Modules Table 35 Designation Value Meaning Meaning of the data bits BufOvfl 0 Diagnostic information correspond to process input FrameErr 255 the diagnostic information in the diag HndShkErr nosis telegram HwFailure These diagnostics are always displayed PrmErr and independent to the setting of th
15. MAC address by using the button Browse in the field Ethernet node Figure 31 Browse the Edit Ethernet Node Ethernet node network MAC address Nodes accessible online r Set IP confiauration Browse Network Start G top IP address MAC address Device name 192 168 0 100 08 00 06 6B 90 18 57 300 192 168 0 102 O0 07 46 FF 60 18 TURCK TURCK BLE7 Sta MAC address Cancel Help m Reset to factory settings Close Help All PROFINET IO nodes found in the network answer the command sending their MAC address and their device name Select a node and close the dialog with OK The features of the selected node are now shown in the in the dialog Edit Ethernet Node D300890 0407 BL67 PROFINET IO Application Example Industr A In this dialog the node s IP configuration or device name can be adapted if necessary for the application Figure 32 xj Adaptation of the Fu Ethernet node Nodes accessible online confi gura tion MAC address 00 07 46 FF 60 1B m Set IP configuration Use P parameters Gateway IP address 1 Do not use router Subnet mask C Use router Address C Obtain IP address from a DHCP server r Identified by Client Il C MAC address C Device name Client ID A ssian P Configuration Assign device name Device name URCK BL6E7 Station
16. ad qo Zeeche Low 11 p TE PE Vil IGND Vol IPE PG LC PEL Vil IGND Vo 2 N O D300890 0407 BL67 PROFINET IO 7 5 Guidelines for Electrical Installation Electromagnetic Compatibility EMC 7 6 BL67 products comply in full with the requirements pertaining to EMC regulations Nevertheless an EMC plan should be made before installation Hereby all potential electromechanical sources of interference should be considered such as galvanic inductive and capacitive couplings as well as radiation couplings Ensuring Electromagnetic Compatibility The EMC of BL67 modules is guaranteed when the following basic rules are adhered to Correct and large surface grounding of inactive metal compo nents Correct shielding of cables and devices Proper cable routing correct wiring Creation of a standard reference potential and grounding of all electrically operated devices Special EMC measures for special applications Grounding of Inactive Metal Components All inactive metal components for example switchgear cabinets switchgear cabinet doors supporting bars mounting plates tophat rails etc must be connected to one another over a large surface area and with a low impedance grounding This guarantees a stan dardized reference potential area for all control elements and reduces the influence of coupled disturbances In the areas of screw connections the painted anodized or isolated metal com
17. base modules These are available in the following connection variations E 1xM12 1x M12 8 2 x M12 2 x M12 P 4 x M12 4 x M12 P 4xM8 8x M8 E 1 x M23 1 x M23 19 1x 7 8 for Power Feeding Module Figure 4 example of a base module End Plate An end plate on the right hand side physically completes the BL67 station It protects the module bus connections of the last base module in a station and guarantees the protection class IP67 Figure 5 end plate 1 6 D300890 0407 BL67 PROFINET IO Industr A 2 PROFINET IO PROFINET uses ads 2 Distributed I O with PROFINET lO arrernnnrronnnnrennnnrennnnrvnnnnrnnnnnnnnnnnnnennnnnennn 2 Device Model AEN 2 KRICH ue TC le 2 UDP IP Communication 3 Real Time Communication HI 3 The Services of PROFINET IO i runnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnennnnnnnnnnnsnnnnnnnnnnnnee 4 Address Assignment rernnnnernnnnvennnnnvrnnnnnnnnnnvnnnnnvennnnvennnnnennnnnvennnnnennnenennnener 4 Ethernet MAC Address 4 D300890 0407 BL67 PROFINET IO 2 1 PROFINET IO PROFINET 2 2 PROFINET is the innovative open standard for the implementation of end to end integrated automation solutions based on Industrial Ethernet With PROFINET simple distributed I O and time critical applications can be integrated into Ethernet communication just as well as distributed automation system on an automation component basis Distributed I O with PROFINET IO
18. gateway top view Figure 15 12345 9 pole SUB D male connector on PC top view 6 789 D300890 0407 BL67 PROFINET IO 3 11 Technical Features Pin Assignment The table below shows the pin assignment when using a PS 2 cable and adapter Table 5 PS 2 9 pole serial Pin assignment interface on PC when using PS2 cable and adapter Pin Standard PS 2 BL67 gateway Pin Male connector A not supported No male connector PS 2 female No by all adapter connector ines 1 CLK 5 V 4 6 A DTR DSR from gateway 2 GND GND 5 GND 3 DATA not connected 4 n c DATA2 TxD 2 RxD 5 5 V CtriMode 7 RTS 6 n c CLK2 RxD 3 TxD 3 12 D300890 0407 BL67 PROFINET IO Address Assignment Industr A Address Assignment Attention In PROFINET IO the connected device is not identified by it s IP ad 3 dress but recognized and addressed by it s device name The selection of a device name for a special IO device can thus be compared to the setting of the PROFIBUS address for a DP slave The device name can be freely chosen Note It is not necessary to address the station s internal module bus D300890 0407 BL67 PROFINET IO 3 13 Technical Features PROFINET Operation Mode The gateway BL67 GW EN PN is set to the PROFINET operation mode switch position 700 when delivered This mode assures a PROFINET compliant operation of the gateway Figure 16 5 Decimal rotary 9 1 coding swi
19. potential Potential from which all voltages of connected circuits are viewed and or measured Repeater Amplifier for signals transmitted via a bus Root connecting Creating a new potential group using a power distribution module This allows sensors and loads to be supplied individually RS 485 Serial interface in accordance with EIA standards for fast data transmission via multiple transmitters D300890 0407 BL67 PROFINET IO 9 7 Glossary 9 8 Serial Type of information transmission by which data is transmitted bit by bit via a cable Setting parameters Setting parameters of individual stations on the bus and their modules in the configuration software of the master Shield Conductive screen of cables enclosures and cabinets Shielding Description of all measures and devices used to join installation components to the shield Short circuit proof Characteristic of electrical components A short circuit proof part withstands thermal and dynamic loads which can occur at its place of installation due to a short circuit Station A functional unit or I O components consisting of a number of elements Terminating resistance Resistor on both ends of a bus cable used to prevent interfering signal reflec tions and which provides bus cable matching Terminating resistors must always be the last component at the end of a bus segment To ground Connection of a conductive component with the grounding connection
20. to get Help Cha 4 Save your hardware configuration via Station gt Save and Compile and download it to the PLC via PLC Download The hardware configuration is completed D300890 0407 BL67 PROFINET IO Application Example Figure 30 Configure Ethernet node Scanning the network for PROFINET IO Nodes Industr A The Simatic hardware configuration offers the possibility to browse the PROFINET IO network using a broadcast command in order to find active PROFINET IO nodes The active nodes are identified via their MAC address Open the respective dialog box by using PLC Ethernet gt Edit Ethernet Node maw Config SIMATIC 300 1 Configuration BL67_PROFInet DI Station Edit Insert PLC View Options Window Help Dh ESL Gal Download Chrl L Upload Download Module Identification Upload Module Identification to PG A Faulty Modules PALO Module Information Chr Operating Mode Cl Clear Reset Set Time of Day Monitor Madi y Update Firmware LE 1 TURCK BL Save Device Name to Memory Card BLE7 40 P BLE7 80 PD Save Service Data D300890 0407 BL67 PROFINET IO Module Edit Ethernet Node FRE PROFIBUS k Verify Device Name Desipp Device Name 4 13 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Browse the network for active network nodes identified by means of their
21. via a grounding installation Topology Geometrical structure of a network or the circuitry arrangement UDP Abbreviation for User Datagram Protocol UDP is an transport protocol for the connectionless data between Ethernet hosts D300890 0407 BL67 PROFINET IO Industr A Unidirectional Working in one direction D300890 0407 BL67 PROFINET IO 9 9 Glossary 9 10 D300890 0407 BL67 PROFINET IO 10 Index A acyclic services 3 51 address assignment 3 13 azyklische Dienste 3 51 B base modules 1 6 basic concept eeseeee 1 2 C current consumption 8 2 D Diagnose Gateway seen 3 47 diagnosis mo 4 16 E earth free operation 7 7 electromagnetic compatibility 7 6 electronic modules 1 5 electrostatic discharge 7 12 SU LE 1 6 SMP SIOL eegene nuoc gegangen 6 3 end plate 1 6 ESD electrostatic discharge 7 12 Ethernet irons rr ien are 2 4 2 5 MAC address 2 4 2 5 F firmware download 6 8 O Ter ri PS 1 2 G Gateway Diagnose eese 3 47 gateway address assignment 3 13 error Ccodes eee
22. were done in the mean time for example by a configuration tool or similar will e obver written with the valid parameter data set E module parameterization deactivated Changes in the parameter settings are ignored for the respective module The stored parameter data will be used i Note If the module parameterization is activated and a module is re placed by a new one the gateway has to be operated with active V in order to keep the module s parameter settings for the new mod ule V has to be switched off and the station has to be separated from the field bus Now the gateway sends the parameters defined for the old module into the new module D300890 0407 BL67 PROFINET IO 3 23 Technical Features Module Parameters Parameters BL67 4DI PD Parameters BL67 8DI PD Table 7 Byte Parameters BL67 4DI PD 1 A default settings 2 3 Table 8 Byte Parameters BL67 8DI PD 1 A default settings 2 3 3 24 Bit Parameters 0 input filter 1 input filter 4 digital input 1 digital input 3 operation mode group A operation mode group B Bit Parameters 0 input filter 1 input filter 8 digital input 1 digital input 8 operation mode group A operation mode group D Value Meaning 0 deactivate A 1 activate 0 normal A 1 inverted 0 normal A 1 Open circuit detection Value Meaning O deactivate A 1 activate 0 normal A 1 inverted 0
23. within the groups can be routed together in bundles or in cable ducts Group 1 shielded bus and data cables shielded analog cables unshielded cables for DC voltage lt 60 V E unshielded cables for AC voltage lt 25 V Group 2 unshielded cables for DC voltage gt 60 V and x 400 V E unshielded cables for AC voltage gt 25 V and x 400 V Group 3 E unshielded cables for DC and AC voltages gt 400 V The following group combination can be routed only in separate bundles or separate cable ducts no minimum distance apart Group 1 Group 2 D300890 0407 BL67 PROFINET IO General Notes Industr A The group combinations Group 1 Group 3 and Group 2 Group 3 must be routed in separate cable ducts with a minimum distance of 10 cm apart This is equally valid for inside buildings as well as for inside and outside of switchgear cabinets Cable Routing Outside Buildings Outside of buildings cables should be routed in closed where possible cage type cable ducts made of metal The cable duct joints must be electrically connected and the cable ducts must be earthed Warning Observe all valid guidelines concerning internal and external light ning protection and grounding specifications when routing cables outside of buildings Lightning Protection The cables must be routed in double grounded metal piping or in reinforced concrete cable ducts Signal cables must be protected agains
24. 0 150 C 0100 Pt200 200 850 C 0101 Pt200 200 150 C 0110 Pt500 200 850 C 0111 Pt500 200 150 C 1000 Pt1000 200 850 C 1001 Pt1000 200 150 C 1010 Ni1000 60 250 C 1011 Ni1000 60 150 C 1100 resistance 0 100 Q 1101 resistance 0 200 Q 1110 resistance 0 400 Q 1111 resistance 0 1000 Q 2 0 measuring mode 0 2 wire A 1 3 wire channel 1 3 Parameter assignment according to byte 1 for channel 0 4 Parameter assignment according to byte 2 for channel 0 D300890 0407 BL67 PROFINET IO Parameterization Industr A E Parameter BL67 2AI TC Table 12 Byte Bit Parameter Value Meaning Parameter BL67 2AI TC channel 0 A default 1 O Mains suppression 0 50 Hz A settings 1260Hz 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 2 diagnosis 0 2 release A 1 block 3 channel 0 activate A 1 deactivate 7 to 4element 0000 type K 270 1370 C A 0001 type B 100 1820 C 0010 type E 270 1000 C 0011 type J 210 1200 C 0100 type N 270 1300 C 0101 type R 50 1760 C 0110 type S 50 1540 C 0111 type T 270 400 C 1000 50 mV 1001 100 mV 1010 500 mV 1011 1000 mV channel 1 2 Parameter assignment according to byte 1 for channel 0 D300890 0407 BL67 PROFINET IO 3 27 Technical Features E Parameter BL67 4AI V I Table 13 Byte Bit Para
25. 2 e e E Gateway E General fF 6 C3 vo tH SIMATIC 300 Ez SIMATIC 400 SIMATIC PC Based Control 300 400 zi f SIMATIC PC Station F F 6827228 SE Hans Turck GmbH Co KG Modular Fieldbus I0 System in IPE GSDML V1 0 Turck BL67 200601 09 xml Insertion possible cho A double click on the gateway symbol opens the dialog Properties TURCK Enter the gateway s device name in this dialog i Note W hen being operated for the first time the default device name of the TURCK BL67 gateways for PROFINET is TURCK BL67 de fault The IP Address is 0 0 0 0 4 10 D300890 0407 BL67 PROFINET IO Application Example Industr A Figure 28 Properties turer xi Dialog box S eneral Properties TURCK Short Description TURCK BLE7 GW Profinet IO n rl Order No 6827228 Device Name 35D File Node PN ID system Device Number fi D PROFINET10 System 100 IP Address 192 168 0 2 Ethernet Jv Assian IP address via 0 Controller Comment Cancel Help A Attention In PROFINET IO the connected device is not identified by it s IP ad dress but recognized and addressed by it s device name The selection of a device name for a special I O device can thus be compared to the setting of the PROFIBUS address for a DP slave The device name can be freely chosen A Attention W he
26. 63 Address of the register to be written with REG WR DATA CLR CMP2 0 Default status i e no reset of FLAG CMP2 active 1 Reset of FLAG CMP2 active EN CMP2 0 Default status i e the data bits REL CMP2 GIG CMP2 and FLAG CMP2 always have the value 0 irrespective of the actual SSI encoder value 1 Comparison active i e the data bits DEL CMP2 STS CMP2 and FLAG CMP2 have a value based on the result of the comparison with the SSI encoder value CLR CMP1 0 Default status i e reset of FLAG CMP1 not active 1 Reset of FLAG CMP1 active 5 20 D300890 0407 BL67 PROFINET IO Integration of the SSI Module Industr A Designation Value Meaning EN CMP1 0 Default status i e the data bits REL CMP1 STS CMP1 and FLAG CMP1 always have the value 0 irrespective of the actual SSI encoder value 1 Comparison active i e the data bits DEL CMP1 GIG CMP1 and FLAG CMP1 have a value based on the result of the comparison with the SSI encoder value STOP 0 Request to read the SSI encoder cycli cally 1 Request to interrupt communication with the encoder D300890 0407 BL67 PROFINET IO 5 21 Integration of BL67 Technology Modules 5 22 D300890 0407 BL67 PROFINET IO Industr A 6 Guidelines for Station Planning Module Arrangement ssssxxuundu RR ARR Eelere ENEE ENEE e 2 Random Module Arrangement 2 Complete langage eege su ee MEN RR rie ERR RR af RS lu 3 Maximum System Extension
27. Distributed I O is connected into communication through PROFINET IO Here the familiar I O view of PROFIBUS is retained in which the peripheral data from the field devices are periodically transmitted into the process model of the control system Device Model PROFINET IO describes a device model oriented to the PROFIBUS framework consisting of places of insertion slots and groups of I O channels subslots The technical characteristics of the field devices are described by the so called GSD General Station Description on an XML basis Field Bus Integration PROFINET offers a model for integration of existing field buses like PROFIBUS AS Interface and INTERBUS This allows the construction of arbitrarily mixed systems consisting of fieldbus and Ethernet based segments Thus a smooth tech nology transition is possible from fieldbus based systems to PROFINET The large number of existing fieldbus systems makes it necessary to support their simple integration into PROFINET for reasons of investment protection The integration is done with so called proxies A proxy is a device which connects an underlying fieldbus with PROFINET The proxy concept allows the device manufacturer the plant and machine builder as well as the end user a high degree of investment protec tion D300890 0407 BL67 PROFINET IO PROFINET Industr A Communications in PROFINET contain different levels of perfor mance The non time criti
28. E NEN HR EN NINMNE KMNNEENMEMAER 5 D300890 0407 BL67 PROFINET IO 0 1 About this Manual Documentation Concept 0 2 This manual contains information about the BL67 PROFINET IO gateway The following chapters contain a short BL67 system description a description of the field bus system exact information about function and structure of the BL67 gateways as well as all bus specific infor mation concerning the connection to automation devices the maximum system extension etc The bus independent l O modules for BL67 as well as all further fieldbus independent chapters like mounting labelling etc are described in a separate manual E BL67 l O modules TURCK Documentation No German D300572 English D300529 Furthermore the manual mentioned above contains a short descrip tion of the project planning and diagnostics software for TURCK l O systems the engineering software I O ASSISTANT D300890 0407 BL67 PROFINET IO General Information Industr A General Information Attention Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment This manual contains all necessary information about the prescribed use of the TURCK BL67 gateways for PROFINET IO It has been specially conceived for personnel with the necessary qualifications Prescribed Use Warning The devices described in this manual must be used only in applica tions prescribed in t
29. able Wire break Wire break na PT1000 sensor cald j comp Ki Help on Channel specific Diagnostics E X II T 3 CH CH Help on selected diagnostic row LT Diagnostic row no FT1000 sensar cald comp Help cold junction temperature of 23 degree C is presumed automatically C D300890 0407 BL67 PROFINET IO Diagnosis with Step 7 Industr A Diagnosis Evaluation in the Application Program In PROFINET IO a vendor independent structure for data records with diagnostic information has been defined Diagnostic informa tion is generated only for disturbed channels The following pages show two possibilities for diagnosis evaluation within an application program Note Please refer to the Step 7 online help or the respective Simatic doc umentation PROFINET IO From PROFIBUS DP to PROFINET IO Programming manual document number A5E00298268 02 for all complete and actual information about the diagnosis evaluation D300890 0407 BL67 PROFINET IO 4 17 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Diagnose with SFB 52 in OB1 Using the SFB52 the diagnosis evaluation is done with every cycle of the application program In principle SFB 52 can be called in any organization block SR Note D lease refer to the complete and actual description of SFB 52 in the software s online help 4 18 D300890 0407 BL67 PROFINET IO Diagnosis with Step 7 Industr A
30. al Working in both directions Bonding strap Flexible conductor normally braided that joins inactive components e g the door of a switchgear cabinet to the cabinet main body Bus Bus system for data exchange e g between CPU memory and I O levels A bus can consist of several parallel cables for data transmission addressing control and power supply Bus cycle time Time required for a master to serve all slaves or stations in a bus system i e reading inputs and writing outputs Bus line omallest unit connected to a bus consisting of a PLC a coupling element for modules on the bus and a module Bus system All units which communicate with one another via a bus Capacitive coupling Electrical capacitive couplings occur between cables with different potentials Typical sources of interference are for example parallel routed signal cables contactors and electrostatic discharges Check back interface The check back interface is the interface from the counter module to the internal module bus The bits and bytes are converted by the gateway from the respective type of communication applicable to the fieldbus in to the module specific bits and bytes D300890 0407 BL67 PROFINET IO Industr A Coding elements Two piece element for the unambiguous assignment of electronic and base modules Configuration Systematic arrangement of the I O modules of a station Control interface The control interfac
31. analog output modules to O Error information is transmitted to the analog output modules Depen ding on their configuration these modules set their outputs either to OQ or to a default value or to main tain the original values The non configured analog output modules set their outputs to O D300890 0407 BL67 PROFINET IO Parameterization Industr A Table 6 Byte Value Meaning Gateway parameter parameters name A default Byte 3 settings bit 0 and 1 outputs module exchange 10 hold current valueThe gateway maintains the actual 11 exchange process data D300890 0407 BL67 PROFINET IO output settings of all modules with the exception of analog output modules Error information is transmitted to the analog output modules Depending on their confi guration these modules set their outputs either to O or to a default value or maintain the original values The non configured analog output modules maintain their current output settings The gateway carries on exchanging process data with the other module bus stations No error information is transmitted Technical Features Table 6 Gateway parameters A default settings 3 20 Byte parameter name Byte 3 bit 4 and 5 Value outputs fieldbus error 00 01 11 output O A Meaning The gateway switches the outputs of the modules to O No error information is transmitted output substitute The gateway switch
32. block A 3 34 D300890 0407 BL67 PROFINET IO Parameterization Byte Bit Parameters 2 O stop bits 2 1 parity 3 data bits 5 4 data flow control 3 XON character 4 XOFF character D300890 0407 BL67 PROFINET IO Industr A Value Meaning 0 2 1 122A 00 none 01 odd A 10 even 0 7A 128 00 none A 01 XON XOFF 10 RTS CTS 11 reserved 0 to 255 XON character 17 A This character is used to start the data transfer of the data terminal device when the soft ware handshake is activated 0 to 255 XOFF character 19 A This character is used to stop the data transfer of the data terminal device when the soft ware handshake is activated 3 35 Technical Features E Parameters BL67 1RS485 422 Table 20 Byte Bit Parameters Parameters BL67 1RS485 422 1 3 to Odata rate A default settings 4 select RS485 5 reserved 6 Disable ReducedCtrl 7 diagnosis 3 36 Value Meaning 0000 reserved 0001 300 bit s 0010 600 bit s 0011 1200 bit s 0100 2400 bit s 0101 4800 bit s 0110 9600 bit s A 0111 14400 bit s 1000 19200 bit s 1001 28800 bit s 1010 38400 bit s 1011 57600 bit s 1100 115200 bit s 1101 reserved 1110 reserved 1111 reserved 0 parameterization as RS422 1 parameterization as RS485 1 Constant setting The diagno stic messages are mapped into byte 6 of the process input data independent of diagnostic Byte 7 c
33. bus connects the equipment on the field level Characteristics of a fieldbus are a high transmission security and real time behavior Force Mode Software mode which enables the user to set his plant to a required state by forcing certain variables on the input and output modules GND Abbreviation of ground potential 0 Ground Expression used in electrical engineering to describe an area whose electrical potential is equal to zero at any given point In neutral grounding devices the potential is not necessarily zero and one speaks of the ground reference Ground connection One or more components that have a good and direct contact to earth Ground reference Potential of ground in a neutral grounding device Unlike earth whose potential is always zero it may have a potential other than zero D300890 0407 BL67 PROFINET IO Industr A D Hexadecimal System of representing numbers in base 16 with the digits O 9 and further with the letters A B C D E and F Hysteresis A sensor can get caught up at a certain point and then waver at this position This condition results in the counter content fluctuating around a given value Should a reference value be within this fluctuating range then the relevant output would be turned on and off in rhythm with the fluctuating signal GR I O Input output Impedance Total effective resistance that a component or circuit has for an alternating current at a specific
34. cal transmission of parameters configuration data and switching information occurs in PROFINET in the stan dard channel based on UDP and IP This establishes the basis for the connection of the automation level with other networks MES ERP Forthe transmission of time critical process data within the production facility there is a Real Time channel RT available For particularly challenging tasks the hardware based commu nication channel Isochronous Real Time IRT can be used for example in case of Motion Control Applications and high perfor mance applications in factory automation UDP IP Communication For non time critical processes PROFINET uses communications with the standard Ethernet mechanisms over UDP IP which follow the international standard IEEE 802 3 Similar to standard Ethernet PROFINET field devices are addressed using a MAC and an IP address In UDP IP communications different networks are recognized based on the IP address Within a network the MAC address is a unique criterion for the addressing of the target device PROFINET field devices can be connected to the IT world without limitations A prerequisite for this is that the corre sponding services for instance file transfer must be implemented in the field device involved This can differ from manufacturer to manu facturer Real Time Communication RT A data communication over the UDP IP channel is provided with a certain amount of administra
35. connected to the gateway short circuit in connected module hardware error in gateway D300890 0407 BL67 PROFINET IO Status Indicators Diagnostic Messages Gateway Industr A Table 23 LED Status Meaning Remedy LED displays lOs Off CPU not supplied Check the voltage supply at the gateway Green Module bus is running if MS LED green modules configured from PROFINETIO Controller correspond to the modules connected to the gateway Green Station is in the Deactivate the flashing l O ASSISTANT Force O ASSISTANT Force 1 Hz Mode Mode Green Maximum number of Check the number of flashing modules at the modules connected to 4 Hz gateway is exceeded the gateway dismount modules Red Controller is not ready Check wiring at the Voc level is not within gateway and the voltage the required range gt supply possible reasons Dismount modules too many modules Replace the gateway connected to the gateway short circuit in connected module hardware error in gateway D300890 0407 BL67 PROFINET IO 3 43 Technical Features Table 23 LED displays 3 44 LED Status lOs Red flashing 1 Hz Red flashing 4 Hz Red green flashing 1 Hz Off Green Off output supply Ok Green flashing 1 Hz Green flashing 4 Hz Meaning Remedy Non adaptable modifi Compare the planned cation of the physically BL67 station with the co
36. ctions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the auto mation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or
37. e The process output data is the data that is output from the PLC to the BL67 1SSI module via a gateway This is transferred in an 8 byte format as follows 1 byte contains a Stop bit for interrupting communication with the encoder 1 byte is used for controlling the comparison operations 1 byte contains the register address of the data to be written to bytes 0 to 3 of this telegram and a write request 1 byte contains the register address for the data that is to be read with the next response telegram 4 bytes are used for representing the data that is to be written to the register with the address specified at REG WR DATA D300890 0407 BL67 PROFINET IO 5 19 Integration of BL67 Technology Modules Tabelle 38 Designation Value Meaning Meaning of the ee SS ee ooo data bits process REG WR DATA 0 Value to be written to the register with output 232 1 the address stated at REG WR ADR REG RD ADR 0 63 Address of the register to be read If the read operation is successful REG RD ABORT 0 the user data is located in REG RD DATA of the process input data bytes 4 7 REG WR 0 63 Default status i e there is no request to overwrite the content of the register with the address stated at REG WR ADR with REG WR DATA Bit REG WR AKN is reset 0 if neces sary 1 Request to overwrite the content of the register with the address stated at REG WR ADR with REG WR DATA REG WR ADR 0
38. e parameter Diagnostics STAT 0 1 1 The communication with the data TX CNT ACK 0 3 RX CNT 0 3 RX BYTE CNT 0 7 5 8 terminal equipment DTE is error free 0 The communication with the data terminal equipment DTE is disturbed A diagnosis message is generated if the parameter Diagnostics is set to 0 release The diagnostic data show the cause of the communication distur bance The user has to set back this bit in the process output data by using STATRES The value TX CNT ACK is a copy of the value TX CNT TX CNT has been trans mitted together with the last data segment of the process output data TX CNT ACK is an acknowledge for the successful transmission of the data segment with TX CNT This value is transferred together with every data segment The RX CNT values are sequential 00 gt 01 gt 10 gt 11 gt 00 decimal 0 gt 1 gt 2 gt 3 gt 0 Errors in this sequence show the loss of data segments Number of the valid bytes in this data segment D300890 0407 BL67 PROFINET IO Integration of the RS485 422 Module Process Output Data PDout Process output data are data which are sent from the PLC via the gateway and the BL67 1RS485 422 module to a connected field device The data received from the PLC are loaded into the transmit buffer in the BL67 1RS485 422 module The fieldbus specific transmission is realized in a 8 byte format which is structured as follows
39. e value RX CNT TX CNT has been trans mitted together with the last data segment of the process input data TX CNT ACK is an acknowledge for the successful transmission of the data segment with RX CNT TX CNT 0 3 This value is transferred together with every data segment The TX CNT values are sequential 00 gt 01 gt 10 gt 11 gt 00 decimal 0 gt 1 gt 2 gt 3 gt 0 Errors in this sequence show the loss of data segments TX BYTE CNT 0 7 Number of the valid user data in this data segment D300890 0407 BL67 PROFINET IO 5 11 Integration of BL67 Technology Modules Integration of the SSI Module Data image of the SSI Module Process input Data PDin The field input data is transferred from the connected field device to the BL67 1SSI module The process input data is the data that is transferred to the PLC from the BL67 1SS1 via a gateway This is transferred in an 8 byte format as follows E 1 byte contains messages concerning the communication status between the BL67 1SSI module and the SSI encoder as well as other results of comparison operations 1 byte contains the results of comparison operations with the SSI encoder value 1 byte can be used to transfer status messages of the SSI encoder This byte also contains an acknowledgement that the write operation to the register was successful and indication of an active write operation When necessary 1 byte represents the register address
40. e PG PC Interface 3 Installation of the GSDML files esses nnne nnne 5 Configuration of the BL67 station ccccccccccsssseeeeeeeeeeeeeeeeeeeeeaeeeeessaaees 12 Scanning the network for PROFINET IO Nodes eeeeeses 13 DIAGNOSIS with Step 7 SE 16 Diagnostic Messages in the Hardware Configuration 16 Diagnosis Evaluation in the Application Program 17 Diagnose with SFB 52 in OB1 mreennnnnnrvnnrnnnvvennnnnnevnnnnnnrennnnnrnnnnnnnnrennnn 18 Diagnosis with SFB 54 in case of error alarm in the alarm OB 20 D300890 0407 BL67 PROFINET IO 4 1 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Application Example In order to configure the connection of a BL67 gateway to a Siemens PLC S7 the software tool SIMATIC Manager version 5 3 with Service Pack 3 from Siemens is used Hardware Siemens PLC S7 CPU 315 2 PN DP 6ES7 315 2EG10 0ABOQ firmware V2 3 2 E BL67 station with a gateway BL67 GW EN PN for the connec tion to PROFINET IO with the following BL67 example station Table 28 Module Data width example station Process Process Alignment input output GW BL67 GW EN PN 0 BL67 2A1 2words word by word 1 BL67 4DI P 4 bit bit by bit 2 BL67 8DI PD 8 bit bit by bit 3 BL67 1RS232 4words 4words word by word 4 BL67 8XSG PD 8 bit 8 bit bit by bit 5 BL67 4DI PD 4 b
41. e catalog In this example a CPU 315 2 PN DP version 6ES7 315 2EG10 0ABO V 2 3 2 is used Figure 24 Bi HW Config SIMATIC 300 1 Configuration BL67 Profinet 3 lol x Selecting the CPU T Station Edit Insert PLC View Options Window Help 81 x elga i Seel s r E ie ENEN C i BY xj Find at ail Profile Standard Eg CPU 312 n CPU 312 IFM cg CPU 312 c3 CPU 313 CH CPU 313C CH CPU 313C 2 DP CH CPU 313C 2 PIP CH CPU 314 CPU 314 IFM CPU 314C 2 DP CPU 314C 2 PIP g CPU 315 Eg CPU 315 2 DP Eg CPU 315 2 PN DP Ethemet 2 PROFINET IO System 100 a A ERL 1 EG GE 6 0 Be LE 0 UR T Dee Module um number Le MPI address 1 Q C H CPU 315F 2 DP poe DE mg CPU 315F 2 PN DP zi Ig Seu EINES EE Wy GES 315 2FH10 0480 Ng Cd dee e RSR Ava Awe H E CPU 316 Ver ee ie Kee beet es H E CPU 316 2 DP EE DEENEN FE ee a CPU 317 2 E EH E Ee REN ES e CH CPU 317 2 PN DP 1079 PPII17F 2 p BES 315 2FH10 0460 Communication loadable FBs FCs CBA D Press F1 to get Help Chg 4 4 8 D300890 0407 BL67 PROFINET IO Application Example Industr A In the dialog Properties Ethernet Interface the IP address and the subnet mask for the S7 CPU are defined Figure 25 Properties Ethernet interface PN IO R0 S2 2 i xj
42. e is the interface from the internal module bus to the counter module The commands and signals directed to the counter module are converted by the gateway from the respective type of communication applicable to the fieldbus in to the module specific bits and bytes CPU Central Processing Unit Central unit for electronic data processing the processing core of the PC D DHCP Client Server protocol which reduces the effort of assigning IP addresses or other parameters Serves for dynamic and automatic configuration of devices Digital A value e g a voltage which can adopt only certain statuses within a finite set mostly defined as O and 1 DIN German acronym for German Industrial Standard E EIA Electronic Industries Association association of electrical companies in the United States Electrical components All objects that produce convert transmit distribute or utilize electrical power e g conductors cable machines control devices D300890 0407 BL67 PROFINET IO 9 3 Glossary 9 4 EMC Electromagnetic compatibility the ability of an electrical part to operate in a specific environment without fault and without exerting a negative influence on its environment EN German acronym for European Standard ESD Electrostatic Discharge Field power supply Voltage supply for devices in the field as well as the signal voltage Fieldbus Data network on sensor actuator level A field
43. ection point Protect the connection point against corrosion for example with grease caution use only suitable grease 7 8 D300890 0407 BL67 PROFINET IO Shielding of Cables Industr A Shielding of Cables Shielding is used to prevent interference from voltages and the radi ation of interference fields by cables Therefore use only shielded cables with shielding braids made from good conducting materials copper or aluminum with a minimum degree of coverage of 80 96 The cable shield should always be connected to both sides of the respective reference potential if no exception is made for example such as high resistant symmetrical analog signal cables Only then can the cable shield attain the best results possible against electrical and magnetic fields A one sided shield connection merely achieves an isolation against electrical fields Attention When installing please pay attention to the following the shield should be connected immediately when entering the system the shield connection to the shield rail should be of low impedance the stripped cable ends are to be kept as short as possible the cable shield is not to be used as a bonding conductor If the data cable is connected via a SUB D connector the shielding should never be connected via pin 1 but to the mass collar of the plug in connector The insulation of the shielded data cable should be stripped and c
44. eeeese 3 47 1100 02 0 gt 3 4 D300890 0407 BL67 PROFINET IO Industr A technical data 3 3 gateways c 1 4 l inductive loads protective circuit 7 11 L FE ee 3 41 M manufacturer identifier 2 4 module arrangement 6 2 mounting rail sssss 7 7 N Nutzdaten E 3 51 P parameterization 3 18 parameters SO ETE S 3 18 modules eese 3 24 PE connection 7 7 pin assignment field bus connection 3 8 power supply 3 9 planning ME 6 3 plugging electronic modules 6 6 potential group 6 5 potential relationships 7 5 potential compensation cable 7 11 power feeding modules 1 5 prescribed use 0 3 PROFINET address assignment 2 4 PROFINET 10 g euesueegEugeesseds eeegiet 2 2 PROFINET operation modes 3 14 protection class IP67 1 2 1 6 pulling electronic modules 6 6 10 1 Index R RS232 data Image 5 2 process Input data 5 2 process output data 5 4 RS485 422 data IMAGE
45. elines for Electrical Installation General Notes rsrnrnravaununuvnenvavavavsusunnennnnavavausunussenennnvavavsununvenenravavnunununnenenre 7 2 EE EE EE EE 7 2 CADIS OUI e 7 2 Cable Routing Inside and Outside of Cabinets 7 2 Beleidegend 7 3 Transmission Mea 7 4 Reine ell 7 5 Genel dl oec sie MM EIU 7 5 Electromagnetic Compatibility EM 7 6 Ensuring Electromagnetic Compatibility rarrnrnnrrrnnnrrrnnnnrrnnnnrennnnrennn 7 6 Grounding of Inactive Metal Components rrrnnnnonnnnnrnnnnnnvnnnnnennnnnennnnnr 7 6 PE nen ae 7 7 Earth Free Operation 7 7 MLS BL ae ER EN 7 7 Shielding Of e E 7 9 Potential Compensatton 7 11 Switching Inductive Loads rrrennnnnnnennnnnnnvennnnnnvennnnnnnennnnnerennnnnnnrennnnnnnee 7 11 Protection against Electrostatic Discharge ESD 7 12 8 Appendix Nominal Current Consumption of Modules at PROFINET 8 2 9 Glossary 10 Index D300890 0407 BL67 PROFINET IO iii D300890 0407 BL67 PROFINET IO Industr A About this Manual Documentation COHEN EENS 2 EC CR Me E d In xA EEMEE XE REESE A 3 Mi e o o0 8 emt 3 Notes Concerning Planning Installation of this Product 3 Description of Symbols Used oe KKK ER KENE KKK ER ek 4 List OF REVISIONS asssssosxkasER RE RAE SRSN ENSE FARMING FUE NR V
46. ent BL67 8DI P 256 32 ed ob the mar BL67 4DO xA P 128 32 ule bus 2 pLe7 8D0 xa P 256 32 BL67 16DO 0 1A P 512 32 BL67 4DI4DO PD 256 32 BL67 8XSG PD 256 32 BL67 2Al x 64 32 BL67 2AI PT 64 32 BL67 2AI TC 64 32 BL67 AAI V I 128 32 BL67 2AO 64 32 BL67 2AO V 50A 25 A BL67 1RS232 10A 10A BL67 1RS485 422 214A 21A BL67 1SSI 26 A 26 A BL67 1CVI 32 32 BL67 2RFID 4 4 6 4 D300890 0407 BL67 PROFINET IO Maximum System Extension Industr A Attention Ensure that a sufficient number of Power Feeding modules are used if the system is extended to its maximum Note If the system limits are exceeded the software l O ASSISTANT generates an error message when the user activates the command e Station Verify Creating Potential Groups Power Feeding modules can be used to create potential groups The potential isolation of potential groups to the left of the respective power distribution modules is provided by the base modules D300890 0407 BL67 PROFINET IO 6 5 Guidelines for Station Planning Plugging and Pulling Electronic Modules BL67 enables the pulling and plugging of electronic modules without having to disconnect the field wiring The BL67 station remains in operation if an electronic module is pulled The voltage and current supplies as well as the protective earth connections are not interrupted A Attention If the field and system supplies remain connected when electronic modules are pl
47. er BL67 2A0 I channel 0 A default 2 O current mode 0 0 20 mA A settings 1 4 20 mA 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 3 channel 0 activate A 1 deactivate 2 substitute value A1 The substitute value will be trans and mitted if the respective parame 3 ters of the gateway have been set to output substitute value channel 1 4 Parameter assignment according to byte 1 for channel 0 5 Parameter assignment according to byte 2 and 3 and 6 3 30 D300890 0407 BL67 PROFINET IO Parameterization Industr A E Parameter BL67 2AO V Table 16 Byte Bit Parameter Value Meaning Parameter BL67 2AO V channel 0 A default 1 O Voltage mode 020 10VA settings 1 10 10 V 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 3 channel 0 activate A 1 deactivate 2 substitute value A1 The substitute value will be trans and mitted if the respective parame 3 ters of the gateway have been set to output substitute value channel 1 4 Parameter assignment according to byte 1 for channel 0 5 Parameter assignment according to byte 2 and 3 and 6 D300890 0407 BL67 PROFINET IO 3 31 Technical Features E Parameter BL67 4DI4D0 PD Table 17 Byte Bit Parameter BL67 A4DIADO PD 1 0 A default settings 3 2 0 3 3 0 3 32 Parameter input filter 1 input filter 4 digital input 1 digital input 3 o
48. er and start information for the interrupt event you already have some first information about its cause and location Detailed information about the interrupt event in this error OB can be read using SFB 54 Read supplementary interrupt information The interrupt evaluation is done as follows Diagnostic event Alarm OB is called SFB 54 is called Diagnostic data is stored in the AINFO header information and supplementary interrupt information and TINFO OB start informa tion and housekeeping information destination areas i Note P lease refer to the Step 7 online help or the respective Simatic doc umentation PROFINET IO From PROFIBUS DP to PROFINET IO Programming manual document number A5E00298268 02 for all complete and actual information about the diagnosis evaluation Table 31 Parameter name Meaning input data SFB 54 MODE Operation mode F ID Logical start address of the module from which interrupt information should be received MLEN Maximum length of diagnosis information to be received in bytes 4 20 D300890 0407 BL67 PROFINET IO Diagnosis with Step 7 Industr A Table 32 Parameter name Meaning output data SFB 54 NEW A new interrupt has been received STATUS Error code of SFB or IO controller ID Start address of component module from which an interrupt was received Bit 15 contains the I O identifier O for an input address 1 for an output address LEN Leng
49. es Gateway Industr A Status Indicators Diagnostic Messages Gateway The gateway sends the following diagnostic messages undervoltage monitoring for system and field supply monitoring of the station status monitoring of the communication via the internal module bus monitoring of the communication to PROFINET monitoring of the gateway status Diagnostic messages are displayed in two different ways via the LEDs via the respective configuration software Diagnostic Messages via LEDs Every BL67 gateway displays the following statuses via LEDs 2 LEDs for module bus communication module bus LEDs GW and lOs 2 LEDs for the PROFINET communication fieldbus LEDs LINK ACT and MS 3 LEDs for monitoring the voltage supply system Vec inputs V outputs V D300890 0407 BL67 PROFINET IO 3 41 Technical Features Table 23 LED displays 3 42 LED Status GW Off Green Green flashing 1 Hz Green flashing 4 Hz Red Meaning Remedy CPU not supplied Firmware active gateway ready to operate and transmit Firmware not active If LED IOs red gt Firm ware download necessary Firmware active Replace the gateway gateway hardware defect Controller is not ready Check wiring at the VCC level is not within gateway and the voltage the required range gt supply possible reasons Dismount modules too many modules Replace the gateway
50. es the outputs value Hold current value of all modules with the exception of analog output modules to O Error information is transmitted to the analog output modules Depen ding on their configuration these modules set their outputs either to OQ orto a default value or maintain the original values The non confi gured analog output modules set their outputs to O The gateway maintains the actual output settings of all modules with the exception of analog output modules Error information is transmitted to the analog output modules Depending on their confi guration these modules set their outputs either to O or to a default value or maintain the original values The non configured analog output modules maintain their current output settings D300890 0407 BL67 PROFINET IO Parameterization Table 6 Byte Value Gateway parameter parameters name A default Byte 4 settings bit 1 Diagnostics from modules 0 activate A 1 deactivate Bit 2 Vo diagnostics 0 activate A 1 deactivate Bit 3 to 5 reserved D300890 0407 BL67 PROFINET IO Industr A Meaning Diagnostic messages from the module bus stations are made known to the fieldbus master as extended diagnostics Diagnostic messages from the module bus stations will not be displayed A station diagnostic is not automatically generated along with module diagnostics The monitoring function for the field su
51. escription of the Acyclic Gateway User Data 52 Description of the Acyclic Module User Data esessss 54 D300890 0407 BL67 PROFINET IO 3 1 Technical Features Function 3 2 The gateway is the connection between the BL67 I O modules and the PROFINET network It handles the entire process data traffic between the l O level and the fieldbus and generates diagnostic information for higher level nodes and the software tool I O ASSISTANT D300890 0407 BL67 PROFINET IO Technical Data Industr A Technical Data Figure 6 BL67 GW EN A power supply B Fthernet F C n c D SET button E service E interface F rotary coding switches D G module bus LED H designation status LED J LEDs for C supply voltage monitoring K Ethernet LEDs e CH lt me Om p HE EN D300890 0407 BL67 PROFINET IO 3 3 Technical Features Gateway structure The BL67 gateway has the following structure Figure 7 pe ere BL67 Gateway structure Systembus 00 service 0 07 interface uC pA PS 2 C Ethernet interface 3 module bus interface N A Ethernet RAT short circuit protection Table 2 Supply voltage Technical data n o Ethernet gateway System supply V Up 24 VDC used to generate the SO JJ Oa lvanicallv isolated permissible range 18 to 30 VDC module bus supply Field supply Vo U 24 VDC permissible range 18 to 30 VDC Is 600 mA curre
52. frequency Inactive metal components Conductive components that cannot be touched and are electrically isolated from active metal components by insulation but can adopt voltage in the event of a fault Inductive coupling Magnetic inductive couplings occur between two cables through which an electrical current is flowing The magnetic effect caused by the electrical currents induces an interference voltage Typical sources of interference are for example transformers motors parallel routed network and HF signal cables Intelligent modules Intelligent modules are modules with an internal memory able to transmit certain commands e g substitute values and others IP Abbreviation for Internet Protocol protocol for the packet oriented and connectionless transport of data packets from a transmitter to a receiver crossing different networks D300890 0407 BL67 PROFINET IO 9 5 Glossary 9 6 Lightning protection All measures taken to protect a system from damage due to overvoltages caused by lightning strike Low impedance connection Connection with a low AC impedance LSB Least Significant bit Mass All interconnected inactive components that do not take on a dangerous touch potential in the case of a fault Master Station in a bus system that controls the communication between the other stations Module bus The module bus is the internal bus in a station The modules communicate with the gateway via the modu
53. g changes revisions have been made Table 1 Chapter Subject new revised List of revisions Chap 3 X Note The publication of this manual renders all previous editions invalid D300890 0407 BL67 PROFINET IO 0 5 About this Manual 0 6 D300890 0407 BL67 PROFINET IO Industr A 1 BL67 Philosophy The Basic Concept EE 2 EE EE N 2 Convenient Handling A 3 BL67 Componernls EEN 4 etc c m 4 Electroni ele TEE 5 Power Feeding Modules rnurnnnnurnnnnnvrnnnnnvnnnnnvennnnvennnnvennnenennnenennnnenennnener 5 Base 11610 11 ME nosis anidamaesteiaisnmasitmutnawneweduumenmaed 6 KOP Lu 6 D300890 0407 BL67 PROFINET IO 1 1 BL67 Philosophy The Basic Concept BL67 is a modular IP67 l O system for use in industrial automation It connects the sensors and actuators in the field to the higher level master BL67 offers modules for practically all applications Digital input and output modules Analog input and output modules amp Technology modules RS232 interface A complete BL67 station counts as one station on the bus and therefore occupies one fieldbus address in any given fieldbus struc ture A BL6 station consists of a gateway power distribution modules and O modules The connection to the relevant fieldbus is made via the bus specific gateway which is responsible for the communication between the BL6 station and the other fieldbus stations
54. he installation Address assignment is performed in two steps 1 Assignment of a unique plant specific name to the field device 2 Assignment of the IP address by the IO Controller before system boot based on the plant specific unique name Both steps occur through the integrated standard DCP protocol Ethernet MAC Address The Ethernet MAC address is a 6 byte value which serves to defi nitely identify an Ethernet device The MAC address is determined for each device by the IEEE Institute of Electrical and Electronics Engineers New York The first 3 bytes of the MAC address contain a manufacturer identi fier Turck 00 07 46 xx xx xx The last 3 bytes can be chosen freely D300890 0407 BL67 PROFINET IO PROFINET Industr A by the manufacturer for each device and contain a definite serial number The MAC address can be read out using the software tool I O Ka ASSISTANT Note The antecedent description contains a short overview about the properties and the functions of the PROFINET field bus system It has been taken from the brochure of the PROFIBUS user organi zation e V version 2006 A detailed system description can be found in the standards IEC 61158 and IEC 61784 and in the PROFIBUS guidelines and profiles www profibus com D300890 0407 BL67 PROFINET IO 2 5 PROFINET IO 2 6 D300890 0407 BL67 PROFINET IO Industr A 3 Technical Features PUNCUON o E
55. hing Yellow Link 10 Mbit s Yellow Ethernet Traffic 10 Mbit s flashing D300890 0407 BL67 PROFINET IO 3 45 Technical Features Table 23 LED Status Meaning Remedy LED displays MS Green Logical connection to a PROFINETIO controller established Green The gateway has flashing received a identifica tion command from configurator Hed No connection to a PROFINETIO controller established 3 46 D300890 0407 BL67 PROFINET IO Status Indicators Diagnostic Messages Gateway Industr A Diagnostic Messages via Software The diagnostic messages are displayed in the corresponding soft ware of the PROFINET PLC as diagnostic error codes For the meaning of the individual error codes error codes please refer to the following section Gateway Diagnostic Messages Table 24 Value Diagnostics meaning for the gateway Gateway dec Diagnostics Error codes 1 to 9 acc the standards 2 Undervoltage Undervoltage Channel 0 Undervoltage at V Undervoltage Channel 1 Undervoltage at V 3 Overvoltage Overvoltage Channel 0 Overvoltage at V Overvoltage Channel 1 Overvoltage at V Error codes 16 to 31 manufacturer specific 16 Parametrization error configuration error Station configuration changed The configuration is currently deviating from the refer ence list of modules Process data can still be exchanged with the module bus stations which are at present connected to the module bus The cons
56. his manual or in the respective technical de scriptions and only with certified components and devices from third party manufacturers Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble free and safe operation of these devices Notes Concerning Planning Installation of this Product Warning All respective safety measures and accident protection guidelines must be considered carefully and without exception D300890 0407 BL67 PROFINET IO 0 3 About this Manual Description of Symbols Used A Warning T his sign can be found next to all notes that indicate a source of haz ards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution Attention A T his sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the system hardware and software and to the facility Note i T his sign can be found next to all general notes that supply impor tant information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation 0 4 D300890 0407 BL67 PROFINET IO List of Revisions Industr A List of Revisions In comparison to the previous manual edition the followin
57. in Simatic Manager 4 3 Setting the PG PG Interface ne tree eo oiest eiui Yrs nutu o de ctun indico e uie cpu 4 3 Installation of the GSDML fles nnne 4 5 Configuration of the BL67 station rrnnnrrnnnnnnrvvrnnnnnrennnnnnrvennnnnnvennnnnne 4 12 Scanning the network for PROFINET IO Nodes eese 4 13 DIAGNOSIS VIN SEPT Heen 4 16 Diagnostic Messages in the Hardware Configuration 4 16 Diagnosis Evaluation in the Application Program 4 17 Integration of BL67 Technology Modules Integration of the R8232 Module nennen 5 2 Data Image of the RS232 Module rrvrrnnnrronnnnnnvrnnnnnnnennnnnnrrennnnnnerennnnnne 5 2 Integration of the RS485 422 Module sees 5 7 Data Image of the RS485 422 Module A 5 7 Integration of the SSI Module a 5 12 Data image of the SSI Module anrvennnnnnrnnnnnnnnvnnnnnnnerennnnnnennnnnnnrennnnnn 5 12 Guidelines for Station Planning Module Arrangement 25 55 35 cac up oce rec ea xP AAE Ea aE EE eres ane hes p reu ka Ceu easels 6 2 Random Module Arrangement 6 2 Complete El Late e DEE 6 3 Maximum System Extension 6 4 Creating Potential Groupe 6 5 D300890 0407 BL67 PROFINET IO Industr A Plugging and Pulling Electronic Modules eeeeesseeeeeessse 6 6 Extending an Existing Station ccccccccssccecseseeeeseeeeseeeeeeaeeeeeaeeeeseeeessaeeees 6 7 Firmware Download EEN 6 8 7 Guid
58. ison of the register contents has produced the following result REG SSI POS z REG CMP1 A comparison of the register contents has produced the following result REG SSI POS REG CMP1 The SSI encoder is read cyclically Communication with the SSI encoder is stopped as STOP 1 process output or ERR PARA 1 The parameter set of the module has been accepted Operation of the module is not possible with the present parameter set A comparison of the register contents has produced the following result REG SSI POS gt REG LOWER LIMIT A comparison of the register contents has produced the following result REG SSI POS REG LOWER LIMIT A comparison of the register contents has produced the following result REG SSI POS REG UPPER LIMIT A comparison of the register contents has produced the following result REG SSI POS gt REG UPPER LIMIT 5 17 Integration of BL67 Technology Modules Designation Value Meaning ERR SSI 0 SSI encoder signal present 1 SSI encoder signal faulty e g due to a cable break SSI DIAG 0 No enabled status signal is active SSI STSx 0 1 At least one enabled status signal is active SSI STSx 1 5 18 D300890 0407 BL67 PROFINET IO Integration of the SSI Module Figure 39 Process output data Industr A Process output data PDout The field output data is transferred from the BL67 1SSI module to the connected field devic
59. it bit by bit 6 BL67 2A1 2 words word by word 7 BL67 2AI TC 2words word by word 4 2 D300890 0407 BL67 PROFINET IO Application Example Industr A New Project in Simatic Manager Create a new project in the Simatic Manager using the File gt new command Add a Simatic Station to the project with Insert Station In this example a Simatic 300 Station is used Fig vid 17 KJ SIMATIC Manager BL67_PROFInet_GB CA Programme Adding a En File Edit Insert PLC View Options Window Help Simatic Station to a og ETT 1 SIMATIC 400 Station the project Subnet 2 SIMATIC 300 Station 3 SIMATIC H Station 4 SIMATIC PC Station Program k 57 Software k eee DE 5 Other station 57 Block k eat amp SIMATIC 55 vr TJ U E dist osa 7 PajPc Symbol Table Text Library k External Source The configuration of the PROFINET IO network is done subse quently in the hardware configuration HW config of the software Setting the PG PC Interface In order to be able to build up the communication between the PLC an your PG PC via Ethernet the respective interface network inter face of the PG PC has to be activated The configuration of the interface is done via the dialog Set PG PC Interface command D300890 0407 BL67 PROFINET IO 4 3 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Open this dialog in the Simatic software for example via the Op
60. l m Reset to factory settings Close A Achtung Here you can also assign an application specific device name to the devices which were found Please observe that the device name assigned here has to be similar to the device name assigned to the node in the properties dialog box see Figure 28 Dialog box Properties TURCK If this is not guaranteed the PLC will not be able to clearly identify the node D300890 0407 BL67 PROFINET IO 4 15 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Diagnosis with Step 7 Figure 33 Diagnosis of the PROFINET gateways in the hardware config A gateway diagnosis B channel spe cific module diagnosis C manufacturer specific help texts 4 16 Diagnostic Messages in the Hardware Configuration The BL67 gateways for PROFINET show gateway diagnostics and channel specific module diagnostics in the hardware configuration of the Step 7 software Furthermore a special help text which clearly specifies the error is given for each diagnostic message Module Information TL CK nl x Path storm pr SIMATIC 300 CPU 315 2 PN D Operating mode of the CPL a HUM Status 874 Error General IU Device Diagnostics IO Controller Device Number Manufacturer s ID 164 0130 Device Identification 164 0001 Hex Format Standard Diagnostics Channel Specific Diagnostics U 3 B Channel module diagnostics avail
61. le bus which is independent of the fieldbus MSB Most Significant bit Ping Implementation of an echo protocol used for testing whether a particular host is operating properly and is reachable on the network from the testing host PLC Programmable Logic Controller Potential compensation The alignment of electrical levels of electrical components and external conductive components by means of an electrical connection D300890 0407 BL67 PROFINET IO Industr A Potential free Galvanic isolation of the reference potentials in I O modules of the control and load circuits Potential linked Electrical connection of the reference potentials in I O modules of the control and load circuits Protective earth Electrical conductor for protection against dangerous shock currents Gener ally represented by PE protective earth R Radiation coupling A radiation coupling appears when an electromagnetic wave hits a conductive structure Voltages and currents are induced by the collision Typical sources of interference are for example sparking gaps spark plugs commutators from electric motors and transmitters e g radio that are operated near to conducting structures Reaction time The time required in a bus system between a reading operation being sent and the receipt of an answer It is the time required by an input module to change a signal at its input until the signal is sent to the bus system Reference
62. lue exceeded O error Error Codes 16 to 31 manufacturer specific 16 Parameterization error After a validity check the parameter data are partially rejected by the module Check the context of parameters 21 Hardware failure The module detected a hardware failure Exchange the module D300890 0407 BL67 PROFINET IO 3 49 Technical Features Value dec 22 23 24 25 26 28 3 50 Diagnosis Communication failure The module detected a communication problem at its ports e g RS232 485 422 SSI or other interface Check the connection or the function of the attached devices Direction error The direction is detected to be wrong Check the parameterization or the control interface Versus use case User software error The module detected an user application software error Check the interoperability of the user application software revisions Rein itialize user the application software of the module Cold junction compensation error The module detected a defect or missing cold junction compensation Sensor supply load dump The module detected a load dump at the sensor supply Common Error The module detected an error Refer to the l O module manuals for a more detailed description of possible errors Error types can depend on the operation mode and the parameterization D300890 0407 BL67 PROFINET IO Description of User Data for Acyclic Services Description of User Data fo
63. meter Value Meaning Parameter BL67 4AI V I channel 0 A default 1 D range 0 0 10 V 0 20mA A SE 1 10 10 V 4 20mA 1 value description 0 Integer 15 bit sign A 1 12 bit left justified 2 diagnosis 0 release A 1 block 3 channel 0 activate A 1 deactivate 4 measuring mode 0 voltage A 1 current channel 1 2 Parameter assignment according to byte 1 for channel 0 channel 2 3 Parameter assignment according to byte 1 for channel 0 channel 3 4 Parameter assignment according to byte 1 for channel 0 3 28 D300890 0407 BL67 PROFINET IO Parameterization Industr A E Parameter BL67 16D0 0 1A P Table 14 Byte Bit Parameter Value Meaning Parameter BL67 16DO 0 1A P 1 3 to Oopen circuit current 0000 O mA 3 A default 0001 10 mA settings 0010 20 mA 0011 30 mA 0100 40 mA 0101 50 mA 0110 60 mA 0111 70 mA 1000 80 mA 1001 90 mA 1010 100 mA 1011 110 mA 1100 120 mA A 7 to 4overcurrent short circuit 0000 0 mA 0001 10 mA 0010 20 mA 0011 30 mA 0100 40 mA 0101 50 mA 0110 60 mA 0111 70 mA 1000 80 mA 1001 90 mA 1010 100 mA 1011 110 mA 1100 120 mA A 2 0 Overcurrent monitoring O deactivated 1 activated A 1 Open circuit monitoring 0 deactivated A 1 activated D300890 0407 BL67 PROFINET IO 3 29 Technical Features E Parameter BL67 2A0 I Table 15 Byte Bit Parameter Value Meaning Paramet
64. n storing the device name or the IP address or when resetting the gateway to the default values the GW LED switches to orange During this time the gateway s voltage supply must not be interrupt ed In case of a power failure faulty data will be stored in the gate way D300890 0407 BL67 PROFINET IO 4 11 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Figure 29 Add I O modules to the station 4 12 Configuration of the BL67 station After the assignment of the device name the I O modules which are connected to the BL67 gateway are added to the station configura tion They have to be selected from the Hardware Catalog in the same order as they appear physically in the station HW Config SIMATIC 30001 Configuration BL67 PROFInet E loj x ini Station Edit Insert PLC View Options Window Help 8 x pelse S el Gale el E sel el Bi xj Find at ad Ethernet 1 PROFINET 10 System 100 Profile standard sl Se PROFINET IO Additional Field Devices 3 03 1 0 Egg TURCK BLE7 GW EN PN cc AI BL67 2l Id BL67 2AI PT F zn BLB7 2AI V az qud Id BL67 44I V l HE BL67 4DI ER 6827171 BEI AD H BL67 8DI PD zu H DI o CH DI DO BLE7 8XSG PD SS H DO BLE7 4D1 PD 6827204 H PM TH DEA 6827175 n BUM TM E BL67 2AI TC 6927178 4 gt 6827178 zl 2 x analog input module temp GSDML 1 0 Turck BL67 20060901 xml Press F1
65. nate axis according to EN 61131 according to IEC 68 2 27 18 shocks semi sinusoidal 15 g threshold 1 1 ms each in direction per space coordinate according to IEC 68 2 29 1000 shocks semi sinusoidal 25 g thres hold 6 ms each in direction per space coordinate according to IEC 68 2 31 and free fall according to IEC 68 2 32 1m 0 5m 7 IP67 according to IEC 60529 D300890 0407 BL67 PROFINET IO Technical Data Industr A Electromagnetic capability according to EN 61131 2 EMC EN 50082 2 Industrial Static electricity according to EN 61000 4 2 Air discharge direct 8 kV Relay discharge indi 4 kV rect Electromagnetic HF fields according to IEC 61131 2 Fast transients Burst according to IEC 61131 2 Conducted interferences according to IEC 61000 4 6 induced by HF fields 10 V Criteria A A l O line length High energy according to IEC 61000 4 5 30m transients Surge A 0 5 kV OM 12 Q 9 uF voltage supply 0 5 kV DM 2 Q 18 uF Criteria B Reliability Operational life MTBF min 120000 h Electronics modules pull 20 plug cycles Housing material PC VO Lexan Dimensions Width x length x height 64 5 x 145 0 x 77 5 mm inch 2 54x 5 71x 3 05 A Warning T his device can cause radio disturbances in residential areas and in small industrial areas residential business and trading In this case the operator can be required to take appropriate measures to sup press the distu
66. nn nnnm 5 CIIM RET TPT M 5 Electromagnetic Compatibility EMC eser eere eese 6 Ensuring Electromagnetic Compatibility ccccccscccccssseeeeeseeeeeeeenaeeeeeaees 6 Grounding of Inactive Metal Components sssesssesennrnsrrnrnsrrnresrrnressrnene 6 PE CONMCCHOM e 7 Earth Free Operation 7 Mod IANS ee 7 Shielding of Cabl S icssniiua sadi sEEERERE EN NEN UNERFEKERHIIEN RENNES UNE FERRE ME 9 Potential Compensation KKK ER KEE ENKE KK E EN EE KE Kee 11 Switching Inductive Loads nennen 11 Protection against Electrostatic Discharge ESD 12 D300890 0407 BL67 PROFINET IO 7 1 Guidelines for Electrical Installation General Notes 7 2 General Cables should be grouped together for example signal cables data cables heavy current cables power supply cables Heavy current cables and signal or data cables should always be routed in separate cable ducts or bundles Signal and data cables must always be routed as close as possible to ground potential surfaces for example support bars cabinet sides etc Cable Routing Correct cable routing prevents or suppresses the reciprocal influ encing of parallel routed cables Cable Routing Inside and Outside of Cabinets To ensure EMC compatible cable routing the cables should be grouped as follows Various types of cables
67. nnected station physical station Check the physical station for defective or incorrectly fitted elec tronics modules no module bus At least one module has communication to be plugged and has to be able to communicate with the gateway Adaptable modification Check the physical of the physically station for pulled or new connected station but not planned data transfer possible modules CPU not supplied Check the system supply at the gateway Module bus and CPU running No voltage supply Check the system supply at the gateway Check the wiring at Green the gateway and the voltage supply Undervoltage Vo Check the system system running supply at the gateway Overvoltage Vo system running D300890 0407 BL67 PROFINET IO Status Indicators Diagnostic Messages Gateway Industr A Table 23 LED Status Meaning Remedy LED displays V Off No voltage supply Check the wiring of the voltage supply at the gateway Green sensor supply ok Green Undervoltage V Check the wiring of the flashing system running voltage supply at the 1Hz gateway Green Overvoltage V flashing system running 4 Hz Hed Short circuit or over Automatic restart when load at sensor supply debugging sensor supply is switched off CAN optional LINK Off No Ethernet link Check the Ethernet ACT connection Green Link 100 Mbit s Green Ethernet Traffic 100 Mbit s flas
68. nt DTE is disturbed A diagnosis message is generated if the parameter Diagnostics is set to 0 release The diagnostic data show the cause of the communication distur bance The user has to set back this bit in the process output data by using STATRES TX CNT ACK 0 3 The value TX CNT ACK is a copy of the value TX CNT TX CNT has been trans mitted together with the last data segment of the process output data TX CNT ACK is an acknowledge for the successful transmission of the data segment with TX CNT RX CNT 0 3 This value is transferred together with every data segment The RX CNT values are sequential 00 gt 01 gt 10 gt 11 gt 00 decimal 0 gt 1 gt 2 gt 3 gt 0 Errors in this sequence show the loss of data segments RX BYTE CNT 0 7 Number of the valid bytes in this data segment D300890 0407 BL67 PROFINET IO 5 3 Integration of BL67 Technology Modules Figure 35 Process output data 5 4 Process Output Data PDout Process output data are data which are sent from the PLC via the gateway and the BL67 1RS232 module to a connected field device The data received from the PLC are loaded into the transmit buffer in the BL67 1RS232 module The fieldbus specific transmission is realized in a 8 byte format which is structured as follows 1 control byte used to guarantee error free data transmission 1 byte containing signals to flush the transmit and receive buffer 6 by
69. nt consumption CPU module bus at maximum system extension 3 4 D300890 0407 BL67 PROFINET IO Technical Data Industr A lug max 1 3 A maximum output current of module bus supply lui max 4A short circuit and overload protection of the sensor supply from gateway or power feeding module Isolation voltages Uns 500 V AC Ethernet service interface Uen 500 V DC Ethernet module bus Usys 1000 V DC V V to Usys Ambient conditions Ambient temperature Ta mbient 0 to 55 C 32 to 131 F doce 25 to 85 C 13 to 185 F Relative humidity 5 up to 95 96 inside level RH 2 no condensation at 45 C storage temperature Climatic tests according to IEC 61131 2 Corrosive gas according to IEC 60068 2 42 43 SO 10 ppm rel humidity lt 75 no condensation H S 1 0 ppm rel humidity lt 75 no condensation D300890 0407 BL67 PROFINET IO 3 5 Technical Features Resistance to vibration 10 to 57 Hz constant amplitude 0 075 mm 1 g 57 to 150 Hz constant acceleration 1 g Vibration mode Vibration duration Application conditions Shock resistant Repetitive shock resis tance Drop and topple Drop height weight lt 10 kg Drop height weight 10 to 40 kg Test cycles Protection class 3 6 according to EN 61131 yes yes frequency cycles with a change rate of 1 octave min 20 frequency cycles per coordi
70. of bits in the SSI data frame Basically SSI FRAME LEN must be larger than INVALID_BITS 25 19hex A 0 binary coded A 1 GRAY coded D300890 0407 BL67 PROFINET IO Parameterization Industr A E Parameters BL67 1CVI Table 22 Byte Bit Parameters Value Meaning Parameters BL67 1CVI 1 0 node 1 0 deactivate A A default 1 activate en 1 guarding 0 deactivate A n 0 gt Ivoisi 1 activate ypisierte eege 4 3 2 input bits 000 0 bit A dad Ra 001 4 bit Standard pe Moduldarstellung 010 8 bit 011 12 bit 100 16 bit 101 24 bit 110 32 bit 7 6 5 output bits 000 0 bit A 001 4 bit 010 8 bit 011 12 bit 100 16 bit 101 24 bit 110 32 bit 2 Parameter assignment according to byte 1 for Node 2 8 Parameter assignment according to byte 0 for Node 8 9 guarding time 0 1s Setting the Guard Time in steps of 100 ms Values 0 to 255 Default 3 2 300 ms 10 life time factor Factor which defines how often a node is allowed not to answer a request or to exceed the Guard Time values 0 to 255 default 3 D300890 0407 BL67 PROFINET IO 3 39 Technical Features Byte Bit Parameters Value Meaning 11 2 1 data rate 000 1000 kbit s 0 001 500 kbit s 010 250 kbit s 011 2 125 kbit s A 100 50 kbit s 101 20 kbit s 111 10 kbit s 3 terminating resistor O deactivate A 1 activate reserved 3 40 D300890 0407 BL67 PROFINET IO Status Indicators Diagnostic Messag
71. of the read data and an acknowledgement that the read operation was successful 4bytes are used for representing the data that was read from the register with the address stated at REG RD ADR The following table describes the structure of the 8 x 8 bits of the process input data STS or ERR contains non retentive status information i e the bit concerned indicates the actual status FLAG describes a retentive flag that is set in the event of a particular event The bit concerned retains the value until it is reset 5 12 D300890 0407 BL67 PROFINET IO Integration of the SSI Module Figure 38 Process input data status messages REL FLAG SE REL FLAG STS CMP2 CMP2 CMP2 CMP1 CMP1 CMP2 D300890 0407 BL67 PROFINET IO 5 13 Integration of BL67 Technology Modules Tabelle 37 Designation Value Meaning Meaning of the p a SS 8 5 data bits process REG RD DATA 0 Content of the register to be read if input 292 4 REG RD ABORT O If REG RD ABORT 1 then REG RD DATA 0 REG RD ABORT 0 The reading of the register stated at REG RD ADR was accepted and executed The content of the register is located in the user data range REG RD DATA Bytes 0 3 1 The reading of the register stated at REG RD ADR was not accepted The user data range REG RD DATA Bytes 0 3 is zero REG RD ADR 0 63 The reading of the register stated at REG RD ADR was not accepted The user data range REG RD DATA Bytes 0 3
72. onnected to the shield rail when the system is not in operation The connection and securing of the shield should be made using metal shield clamps The shield clamps must enclose the shielding braid and in so doing create a large surface contact area The shield rail must have a low impedance for example fixing points of 10 to 20 cm apart and be connected to a reference potential area The cable shield should not be severed but routed further within the system for example to the switchgear cabinet right up to the inter face connection D300890 0407 BL67 PROFINET IO 7 9 Guidelines for Electrical Installation KR Note S hould it not be possible to ground the shield on both sides due to switching arrangements or device specific reasons then it is possi ble to route the second cable shield side to the local reference po tential via a capacitor short connection distances If necessary a varistor or resistor can be connected parallel to the capacitor to prevent disruptive discharges when interference pulses occur A further possibility is a double shielded cable galvanically separat ed whereby the innermost shield is connected on one side and the outermost shield is connected on both sides 7 10 D300890 0407 BL67 PROFINET IO Potential Compensation Industr A Potential Compensation Potential differences can occur between installation components that are in separate areas and these are fed by diffe
73. onsumptions in the manual BL67 I O modules TURCK Documentation No German D300572 English D300527 D300890 0407 BL67 PROFINET IO 8 3 Appendix 8 4 D300890 0407 BL67 PROFINET IO Industr A Glossary Acknowledge Acknowledgment of a signal received Active metal component Conductor or conducting component that is electrically live during operation Address Identification number of e g a memory position a system or a module within a network Addressing Allocation or setting of an address e g for a module in a network AR Abbreviation for Application Relation Logical application relation between two network nodes which can contain one or more communication relations ARP Used to definitely allocate the hardware addresses MAC address assigned worldwide to the IP addresses of the network clients via internal tables Analog Infinitely variable value e g voltage The value of an analog signal can take on any value within certain limits Automation device A device connected to a technical process with inputs and outputs for control Programmable logic controllers PLC are a special group of automation devices Baud Baud is a measure for the transmission speed of data 1 Baud corresponds to the transmission of one bit per second bit s D300890 0407 BL67 PROFINET IO 9 1 Glossary 9 2 Baud rate Unit of measurement for measuring data transmission speeds in bit s Bidirection
74. ontains the status byte user data are displayed in bytes 0 5 0 release 1 block A D300890 0407 BL67 PROFINET IO Parameterization Industr A Byte Bit Parameters Value Meaning 2 O stop bits 0 2 1 122A 2 1 parity 00 none 01 odd A 10 even 3 data bits O 7A 1 8 5 4 data flow control 00 none A 01 XON XOFF 10 RTS CTS 11 reserved 3 XON character 0 to 255 only for RS422 XON character 17 A This character is used to start the data transfer of the data terminal device when the soft ware handshake is activated 4 XOFF character 0 to 255 only for RS422 XOFF character 19 A This character is used to stop the data transfer of the data terminal device when the soft ware handshake is activated D300890 0407 BL67 PROFINET IO 3 37 Technical Features Table 21 Parameters BL67 1SSI A default settings 3 38 E Parameters BL67 1SSI Byte Bit Parameters 1 4 to 0 reserved 5 Sensor idle data signal test 7 to 6reserved 2 3 to Invalid bits LSB 0 6to Invalid bits MSB 4 7 reserved 3 3 to Odata rate 7 to 4reserved Byte Bit Parameters 4 5 to OData frame bits 6 reserved T Data format Value Meaning 0 activate A 1 deactivate 0000 to 1111 000 to 111 000 1000000 bit s 001 500000 bit s A 010 250000 bit s 011 125000 bit s 100 100000 bit s 101 83000 bit s 110 71000 bit s 111 62500 bit s Value Meaning 1 to 32 Number
75. ponents must be freed of the isolating layer Protect the points of contact against rust Connect all free moving groundable components cabinet doors separate mounting plates etc by using short bonding straps to large surface areas D300890 0407 BL67 PROFINET IO Electromagnetic Compatibility EMC Industr A Avoid the use of aluminum components as its quick oxidizing properties make it unsuitable for grounding Warning The grounding must never including cases of error take on a dan gerous touch potential For this reason always protect the ground potential with a protective cable PE Connection A central connection must be established between ground and PE connection protective earth Earth Free Operation Observe all relevant safety regulations when operating an earthfree system Mounting Rails All mounting rails must be mounted onto the mounting plate with a low impedance over a large surface area and must be correctly earthed Figure 41 200 mm 7 87 inch Mounting options B A TS 35 B Mounting rail z S C Mounting plate e t x x x x x x x A N N 7 7 D300890 0407 BL67 PROFINET IO 7 7 Guidelines for Electrical Installation Mount the mounting rails over a large surface area and with a low impedance to the support system using screws or rivets Remove the isolating layer from all painted anodized or isolated metal components at the conn
76. pply Vo from gateway and power feeding modules is acti vated If this parameter is set but the parameter Diagnostics from modules see bit 1 deactivated then only the voltage supply at the gateway is monitored A monito ring of the voltage supply at the power feeding module is not realized 3 21 Technical Features Table 6 Byte Value Gateway parameter parameters name Bit 6 Static configuration 0 activate A 1 deactivate Bit 7 reserved 3 22 Meaning Changes in the station configura tion are stored in the gateway following a power on reset If the static configuration is deac tivated a dynamic configuration take over is realized directly following station configuration changes important for acyclic parameterization D300890 0407 BL67 PROFINET IO Parameterization Industr A Parameter module parameterization Each parameterizable module gets the additional parameter module parameterization via the GSDML file of the gateway Note This parameter is not part of the module parameters but is only im portant for the communication between gateway and the modules This parameter extension is always necessaray even if the module is parameterized via a lO supervisor E module parameterization activated The module receives its parameter settings from the controller IO supervisor I O ASSISTANT or similar In this case parameter changes which
77. property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunc tion for example by means of separate limit switches mechan ical interlocks etc The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations All shrouds and doors must be kept closed during operation Industr A Table of Contents About this Manual Documentation Concert 0 2 General Information NT T ETT 0 3 x sciileoMO Meere o em 0 3 Notes Concerning Planning Installation of this Product 0 3 Description of Symbols Used EE 0 4 Miele NR MERE m mmm 0 5 1 BL67 Philosophy Had 0160 5 NN 1 2 De EEE NN 1 2 Convenient Handlung 1 3 BLO KEE 1 4 EEE 1 4 PICCIFOMIG ele TE 1 5 Base elei cc NM IT ES 1 6 ENO gt Men E 1 6 2 PROFINET IO FPO az o t 2 2 Distributed I O with PROFINET IO 2 2 Field Bus ae EU 0 EE 2 2 Address Assignment rernnenennnnnnonnnnnennnnnennnnnennnnnvennnnnennnnnennnnnvennnnsennnnnenen 2 4 Sege ele 2 4 3 Technical Features FP 3 2 Keier AD EEE EE 3 3 Gateway SE sartccovecliac cast sonsetacateanstias
78. r Acyclic Services Industr A The acyclic data exchange is done via Record Data CRs CR gt Communication Relation Via these Record Data CRs the reading and writing of the following services is realized Writing of AR data Writing of configuration data plugged modules Reading and writing of device data Reading of diagnostic data Reading of I O data Reading of Identification Data Objects I amp M functions Description of the Acyclic Gateway User Data Table 26 Index Gateway User Data dec 1 Name Gateway Parameter Gateway designation Gateway revision Vendor ID Gateway name Gateway type Device ID D300890 0407 BL67 PROFINET IO Data type DWORD STRING STRING WORD STRING STRING WORD r w Remark r Reading of differences between the expected and the actually Parameter data the gateway Productname of the gateway Firmware revision of the gateway Ident number for TURCK Name assigned to the gateway Device type of the gateway Ident number of the gateway 3 51 Technical Features Index 8 to 23 24 25 o 31 32 33 34 35 36 to 45039 45040 Name reserved Gateway diagnosis reserved Module input list Module output list Modul diag list Module parameter list reserved I amp M functions 45041 to I amp M1 to IM15 45055 3 52 functions Data type WORD Array of BYTE
79. rbance at his own cost D300890 0407 BL67 PROFINET IO 3 7 Technical Features Connection Possibilities Field Bus Connection Ethernet connection The connection to Ethernet is realized via a 4 pole and D coded female connector on the gateway according to IAONA standards Figure 8 M12 female CX connector O O 4 3 Table 3 Pin No Pin assignment 1 2 3 4 TD RD TD Transmission Data Receive Data Transmission Data Receive Data Power Supply via 7 8 Connector The power supply is realized via a 7 8 male connector on the gateway Figure 9 power supply via 4 5 8 male connec tor 2 4 3 8 D300890 0407 BL67 PROFINET IO Connection Possibilities Industr A Table 4 Pin Color 7 8 Description Pin assignment of No the 7 8 power supply connector 1 black GND 2 blue GND 3 green PE Protective earth yellow 4 brown Vi Us Feed in of nominal voltage for input modules sensor supply also used for the generation of the system supply voltage 5 white Vo Uj Feed in of nominal voltage for output modules can be switched off separately Service Interface Connection Two types of cables can be used to connect the service interface female PS 2 connector to a PC for the purpose of using I O ASSISTANT project planning and diagnostic software special l O ASSISTANT connection cable from TURCK IOASSISTANT ADAPTERKABEL BL20 BL67 Ident no 6827133 E Comme
80. rcially available PS 2 cable with adapter cable SUB D PS 2 D300890 0407 BL67 PROFINET IO 3 9 Technical Features Connection with l O ASSISTANT Connection Cable Figure 10 BL67 gateway connected to PC via special cable The l O ASSISTANT cables have a PS 2 male connector connec tion for female connector on gateway and a SUB D female connector connection for male connector on PC Figure 11 PS 2 male con nector on the connection cable to the gateway s top view HA gt 6 1 Figure 12 5 43 2 1 9 pole SUB D female connector on the cable for connecting to PC OE NONE top view 3 10 D300890 0407 BL67 PROFINET IO Connection Possibilities Industr A Connection Using Commercially Available Cables A further possibility to connect PC and BL67 gateway is to use a commercially available connection and adapter cable The connection shown in the following figure PS2 male PS2 male is a 6 wire 1 1 connection Figure 13 Connection be tween PC and BL67 gateway via commercially available cable A SUB D female B PS 2 female PS 2 male JD C PS 2 male A The following two cables are necessary 1xPS 2 cable PS 2 male connector PS 2 male connector commercially available keyboard extension cable E 1x adapter cable PS 2 female connector SUB D female connector commercially available extension cable for a PC mouse Figure 14 PS 2 female con nector on the 2
81. rent supplies have double sided conductor shields which are grounded on different installation components A potential compensation cable must be routed to the potential compensation Warning Never use the shield as a potential compensation A potential compensation cable must have the following character istics Low impedance In the case of compensation cables that are routed on both sides the compensation line impedance must be considerably smaller than that of the shield connection max 10 96 of shield connection impedance Should the length of the compensation cable be less than 200 m then its cross section must be at least 16 mm 0 025 inch If the cable length is greater than 200 m then a cross section of at least 25 mm 0 039 inch is required Thecompensation cable must be made of copper or zinc coated steel The compensation cable must be connected to the protective conductor over a large surface area and must be protected against corrosion Compensation cables and data cables should be routed as close together as possible meaning the enclosed area should be kept as small as possible Switching Inductive Loads In the case of inductive loads a protective circuit on the load is recommended D300890 0407 BL67 PROFINET IO 7 11 Guidelines for Electrical Installation Protection against Electrostatic Discharge ESD A Attention E lectronic modules and base module
82. rrnnnrrnnnnnrvrnnnnvrnnnnvrnnnnrennnnnennnnnennnnnennnnnsennnn 12 Process output data PDout cccccccssceeceeeeeeceeeeecesseeseaseeeseeeeessaees 19 D300890 0407 BL67 PROFINET IO 5 1 Integration of BL67 Technology Modules Integration of the RS232 Module Figure 34 Data image PLC input data 5 2 Data Image of the RS232 Module Process Input Data PDin The incoming data are stored in the receive buffer of the BL67 1RS232 module segmented and transferred to the PLC via the module bus and the gateway The transmission is realized in a 8 byte format structured as follows 1 status byte used to guarantee error free data transmission 1 byte diagnostic data 6 byte user data oss Eer eve ars es ess eco Jer avo H Status byte STAT T amp CNT ACK RA CNT Rx BYTE CNT D300890 0407 BL67 PROFINET IO Integration of the RS232 Module Industr A Table 33 Designation Value Meaning Meaning of the SS data bits BufOvfl 0 Diagnostic information correspond to process input FrameErr 255 the diagnostic information in the diag HndSheErr nosis telegram HwFailure These diagnostics are always displayed PrmErr and independent to the setting of the parameter Diagnostics STAT 0 1 1 The communication with the data terminal equipment DTE is error free 0 The communication with the data terminal equipme
83. s Designation HEI CMP2 FLAG CMP2 SIS CMP2 REL CMP1 FLAG CMP1 Value Meaning 0 A comparison of the register contents has produced the following result REG SSI POS lt REG CMP2 A comparison of the register contents has produced the following result REG SSI POS gt REG CMP2 Default status i e the register contents have not yet matched REG SSI POS REG CMP2 since the last reset The contents of the registers match REG SSI POS REG CMP2 This marker must be reset with CLR CMP2 1 in the process output data A comparison of the register contents has produced the following result REG SSI POS DEG CMP2 A comparison of the register contents has produced the following result REG SSI POS REG CMP2 A comparison of the register contents has produced the following result REG SSI POS lt REG CMP1 A comparison of the register contents has produced the following result REG SSI POS gt REG CMP1 Default status i e the register contents have not yet matched REG SSI POS REG CMP1 since the last reset The contents of the registers match REG SSI POS REG CMP1 This marker must be reset when CLR CMP1 1 in the process output data D300890 0407 BL67 PROFINET IO Integration of the SSI Module Designation SIS CMP1 SIS STOP ERR PARA SIS UFLW SIS OFLW D300890 0407 BL67 PROFINET IO Industr A Value Meaning 0 A compar
84. s are at risk from electrostatic discharge when disassembled Avoid touching the bus connections with bare fingers as this can lead to ESD damage 7 12 D300890 0407 BL67 PROFINET IO Industr A 8 Appendix Nominal Current Consumption of Modules at PROFINET 2 D300890 0407 BL67 PROFINET IO 8 1 Appendix Nominal Current Consumption of Modules at PROFINET Table 40 Module Current consumptions nominal current on 24 V DC consumptions of the modules at BL67 GW EN PN Ethernet Power supply modules BL67 PF 24VDC lt 9 mA Digital input modules BL67 4DI P lt 9 mA BL67 8DI P lt 9 mA BL67 4DI PD lt 35 mA BL67 8DI PD lt 35 mA BL67 4DI N lt 8 mA BL67 8DI N lt 8 mA Analog input modules BL67 2A1 lt 10 mA BL67 2AI V lt 10 mA BL67 2AI PT lt 13 mA BL67 2AI TC lt 10 mA Digital output modules BL67 4D0 0 5A P lt 9mA BL67 4DO 2A P lt 9 mA BL67 8DO 0 5A P x9 mA BL67 4DO 2A N lt 24 mA BL67 8DO 0 5A N lt 24 mA BL67 16DO 0 1A P x9 mA 8 2 D300890 0407 BL67 PROFINET IO Nominal Current Consumption of Modules at PROFINET Industr A Analog output modules BL67 2AO lt 12 mA BL67 2AO V lt 17 mA Digital combi modules BL67 ADI ADO PD x35 mA BL867 8XSG PD 35 mA Technology modules BL67 1RS232 lt 28 mA BL67 1RS485 422 lt 20 mA BL67 1SSI lt 32 mA BL67 1CVI lt 24 mA i Note Please find any information about the bus independent module specific current c
85. ssing the SET button under the cover on the gateway for about 10 seconds is used to store the factory default values to the gateway This function is only available in the PROFINET Operation Mode Default values IP address 0 0 0 0 Subnet mask 0 0 0 0 Device name TURCK BL67 default Attention When storing the device name or the IP address or when resetting the gateway to the default values the GW LED switches to orange During this time the gateway s voltage supply must not be interrupt ed In case of a power failure faulty data will be stored in the gate way i Note Resetting the gateway is only possible when the station is not con nected to the fieldbus no AR active D300890 0407 BL67 PROFINET IO 3 17 Technical Features Parameterization Table 6 Gateway parameters A default settings Gateway Parameters The BL67 gateways for PROFINET use 5 bytes of parameters of which byte 3 and 4 contain the user specific parameter data Description of the Gateway Parameters The texts in the columns parameter name and value correspond to those defined in the general station description files GSDML files Byte Value Meaning parameter name Byte 3 bit O and 1 outputs module exchange 00 output O A The gateway switches the outputs of modules to 0 No error informa tion is transmitted 01 output The gateway switches the outputs substitute value ofall modules with the exception of
86. t overvoltage by varistors or inert gas filled overvoltage arrestors Varistors and overvoltage arrestors must be installed at the point where the cables enter the building D300890 0407 BL67 PROFINET IO 7 3 Guidelines for Electrical Installation 7 4 Transmission Media For a communication via Ethernet different transmission media can be used coaxial cable 10Base2 thin koax 10Base5 thick koax yellow cable optical fibre 10BaseF twisted two wire cable 10BaseT with shielding STP or without shielding UTP i Note TURCK offers a variety of cable types for fieldbus lines as premoul ded or bulk cables with different connectors The ordering information for the available cable types can be found in the BL67 catalog D300890 0407 BL67 PROFINET IO Potential Relationships Industr A Potential Relationships General The potential relationship of a Ethernet system realized with BL67 modules is characterized by the following The system supply of gateway and l O modules as well as the field supply are realized via one power feed at the gateway All BL67 modules gateway Power Feeding and l O modules are connected capacitively via base modules to the mounting rails The block diagram shows the arrangement of a typical BL67 ER PROFINET IO station Figure 40 gateway l O module l O module power feeding Block diagram ofa fieldbus gt om 5 AS i module bus BL67 station ogic
87. taianeineceeiadestostecaucueaneriasematoaas 3 4 Connection Possibilities 1cseeeeeeseeeeeeeeeeeee enne nnns 3 8 Field Bus Connection nennen nnn nnn nnn nnn nna 3 8 Power Supply via 7 8 COnnector nnne 3 8 Service Interface Connection nennen nnns 3 9 Address Assignment rrnenennnnnennnnnnennnnnennnnnennnnnennnnnvnnnnnnennnnnennnnnennnnnennnnener 3 13 PROFINET Operation Mode rrnnnnnnnnnnnnnnnnnvnnnnnvnnnnnnnnnnnrnnnnnrnnnnnnrnnnnnennnnnnee 3 14 Rotary coding switch setting TOOUT 3 15 D300890 0407 BL67 PROFINET IO i GS DIVE Y 3 16 Te Ee e EEN 3 17 mcd gre de ptm T 3 18 ee ae te 1 enee ge dione dde atleti e ael 3 18 Parameter module parameterization rrrnnnrrnnnnrnnnnrnnnnrnnnnrnnnnrnnnnnenn 3 23 Mod le Parameter EE 3 24 Status Indicators Diagnostic Messages Dateway esses 3 41 Diagnostic Messages via LEDS uranuvvnnnnrvennnrvennnvevnnnvrennnnnvnnnnvernnnneennnuner 3 41 Diagnostic Messages via Software nnoesnnssennnnnsenrensrrrrnrnrreernrreenn 3 47 Description of User Data for Acyclic Services seeeessssesss 3 51 Description of the Acyclic Gateway User Data 3 51 Description of the Acyclic Module User Data rrnnnnnnnnnnvnnnnnrrnnnvrennnnne 3 53 Connection of the PROFINET IO Gateway to a Siemens PLC S7 ADPICATON le DIS ae 4 2 New Project
88. tches 8 Se for address set f 6 4 ting 5 9 01 8 2 7 3 x 10 6 5 4 9 0 1 8 2 7 3 x1 6 5 4 000 192 168 1 254 1 254 static rotary 300 BootP 400 DHCP 500 PGM 600 PGM DHCP 700 PROFINET Attention A T he cover of the decimal rotary coding switches must be closed by tightening the screw after use The seal in the cover must not be damaged or slipped The protection class IP67 can only be guaranteed when the cover is closed correctly 3 14 D300890 0407 BL67 PROFINET IO PROFINET Operation Mode Industr A Note To be able to communicate with a gateway in PROFINET mode the rotary coding switches are set to 700 using the software l O AS SISANT it is first of all necessary to assign a valid IP address to the gateway This can be done for example by using the HW Config or the Primary Setup Tool from Siemens Rotary coding switch setting 000 With the setting 000 of the rotary coding switches the gateway is set to address 192 168 1 254 for IP based services In this mode for example the I O ASSISTANT can communicate with the gateway A PROFINET communication is not possible in this mode D300890 0407 BL67 PROFINET IO 3 15 Technical Features GSDML Flle You can download the actual GSDML file for the gateway BL67 GW EN PN GSDML Vxx Turck BL67 xxx xml from our Home page www turck com 3 16 D300890 0407 BL67 PROFINET IO SET Button Industr A SET Button Pre
89. te user data a Control byte STATRES RS CNT ACE TA CMT TX BYTE CNT D300890 0407 BL67 PROFINET IO Integration of the RS232 Module Industr A Table 34 Designation Value Meaning Meaning of the A data bits RXBUF FLUSH 0 1 This bit is used to flush the receive process output buffer If STATRES 1 The command RXBUF FLUSH 1 is ignored If STATRES 0 RXBUF FLUSH 1 causes the flushing of the receive buffer TXBUF FLUSH 0 1 This bit is used to flush the transmit buffer If STATRES 1 The command TXBUF FLUSH 1 is ignored If STATRES 0 TXBUF FLUSH 1 causes the flushing of the tranceive buffer STATRES 0 1 This bit is set to reset the STAT bit in the process input data With the change from 1 to O the STAT bit is reset from O to 1 If this bit is O all changes in TX BYTE CNT TX CNT and RX CNT ACK are ignored Flushing the transmit receive buffer with RXBUF FLUSH TXBUF FLUSH is possible If this bit is 1 or with the change from 0 to 1 the flushing of the transmit receive buffer with RXBUF FLUSH TXBUF FLUSH is not possible D300890 0407 BL67 PROFINET IO 5 5 Integration of BL67 Technology Modules 5 6 RX CNT ACK 0 3 TX CNT 0 3 TX BYTE CNT 0 7 The value RX CNT ACK is a copy of the value RX CNT TX CNT has been trans mitted together with the last data segment of the process input data TX
90. tella tion of the module bus station that is set in the config uration software CheckConfig Cmd of the corre sponding controller serves as a reference Master configuration error The actual list of modules has been altered in such a manner that no process data can be exchanged with the module bus stations which are at present connected to the module bus Station configuration error The gateway could not prepare the station s configuration to be read out D300890 0407 BL67 PROFINET IO 3 47 Technical Features Value Diagnostics meaning for the gateway dec 22 Communication error Module bus error Communication with the module bus station on the module bus is not possible 3 48 D300890 0407 BL67 PROFINET IO Status Indicators Diagnostic Messages Gateway Industr A Channel specific diagnosis messages of the modules The channel specific diagnosis messages are defined as follows Table 25 Value Diagnosis channel specific dec diagnosis Error Codes 1 to 9 according to DP spec 1 short circuit 2 Undervoltage at channel Exception for BL67 PF 24VDC Undervoltage channel 0 Undervoltage at V Undervoltage channel 1 Undervoltage at V 3 Overvoltage at channel Exception for BL67 PF 24VDC Overvoltage channel 0 Overvoltage at V Overvoltage channel 1 Overvoltage at V overload overtemperature wire break OO oy P upper limit value exceeded lower limit va
91. th of the received interrupt information in bytes TINFO Task information Destination area for OB start information and housekeeping infor mation AINFO Alarm information Destination area for header information and supplementary interrupt information Note Please refer to the Step 7 online help or the respective Simatic doc umentation PROFINET IO From PROFIBUS DP to PROFINET IO Programming manual document number A5E00298268 02 for all complete and actual information about the AINFO and TINFO D300890 0407 BL67 PROFINET IO 4 21 Connection of the PROFINET IO Gateway to a Siemens PLC S7 4 22 D300890 0407 BL67 PROFINET IO Industr A 5 Integration of BL67 Technology Modules Integration of the RS232 Module e eee ee eere 2 Data Image of the RS232 Module nnne 2 Process Input Data PDin eeseeeeseesssseeeeeneeen nennen 2 Process Output Data PCAD E 4 Integration of the RS485 422 Module 7 Data Image of the RS485 422 Module sees 7 Process Input Data PDin ronnnonnnnnvnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnrnnnnnsenn 7 Process Output Data PCAD rrnnnnnennnnnrnnnnnvrnnnnnennnnnennnnnernnnnernnnnnennnnnee 9 Integration of the SSI Module eee eee ere ene 12 Data image of the SSI Module nennen 12 Process input Data PDin
92. tions gt Set PG PC Interface command or directly in the Windows Control Panel for your PG PC Figure 18 Command Set File Edit Insert PLC view Options Window Help PG PC Interface Die Bled X zal Customize Crl Alt E Text Libraries H Profinet GB CAF Display Language EL Profinet GE Manage Multilingual Texts Rewire Run Time Properties Compare Blocks Reference Data V Define Global Bata Configure Network Simulate Modules Configure Process Diagnostics Set PG PC Interface Figure 19 gt l0 Set PG PC inter i SS File Edit View Favorites Tools Hel face in the Con S trol Panel Back mb v f Qsearch Lupi IK X A EA Address Se sw Control Panel Go at Network and Dial up Connections Connects to other compute 5 Phone and Modem Options Configures your telephone Control Panel 13 Power Options Configures energy saving s Printers Adds removes and config Set PG PC Interface regional Options Customizes settings for dis Configuration of your Siemens Scanners and Cameras Configures installed scanne ler daa tn ee Scheduled Tasks Schedules computer tasks t Windows Update Set PG PC Interface COITU S of your Siem Windows 2000 Support j e Configuration of your Siemens communications interFaces 3 My Computer A 4 4 D300890 0407 BL67 PROFINET IO Application Example Industr A Select your interface for the connection bet
93. tive and control information for addressing and flow control all of which slows data traffic To enable Real Time capability for cyclical data exchange PROFINET abandons partially IP addressing and flow control over UDP for RT communications The communication mechanisms of the Ethernet Layer 2 of the ISO OSI model are very suitable for this RT communications can always run in parallel with NRT communi cations D300890 0407 BL67 PROFINET IO 2 3 PROFINET IO 2 4 The Services of PROFINET IO Cyclic data exchange For the cyclic exchange of process signals and high priority alarms PROFINET IO uses the RT channel Acyclic data exchange record data The reading and writing of information read write services can be performed acyclically by the user The following services run acyclically in PROFINET lO parameterization of individual submodules during system boot reading of diagnostic information reading of identification information according to the Identification and Maintenance I amp M functions reading of I O data Address Assignment In IP based communications all field devices are addressed by an IP address PROFINET uses the Discovery and Configuration Protocol DCP for IP assignment In the factory configuration each field device has among other things a MAC address and a symbolic name stored These informa tion are enough to assign each field device a unique name appro priate to t
94. ugged or pulled short interruptions to the module bus communications can occur in the BL67 station This can lead to undefined statuses of individual inputs and outputs of different modules 6 6 D300890 0407 BL67 PROFINET IO Extending an Existing Station Industr A Extending an Existing Station Attention Please note that extensions to the station mounting further mod ules should be carried out only when the station is in a voltage free state D300890 0407 BL67 PROFINET IO 6 7 Guidelines for Station Planning Firmware Download Firmware can be downloaded via the service interface on the gateway using the software tool I O ASSISTANT ore directly via the Ethernet More information is available in the program s online help The firmware download via Ethernet is recommended Attention The station should be disconnected from the fieldbus when down loading Firmware must be downloaded by authorized personnel only The field level must be isolated 6 8 D300890 0407 BL67 PROFINET IO Industr A 7 Guidelines for Electrical Installation General 0 2 EEE NT NT RT TERT 2 Cable Routing ANEN 2 Cable Routing Inside and Outside of Cabinets 2 Cable Routing Outside Buildings cccccsecceeeeseeeeeeeeeeeeeeseeeeeseneeeeeesees 3 Lightning OCC HON E 3 Transmission META m TI T mM 4 Potential Relationships EK KEREN eoe e
95. utput on overcurrent 1 output on overcurrent 4 Value Meaning O deactivate A 1 activate 0 normal A 1 inverted 0 automatic recovery A 1 controlled recovery D300890 0407 BL67 PROFINET IO Parameterization Industr A E Parameter BL67 8XSG PD Table 18 Byte Bit Parameter Value Meaning Parameter BL67 XSG PD 1 0 input filter 1 0 deactivate A A default A activate settings1 7 input filter 8 2 0 digital input 1 0 normal A o inverted T digital input 8 3 0 output on 0 automatic recovery A overcurrent 1 1 controlled recovery T output on overcurrent 8 4 0 output 1 0 deactivate A SS activate T output 8 D300890 0407 BL67 PROFINET IO 3 33 Technical Features E Parameter BL67 1RS232 Table 19 Byte Bit Parameters parameters BL67 1RS232 1 3 to Odata rate A default settings 5 to 4reserved 6 Disable ReducedCtrl 7 diagnosis Value Meaning 0000 reserved 0001 300 bit s 0010 600 bit s 0011 1200 bit s 0100 2400 bit s 0101 4800 bit s 0110 9600 bit s A 0111 14400 bit s 1000 19200 bit s 1001 28800 bit s 1010 38400 bit s 1011 57600 bit s 1100 115200 bit s 1101 reserved 1110 reserved 1111 reserved 1 Constant setting The diagno stic messages are mapped into byte 6 of the process input data independent of diagnostic Byte 7 contains the status byte user data are displayed in bytes 0 5 0 release 1
96. ween S7 PLC and Ethernet network and confirm the settings uae xi Select PG PC F ccess Path interface Access Point of the Application S7ONLINE STEP 7 gt TCP IP Auto gt Intel R PROZ10 v Standard for STEP 7 Interface Parameter Assignment Used TEPA P Auto gt VMware Accelerated AMC Properties B PC Adapter PROFIBUS Diagnostics BB TCP IP gt Intel R PRO 1000 MT D i TCP IP gt Ndiswanlp Sopy HA TCP IP Auto gt Intel R PRO 1000 7 Delete b Assigning Parameters for the IE PG access to your NDIS CPs with TCP IP Protocol RFC 1006 m Interfaces Add Remove Select Cancel Help Installation of the GSDML files In the hardware configuration HW config open the Options gt Install GSD file command in order to install new GSD files Figure 21 AIHW Config SIMATIC 300 1 Configuration BL67_Profinet Install GSD files Bl Station Edit Insert PLC View Options Window Help Dice 8 e CA el ES Customize CErl AlEJ E Specify Module Configure Network Symbol Table Chal Report System Error Edit Catalog Profile Update Catalog Install Hw Updates Install GSD File Find in Service amp Support D300890 0407 BL67 PROFINET IO 4 5 Connection of the PROFINET IO Gateway to a Siemens PLC S7 Define the directory for the TURCK GSDML files by browsing the directories and add the BL67 PROFINET IO gateway to the hard ware catalog

BL67 - USER MANUAL FOR PROFINET IO

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