User Manual - Physik Instrumente (PI)
Contents
1. DT 80 Rotation Stage 04 11 Mounting the Rotation Stage Prerequisite You have read and understood the general notes on installation see chapter 5 1 Mounting material Screws pins and auxiliary material or tools supplied see chapter 4 5 0 Scope of Delivery e D N 912 screws and D N 6325 dowel pins m6 tolerance field Tightening torques of the mounting screws to be used should not have values higher than the following e M3DIN912 1 5 Nm e M4 DIN912 2 0 Nm e M5DIN912 2 5 Nm e M6D N 912 3 0 Nm Mounting the DT 80 Mount the rotation stage with the screws supplied Make sure that the screw heads do not protrude from the countersunk holes 2 4 25 DINS12 A2 2x www pimicos com info pimicos com phone 49 0 7634 50 57 0 fax 49 0 7634 50 57 393 04 12 DT 80 Rotation Stage 5 3 Affixing the Load Prerequisite You have read and understood the general notes on installation see chapter 5 1 The load must have an evenness better than 5 um li is necessary to make sure that no dust dirt or other foreign bodies are between the load and the axis otherwise the properties of the axis can be impaired by mechanical tension Mounting material e D N 912 screws and DIN 6325 dowel pins m6 tolerance field Tightening torques of the mounting screws to be used should not have values higher than the follovving e M3D N 912 1 5 Nm e M4 DIN912 2 0 Nm e M5D N 912 2 5 Nm e M6DIN 912 3 0 Nm Mounti2. 4 50 57 393 04 14 DT 80 Rotation Stage 11 EU DECLARATION OF CONFORMITY An EC Declaration of Conformity has been issued for the DT 80 in accordance with the following European directives 2004 108 EC EMC Directive 2011 65 EU RoHS Directive The applied standards certifying the conformity are listed below EMC EN 61326 1 2013 Safety EN 61010 1 2010 DIN EN ISO 12100 2010 RoHS EN 50581 2012 PI m os
3. EH DT 80 Rotation Stage 01 1 Order no 6443 9 b b DT 80 Rotation Stage DC B 029 ik Order no 6443 9 2Phase 041 2 User Manual Version 00 000 Date 31 07 2015 PI m os 02 2 DT 80 Rotation Stage 2012 PI miCos GmbH Eschbach Germany The text photographs and drawings in this manual are protected by copyright With regard thereto Pi miCos GmbH retains all rights The use of any text images and drawings is permitted only in part and only when indicating the source Subject to change without notice This manual is superseded by any new release The respective current revision is available for download on our website http www pimicos com File name FILE 001438013 0001 MAN DT 80 9 EN DOCX pdf Document ID DOC 000339525 PI m os DT 80 Rotation Stage 03 3 CONTENTS 4 8 Ambient Conditions 5 INSTALLATION p ABOUT THIS DOCUMENT 5 1 General Notes on Installation 1 1 Objective and Target Group of this User Manual 5 2 Mounting the Rotation Stage 1 2 Symbols and Typographic Conventions 5 3 Affixing the Load 1 3 Other Applicable Documents 6 START UP 2 SAFETY 6 1 General Notes on Start Up 2 1 Intended Use 2 2 General Safety Instructions 7 MAINTENANCE 2 2 1 Organizational Measures 2 2 2 Measures during Installation 8 TROUBLESHOOTING 2 2 3 Measures during Start Up 9 CUSTOMER SERVICE 2 2 4 Measures during Operation 2 2 5 Measures during Maintenance 10 OLD PRODUCT DISPOSAL eS 11 EU DECLARATION OF CONF
4. ORMITY 4 PRODUCT DESCRIPTION 4 1 Features and Application Area 4 2 Model Overview 4 3 Product View 44 Safety Instructions 45 Scope of Delivery 4 6 Optional Accessories 4 7 Technical Features 4 74 Load Capacity Data 4 7 2 Motors 4 7 3 Limit Switch 4 7 4 Connector 4 7 5 Technical Data www pimicos com info pimicos com phone 49 0 7634 50 57 0 fax 49 0 7634 50 57 393 04 4 DT 80 Rotation Stage 1 1 1 2 ABOUT THIS DOCUMENT All specifications in this user manual refer only to the standard products that are included in the Pl miCos catalog Any special features that are different in particular special requests from customers are supplied with the user manual as additional documentation in the form of Technical Notes Obiective and Target Group of this User Manual e This user manual contains all information required for the intended use of the DT 80 e Basic knowledge on servo systems motion control concepts and applicable safety measures is assumed e The latest version of the user manual and answers to any questions can be obtained from our customer service department see chapter 9 Symbols and Typographic Conventions The symbols and typographic conventions used in this manual have the following meanings Dangerous situation If not avoided the dangerous situation will result in death injuries or damage to the equipment s Actions to take to avoid the situation Information for easi
5. aught by moving parts Set the control signal so that the moving part does not stop abruptly or try to continue motion e Determine the maximum velocity for your application Measures during Operation e f noise during occurs during operation of the DT 80 check the settings of the servo control parameters of your controller e During continuous operation at room temperature do not exceed 90 96 of the control signal level e For continuous operation at other temperatures observe the maximum permissible duty cycle in relation to the ambient temperature or contact our customer service department for more information see chapter 9 Measures during Maintenance The DT 80 is precision adjusted PI m os Do not loosen any sealed screws Dirt oil lubricants and condensation will render the motor drive inoperable Keep the DT 80 free of dirt and condensation UNPACKING 1 Unpack the DT 80 with care 2 Compare the contents with the items listed in the contract and the packing list 3 Inspect the contents for signs of damage If there is any sign of damage or missing parts contact PI miCos immediately 4 Keep all packaging materials in case the product needs to be returned WARNING Risk of suffocation for children Keep the packaging foil away from children Dispose of packaging materials according to environmental regulations All specifications in this user manual refer only to the sta
6. er handling tricks tips etc PI m os 1 3 2 1 Other Applicable Documents All products and programs from PI miCos mentioned in this documentation are described in separate user manuals The latest versions of the user manuals can be obtained from our customer service department see chapter 9 SAFETY Intended Use The DT 80 is a laboratory device as defined by DIN EN 61010 1 It is intended for indoor use and use in an environment which is free of dirt oil and lubricants In accordance with its design the DT 80 is intended for single axis positioning adjusting and rotation of loads around an axis at various velocities The DT 80 can be mounted horizontally or vertically The intended use of the DT 80 is only possible in conjunction with suitable electronics The following options are available 1 Drive electronics and controller with suitable software 2 Combination device with suitable software The electronics are not included in the scope of delivery of the DT 80 e The electronics must provide the required voltages To ensure proper performance of the servo control system the electronics must be able to read out and further process the signals from the reference switch as well as the those from the incremental position encoder 2 2 2 2 1 General Safety Instructions The DT 80 is built according to state of the art technology and recognized safety standards Improper use of the DT 80 may result in pe
7. imit forward 15 LCOM 47 4 Connector i 8 2 55 DC motor HD15 motor pin assignment with mechanical svvitches HD15m Function Encoder channel A Encoder channel B Encoder channel l 5 OE S o 6 EX Encoder channel A 0060 18 H Encoderchamell www pimicos com info pimicos com phone 49 0 7634 50 57 O fax 49 0 7634 50 57 393 04 10 DT 80 Rotation Stage 4 7 5 Technical Data Technical Data m Weight kg REO 001 0 01 FS i A i V 2Phase 041 co O PI m os 2x M4 FB 029 mer 4 8 5 1 Ambient Conditions For indoor use only DT 80 was calibrated at an ambient temperature of 20 C 3 O The permissible operating temperature is between 20 C and 40 C The permissible relative humidity is between 20 and 80 e Always keep the DT 80 free of dirt dust and corrosive gases INSTALLATION General Notes on Installation Prerequisite The axis must be screvved onto a surface vvith an evenness better than 5 um li is necessary to make sure that no dust dirt or other foreign bodies are between the surface and the axis othervvise the properties of the axis can be impaired by mechanical tension To guarantee the prescribed specifications see Internet www pimicos com the evenness of the mounting surface must be better than 5 um Reference surface of PI miCos measuring granite is 3 um
8. n High temperatures can influence your application e Install the DT 80 so that your application is not affected by the dissipating heat e Cable extensions can affect the performance of the DT 80 and damage the electronics e Only use genuine PI miCos parts to connect the DT 80 to the electronic equipment e Do not use cable extensions If you need longer cables use cable extensions from PI miCos e Avoid short circuiting the lines for motor voltages since this can damage the electronics Measures during Start Up Do not put your DT 80 into operation until it is fully mounted and connected Your system can be damaged by uncontrolled oscillation of the DT 80 Noise generated during operation of the DT 85 is a typical sign of oscillation www pimicos com info pimicos com phone 49 0 7634 50 57 0 fax 49 0 7634 50 57 393 04 6 DT 80 Rotation Stage 2 2 4 2 2 5 Immediately switch off the servo control system of the affected rotational axis e Check the settings of the servo control parameters Moving parts attached to devices vvith motorized rotation stages can accelerate rapidiy and generate high forces which can cause injury or damage to equipment Unintentional motion of the rotation stage is possible when it is connected to the controller for the first time Defective software or incorrect operation of the software can also result in unintentional motions e Do not place any objects in areas where they can be c
9. ndard products that are included in the PI miCos catalog Any special features that are different in particular special requests from customers are supplied with the user manual as additional documentation in the form of Technical Notes 4 PRODUCT DESCRIPTION 4 1 Features and Application Area Our products are designed specifically for use in the laboratory 4 2 Model Overview Jorderno 6448 pp DC B 029 1 2Phase 041 2 4 3 Product View DT 80 Rotation Stage 04 7 4 4 Safety Instructions Modifications and servicing on this axis may only be carried out by the manufacturer or persons authorized by the manufacturer The manufacturer is not liable for damage caused by unauthorized tampering Unauthorized tampering invalidates the guarantee Protect the product against mechanical damage knocking shock Never start up an axis if you suspect it to be damaged or broken Do not disconnect or connect connectors when voltage iS present WARNING Risk of catching by rotating parts such as couplers and ball screws www pimicos com info pimicos com phone 49 0 7634 50 57 0 fax 49 0 7634 50 57 393 04 8 DT 80 Rotation Stage WARNING It is recommended that all persons entrusted with working with this product and who therefore come into contact with areas marked by the ESD warning symbol are given training and a comprehensive explanation of the ESD warning symbol with respect
10. ng the Additional Part Select the mounting position so that the existing fixing holes in the slider of the DT 80 can be used for the additional part to be affixed Affix the additional part using the corresponding screws and lock the rotary plate first so that torque acts on the worm gear translation PI m os 6 1 4x M4 v5 86 START UP General Notes on Start Up This rotation stage must be started up with a suitable cable and the associated controllers MAINTENANCE Depending on the operating conditions and the period of use of the DT 80 the following maintenance measures are required Maintenance run The maintenance run serves to distribute the existing lubricant e To evenly distribute the existing lubricant on the stage guidings perform a maintenance run over one complete rotation after 500 hours of operation or after 1 year at the latest e f the the rotation stage is operated frequently and its motion is over a small rotation range less than 70 perform a maintenance run over one complete rotation after 5 000 motion cycles Lubrication Under laboratory conditions extra lubrication is only necessary in exceptional cases For continuous industrial use the lubrication intervals must be defined individually e Do not lubricate the DT 80 without consulting our customer service department see chapter 9 To lubricate follow the instructions in the maintenance manual which you can obtain from our c
11. rsonal injury and or damage to the DT 80 Only use the DT 80 for its intended purpose and only use it if it is in good vvorking order Read the user manual Immediately eliminate any faults and malfunctions that are likely to affect safety The operator is responsible for the correct installation and operation of the DT 80 Organizational Measures User Manual e Always keep this user manual available when using the DT 80 If the user manual is lost or damaged contact our customer service department see chapter 10 e Add all information from the manufacturer such as supplements or technical notes to the user manual e Only use the device on the basis of the complete user manual If your user manual is incomplete and is therefore missing important information serious or fatal injury as well as damage to the equipment can result e Only install and operate the DT 80 after you have read and understood this user manual 2 2 2 2 2 3 DT 80 Rotation Stage 04 5 Personnel Qualification The DT 80 may only be started up operated maintained and cleaned by authorized and appropriately qualified personnel Measures during Installation The DT 80 may be damaged by excessively long screws and wrongly mounted parts e Only use screws of the correct length for the respective mounting holes e Only mount the DT 80 and the loads on the mounting fixtures holes intended for this purpose e The DT 80 heats up during operatio
12. to the ESD precautions 4 55 Scope of Delivery e Rotation stage according to order e Mounting accessories screws amp pins in fast sealing bag 4 6 Optional Accessories Obtain more information on optional accessories from our customer service department chapter 9 4 7 Technical Features 4 74 Load Capacity Data FACTS 4 7 2 Motors DC B 029 Motor type DC brush 3242 024 CR Nominal voltage V 24 2A Electrical resistance Elecirical inductance PI m os Max continuous velocity at rom 3690 nominal torgue 2 66 E 6 Continuous torgue Rotary encoder 010 RS422 2 channel index Encoder increments quad 2000 COUN S RE 010 Rotary optical encoder RS 422 guadrature Encoder type O HEDL rotary optical encoder revolution Signal output 1B 42 2 0000 Chames 2 index 002 80 Typical Vcc 5 V DC Inertia of code disc 0 5E 7 Operating temperature 40 100 Shielded Twisted Pair Positioner Connection Cable DT 80 Rotation Stage 04 9 2Phase 041 2 2 phase bipolar SH4018L1704 Step angle LO n 200 1 Coil resistance Q 17 3 3 g 41 1 7 Q Holding torque 260 3 5 E 6 0 3 4 7 3 Limit Switch HD15m Function Motor phase A Motor phase A one o o o o o oo G O 7 Motor phase B Motor phase B Mechanical limit switches oO Contacttype Normalclosed 020 Operations 2090 Common L
13. ustomer service department TROUBLESHOOTING If the problem that occurred with your system is not listed in the table above or cannot be solved as described contact our customer service department see chapter 9 CUSTOMER SERVICE For inquiries and orders contact your Pl miCos sales engineer or send us and email info pimicos com If you have questions concerning your system have the following information ready Product codes and serial numbers of all products in the system Current firmware of the controller if present Software version of the driver or the user software if present e 1 KE User operating system if present 10 DT 80 Rotation Stage 04 13 OLD PRODUCT DISPOSAL In accordance with EU directive 2002 96 EC WEEE as of 13 August 2005 electrical and electronic equipment may not be disposed of in the member states of the EU via the municipal residual waste Dispose of your old equipment according to international national and local rules and regulations In order to fulfil the responsibility as the product manufacturer PI miCos GmbH undertakes environmentally correct disposal of all old Pl miCos equipment made available on the market after 13 August 2005 without charge Any old PI miCos equipment can be sent free of charge to the following address PI miCos GmbH Freiburger Strasse 30 79427 Eschbach Germany www pimicos com info pimicos com phone 49 0 7634 50 57 0 fax 49 0 763
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