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USER'S MANUAL - biovendis

1. Support 2 6 Plug 3 7 Plug 4 Fig 4 Lift front screen 4 Remove fluorescent lamp 3 from germicidal kit 2 Fit the germicidal kit 2 to the supports 1 and 2 1 and 5 using the M4 bolts to fasten it Put the fluorescent lamp back into its place 3 Connect plugs 3 and 4 6 and 7 Lower front screen 4 D To disassemble follow the same steps in the opposite order US V 10 03 Page 14 Telstar Life Science solutions 8 2 STOP COCK FOR GAS VACUUM AIR NITROGEN ETC In both cabinet sides right and left security glass there are two holes to house the intakes for this fluid follow the instructions Fig 5 8 2 1 INSTRUCTI ONS Fig 5 Rubber joint 3 Stop cock 6 Pipe nipple and nut a Remove the glass cap 1 and the adhesive 2 from the bench b Place the stop cock 3 in the side hole C Place the rubber joint 4 and the washer 5 d Fasten the stop cock 3 using the pipe nipple and the nut 6 REMARK 15 necessary to use a joint sealer for the stop cock 8 3 SUPPORT TABLE All the models of vertical laminar flow benches may be placed on top of a support table which is very easy to install Fig 6 US V 10IN Page 15 Telstar Life Science solutions 8 3 1 INSTRUCTIONS Fig 6 A Wy A gt Q 42 Se AN S G N e EX z gt
2. The anemometer probe will be placed at a distance of 200 50 mm of the filtering surface in the laminar flow cabinets as figures 1 and 2 tend e uc PEE GRILLA dt LES HH PC yt irit rm Fig 2 ous Mns FILTERS Average velocity m s ACCEPTATION CRITERIA PV and AV The velocity average of the airflow in the working area surface will be 0 40 m s 20 BV and CV The velocity average of the airflow in the working area surface will be 0 35 m s 2096 US V 10 IN 03 Page 31 Telstar Life Science solutions ANNEX A6 3 EXHAUST VELOCITY TEST PURPOSE The purpose of this test is to calculate the exhaust airflow velocity to know its percentage SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS The tool to use is an anemometer METHODOLOGY The following process shall be performed while the equipment is working With the anemometer take three readings of the exhaust grill for the serie 100 With the anemometer take three readings of the exhaust filter for the serie 30 70 Fig A Fig B ACCEPTATION CRITERIA Test results are considered to be satisfactory when the exhaust percentage is SERIE 30 70 30 20 SERIE 100 10 20 US V 10 03 Page 32 Telstar Life Science solutions ANNEX A6 4 SMOKE TEST PURPOSE Verify
3. 30 70 TOOLS Differential pressure gauge METHODOLOGY Starting from the acknowledgement of the initial differential pressure when the filter is new To measure the differential pressure proceed in the following way a The pneumatic installation is disconnected Fig 1 b The differential pressure gauge is connected Fig 2 Fig 1 Fig 2 ACCEPTATION CRITERIA If the obtained pressure surpass between 3 or 4 mmca the initial differential pressure then it will be considered than the filter is clogged As orienting values of clogging Differential pressure mmca Clogged filter 13 5 a 14 5 US V 10 IN 03 Page 36 Telstar Life Science solutions ANNEX A6 8 CERTIFICATE CE TELSTAR TECHNOLOGIES S L Av Font i Sague 55 08227 Terrassa Spain Fabricante Manufacturer Descripci n CABINAS EST RILES POR FLUJO LAMINAR VERTICAL Description VERTICAL LAMINAR FLOW CLEAN BENCHES Equipos PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 Archivo del expediente t cnico Archivado por TELSTAR TECHNOLOGIES S L Body Retaining Technical File Retained by TELSTAR TECHNOLOGIES S L DIRECTIVAS CE DECLARACI N EC DIRECTIVES DECLARATION Directiva de M quinas 2006 42 CE Machinery Directive 2006 42 EC la presente este documento certifica que los equipos arriba especificados cumplen con las normativas Directivas CE mencionadas y
4. 6 US V 10 IN 03 Page 19 15 8 PRESSURE TEST See Annex A6 7 16 CERTIFI CATES 16 1 CE CERTI FI CATE See Annex A6 8 16 2 GUARANTEE CERTIFICATE See Annex A6 9 US V 10 IN 03 Telstar Life Science solutions Page 20 pM tar Life Science solutions ANNEX A1 PRINCIPLE DIAGRAM SERIES 100 Fan Chamber or plenum 1 2 3 Impulsion Filter 4 Working area 5 Series 100 Exhaust prefilter Series 30 70 Exhaust filter US V 10 IN 03 Page 21 SERIES 30 70 Telstar Life Science solutions ANNEX A2 CLEANING AND DISINFECTION For worktable and sides use sterile or non use disable cloths which do not shed particles or fibres To disinfect use cloths dampened with a disinfecting solution which do not damaged or affect the paintwork stainless steel or glass A previous clean to disinfecting can also be done with water and soap Fig 1 To accede to corners or difficult access zone use another type of tools i Fig 2 Fig 3 Inside safety cabinet cleaning is recommended on the following occasions a Before starting any work in the safety cabinet b After working in the safety cabinet c Whenever there is a change of work programme d In event of liquid spilling on the work table e Before carrying out mechanical or biological control tests in the working area US V 10 IN 03 Page 22 FM Life Science solutions ANNEX A3 MAINTENANCE CHART MAINTE
5. a correct vertical laminar flow bench start up procedure follow these instructions step by step 4 1 PLACEMENT a Special care should be taken when unpacking to avoid damaging the glass front and the microprocessor display b Cabinets should be located away from doorways passageways air diffusers and the like which would influence cabinet airflows c The safety cabinet should be positioned perfectly steady on the table so that no vibrations are produced d It is advisable to keep the room temperature within the limits of working comfort in order to prevent over heating of the working area e Modification of room air conditioning inlet diffusers to deflect air away from cabinets or to reduce room inlet air velocity should be considered when necessary Sidewall air diffusers are unsuitable for rooms where cabinets are installed f As ceiling height will have an effect on air distribution consideration should be given to the selection of site clearance A flat height of 3 m is preferable g In order to minimise resistance to exhaust airflow and to facilitate filter maintenance the cabinet installation should provide a clearance in the direction of exhaust discharge of at least 600 mm Some cabinet designs and sizes may require additional clearance h Personnel traffic generates air movements which could cause sudden loss of barrier containment Warning signs or other measures to inhibit traffic during critical manipulations shoul
6. ah a LOG NY Aj P Cw e 1 Support leg 5 Sunk screw M6x50 hexagonal nut 6 and washer M6 2 Support union front panel 6 Hexagonal screw M6x10 washer M6 3 Feetrest 7 Rubber support AR M10 hexagonal nut M10 4 Pad 8 Hexagonal bolt 8 60 washer M8 a Fasten the front panel 2 on the supports 1 using the washers and sunk screws M6 6 b Put the feetrest 3 and fasten it with the washers and hexagonal bolts M8 8 8 4 OTHER ACCESSORI ES The other accessories must be ordered with the rest of the equipment and assembled in the factory US V 10 03 Page 16 Telstar Life Science solutions 9 CLEANING AND DISINFECTI See Annex A2 10 LIST OF SPARE PARTS This list of spare parts will valid from September 2002 manufacturing The only way to guarantee the adequate vertical laminar flow bench operation is to use original parts and accessories When ordering spare part indicate bench type and serial number SERIE 100 SERIE 30 70 10 1 COMPONENTS PV 100 PV 30 70 NO REF DESCRIPTION Laminar flow fan HEPA filter 762x610x68 mm Grey side wall vidur glass 4 510032 Electrical plug 5 15463 Controidial 1 6 43828 Electroniccontrolcard O 1 1 7 18430 1 8 1918 Filter holding aluminium blade 1 9 1259 jTra
7. normal use of the bench Harder working conditions may shorten the intervals stated in the following table Maintenance table OPERATION PERIODICITY Validation and leak control according to the Norms At least once a year Air extraction prefilter cleaning Every 500 hours of operation Air extraction prefilter replacement Every 1000 hours of operation or once a year Blowing extraction absolute filters replacement Every 3000 4000 hours of operation 6 2 REGULAR VALI DATI ON AND CONTROL The International Rules recommend a regular validation and control at least once a year The tests to be performed must be the same done at the last manufacturing stage issuing a result certification 6 3 PREFILTERS SERI E 100 The vertical laminar flow sterile benches have some prefilters in the air intake section These must be cleaned or vacuum cleaned every 500 hours and replaced every 1000 hours 6 4 ABSOLUTE FILTER The average life of the HEPA filters with these benches is of about 4000 5000 hours which is indicated by the machine elapsed time meter Fig 2 display After this period of time the blown air volume decreases due to the lower filter load being a mechanical filter process which results in lower filter efficiency WARNING N In order to be able to guarantee the right assembling and fitting of the filter as well as the lack of leaks the filter replacement operations should be performed by specialised technicians wi
8. sus enmiendas Directiva de Compatibilidad Electromagn tica 2004 108 CE Electromagnetic Compatibility Directive 2004 108 EC El equipo debe ser instalado probado y usado estrictamente de acuerdo con las instrucciones de Telstar y usado por personal totalmente l l 7 capacitado Para el mantenimiento y reparaci n solo se deben usar Directiva de Baja Tensi n 2006 95 EC piezas de recambio aprobadas por Telstar montadas seg n las Low Voltage Directive 2006 95 EC de Telstar EN 61010 1 Equipos Laboratorio This document hereby certifies that the above equipments comply with the standards and EC Directives listed and their amendments EN 61010 1 Laboratory Equipment M The equipment must be installed tested and operated in strict Clasificaci n 1504 segun ISO 14644 1 accordance with Telstar instructions and used by fully trained operators 1504 classification according ISO 14644 1 Only approved Telstar spares must be used for maintenance and repair and fitted in accordance with Telstar instructions Normas de Construcci n Manufacturing Standards DIN 12950 DIN12980 y and EN 12649 Firmado por M nica Mart n Signed by Cargo Responsable de calidad Title Quality Manager wmm eemper Date June 2010 US V 10 03 Page 37 Telstar Life Science solutions ANNEX A6 9 GUARANTEE CERTIFICATE TEL
9. where no current can be produced that would cause turbulence in the laminar flow 5 2 CONTROL PANEL Components description Fig 2 Thickness of the control dial 3 mm 2x16 LCD display with 3x5 5 mm characters for the different indications and programs Six buttons Control dial functions Button 1 connects the fan on off By default the fan speed is set at standards if you wish it to go slower you should then press the down button nr 6 Button 2 connects the light on off linked with the UV germicidal lamp button nr 3 US V 10 IN 03 Page 9 Telstar Life Science solutions Button 3 connects UV germicidal lamp on off linked electrically with the lighting switch nr 2 To connect the UV lamp with a timer you should press the button nr 3 and start it up The button 5 activates or disactivate the timer Steps to follow to program the timer for the UV lamp 1 You should start with the UV lamp switched off 2 Press the down button n26 3 Select the time from 1 to 59 minutes using the up and down buttons nr 5 nr 6 4 Confirm with the UV s start button nr 3 Button 4 connects the AUX output for possible safety valves service plugs etc Signal lights alarms and display Signal light nr 7 for air impulsion system functioning green Signal light nr 8 for lighting switched on blue Signal light nr 9 for UV germicidal lamp switched on yellow OPTIONAL F
10. work must be particle free and previously cleaned Do not put inside the working area materials such as paper wood cardboard pencils erasers etc since they give off a lot of particles It is recommended to wash arms hands and finger nails with a germicidal soap before and after working The users must avoid touching their mouth and eyes It is recommended to use long sleeved overalls with tight cuffs and with special work protecting gloves Alternatively use mittens Both the overalls and the mittens must be made of a material which gives off as few fibres and particles as possible Start the bench 10 minutes before beginning your work with it Thus the working area and the material introduced are scavenged and the particles removed Whenever pipettes are used they must be the mechanical suction type Never use them with mouth suction since you are very likely to inhale the aerosol originated by the suction Whenever platinum handles must be used we suggest the use of electrical incinerators and even disposable ones if possible If the work to be done requires the use of a Bunsen burner or similar gas flame we recommend those with a constant pressure button Remember that an excessively long flame might burn the absolute filters and bend the light diffuser The shadows and whirls caused by the objects equipment and material surrounding the working area must be examined before starting the operation in orde
11. NANCE CHART DATE WORK DESCRIPTION NAME 0 SIGNATURE US V 10 IN 03 Page 23 28 olutions Life Science s ELECTRIC DIAGRAM 230V ANNEX A4 O_O 111564 QJ Que Ellie men IIIc eO Og Q IP QI PO Of enr US V 10 IN 03 Page 24 M elstar ANNEX A5 ELECTRIC DIAGRAM 110V Ina e 1 2 5 516 7 10 11 12 US V 10 IN 03 Page 25 Telstar Life Science solutions NUMBER CODE DESCRIPTION Filter HPF 110 250v 1852 Electrical Plug 2A 1852 Optional Electrical Plug divide power with 3 1A 1A LAN 1982 Fan 0 7Kw Mod CV 5 1403 FanO0 49Kw AV BV Fluorescent cool white 18w Mod PV Fluorescent cool white 36w Mod AV Fluorescent cool white 58w Mod BV Fluorescent 30w Mod CV 8 18430 Electric Control panel 0 0 0 BB Optional germicidal Kit 15w Mod PV 1282 Optional germicidal Kit 30w Mod AV BV CV Reactance 18w 220v Mod PV Reactance 36w 220v Mod AV Reactance 58w 220v Mod BV Reactance 30w 220v Mod CV 2391 Starter 2 22w Mod PV 2018 Starter 4 80w Mod AV BV CV EE 15462 15463 Control Panel US V 10 IN_03 Page 26 Telstar Life Science solutions ANNEX A6 IMPULSION FILTER LEAK TEST PURPOSE Check the no existence of leaks in the impulsion absolutes filters SCOPE P
12. STAR TECHNOLOGIES S L guarantees the substitution of all the defect pieces in the period of TWO YEARS starting in the date of the expedition of the equipment This equipment has undergone satisfactorily all the tests and revisions Therefore any damage caused by transport wrong installation or inappropriate use is excluded of this guarantee This guarantee does not include any of the fungible materials comprised in the equipment such as filters fluids filaments etc The inappropriate use of the equipment excludes TELSTAR TECHNOLOGIES S L of any responsibility for eventual direct or indirect damages of any nature Likewise this guarantee will be void if pieces other than the ones supplied by TELSTAR TECHNOLOGIES S L are used for the repairing of the equipment NOTE This guarantee is valid for all the equipment unless otherwise stated In order to obtain any information about this guarantee please contact with our Sales Department US V 10 IN 03 Page 38
13. USER S MANUAL Vertical Flow Benches PV 100 AV 100 BV 100 CV 10 PV 30 70 AV 30 70 BV 30 70 CV 30 70 Life Science solutions www telstar lifesciences com CONTENTS 1 GENERAL DATA ________________________________ 2 BENCH DATA 2 1 Operation 00000000 2 2 Application 2 3 Components description 2 4 Certification 2 5 Technical features TRANSPORT 9 9 9 9 9 9h 9h 9h LLL 4 INSTALLING INSTRUCTIONS 4 1 Placement Z i i i i i 4 2 Warnings for the first connection 4 3 Electrical connection 4 4 Starting up i a i i 4 5 Switching off 4 6 Stopping for long periods 5 INSTRUCTIONS FOR USE sisi i i Oe 5 1 General recommendations 5 1 1 Ergonomics 5 2 Control panel ae 5 3 Optional accessories 5 4 Optional parts list l e 6 MAINTENANCE INSTRUCTI ONS 6 1 Maintenance Table 6 2 Regular validation and control 6 3 Prefilters serie 100 i 6 4 Absolute filler 7 BENCH ASSEMBLY AND DISASSEMBLY INSTRUCTIONS 8 INSTRUCTIONS TO ASSEMBLE OPTIONAL ACCESSORIES 8 1 U V Germicidal kit 8 1 1 Instructions 8 2 Stop cock Tap for gas vacuum air nitrogen etc _ 8 2 1 Instructions 8 3 Supportt
14. V 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS Aerosol generator cool or hot Shell Ondina 15 Oil or Emery 3004 Photometer ATI TDA 2 METHODOLOGY Turn on the photometer and adjust it for the measurements are in accordance to manufacturer s instructions Fig 1 Fig 1 Fig 2 With the probe nozzle approximately at 2 5 cms from the surface scan the downstream side of the HEPA filters including the perimeter of the filter passing the photometer probe over the entire surface Also scan the entire periphery of the filter and the junction between the filter and the frame a speed not exceeding 5 cms s Fig 3 US V 10 IN 03 Page 27 Telstar Life Science solutions ACCEPTATION CRITERIA A leak will be considered when the photometer reading after the filter detects a bigger concentration than the 0 01 of the specific before the filter Fig 4 Figure 4 Correct result filter not leaking Figure 5 Wrong result filter leaking US V 10 IN 03 Page 28 Telstar Life Science solutions ANNEX A6 1 EXHAUST FILTER LEAK TEST PURPOSE Prove the not existence of leaks in the HEPA exhaust filters SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS Aerosol generator cool or hot Shell Ondina 15 Oil or Emery 3004 Photometer ATI TDA 2 METHODOLOGY Turn on the photometer and adjust it for measure
15. able 8 3 1 Instructions J 8 4 Other accessories 9 CLEANING AND DISINFECTING 10 LIST OF SPARE PARTS 10 1 Components PV 100 30 70 10 2 components AV 100 AV 30 70 10 3 Components BV 100 BV 30 70 10 4 Components CV 100 CV 30 70 11 PRINCIPLE DIAGRAM 12 CLEANING AND DISINFECTION 13 MAINTENANCE CHART 14 ELECTRIC DIAGRAMS oo 15 TESTS 15 1 I mpulsion filter leak test US V 10 IN 03 Telstar Life Science solutions OO MM UUNUBHRER LA Telstar Life Science solutions 15 2 Exhaust filter leak 19 15 3 Impulsion air velocity test _ 19 15 4 Exhaust filter flow 19 15 5 Smoketest eee 19 15 6 Light test eee 19 15 7 Noise level 19 15 8 Pressure test LL LLLLLLLLLL 20 16 CERTIFICATES 20 16 1 CE Certificate LLLLLLLLLLLLLLLLLL 20 16 2 Guarantee Certificate 20 US V 10 03 Page 3 Telstar Life Science solutions 1 GENERAL DATA Operating Instructions Manual for vertical laminar flow sterile benches Models PV 100 and PV 30 70 AV 100 and AV 30 70 BV 100 and BV 30 70 CV 100 and CV 30 70 WARNING N pu operating instructions must be read before starting up the laminar flow bench Follow all the safety measures given in these operating instructions Unplug the bench before attempting any Maintenance operation Any use or application of the bench no
16. d be considered Partitioning of cabinet locations may be used to reduce the effects of air movements from other cabinets and from personnel traffic i All windows should be fixed j The sudden opening and closing of doors can disrupt cabinet airflows and should be avoided when cabinets are in use k The cabinet location will directly influence the sound level The level will increase significantly in small rooms with highly reflective surfaces because of the proximity of cabinets to walls and where fan speeds have been increased to compensate for room air currents or increased filter resistance I Cabinets should be re tested prior to use following any modification of the room or the air supply system which could significantly change room airflow characteristics 4 2 WARNINGS FOR THE FIRST CONNECTI ON Before connecting to the mains clean the bench in a general way so that all the dust particles accumulated during transport are removed Follow the cleaning and disinfecting instructions Make the required electrical connection see the description plate US V 10 IN 03 Page 6 Telstar Life Science solutions Before working for the first time start the cabinet to blow through the filters and leave it on for about 6 hours The new filter gives off a characteristic smell which tends to disappear after a short while 4 3 ELECTRICAL CONNECTION The safety cabinet will be supplied with single phase electric fans and a flow swi
17. d level of protection to the user and the environment See principle diagram in Annex Al WARNING N Never handle products or samples in the presence of corrosive inflammable or explosive gasses Never handle products or samples that are biologically pathogenic or likely to harm in any way the user or the environment Never handle cytostatics chemotherapy or radiological samples 2 3 COMPONENTS DESCRI PTI ON See Paragraph 10 2 4 CERTIFICATION Control of quality and certification with the results of the trials carried out according to Norms Certificate is located in the interior of the safety cabinet 2 5 TECHNICAL FEATURES External LxWxH mm 802x845x1290 1260x845x1290 1565x845x1445 1870x845x1445 dimensions Internal LxWxH mm 772x670x700 1230x670x700 1535x670x700 1840x670x700 dimensions Total flow rate m h m s 736 0 40 1178 0 4 1473 0 40 1768 0 40 Air velocity 869 0 40 1392 0 40 1741 0 40 2089 0 40 Weight 100 110 140 150 160 170 190 205 Mm RMS 0 005 0 005 0 005 0 005 Lighting 2 750 lux HEPA ULPA H14 Efficiency gt 99 999 DOP Class 10 Filter Power supply See features plate in cabinet Under request 3 TRANSPORT The bench is shipped in single crates and in such a way to avoid transport damage This Manual as well as the control certificate are supplied with the safety cabinet US_V 10 03 5 4 Telstar Life Science solutions INSTALLING INSTRUCTIONS For
18. er s eyes This is why the germicidal lamp must only be used when nobody is working with the cabinet Gas stop cock tap Vacuum stop cock tap Other gasses stop cock tap nitrogen etc WARNING When compressed air or nitrogen is used use an absolute filter in the line to avoid the introduction of particles inside the working area Support table Six hook fluid therapy rod HEPA ULPA absolute filters clogging optical alarm The user referring to the diagrams added to these Operating Instructions can easily assemble these accessories Fig 4 5 6 and 7 5 4 OPTIONAL PARTS LIST 1283 Germicidal lamp kit for PV 100 AND PV 30 70 1282 Germicidal lamp kit for the other vertical benches belonging to series 100 and 30 70 11253 Gas stop cock tap 45485 44542 Support table for BV 100 and BV 30 70 45485 44434 Support table for CV 100 and 30 70 HEPA filters clogging optical alarm 46377 39576 Bunsen burner with foot pedal US V 10 IN Page 11 Telstar Life Science solutions 6 MAINTENANCE INSTRUCTIONS WARNING N Unplug the bench before attempting any Maintenance or disassembling intervention Usually one regular test should be performed every year checking all the elements of the pene 6 1 MAINTENANCE TABLE The frequency given in the maintenance table for each operation and especially that of the filter replacement are recommended indicative values for
19. ilter clogging alarm nr 11 red UV germicidal lamp on nr 12 red Display functions The display usually shows TELSTAR and the version of the program Viewer for hours of air impulsion system and UV germicidal lamp functioning V VENT FAN 000000h U V 000000h will be activated with the button 5 being the rest of functions stopped Normal or slow fan speed velocity FAN VEL STD or ALARM FAN VEL 1 2 Slow speed air impulsion alarm system ALARM VEL 1 2 Fix or programmed period of time for UV germicidal lamp ALARM UV ON or UV ON 12 MIN UV lamp alarm on ALARM U V ON Filter clogging alarm ALARM FILTER Fig 2 6 US V 10 03 Page 10 Telstar Life Science solutions 5 3 OPTIONAL ACCESSORIES The vertical laminar flow benches can have several additional accessories according to the work requirements These optional accessories are the following Germicidal lamp UV kit WARNING N When this accessory is used please take the usual precautions with this type of lamps It should only be used for the previous external sterilisation of the elements introduced into the bench Therefore this lamp is an accessory previous to the operation with the bench and it is essential to have it off when the user is in front of the table or working at it The SECURIT glass panes protect from direct radiation but the UV rays are reflected on bright metal parts and might damage the work
20. ments in accordance with the manufacturer s instructions Fig 1 Fig 1 Fig 2 With the probe nozzle approximately at 2 5 cms from the surface scan the downstream side of the HEPA filters including the perimeter of the filter by passing the photometer probe over the entire surface Also scan the entire periphery of the filter and the junction between the filter and the frame not exceeding 5 cms s Fig 3 US V 10 IN 03 Page 29 Telstar Life Science solutions Fig 3 ACCEPTATION CRITERIA A leak will be considered when the photometer reading after the filter detects a bigger concentration than the 0 01 of the specific before the filter Fig 4 Figure 4 Correct result filter not leaking Figure 5 Wrong result filter leaking US V 10 IN 03 Page 30 Telstar Life Science solutions ANNEX A6 2 IMPULSION FLOW VELOCITY TEST PURPOSE Check that the speed control in different points of the working area is suitable to achieve product protection To determine the speed average as well as the uniformity range in the laminar flow zone SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS The tool to use is an anemometer METHODOLOGY The test must be done whereas the equipment is working Depending on the model of the cabinet take as much lectures as indicated in the following table PV 762x610x68 AV 1220x610x68 BV 1525x610x68 6 1830x610x68 8
21. nsparetfrontvidurglass 1 1 1 10 11164 Fluorescentlamp18W ss O 1 11 1911 Conversion case from Series 100 to 5 530 70 1 12 11273 HEPA FILTER 381x381x68 mm Series 30 70 1 Extraction prefilter assembly Series 100 1 I US V 10 IN 03 Page 17 Telstar Life Science solutions 10 2 COMPONENTS AV 100 AV 30 70 REF _ DESCRIPTION 1403 1403 Laminar flow fan 2 1477 HEPA filter 1220x610x68 mm Electrical plug Control dial Electronic control card 1 1 1 3 D NO 2 3 11423 Grey side wall vidur glass 4 Ls 6 ES NN 7 18430 Electrical box 8 1879 Filter holding aluminium blade 9 1187 Transparent front vidur glass 11153 Fluorescent lamp 36W 11 31403 Conversion case from Series 100 to Series 30 70 11272 HEPA FILTER 762x305x68 mm Series 30 70 1043 Extraction prefilter assembly Series 100 10 3 COMPONENTS BV 100 BV 30 70 NO REF DESCRIPTION 1 1403 Laminar flow fan 2 1 2 1237 1525 610 68 ____ 1 4 510032 Electricalplug 1 6 43828 Electroniccontrolcard O 1 7 18430 Electrical box 1 8 1916 Filter holding aluminium blade 1 9 1188 jTransparentfront vidur glass 1 11272 HEPA Filter 762x305x68 mm Series 30 70 1043 Extraction prefilter a
22. r to determine their possible effects Remember that the airflow does not go back to its laminar condition before a distance 2 5 times the diameter of the object causing the obstruction When vials and tubes are used we recommend the use of screw caps instead of cotton ones the latter giving off a lot of particles Once the operation is finished all disposable products handles Petri Plates etc and the culture medium samples tubes vials etc will be removed from the bench inside impermeable and sterilizable bags if necessary When working with the bench or during its cleaning operations special care must be taken not to damage the HEPA filters by hitting them pouring liquids splashing etc US V 10IN Page 8 Telstar Life Science solutions 5 1 1 ERGONOMICS For security the user should keep in mind the positions adopted during the job carried out in the safety cabinet Find as follows examples of positions NOT recommended W pog Fig A X Fig B X Fig C X Fig D X Fig E Adjusting the seat to adopt a correct position will allow the user to work within safety conditions and moreover to avoid possible physical damages sight cervical back etc Besides protection of the product and the user it is necessary the safety cabinet be located in a place
23. ssembly Series 100 10 4 COMPONENTS CV 100 CV 30 70 NO REF DESCRIPION QTY 2 1238 HEPAfiler 1830x610xX68 mm 1 11423 5 2 4 510032 Electricalplug 5 15463 jContrldial gt 1 6 4243828 Electroniccontrolcard O 1 1 7 18430 jElecrialbox gt Z o Z 1 8 1917 Filter holding aluminium blade 1 9 1258 Transparent front vidur glass 1 1 1 10 14411 Fluorescentlamp30W gt O 2 11 1910 Conversion case from Series 100 to Series 30 70 1 12 11105 HEPAFILTER 610x305x68 mm Series 30 70 1 Extraction prefilter assembly Series 100 HM US V 10 IN 03 Page 18 Telstar Life Science solutions 11 PRINCIPLE DIAGRAM See Annex Al 12 CLEANING AND DISINFECTION See Annex A2 13 MAINTENANCE CHART See Annex A3 14 ELECTRIC DIAGRAMS Electric diagram 230V Components Annex A4 Electric diagram 110V Components Annex A5 15 TESTS 15 1 IMPULSI ON FILTER LEAK TEST See Annex A6 15 2 EXHAUST FILTER LEAK TEST See Annex A6 1 15 3 IMPULSI ON AIR VELOCI TY TEST See Annex A6 2 15 4 EXHAUST FILTER FLOW TEST See Annex A6 3 15 5 SMOKE TEST See Annex A6 4 15 6 LIGHT TEST See Annex A6 5 15 7 NOISE LEVEL TEST See Annex A6
24. t according to the recommendations stated in these operating instructions may result in a dangerous situation and or the loss of the manufacturing guarantee MANUFACTURER TELSTAR TECHNOLOGIES S L Av Font i Sagu 55 08227 Terrassa Barcelona Espa a Tel 34 93 736 16 00 Fax 34 93 785 93 42 E mail telstar telstar eu http www telstar eu 2 BENCH DATA 2 1 OPERATION The vertical flow benches are equipped with high efficiency centrifugal fans The outer safety cabinet is made of oven dried lacquered sheet steel functional in design small outside dimensions and front access for filter changing The air blown by the fan 1 discharges into a chamber plenum 2 where it is filtered through the HEPA absolute filter 3 before arriving at the working area 4 in laminar form obtains this process Class 10 according to the US Fed Std 209 D see Annex 1 2 2 APPLICATION Series 100 This model of recycled vertical laminar flow sterile bench is designed for handling samples or products when the Class 10 sterile protection must be guaranteed in the working area as well as a basic level protection to the user and the environment Series 30 70 US V 10 03 Page 4 Telstar Life Science solutions The air extraction and recycled vertical laminar flow sterile bench is designed for handling Samples or products when the Class 10 sterile protection must be guaranteed in the working area as well as a goo
25. tch 1 placed in the control panel Fig 2 The electronic control panel has protecting fuses WARNING N Before switching on the cabinet check that the supply mains coincides with the data given in the characteristics plate The bench may be activated only with the switch placed in the top right side The plant or machine where the bench is connected to must comply with the prevailing safety rules in every country 4 4 STARTING UP After dealing with the above points set the key switch to start up the laminar flow bench which is at the top right side ensuring that the suction air area is clear 4 5 SWITCHING OFF To stop the cabinet just turn the switch Fig 2 pos 1 into the Off position 4 6 STOPPING FOR LONG PERI ODS In the event of a long stop avoid as much as possible the accumulation of dust and when using the bench again proceed as if it were started for the first time See paragraph 4 2 US V 10 03 Page 7 Telstar Life Science solutions 5 INSTRUCTIONS FOR USE 5 1 GENERAL RECOMMENDATIONS The bench working area must not be used as a laboratory equipment store This may cause an unnecessary presence of dust which endangers sterility Even if the working area is in a clean sterile laminar flow the bench surroundings may be contaminated The contaminating sources must be detected in order to avoid them while introducing the arms material etc All the material necessary for the
26. th the necessary checking tools air speed indicator leak detector aerosol generator etc US V 10 IN Page 12 Telstar Life Science solutions 7 BENCH ASSEMBLY AND DISASSEMBLY INSTRUCTIONS Fig 3 1 FRAME VERTICAL BENCHES 2 HEADPIECE PV 30 70 3 AIR OUTLET PLATE AV 30 70 4 SUCTION ROD BV 30 70 5 FRONT PANEL CV 30 70 6 GAS SPRINGS ASSEMBLING INSTRUCTIONS Fasten the headpiece 2 to the frame 1 with the M8 bolts Fit the air outlet plate 3 on the top of the headpiece 2 Place the front screen 4 on the air outlet plate 3 tightening it in the headpiece 2 with bolts M5 Fit the two side walls glasses Fit the front screen 5 and the M4 hinge bolts Fit the two gas spring s 6 turning their ball and socket joint of M8 in each support Omm To disassemble follow the same steps in the opposite order US V 10 03 Page 13 Telstar Life Science solutions 8 INSTRUCTIONS TO ASSEMBLE OPTIONAL ACCESSORIES 8 1 U V GERMICI DAL KIT The Germicidal Kit is easy to install following the instructions Fig 4 The UV button on the control panel Fig 2 pos 3 switches it on This button is electrically engaged with the light button for safety reasons WARNING N The UV ray radiation is harmful to people Absolutely never work while the U V rays are on 8 1 1 INSTRUCTI ONS 1 Support 1 2 Germicidal kit 3 Fluorescent lamp 4 Front screen 5
27. the cabinet for product and personal protection SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS Smoke generator METHODOLOGY Product protection Fume will be generated between the inferior part of the protector glass and the working surface Visually the fume behaviour will be checked User protection Fume will be generated in the interior of the cabinet near the glass Visually the fume behaviour will be checked ACCEPTATION CRITERIA Turbulence in the working area shall not be created The smoke generated should be dragged by the laminar flow to the surface of the working area Product protection The generated smoke in the outside of the front aperture will be dragged to the inflow area No fume sign have to reach the working surface No smoke shall be refluxed out of the cabinet once drawn in guaranteeing the protection of the operator and environnment US V 10 IN 03 Page 33 Telstar Life Science solutions ANNEX A6 5 LIGHT TEST PURPOSE Check that the level and uniformity of the lighting system is the correct one to guarantee a safety working area inside the cabinet SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS Light meter METHODOLOGY An imaginary division of the working surface will be done in equal parts not more than 8 neither less than 6 The illumination level will be measured in each of these parts placing
28. the light meter over the working area The average of the measures carried out will be calculated as well as the safety cabinet illumination level ACCEPTATION CRITERIA The test will be correct is illumination level average is not less than 750 lux Any individual reading can be less than the 70 of the average illumination level DOOR MEA RITU HUE PUN UNE Ttt TLD en terete LI num nn n in US V 10 IN 03 Page 34 Telstar Life Science solutions ANNEX A6 6 ACOUSTIC LEVEL TEST PURPOSE Verify that the noise level of the cabinet is in the allowed limits SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV 30 70 TOOLS Sound meter METHODOLOGY The sound meter is placed at 1m from the front part of the cabinet and 1 5m high With the cabinet running 2 or 3 readings will be taken for two different duration s 10 and 30 sec Equipment switched on Sub Total With the equipment switched off the previous procedure will be repeated Sub Total ACCEPTATION CRITERIA Noise level Less than 60dB US V 10 IN 03 Page 35 Telstar Life Science solutions ANNEX A6 7 DIFFERENTIAL PRESSURE TEST PURPOSE Know the filter differential pressure level SCOPE PV 100 AV 100 BV 100 CV 100 PV 30 70 AV 30 70 BV 30 70 CV

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