User Manual - TESTEC Elektronik GmbH
Contents
1. DERREIE EERRERRERE 19 5 3 Lole Connections taceam ita semi cicuta Dive cdit rct x Dto ERREGER 19 9 BACK PANEL OF AN FST LINE 20 10 MAIN CIRCUIT BIAGRAN nee 21 11 FAULT FINDING asian ee ee ee 22 Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 2 32 12 LIMITED WARRANTY ER YER nur SEV E Y ER VERE Fee PEE Eo Cere papae Eee Pens nee eve 23 ANNEX A FST 120 ISOLATION RESISTANCE TESTER COMMAND LIST Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 F N E R USER MANUAL 25 01 2010 9 31 AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc Dear Customer Thank you for purchasing Finero test and measurement equipment Finero is obliged to provide you with the best on the market available test and measurement equipment The 30 years of Finero experience in most demanding production application2. 10 SIMANUAL OPERATION sie 12 NTDP 12 5 2 B ttons and 1 NN 12 13 5 4 Setting Parameters dua 13 5 5 Preparation for Service Call an ern RE 14 5 6 Control menu arid commands unte ERE bra re 15 5 6 1 Resistance ranges R rang nitet ea 15 5 6 2 Integration time 16 5 6 3 Ramp up time tecla 16 5 6 4 Use of timer Timer LR beu 16 5 7 EDD EE 16 6 ERROR MESSAGES 17 7 OPERATION WITH COMPUTER tesa nete sane esse than sinant 18 mc 18 7 2 Nonis 18 8 REMOTE CONTROL AND LOGIC OPERATION c eeeeeeee eene enne nnne nnne nnne nannte nnne 19 8 1 M V 19 8 2 SUA P
3. 5 7 Testing The test voltage is switched on by pressing the Start button The minimum measurement time is recommended at least 1 second Test voltage switched off by pressing Stop button if timer used then according to timer setting After that the measurement can start again with the Start button or return to Ready display by pressing Stop button Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO gt 25 01 2010 9 31 mo c C UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 6 ERROR MESSAGES FST 120 makes alarms if measurements values are not inside set limits Errors HIGH RES Resistance value higher than limit value R max LOW RES Resistance value lower than limit value R min INTERRUPTED Test is stopped by user LOW VOLTAGE Voltage has not reached the set value Maybe there are meas urement errors check Integr value SAFETY CIRCUIT OPEN FST 120 safety circuit is open Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO gt 25 01 2010 9 31 mo c C UserManual FST 120 IsolationResista
4. FINERO Quality Control Company User Manual Isolation Resistance Tester FST 120 Generalvertretung Deutschland TESTEC TESTEC Elektronik GmbH Westerbachstr 58 60489 Frankfurt am Main Telefon 49 0 69 943335 0 Telefax 49 0 69 943335 55 e mail info testec de Internet www testec de FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 1 32 TABLE OF CONTENTS 1 TECHNICAL INFORMATION nase nee 5 2 GENERAL essen en une Ener ER EEE Eee 6 VARIOS Dean 6 2 2 BST 120 control modes usas ane cel ador 6 VASE lois N 6 SAFETY 5 7 EMEN 7 3 2 High voltage WARNING sese eene tents tanta teta tanto 7 AINSTALLATION accro eov iaeiei eneee 8 Ee EE ah 8 4 2 Mounting into 19 Module Rack or Case tnnt tenta 8 4 3 High voltage Connectors asainne ilai isien ae Re ene tcc dna od deua e anaes 9 4 4 External Safety Circuit Emergency 10 4 5 Mains supply and Switching On the FST 120
5. 5 10 100 1000 10000 AutoMQ Examples RES RANG 1 Resistance range 0 5MQ 10MQ RES RANG 2 Resistance range 5MQ 100MQ RES RANG 5 Automatic resistance range 0 5MQ 10GQ Setting resistance high limit value 0 5 10000 10000 Not Use After point or dot not more than 1 number If measurement value exceed high limit test goes off tester makes alarm and status 1 bit 1 and status 2 bit 1 settings up Examples RES RANG 1 RES MAX 1 Resistance high limit 1MO RES RANG 2 RES MAX 1000 Resistance high limit 1000 Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales gacontrol com FINERO The Quality Control Company FST 120 ISOLATION RESISTANCE TESTER 2747 USER MANUAL 25 01 2010 9 31 AM UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc RESistance MINimum m Setting resistance low limit value 0 5 10000 After point or dot m resistance low limit NPLC m m integration time cycles TIMer m RLENght mmm ON not more than 1 number If measurement value are under low limit test goes off tester makes alarm and status 1 bit 1 and status 2 bit 0 setting up Examples RES RANG 1 RES MIN 0 5 Resistance low limit 0 5 RES RANG 2 RES MIN 10 Resistance low limit 10 Integration time is time when tester A D converter makes measuring and calculation Higher value meaning higher accur
6. Service and Calibration Haltonintie 5 FIN 47400 Kausala FINLAND Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM AT The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 25 32 ANNEX A FST 120 ISOLATION RESISTANCE TESTER COMMAND LIST NOTICE IF YOU HAVE ORDERED A COMPUTER INTERFACE WITH YOUR FST EQUIPMENT THIS IS RELEVANT FOR THE PROGRAMMING Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO gt 25 01 2010 9 31 mo c C UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc Summary of Tester Commands RS parameter Communication rate 19200 8 data bits 1 stop bit no parity ISO Commands are use to FST 120 isolation tester VOLTage 500 Voltage set value 100 1000V RESistance RANGe 1 Resistance range 1 5 10 100 1000 10000 Auto MO RESistance MAXimum 900Resistance high limit 0 5 10000 10000 Not Use RESistance MINimum 500 Resistance low limit 0 5 10000 NPLC 100 Integration time in number of power line cycles 2 250 100 2sec TIMer 10 Timer 1 10 seconds 0 600 0
7. be caused by cables line noise or some other leakage currents If you suspect measurement errors use shielded cable and connect shield to the respective place in the unit The shield of the LOWER connector must be connected to the SHIELD connector at the back panel Cables and connec tors must be specified to high voltage use Please check with the manufacturer See the below picture for connection recommendations Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 10 32 HV x HV D U T Shield HV v D U T HV 4 Shield 4 4 External Safety Circuit Emergency Switches The FST 120 provides an external safety circuit which prevents connection of the test volt age when external safety circuits are open The safety circuit connector is a part of the exter nal D25 connector The wiring diagram is shown in FST 120 wiring diagram When the safety circuit is open the Fail indicator is flashing if trying start testing See back panel figure The FST 120 internal safety circuit is not an approved safety relay system The safety circuit of FST 120 is designed for indication that for instance doors and test covers are closed or respe
8. 0125EN ver1 doc 20 32 9 BACK PANEL OF AN FST LINE EQUIPMENT The below picture shows a typical back panel of an FST line product Area for optional communication interfaces TEST CONNECTIONS Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 F N E R USER MANUAL 25 01 2010 9 31 AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 10 MAIN CIRCUIT DIAGRAM r v gt ru 1 91 81 61 5 5 5 m E Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM AT The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 11 FAULT FINDING No indicator is lit Check the power cord connectors are properly plugged at both ends Check the voltage in the mains socket Check the main fuses F1 and F2 of the FST 120 The fuses are located in the fuse box below the power cord connector Check the fuse by a mul tim
9. ER 2747 USER MANUAL 25 01 2010 9 31 AM UserManual FST 120 IsolationResistanceTester 100125EN 1 1 TECHNICAL INFORMATION Type Serialnumber Size Weight Operation voltage Operation power Connection Main fuses Ambient temperature Ambient conditions Output voltage Measurement range Output connections Remote control Computer connection option RS485 Interface Finero Oy The Quality Control Company Haltonintie 5 FIN 47400 KAUSALA FINLAND www gacontrol com Isolation Resistance tester FST 120 See the back of device 483x148x410 width height depth Designed to 19 eurorack height 3U 133mm without legs 10 kg 230VAC 10 50Hz 1 30VA Cable plug equipment earth 250mA slow 5x20mm glass fuses inside of power connector 5 C 35 C Dry and clean 100V 1000V direct current DC Voltage step 10V Setting voltage ramp up time 0 10 seconds 4 ranges 0 5 10MQ 5 100MO 50 160 and 500M 10GQ Manual or automatic range selection Analogue meter with loga rithmic scale In back panel Amm laboratory sockets Start stop test fail and safety circuit 24VDC D25 female connector in back panel LAN USB B GPIB or RS 232 connector in the back panel To be used for device to device communication between FST line equipment Tel 358 5 7522 200 Fax 358 5 3638 326 sales gacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 F
10. INERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 6 32 2 GENERAL 2 1 FST 120 The Isolation Resistance measurement equipment FST 120 intended for measuring of high resistance of device under test D U T with an adjustable voltage 100 1000VDC Measure ment range is 0 5MQ 10GQ ANY UNAUTHORIZED OPEING OF THE EQUIPMENT WILL VOID THE WARRANTY 2 2 FST 120 control modes The FST 120 can be controlled either locally by means of the front panel buttons indicators and analogue meter or in automatic test systems by a computer Other remote control possi bilities exist by using the D25 connector in the back panel 2 3 Calibration The FST 120 is factory tested and calibrated to meet the accuracy requirements We recom mend to calibrate FST 120 regularly once a year The equipment may be calibrated in our factory or by other means agreed separately In the back of the equipment is a replaceable measurement module which can be sent to calibration Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 7 32 3 SAFETY PRECAUTIONS 3 1 General The operator should study ca
11. acy and longer test time Time value are number of power line so value 100 meaning 2 seconds Example NPLC 100 Integration time 100 2 sec Test time in 1 10 seconds 1 600 or O off Test are automati cally off and status 1 bit o setting up when setting time are go end Test time starts when voltage are in setting value Example TIM 20 Test time 2 seconds Test voltage up ramp time in 1 10 seconds 1 100 or O off Example RLEN 15 Ramp up time 1 5 seconds Test voltage on same like Start button Remove same time ALAR ON command effect Reset some status bits see STAT Example ISO VOLT 500 Commands to Isolation tester Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales gacontrol com FINERO The Quality Control Company OFF ALARm ON Alarm OFF OUT1 ON OUT2 ON OUT1 OFF OUT2 OFF IDN nn FST 120 ISOLATION RESISTANCE TESTER 2747 USER MANUAL 25 01 2010 9 31 UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc RES RANG 1 RES MIN 0 6 test voltage 500V range 10MQ ON resistance limit 0 6MO teststart Test voltage off same like Stop button If test voltage are on before command then voltage goes off test ok display If test are off before command tester display setting values ready display Reset some status bits Example ISO VOLT 500 Commands to Is
12. atic test systems The FST 120 operates as in the manual mode but has a provision for extra output contacts for indicators and logic inputs for the control buttons 8 2 Start up Basically the FST 120 will be put into operation as in manual mode In addition the wiring of the operator connector at the rear is to be done The connector is a 25 pin D type female connector In the main circuit diagram connections of the D25 connector are explained Maximum output from 25V are 300mA 7 5W 8 3 Logic Connections Contacts are available to show state of test and test result Also there are two extra outputs which are possible programmed Test On output are on when voltage is on Fail output are on when test current is higher than limit value At the same time the test is interrupted The connector has logic inputs like the start and stop buttons Also there are two extra inputs which are possible programmed Start signal switches the test voltage on Stop signal disconnects the test voltage The connector has inputs for the safety circuit if circuit is open high voltage are not con nected Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 F N E R USER MANUAL gt 25 01 20109 31 AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 10
13. ct or test system we find to be defective All new Finero products and test systems are calibrated prior to shipment Finero products and test systems require annual calibration if Finero has not given any other written instruc tion and Finero accepts only calibrations made by an approved Finero partner or by Finero factory If your product during the 12 month warranty period fails to perform as Finero has specified please return the product to the below address or to one of our approved partners Warranty work includes parts and labour at Finero s cost but excludes shipping costs Finero products returned for warranty repair and found to be in proper working order may be subject to a shipping and handling fee Any non authorized modification repair tampering or physical damage or if the product has been subject to gross misuse will void this warranty Elimination of any connections in the earth grounding system or bypassing any safety systems will void this warranty Parts subject to wear such as test probes and leads are not covered by this product warranty except where they are deemed to have a manufacturing defect within 60 days of the original ship ment of the Finero product Except as provided herein Finero makes no warranties to the purchaser of Finero products and test systems and all other warranties expressed or implied including without limitation merchantability or fitness for a particular purpose are hereby excluded d
14. ctively open The safety device shall have potential free contact open when activated The safety circuit can be wired by signal cable the voltage is about 25 V To take the safety circuit in use a jumper J1 Safety has to be removed Location of the jumper J1 are in connec tion board inside FST 120 near back edge The jumper is removed by lifting and can be stored by pressing it to one of the pins Cables to external control lines are recommend to be kept short or use relays near FST 120 4 5 Mains supply and Switching On the FST 120 Connect the FST 120 to the mains supply in following order Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM AT UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc The Quality Control Company 11 32 Check that the position of the front panel POWER switch is 0 Connect the control and high voltage cables to the FST 120 Plug the mains cord to the FST 120 Plug the mains cord to a mains outlet Switch ON the FST 120 Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 F N E R USER MANUAL gt 25 01 20109 31 AM The Qua
15. eter for conductivity and replace with the similar one if necessary Indicators are lit but buttons don t func tion Check the safety circuit Check set values in Setting menu FST 120 functions but high voltage is missing or voltage output is wrong Possibly the temperature switch inside the unit transformer has caused the equipment to stop Wait for a moment and try again If the occurs several times please contact Finero Service If the above remedies do not remove the problem please contact the Finero Service or Finero authorized service point Finero Service For Service and Support please contact one of our representantives or Tel 358 5 752 2200 e mail fineroservice qacontrol com Finero Oy The Quality Control Company Haltonintie 5 FIN 47400 KAUSALA FINLAND www gacontrol com Tel 358 5 7522 200 Fax 358 5 3638 326 sales gacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM AT UserManual FST 120 IsolationResistanceTester 100125 ver1 doc The Quality Control Company 12 LIMITED WARRANTY All of our products and test systems are covered by a standard 12 month warranty period The warranty period starts on the original shipment date of the product or test system Our product and test system warranties guarantee that our products will be free from defects in material and workmanship and we will repair or replace any such Finero produ
16. ically Under certain circumstances AUTO ranging can be slightly more accurate however it is in any case slower than a fixed range Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 5 6 2 Integration time Integr Tester takes measurements and calculates resistance values Integration time means meas urement time during A D converter takes samples Units are NPLC it means number of power line cycles and as an example setting of 100 equates to 2 seconds A higher integra tion time value results in a better measurement accuracy but at same test times sampling time gets longer Test time starts when voltage is at the set value 5 6 3 Ramp up time Ramp L Test voltage ramp up time Voltage goes from 0 to set value with the user preset ramp up time 5 6 4 Use of timer Timer FST 120 has a programmable timer for semiautomatic testing Timer stops testing automati cally when preset time is elapsed It is still possible to interrupt the test by pressing stop button This will however result in a fail alarm and interrupted text in display In Timer off mode test is ON when pressed Stop button however never exceeding 1205
17. isclaimed and waived FINERO SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER SIMILAR DAMAGES SUFFERED BY THE PURCHASER OR ANY THIRD PARTY INCLUDING WITHOUT LIMITATION DAMAGES FOR LOSS OF PROFITS OR BUSINESS OR DAMAGES RESULTING FROM USE OR PERFORMANCE OF THE PRODUCT OR TEST SYSTEM WHETHER IN CONTRACT OR IN TORT EVEN IF FINERO OR ITS AUTHORIZED REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES AND FINERO SHALL NOT BE LIABLE FOR ANY EXPENSES CLAIMS OR SUITS ARISING OUT OF OR RELATING TO ANY OF THE FOREGOING Due to continuous development of the products warranty does not include updating of features Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO gt 8 25 01 2010 9 31 AM mo c C UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc When the warranty repair is booked the customer is requested to inform type and serial number of the equipment and description of the malfunction as detailed as possible The repair shall be carried out in reasonable time during normal working hours If immediate repair is demanded or done outside of normal working hours the extra costs may be born to the customer account The warranty repair is done primarily at the manufactures premises Return address Finero Oy
18. lity Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 5 MANUAL OPERATION 5 1 General The manual operation means the use of the FST 120 by the front panel buttons indicators and display panel Atthe end ofthe manual there is a list of malfunctions with possible causes Caution there are high voltage in connectors behind FST 120 while test is ON 5 2 Buttons and indicators There are indicators Test which blinking when test is switched ON and Fail indicator for limit values exceeds Test voltage switched ON with Start button and switched OFF with Stop button Also there are selector wheel and Enter button for control menu uses Button Used for SELECT fly wheel knob Turn to browse between parameters or select parameter value ENTER button Used to confirm TEST indication Indicates the TEST is running Button Used for START button Start the test sequence STOP button Stop the test FAIL indication Indicates failed test not passed and loud buzzer noise will go off simultaneously Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 F N E R USER MANUAL 25 01 2010 9 31 AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 5 3 Start Up Power is swi
19. ll software version and printed circuit board versions can be seen on the display This is important information before you contact Finero Service Tel 358 5 7522 200 Fax 358 5 3638 326 sales gacontrol com Finero Oy The Quality Control Company Haltonintie 5 FIN 47400 KAUSALA FINLAND www gacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO gt 25 01 2010 9 31 mo c C UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 5 6 Control menu and commands During the measurement the measured values as well as after test the last measured values are shown on front panel display Menu commands Parameter Function and setting range U set Test voltage set 100V 1000V R min Resistance low limit value 0 5MQ high limit value R max Resistance high limit value low limit value 9900MQ or NU R rang Resistance range 10MO 100MQ 1000MQ 10000MQ or AUTO Integr Integration time 2 250 Ramp L Voltage up ramp time OFF or 0 1 10 0 seconds Timer Test timer clock OFF or 0 3s 60s Save Setting value stored to memory Yes or No Remote Manual or Computer operation Yes or No only in computer oper EXIT Back to Ready display or Parameter setting mode 5 6 1 Resistance ranges R rang Selectable ranges 0 5 10MQ 5 100MQ 50 1000MQ and 500 10000MQ 0 5 10GQ Setting AUTO selects the range automat
20. nceTester 100125EN ver1 doc 7 OPERATION WITH COMPUTER 7 1 General The FST 120 can be incorporated in an automatic test system providing automatic control and recording of the test results and other applications Almost all operations are controlled by the computer or easier by using a Finero s specific proprietary application program Safetest The command list for computer operation mode is appendix of this manual The control interface like USB GPIB RS232 or Ethernet is optional and it must be ordered sepa rately factory installed All FST line equipments are delivered standard with RS485 interface By using this interface all FST line equipments can communicate with each other 7 2 Connections The RS485 connection to other FST 120 must be done by a shielded Cat5 cable STP RJ45 8 pin connector Other computer interfaces like USB GPIB RS232 and Ethernet are connected with commer cially available and compatible cables The cables are not part of the delivery scope Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO gt 25 01 2010 9 31 mo c C UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 8 REMOTE CONTROL AND LOGIC OPERATION 8 1 General This means a possibility to incorporate the FST 120 in less sophisticated autom
21. ndles For carrying FST 120 the handles on the side of the equipment should be used The FST 120 can be used in its own case only in dry and clean environment The ventilation however should not be prevented 4 2 Mounting into 19 Module or Case When installed into a rack or a similar case it is mandatory to use mounting rails due to the weight of the device The holes in the front panel are intended for locking the device in its place not for backing the whole device If there are legs below of FST 120 they must take off before installation to 19 rack Care must be taken ofthe air circulation in the rack in order to avoid temperature rise above 35 C Here are some examples of how build the support for rack installation Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www qacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM AT UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc The Quality Control Company 4 3 High voltage connectors There are three high voltage sockets in back panel High voltage outputs are two connectors in rear side The connections are made according to the below figure Shield connection can be used for protection against electrical noise Connected shield assuming that shielded cable is used reduces measurement errors which can
22. off 600 60seconds RLENght 10 Test voltage up ramp time 1 10 seconds 0 100 0 off 20 2seconds ON Test voltage on OFF Test voltage off ALARm ON Tester alarm software ALARm OFF Tester alarm off software OUT1 0N External control OUT1 ON or OFF OUT2 OFF External control OUT2 ON or OFF IDN Tester identify code maximum 20 characters RES Results Resistance voltage status and test time VOLT Measurement voltage value STAT Tester status TIM Test time and all test time OUT External controls output status IN External control input status CAL Tester calibration date VER Tester version IDN Tester identify code Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN 1 Tester commands specification and examples ISO iso VOLTage m m test voltage RESistance RANGe m m measuring range RESistance MAXimum m m resistance high limit All next commands are use to FST 120 tester isolation tester Example ISO VOLT 500Command to isolation tester and test voltage are 500V Setting test voltage 100V 1000V Examples VOLT 500 Test voltage 500V VOLT 1000 Test voltage 1000V Setting resistance range 1
23. olation tester RES RANG 1 RES MIN 1 test voltage 500V range 10MQ ON resistance limit 1MQ test start Test time loop OFF test stop Stops testing and set Fail indicator on and buzzer ringing about 1 seconds Used for software fail alarm Example ALAR ON Tester Fail indicator off Example ALAR OFF External control output 1 External control output 2 on External control output 1 off External control output 2 off Tester identify code free setting maximum 20 characters not marks Normal there are tester type and serial number Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales gacontrol com FINERO The Quality Control Company FST 120 ISOLATION RESISTANCE TESTER 2747 USER MANUAL 25 01 2010 9 31 AM UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc Example IDN FST 120 sno 557501 RES Give test results resistance voltage status byte 1 test time Return answer four numbers aa bb cc dd aa Resistance 0 5 10200 0 4 range low limit 10201 range high limit 1 can not measure bb Test voltage 0 1009 1 can not measure cc Status byte 1 STAT dd Test time from measurement starting 0 600 0 60s VOLT Test voltage return answer in real voltage in test 0 1009V 9999 can not measure integration time Example ISO VOLT 500 RES RANG 2 RES MIN 1 ON VOLT Test vol
24. refully the instruction manuals and operation of the FST 120 as well as testing instructions for the product to be tested before starting any tests As a further safety precaution the operator should be aware of emergency first aid actions The FST 120 shall only be used strictly according to this user manual All modifications are not allowed 3 2 High voltage WARNING The high voltage connectors in rear panel have a dangerous high voltage during the test The current supplied by the FST 120 is high enough to cause convulsion and potentially to get trapped to the parts under high voltage The FST 120 measures the current in the circuit and shall switch the voltage off if the current exceeds the set current limit THIS FEATURE CANNOT BE USED AS A SAFETY MEASURE NEVER TOUCH THE HIGH VOLTAGE CONNECTORS OR TEST LEADS IF THE FST 120 IS SWITCHED ON Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www qacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 4 INSTALLATION 4 1 General FST 120 s depth is about 370mm and connectors need about 150mm space from rear The handles mounted on the front panel are elevated about 40mm from the panel The FST 120 is not allowed to be carried from the front panel ha
25. s is made available to you in this piece of equipment We are confident that this equipment will support your endeavors to keep up the good quality of your production If you have any comments about Finero products software or services I would like to hear of them Yours truly Risto Vuolle Chief Executive Officer Finero Inc Kausala Finland Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www qacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 2010 9 31 AM AT UserManual FST 120 IsolationResistanceTester 100125 ver1 doc The Quality Control Company All information is subject to changes without prior notice DELIVERY SCOPE LIST Although Finero packages the equipment with utmost care you should check the package regarding any delivery damages If the equipment is damaged you should contact your insur ance company directly and inform Finero as well about the matter Please include photos if possible The package should include in minimum following documents and materials FST 120 1pc Mains cable 1pc User Manual 1pc Calibration Certificate 1pc Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com FINERO The Quality Control Company FST 120 ISOLATION RESISTANCE TEST
26. tage STAT Tester status Return answer two status bytes mmm nnn Reset some bits mmm Status byte 1 Bit Value Meaning Resetting 0 1 Test OK ON OFF 1 2 Test FAIL ON OFF 2 4 Tester are in local operation 3 8 Safety circuit open 4 16 Communication error STAT 5 32 Tester function error STAT 6 64 7 128 Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales gacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 31 32 nnn Status byte 2 Bit Value Meaning Resetting 0 1 Low limit fail ON OFF 1 2 High limit fail ON OFF 2 4 Low test voltage ON OFF 3 8 4 16 Communication error MM IT STAT 5 32 Communication error RS IT STAT 6 64 Communication error DNN IT STAT 7 128 Communication error PC RS STAT Example ISO VOLT 500 RES RANG 2 MIN 1 TIM 10 Settings ON Test start STAT Asking status If end of test status byte 1 value are 1 test ok but if value are 2 test are fail Status byte 2 send reason of failing RES Asking resistance value TIM Testing time in 1 10 seconds Return answer two numbers aa bb aa test time from measurement starting 0 1200 0 1205 bb setting test time 1 10 seconds 0 600 O timer off OUT External control outputs status Return answer two numbers aa bb aa Ou
27. tched on by the Power switch see 4 5 After switching the unit on calibration information is shown for a few seconds in the panel display gt FST 120 set values Ready display 5 4 Setting Parameters The unit has a set value memory last time saved values are stored in flash memory no power needed Setting paremeter with FST line equipment is very easy After the READY display like above please follow the instructions as below Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales gacontrol com The Quality Control Company Setting Parameters with FST Action press ENTER for a few sec onds in READY display mode Turn Flywheel knob to the desired parameter position and press ENTER Turn flywheel knob in order to set the desired parameter value Press ENTER Move cursor with flywheel knob to the EXIT and press ENTER FST 120 ISOLATION RESISTANCE TESTER USER MANUAL 25 01 2010 9 31 AM UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 2747 AT Result Parameter setting display Ready to set parameter Parameter value selected Set parameter value con firmed Exiting from setting mode parameter 5 5 Preparation for Service Call To check program version for service only press Enter button when calibration informa tion is shown A
28. tput 1 status O off 1 on bb Output 2 status O off 1 on IN External control inputs status Return answer two numbers aa bb aa Input 1 status O off 1 bb Input 2 status O off 1 CAL Tester calibration date Return answer dd mm yyyy 29 08 2001 Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www qacontrol com sales qacontrol com FST 120 ISOLATION RESISTANCE TESTER 2747 FINERO 25 01 20109 31AM The Quality Control Company UserManual FST 120 IsolationResistanceTester 100125EN ver1 doc 32 32 VER Tester inside circuits pcb and software versions Example RS 4122v1 v1 1 MM 4121v0 v1 0 IT 4117v0 v1 0 DNN 4074v3 v1 0 IDN Tester identify code Return answer from tester free setting code Example FST 120 sno 557501 Finero Oy The Quality Control Company Tel 358 5 7522 200 Haltonintie 5 FIN 47400 KAUSALA FINLAND Fax 358 5 3638 326 www gacontrol com sales qacontrol com
Download Pdf Manuals
Related Search